BVH2219 GB

INTECONT PLUS Solids Flow Meter
Operating Manual
BV-H2219 GB
Contacts, Copyright
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Service:
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Copyright 2004 SCHENCK PROCESS GmbH Measuring and Process Systems Landwehrstrasse 55, D-64293 Darmstadt http://www.schenck-process.com All rights reserved. Any reproduction of manual, regardless of method, without prior permission by SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited. Subject to change without prior notice.
INTECONT PLUS
Contents
1. 2.
VDM
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Power ON 4 LEDs 4 Normal Displays 5 Operation in Normal Mode 5 Event Messages 6 Function Distributor 8 Display Check and Version Number 8 Keyboard Mode 9 START/STOP Feeder 9 EasyServe Active/Deactive 9 Batching Mode 10 Loading By Sight 13 Print Batch Report 13 Zero Setting 15 Read Parameters 17
3. 4. 5. 6.
Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Setting Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Function Distributor 27 Calibrating Functions 28 TW Tare 28 CW Weight Check 29
0405
Simulation Mode 31
Transmission to third parties and reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.
Technische Redaktion BVED
Contents BV-H2219 GB I - 1
VDM
INTECONT PLUS
Set Time 31 7. 8. Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Select Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Load Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 9. Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 System Message S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Electrical System E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Calibration C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Minimum L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Material Flow (Batch) B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Signal Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 10. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Test Plug 65 11. Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Start Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Batching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Data Flow Charts: Signal Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Base Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Printer Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 12. Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Replacing INTECONT PLUS FIP > INTECONT PLUS VEG . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
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Contents BV-H2219 GB
I-2
INTECONT PLUS
VDM
This manual applies to software version
VDM 20600-00.
Edition
0405
: 0405
Contents BV-H2219 GB I - 3
VDM
INTECONT PLUS
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Contents BV-H2219 GB
I-4
INTECONT PLUS
1. Overview
For Further Reading: Fieldbus manual BVH2220 S5-RK512 (3964R) FH 458 Modbus (Comp) FH 525 Display:
VDM
On INTECONT: INTECONT PLUS is designed as measuring and evaluation system for Belt Weighers Solids Flow Meters Mass Flow Meters Mass Flow Feeders Weighfeeders Loss-in-weight Feeders The system is supplied in 3 variants: 1. Without option card (standard) 2. With option card VFE 610V for additional input/outputs and printer 3. With option card for fieldbus VSS021V : Modbus/S5 VPB 020V: Profibus VCB020V: DeviceNet The present manual applies to solids flow meters with controlled material prefeeder. Task: A Solids Flow Meter is designed for continuous weighing of materials with free flowing or fluidizable properties. Combined with a controlled material prefeeder, preset material amounts can be batched.
5 x 7 - dot matrix with 6 mm character height Upper display left right left right : running message : totalized amount in kg/h or t/h : event messages : selectable flow rate, measured load, etc.
Lower display
Display can be changed over to American units.
LEDs: 2 green and 3 red LEDs Green LEDs Red LEDs : Ready : Error or limit value messages
O E1
Z1 = 362.5 kg I = 1 0 0 0 kg/h
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Overview BV-H2219 GB 1
VDM
Keyboard: Flexible membranes with tactile touch n n Start/stop measurement Preselect lower display Select functions Reset counter FUNC DEL ESC Call function distributor and event texts Acknowledge event message, delete input Abort function n n
INTECONT PLUS
Measuring Technique: Precision AC voltage amplifier with continuous correction of zero point and range. Highly resolving analog-to-digital converter. The integrated method is designed to efficiently suppress mains voltage interferences. 16-bit microcontroller Unlimited storage of counter configuration and calibration data. readings,
gB TU i G O N f P B9 KL
I Z Q = = =
ENT DAT
Start function, acknowledge input Prepare input, e.g. of setpoint
Enter parameters Enter sign and decimal point
Some Definitions: Feed rate in kg/h or t/h Material amount per unit time Totalized amount in kg or t Measured load Load on load cells in kg
Measuring Principle: Material is guided to measuring chute S free from whirls. Deflection force acts on load cell L/C whose output voltage is proportional to flow rate. INTECONT evaluates signal and computes flow rate and totalized amount.
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Overview BV-H2219 GB
INTECONT PLUS
The schematic below shows all inputs and outputs. The sample mechanical equipment presents a system equipped with crossed flexure strip. MIN MAX ACK EXT INPUT ON
VDM
= Relay output for MIN limit value = Relay output for MAX limit value = Acknowledge event messages = External interrupt input = Relay output, scale started
START/STOP = Start and stop scale Release = Release input
Z1 = 362.5 kg I = 1498 kg/h
S L/C M F, G
= Measuring chute = Load cell = Relay output for material prefeeder = Relay output for full feed/dribble feed changeover = External totalizing counter = Analog display for feed rate or measured load Serial interface for printer and host computer = Power supply = Relay output for ALARM
Z A
SERIAL =
24 V
0405
ALARM
Overview BV-H2219 GB 3
VDM
2. Control
Power ON
During power failure all counter readings counter pulses still to be output preselected normal displays, Service values, e.g. ON-time are stored for an unlimited time. The internal clock continues running for approx. 5 days. After power-up, an automatic display and lamp test is performed, followed by the display version number, then by normal displays. Message E1
E1
INTECONT PLUS
LEDs
Z1 = 2 5 0 0 kg I = 0 kg/h
a b X
MIN
(green) (green)
POWER OK lit if all power supplies are OK. CPU OK lit if microprocessor is ready to operate. ALARM flashes if an Alarm is available. In addition, the event code is shown in lower display line. MIN LIMIT VALUE lit if feed rate limit value is exceeded down. MAX LIMIT VALUE lit if feed rate limit value is exceeded up.
E1
Z1 = 2 5 0 0 kg I = 0 kg/h
(red)
reports power failure . Message can be configured as ALARM or WARNING. ALARM: Red LED
(red)
X and symbol E1 flash.
MAX
(red)
WARNING:
Acknowledge message before starting scale. LED remains dark, symbol E1 does not flash. No acknowledgement required. Start scale manually or automatically.
READY:
The two green signal lamps light; no Alarm is available.
Acknowledge event message.
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Control BV-H2219 GB
INTECONT PLUS
Normal Displays
Upper Display Left : Running message and operating modes. Rotating point indicates that totalization and material prefeeder are active. Right : Totalizing counter 1
VDM
Operation in Normal Mode
Start totalization. Condition : External Release signal available (selectable). START_Source (B03) set to OP or Keyboard mode active.
Operating Modes Feature :
B i 1
Z1 = 5 0 0 0 kg Z2 = 6 0 0 0 kg/h
Rotating point in left field of upper display
Stop totalization. Feature: points stands still Measured load continues being acquired. Reset totalizing counters. Enter number of desired counter (1 or 2). FMZ No. : _ Counter 3 cannot be reset. In case of overflow, counting resumes from 0. Acknowledge input.
f
Lower Display Left Right Event reported by alphanumeric code, e.g. E1 for power failure. Selectable Select display Z1 = 5000 kg Z2 = 6000 kg Z3 = 1000 kg I = 1000 kg/h Ir = 50,00 % 1) Q = 10.000 kg Qr = 68,91% 2) Zb, ZI, Zd, Nb, Zbn, Zdn 3)
TU
N TU O G N
Delete faulty digits. Select lower display (see Normal Displays). Acknowledge event message.
Counter Z1 Counter Z2 Counter Z3 Feed rate Feed rate Measured load Measured load rel. Batch
Call further functions, e.g. Display Event, Calibration. Exit function distributor.
0405
1) related to nominal feed rate 2) related to nominal measured load 3) see Batching Mode Display formats and units of Z1, Z2, Z3 and I can be selected individually.
Control BV-H2219 GB 5
VDM
Event Messages
Definitions All important scale functions are internally monitored. Errors are reported by event message. For troubleshooting details, see chapter Event Messages.
Z1 = 2 5 0 0 kg I = 0 kg/h
INTECONT PLUS
n WARNING 2 Display permanent, not underscored. Acknowledgement: Not required. n IGNORE No monitoring of events, save MIN/MAX messages and deviation via contact outputs and signal lamps.
E1
If several events occur at the same time, the event with the highest priority is displayed first. Priority: Alarm, Warning 1, Warning 2. Operation
Message E1 Power Failure Message is output in left field of lower display in form of a group letter (e.g. E) and a number (e.g. 1). In addition, an explanatory text can be called up. The events are organized into 4 classes. The assignment of event to class can be selected using relevant parameter. n ALARM Display flashing and underscored. In addition, red signal lamp flashes. Totalization cuts off, scale is not operable. Start: First remove cause of fault and acknowledge message. Acknowledgement: If cause has not been removed yet, flashing stops, underscores are deleted, but message is still available. If fault is remedied after acknowledgement, message automatically effaces. n WARNING 1 Display permanent and underscored. Totalization continues. Acknowledgement: If fault has not been remedied yet, underscore is faded out.
Acknowledge all available events of classes Alarm and Warning 1. If several events are available, acknowledge same one after the other.
To display event texts:
G TU f
Call function distributor. Scroll Display Events into lower display field (normally not required). Select function.
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Control BV-H2219 GB
INTECONT PLUS
I L/C
1. Events S 2 = M06 No Release
VDM
= = Feed rate Load cell
* fault in device or cabling
Display shows: Name Code and hint of respective event. The hint informs the service staff of the relevant parameter. The consecutive number relates to the priority sequence. e.g. No Release e.g. S2 e.g. Parameter M04
Contact Outputs General alarm available until acknowledgement independent of event class, active also with IGNORE. Limit values are reported as long as event is available provided that scale is active
Min/Max outputs
TU N
View several events. Return to normal displays.
Automatic Zero Setting Function If automatic zero setting is selected and measurement is cut off, zero point error is continuously acquired and corrected. Zero setting is reported by feature Zero independent of measurement success.
List of Events The list is sorted by display priority.
System Message S
S1 S2 S3 S4 S7 S9 B1 B9 E1 E6 C1 C5
Memory Error * No Release Maint. Scale Run Maintenance Int. Elec Simulation Active Data Link Host Out of Tolerance Linearization Power Failure External Input L/C Input* Tare Corr. > MAX
AUTOMATIC ON
0o
Z1 = 2 5 0 0 kg I = 0 kg/h
Batching B
Electrical System E
Calibration C
Maximum H
H1 H4 L1 L4
I >MAX L/C Input > MAX I < MIN L/C Input <MIN
Minimum L
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VDM
Function Distributor
The function distributor lets you call further functions and/or dialogs.
INTECONT PLUS
Programming and Calibrating Functions lead to further menus you can move through using cursor keys. B = If batching mode is selected, additional functions can be accessed in main distributor. Abort Batch Deselect Batch Batch Number Print Batch Reload S = Calibrating functions accessible after password input. Prompt is output after call of function Only if an event is available
G f N
Call function distributor. If no event is available, display shows the function selected last. If an event is available, the Display Events function is displayed. Start function. Return to normal displays and/or abort function.
E
Function Display Events
With opposed functions, e.g. START/STOP, only the one currently availabe can be reached. Moving in function distributor does not limit any scale-specific functions.
TU
Move through function distributor. Display Events E Display Check START/STOP Feeder Service Values START/STOP KEYB. MODE Select Batch B EasyServe active/deactiv >0< Zero Set Programming Calib.Functions S Print FMZ Read Parameters Enter Parameters Load Default Par. Print Parameters Print Stat. Rep.
Display Check and Version Number

This function lets you check displays and signal lamps.
G TU f
Call Display Check function. 1. All display elements rhythmically flash. 2. Version number is displayed for approx. 10 s. Test terminates automatically.
S S
INTECONT PLUS VDM 20600-00 2063
START/STOP Simulation TW: Tare CW: Weight Check Set Time
Example: VMD 20600-00 : : Solids Flow Meter Version number

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Control BV-H2219 GB
INTECONT PLUS
Keyboard Mode
This function lets you shift the selected control source for START/STOP to the INTECONT keyboard. After deselection of Keyboard mode, the former source is active again. Upon changeover from external source (e.g. serial) to keyboard, START/STOP status is maintained. In reverse direction, the external signals are active.
VDM
EasyServe Active/Deactive
The EasyServe Active/Deactive functions let you control your INTECONT using the EasyServe PC service tool.
GT
Call function distributor. Select EasyServe Active function To set communication parameters, use Block Q.
GT
Call function distributor. Select START Keyboard Mode or STOP Keyboard Mode function.
Note:
Display feature: You will know Keyboard mode by the square in the left upper display field.
Upon power failure, the current status is stored, i.e. EasyServe Active function needs not be re-called.
START/STOP Feeder
The START/STOP Feeder function lets you start and stop material prefeeder. In started state (ON), INTECONT controls prefeeder. The normal Start/Stop commands cannot be used. In Stop state, material flow is interrupted and scale can be tared, etc.
Connection to PC can also be made using a 9-pole SUB-D connector on X4 (RS 232 only) or a Phoenix connector on X5 (RS232, RS422 or RS485). See also Wiring Diagram in chapter DETAILS.
GT f
Call function distributor. Select Start Feeder or Stop Feeder function. Start function.
0405
VDM
Batching Mode
Batching mode is used to feed a defined amount of material. When batch setpoint is reached, batching operation is complete. 0 Start batch, open prefeeder. 1 Abort batch at any time and 2 resume. 3 Change over to dribble feed by reducing prefeeder output. 4 Cut off prefeeder. 5 Batch setpoint is reached.
INTECONT PLUS
1. Zb 2. ZI = Batch setpoint = Batch actual value (amount already discharged)
3. Zd
= Batch residual value (amount still to be discharged)
Zd = Zb-ZI 4. Nb = Consecutive batch number. To set start value, use Batch Number function. Before start of a batch, ZI and Zd indicate the amounts fed out during previous batch. Batching mode deselected (Deselect Batch function), displays are disabled but can be used again upon next selection. Display format corresponds to the format of Counter 1.
Additional Displays
Select Batching Mode Selection of Batching mode enables batching, however, no batch is started yet.
EO
Z1 = 2 5 0 0 kg Z2 = 4 0 0 kg
Condition: Scale OFF
Upper display:
If batching mode is selected, totals sign G. is displayed left of running message. The square indicating Keyboard mode is omitted.
G TU f
Call function distributor. Scroll Select Batch function into display field. Select function.
System prompts for input of batch setpoint. If batch is selected from external PC, setpoint input is omitted.
Lower display: Use cursor keys to scroll 3 additional values into display field.
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TU
Control BV-H2219 GB
10
INTECONT PLUS
Enter Setpoint Prompt for setpoint input is output automatically upon selection or can be started in manual when batch is complete (scale OFF). If Batching mode is deselected or a batch is running, no input is possible. If batch setpoint is preset via fieldbus (Parameter I07 Batch Source=FB), no input is possible either. This also applies to input of batch number and reload setpoint. Start and Abort
VDM g B
Start batch, process starts. Display ZI : moves from 0 towards setpoint Display Zd : moves from setpoint towards 0 Abort batch. Batching continues upon next Start command.
P 19 f
EO
Prepare setpoint input. Deselect Batch Enter setpoint. Max. 9 digits including decimal point. The unit is that of Counter 1. Acknowledge input. Lets you deselect Batching mode, i.e. mode is removed from available functions. Totals sign disappears from upper display, batching values ZI, Zd, Zb and Nb are not longer available but remain stored. Conditions:
Setpoint Zb = - - - - - - kg
Batch complete, or aborted using Abort Batch function, scale OFF. Call function distributor. Select Deselect Batch function. Acknowledge.
N O
GT f
Abort input; old setpoint is maintained. The Select Batch function lets you reactivate batching mode. The old ZI, Zd , Zb and Nb values can be viewed again.
Delete faulty digits.
0405
VDM
Abort Batch Lets you abort a running batch, i.e. batching immediately stops. Batching mode remains selected. New batch starts upon next start command, old batch is not resumed. The Reload function lets you complete old batch.
INTECONT PLUS
If reloaded batch is complete, next Start command starts a normal batch. To repeat reloading, re-call function. The Abort Batch function lets you also abort reloading.
Batch Number Nb Enter batch number. Number increments by 1 upon start of every new batch. Number is printed in batch report and can be viewed in lower display. Reloading operations belong to previous batch and are not counted.
GT f
Reloading
Call function distributor and select Abort Batch function. Acknowledge.
You can also abort batch using contact O02.
GT f f N
Call function distributor. Select Batch Number function.
Lets you add a specified amount to a complete batch. Conditions Display ZI Display Zd Display Zbn Display Zdn : : : : : Running batch complete, scale OFF. No batch report. Batch actual value increments from value achieved. Batch residual value keeps value achieved. Make-up setpoint
Acknowledge. Prompt for input of Nb = - is output. Acknowledge input. Abort input. Old number is maintained.
You can also change current number during batching. Batch residual value of make-up amount. Zdn = Zbn - make-up amount reloaded
All displays can be scrolled into lower display field. Zdn and Zbn are available only until start of next batch.
GT f P gB
Call function distributor. Select Reload function. Acknowledge function. System prompts for input of reload setpoint in kg or t. The unit is that of counter 1. Change setpoint Zbn before start of reloading. Start or abort reloading.
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Control BV-H2219 GB
12
INTECONT PLUS
Loading By Sight
Batch report can be printed only if a batch is complete (setpoint reached). If you wish to batch an amount not previously determined and print the result, follow these steps: 1. 2. 3. 4. 5. 6. 7. Call Select Batch function. Select very high batch setpoint, e.g. 999999999 kg. Scroll batch actual value ZI into lower display field. Start scale. If amount ZI is reached, stop scale. Call Stop Batch function. Start printing (see Print Batch).
VDM
Print Batch Report
The printing functions require an option card to be present.
Print Batch Start of printout disables the Reload function for the batch in question. Function can be called only in Batching mode. Printing can be started: 1. Manually via function distributor 2. Automatically, after each complete batch (Parameter I 06).
The Reload function can be performed only before print command. For next batch, follow steps 4...7.
GT f N
Call function distributor. Select Print Batch function. Start function. Abort printing.
Batch Report
07.07.03
11:45:10
Batch setpoint 0.150 t Batch act.value 0.150 t Counter 1 0.806 t Counter 2 806.47 kg Batch number 40 Events E1 Power Failure M01
07.07.03 : Batch setpoint: Batch act. value: Counter 1 : Counter 2 : Batch number : Events :
0405
Date and time Preset batch amount Amount batched Totalizing counter 1 Totalizing counter 2 Consecutive number NB of scale Events available during printout
VDM
Print Counter Readings (FMZ) Identical with batch report; however, the title is Quantity Report. Batch number, setpoint and actual value are printed only if Batching mode is selected. To call: 1) Select Print FMZ function. Unlike Print Batch, report can also be printed during batching. 2) Automatically upon each event printout (Parameter J 02 = YES)
INTECONT PLUS
Print Events
Parameter J 02 lets you decide whether event messages are to be printed or not. Eligible settings : 1. No printout (NO) 2. Print events (Error) 3. Print events and counter readings (YES) (see Batching)
30.04.03 11:45:21 30.04.03 11:59:01
L1 W1 I < MIN L1 W1 I < MIN
Print Parameters Lets you print out parameter list complete with current values. Parameter values varying from default settings are cross-marked (*). As Appendix, a list of possible events and current hardware assignment is printed. L1 W1 > < I < MIN : : : : : Event code Message class, e.g. WARNING 1 Event has occurred Cause removed; event acknowledged, if required. Explanation
GT f N
Call function distributor. Select Print Parameters function. Start function. Abort printing at any time.
Event is reported on INTECONT display as long as available. For details, see Event Messages.
Status Report
PRINT PARAMETERS INTECONT PLUS VDM 20600-00 2063 03.06.03 BLOCK A 01 Language 02 Units 7:39:25 Scale Definitions ENGLISH SI
Printable at any time, the status report includes most significant status values and event messages output after last printout. If status is printed for the first time, counting starts from last power-on of INTECONT.
BLOCK B Rated Data 01 Feed Rate Unit kg/h 02 Nominal Feed Rate * 1,000 t/h usw.
GT f N
Call function distributor. Select Status Report. Start function.
Abort printing at any time.

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Control BV-H2219 GB
14
INTECONT PLUS
Voltage ON-time Total voltage ON-time Scale ON-Time Total ON-time of measurement and INTECONT Events after last status report Number and type of events since last report printout. If report is printed for the first time, counting starts from power-On. Counters 1, 2, 3 Totalizing counters 1-3
VDM
Zero Setting
The zero setting program lets you acquire the measuring systems zero point error over a settable time. The acquired value is used to correct the current measuring result during operation. Effects: 1. During zero setting, totalizing counters stop. 2. Analog value is set to elevation value. 3. Events continue being monitored. Conditions: 1. No material flow 2. Scale turned off (prefeeder, if present, closes). Follow these steps:
STATUS REPORT INTECONT PLUS

03.06.03 13:37:12 Software : VMD 20600-00 2063 Hardware version :1 Option card version :1 Station address :1 ------------------------------Mode OP : NO Mode Simulation : NO Scale ON : NO Alarm : NO Voltage ON-time : 35 h Scale ON-time : 23 h Counter 1 : 5635 kg Counter 2 :6t Counter 3 :6t ----------------------------------------------------------Events after last status report 2 * S02 No Release
G TU f N
Call function distributor.
Scroll >0< (zero set) into lower display field. Start function.
Abort function at any time.
0405
VDM
Program Running:
INTECONT PLUS
Special Messages: 1. OFF INTECONT is still ON Zero setting result has not be accepted Zero setting result has exceeded specified limits (Parameter H03). Result is rejected.
0o
>0< Tarkor
70 % 1.12 %
2. ABORTED 3. VALUE TOO BIG
Upper display : Lower display :
Residual run time in % of total run time Zero point error related to nominal measured load
Abort program at any time.
0o Dev. Tarkor
2.45% 3.50 %
Program Complete: Upper display: Deviation of zero point from previous zero setting operation in % of nominal measured load dev = + : error increased dev = - : error decreased Lower display: Mean value of total zero point in % of nominal measured load
f N
Accept Tarkor result and enter into Parameter D 05. Reject result, i.e. scale not tared.
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Control BV-H2219 GB
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INTECONT PLUS
Read Parameters
Parameters are defined as variable characteristics or data used to match the INTECONT to the application. Parameter input is protected by password. The Read Parameters function lets you view all parameters without jeopardizing the operating safety. The parameters are organized into function blocks A , B... and consecutively numbered within a block.
VDM
GT f Tf
Scroll Programming function into display field and acknowledge.
Select Read Parameters sub-function.
Display shows title of first parameter block.
Scale Definitions Block: A
TU fT
Move through parameter blocks A, B... Move through parameters within a block.
Nominal Feed Rate B02 1000.0 kg/h
N N
0405
Return to blocks. Return to normal displays.
For details, see Enter Parameters.
VDM
INTECONT PLUS
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Control BV-H2219 GB
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INTECONT PLUS
3. Control Overview
VDM
O --
Z1 = 362.5 kg I = 100 kg/h
Status Displays (Upper Display Field) In normal mode, totalizing counter Z1 is displayed. Point rotates Control Keys: Scale (totalization) started
gB U T i G
Start/stop totalization (if selected) SCROLL Select lower display and functions. 1. Counters Z2, Z3 4. Measured load Q 2. Feed rate I 6. Batch displays Zb, ZI, Zd, Nb, Zbn, Zdn 3. Feed rate Ir in % Reset totalizing counter. 1. Enter number of desired counter (1 or 2). Counter 3 cannot be reset. 2. Acknowledge input with ENTER key, or 3. Abort with ESCAPE key, or 4. Delete faulty input with DELETE key Call function distributor and event messages. 1. Select desired function using SCROLL keys. If an event is available, Display Events function is already selected. 2. Activate function with ENTER key. 3. Pass through available event messages with SCROLL keys. 4. Return to normal display with ESCAPE key
RESET
FUNCTION
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Control Overview BV-H2219 GB 19
VDM O N f P
DELETE ESCAPE ENTER DATA
INTECONT PLUS
Acknowledge event message, delete input. Abort function, return to normal displays. Acknowledge input, e.g. parameter. Start function, e.g. Display Events Prepare input, e.g. parameters
(see FUNCTION).
Lower display field shows event message, if any, e.g. symbol S2 = No Release. List of Events sorted by display priority. System Messages S1 S2 S3 S4 S7 S9 B1 B9 E1 E6 C1 C5 H1 H4 L1 L7 Memory Error * No Release Maint. Scale Run Maintenance Int. Elec Simulation Active Data Link Host Out of Tolerance Linearization Power Failure External Input L/C Input * Tare Corr. > MAX I >MAX L/C Input > MAX I < MIN WZ Eingang <MIN
Batching
Electrical System
Calibration
Maximum
Minimum
I L/C
= =
Feed rate Load cell
* fault in device or cabling
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Control Overview BV-H2219 GB 20
INTECONT PLUS
4.
n
VDM
Technical Data
Panel-mounting unit: VEG 20600/20610 Front panel 96 x 288 mm: Panel cut-outs : 88 x 282, wall thickness max. 10 mm Mounting depth : min. 225 mm (including 50 mm for connectors) Protected to : IP 20, front to IP 65 Material : plastic grey to RAL 7022 Display : fluorescent, 2 lines of 20 characters, 6 mm high Keyboard : flexible membranes with tactile touch Signal lamps : LEDs, 2 x green, 3 x red Power supply : 24 V(DC) +50 % -25%, max. 1 A, no fuse, pole-reversal protective circuit Ext. power supply : 90...264V/ 50HZ...60HZ n n Surface-mounting unit: with panel mounting unit VEG 20... Wall-mounting housing Measuring systems Feeding systems Protected to Material Voltage supply Extension n Environment Temperature Humidity Interference immunity Interference suppression Housing safety EC recommendations : -25 C ... +45 C, tested to -40C : Class F (DIN 40 040) * : to IEC 801 : to VDE 871, EN 55 011 : to IEC 348 : CE label : width x height x depth 410x330x236mm : width x height x depth 500x600x300mm : IP 65 : steel sheet, 1.5 mm, grey : 90...264V/50Hz...60Hz : Feed unit controller
P = 100.00 kg/h I= 0 kg/h
* Tropical version (class R) upon request n Storage temperature -40 C ... +60 C n Connectors Plug/screw connectors (Phoenix Combicon), non-confusible n Control outputs Number Base board Option card Load : : : :
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8 N/O relay contacts 3 5 max. 230 V(AC) 8 A resistive load, 1 A inductive If error message CPU Not OK is output, all contacts open.
Technical Data BV-H2219 GB 21
VDM
n Control inputs Number Base card Option card Type : : : : 5 3 2 24 V(DC) +/-30 %, 5 mA, galvanically isolated n
INTECONT PLUS
Analog input Number Current Raise Load Reference Resolution Acuracy: : : : : : 1 raise ...20 mA impressed 0... 20 mA 500 ohms 0 V internal, galvanically non isolated : 10 bits +/- 1/2 d <0.4% over entire temperature range
Control inputs (NAMUR) Number : Type : 2 NAMUR (DIN 19234), short-circuit and cable breakage monitoring
External totalizing pulse counter Frequency Pulse length Output : max. 10 Hz : selectable 50...1000 ms : 24 V, max. 100 mA optionally active low or active high, galvanically isolated, short-circuit-proof, limited to apr. 350 mA, negative amounts are stored internally and must be compensated by positive amounts before new pulse is output. This ensures integral accuracy also with minimal belt load.
Analog output Number Base card Option card Current Raise Load Reference Resolution : : : : : : : 2 1 1 raise ...20 mA impressed 0... <20 mA max. 500 ohms 0 V by user, galvanically isolated : 12 bits +/- 1 d
If error message CPU Not OK is output, output signal turn 0 mA.
Serial printer interface Number Type Data format Isolation Connectors : 1 (option card) : RS 232 (V24), max. 38400 baud : 8 data bits, 1 stop bit, no parity : galvanically non-isolated : Phoenix MSTB, contat spacing 3.5 mm, max. 1.5 mm2
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Technical Data BV-H2219 GB
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INTECONT PLUS
n Load cell connection Voltage supply : +/- 6 V AC (+/-3 %) (apr. 66 Hz), short-circuit-proof Measuring cycle : 100ms Resolution : 24 Bit Load : R (load cell) = min. 80 ohms Cable length : max. 30 % voltage drop, max. 500 m Measuring range : -20mV....+50mV with VLW: -1.6mV...min. 32mV
VDM
Serial interface for service PC Number Type Data format : 1 : RS232; RS422 or RS 485 max. 19200 baud : 8 data bits, 1 stop bit, odd parity changeable to even or no : galvanically non-isolated : Phoenix MSTB, contact spacing 3.5 mm, max. 1.5 mm2 or 9-pole D-Sub HD20
Isolation Connectors
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Technical Data BV-H2219 GB 23
VDM
INTECONT PLUS
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Technical Data BV-H2219 GB
24
INTECONT PLUS
5.
n
VDM
Characteristics
Power Failure n Displays Upper display : Lower display: Totalizing counter 1 Totalizing counters 2...3 Feed rate absolute I Feed rate relative Ir Measured load absolute Measured load relative Batch data
Scale data, calibration values, counter readings and pulses pending remain stored after power failure for an unlimited period of time. The internal clock continues running for approx. 5 days.
Dialog Language for error messages, operation, and service programs. Eligible : DEUTSCH ENGLISH FRANCAIS ESPANOL ITALIANO
Select lower display using cursor keys.
Signal Lamps (top down) VOLTAGE PROCESSOR ALARM MIN MAX OK OK (red) (red) (red) (green) (green) feed rate MIN limit feed rate MAX limit
Units (selectable) SI units : kg, t , m, NON-SI units : lb , t , f , (see Parameter Shortlist) kg/h t/h cm lb/h t/h inch n Event Messages Events and faults are displayed in form of an alphanumeric code. Call clear text of events via keyboard. Events are organized into Alarms, and Warnings with and without acknowledgement. Alarms stop scale, warnings dont. All alarms are additionally reported via relay outputs. n Operating Philosophy Operator prompting through multi-level menus. Important configuration and calibration functions are protected by password.
Start/Stop Totalizing Counter Select using Parameter B03.
Release, Emergency Stop Functions are realized using a digital input O01.
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Characteristics BV-H2219 GB 25
VDM
n Zero Setting Zero setting is performed by an automatic program. No material is required. Program can be started 1. manually via keyboard 2. automatically with closed prefeeder Max. admissible zero setting amount is monitored. n
INTECONT PLUS
Calibration Calibration as such is not required. All you have to do is enter some constructional data of load cells, speed transducer, belt inclination, etc. INTECONT uses these data to compute all requisite display normalisations. Check, or recalibration, can be effected in two ways: a) Using material Enter check result into INTECONT, and measurement value will be corrected.
Taring Designed to zero the basic tare load, the taring program on principle has the same function as the zero setting program. However, tare elevation is not monitored, and the call is protected by password.
b) Using check weight A special check program lets you check normalizations, and correct them if technical data or not exactly known. In later operation, program can also be used to show technical modifications. n Digital Inputs Name DI Ackn. Events Release START Source DI Stop Batch DI Ext. Event Default DI1 DI2 -(OP) -
Zero Drop Out Suppresses totalization upon measurements around zero point, so that counter stops with small feed rates. Deselect function if not desired.
Number O03 O01 B03 O02 O02 n
Display Filters can be defined individually for feed rate and measured load.
Digital Outputs Name DO I-MIN DO I-MAX DO ALARM DO Prefeeder ON DO Feeder ON Full Feed Dribble Feed DO Batch Active Default D01 DO2 D03 D06 D05 -
Maintenance Hints through display of event s 1. Voltage ON-time 2. Scale ON-time Nummer P04 P05 P01 P02 P03 P07 P08 P06
Adaptions The electrical system needs not be redesigned nor adapted.
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Characteristics BV-H2219 GB
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INTECONT PLUS
6. Setting Programs
Function Distributor
The function distributor lets you call further functions and/or dialogs.
VDM
Programming and Calibration functions lead to further menus you can move through using cursor keys. B = If Batching mode is selected, additional functions can be accessed in main distributor. Abort Batch Deselect Batch Batch Number Print Batch Reload S = Calibrating functions protected by password. Prompt for password input is output after call of function. If an event is available.
G f N
Call function distributor. If an event is available, Display Events is displayed; if no event has occurred, display shows function selected last. Start function.
Return to normal displays, or abort function. E

F u nc t i o n DisplayEvents
With opposed functions, e.g. START/STOP, only the one currently accessible can be called. Moving through function distributor has no effect on weighing functions.
TU
Move through function distributor. Display Events E Display Check START/STOP Feeder Service Values START/STOP Keyb. Mode Select Batch B EasyServe active/deactiv >0< Zero Set Programming Calib.Functions S Print FMZ Read Parameters Enter Parameters Load Default Par. Print Parameters Print Stat. Rep
S S
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START/STOP Simulation Tare CW: Weigh Check Set Time
Setting Programs BV-H2219 GB 27
VDM
Calibrating Functions
Menu item Calibration Functions lets you access 3 functions: 1. TW Tare 2. CW: Weight Check 2. Set Time All functions are protected from unauthorized use by password. The operating sequence is the same for all programs.
INTECONT PLUS
TW Tare
The taring program acquires zero point error of complete measuring system over a settable time (Parameter C 01, default = 30 s). INTECONT uses this value to correct measuring result during operation. In contrast to zero setting program, zero setting range is not monitored nor limited. Taring program deletes the zero setting result.
G TUf
......
Effects: Call function distributor. Scroll CALIBRATION FUNCTIONS into lower display field and acknowledge. Enter password 07734. Conditions:
1. During taring, no totalization takes place. 2. Analog output is set to elevation value. 3. Events continue being monitored. 1. No material flow. 2. Scale cut off (prefeeder closed, if present).
Display shows one of the setting programs, e.g. TW: Tare.
Follow these steps:
CALIBRATION FUNCTIONS TW: Tare
f N
Start setting program. Return to normal displays. For apr. 2 min., Calibration menu can be recalled without password input.
Gf TU f N
Function distributor, Calibration functions, password (see Calibration Functions). Scroll TW: Tare function into lower display field. Start function. Abort at any time
0405
INTECONT PLUS
Program running:
VDM
CW Weight Check
This program lets you check the INTECONT measuring range. Load measuring system with a known check weight and acquire load cell load mean value over a certain time. INTECONT compares result with specified setpoint and displays value. No automatic correction takes place. Effects: 1. During run time, no totalization takes place. 2. Analog output is set to elevation value. 3. Events continue being monitored.
>.
>0< TW: Tare
9 0. 2 % 5 2. 3 5
Upper display: Lower display:
Residual run time in % of total run time Continuously meaned tare in % of nominal measured load
Program complete:
>0< Dev. Tare
2.45 % 3.50%
Conditions: 1. 2. 3. 4. Taring or zero setting performed Effective check weight entered into Parameter C 05 Check weight applied in provided point Scale cut off
Upper display
Deviation of tare value from previous taring operation in % of nominal measured load dev = +: tare increased dev = - : tare decreased
Sequence:
Lower display
Mean value of total tare in % of nominal measured load
f N
Accept taring result and enter value into Parameter D 04. Tare correction (D05) is set to zero. Reject result, i.e. scale not tared.
Gf TU f N
Function distributor, Calibration function, password (see Calibration Functions) Scroll CW: Weight Check into lower display field. Start program. Abort at any time
Special Messages: 1. STOP 2. ABORTED if INTECONT is still started if taring result is not acquired yet
0405
VDM
Program running
INTECONT PLUS
Evaluating result: Error < 1 % : COR = 0.99...1.01 Scale OK, no further action required. COR = 0.95...1.05 Enter KOR value into Parameter D 02 . This makes good sense only if parameter has not yet considered result of check using material. COR < 0.95 or COR > 1.05 Multi-percent deviations suggest wrong data input (e.g. belt inclination not exactly known, lever arms) and/or mechanical faults (misalignment, distorsions).
>. CW 51.4% SET/ACT 0.9842%
Error < 5 %
Upper display : Lower display :
Residual run time in % of total run time Continuously meaned SET/ACT measuring result Error > 5 % :
Program complete
>. CW COR
5.325 % 0.9915%
Check does not consider Parameter Weight Correction" D 02, so that check program will indicate same error quotient COR after check. Feed rate display for check weight: I = D02 C05 C04
Upper display Lower display
: :
ACTUAL measured load in kg Mean value COR of SET/ACT over total run time
I C05 C04 D02
= = = =
Feed rate in t/h Check Weight Device Constant Weight Correction
in kg in kg/(t/h)
fN
Exit program. Since result is not acquired automatically, the two keys are equivalent.
Special hints: 1. STOP 2. ABORTED if INTECONT is still ON after exit of program
Lets you check scale zero point without check weight Display format: xxxxxxx,yy kg
0405
INTECONT PLUS
Simulation Mode
Simulation Mode lets you check all scale functions without material at the time of commissioning. During simulation, scale is cannot operate in normal mode.
VDM
Set Time
Unlike the other programs, date and time can be changed in Start and Stop states of scale and be read off under SERVICE VALUES.
Gf TU f
Display
Function distributor, Calibration functions, password (see Calibration Functions). Scroll Start Simulation into lower display field. Start program.
Gf TU f N 0 f O
Function distributor, calibration functions, password (see Calibration Functions). Scroll Set Time into lower display field. Call menu. Abort at any time.
Event message S7 In upper line, = symbol flashes. Function can be cut off in the same way (STOP Simulation).
Enter year, e.g. 03, month, day, hour, minute, and second.
Acknowledge every input. When seconds have been acknowledged, new date is acquired.
Features: 1. 2. 3. 4. All operating functions can be performed. Feed rate actual value is set to nominal rate. Measured load measurement is active. All control inputs and outputs operate in normal fashion.
Complete date is displayed for some seconds. Delete digit entered last.
After power failure, time remains stored for min. 5 days.
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VDM
INTECONT PLUS
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INTECONT PLUS
7. Service Values
6. Inputs switching conditions I+ : DI = 1 1 1 1 1 + 0 1 = Contact closed 0 = Contact open Inputs 4 + 5 on option card N = No option card
VDM
The Service table includes detailed system information. Call does not affect weighing functions.
GTf TU N
Displays: 1. 2. 3.
Call SERVICE VALUES function and start.
Move through service values.
Inputs 6 + 7 are designed as Namur inputs (external input) + short-circuit; - cable breakage; 1 = sensor covered; 0 = sensor free
Return to normal displays.
7. Version number Hardware version (no option card) option card available) 8.
EL = 22 h Voltage ON-time Monitoring: Parameter K 01, Message S4 ED = 19 h Scale On-time
VMD 20600-00 2063 HW = 1 Opt.K: 0 1
O Z1 =
1500100 kg Opt..IND : 1
Condition Monitoring
: Totalization ON : Parameter K 03, Message S3
4. Date and time 9. 5. Relay outputs switching conditions I +: DO = 1 1 1 0 0 0 0 0 1 = Contact closed 0 = Contact open Inputs 4-8 on option card N = No option card aw = 30.988 % Load on load cells related to total of load cell rated capacities. If value exceeds 100%, load cells are overloaded. From 110 % onward, Message H4: L/C Input > MAX is output. 10 wz = 1.383257 mV/V Unnormalised output value of load cell amplifier (Gross) 11. R_wz = 300 ohms Load cell resistance value
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Service Values BV-H2219 GB 33
VDM
12. AO1 = 4.15 mA Analog output 1 output current 13. AO2 = 10.00 mA Analog output 2 output current (on option card)
INTECONT PLUS
14.
ZE = 53 Pulses output across pulse output for external totalizing counter, counted after command Reset Counter 1".
15.
ZO = 1 Pulses still to be output. If value keeps exceeding zero, pulse frequency is higher than 10 Hz. Increase weighting of smallest display digit of Counter 1 (Parameter B 10). AI = 12.54 mA Analog input input current .
16.
17.
CS = 10851 Scale software check sum
18.
CS_b = 10851 Check sum cyclically recomputed. If value CS_b is unequal to CS, a serious fault is given. Contact the Schenck Service.
19.
Iun = 4876 kg/h Unlinearized feed rate
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Service Values BV-H2219 GB
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INTECONT PLUS
8. Parameterization
There are two types of parameter: Selection parameters
VDM
General Information
Parameters are variable characteristics or data used to match INTECONT to the application. Display units and format Limit values Nominal and calibration data, etc. Some parameters can be set in accordance with requirements (e.g. display formats), others have to be taken from Spec Sheet supplied. During parameter input, all functions are maintained. However, during operation, only parameters with no influence on measurement, e.g. display filters, should be changed. Default Values All parameters are preset with default values. These are proven suggestions and can normally used as defined. The default values can be loaded using sub-function Load Default Parameters. Identification The parameters are organised into function blocks A, B, ... and, within a block, described by name number 1, 2, 3 .. and value. Values differing from default are identified by a * before the block letter.
Let you select from various options, e.g. WARNING, ALARM. Numeric parameters
Enter numeric value, e.g. nominal feed rate.
Call Parameter Menu
G TUf TUf Bf
Call function distributor. Scroll PROGRAMMING into lower display field and acknowledge. Select ENTER PARAMETER function. Enter password 07734.
Display shows title of first parameter block.
Dialog Behaviour Block: A
Nominal Feed Rate B02 1000.0 kg/h
N
0405
Return to normal display. For apr. 2 min., Parameter menu can be recalled without password input.
Parameterization BV-H2219 GB 35
VDM
Select Parameters
1. Block Letter
INTECONT PLUS
Enter Parameters
P TU 46 B9
Move through blocks A, B ... up and down. Block letter flashes. Select block. Display shows parameter selected last.
Prepare input. Selection parameter: value flashes. Scroll desired value into lower display field. Go to the left (4) or to the right (6); see Hardware Configuration. Numeric parameters: Feature - - - - - - - - - - - - - - - Enter value using number keys. Acknowledge input. Next parameter is displayed. Delete digits. Abort input.
Rated Data Block: B
TU f
2. Parameter Number
f O N
OFF key 0" is always active; ON key I" only if parameter input is complete.
Nominal Feed Rate B02 10000.0 kg/H
TU f NN
Move through parameter numbers within a block. Parameter number flashes. Move through parameter numbers independent of block (UP only).
Return to block titles. Return to normal mode.
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INTECONT PLUS
Hardware Configuration
When parameterising the hardware, the source determines whether unit, channel and level must be indicated or not. The table below will assist you in configuring the hardware. Source FB OP v DI DO AI I+ I+ I+ Power Failure DI1-DI7 DO1-DO8 HI, LO HI, LO Unit Channel Level
VDM
Load Default Parameters
Lets you load the default setting. Function is protected by password and YES/NO prompt. Attention! All changes to parameters and calibration values get lost.
G B1 f
Select PROGRAMMING function, call DEFAULT PARAMETERS. YES = 1 NO = 0
Acknowledge selection.
As you can see, with Fieldbus (FB), Operator Panel (OP), Speed (v) and Not Assigned () no additional input is required. Digital Inputs (DI) and Digital Outputs (DO) require unit, channel and level to be indicated. With Analog Input (AI), the unit is firmly set to I+. Sample: Parameter B06 START Source" determines from where the scale is started. Description B06 START Source Alternatives Source OP FB, DI
Parameters remain stored for an unlimited period of time.
On standard the scale is started from the INTECONT keyboard. Alternatively, fieldbus or digital input (DI) can be selected. If DI is the desired source, additionally indicate channel and level (see table above). The unit is firmly set to I+.
0405
4 6
Keys 4 (go to the left) and 6 (go to the right) let you shift between source, channel and level.
VDM
Parameter Overview
This list applies to software: VDM 20600-00 BLOCK A 01 Language * 02 Units Scale Definitions ENGLISH SI BLOCK F
INTECONT PLUS
Limit Values 5.0 % Io W1 (L 01) 120.0 % Io W1 (H 01)
01 Value for I-MIN 02 Event Class I-MIN 03 Value for I-MAX 04 Event Class I MAX
BLOCK G Filter Setting BLOCK B 01 Feed Rate Unit 02 Nominal Feed Rate 03 START Source 04 FMZ1 Unit 05 FMZ 1 Pulse Dur. 06 FMZ 2 Unit 07 FMZ 3 Unit Rated Data kg/h 0200.000 t/h OP - t 0 ms - t - t 01 I Display 02 I Analog Output 03 Q Display 04 L/C FILTER 05 Afterfl. Time 3.0 s 3.0 s 3.0 s 1.0 s 5.0 s
BLOCK H 01 AUTO Zero Active 02 Autom. Zero Limit 03 Zero Set Limit 04 Tare Corr. MAX 05 ZDO Active 06 ZDO Limit
Additional device NO 1.00 % Io 5.00 % Io W1 (C 05) NO 1.00 % Io
BLOCK C 01 Calibration Time 02 L/C Charac. Value 03 L/C Rated Cap. 04 Device Constant 05 Check Weight
Calibrating Data 30.0 s 2.0000 mV/V 60.000 kg 0.0400 kg/h 1.000 kg
BLOCK I 01 Batch Dribble FD 02 Batch End 03 Adaption fact. 04 Batch Tolerance 05 Out of Tolerance 06 AUTO Print 07 Batch Source
Batch Mode 100.000 kg 0.000 kg 0.5 100000.000 kg W1 (B 01) NO OP
BLOCK D 01 Nominal Platf. Load 02 Span Correction 03 Total Tare 04 Basic Tare N 05 Tare Correction T 06 Material Corr.
Calibrat. Results 8.00 kg 1.0000 0.00 kg/h 0.00 kg/h 0.00 kg/h 1.00
BLOCK J BLOCK E 01 Source AO 1 02 Elevation AO 03 Limit Value AO 1 04 Source AO 2 05 Elevation AO 2 06 Limit Value AO 2 Analog Output I 1 4.00 mA 20.00 mA Q 4.00 mA 20.00 mA 01 Baud Rate 02 Print Subtotal 03 Print Page Length
Printer Setting 9600 Error 72
BLOCK K 01 Maintenance Elec. 02 Event Maint. EL. 03 Maint. Scale Run. 04 Event Maint. Run.
Maintenance Int. 3000 h W1 (S 04) 3000 h W1 (S 03)

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INTECONT PLUS
BLOCK L 01 Protocol Type 02 Host timeout 03 Comm.-Error Host 04 Address 05 Resolution 06 Word sequence 07 Physics 08 Baud Rate 09 Format Data 10 FLOAT-format 11 Physics 12 Baud Rate 13 Format Data 14 Address 15 FLOAT-format 16 Configuration 17 Address 18 Baud Rate 19 Configuration 20 Byte sequence 21 Word sequence Comm. Fieldbus NO 10 s IGNORE (S 09) 1 4096 I:std/L:std RS485 9600 8-E-1 SIEMENS-KG RS422 9600 8-E-1 16 IEEE FIXED-1 16 125K FIXED-1 Low - High I:std/L:std BLOCK O 01 Release 02 DI Stop batch 03 DI Ackn. Events 05 DI Ext. Event
VDM
Digital Inputs DI I+.DI2 HI DI I+.DI1 HI
BLOCK P 01 DO ALARM 02 DO Prefeeder ON 03 DO Feeder ON 04 DO I-MIN 05 DO I-MAX 06 DO Batch active 07 DO Full feed 08 DO Dribble feed
Digital Outputs DO I+.DO3 LO DO I+.DO5 HI DO I+.DO6 HI DO I+.DO1 LO DO I+.DO2 LO
BLOCK Q 01 Station address 02 Physics 03 EasyServe Baudr. 04 Format Data
Comm. EasyServe 1 RS232 19200 8-O-1
BLOCK M 01 Power Failure 02 Memory Error 03 L/C Input 04 No Release 05 L/C Input MAX 06 L/C <MIN 07 Simulation aktiv 08 Error Ext. Event
Events A (E 01) A (S 01) A (C 01) W1 (S 02) A (H 04) A (L 04) W2 (S 07) A (E 06)
BLOCK N 01 Linearization ON 02 Lin.-S1 03 Lin.-I1 04 Lin.-S2 05 Lin.-I2 06 Lin.-S3 07 Lin.-I3 08 Lin.-S4 09 Lin.-I4 10 Lineariz. error
Linearization NO 25.00 % Io 25.00 % Io 50.00 % Io 50.00 % Io 75.00 % Io 75.00 % Io 100.00 % Io 100.00 % Io W2 (B 09)
0405
VDM
Block A :
INTECONT PLUS
Scale Definitions
A 02 Units
Default: DEUTSCH Range: SI NON-SI Default: SI
A 01 Language
Range: DEUTSCH ENGLISH* AMERICAN ENG* FRANCAIS ESPANOL ITALIANO
Lets you change over displays and parameter inputs from SI units to American units.
Selection holds for all displays, event messages and parameters. * identical
American Unit lb t f inch
SI Unit kg t m cm
Conversion * 1 lb = 0.453593 kg 1 t = 0.907185 t = 2000 lb 1 f = 0.3048 m 1 inch = 2.54 cm
*also applicable to compound units, e.g. kg/h
Block B :
B 01 Feed Rate Unit
Range: ---------.---.---.-----------.- - -. - - -.- - t/h t/h t/h t/h kg/h kg/h kg/h kg/h Default: - - - - - - kg/h
Rated Data
B 02 Nominal Feed Rate
Range: 0.0001..230000.0 t/h Default: 200.0 t/h
Reference for limit values and service displays
Determines feed rate display format
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INTECONT PLUS
B 03 START Source
Range: OP FB DI Default: OP
VDM
Dialog function Keyboard Mode lets you change over from selected source to keyboard, and vice versa.
To start/stop totalization, there is no single solution: OP FB DI : : : From INTECONT keyboard Via fieldbus interface Using digital input. Default value is DI3. You can also use any other free digital input. Digital input operates edge-controlled, i.e. if scale fails after Alarm, remove START signal and re-apply.
Note G05 defines the totalizing counter tracking time. If Parameter O01 Release is set to - -, no release is required.
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VDM
B 04 FMZ1 Unit
Range: ------- t -----.- t ----.-- t ---.--- t - - - - - - t *10 ----t *100 - - - - - - - kg - - - - - . - kg - - - - . - - kg - - - . - - - kg Default: - - - - - - - t
INTECONT PLUS
B 06 FMZ 2 Unit
As with B04; however, for counter 2
B 07 FMZ 3 Unit
As with B04; however, for counter 3
B10 determines the display format for counter 1, batching values and pulse weighting for external counter. If no external counter is present, set Parameter B11 to 0.
B 05 FMZ 1 Pulse Dur.

Range: 0....1000 ms Default: 0 ms
Length of external counter output pulse. Pulse weighting corresponds to the smallest display digit of counter 1 (Parameter B04). B05 < 10 ms : Pulse output is blocked. All pulses not yet output are deleted.
Output frequency at nominal feed rate:
PNENN = Zmin =
nominal n feed rate in kg/h or t/h smallest display digit of counter 1 (B 04) in kg or t
Select Zmin (B 04) so that f does not exceed 10 Hz. Furthermore, pulse duration B05 should be smaller than 1/f .
0405
INTECONT PLUS
Block C : Calibrating Data
VDM
C 01 Calibration Time
Range: 1...9999 s Default: 30 s
C 06 Check Weight
Range: 0.010...22 000.0 kg Default: 1 kg
Measuring time for taring and zero settings programs
The check weight is used to check weighing system using calibration program CW: Weight Check. Enter weight acting on load cell through check weight.
C 02 L/C Charac. Value

Range: 0.01...9.9999 mV/V Default: 2 mV/V
Load cell characteristic value (transmission factor)
C 03 L/C Rated Cap.

Range: 0.5000...220000.0 kg Default: 60 kg
Total of load cells rated capacities
C 04 Device Constant
Range: 0.00100...1.0 kgh/t Default: 0.04 kgh/t
Unit: kg h/t = kg / (t/h)
The device constant indicates the correlation of measured load and feed rate, i.e. load on load cell in kg / t/h.
GK =
Q kg in I t/h
Q I
= =
Measured load on load cell in kg Feed rate in t/h
GK determines calibration accuracy. For value, see technical Spec Sheet.

0405
VDM
Block D :
INTECONT PLUS
Calibrat. Results
D 01 Nom. Platform Load

No input Default: 8000 kg
D 04 Basic Tare N
No input max. 10000 kg/h Result of taring program Default: 0.00 kg/h
Computed from rated data B 02 and C 04 Nominal measured load serves as reference for limit values and zero setting programs. For computation, see DETAILS chapter.
D 05 Tare Correction T D 02 Weight Correction

Range: 0.5000...2,0000 Default: 1,0000 No input max. +- 1000 kg/h Default: 0.00 kg/h
Result of manual or automatic zero setting. Every taring operation sets D 05 to 0.
Proportionally influences feed rate I measurement I(corrected) = I(measured) D 02 Function: Correct measuring system through check using material and calibration program CW: Weight Check
D 06 Material Corr.
Range: 0.5000...2,0000 Default: 1
D 03 Total Tare
No input Default: 0.00 kg/h
Proportionally influences measurement of linearized feed rate I. I(corrected) = I(measured) D 06 Function: Correct feed rate through check using material
Total tare = basic tare + tare correction = D04 + D05
Attention! If you enter Parameters D 02 ... D 05 in manual, enter D 02 first.
0405
INTECONT PLUS
Block E : Analog Output
VDM
E 01 Source AO 1
Range: I (feed rate) Q (measured load) Default: I X = I, Q Note: One of these values can be output in analog fashion. Filters: Parameters G 02, G 04 1) Maximum output current is 20 mA. 2) Minimum output current corresponds to elevation E 02. 3) In Stop state of scale, output for I is set to elevation value; for Q, measurement value is output. Xnom = nominal value
E 02 Elevation AO 1
Range: 0.00...20.00 mA Default: 4.00 mA
E 04 Source A02
Range: I (feed rate) Q (measured load) Default: Q
Output current of 0% value I, or Q.
E 03 Limit Value AO 1
Range: 0.00...1000.00 mA Default: 20.00 mA See Parameter E01
Output current of 100% value I, or Q.
E 05 Elevation A02
Range: 0.00...20.0 mA Default: 4.00 mA
See Parameter E02
E 06 Limit Value A02

Range: 0.00...1000.00 mA Default: 20.00mA
See Parameter E03

X Xnom
i = ELEV + (END - ELEV)
0405
VDM
Block F :
INTECONT PLUS
Limit Values
F 01 Value for I MIN

Range: -10...200.0 % Io Default: 5.0 % Io
F 03 Value for I MAX

Range: -10...200.0 % Io Default: 120.0 % Io
Related to nominal feed rate B 02 Related to nominal feed rate B 02 If measurement value exceeds MIN limit, event message L1 is output. Monitoring starts 10 s after start-up.
If measurement value exceeds MAX limit, event message H1 is output.
F 04 Event Class I MAX

Range: WARNING 2 WARNING 1 IGNORE ALARM Default: WARNING 1
H1
F 02 Event Class I MIN

L1
0405
INTECONT PLUS
VDM
Block G :
I = feed rate
Filter Settings
Q = measured load
G 01 I Display
Range: 0.0...600.0 s Default: 3.0 s
G 05 Afterfl. Time
Range: 0.0...2000.0 s Default: 3.0 s
Feed rate display
During specified time, totalization goes on after scale stop.
G 02 I Analog Output
Range: 0.0...600.0 s Default. 3.0 s
Feed rate analog output
All filters are of the first-order type (exponential), i.e. upon abrupt change of signal, approx. 2/3 of full scale are reached after set time. Long times lead to a stable but slowly refreshing display.
G 03 Q Display
Range: 0.0...600.0 s Default: 3.0 s
Measured load display
G 04 L/C Filter
Range: 0.0...600.0s Default: 1.0 s
Applies to all functions and displays depending on measured load
0405
VDM
Block H :
H 01 AUTO Zero Active
Range: NO YES Default: NO
INTECONT PLUS
Additional Device
H 03 Zero Set Limit
Range: 0.00...100.00 %Io Default: 5.00 %Io
Bezug: Nom. Platf. Load D01 Max. admissible amount of the total of all manual and zero setting operations. If limits are exceeded, correction value is not acquired. Monitoring : Parameter H 04, message C5
Lets you select automatic zero setting. NO YES : : No automatic zero setting Automatic is running, if 1. Measurement is cut off 2. No other setting program is running 3. No parameters are input. Start delay is 60s. Parameter C 01 Parameters H 02...H04 0 in upper display field
Measuring time : Monitorings: Display feature :
H 04 Tare Corr. > MAX

Range: WARNING 1 WARNING 2 ALARM IGNORE Default: WARNING 1
C5
Automatic zero setting result exceeds limit H 03. Value is not acquired.
H 02 Autom. Zero Limit

Range: 0.00...10.00%Q Default: 1%Q
H 05 ZDO Active
Related to: Nom. Platform Load D01 If mean value measured by automatic zero setting function falls below H 02 and H03 over time C01, zero point is corrected. Result: Parameter : D 05
Active Zero Drop Out (see H 06).
H 06 ZDO Limit
Range: 0.0...10.00 %Io Default: 1.00 %Io
Related to: Nominal Feed Rate B 02 If Zero Drop Out is active and feed rate exceeds set limit, value is set to 0. No display feature. Conditions: Totalization ON or Afterfl. Time G 05.
0405
INTECONT PLUS
Block I :
For detailed batching sequence, see DETAILS chapter.
VDM
Batch Mode
I 01
Range:
Batch Dribble FD
0.00...220 000 kg Default: 100.000 kg
I 03
Adaption Fact.
Default: 0.5
Range: 0.0...1.0
If batch setpoint (I 01-I 02) is reached, dribble feed output (P08) is set. Signal can be used, e.g. to reduce prefeeder rate.
Pre-cut-off amounts I 01 and I 02 are adapted automatically so that the system better fits the situation upon next batch. The two values are adapted by value batch error * I 03".
I 02
Range:
Batch End
0.00...220 000 kg Default: 0.000 kg
I 03 I 03
= 0 : no adaption = 1 : full adaption
If batch setpoint has reached pre-cut-off amount I 02, batching terminates and prefeeder stops.
Intermediate values cause a filtered adaption which is preferable in plants with unprecise repeatability behaviour.
I 04
Batch Tolerance
Default: 100000.000 kg
Range: 0.0...2200000.0 kg I 02 considers material afterflow, if any. Related to batch setpoint
Admissible deviation from setpoint. Check takes place after completion of batch.
I 05
Range:
Out of Tolerance
WARNING 1 WARNING 2 ALARM IGNORE Default: WARNING 1
B1
If limit value I 04 is exceeded, event message B1 is output .

0405
VDM
I 06
Range:
INTECONT PLUS
AUTO Print
NO YES Default: NO
YES : NO:
Automatic printout after every complete batch Batch report can be printed only using control menu.
06.03.03 Batch Setpoint Batch Actual Val. Counter 1 Counter 2 Batch-Number Events B1
16:20:16 200 kg 205 kg 31779 kg 32 t 6 I05
Out of Tolerance
I 07
Range: OP FB
Batch Source
OP FB Default: OP
: Enter batch and make-up setpoints from INTECONT keyboard : Values are set via fieldbus.
0405
INTECONT PLUS
Block J :
J 01 Baud Rate
Range: 2400 4800 9600 19200 38400 Default: 9600
VDM
Printer Settings
J 03 Print Page Length
Range: 9...127 lines Default: 72 lines
Page length for Quantity Report Line spacing is always 1/6 inch. Printer initializes upon change of parameter or power-up.
Speed of transmission to printer
J 02 Print Subtotal
Range: Error YES NO Default: Error
Quantity Report 28.01.04 11:45:10 12000 90000 3.00
Error : YES : NO :
Every event is printed automatically as soon as occurred See above, but complete with totalizing counter (FMZ) sub-totals No printout
Counter 1 [kg] Counter 2 [kg] Zero set before [h] Event L1
I<MIN F2
Printing takes place in Normal and Batching modes.
30.09.03 11:45:21 L1 W1 --> I < MIN 30.09.03 11:59:01 L1 W1 <-- I < MIN
0405
VDM
Block K :
INTECONT PLUS
Maintenance Int.
K 01 Maintenance Elec.
Range: 0...10000 h Default: 3000 h Message: S4 (K 02)
K 04 Event Maint. Run.

Range: WARNING 1 WARNING 2 IGNORE
S3
Default: WARNING 1
Alerts you on maintenance work to be effected as a function of voltage ON-time. Total measuring times exceeds time K 03. If a time interval has elapsed, message S3 is output.
K 02 Event Maint. EL.

Range: WARNING 1 WARNING 2 IGNORE
S4
Default: WARNING 1
The total of power ON-times exceeds time K 01. If a time interval has elapsed, message S4 is output.
K 03 Maint. Scale Run.

Range: 0...10000 h Default: 3000 h Message: S3 (K 04)
Alerts you on maintenance work to be effected as a function of scale run time.
0405
INTECONT PLUS
Block L : Comm. Fieldbus
VDM
L 01 Protocol Type
Range: NO MODBUS COMP. S5-BCC COMP. MODBUS PROFIBUS DP DEVICENET Default: NO
L 05 Resolution
Range: 1...32767 Default: 4096
Resolution of data for nominal value in Modbus protocol (integer format).
Eligible protocol variants. Every protocol requires an optional interface card to be present. COMP identifies the compatible protocols.
L 06 Word Sequence
Range: I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp Default: I: std/L: std
L 02 Host Timeout
Range: 0...600s Default: 10s
If timeout value exceeds zero, a message from host system is expected to arrive during set time.
Determines the word sequence within a data double word in the Modbus protocol. I stands for IEEE-754 values (floating point values) L stands for 4-byte integer values std does not swap the word sequence; swp does.
L 03 Comm. Error Host

Range: IGNORE W1 (WARNING 1) W2 (WARNING 2) A (Alarm)
S9
Default: IGNORE
L 07 Physics
Range: RS232 RS 422 RS 485 Default: RS 485
Sets interface physics for Modbus
If no message is received during the time set by Parameter L02, event message S9 Data Link Host is output.
L 08 Baud Rate
Range: 2400 4800 9600 19200 38400 Default: 9600
L 04 Address
Modbus baud rate
Slave address for Modbus protocol
0405
VDM
L 09 Format Data
Range: 8-E-1 8-0-1 8-N-2 8-N-1 Default: 8-E-1
INTECONT PLUS
L 14 Address
Profibus DP slave address
Modbus data format (data bits - parity bit - stop bits)
L 15 FLOAT-format
Range: SIEMENS-KG IEEE Default: IEEE
L 10 FLOAT-format
Range: SIEMENS-KG IEEE Default: SIEMENS-KG
Determines representation of floating point values for Profibus DP protocol
Determines representation of floating point values for S5 protocol
L 11 Physics
Range: RS 232 RS 422 Default: RS 422
L 16 Configuration
Range: FIXED-1 FIXED-2 NO-PARA-ID PARA-ID Default: FIXED-1
Sets interface physics for S5 protocol
L 12 Baud Rate
Range: 2400 4800 9600 19200 38400 Default: 9600
Determines structure and size of process image (Profibus DP)
L 17 Address
Baud rate for S5 protocol
DeviceNet slave address
L 13 Format Data
Range: 8-E-1 8-0-1 8-N-2 8-N-1 Default: 8-E-1
L 18 Baud Rate
Range: 125k 250k 500k Default: 125k
DeviceNet baud rates
S5 data format (data bits - parity bit - stop bits)
0405
INTECONT PLUS
L 19 Configuration
Range: FIXED-1 FIXED-2 NO-PARA-ID PARA-ID Default: FIXED-1
VDM
Determines structure and size of process image (DeviceNet)
L 20 Byte Sequence
Range: LOW-High High-LOW Default: LOW-High
Determines byte sequence within a data word
L 21 Word Sequence
Range: I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp Default: I: std/L: std
Determines the word sequence within a data double word in the DeviceNet protocol. I stands for IEEE-754 values (floating point values) L stands for 4-byte integer values std does not swap the word sequence; swp does.
0405
VDM
Block M:
INTECONT PLUS
Events
M 01 Power Failure
Range: ALARM WARNING 1 WARNING 2 IGNORE
E1
Default: ALARM
M 05 L/C Input > MAX

Range: ALARM WARNING 1 WARNING 2
H4
Default: ALARM
Load on load cell exceeds 110 % of the total of load cell rated capacities (C 03). Full scale: approx. 115 % with CSD load cells 160% with HBM load cells
Scale does not start automatically regardless of event class.
M 02 Memory Error
ALARM: No changes possible
S1 M 06 L/C Input < MIN

L4
Scale no longer operable
Default: ALARM
M 03 L/C Input
C1
Default: ALARM
Load on load cells is smaller than 1% of total load cells rated capacities (C 03) Meldung: L4
M 07 Simulation Active
S7
1. Load cell not (or improperly) connected. 2. Analog-to-digital converter of measuring amplifier is in saturation (see Service Value wz). 3. Supply voltage is below 19V. Error must be available for at least 3 s.
Simulation Mode is active.
M 08 Error Ext. Event

Range:
E6
Default: ALARM
M 04 No Release
S2
IGNORE WARNING 1 WARNING 2 ALARM
Event is output if external digital input (Parameter O04) is set.
No RELEASE input signal Exception: IGNORE always releases scale.
0405
INTECONT PLUS
Block N:
N 01 Linearization ON
VDM
Linearization
N 06 Lin.-S3
Range: 0.10...1000.00%Io Default: 75%Io
Linearization point 3: See N 02
This function lets you linearize feed rate measurement. The 4 linearization points can be determined through checks using material. Place points not needed, or measured, outside the measuring range or interpolate.
N 07 Lin.-I3 N 02 Lin.-S1
Range: 0.10...1000.00%Io Default: 25%Io Range: 0.1...1000.0%Io Default: 75%Io
Related to nominal feed rate B02 Linearization point 1: Material amount fed out divided by measuring time
N 08 Lin.-S4
N 03 Lin.-I1
Related to nominal feed rate B02 Linearization point 1: Check amount displayed on INTECONT divided by measuring time
N 09 Lin.-I4
Linearization point 4:
N 04 Lin.-S2
See N03
N 10 Lineariz. Error
B9
N 05 Lin.-I2
Monitoring for monotonously rising compensation takes place only if linearization is active. 1. Upon start of linearization 2. Upon change to parameter
Linearization point 2:
0405
See N03
VDM
Block O:
INTECONT PLUS
Digital Inputs
O 01 Release
Range: DI Default: DI (DI2)
Determines digital input used to release scale. Setting - - means that no release is required. Default is DI2; however, any other free digital input can be used as well.
O 02 DI Stop batch
Range: DI Default:
Digital input signal used to stop a running batch
O 03 DI Ackn. Events
Range: DI Default: DI (DI1)
Determines digital input used to acknowledge events
O 05 DI Ext. Event
Range: DI Default: - -
Digital input used to output external fault signal
0405
INTECONT PLUS
Block P: Digital Outputs
VDM
P 01 DO Alarm
Range: DO Default: DO (DO3)
Q 06 DO I-MAX
Range: DO Default: DO (D02)
Digital output used to report general alarm
Digital output signal used to report that maximum feed rate (F03) is exceeded up. Contact output is independent of event class (F04).
P 02 DO Prefeeder ON
P 06 DO Batch Active
Range: DO Default:
Digital output used to START/STOP prefeeder
P 03 DO Feeder ON
Digital output signal used to report that a batch is running. Signal becomes active upon start of batch, and is reset after batch complete. If batch is stopped, signal continues being available.
Digital output signal used to report START/STOP states of scale
P 07 DO Full Feed
Range: DO Default:
P 04 DO I-MIN
Range: DO Default: DO (DO1) Full feed signal is available from start of batch until amount batched = batch setpoint - I01-I02 is reached. Feeding continues in dribble feed.
Digital output signal used to report that minimum feed rate (F01) is exceeded down. Contact output is independent of event class (F02).
P 08 DO Dribble Feed
Range: DO Default:
Dribble feed signal is output when full feed phase is complete (see P07).
0405
VDM
Block Q:
INTECONT PLUS
Comm. EasyServe
Q 01 Station Address
Q 04 Format Data
Range: 8-0-1 8-E-1 8-N-2 8-N-1 Default: 8-0-1
Make sure station address and baud rate of scale and EasyServe are identical. EasyServe lets you search for proper setting including COM interface (menu: Tools/Options/Communication). The station address is specially designed for plants using a service bus. If the latter is not available, select 1. Connection to PC can also be made using a 9-pole SUB-D connector on X4 (RS 232 only) or a Phoenix connector on X5 (RS232, RS422 or RS485). See also Wiring Diagram in chapter DETAILS.
EasyServe uses either a 10- or 11-bit character frame.
Example: 8-0-1 means: 1 start bit, 8 data bits, odd parity, 1 stop bit (N = No Parity, E = Even Parity)
Q 02 Physics
Range: RS 232 RS 422 RS 485 Default: RS 232
Physics of data transmission protocol
Q 03 EasyServe Baudr.
Range: 9600 19200 Default: 19200
Data transmission rate
0405
INTECONT PLUS
9. Event Messages
S7 : Simulation Active
VDM
System Message S
S1 : Memory Error Program and parameter memories are checked in cycles. If an error is detected, scale is normally inoperable. Action : Contact the SCHENCK Service. Parameter: M02 S2 : No Release No external RELEASE signal. Scale cannot start. Parameter : M 04
Operating in Simulation Mode, scale is not prepared for normal operation. In Simulation Mode, all scale functions can be tested without material at the time of commissioning. Action : Stop Simulation function. Parameter : M 07 S9 : DATA LINK HOST Serial communication interrupted for longer than timeout period. Action : Check cable connections. Parameter : L 03
S3
: Maint. Scale Run. Total ON-time of totalization exceeds set limit. Perform requisite service work, if necessary. Acknowledgement of message does not influence time intervals. Parameters : K 03, K 04
Electrical System E
E1 : Power Failure Power failed or cut off. It is possible that totalization has stopped during this time. Action : Acknowledge message. Parameter : M 01 E6 : External Input External fault signal available across fault input. Parameter : M08
S4
: Maintenance Int.Elec The INTECONT power supply has been switched on for a set time. Perform requisite service work, if necessary. Acknowledgement of message does not influence time intervals. Parameters : K 01, K 02
0405
Event Messages BV-H2219 GB 61
VDM
Calibration C
C1 : L/C Input 1. Load cell cable broken, not (or improperly) connected. 2. Supply voltage smaller than 19V Action : Check cabling. If OK, check load cell amplifier. Parameter : M05
INTECONT PLUS
Maximum H
H1 : I > MAX Current feed rate exceeds set limit value. Action : Normally none, unless message H4 is additionally available or systemspecific limits have to be observed. Parameters : F 03, F 04 H4 : L/C Input > MAX Scale overloaded. Errors in measurement can occur. Action : Check material infeed. Parameter : M 05
C5
: Tare Corr. > MAX Automatic zero setting result exceeds zeroing limit. No correction takes place. Action: Retare device. Parameters: H 03, H 04
Minimum L
L1 : I < MIN Current feed rate has fallen below set limit value. Action : System-specific Parameters : F 01, F 02 L4 : L/C Input < MIN Weighing system is underloaded, or not positively tied. Measurement can fail. Action : Check mechanical scale system and cabling. Parameter : Q 06
0405
INTECONT PLUS
Material Flow (Batch) B
B1 : Out of Tolerance Batch not completed with preset accuracy. Tolerance : Parameter I04 Event : Parameter I05 Cause : Automatic adaption connected (Parameter I 03)? Material infeed faulty ?
VDM
Signal Lamps
a b X
(green)
POWER OK LED not lit: 1. No power supply 2. Device defective 3. All other functions OK, LED probably defective. Call display test. CPU OK If display is pending or flashing, processor system is faulty, Scale is inoperable. ALARM flashes if an Alarm is available. Display additionally shows event code. Action: see relevant event code.
(green)
B9
: Linearization Linearisation for feed rate measurement improperly set. Message is output only if linearization is active. Action : Check relevant parameters to see if preset curve features plateaus or turning points. Parameters : N 01...N 10
(red)
MIN
(red)
MIN LIMIT VALUE lit if feed rate limit value is exceeded down. Action: see L1: I<MIN
MAX
(red)
MAX LIMIT VALUE lit if feed rate limit value is exceeded up. Action: see H1: I>MAX.
No power supply: Upon short circuit on the secondary side of the power supply, internal overload protection responds. Disconnect power for approx. 1 min., and it is ready to operate again.
0405
VDM
INTECONT PLUS
0405
INTECONT PLUS
10. Commissioning
Test Plug
VDM
Almost any possible error in operation is reported by event message. For interpretation, see Chapter 10. Check INTECONT for proper operation by using a simple test plug. This helps to see whether the fault is with load cell, cabling or electrical equipment. 1. Switch plug as shown in drawing. 2. Withdraw load cell connector X7 and replace by test plug. At the indicated resistance values, the following service values result: 1. wz 2. Load cell utilization aw apr. apr. 1.1mV/V apr. 50 % (C02 =2mV/V) 35% (C02 =2.85mV/V)
If wz is in specified range, measuring amplifier operates properly. Note: With different R1 and R2 resistance values, the following raw measured value results: Raw measured value ~ 500 * R2 / R1 [mV/V].
0405
Commissioning BV-H2219 GB 65
VDM
INTECONT PLUS
0405
Commissioning BV-H2219 GB
66
INTECONT PLUS
11. Details
Start Sources
VDM
Fig.: START Sources
Sources START/STOP Synchronization The Start/Stop functions can be started from different control sources preselected via parameters. The Keyboard Mode dialog function lets you shift from preselected sources to keyboard and vice versa. Upon changeover from external setpoint source or keyboard, external setpoint is acquired. In reverse direction, the external source is active.
Parameter: B 03 START Source FB (fieldbus) OP (keyboard) DI (contact)
0405
Details BV-H2219 GB 67
VDM
Control Inputs/Outputs
INTECONT PLUS
Fig.: Control Inputs/Outputs
Operating Sequence 1 As long as no Release signal is available (contact open), no start command is effective. 2 Scale is released. 3 L-H edge of Start input or Start command from another source starts measurement and prefeeder. 4 Cut-off command Prefeeder immediately stops, measurement and totalization continue for time G 05. 5 Feed rate acquisition and totalization complete.
Measured load is acquired and displayed also in Stop state of scale. Running display (rotating point) reports all phases during which totalization is active. Cut-off after alarm is identical with normal cut-off sequence.
0405
Details BV-H2219 GB
68
INTECONT PLUS
Batching
VDM
Principle: When batch is complete, material prefeeder cuts off. Changeover from full feed to dribble feed can be effected using prefeeder speed or opening angle. . Output signals (Batch Running, Full Feed, Dribble Feed) can be placed on free output contacts, if required.
Sequence: 0 Start batch using Start command. Prefeeder and totalizing counter start operating. 1 Stop batch using Stop command. Measurement continues for time G 05. 2 Continue batch using Start command.
0405
VDM
3 Dribble feed changeover point FM = SET - A - F is reached. Dribble Feed signal changes its level. A and F are the cut-off amounts defined by parameters I 01 and I 02. 4 Cut-off point AM = SET - A is reached and batch is complete. Prefeeder stops. 5 Material afterflow If parameters A and F are properly set, defined setpoint is exactly reached. If note, see Adaption. Alarm:
INTECONT PLUS
Batch stops (measuring wheel and prefeeder immediately cut off) and can be resumed after removal of cause and acknowledgement of event message.
Power OFF: Batch aborts, batching mode remains selected. All counter readings and amounts batched are stored for an unlimited period of time. Next Start command starts new batch.
Adaption: After every complete batch, INTECONT uses the missing material amount to compute a correction value (I02). Dribble feed changeover point is adapted automatically. Error = SETPOINT - amount batched Cut-off point for next batch is computed from error and an evaluation factor. A(new) = A(old) + FAK * error
A(new) = FAK =
Batch cut-off point Adaption factor
I02 I03
Errors smaller than smallest display digit are not corrected. DI Complete Batch: The Complete Batch contact acts like a Stop command with additional abort of batch. Next Start command starts new batch.
0405
Details BV-H2219 GB
70
INTECONT PLUS
Data Flow Charts: Signal Flow
VDM
Fig.: Simplified Signal Flow Chart

Note: In normal INTECONT operation, the data flow charts need not be known. In special cases, they can be used to trace internal normalizations relevant for precalibration (theoretical calibration).
Code WZ D Qwz QPRF LWZ LPG QP GK GEWKOR TARA TARKOR MATKOR WZF0 WZKENN Q P Meaning Load cell Cross-flexure strip for chute and check weight Measured load on load cell Measured load on load cell Load cell lever arm Check weight lever arm Check weight Device constant Weight correctionr Basic tare Tare correction Material correction Load cell rated capacity Measured load Flow rate C04 D02 D04 D05 D06 C03 C05
Load cell characteristic value C02
0405
VDM
Device Constant GK C04 in kg/(t/h)
INTECONT PLUS
Calibration CW
GK indicates the correlation of load cell load and feed rate and thus determines calibration accuracy. GK = QNOM / PNOM QNOM = Spec Sheet value; does not refer to Parameter L/C Rated Cap. (C 03)!
The CW calibration program compares the effective check weight entered (load on load cell through check weight) with measured load cell load.
L/C Rated Cap.
WZF0 C03
in kg
Enter total of load cells rated capacities. WZF0 influences calibration accuracy.
L/C Charac. Value WZKENN C02
in mV/V
Load cell transmission coefficient WZKENN is an important calibration value. Ua = Ue x WZKENN x (F / WZF0) Ua Ue Output voltage Input voltage in mV in V WZKENN WZKENN 2.85mV/V 2 mV/V 1)
CSD load cells HBM load cells
1) With certain types, WZKENN is not calibrated. For exact value, see type plate. Effective Check Weight QPRFC05 in kg
Enter the force the check weight exerts on load cell. Effective check weight QPRF = U2 x check weight U2 = LPG / LWZ (see Fig.)
Feed rate is P = QPRF / GK in kg/h (MATKOR = 1, TARKOR = 0, LIN on Linear)
0405
Details BV-H2219 GB
72
INTECONT PLUS
Wiring Diagram
Base Card
VDM
0405
VDM
INTECONT PLUS
0405
Details BV-H2219 GB
74
INTECONT PLUS
Option Card
VDM
0405
VDM
Namur Inputs: > 8 mA = short circuit 1.65...8 mA = level 0 0.1...1.65 mA = level 1 (sensor covered) < 0.1 mA =cable breakage
n
INTECONT PLUS
Cable fastening
Option Card: The option card is affixed to the INTECONT cover. Signal exchange with base card is via a pluggable flat cable connector. If pulled off, system behaves as if no option card was present and only the operating functions and parameters of the base card can be used. Cabling Hints:
n
All cables are led to the device from the rear (front-of-panel mounting housing) or from below (flush mounting housing) and connected with special connectors. Connectors cannot be confused. The INTECONT is isolated from the mounting surface by its plastic housing. The rear earthing connector is internally connected with the electronics zero potential. The protective ground used requires to be hum- and transient-free. The power supply zero potential (0V ext.) is not connected to the earthing connector. Normally no earthing is required.. Make sure no leakage currents are conducted over cable shields. Therefore shields are applied to one side of INTECONT. The load cell housing is not connected with shields. Shields of data cables to host computer are connected to ground on either side. The consumers connected to the relay and pulse outputs require to be radioshielded, e.g. by suppressor diodes or RC elements. Analog outputs Long cables, particularly to frequency transducers, can interact on analog outputs. We suggest to use an isolating amplifier.. Make sure the space between power and measuring cables, if run in parallel, is min. 0.30 m. If this is not possible lay measuring cable in steel conduit. The same holds if the measuring cable is laid over free stretches or close to powerful transmitters (e.g. broadcasting stations).
In the rear wall of the INTECONT, under each connector, several slots are provided. The upper slot pair is reserved for the cable clamp which presses the shielded cable against the rear wall. The shield needs not be separately connected. The lower cut-out serves for accommodation of a pull relief, e.g. by cable binders. Attention! Connectors to base card require to be plugged-in with screwed connections up; connectors to option card, with screwed connections down.
n
Connectors on INTECONT rear wall:
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Details BV-H2219 GB
76
INTECONT PLUS
Printer Connection
Interface Cable : : Serial, see Technical Data. The connection diagram refers to EPSON and CITIZEN printers. Switch 1-1 1-2 1-3 1-4 1-5...8 2-1...6 : : : : : :
VDM
OFF 8-bit message OFF No parity bit egal Even/odd OFF Postive edge OFF, ON, OFF, OFF 9600 baud ON, ON, OFF, OFF, OFF, OFF (default)
Use Parameter J 01 to set baud rate to 9600. On the right side of printer, there are two additional DIP switches. Diagram view corresponds to top of printer.
Fig. Printer Cable
Fig. EPSON Printer
EPSON printer: LX 850
Switch 1-1 1-2 1-3 1-4 1-5 1-6...8 2-1 2-2 2-3 2-4
: : : : : : : : : :
OFF 10 CPI character spacing OFF Zero without backslash ON Graphics character set OFF AUTO hyphenation activated ON Normal sprint speed . ON, ON, ON USA ON 12" page length OFF No single sheet OFF Jump over performation OFF No AUTO line feed
Information on switch position can be printed using the printer self-test function. (Press line feed key while starting printer). CITIZEN Printer: 120D
Fig. EPSON Interface

The interface board is equipped with 2 DIP switches used for selection of serial message base data. To initialize:
Fig. Serial Interface

Printer is initialised via serial interface, 5s after power-up of INTECONT PLUS.
0405
VDM
INTECONT PLUS
0405
Details BV-H2219 GB
78
INTECONT PLUS
12. Replacement Instructions Replacing INTECONT PLUS FIP > INTECONT PLUS VEG
VDM
FIP base card wiring diagram

The VEG digital inputs and outputs can be configured, i.e. the logical signals can be freely distributed on physical signals.
0405
FIP option card wiring diagram
Replacement Instructions BV-H2219 GB 79
VDM
The FIP base and option cards connection diagrams indicate for every digital input and output the relevant INTECONT VEG parameter numbers used for distribution on physical signals. The tables below compares the connector assignments of FIP and VEG for all physical signals. Digital Outputs FIP X1 X1 X1 X6 X6 X6 X6 X6 1,2 3,4 5,6 1,2 3,4 5,6 7,8 9,10 Physical Signal DA1 DA2 DA3 DA4 DA5 DA6 DA7 DA8 VEG X1 X1 X1 X8 X8 X8 X8 X8 1,2 3,4 5,6 1,2 3,4 5,6 7,8 9,10 Load Cell FIP X5 X5 X5 X5 X5 X5 3 4 5 6 7 8
INTECONT PLUS
Physical Signal OUT1 REF1 IN2 IN1 REF2 OUT2
VEG X7 X7 X7 X7 X7 X7 3 4 6 5 7 8
Attention: Signals IN1 and IN2 are swapped between FIP and VEG. (VEG is compatible to DISOCONT).
Power Supply FIP Physical Signal 1 2 3 4 24V ext 0V ext ext. supply 0V ext. supply 24V VEG X2 X2 X2 X2 1 2 3 4
Digital Inputs FIP X3 X9 X9 X3 1,2 1,2 3,4 Physical Signal DE1 DE2 DE3 DE4 DE5 Ext. input VEG X3 X3 X6 X9 X9 X3 1,2 3,4 6,7 1,2 3,4 5,6
X2 X2 X2 X2 Printer FIP X8 X8 X8
Physical Signal 1 2 3 Screen TX RX
VEG X10 X10 X10 1 2 3
5,6
Analog Inputs/Outputs FIP X9 9,10 Physical Signal A01 A02 AI VEG X6 X9 X6 4,5 5,6 1,2,3
Pulse Output FIP X9 X9 X9 X9 5 6 7 8 Physical Signal 24V Open collector Open emitter 0V VEG X6 X6 X6 X6 8 9 10 11
With VEG, fieldbus is connected via separate fieldbus cards (FIP: Connector X7). See Fieldbus Manual BVH2220.
0405
INTECONT PLUS
Connector Size FIP X1 X2 X3 X5 X6 X7 X8 X9 X11 Phoenix contact spacing 5mm : 6 pins Phoenix contact spacing 5mm : 4 pins Phoenix contact spacing 5mm : 7 pins Phoenix contact spacing 5mm : 8 pins Phnix Raster 5mm : 8 or 10 pins SUB-D : 9 pins SUB-D : 9 pins Phoenix contact spacing 5mm : 12 pins Phoenix contact spacing 5mm : 3 pins
VDM
VEG X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 Phoenix contact spacing 5mm : 6 pins Phoenix contact spacing 5mm : 4 pins Phoenix contact spacing 3.5mm: 6 pins SUB-D : 9 pins Phoenix contact spacing 3.5mm: 7 pins Phoenix contact spacing 3.5mm: 11 pins Phoenix contact spacing 3.5mm: 8 pins Phoenix contact spacing 5mm : 10 pins Phoenix contact spacing 3.5mm: 9 pins Phoenix contact spacing 3.5mm: 7 pins
0405

BVH2219 GB

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INTECONT PLUS Solids Flow Meter

+49 (0) 61 51 32 - 26 23 Service Fax: +49 (0) 61 51 32 - 32 70 bvh.process@schenck.net

+49 (0) 61 51 32 - 25 72 Service Fax: +49 (0) 61 51 32 - 20 72 bvl.process@schenck.net

+49 (0) 61 51 32 - 10 75 Service Fax: +49 (0) 61 51 32 - 30 96 bvs.process@schenck.net

+49 (0) 61 51 32 - 24 48 Service Fax: +49 (0) 61 51 32 - 13 69 bvt.process@schenck.net

+49 (0) 61 51 32 - 17 58 +49 (0) 61 51 32 - 36 32 bvk.process@schenck.net

Technische Redaktion BVED

Technische Redaktion BVED

This manual applies to software version

Technische Redaktion BVED

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Technische Redaktion BVED

Display can be changed over to American units.

Technische Redaktion BVED

Start function, acknowledge input Prepare input, e.g. of setpoint

Enter parameters Enter sign and decimal point

Technische Redaktion BVED

START/STOP = Start and stop scale Release = Release input

Z1 = 362.5 kg I = 1498 kg/h

Technische Redaktion BVED

X and symbol E1 flash.

The two green signal lamps light; no Alarm is available.

Acknowledge event message.

Technische Redaktion BVED

Operating Modes Feature :

Rotating point in left field of upper display

Technische Redaktion BVED

To display event texts:

Technische Redaktion BVED

* fault in device or cabling

View several events. Return to normal displays.

List of Events The list is sorted by display priority.

Technische Redaktion BVED

Display Check and Version Number

INTECONT PLUS VDM 20600-00 2063

START/STOP Simulation TW: Tare CW: Weight Check Set Time

Example: VMD 20600-00 : : Solids Flow Meter Version number

Technische Redaktion BVED

Technische Redaktion BVED

= Batch residual value (amount still to be discharged)

Condition: Scale OFF

Technische Redaktion BVED

Delete faulty digits.

Technische Redaktion BVED

Call function distributor and select Abort Batch function. Acknowledge.

You can also abort batch using contact O02.

Call function distributor. Select Batch Number function.

Technische Redaktion BVED

Technische Redaktion BVED

30.04.03 11:45:21 30.04.03 11:59:01

L1 W1 I < MIN L1 W1 I < MIN

Call function distributor. Select Status Report. Start function.

Abort printing at any time.

Technische Redaktion BVED

STATUS REPORT INTECONT PLUS

Call function distributor.

Abort function at any time.

Technische Redaktion BVED

2. ABORTED 3. VALUE TOO BIG

Upper display : Lower display :

Abort program at any time.

Technische Redaktion BVED

Scroll Programming function into display field and acknowledge.