Direct View LCD

42LG60

Fall 2008

OUTLINE

Section 1 Contact Information, Preliminary Matters, Specifications, LCD Overview, General Troubleshooting Steps, Signal Distribution, Disassembly Instructions and Voltages Section 2 Circuit Board Operation, Troubleshooting of : Switch mode Power Supply Main Board Control Board T-CON Board Ft Control Board

LCD DV

42LG60

Overview of Topics to be Discussed

42LG60 LCD Direct View Display

Section 1
This Section will cover Contact Information and remind the Technician of Important Safety Precautions for the Customers Safety as well as the Technician and the Equipment. Basic Troubleshooting Techniques which can save time and money sometimes can be overlooked. These techniques will also be presented. This Section will get the Technician familiar with the Disassembly, Identification and Layout of the LCD Display Panel. At the end of this Section the Technician should be able to Identify the Circuit Boards and have the ability and knowledge necessary to safely remove and replace any Circuit Board or Assembly.

LCD DV

42LG60

Preliminary Matters (The Fine Print)

IMPORTANT SAFETY NOTICE

The information in this training manual is intended for use by persons possessing an adequate background in electrical equipment, electronic devices, and mechanical systems. In any attempt to repair a major Product, personal injury and property damage can result. The manufacturer or seller maintains no liability for the interpretation of this information, nor can it assume any liability in conjunction with its use. When servicing this product, under no circumstances should the original design be modified or altered without permission from LG Electronics. Unauthorized modifications will not only void the warranty, but may lead to property damage or user injury. If wires, screws, clips, straps, nuts, or washers used to complete a ground path are removed for service, they must be returned to their original positions and properly fastened.

CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be aware that many household products present a weight hazard. At least two people should be involved in the installation or servicing of such devices. Failure to consider the weight of an product could result in physical injury.

LCD DV

42LG60

ESD Notice

(Electrostatic Discharge Notice)

Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage the electronics in a manner that renders them inoperative or reduces the time until their next failure. Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively, you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before removing a replacement part from its package, touch the anti-static bag to a ground connection point or unpainted metal in the product. Handle the electronic control assembly by its edges only. When repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.

REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and the receiver; Connect the equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the dealer or an experienced radio/TV technician for help.

LCD DV

42LG60

CONTACT INFORMATION
Customer Service (and Part Sales) Technical Support (and Part Sales) USA Website (GCSC) Customer Service Website LG Web Training LG CS Academy (800) 243-0000 (800) 847-7597

aic.lgservice.com us.lgservice.com lge.webex.com lgcsacademy.com http://136.166.4.200

LCD-DV: 32LG40, 32LH30, 42LG60, 42LG70, 42LH20, 42LH40, 42LH50, 47LG90 PLASMA: 42PG20, 42PQ20, 42PQ30, 50PG20, 50PS80, 50PS60
Also available on the Plasma page

Plasma Panel Alignment Handbook

New Training Materials on the Learning Academy site

Published August 2009 by LG Technical Support and Training LG Electronics Alabama, Inc. 201 James Record Road, Huntsville, AL, 35813.

LCD DV

42LG60

Safety and Handling and Checking Points

Safety and Handling Regulations
1. Approximately 20 minute pre-run time is required before any adjustments are performed. 2. Refer to the Voltage Sticker on the Switch Mode Power Supply silk screening. (+/- volt). 3. Be cautious of electric shock from the Backlight section, it uses high voltage AC. Check that the Power Supply and Drive Circuits are completely discharged because of residual current stored before Circuit Board removal. 4. C-MOS circuits are sensitive to static electricity. Use caution when dealing with these IC and circuits. 5. Exercise care when making voltage and waveform checks to prevent costly short circuits from damaging the unit. 6. Be cautious of lost screws and other metal objects to prevent a possible short in the circuitry.

Checking Points to be Considered

1. Check the appearance of the Replacement Panel and Circuit Boards for both physical damage and part number accuracy. 2. Check the model label. Verify model names and board model matches. 3. Check details of defective condition and history. Example: Oscillator failure dead set, etc

LCD DV

42LG60

Basic Troubleshooting Steps

Define, Localize, Isolate and Correct

Define Look at the symptom carefully and determine what circuits could be causing the failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and check for possible overheated components. Capacitors will sometimes leak dielectric material and give off a distinct odor. Frequency of power supplies will change with the load, or listen for relay closing etc. Observation of the front Power LED may give some clues. Localize After carefully checking the symptom and determining the circuits to be checked and after giving a thorough examination using your senses the first check should always be the DC Supply Voltages to those circuits under test. Always confirm the supplies are not only the proper level but be sure they are noise free. If the supplies are missing check the resistance for possible short circuits. Isolate To further isolate the failure, check for the proper waveforms with the Oscilloscope to make a final determination of the failure. Look for correct Amplitude Phasing and Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes glitches or road bumps will be an indication of an imminent failure. Correct The final step is to correct the problem. Be careful of ESD and make sure to check the DC Supplies for proper levels. Make all necessary adjustments and lastly always perform a Safety AC Leakage Test before returning the product back to the Customer.

LCD DV

42LG60

42LG60 PRODUCT INFORMATION SECTION

Side View

This section of the manual will discuss the specifications of the 42LG60 Thin LCD Direct View Display Panel. 9 LCD DV 42LG60

Basic Specifications

Full HD 1080p Resolution (1920 x 1080) 50,000:1 Dynamic Contrast Ratio TruMotion 120Hz 4x HDMI V.1.3 with Deep Color Intelligent Sensor 24p Real Cinema AV Mode (Cinema, Sports, Game) Clear Voice LG SimpLink Connectivity Invisible Speaker System USB 2.0 (JPEG, MP3) ISFccc

10

LCD DV

42LG60

LOGO Familiarization
Full HD 1080p Resolution Displays HDTV programs in full 1920 x 1080p resolution for a more detailed picture. TruMotion 120Hz Advance 120Hz panel provides clear, smooth images, even during fast action scenes creating a stable structure for a crisper picture. Intelligent Sensor Unlike other sensors which can only sense brightness of ambient light, LGs Intelligent Sensor uses 4,096 sensing steps to evaluate its surroundings. Using a sophisticated algorithm, the LG processes picture quality elements including brightness, contrast, color, sharpness and white balance. The result is a picture optimized for its surroundings, more pleasing to watch and which can also save up to 50% in power consumption. 24p Real Cinema Hi-def movies run at exactly 24 frames per second speed that they were originally filmed in, making your home-cinema experience one step closer to a Real Cinema experience. Clear Voice Technology Automatically enhances and amplifies the sound of the human voice frequency range to provide high-quality dialogue when background noise swells.

11

LCD DV

42LG60

Remote Control

BOTTOM PORTION

TOP PORTION

12

LCD DV

42LG60

Accessing the Service Menu

REMOTE TOP PORTION

SIDE KEYS

To access the Service Menu. 1) Turn the Set On 2) Simultaneously, Press and Hold the Menu Key on the Side Key pad and Press and Hold the Menu Key on the Remote approximately 5 seconds. 3) If Customers Menu appears, continue to hold until it disappears. 4) The Service Menu appears

Note: Dependant upon the Software Version, a Password may be required to enter the Service Menu. If a password is required, enter 0000 LCD DV 42LG60

13

Rear and Side Input Jacks

Rear Input Jacks Side Input Jacks

Main PWB Orientation

14

LCD DV

42LG60

USB Download Screen (Software Update)

1) Create an LG_DTV folder on the USB Flash Drive

Shows the Currently Installed Version

2) Copy new software (xxx.epk) to "LG_DTV" folder. Make sure to have correct software file. 3) With TV turned on, insert USB flash drive. 4) You can see the message TV Software Upgrade (See figure to right) 5) Cursor left and highlight "START" Button and push Enter button using the remote control. 6) You can see the download progress Bar. 7) Do not unplug until unit has automatically restarted. 8) When download is completed, you will see COMPLETE. 9) Your TV will be restarted automatically.

Shows the Software Version found on the USB Flash Drive

Shows the Software file found on the USB Flash Drive

* CAUTION: Do not remove AC power or the USB Flash Drive. Do not turn off Power, during the upgrade process.

15

LCD DV

42LG60

42LG60 Dimensions
There must be at least 4 inches of Clearance on all sides 40-7/8" 1038.86mm 7-7/8" 200mm 2-3/8" 60.96mm

15-13/16" 402mm

8" 204.4mm

6-5/8" 168.78mm
Center

3-7/8" 100mm Model No. Serial No. Label

31-5/16" 795mm 29-3/8" 746.76mm 14-11/16" 373.38mm 11-7/8" 301mm

Remove 4 screws to remove stand for wall mount 1-15/16" 49.2mm Weight without Stand: 45 lb Weight with Stand: 53.1 lb 20-1/2" 520.7mm 14-7/8" 376.46mm

16

DISASSEMBLY AND TROUBLESHOOTING SECTION

This section of the manual will discuss disassembly and troubleshooting.

Upon completion of this section the Technician will have a better understanding of how to diagnosis and resolve problems.

17

LCD DV

42LG60

Removing the Back Cover

The Stand does not need to be removed Remove the 13 screws indicated.

Pay attention to the size and type of screw as there are many different types. Putting in the improper screw when reassembling may Cause damage.

18

LCD DV

42LG60

Circuit Board Layout

T-CON EAT56803901 (Shield Removed)

Backlight Power Connection

LVDS Cables

Backlight Power Connection LVDS Cables

TruMotion Board
Ft Control Board

Side Key Board POWER SUPPLY (SMPS) Board Touch LED

Invisible Speakers

Side Inputs

Main Digital Board

19

LCD DV

42LG60

Backlight Information
Back View 18 Bulbs
To Backlights Over 1.2KV

Power Supply with Ballast

EEFL (External Electrode Fluorescent Lamp) LOW COST Large number of lamps driven by a single inverter

2.8V~3.1V RMS

58Khz

20

LCD DV

42LG60

Introducing EEFL and CCFL

Simple structure, Low price

Simple structure Complicated structure

Lamp manufacturing process Lamp assembly structure

Low Cost
Large number of Lamp Drive by single inverter

21

LCD DV

42LG60

Electrode Differences between the EEFL and CCFL

Key: Long Life Time

For CCFL, Hg gas is consumed mainly near the internal electrode For EEFL, longer life time is expected because there is no internal electrode consuming Hg gas

22

LCD DV

42LG60

POWER SUPPLY (SMPS) PWB SECTION

P2
To Main

P401 Ballast Section Heat Sink is Hot Ground Shock Hazard F101 8A/250V AC IN

P402 F700 5A/250V 335V

AC IN
INPUT AC 100V ~ 240V (50/60Hz) 3A St-by 5.2V (5A) 12V (2A) 16.5V (1.3A) P401-P402 950V / 135mA OUTPUT

P401 and P402 TO BACKLIGHT CONNECTORS

MODEL PLHL-T715A

23

LCD DV

42LG60

42LG60 POWER SUPPLY TURN ON COMMANDS FROM MAIN PWB

In Stand-By Primary Side is 178V In Run it is 380V

POWER SUPPLY (SMPS)

160V/380V Regulators

BALLAST SECTION
Drive Sig

AC In

Ballast Driver FETs Manipulates Backlights

1.2Kv 45Khz 1.2Kv

Bridge Rectifyer AC Det Circuit

Stand By 5V Reg

12V/24V Regulators

Inverter On

Inverter On Starts the Ballast Drive Signal

Backlights turn On

9 11

P-DIM

AC Det
At point 4 TV is in Stand-By state. Energy Star compliant. Less than 1 Watt

Stand By 5V PWR

12V 16V

DC Up, Backlight brightness Up

11
Inv On

2
3.3V Reg for Micon 3.3V

6
16V Audio

A-DIM Fixed

P-DIM
LVDS Cables

Cust Menu for Backlight 11 Picture Content Intelligent Sensor feedback

LVDS Cables Tru-Motion Video 12V 10 7 TFT Controler Section 12V LD1 (Blue LED)

Other Regs

12V Video Processing

Video Processing Video 10 BCM IC100 12V

Other Circuits

To Panel

Relay On (PWR)

Other Circuits +5V General 6 2 Releases Reset Microprocessor Main Board Reset Circuit 3.3V 4 5V Reg 6

LVDS 12V

Video Mute Is Released

MAIN PWB
8 Inv On/Off LVDS Panel Control 7

7
Ft Control

Blue LED lights to assist Backlight Lamp Firing Then goes off. Remote or Key Power On

Microprocessor IC407

5
PG 24

42LG60 P801 ON MAIN PWB TO SMPS

16V C813 10uF

SMPS PWB P2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

12V C895 0.1uF

P801
16V 16V Gnd Gnd 12V 12V Gnd Gnd 5V 5V 5V 5V Gnd Gnd Gnd Gnd 3.3V 4.57V 2.86V 3.29V 1.68V 3.38V 3.2V 0V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

C852 0.1uF

MAIN PWB

C851 100uF C846 100uF

SBY5V C897 0.1uF 3.3VST Micon R465 R458 3.3K AC DET 4.7K R462 6.8K R488 30K R838 C847 0.1uF 0 R834 0 R860 C880 10uF INV ON/OFF RL ON R485 100 R487 1K BCMPWM_VBR-A R174 22 L29
GPI0_27

0 R832 C845 1uF R7028 C848 0.1uF 22

5V MNT

IC407 uP
39
P4.2/AD2

ERR ACD PWR INV ADIM PDIM SEL SYNC

ERROR AC DET PWR STV ADM PDS SEL SYNC

29

P7.0/ HBLANK P5.7/ CLK02

30

31

P5.6

PDS (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the BCM Chip Video content . Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. Also the Intelligent Sensor 0.9V ~ 3.2V Range VBR-B, P-DIM all the same meaning ADM (Analog Dimming not used) VBR-A, ADIM all the same meaning

R831 0 C844 0.1uF 0.9V ~ 3.2V C843 0.1uF C878 10uF

6.8K This Output Value is Fixed

IC100 BCM
R859 0 BCMPWM_VBR-B R175 22 J34
GPI0_28

25

Power Supply Backlight Drive Signal Effects

PWMDIM manipulates the Burst Triangle Oscillator in the ballast drive IC. ADIM also manipulates the Burst Triangle Oscillator But it is not used.

26

LCD DV

42LG60

Power Supply PWB Test (1ST Test All But Backlights)

P2 Connector disconnected from the Main PWB AC: Not applied when adding jumpers. Applied when making test. The Power Supply MUST be producing STAND-BY +5V and AC Det.

(1) Short either pin 9, 10, 11 or 12 (5V) to Pin 19 (PWR) using a 10K resistor. (2) Apply AC to the PWB. This turns on the power supply except for the Ballast Section. Check the following: Pins 1 and 2 for +16V Pins 5 and 6 for +12V

27

LCD DV

42LG60

Power Supply PWB Test (2nd Test All Including Backlights)

P2 Connector disconnected from the Main PWB. Apply AC after adding jumpers.

If the 1st test was successful, continue. Leave original 10K in place. (2): Test the Backlights, jump Pin 19 (PWR) to Pin 20 (INV) and apply AC Power to the PWB. Observe the Backlights. If normal, the backlights should turn on and off 4 times then go off. If only the backlights light, (Right side or Left Side), confirm connectors are OK. Check Transformer Left and Right center pins for signal. If OK, panel defective, backlight failure. If pulse is missing on one side (L or R Center) of the transformer, power supply defective. If no backlight activity, confirm the Fuse F700 has approx. 300V on both sides. If only on one side, check fuse for open. If no 300V, replace Power Supply. If 300V DC is present, observe the L and R center legs on the left hand side of ballast transformer T701. Look for 58Khz pulse at 8.7V p/p. If yes, confirm connectors to backlight OK. If OK, then panel is defective. If no pulse is found, replace the Power Supply.

28

LCD DV

42LG60

Power Supply Ballast Board Field Issue

Back Side of Power Supply PWB

T701

Long leads from T701 are arcing through the insulator to ground Mounting Tabs may be bent

T701

29

LCD DV

42LG60

Power Supply Connector P2 Odd Pins Voltage and Resistance

P2 Odd "SMPS" to P801 "Main PWB" Pin 1 3 5 7 9 11 13 15
Not Used

Label 16V Gnd 12V Gnd 5V 5V Gnd Gnd ERR PWR ADIM SEL

STBY 0V Gnd 0V Gnd 5V 5V Gnd Gnd 3.19V 0V 0.1V 0V

Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 3.3V 2.86V 1.68V 3.2V

Diode Check 0.94V 0V 1.32V 0V 1.49V 1.49V 0V 0V OL OL OL OL

17 19 21

Not Used

23

Resistance taken in Diode Mode with Connectors Removed

30

LCD DV

42LG60

Power Supply Connector P2 Even Pins Voltage and Resistance

P2 Even "SMPS" to P801 "Main PWB" Pin 2 4 6 8 10 12 14 16 18 20 22
Not Used

Label 16V Gnd 12V Gnd 5V 5V Gnd Gnd ACD INV PDIM SYNC

STBY 0V Gnd 0V Gnd 5.15V 5.15V Gnd Gnd 4V 0V 0V 0V

Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 4.57V 3.29V 3.38V 0V

Diode Check 0.94V 0V 1.32V 0V 1.49V 1.49V 0V 0V 1.85V OL OL OL

PDIM Pin 22 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100%

24

Resistance taken in Diode Mode with Connectors Removed

31

LCD DV

42LG60

SMPS PWB Connector P401 or P402 Voltage and Resistance

P401 or P402 Backlights
Pin 1 2 STBY 0V 0V Run >1Kvac >1Kvac Diode Check 0V 0V

Caution: AC over 1Kv. Use extreme caution when reading this voltage. Operating Frequency 54Khz. Pins 1 and 2 are actually shorted together. (Either Plug) Reading between P401 and P402 actually reads the Transformer T701 windings. (0.1V) For a simple and safe test: Place the Oscilloscope Probe along side the wire from P401 and P402 connectors to the Ballast and a 17.5 sec sine waveform should be measured this would be an indication that the ballast supply is functioning.

Resistance taken in Diode Mode with Connectors Removed

32

LCD DV

42LG60

TRUMOTION PWB SECTION

The Control PWB contains the MICRONAS chip IC101. This IC is a Full-HD Rate Converter with Motion Blur Removal and Film DeJuddering for 1080p 100/120 Hz LCD panels. Vector Based Motion Compensation with Frame Rate Conversion
(eliminates the need for 3:2 Pull Down)

Dual 10 bit LVDS input Quadruple 12 bit LVDS output Motion Blur Removal increases the video frames by Interpolating a new image frame between each original frame (Motion Estimated Data Insertion) MEDI. Juddering is a phenomenon which appears on film based programming due to the 24 frames per second system used for recording, the picture develops visual artifacts when converted to 60 frames per second. 3:2 Pull Down was developed to eliminate this problem. Frame Rate Conversion (Real Cinema) eliminates the need for 3:2 Pull Down. 33 LCD DV 42LG60

TruMotion 120Hz ( Vector Based Motion Compensation)

TruMotion 120 Hz can reduce blurring on fast moving scenes. TruMotion carefully analyses the picture signal by using advanced algorithms to automatically calculate a new image frame between each original frame (MEDI).

Conventional

34

LCD DV

42LG60

24P Real Cinema

Frame Rate Conversion eliminates the need for 3:2 Pull Down Conversion

35

LCD DV

42LG60

TruMotion PWB (With Shield)

36

LCD DV

42LG60

TruMotion PWB Removing the LVDS Cable

Disconnect P101, P103 and P104 LVDS Cables CAUTION: When removing LVDS Cables, be careful. Press the release Tabs to avoid damage to PWB or to the Cable itself.

LVDS Connectors Press in from the sides and lift out.

37

LCD DV

42LG60

TruMotion PWB (Layout with Shield Removed)

X101

IC108

IC109

IC110 38 LCD DV 42LG60

TruMotion PWB Regulators Identified and Voltages

(1)

(1)

(1)

IC108 5 (1.2V) 4 (1.3V) 3 (0V) 2 (3.37V) 1 (3.29V)

IC109 5 (0V) 4 (1.79V) 3 (0V) 2 (3.36V) 1 (3.29V) 39

IC110 5 (2.5V) 4 (0V) 3 (0V) 2 (3.3V) 1 (3.37V) LCD DV 42LG60

TruMotion PWB Crystal X101 Check

1.7Vp/p 20.25Mhz

Only when set is on

Control PWB X101 Location

40

LCD DV

42LG60

T-CON (TFT DRIVE) PWB SECTION

LCD Controller Board

The T Con IC UC1 receives from the Control Board at CN1 and CN2 Quadruple 12 Bit LVDS Signals which it processes into TFT Drive Signals which through connectors CN4 and CN5 control the LCD Panel. ICs U15 and U16 are Dynamic Ram ICs which are High Speed Storage Devices used to store the data until it is time to be addressed. 12V is supplied to the T Con Board on connector CN1 from the Control Board ( easily measured at fuse F1). Diode LD1 is a boot up indicator and is helpful in troubleshooting as a quick indication of a loss of supply and or a Boot Up problem.
LG Philips LCD Drive IC

Next Slide gives greater layout details

U15 U16
41

UC1

T CON IC TL22970D

F1

LCD DV

42LG60

T-CON (TFT Drive) PWB (Shield Removed) p/n EAT56803901

To TFT Panel CN5 To TFT Panel CN4

US1

U15

UC1

U16

F1

Remember to replace screws for ground purposes if turning on the set.

CN1 To Control

CN2

LD1

42

LCD DV

42LG60

T-CON (TFT DRIVE) PWB CHECKS

Check the Regulator US1 for Correct Voltage US1 1.8V 3.2V

0V

T-CON PWB

LD1

F1

Check Fuse F1 for 12V

Use LD1 to determine if The boot up sequence of The T-CON is OK. This LED will turn bright Blue Shortly after power is applied then go out shortly after backlights illuminate if all is OK. Power 1st On Anode 11.6V Cathode 0V LED ON Power On Anode 11.6V Cathode 9.5V LED OFF

Power Off Anode 0V Cathode 0V LED OFF

CN1

43

LCD DV

42LG60

MAIN PWB SECTION

Input Signal Processing

The Broadcom or BCM IC100 is the main signal processing IC. and is responsible for : ATSC, NTSC, and QAM RS 232 service only Port Wired Remote Port (2) Component Inputs Y, Pr, Pb and Audio L R (3) HDMI Inputs (back) (1) HDMI (Side Input) RGB PC USB (Side Input) AV Composite SIF and SAP

Output Signals

Dual 10 Bit LVDS to the Control Board Audio output signals to the Speakers Digital Audio Output Coaxial and Optical ON OFF Control

44

LCD DV

42LG60

Main PWB Layout

42LG60
VIDEO PROCESSOR IC100 RUNS HOT, THIS IS NORMAL.
LD803 3.3V-BCM OK LD803

Troubleshooting

16

If odd Video problems are found, use some freeze spray about IC100 and its circuits, If video returns to normal, PWB needs to be replaced.

45

LCD DV

42LG60

Main PWB (Back View) Regulator Layout

IC400
1 2 3 SBY 0.4V 0V 0.4V RUN 3.37V 0V 3.39V BCM Reset IC100 Video Processor

IC805

1 2 3 4 5

SBY 0.V 0V 0V 0.4V 0.1V

RUN 3.3V 5V 0V 3.39V 1.2V

3.3V BCM

IC400
LVDS 12V Switch Output 5~8 (12V)

Q901

Q902 IC805

LVDS 12V Switch Control

IC802 IC101 IC405 IC810 IC405

1 2 3

SBY 3.29V 0V 0.6V

RUN 3.31V 0V 0.6V

IC802

1 2 3

SBY RUN 0V 5V 0.3V 3.3V 0V 0V

IC810
1 2 3

SBY 0V 0V 0.3V

RUN 0V 1.8V 3.31V

46

LCD DV

42LG60

Main PWB X400 and X200 Check

X200

Video Processor Crystal

780mVp/p 54Mhz

Only when set is on Use left side of L206

Main PWB X200 Location

X400

2.4Vp/p 24Mhz

MAIN PWB Main PWB X400 Location Microprocessor Crystal

Set on or off

47

LCD DV

42LG60

Main PWB LD803 Check

LD803

MAIN PWB Main PWB LD803 Location

Use LD803 as a visual aid. This lets you know if the +5V is being converted to 3.3V for the BCM chip IC100. If LD803 is illuminated, +3.3V is OK.
Note: Only of the dual LED is used. 48 LCD DV 42LG60

Main PWB Tuner Video and SIF Output Check Pin Location

For Easy Access, pop the shield off the tuner Pin 16 Composite Video Pin 14 Audio SIF

Pin 14

Pin 16

Pin 1

Pin 3 Tuner B+ (5V)

If you leave the shield on you can still access the same pins. Be careful not to accidentally ground out your test lead on the shield. (Note: This is a picture from a different model, but the concept is the same)

49

LCD DV

42LG60

Main PWB Tuner Video and SIF Output Check

USING SMTE COLOR BAR SIGNAL INPUT

Pin 14 SIF Signal 850mVp/p 20nSec rate

Pin 16 Video Signal MAIN PWB Tuner Location 1Vp/p 20uSec rate

50

LCD DV

42LG60

Main PWB LVDS P900 Output Check

To confirm that the Main PWB is outputting Picture Content signals, check P900 (LVDS) cable for output. Check 11-22 and 27-38. This signals vary from each other, but looking for signals like the ones shown below on any of these pins will confirm the output of video content. This signal is using standard SMTE Color Bar output from a generator as the input source.

Pin 11

P900 Location

MAIN PWB

This is just a sample of two pins on the LVDS. There are 24 pins carrying video.

Pin 16

51

LCD DV

42LG60

Main PWB Connector P801 Odd Pins Voltage and Resistance

P801 CONNECTOR "Main" Odd Pins to P2 "SMPS PWB" Pin 1 3 5 7 9 11 13 15 17 19 21 23 Label 16V Gnd 12V Gnd 5V 5V Gnd Gnd ERR PWR ADM SEL STBY 0V Gnd 0V Gnd 5V 5V Gnd Gnd 3.19V 0V 0.1V 0V Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 3.3V 2.86V 1.68V 3.2V Diode Check OL Gnd 3V Gnd 1.47V 1.47V Gnd Gnd 2.89V 1.1V OL OL

Resistance taken in Diode Mode with Connectors Removed

Pin 17 ERR is not used. Pin 21 ADIM is a fixed voltage. Pin 23 SEL is not used.

52

LCD DV

42LG60

Main PWB Connector P801 Even Pins Voltage and Resistance

P801 CONNECTOR "Main" Even Pins to P2 "SMPS PWB" Pin 2 4 6 8 10 12 14 16 18 20 22 24 Label 16V Gnd 12V Gnd 5V 5V Gnd Gnd AC Det STV PDS SYNC STBY 0V Gnd 0V Gnd 5.15V 5.15V Gnd Gnd 4V 0V 0V 0V Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 4.57V 3.29V 3.38V 0V Diode Check OL Gnd 3V Gnd 1.47V 1.47V Gnd Gnd OL 1.8V OL OL

Pin 22 PDIM can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100% Pin 24 is not used Resistance taken in Diode Mode with Connectors Removed

53

LCD DV

42LG60

Main PWB Connector P401 Voltage and Resistance

P401 CONNECTOR "MAIN PWB" to "Front PWB Assy" Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 LABEL EYEQ-SCL EYEQ-SDA Gnd Gnd Key1 Key2 3.3V 5V EYEQ-Reset IR SPKN Gnd SPKP n/c Gnd STBY 3.25V 3.25V 0V 0V 3.3V 3.3V 3.3V 5V 0V 3.92V 0V 0V 0V 0V 0V Run 3.25V 3.25V 0V 0V 3.3V 3.3V 3.3V 5V 0V 3.92V 0V 0V 0V 0V 0V Diode Check 2.26V 2.26V Gnd Gnd 1.85V 1.85V 0.71V 1.47V Gnd 1.35V OL Gnd OL OL Gnd

Resistance taken in Diode Mode with Connectors Removed

54

LCD DV

42LG60

Main PWB Connector P800 and P501 Voltage and Resistance

P800 CONNECTOR "Main" Odd Pins to P102 "Control PWB" Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 SBY 0V 0V 0V 0.5V 0V 0V 0V 0V 3.3V 3.3V 3.3V 3.3V 3.3V Run 5V 5V 0V 3.3V 0V 16V 16V 0V 3.3V 3.3V 3.3V 3.3V 0V Diode Check 0.8V 0.8V Gnd 0.55V Gnd OL OL Gnd 1.39V 1.28V 1.24V 1.29V 1.35V Use speaker out to test for defective Audio Amp IC501 P501 CONNECTOR "Main" to "Speakers" Pin 1 2 3 4 SBY 0V 0V 0V 0V Run 8V 8V 8V 8V Diode Check 2.58V 2.58V 2.58V 2.58V

Resistance taken in Diode Mode with Connectors Removed

55

LCD DV

42LG60

Main PWB Connector P900 Odd Pins Voltage and Resistance

Pin SBY 0V 0V 0V 0V 0.47V 0V 0V 0V 0V 0V 0V 0V 0.5V 0V 0V 0V 0V 0V 0V 0V Run 11.7V 11.7V 0V 0V 3.3V 1.14V 1.11V 1.12V 1.11V 1.16V 1.14V 0V 3.15V 1.14V 1.12V 1.14V 1.07V 1.16V 1.16V 0V Diode Check OL OL Gnd Gnd 1V 1V 1V 1V 1V 1V 1V OL 2.98V 1V 1V 1V 1V 1V 1V OL Resistance taken in Diode Mode with Connectors Removed

Switched LVDS 12V

1 3 5 7

P900 CONNECTOR "Main" Odd Pins to P104 "Control PWB"

SCL

9 11 13 15 17 19 21

Video Signal Pins

n/c

23 25 27 29 31 33 35 37

Video Signal Pins

n/c

39

56

LCD DV

42LG60

Main PWB Connector P900 Even Pins Voltage and Resistance

Pin SBY 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V 0V Run 11.7V 11.7V 0V 0V 3.3V 1.14V 1.11V 1.05V 1.11V 1.07V 1.05V 3.25V 3.3V 1.14V 1.09V 1.07V 1.13V 1.07V 1.07V 0V Diode Check OL OL Gnd Gnd 1V 1V 1V 1V 1V 1V 1V 1.28v 3V 1V 1V 1V 1V 1V 1V Gnd Resistance taken in Diode Mode with Connectors Removed

Switched LVDS 12V

2 4 6 8

P900 CONNECTOR "Main" Even Pins to P104 "Control PWB"

SDA

10 12 14 16 18 20 22

Video Signal Pins

FRC Reset

24 26 28 30 32 34 36 38 40

Video Signal Pins

Resistance taken in Diode Mode with Connectors Removed

57

LCD DV

42LG60

FRONT TOUCH AND LED PWB SECTION

J1

Front PWB Assembly

To Main

58

LCD DV

42LG60

Front Touch LED Connector J1 Voltage and Resistance

J1 CONNECTOR Ft LED Touch" to J2 Ft Control PWB" Pin 1 2 3 4 5 6 7 8 9 STBY 3.3V 3.3V 5V 0V 0V 0V 3.3V 0V 3.3V Run 3.3V 3.3V 5V 0V 0V 0V 3.3V 0V 3.3V

With all Connectors Removed, no ground return.

59

LCD DV

42LG60

Front PWB Assembly Layout

Right Tweeter The Intelligent Sensor and IR Sensor are located on the front of this PWB
Light Diffuser for the Intelligent Sensor

J2

To Front Touch LED PWB

To Side Key Control PWB

J3 J1
To Main PWB

IR Sensor

60

LCD DV

42LG60

Front Control Connector J1 Voltage and Resistance

J1 CONNECTOR "Front Control PWB" to "MAIN PWB" P401 Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 LABEL EYEQ-SCL EYEQ-SDA Gnd Gnd Key1 Key2 3.3V 5V EYEQ-Reset IR SPKN Gnd SPKP n/c Gnd STBY 3.25V 3.25V 0V 0V 3.3V 3.3V 3.3V 5V 0V 3.92V 0V 0V 0V 0V 0V Run 3.25V 3.25V 0V 0V 3.3V 3.3V 3.3V 5V 0V 3.92V 0V 0V 0V 0V 0V
With all Connectors Removed, no ground return.

61

LCD DV

42LG60

Front Control Connector J2 Voltage and Resistance

J2 CONNECTOR Ft Control to Ft Touch LED" J1

Pin 1 2 3 4 5 6 7 8 9

STBY 3.3V 3.3V 5V 0V 0V 0V 3.3V 0V 3.3V

Run 3.3V 3.3V 5V 0V 0V 0V 3.3V 0V 3.3V

J3 CONNECTOR Ft Control to Side Controls" P100

Pin 1 2 3 4

STBY 3.3V 0V 3.3V 0V

Run 3.3V 0V 3.3V 0V

With all Connectors Removed, no ground return.

62

LCD DV

42LG60

SIDE KEYBOARD (FUNCTION KEYS) SECTION

P100

To Front Control PWB

63

LCD DV

42LG60

Side Control Connector P100 Voltage and Resistance

P100 CONNECTOR Side Control to Front Control" J3 Pin 1 2 3 4 STBY 3.3V 0V 3.3V 0V Run 3.3V 0V 3.3V 0V

With all Connectors Removed, no ground return.

64

LCD DV

42LG60

INVISIBLE SPEAKER SECTION

Right Tweeter Left Tweeter

Right Speaker Box

Left Speaker Box

65

LCD DV

42LG60

Speaker Box Assembly Removed

Speaker Box Removed To Tweeters

To Remove Speaker Box, remove the 4 screws show in circles remove wire harness. Carefully disconnect both Tweeters. Unplug P500 from Main PWB.

66

LCD DV

42LG60

DISASSEMBLY SECTION

This section of the manual will discuss Disassembly, Layout and Circuit Board Identification, of the 42LG60 LCD Direct View Television.

Upon completion of this section the Technician will have a better understanding of the disassembly procedures, the layout of the printed circuit boards and be able to identify each board.

67

LCD DV

42LG60

Power Supply PWB Removal

Disconnect P2, AC In, P402 and P402 Remove the 6 screws indicated below in red.

68

LCD DV

42LG60

MAIN PWB Removal

Disconnect P401, P501, P800, P801 and P900 Note: In the bottom right is a connector P200. This is an open connection. Remove the 2 screws securing the Side input decorative plastic piece on the right. Remove the 6 screws securing the Main PWB indicated below in red.

The Main PWB can also be lifted off the mounting frame by; Disconnect P401 and P501. Remove the 1 screw securing the top mounting frame. Swing the PWB away.

69

LCD DV

42LG60

TruMotion PWB Removal

Disconnect P101, P102 P103 and P104 Remove the 4 screws indicated below in red. LVDS Cables Press in from sides to release

70

LCD DV

42LG60

T-CON (TFT Drive) PWB Removal

Disconnect CN1, CN2, CN3 and CN4 Remove the 3 screws indicated below in red.

71

LCD DV

42LG60

11 X 17 FOLDOUT SECTION

This section shows the 11X17 foldout thats available in the Paper and Adobe version of the Training Manual. The Adobe version of this Training Manual allows the viewer to zoom in and out making reading of the small text easier. This Power Point shows a graphical representation of the 11 X 17 foldout page so clarity is limited.

72

LCD DV

42LG60

42LG60 CIRCUIT INTERCONNECT DIAGRAM TFT PANEL

LD1 Blue LED TFT Drive PWB Check SET 0FF LED OFF Anode 0V Cathode 0V BOOT OK LED ON Anode 11.6V Cathode 0V SET ON LED OFF Anode 11.6V Cathode 9.5V US1

CN5 U15 U16

0V 3.2V

1.8V

CN4 LD1

FRONT SIDE OF MAIN PWB IC800 IC807 5V Switching Regulator 2.6V Switching Regulator A2.6V-BCM Function Pin Volts Function Pin Volts Name In from IC806 1 8.95V In 6,7,8,10 5V On/Off 2 3.3V Out 1,2,3,4,5 2.6V Power Control Out (+5V-TU) 3 5.0V On/Off 17 n/c Gnd 4 5 0.0V 0.0V Use L801 left side to test output Use any top pin of IC807 to test input IC802 (On Back) 3.3V Regulator Function Pin Volts 1 0V Gnd Out 2 3.3V In 3 5V

BACK SIDE OF MAIN PWB Q801 (On Back) 5V Switch Function Source Control Gnd Pin C B E Volts ST-5V RL-ON (PWR) 0V

The appearance of LD1 when the set is on appears to be lit dimly. However there is a small hole in the back panel frame and the T-CON PWB that allows the backlight to make it appear lit.

UC1

TFT-Drive (T-CON)
P2 "SMPS" to P801 "Main PWB" Odd Pins Label STBY Run Pin Label 16V 0V 16V 2 16V Gnd Gnd Gnd 4 Gnd 12V 0V 11.8V 6 12V Gnd Gnd Gnd 8 Gnd 5V 5V 5.15V 10 5V 12 5V 5V 5V 5.15V 14 Gnd Gnd Gnd Gnd 16 Gnd Gnd Gnd Gnd 18 ACD ERR 3.19V 3.3V 20 INV PWR 0V 2.86V 22 *PDIM ADIM 0.1V 1.68V 24 SYNC SEL 0V 3.2V

CN1
STBY 0V Gnd 0V Gnd 5.15V 5.15V Gnd Gnd 4V 0V 0V 0V Run 16V Gnd 11.8V Gnd 5.15V 5.15V Gnd Gnd 4.57V 3.29V 3.38V 0V

F1 3A 125V 11.6V

CN2

IC805 (On Back) 3.3V Switching Regulator A3.3V-BCM Function Pin Volts In 2 5V Out 4 3.3V (A3.3V-BCM) On/Off 1 Power Control-3.3V IC810 (On Back) Function In Gnd Out

IC405 uP Reset (On Back) Reset by Charge of C431 Pin 1 2 3 Volts 3.3VST-MICOM 0.0V Low to High to B Q400

Left Backlight Plug

Pin 1 3 5 7 9 11 13 15 17 19 21 23

IC806 IC820 1.2V Switching Regulator A1.2V-BCM 9V Regulator Function Pin Volts Function Pin Volts Name In (+12V) 1 11.6V In 6,7,8,10 5V Gnd Out 2 3 0.0V 9V Out On/Off 1,2,3,4,5 1.2V 17

Power Control 1.8V Switching Regulator +1.8V-NTP

Q902 (On Back) 12V LVDS control to Q901 Function Source Control Gnd Pin C B E Volts 12V LVDS-Panel-Control 0V

Pins 17, 23 and 24 Not Used Pin 21 is a Fixed Voltage

LVDS

IC404 3.3V Regulator Function Gnd Out In Pin Volts 1 0V 2 3 3.3V 5V

Use L014 left side to test output Use any top pin of IC820 to test input IC404 uP 3.3V 3.3VST-MICOM Function In Out Gnd Pin 3 2 1 Volts 5V 3.3V 0V Name ST_+5V Reset Gnd

Function Pin In 3 Out Gnd 2 1

Volts 3.3V from IC802 1.8V (+1.8V-NTP) 0V

Q802 (On Back) 5V Switch control to Q801 Function Pin In C ST-5V Control Gnd B E Volts

Q901 (On Back) 12V LVDS On control to P900 Pins 1~4 Function Source Control Output Pin 1, 3 2, 4 5~8 Volts 12V Low from Q902 12V

P103 IC103 IC102

PDIM Pin 22 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100%
P2 2 4 6 8 10 1 3 5 7 9

X101 20.25Mhz

P104 P101 LVDS

RL-ON (PWR) 0V

IC101 P102
Tuner Pin 16 SMTE Color bar In

12 11 14 13 16 15 18 17 20 19 22 21 24 23 10K

1st short either pin 9, 10, 11 or 12 (5V) to Pin 19 (PWR) using a 10K resistor. This turns on the power supply. 2nd: To test the Backlights, jump Pin 20 (INV) to Pin 19 (PWR) Observe the Backlights. If normal, the backlights should turn on and off 4 times. Then they go off. If only the backlights light, (Right side or Left Side), confirm connectors are OK. If yes, panel defective. If no backlight activity, confirm the Fuse F700 has approx. 300V on both sides. If on one side, check fuse for open. If no 300V, replace Power Supply. If 300V present, observe the center leg on the left hand side of ballast transformer T701. Look for 45Khz pulse at 8.7V p/p. If yes, confirm connectors to backlight OK, if OK, then panel defective. If no pulse, replace the Power Supply.

TRU-MOTION
IC108 IC109 IC110

Right Backlight Plug

IC109 IC108 5 (0V) 5 (1.2V) 4 (1.79V) 4 (1.3V) 3 (0V) 3 (0V) 2 (3.37V) 2 (3.36V) 1 (3.29V) 1 (3.29V)

IC110 5 (2.5V) 4 (0V) 3 (0V) 2 (3.3V) 1 (3.37V)

See back side of page for Waveforms for P900 using SMTE Color bar as the Input.

MAIN PWB
Pin 24 Pin 23

IC600

IC820

P2

P801

P800 *Q902 *Q901

P900 IC302

IC807 IC1201 IC304 IC1200 IC202 IC404

E

Scope test point

Backlight pulse over 1000V p/p (45KhZ) P402 Ballast Section

Tweeter Ft. PWB Assy. J1 J2 J3 J1 Ft. TOUCH LED/Push Sw

Tweeter

IC503 IC701

LD803 3.3V BCM *IC400 Reset IC805 BCM OK LED IC500 *IC805 *IC802

POWER SUPPY
F700 5A 250V 335V F101 8A 250V AC AC In
F700 90V in Stand-By

IC100 BCM

IC300 IC303 IC301 24Mhz X400 IC1000

Spk

LG

Spk
TUNER 5V Pin 3 Video Pin 16 Audio SIF Pin 14

IC402 Pin 1 ~ 16
1 16

X200 (54Mhz) *IC810

P401 Side Control Keys P100

TUNER ATSC/QAM/ NTSC

IC900 IC800

IC806 P501 IC501

Q400

P401

uP IC407 *IC405

P200 Not Used

*Grayed out components on the back

LVDS CABLE P900 FROM MAIN PWB TO CONTROL PWB P101 USING SMTP COLOR BAR INPUT LAST TWO WAVEFORMS ARE FROM THE TUNER Measurements +/- 5%

42LG60 Conclusion
This concludes the 42LG60 training package presentation.