Académique Documents
Professionnel Documents
Culture Documents
al manhal
Number One 2012
f o u n t
o f
k n o w l e d g e
16
18
PDO archive
We urge our youth to take advantage of the opportunities available to acquire knowledge... we always call for the development of... the peoples scientific capabilities, technical skills and technological expertise in order to meet societys urgent requirements and needs...
His Majesty Sultan Qaboos bin Said
Production Manager Eitidal al Busaidy Design Consultants United Media Services LLC Translation & Editing Al-Zaki Abdulhamid, Saleh al Alawi, Yaqoub al Mufargi & Mohammed al Oraimi Printer Bishara Establishment LLC Advisory Board Suleiman al Manthari, Petroleum Development Oman Dr Saleh al Anbouri, Ministry of Oil and Gas Dr Rashid al Maamari, Sultan Qaboos University Tahira al Lawti, Ministry of Education Salim al Aufi, Petroleum Development Oman Abla al Riyami, Petroleum Development Oman Prof Sobhi Nasir, Sultan Qaboos University Amran al Marhubi, Petroleum Development Oman Dr Zaid al Siyabi, Ministry of Oil and Gas Address editorial correspondence to: Eitidal al Busaidy at eitidal.busaidy@pdo.co.om or al manhal, HXM/23, PDO, P.O. Box 81 Muscat, 100, Oman
2012 Petroleum Development Oman
Articles from al manhal may be reprinted without specific permission on condition that: the text be neither edited nor abridged; the magazine and Petroleum Development Oman be credited; and a copy of the reprinted article be provided to al manhals managing editor.
Distributed every quarter to Sultan Qaboos University, local private and government colleges, and schools.
BLOWERS
16
14
MMF WASTE WATER TANK FILTERED WATER TANK
MULTIMEDIA FILTERS
18
SWD WELLS
CARTRIDGE FILTERS DWD WELLS BFW TANK RO REJECTS PUMPS 1st PASS RO SKID
When projects like PDOs Qarn Alam thermal EOR initiative need both heat and power, the energy efficient solution is cogeneration. al manhal explains how the process works
The oil and gas industry never stands still. At PDO, work goes on day after day to develop new opportunities for producing hydrocarbons, the revenue from which has done so much for Omans prosperity.
Dr Tasneem Pervez, Associate Professor & Assistant Dean, College of Engineering, Sultan Qaboos University (SQU)
>>
al manhal number one 2012
Technical article
When projects like PDOs Qarn Alam thermal EOR initiative need both heat and power, the energy efficient solution is cogeneration. al manhal explains how the process works
Technical article
4
Qarn Alam power plant station with Heat Recovery Steam Generator (HRSG) Regular readers of al manhal will know that PDO is not just an oil and gas producer, it is also a very big power generator. Over the years the company has built power stations right across its concession area, giving it the capacity today to generate up to 1000 MW of electricity at any given time. One of the most recent power plants to get fully up and running is at Qarn Alam, but this is a facility with a difference: as well as generating around 200 MW of electricity each day, it is also helping to supply a critical ingredient steam to one of PDOs ambitious Enhanced Oil Recovery (EOR) programmes. As our photo feature on pages 14 & 15 explains, the Qarn Alam thermal EOR project is set to finally unlock the full potential of one of PDOs earliest and biggest hydrocarbon finds. For this main feature, were concentrating on the principles and practical application of cogeneration, the process by which the Qarn Alam plant makes use of the waste heat from generating electricity to produce the thousands of tonnes of steam that are being injected into the reservoir every day. Cogeneration, also known as Combined Heat and Power (CHP), is a proven concept. Indeed the first known exponent was the legendary US inventor Thomas Edison. His Pearl Street Station, built in 1882, was not just the worlds first commercial power plant; it was also the first CHP facility, producing electricity while using waste heat to warm neighbouring buildings. Cogeneration has since been used extensively in the United States as well as in Europe. In Germany, for example, a growing proportion of household heating is provided via waste heat. Its also commonly found in industries that utilise both electrical power and steam, such as paper mills, desalination plants, refineries and chemical plants. The principle even extends to your car, which uses heat from its running engine to feed the air conditioning system on a cold day. Within the oil and gas industry, waste heat from power stations has been used for thermal EOR projects in Canada for some time. However, within the Middle East region, PDO is very much a pioneer for this technology, alongside Occidental, which is deploying it in the Mukhaizna field using waste heat also supplied by PDOs Mukhaizna power plant cogeneration facilities. The principles behind cogeneration Cogeneration can be utilised within a wide range of power generation facilities, including gas turbines, steam turbines, nuclear plants and even biofuel engines. In Oman, as with most of the Gulf region, the most common form of power generation is by gas turbine. The turbines themselves are cylindrical tubes with fan blades attached, which look similar to the blades you see in an aircraft engine. The blades are spun by hot gas, which is created by burning a mixture of compressed air and natural gas. The spinning motion drives the generator that produces
Technical article
5
electricity, a process that also generates an enormous amount of heat: the hot gas exits the system at around 600C. In an open cycle power station the hot gas is simply pumped into huge cooling towers, before being released into the atmosphere. With closed cycle such as cogeneration it is captured within the system so its thermal energy can be put to good use rather than be wasted. The difference in efficiency between an open cycle and a CHP power plant is enormous. Standard gas turbine plants operate at between 28% and 34% efficiency, but add in a cogeneration element and that efficiency rockets to 60% or even 70%. All this extra efficiency is not totally free, of course. Cogeneration presents significant technical and operational challenges, which PDOs power team must rise to. And the extra equipment required so that cogeneration can be utilised for a steam EOR project work (see panel) is very complex and expensive. But with fuel gas in ever shorter supply, as well as becoming increasingly expensive, the overall savings can make the difference between a project such as Qarn Alam being viable or having to remain on the drawing board. Meeting the future power challenge Theres little doubt that cogeneration will be a bedrock of PDOs future power provision. But its not the only reason the company can look forward to a future where power provision becomes less of a headache. Over the past few years PDO has worked hard to reverse what up to that point had been a trend towards ever-increasing power requirements. On the demand side, the cost of power is now a more transparent element of each project, leading to greater efficiencies. On the supply side, older power stations will be decommissioned in favour of newer, more efficient technology that requires less fuel gas for the same output. PDO is also working more closely with the government, putting in place strategic initiatives to share generating capacity by creating links between the state grid and PDOs own network of power lines. One of the first such connections was the Nizwa Nahada Link, which enables either PDO or the government to share spare power from each other should they experience a peak in demand or an interruption in supply. The link is constantly energised, with the electricity flows monitored and a financial adjustment made between the two parties at the end of each accounting period. Power sharing in this way eliminates the need for each side to maintain reserve generating capacity (known as spinning reserve capacity), which by nature has to be kept in a ready state at all times, effectively wasting precious gas.
Technical article
6
Steam injectors at one location, which is the first well to inject steam
So successful have these arrangements been that further interconnectors between the two grids are being installed, the most recent one between PDOs plant in Marmul (at Harweel) and the under-construction government power station in Salalah. In addition, as previous issues of al manhal have reported, PDO continues to investigate sources of renewable energy,
notably solar power. But its taking better control of power use and power production that is really making the difference, enabling PDO to confidently predict a fall in its gas usage for power generation between now and 2020, a remarkable achievement in an era of ever more intense and power-hungry oilfield activities.
Technical article
7
MULTIMEDIA FILTERS
SWD WELLS
CARTRIDGE FILTERS DWD WELLS BFW TANK RO REJECTS PUMPS 1st PASS RO SKID
Technical article
8
HRSG
HRSG HRSG
HP STEAM SEPARATORS
CYCLONE SEPARATORS BLOW DOWN PIT LP BFW PUMPS LP FLASH DRUM BLOW DOWN EXCHANGER
BFW HEATER
HP BFW PUMPS
DEAERATOR
BFW TANK
MPS TANK
TEST / SATTELITE SEPARATORS FWKO SEPARATORS WET OIL PUMPS GAS LIFTED PRODUCER WELLS
SATTELITE WET OIL STORAGE AIR COOLERS WET OIL STORAGE TANK INLET MANIFOLD APO WELLS
GAS SURUBBERS
BUFFER TANK
DISPOSAL PUMPS
BOOSTER PUMPS
HAWA Networking
PDO womens network, HAWA, was created with the objective of creating an environment in PDO for women to help themselves, al manhal looks at the impact made by this pioneering initiative...
>>
al manhal number one 2012
HAWA NETWORKING
10
Some members of the Hawa network team. We want to give PDOs women an opportunity to interact and learn from each other. To create an environment that will help them to develop their careers. That quote comes from PDOs Gas Director, Abla al Riyami, who also happens to be a founding member and present-day Chairperson of HAWA, the PDO womens network. As someone who has risen through the ranks to take charge of a frontline division, Abla offers a wonderful example of the potential for female employees at the company. When she previously spoke to al manhal back in 2007 (see issue 4 of that year), Abla talked about her career progression and paid tribute to the people whod acted as mentors in her early years at PDO, adding: What counts and has helped me a lot is working with some extraordinary people who are willing to cooperate as a team to get things done. This ethos of helping people to help themselves is what has driven HAWA since its foundation. The birth of HAWA HAWAs history can be traced back to the 2007 edition of the Middle East Geosciences Conference and Exhibition (known as GEO), which is held each year in the Kingdom of Bahrain. GEO is one of the keynote events for the top players in the regions oil and gas industry, and for 2007 a special womens forum had been programmed to run in advance of the main conference. Abla was invited to speak at the forum, and she takes up the story: I attended as a speaker, but there were four other PDO ladies who were attending as participants, most of whom I hadnt met before. The forum was all about how we could learn from each others experiences and when it finished I asked the PDO delegates if there was anything they felt we could do differently in our company. Abla al Riyami, Gas Director, launching the HAWA network We had a good discussion, after which we agreed we should meet again once we had returned to Oman. This was the seed from which HAWA grew. Those five pioneers Abla, Farah al Belushi, Anouk Creusen, Salima al Mahruqi and Aisha al Sariri became HAWAs founding members, with Abla taking the chair and Anouk fulfilling the role of Vice Chairperson. Today, Abla continues to chair the HAWA committee, while a number of newcomers have taken on the roles of some of the other founders, including Nadya al Batashi who became Vice Chairperson earlier this year. While women make up the majority of the committee, it does boast two male members, something that Abla sees as important to the networks aims with regard to inclusivity. Abla continued: Right from the start everything was done on a voluntary basis there was no push from senior management, although they have been extremely supportive of us, sanctioning the funding for and taking part in our various learning and development activities.
HAWA NETWORKING
11
HAWA today personal development comes first All women employed by PDO automatically become members of HAWA upon joining the company, while male employees can sign up to be friends of the network if they wish. The programme of events available to HAWA members each year is focused on knowledge sharing, skills development and personal networking. One of the highlights is the annual geological field trip, which is aimed at technical people, such as petroleum engineers, geo-scientists and surface engineers. Originally involving a visit to rock outcrops in the Muscat area, the trip has steadily broadened its scope and this year members visited the outcrops around Jabel al Akhdhar for the first time. Speakers, both internal and external, have been invited to speak at HAWA-organised seminars, e.g Malak al Shebani, Owner & Managing Director of Creative Links, Dr Thuweiba al Barwani, Associate Professor at Sultan Qaboos University (SQU), Manal al Abdwani, Chairperson of Oman Flour Mills and Director General of Planning and Follow-up the Ministry of Commerce and Industry, who talked about their experiences and Raoul Restucci, PDO Managing Director, who addressed the energy challenges. But the biggest long-term impact will almost certainly be made by the mentoring circles that HAWA has initiated. These provide an opportunity for recent joiners and younger members of staff to seek the advice and support of senior figures within the company, including present Managing Director, Raoul Restucci. Not surprisingly, Abla also makes herself available as a mentor. She commented on the programme: The idea is to offer the ladies a year of intensive mentoring. The mentees are picked to produce a mix of different ages, disciplines and backgrounds and, once chosen for the programme, they can nominate the mentors they prefer to work with. At HAWA mentoring circle lunch Weve read chapters of the book together and discussed examples of what the author is talking about, either from within PDO or other organisations. This has been followed up with case studies. They have been good sessions, which have helped us to open our eyes on how to deal with certain situations, Abla continued. The other important strand of HAWAs work is charity. The network one charity event a year, the Iftar, a fast and auction for charity has been running since HAWA was established. The mentoring sessions themselves are not prescribed; instead the mentors and mentees are given the freedom to work out which topics they want to cover. For Ablas mentoring sessions in 2010/11 the group has been reading and discussing the book Primal Leadership, which is a noted text on the topic of leading with emotional intelligence. This is a management skill that is defined as being able to identify, assess, and control both ones own emotions and those of others.
HAWA donation to the Early Intervention for Children with Special Needs
HAWA NETWORKING
12
Iftar encourages non-Muslims to undergo a sponsored fast to raise money from colleagues and friends. In addition, PDO employees and their families can donate items to be auctioned at the Iftar gathering, which is a party to mark the end of the fast. This years event raised Rial 9,500, a sum matched by PDOs corporate charity budget, which has been donated to various good causes across Oman. With these solid foundations under it, Abla sees a bright future for HAWA in the years to come. She
noted: Weve made a good start and we feel this success is down to the fact that weve stayed focused on our founding principles around learning and development. We would like to do more on the technical development side, as well as gaining more exposure among young women at college or university who might be encouraged into this industry. In time wed like to be known as one of the best organisations of this type in the Middle East region, Abla concluded.
HAWA NETWORKING
13
The name HAWA is the Arabic translation of EVE, the mother of all. It was adopted by PDO womens network as a perfect exemplar of its aims towards diversity and inclusiveness: all women are welcome into the network, regardless of their social status, race or background. In the logo, the sun appears as the pupil of the eyehence symbolising light and knowledge or a bright future women can achieve by networking.
Many thanks to Abla al Riyami (from PDO) for her help in the preperation of this article.
Project execution
14
Project execution
15
Selecting and defining the concept and Tendering
The next step was to select the best outline design concept for the project, a stage PDO calls Concept Selection & front end design. Once these were ready, the tendering process started. For Qarn Alam, various international companies were invited to tender, but in the first round of bidding none of their prices stacked up economically. However, QA steam team did not give up and went back to the drawing board to make the project economical again by changing the tendering strategy, and with the oil price surging upwards in 2005/06 a second tender was organised and this time the project proved economical. Now the project entered its next stage, which was adding further definition to the outline concept. That brought it closer to the critical point of any PDO project, when the companys shareholders either agree or decline to commit the funds to it. This is called the Final Investment Decision, or FID, and it is the most nerve-wracking moment for any project team.
Thanks to Sultan al Rubaie (from PDO) and his team for his help in the preparation of this article.
if the request is urgent I must drop everything else I am doing and get straight onto it!
Associate Professor & Assistant Dean, College of Engineering, SULTAN QABOOS UNIVERSITY (SQU)
Dr TASNEEM PERVEZ
Dr Tasneem Pervez arrived at SQU in 2000 as an Associate Professor, having previously studied and taught in the United States, Pakistan and Malaysia. He became Head of Department for Mechanical & Industrial Engineering in 2004 and Assistant Dean in 2010. As he explains, his present role involves both gathering knowledge and passing it on to others. To better illustrate this, weve spotlighted a few days in Dr Tasneems working life at the university.
PDO Archive
18
Traxx