Limit Switches

Contents

General Information Quick Selection Guide . . . . . . . . . . . . . . . . . . . . . . . page 5–2

Technical Definitions and Terminology . . . . . . . . . page 5–6

Products 801 General Purpose . . . . . . . . . . . . . . . . . . . . . . . . page 5–7

802DN DeviceNett Limit Switches . . . . . . . . . . . page 8–15
802G Gravity Return . . . . . . . . . . . . . . . . . . . . . . . page 5–11
802M/802MC Pre-Wired Factory Sealed
802M/802MC . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5–13
802M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5–14
802MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5–28
802R Sealed Contact . . . . . . . . . . . . . . . . . . . . . . . page 5–32
802T Oiltight
Plug-In/NonPlug-In . . . . . . . . . . . . . . . . . . . . . . page 5–38
Plug-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5–39
NonPlug-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5–47
802T Safety Limit Switches . . . . . . . . . . . . . . . . . page 5–66
802X Watertight or
Hazardous Location . . . . . . . . . . . . . . . . . . . . . . . page 5–70
802XR Sealed Contact Hazardous Location . . page 5–77
Operating Levers . . . . . . . . . . . . . . . . . . . . . . . . . . page 5–83
802B Compact, Precision and Small Precision . page 5–88
440P Safety Limit Switches
22mm Small Plastic . . . . . . . . . . . . . . . . . . . . . . . page 5–111
30mm Large Metal . . . . . . . . . . . . . . . . . . . . . . . . page 5–117
15mm Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5–123

Indexes Catalog Number Index . . . . . . . . . . . . . . . . . . . . . . . page 9–1

Comprehensive Product Index . . . . . . . . . . . . . . . page 10–1

5–1
Limit Switches
Quick Selection Guide

801 802G 802M and 802MC 802R

General Purpose Gravity Return PreĆWired Factory Sealed Sealed Contact
Specifications
Description • General purpose limit switch for a • PlugĆIn gravity return switch, • Compact, preĆwired switch is • Similar in construction to the
wide variety of applications. designed for conveyorĆtype factory sealed to meet the 802T NonPlugĆIn. A glass
operations with small or requirements of demanding hermetically sealed reed switch is
lightweight objects. applications, wet or dry. used as the switching element to
provide high contact reliability.
Features • Mounting option; Surface • Mounting options: Surface, • The cable entry and wire strands • Enclosure: gasketed, transparent
manifold are epoxy sealed to protect plastic cover allows inspection of
against fluids entering or wicking terminals without removing the
into the switch. Mounting options: cover. Mounting option: Surface
surface.

Contact Rating • NEMA A600 • NEMA B600 • 2Ćcircuit: NEMA A600 • NEMA B600
4Ćcircuit: NEMA B300

Temperature Rating • -0° to 40°C • 0° to 110°C • 0_ to 80_C (32_ to 180_F) • -29_ to 121_C
(32° to 104°F) (32° to 230°F) (-20_ to 250_F)

Actuators • Lever, maintained • Three adjustable rod levers • Lever, maintained, top and side • Lever, low operating force, top
push (with or without rollers). and side push (with or without
rollers), cat whisker, wobble stick

Enclosure • NEMA Type 1, Type 4 or Type 7 • NEMA Type 1 • NEMA Types 1, 4, 4X, 6P and • NEMA Types 13
and 9 13; IP67 (IEC529)

Additional Info • See page 5-7 • See page 5-11 • See page 5-13 • See page 5-32

5–2

802T
PlugĆIn Style
• PlugĆin construction provides
quick and easy installation. New
frontĆmounting design and
method of mode change in head
make it easy to apply.
• Circuitry: 4Ćcircuit version (for
most types the same size as the
2Ćcircuit switches); Seals: Viton
seals for special applications;
Mounting options: Surface,
manifold
• 2ĆCircuit: NEMA A600
4ĆCircuit: NEMA A300
• -18° to 110°C (0° to 230°F);
Optional: -40° to 110°C (-40° to
230°F),
• Lever, maintained, low operating
force, top and side push (with or
without rollers), cat whisker,
wobble stick, neutral position
• NEMA Types 1, 4, 6P (select
side rotary styles), 13
• See page 5-39
802T
NonPlugĆIn Style
• The NonPlugĆIn limit switch is
ideal for applications which
require heavyĆduty pilot ratings,
a high degree of versatility and a
rugged, oiltight construction.
• Switches: dual, air operated,
2Ćpole vertical or horizontal,
lever operated time delay;
Mounting options: Surface,
cavity, manifold
• NEMA A600
• -18° to 54°C (0° to 130°F)
Optional: -29° to 121°C (-20°
to 250°F)
• Lever, maintained, low operating
force, top and side push (with or
without rollers), cat whisker,
wobble stick, neutral position
• NEMA Types 1, 13
• See page 5-47
802T
Safety Limit Switches
• Bulletin 802T Direct Opening
Action limit switches have been
designed for use in control
reliable applications and safety
applications per ISO 14119.
• Direct opening action
• Snap acting contacts
• Rugged metal construction
• Long life and reliability
• PlugĆin design
• NEMA 6P/IP67 sealing
• 2Ćcircuit: A600/AC-15
Q300/DCĆ13
• 4Ćcircuit: A300
Q300/DCĆ13
• -18_C to +110_C
(0_F to +230_F)
• Lever, top push roller, side push
verticle roller, side push
horizontal roller
• NEMA 4, 6P, 12, 13 and IP67
• See page 5-66
Quick Selection Guide
802X
Watertight or Hazardous
Location
• NEMA Types 7 and 9: Designed
for hazardous locations only.
Class I, Groups B, C, D
Class II, Groups E, F and G
Class III
• Mounting option: Surface
• NEMA A600
• -46° to 121°C (-50° to 250°F)
• Lever, maintained, top and side
push (with or without rollers),
wobble stick, neutral position
• NEMA Types 7 and 9
Class I, Groups B, C or D
Class II, Groups E, F or G
Class III
• See page 5-70
Limit Switches
802XR
Sealed Contact Hazardous
Location
• Designed for hazardous
locations. Contains sealed glass
contact switch for greater
contact reliability.
• Mounting option: Surface
• NEMA B600
• -29° to 121°C (-20° to 250°F)
• Lever, top and side push (with or
without rollers), wobble stick
• NEMA Types 7 and 9
Class I, Groups B, C or D
Class II, Groups E, F or G
• See page 5-77
5–3
Limit Switches
Quick Selection Guide

802B 802B 802B 440P-C 440P-M

Compact
Specifications
Description • Compact metal body is
prewired to maintain
enclosure seals. Industry
standard mounting for
ease of installation.
Features • 3 meter cable standard
• AC or DC LED versions
• Low current versions
• Booted and Panel mount
versions
• UL/CSA and CE marked
for all applicable directives
Contact Rating • SPDT Form C
• NEMA B300
Precision
• Precision style limit switch
uses industry standard
mounting. Low trip and
reset points for more
precise sensing.
• 1/2in NPT conduit entry
• Grounding screw
• Booted models
• Side and flange mounting
available
• UL/CSA and CE marked
for all applicable directives
• SPDT Form C
• 15a @ 125/250/480V AC
Small Precision
• Small Precision limit
switches are metal bodied
for use in industrial
applications. Twelve
different styles are
available for solving
multiple applications.
• 12 different actuators
• Screw termination
• Small size
• Booted and Panel mount
versions
• UL/CSA and CE marked
for all applicable directives
• SPDT Form C
• NEMA B300
International Small Plastic
• Conforms to EN50047
(22mm)
• Glass reinforced
thermoplastic housing
• Most feature direct
opening contacts designed
to meet IEC 947. Available
in snapĆacting, slow
make/break with 2 or 3
pole contact arrangement.
• Heads can be rotated in
90_ increments for flexible
mounting
• Available in1/2in NPT,
M20 and QD versions
• Cat. 1 device per
EN954-1, dualĆchannel
interlocks suitable for Cat.
3 or 4 systems
• cULus, TUV, and CE
marked for all applicable
directives
• Mounting options: surface
• A600/AC-15
• N600/DC-13
International Large Metal
• Conforms to EN50041
(30mm x 60mm)
• Cast aluminum housing
• Most feature direct
opening contacts designed
to meet IEC 947. Available
in snapĆacting, slow
make/break with 2, 3 or 4
pole contact arrangement.
• Heads can be rotated in
90_ increments for flexible
mounting
• Available in1/2in NPT,
M20 and QD versions
• Cat. 1 device per
EN954-1, dualĆchannel
interlocks suitable for Cat.
3 or 4 systems
• cULus, TUV, and CE
marked for all applicable
directives
• Mounting options: surface
• A600/AC-15
• N600/DC-13

Temperature Rating • -10_ to 70_C • -10_ to 80_C • -10_ to 80_C • -25_ to 80_C • -25_ to 80_C
(14_ to 158_F) (14_ to 176_F) (14_ to 176_F) (-18_ to 176_F) (-18_ to 176_F)

Actuators • Rotary arm, center rotary • Top push, top push roller, • Top push, top push roller, • Roller plunger, dome • Roller plunger, dome
arm, wobble stick, top top push cross roller, roller top push cross roller, plunger, hinge lever, short plunger, short lever,
push, top push bevel, top lever, oneĆway roller lever hinge lever, short hinge lever, offset hinge, adjustable lever, rod lever,
push roller, top push cross lever, roller lever, short adjustable lever, large spring rod, telescope arm
roller roller lever, oneĆway roller rubber roller
lever, short oneĆway roller
lever
Enclosure • NEMA 1, 3, 4, 6, 12, 13 • Nonbooted: NEMA 1 and • NEMA 1, 3, 4, 6, 13 and • IP66 • IP66
and IP67 IP 60 IP67
• Booted: NEMA 1, 3, 4 and
IP65
Additional Info • See page 5-90 • See page 5-98 • See page 5-106 • See page 5-111 • See page 5-117

5–4

Actuator: A switch mechanism that
when moved as intended, operates the
switch contacts. This mechanism
transmits the applied force from the
actuating device to the contact block,
causing the contacts to operate.
Actuator Free Position: The initial
position of the actuator when there is no
external force (except gravity) applied to
the actuator.
Actuator Operating Position: The
position of the actuator when the
contacts operate.
Actuator Resetting Position: The
position of the actuator at which the
contacts move from the operated
position to the “normal” position.
Differential Travel (Travel to reset
contacts): The angle or distance
through which the actuator moves from
the contact operating position to the
actuator resetting position, or the
distance between the operating point
and the release point.
Normal Contact Position: The position
of the contacts when no operating force
is applied.
Technical Definitions and Terminology
Operating Contact Position: The
position to which the contacts move
when the actuator is deflected to or
beyond the actuator operating position.
Operating Force: The straight line
force in the designed direction applied
to the switch actuator to cause the
contacts to move to the operated
position.
Operating Torque: The torque that
must be applied to the actuator to
cause the movable contacts to move to
the operated contact position.
Overtravel: The movement of the
actuator beyond the contact operating
position.
Pretravel (Travel to the operate
contacts): Travel to operate the
contacts from the actuator free position.
Slow Make-Slow Break: A type of
contact structure with no overcenter
mechanism. Contacts move at a speed
directly proportional to the speed of
operation of the actuator. Contacts may
touch with little contact pressure.
Limit Switches
Snap Action: In this type of contact
structure, movement of the actuator
applies force to an overcenter
mechanism, which creates a fast
change in contact state once the
overcenter position has been
exceeded.
Snap Action/IEC Positive Opening
Action: This contact structure is very
similar to the snap action contact with
one addition: continued operation of the
operating mechanism beyond the
normal snap action position applies
force directly to the normally closed
(N.C.) contact if it has not opened with
the snap action mechanism. This helps
to ensure opening of even a welded
contact. For example, if a contact has a
snap action operating point at 40° rotary
movement, the direct opening action
point may be at 60° or more. No direct
opening action forces are applied to the
N.O. contact.
Total or Maximum Travel: The sum of
the pretravel and the overtravel.
5–5
Limit Switches
Application Considerations

Actuator Consideration
Free Position Interference Wrong

Wrong
End of
Wrong NonĆOverriding
Overtravel
Free Position
Operated Right
Wrong Position
Wrong Right
Right End of NonĆOverriding
Overtravel
Limit switches are designed for proper performance with Operating mechanism for limit switches should be so For limit switches with lever actuators, the actuating
the actuators with which they are supplied. designed that under any operating or emergency force should be applied as nearly perpendicular to the
Supplementary actuators should not be used unless the conditions the limit switch is not operated beyond its lever as practical and perpendicular to the shaft axis
limit switches are specifically designed for them. overtravel limit position. A limit switch should not be used about which the lever rotates.
as a mechanical stop.

Actuator
Free Position Wrong
Wrong Wrong Cam
Wrong
Operating
Overriding Cam
Wrong Position
Right
Cam Operating
Wrong Right Right Right Position Right
Overriding Cam Right Operated
Position
Where relatively fast motions are involved Cam or dog arrangements should be such A limit switch actuator must be allowed to For limit switches with pushrod actuators
cam arrangements should be such that that the actuator is not suddenly released move far enough for positive operation of the actuating force should be applied as
the actuator does not receive a severe to snap back freely. the contacts. nearly as possible in line with the pushrod
impact. Cams should be designed such axis.
that the limit switch will be held operated
long enough to operate relays, valves, etc.

Location and Installation

NonĆoverriding
Cam NonĆoverriding
Cam Cam

Wrong Right Wrong Right

Limit switches should be mounted rigidly and in
readily accessible locations with suitable
clearances to permit easy service and replacement
when necessary. Cover plates should face the
maintenance access point.
Wrong Right
Limit switches should not be used in locations Limit switches should be placed in locations where
where temperature or atmosphere conditions are machining chips do not accumulate under normal
beyond those for which they have been specifically operating condictions.
designed.

Wrong Right
NonĆoverriding
Wrong Right Wrong Right Cam
Limit switches should not be submerged in or The location of oiltight limit switches and the method of Limit switches should be mounted in locations
splashed with oils, coolants or other liquids. connecting them should be such that condensation in the which will prevent false operation by normal
conduit cannot enter the switch enclosure. movements of operator or machine components.

5–6

801–ASA11 801–ASC17
Description
The Bulletin 801 line of general purpose
limit switches includes many types of
switches for use in a wide variety of
applications. Many different contact
arrangements are available. Slow and
snap action contact operating
mechanisms are available. Snap action
limit switches are designed to provide
high snap through force once the
mechanism has traveled the required
distance. Refer to the table on page
5–10 for limit switch selection.
Figure 1
Lever on right side as illustrated.
Clockwise operation only. Lever can be
adjusted through 360°.
Figure 2
Contacts are operated in both directions
of roller lever. With roller on inside, lever
is adjustable through 49° either side of
center line. With roller on outside, lever
is adjustable through 360°.
Figure 3
Similar to Figure 2 except roller lever is
longer for use where more space is
necessary between limit switch and its
operating device. The total height from
base of limit switch to the end of roller is
181.0mm (7.125in).
Figure 4
Same contact operation in either
direction, with roller on either inside or
outside. Starting position of lever is
adjustable 43° either side of center line.
Figure 5
Contact operation is obtained only in
direction shown. Lever is free to move
in opposite direction, but contacts are
not actuated. With roller on inside,
starting position of lever can be
adjusted through 128° from extreme left
position; with roller on outside, the roller
lever is adjustable through 360°.
801–CMC21
Figure 6
Similar to Figure 5, except that
operation is to the left.
Figure 7
For clockwise operation. Ratchet type.
When lever is moved to right, contacts
are operated. Lever is spring return, but
contacts remain in the operated
position. Next movement of roller lever
to the right returns the contacts to their
original position. This completes cycle
of operation. Lever is adjustable
through 360°.
Figure 8
Similar to Figure 7 except that operation
is counterclockwise.
Figure 9
Contacts are operated when fork lever
is operated in one direction and are
restored to original position when lever
is operated in the reverse direction. Rod
or Chain/Stroke Type Actuators not
shown.
Figure 10Ê
Roller lever on right side. Roller 34.9mm contacts are reset.
(1.375in) in diameter. Lever travels
through 30° arc. Downward travel of
roller, 33.3mm (1.312in).
Figure 11Ê
Similar to Figure 10, except roller has a
rubber trim, 76.2mm (3in) in diameter.
Downward Travel of roller, 42.1mm
(1.656in).
Figure 12Ê
Roller lever on right side. Steel roller,
34.9mm (1.375in) in diameter. Lever
travel, either direction, 30°.
Figure 13Ê
For clockwise operation. Roller, 1.375in is as follows:
(34.9mm) diameter. Downward linear
travel of roller, 50mm (1.969in).
Ê For NEMA 7 & 9 housing, reduce total height by 1.6mm
(0.063in).
Limit Switches
801
General Purpose
801–FSC148 801–ASC1411
Figure 14Ê
Contact operation obtained when fork
lever is moved in direction shown and
restored to original position when lever
is operated in reverse direction.
Figure 15
Contacts operate in the direction
shown. Track type limit switch with roller
fork lever. Rollers 22.2mm (0.875in)
diameter hardened steel.
Figure 16
Contacts operate when the lever is
moved in either direction. Should only
be used where the link between lever
and operating mechanism is short, so
that the weight of the connecting
mechanism will not offset the force of
the spring return. Maximum weight of
connecting mechanism: 0.5lb.
Figure 17
Counterweight holds contacts closed.
When the hook reaches the upper limit
of its travel, it raises the counterweight
and the weighted lever operates the
contacts. When the hook is lowered the
Figure 18
Similar to Figure 1 except lever is on left
side.
Figure 19
Similar to Figures 5 and 6 except
contacts are arranged for maintained
operation. Contacts are actuated when
lever is operated in direction shown.
Contacts are restored when lever is
operated in reverse direction.
Figure 20
Similar to Figures 2 and 3 except
contacts are arranged for sequential
operation in either direction. Operation
Circuit 1 opens at 14°,
Circuit 2 closes at 45°,
Total travel is 55°.
5–7
Limit Switches
801
General Purpose

Contact Arrangements and Ratings

A B

3A, 120V
1.5A, 240V 1.1A, 115V
AC DC 0.55A, 230V
0.75A, 480V
0.6A, 600V 0.2A, 550V

Light Duty

C H N O

Lever Contact
Pos. Pos.
1 2
D
1 Off C O
2 A O O
B O C

Lever Contact
Pos. Pos.
1 2
F 1 R C O
2 Off O O
L O C

Lever Contact
Pos. Pos.
1 2
G 1 R C O
2 Off C C
L O C

K Lever Contact Pos.

Pos. 1 2 3 4
1 3 R C O O C
Off C O C O
2 4
L O C C O

6A, 120V
2.2A, 115V
3A, 240V
AC DC 1.1A, 230V
1.5A, 480V
0.4A, 550V
1.2A, 600V
Standard Duty

Ambient Temperature Range

0°C to +40°C (+32°F to +104°F)
minimum temperature based on the
absence of freezing moisture or water.

5–8
 Limit Switches
801
General Purpose

Dimensions—mm (inches)
73.15 76.2 73.15 98.55
50.8 (2.88) (3.0)
84.1 (2.88) (3.88)
(2.0)
(3.31)
168.4
(6.63)

168.4
(6.63)
117.6
(4.63)

1/2in NPT

Figure 1, 18 Figure 2, 3, 20 Figure 4

73.15 76.2 76.2
(2.88) 73.15 83.3
(3) 119.89 (3)
(2.88) (3.28)
(4.78)

152.4
168.4 168.4 (6)
(6.63) (6.63)

Figure 5, 6, 19 Figure 7, 8 Figure 9

123.95 156.46 130.1 184.9 143.0 177.8
(4.88) (6.16) (5.13) (7.28) (5.63) (7)

162.1
(6.38)
169.9
(6.69)
162.1
(6.38)

Figure 10, 11 Figure 12 Figure 13

134.87 144.53 119.13 176.28
(5.31) (5.69) (4.69) (6.94)

169.9
(6.69)

162.1
(6.38) 162.1
(6.38)
177.8 132.59
(7) (5.22)
Figure 14 Figure 15 Figure 16
155.7 134.1
(6.13) (5.28) 7

2.63″

200.15
(7.88)

Figure 17

5–9
Limit Switches
801
General Purpose

Selection Guide
Type of Contact Housing Contact Type Force to Travel to Operate Over Travel
Lever Operation Style & Rating Ê Operate (Max) Contacts (Nominal) (Min) Catalog Number
NEMA Type 1 Enclosure
A 15.58N (3.5lbs) 8_ 3_ 801-ASA11
Figure 1
B 15.58N (3.5lbs) 3_ 8_ 801-ASB11
Figure 18 A 15.58N (3.5lbs) 8_ 3_ 801-ASA12
Slow Action
Spring Return C 10.0N (2.25lbs) 30_ 25_ 801-ASC17
D 10.0N (2.25lbs) See Figure 20 Ë See Figure 20 Ë 801-ASD17
Figure 2
F 10.0N (2.25lbs) 25_ 30_ 801-ASF17
G 10.0N (2.25lbs) 15_ 40_ 801-ASG17
C 22.25N (5.0lbs) 25_ 30_ 801-ASC21
C 37.82N (8.5lbs) 9_ 40_ 801-ASC21X
N 22.25N (5.0lbs) 25_ 30_ 801-ASN21
Figure 2 N 37.82N (8.5lbs) 9_ 40_ 801-ASN21X
O 22.25N (5.0lbs) 25_ 30_ 801-ASO21
O 37.82N (8.5lbs) 9_ 40_ 801-ASO21X
Roller C 10.0N (2.25lbs) 30_ 25_ 801-ASC313
Snap Action H 22.25N (5.0lbs) 30_ 20_ 801-ASH22
Springg Return Figure 4
H 31.15N (7.0lbs) 10_ 43_ 801-ASH26X
C 17.8N (4.0lbs) 25_ 30_ 801-ASC25
C 31.15N (7.0lbs) 9_ 44_ 801-ASC25X
Figure 3
N 17.8N (4.0lbs) 25_ 30_ 801-ASN25
N 28.92N (6.5lbs) 9_ 44_ 801-ASN25X
Figure 5 C 22.25N (5.0lbs) 25_ 15_ 801-ASC27
Figure 6 C 17.8N (4.0lbs) 25_ 15_ 801-ASC29
Ratchet Type Figure 7 C 28.92N (6.5lbs) 68_ 12_ 801-ASC218
Maintained Figure 8 C 22.25N (5.0lbs) 68_ 12_ 801-ASC220
Snap Action
Figure 19 C 10.0N (2.25lbs) 38_ 24_ 801-AMC211
Maintained
Fork C 15.58N (3.5lbs) 20.6mm (0.81in) Ċ 801-CMC21
Rod or Chain Snap Action C 10.0N (2.25lbs) 20.6mm (0.81in) 20.6mm (0.81in) 801-DMC21
Figure 9
Maintained
Stroke C 20.0N (4.5lbs) 14.2mm (0.56in) Ċ 801-EMC21
NEMA Type 4 Enclosure (For Indoor Use)
C 27.81N (6.25lbs) 26_ 4_ 801-ASC1411
Figure 10
Slow Action H 27.81N (6.25lbs) 26_ 4_ 801-ASH1411
Spring
p g Return Figure 11 C 17.8N (4.0lbs) 26_ 4_ 801-ASC1415
Roller
Figure 12 K 17.8N (4.0lbs) 26_ 4_ 801-ASK1421
Snap Action
Figure 13 C 17.8N (4.0lbs) 26.5_ 6_ 801-ASC2426
Spring Return
Slow Action
Figure 14 C 31.15N (7.0lbs) 31.8mm (1.25in) Ċ 801-CMC144
Maintained
Fork
Snap Action
Figure 15 C 28.92N (6.5lbs) 38.1mm (1.5in) Ċ 801-CMC2411
Maintained
Rod or Chain Slow Action Figure 16 K 13.35N (3.0lbs) 26_ 4_ 801-DSK145
Weight Spring Return Figure 17 C 22.25N (5.0lbs) 26_ 4_ 801-FSC148 Ì
NEMA Type 7 & 9 Enclosure
C 27.81N (6.25lbs) 26_ 4_ 801-ASC1711
Figure 10
Slow Action H 27.81N (6.25lbs) 26_ 4_ 801-ASH1711
Spring
p g Return Figure 11 C 17.8N (4.0lbs) 26_ 4_ 801-ASC1715
Roller
Figure 12 K 17.8N (4.0lbs) 26_ 4_ 801-ASK1721
Snap Action
Figure 13 C 17.8N (4.0lbs) 26.5_ 6_ 801-ASC2726
Spring Return
Snap Action
Fork Figure 15 C 28.92N (6.5lbs) 38.1mm (1.5in) Ċ 801-CMC2711
Maintained
Ê See table on page 5-8.
Ë See Figure 20 on page 5-7.
Ì The following replacement parts are available: combination lever/weight = B7391, counterweight = Z1997, counterweight cable = B37939.
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

5–10
 Limit Switches
802G
Gravity Return

Specifications
Enclosure Rating NEMA 1
Approvals UL listed, CSA certified, and CE marked for applicable directives
Slotted Shaft Ambient Temperature 0°C to +110°C (+32°F to +230°F)
to Aid
Adjustment AC Contact Rating (Maximum per Pole, 50 or 60Hz, Same Polarity)

A VA
NEMA Continuous
Rating Max AC Carrying
Designation Voltage Make Break Current Make Break
120 30 3.00 5A 3600 360
240 15 1.50 5A 3600 360
B600 480 7.5 0.75 5A 3600 360
600 6 0.60 5A 3600 360

802G–GP DC Contact Rating (Maximum per Pole, Same Polarity)

with Steel
Operating Lever Voltage Range Current Rating

 115-125 0.4A
 230-250 0.2A
550-600 0.1A

Description Since the switch shaft can be rotated Features

The Bulletin 802G is a plug-in gravity
return limit switch designed for
conveyor applications with small or
lightweight moving objects. It has an
extremely low operating torque and
uses the action of gravity on the lever
arm to reset the contacts. Three unique
lever arms are available for the Bulletin
802G in nylon or steel with adjustable
lengths. Bulletin 802T or 802MC
levers cannot be used on the gravity
return limit switch. The gravity return
limit switch requires the lever
identified by catalog number
802T–W5.
continuously through 360o, the trip point
S Light operating torque
is adjustable to any angle. This
adjustment is easily made using the S Unique lever arms
slots provided at both ends to hold the
S Trip point adjustable to any angle
shaft, while rotating the lever arm to the
desired angle. A clamping pin is used to
maintain this setting, and a set screw to
hold the rod length adustment. The trip
angle and lever length must be carefully
adjusted to provide proper switch
action.
Example: CW Operation
Lever Travel

Trip
Reset
Selection Guide
Catalog Number
Torque to Operate Travel to Operate Max Travel to Reset Complete Switch Switch Without
Contact Operation (Max) Contacts (Max) Travel Contacts (Max) Without Lever Lever and Base

1 N.O. 0.018Nm (2.5oz-in) Adj. from 360°

10°Ê 802G-GP 802G-GP1
1 N.C. (without lever) 10° to 180° CW or CCW

Ê 10° opposite trip direction, 180° in trip direction.

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

5–11
Limit Switches
802G
Gravity Return

Dimensions—mm (inches)
Dimensions are not intended to be used for manufacturing purposes.
45.21
(1.78)
6.35
(0.25) Dia 24.89
(0.98)
19 37.34
(0.75) (1.47)
219.2
(8.63) 20.57
C
11.18 Rod (0.81)
(0.44)

6.35
(0.25) Screwdriver Slot
36.58
(1.44)
12.7
(0.50) 20.57
(0.81)
Operator Head
7.87
(0.31)

59.44
(2.34)
78.99
(3.11)

Conduit
2-#10-32 12.7
14.73 UNF-2B 18.29 (0.50)
2-5.1 (0.201) (0.58) 3.30 (0.72) Dia NPT
Dia. Holes for 29.46 (0.13) 46.24
Front Mtg. (1.16) Deep for (1.84)
41.40 Rear Mtg.
(1.63)

802G–GP with 802G–W10 Lever

Approximate Shipping Wt. 1.5lbs (680g)

Modification for Operating Levers

Neon Indicating Light Description Catalog Number
The Bulletin 802G gravity return limit
6.35mm (0.25in) Steel Rod,
switch can be supplied with a neon Adjustable to 219.0mm 802G-W10
indicating light. To order, add the letter (8.625in) Length
“N” for 120V AC 50/60Hz or “N5” for
240V AC 50/60Hz. Example: Catalog 3.18mm (0.125in) Steel Rod,
Adjustable to 219.0mm 802G-W10A
number 802G–GP, becomes catalog
(8.625in) Length
number 802G–GPN.
6.35mm (0.25in) Nylon Rod,
The indicating light is to be internally Adjustable to 219.0mm 802G-W11
connected by the user to two isolated (8.625in) Length
terminals in the base assembly allowing
complete flexibility in the connection of
the light. Switches with an indicating
light have a contact rating of NEMA
B300.

5–12

802MC–AY5 with
802MC–W1A Lever
 filled polymer. This material is
 characterized by excellent dimensional
Description
Bulletin 802M compact pre-wired limit
switches are factory sealed to meet the
demanding requirements for NEMA 1,
4, 6P, 13, and IP67 (IEC529)
enclosures. Outstanding features
designed into the switch make it ideal
for wet environments and washdown
applications.
Bulletin 802MC limit switches are also
factory sealed against fluid ingress. In
addition, they feature a NEMA 4X
rating, making the 802MC an ideal
solution for washdown applications with
harsh chemicals.
A wide variety of operating heads and
operating levers are available.
Operating heads can be mounted in
four positions, 90° apart.
Sealing System
The cable entrance and wire strands
are epoxy sealed to protect against
liquids entering or wicking into the
Pre-Wired—Factory Sealed Switches
switch. The interface between the
operating head and base is sealed with
a chemically resistant O-ring. The
operating shaft for lever type switches is
protected by a three-way seal. Push
type switches have a special boot to
prevent oil and other foreign material
from entering the mechanism. A flexible
diaphragm seal between the operating
head and the switch body helps isolate
the switch against the ingress of
contaminants. After pre-wiring, the
cover is factory installed and epoxy
sealed.
Construction
The body and operating head of the
Bulletin 802M and 802MC pre-wired
limit switch are constructed from a glass
stability and is resistant to moisture and
numerous chemicals.
The Bulletin 802MC switch also
capitalizes on the corrosion-resistant
properties of the operating shaft and
operating head mounting screws, which
are made of Type 316 stainless steel.
The basic switching mechanism has
double-throw, double-break,
snap-action contacts with minimum
contact bounce. The switch is pre-wired
and factory sealed with “STO”Ê cable.
An optional mini-type or micro-type
receptacle can also be supplied. Refer
to Modifications on page 5–25 and
5–31.
Installation
Although physically smaller, the Bulletin
802M switch can be interchanged with
a Bulletin 802T front mounted lever
operated switch by using the mounting
Ê STO is a common identification of this cable. The more
complete identification of the cable used on the Bulletin
802M is STOOW-A which incorporates an oil resistant
jacket and conductor insulation, for indoor and outdoor
use.
Limit Switches
802M/802MC
foot adaptor included (see dimensions
on page 5–21). Cam tracking
characteristics from the top mounting
hole of the Bulletin 802M and 802MC
switch are identical to the Bulletin 802T
nonplug-in rotary operated switch line.
Time saving factory pre-wiring makes
the switch economical to use. There is
no need to purchase a separate cable
grip or cable because internal wiring by
the installer is eliminated. Merely
connect the STO cable to a junction
box. Since the switch body is
nonmetallic, no ground wire is required
for the switch.
Lever Type Switches
These switches are operated by means
of a lever which is clamped to a knurled
shaft extending from the operating
head. These devices can be easily field
converted to clockwise,
counterclockwise, or both directions of
operation without any loose parts. Total
travel is 86° in either direction.
Operating heads are interchangeable
and can be mounted in any of four
positions 90° apart for maximum
flexibility. The head is interlocked with
the base unit to resist accidental
shearing.
Lever type switches can be equipped
with a variety of operating levers: roller
lever, adjustable roller lever, micrometer
adjustment roller lever, rod lever,
one-way rod or roller lever and fork
lever.
Push Type Switches
These switches are actuated by means
of a rod or plunger located on the top or
side of the operating unit. Pushing the
plunger into the head causes the
contacts to operate. Two types of
plungers are available: rod and roller.
Push type switches are supplied in
spring return construction.
5–13
Limit Switches
802M
Pre-Wired—Factory Sealed Switches

Specifications
Enclosure Rating NEMA 1, 4, 6P, 13 and IP67 (IEC 529)
Approvals UL listed, CSA certified, and CE marked for applicable directives
Ambient Temperature 0°C to +80°C (+32°F to +180°F) minimum temperature based on the
absence of freezing moisture or water.
AC Contact RatingÊ (Maximum per Pole, 50 or 60Hz, 2 Circuits Same Polarity)

NEMA A Continuous VA
Rating Max Carrying
Designation Voltage Make Break Current Make Break
120 60 6.00 10 7200 720
240 30 3.00 10 7200 720
A600
480 15 1.50 10 7200 720
600 12 1.20 10 7200 720
AC Contact RatingÊ (Maximum per Pole, 50 or 60Hz, 4 Circuits Same Polarity)
NEMA A Continuous VA
Rating Max Carrying
Designation Voltage Make Break Current Make Break

 120 30 3.00 5 3600 360
B300
240 15 1.50 5 3600 360

Description DC Contact RatingÊ (Maximum per Pole, 2 Circuits Same Polarity)

The Bulletin 802M compact pre-wired
limit switch is factory sealed to meet the
demanding requirements for NEMA 1,
4, 6P and 13 enclosures. Outstanding
features designed into the switch make
it ideal for wet environments and
washdown applications.
A wide variety of operating heads and
operating levers are available.
Operating heads can be mounted in
four positions, 90° apart.
Applications
The Bulletin 802M is designed for dry
and wet applications. The superior
sealing system has been developed to
protect against dust, dirt, and fluids
normally found in industrial
environments. The device has passed
harsh environmental testing such as
alternately drenching with a liquid and
exposing to dust and abrasive grit with
the switch operating 250 times per
minute.
Continuous
Nominal Carrying
Voltage A Current (A)
24 1.1 5
Ê All units have doubleĆbreak fine silver contacts.
The switch is often used in applications Pre-Wired—Factory Sealed
subject to washdowns, streams of
Lever Type • Spring Return page 5–15
coolant, or occasionally submerged in
fluids commonly found on machines or Lever Type Neutral . . . . . . . page 5–17
in industrial processes. This limit switch Position • Spring Return
is being used successfully in High Lever Type • Maintained . . . page 5–18
Water Content Fluid (HWCF) Contact
applications. Refer to the nearest Lever Type Sequential • . . page 5–19
district sales office for applications Spring Return
where potentially corrosive fluids are of
a particular concern. Push Type • Spring Return . page 5–20
Wiring Diagrams . . . . . . . . . . page 5–22
Features Modifications . . . . . . . . . . . . . page 5–25
S Pre-wired and factory sealed Accessories . . . . . . . . . . . . . page 5–27
S Corrosion-resistant housings
S Corrosion-resistant hardware
(802MC)
S Side rotary, adjustable top and top or
side push styles with and without
rollers

5–14
 Limit Switches
802M Lever Type • Spring Return
Pre-Wired—Factory Sealed Switches

Range of Operation
Travel to
Operate Contacts
Max Travel Max Travel
D

Travel to D Travel to
Reset Reset
D D

Complete Switch Operator Head Switch Body Only

Without Lever Only

Selection Guide
Catalog Number
Torque Travel to Travel to
Number to Operate Reset Complete Operator Switch
of Operate Contacts Max Contacts Switch Head Body
Circuits Lever Movement vs. Contact Operation (Max) (Max) Travel (Max) w/o Lever Ê Only Only Ê
0.34N.m
15° 6° 802M-AY5 802M-AX
(3lb in)
Clockwise or 1 2 1 2 1 2
Counterclockwise 3 4 3 4 3 4 0.56N.m
8° 4° 802M-HY5 802M-HX
(5lb in)
0.34N.m
15° 6° 802M-A1Y5 802M-A1X
(3lb in)
2 Clockwise 1 2 1 2 1 2 802M XY5
802M-XY5
3 4 3 4 3 4 0.56N.m
8° 4° 802M-H1Y5 802M-H1X
(5lb in)
0.34N.m
15° 6° 802M-A2Y5 802M-A2X
(3lb in)
Counterclockwise 1 2 1 2 1 2
3 4 3 4 3 4 0.56N.m
8° 4° 802M-H2Y5 802M-H2X
(5lb in)
86°
0.34N.m
1 2 1 2 1 2 15° 6° 802M-ATY5 802M-AX
(3lb in)
Clockwise or 3 4 3 4 3 4
Counterclockwise 5 6 5 6 5 6 0.56N.m
8° 4° 802M-HTY5 802M-HX
7 8 7 8 7 8 (5lb in)

0.34N.m
1 2 1 2 1 2 15° 6° 802M-A1TY5 802M-A1X
(3lb in)
4 Clockwise 3 4 3 4 3 4 802M XTY5
802M-XTY5
5 6 5 6 5 6 0.56N.m
8° 4° 802M-H1TY5 802M-H1X
7 8 7 8 7 8 (5lb in)

0.34N.m
1 2 1 2 1 2 15° 6° 802M-A2TY5 802M-A2X
(3lb in)
Counterclockwise 3 4 3 4 3 4
5 6 5 6 5 6 0.56N.m
8° 4° 802M-H2TY5 802M-H2X
7 8 7 8 7 8 (5lb in)

Ê The standard length of STO cable is 5ft (1.52m). For other lengths see Modifications and Accessories.

Levers—See page 5–83 for a complete listing of operating levers.

Wiring Diagrams—See page 5–22.
Modifications and Accessories—See page 5–25.

5–15
Limit Switches
802M Lever Type • Spring Return
Pre-Wired—Factory Sealed Switches

Dimensions—mm (inches)
2-Circuit

61.9
(2.44)

54.8 57.9
(2.16) to (2.28)

Adjustment Range
7.8
5.6
(0.31) 19.0 19.0
(0.22)
(0.75) (0.75)
24.2
(0.95)
38.1
(1.5)
6.4
(0.25) Shipping Wt.
19.0
(0.75) 1lb 0.53kg (3oz)

57.2 46
(2.25) (1.81)

11 (0.43) Ref.
#16 Awg.
4ĆConductor
2-5.2 (0.2) Dia. Cable
Mounting Holes 29.4 38.1
5.9
(1.16) (1.5)
(0.23)
41.3
4-Circuit (1.61)

61.9
(2.44)
54.8 57.9
(2.16) to (2.28)
Adjustment Range
7.8
(0.31) 5.6 19.0
19.0
(0.75) (0.22) (0.75)

24.2
(0.95) 38.1
(1.5)
6.3
(0.25) Approximate Shipping Wt.
19.0
(0.75) 0.9kg (2lb)
38.1
96.4 (1.5)
(3.8) 72.2 59.5 14.7
(2.84) (2.34) (0.58)
14.7 (0.58) Ref.
#16 Awg.
8ĆConductor Pilot Light
Cable
29.4 7.5 15.5 38.1
2-5.2 (0.2) Dia. (1.16) (0.3) (0.61) (1.5) 9Ć and 10ĆPin
Mounting Holes MiniĆType Receptacle
44.4
(1.75)

Note: Mounting foot adaptor as shown on page 5–21 is for use with
2-circuit 802M type switches only.

Levers—See page 5–83 for a complete listing of operating levers.

Wiring Diagrams—See page 5–22.
Modifications and Accessories—See page 5–25.

5–16
 Limit Switches
802M Lever Type Neutral Position • Spring Return
Pre-Wired—Factory Sealed Switches

Range of Operation
Travel to Travel to
Operate Operate
Contacts Contacts
Max Travel D Max Travel

D D

Travel to Travel to
Reset Contacts Reset Contacts Complete Switch Operator Head Switch Body Only
Without Lever Only

Selection Guide

Torque to Travel to Travel to Catalog Number

Number Operate (Max) Operate Reset Complete Operator Switch
of Contacts Max Contacts Switch w/o Head Body
Circuits Lever Movement vs. Contact Operation CW CCW (Max) Travel (Max) Lever ÊË Only Ë Only Ê

1 2 1 2 1 2
3 4 3 4 3 4 7lb in 7.5lb in
4 16° 75° 7° 802M-NPY5 802M-NPX 802M-XNPY5
5 6 5 6 5 6
(0.79N.m) (0.85N.m)

7 8 7 8 7 8
Ê The standard length of STO cable is 1.52m (5ft ). For other lengths see Modifications and Accessories.
Ë Operating lever 802T-W3F should not be used with this switch.

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches)

61.9 54.8 57.9

(2.44) (2.16) to (2.28)

Adjustment Range
5.6
7.8 (0.22) 19.0
19.0 (0.75)
(0.31) (0.75)
36.5
(1.44) 38.1
(1.5) Shipping Wt.
6.3
(0.25) 0.90kg (2lb)
19.0
(0.75)
108.7
(4.28) 72.2 59.5 14.7
(2.84) (2.34) 14.7 (0.58)
(0.58) #16 Awg.
8ĆConductor
Cable
38.1
2-5.2 (0.2) Dia. Mini QuickĆDisconnect
29.4 7.5 (1.5)
Mounting Holes
(1.16) (0.3)
Note: Mounting foot adaptor as shown on page 5–21 is 44.4
for use with 2-circuit 802M type switches only. (1.75)

Levers—See page 5–83 for a complete listing of operating levers.

Wiring Diagrams—See page 5–22.
Modifications and Accessories—See page 5–25.

5–17
Limit Switches
802M Lever Type • Maintained Contact
Pre-Wired—Factory Sealed Switches

Range of Operation
Max Travel
Travel to
Reset Contacts

D
D
D

Travel to
Operate
Complete Switch Operator Head Switch Body Only
Contacts
Without Lever Only

Selection Guide
Catalog Number
Travel to Travel to
Number Torque to Operate Reset Complete Operator Switch
of Operate Contacts Max Contacts Switch Head Body
Circuits Lever Movement vs. Contact Operation (Max) (Max)Ë TravelË (Max) w/o Lever Ê Only Only Ê

2 Clockwise or 1 2 1 2 802M-AMY5 802M-XY5

Counterclockwise 3 4 3 4
0.31N.m
75° 87° 35° 802M-AMX
Clockwise or (2.75lb in)
1 2 1 2
4 Counterclockwise 3 4 3 4 802M-AMTY5 802M-XTY5
5 6 5 6
7 8 7 8
Ê The standard length of STO cable is 1.52m (5ft). For other lengths see Modifications and Accessories.
Ë From one maintained position to the other.
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches)
2-Circuit 4-Circuit

61.9
(2.44) 54.8 57.9
to
61.9 (2.16) (2.28)
(2.44) Adjustment Range
54.8 57.9
(2.16) to (2.28)
7.8 5.6 19.0
Adjustment Range (0.22)
(0.31) (0.75)
7.8 5.6 19.0
(0.31) 19.0 (0.22) 19.0
(0.75)
(0.75) (0.75)
24.2 24.2
(0.95) (0.95)
38.1 38.1
(1.5) (1.5)
6.4 6.3
(0.25) 19.0 (0.25) 19.0
(0.75) (0.75)
96.4
57.2 46 (3.8) 72.2 59.5 14.7
(2.25) (1.81) (2.84) (2.34) (0.58) 14.7
(0.58)
#16 Awg.
#16 Awg. 8ĆConductor
4ĆConductor Cable 38.1
2-5.2 (0.2) Dia. 29.4 5.9 Cable 38.1 2-5.2 (0.2) Dia. 7.5 (1.5) 9Ć and 10ĆPin
Mtg. Holes (1.16) (0.23) (1.5) 29.4 (0.3) MiniĆType
Mounting Holes (1.16)
41.3 Receptacle
(1.61) 44.4
Shipping Wt. 0.53kg (1lb 3oz) (1.75) Shipping Wt. 0.90kg (2lb)

Levers—See page 5–83 for a complete listing of operating levers.

Wiring Diagrams—See page 5–22.
Modifications and Accessories—See page 5–25.

5–18
 Limit Switches
802M Lever Type Sequential • Spring Return
Pre-Wired—Factory Sealed Switches

Range of Operation

Travel to Operate Travel to Operate

Contacts (Position 1) Contacts (Position 1)

Travel to Operate Travel to Operate

Contacts (Position 2) D Contacts (Position 2)

D
Travel to Reset Travel to Reset

Max Travel

Complete Switch Operator Switch Body Only

Without Lever Head Only

Selection Guide
Travel to
Operate
Torque to Operate (Max) Contacts (Max) Catalog Number
Travel to
PosiĆ To Reset Complete Operator Switch
Position tion Max Position Position Max Contacts Switch w/o Head Body
Lever Movement vs. Contact Operation 1 2 Travel 1 2 Travel (Max) Lever ÊË Only Ë Only Ê

Counterclockwise Clockwise
2 1 1 2
1 2 1 2 1 2 1 2 1 2 0.79N.m 0.9N.m
4 (7lb in)
10°± 3° 20°± 3° 88° 4°± 3° 802M-ASY5 802M-ASX 802M-XSY5
3 4 3 4 3 4 3 4 3 (8lb in)
5 6 5 6 5 6 5 6 5 6
7 8 7 8 7 8 7 8 7 8
Ê The standard length of STO cable is 1.52m (5ft). For other lengths see Modifications and Accessories.
Ë Operating lever 802TĆW3F should not be used with this switch.

Note: Details regarding wiring Allen-Bradley Limited Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches)

61.9 54.8 57.9

(2.44) (2.16) to (2.28)

Adjustment Range
5.6
7.8 (0.22) 19.0
19.0 (0.75)
(0.31) (0.75)
36.5
(1.44) 38.1
(1.5)
6.3
(0.25)
19.0
(0.75)
108.7
(4.28) 72.2 59.5 14.7
(2.84) (2.34) 14.7 (0.58) Shipping Wt.
(0.58) #16 Awg. 0.90kg (2lb)
8ĆConductor
Cable
38.1
2-5.2 (0.2) Dia. Mini QuickĆDisconnect
29.4 7.5 (1.5)
Mounting Holes
(1.16) (0.3)
Note: Mounting foot adaptor as shown on page 5–21 is 44.4
for use with 2-circuit 802M type switches only. (1.75)

Levers—See page 5–83 for a complete listing of operating levers.

Wiring Diagrams—See page 5–22.
Modifications and Accessories—See page 5–25.

5–19
Limit Switches
802M Push Type • Spring Return
Pre-Wired—Factory Sealed Switches

Range of Operation

Travel to
Operate
Contacts
Travel to
Reset Contacts

Adjustable Adjustable
Max Travel Switch Body Top Push Rod Side Push Rod
Only Switch and Head Switch and Head

Top Push Rod Head Side Push Rod Head Top Push Roller Head Side Push Vertical Side Push Horizontal
Roller Head Roller Head

Selection Guide
Contact Operation Catalog Number
Travel to Travel to
Number Force to Operate Reset Operator Switch
of Operate Contacts Max Contacts Complete Head Body
Circuits Operator Type Normal Operated (Max) (Max) Travel (Max) Switch Ê Only Only Ê
Top Push Rod 13.3N 1.45mm 5.26mm 0.56mm 802M-BY5 802M-BX
Adjustable Top Push Rod (3lb) (0.057in) (0.207in) (0.022in) 802M-BAY5 802M-BAX
20N 2.59mm 5.16mm 1.14mm
Side Push Rod 802M-CY5 802M-CX
(4.5lb) (0.102in) (0.203in) (0.045in)
1 2 1 2 14.7N 1.45mm 5.26mm 0.56mm
2 Top Push Roller 802M-DY5 802M-DX 802M-XY5
3 4 3 4 (3.3lb) (0.057in) (0.207in) (0.022in)
Side Push Vertical Roller 802M-KY5 802M-KX
Side Push 20N 2.59mm 5.1mm 1.14mm 802M-K1Y5 802M-K1X
Horizontal Roller (4.5lb) (0.102in) (0.203in) (0.045in)
Adjustable Side Push Rod 802M-CAFY5 802M-CAFX
Top Push Rod 13.3N 1.45mm 5.13mm 0.076mm 802M-BTY5 802M-BX
Adjustable Top Push Rod (3.5lb) (0.057in) (0.202in) (0.030in) 802M-BATY5 802M-BAX
20N 3.18mm 5.54mm 1.14mm
Side Push Rod 802M-CTY5 802M-CX
(4.5lb) (0.125in) (0.218in) (0.045in)
1 2 1 2 14.7N 1.45mm 5.13mm 0.076mm
Top Push Roller 3 4 3 4 802M-DTY5 802M-DX
4 (3.5lb) (0.057in) (0.202in) (0.030in) 802M-XTY5
802M XTY5
5 6 5 6
Side Push Vertical Roller 7 8 7 8 802M-KTY5 802M-KX
3 18mm
3.18mm 5 54mm
5.54mm
Side Push (0.125in) (0.218in)
20N 1.14mm 802M-K1TY5 802M-K1X
Horizontal Roller
(4 5lb)
(4.5lb) (0.045in)
(0 045in)
2.59mm 5.16mm
Adjustable Side Push Rod 802M-CAFTY5 802M-CAFX
(0.102in) (0.203in)

Ê The standard length of STO cable is 5ft (1.52m). For other lengths see Modifications and Accessories.

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Wiring Diagrams—See page 5–22.

Modifications and Accessories—See page 5–25.

5–20
 Limit Switches
802M Push Type • Spring Return
Pre-Wired—Factory Sealed Switches

Dimensions—mm (inches)

Side Push Types

50.8 19.0
(2) (0.75) 40.45 19.0
(1.59) (0.75)
19.0 Min 61.1
24.2 (0.75) 12.7 (2.41) 19.0
(0.95) 6.4 (0.5) Max 67.5 (0.75)
(0.25) (2.66)
Dia.
7.9
(0.31)
57.2 46.0
(2.25) (1.81) Dia.
Mounting Holes
59.5 5.2 (0.2)
(2.34) Dia.
38.1 7.9
(1.5) 38.1 (0.31)
14.7 (1.5)
(0.58) 802M–KX Roller Head
29.4 Shipping Wt. 0.53kg (1lb 3oz) 802M–CX Rod Head
Mounting (1.16) Shipping Wt. 0.53kg (1lb 3oz) 38.1
Foot (1.5)
Adaptor 41.3
(1.63) 802M–CAFX Adjustable Head
Shipping Wt. 0.53kg (1lb 3oz)

Top Push Types

Dia Dia
12.7 19.0 12.7
(0.5) (0.75)
(0.5)

51.6 57.9
(2.03) (2.28) 49.6 43.2 Max 67.5
(1.95) (1.7) 73.8 (2.91) (2.66)
6.4 Min 67.5 Min 61.1
(0.25) (2.66) (2.41)

57.2 46
(2.25) 59.5 (1.81)
(2.34) Dia.
Mounting Holes 38.1
5.2 (0.2) (1.5)
802M–BX Rod Head
14.7 Shipping Wt. 0.53kg (1lb 3oz)
(0.58)
29.4
Mounting (1.16) 802M–BAX Adjustable Head
Foot 41.3 Shipping Wt. 0.53kg (1lb 3oz)
Adaptor (1.63)
802M–DX Roller Head
Shipping Wt. 0.53kg (1lb 3oz)

Note: Mounting foot adaptor as shown on page 5–21 is for use with 2-circuit 802M type switches only.

Wiring Diagrams—See page 5–22.

Modifications and Accessories—See page 5–25.

5–21
Limit Switches
802M Wiring Diagrams for 2-Circuit Models
Pre-Wired—Factory Sealed Switches

Cable Models Cable Models with One Indicating Light

(See Applicable Codes and Laws)
Black White
Purple
Black White

Black White

Same
Polarity
Same
Polarity

Same
Polarity Red Orange
Orange
Red

Red Orange
Purple

Light Wired to N.O. (White) Wire Light Wired to N.C. (Orange) Wire

5-Pin Mini-Type Receptacle

J1" Wiring J9" Wiring

2 4 5 1

Same Same
Polarity Polarity

5 1 2 4

1 5 1 5

2 4 2 4
3 3

No Connection No Connection

5-Pin Mini-Type Receptacle with One Indicating Light

J1" Wiring J9" Wiring
2 4 2 4 5 1 5 1

Same Same Same Same

Polarity Polarity Polarity Polarity

5 1 5 1 2 4 2 4

1 5 1 5 1 5 1 5

2 4 2 4 2 4 2 4
3 3 3 3

Light Wired to N.O. Light Wired to N.C. Light Wired to N.O. Light Wired to N.C.
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

5–22
 Limit Switches
802M Wiring Diagrams for 2-Circuit Models
Pre-Wired—Factory Sealed Switches

4-Pin Micro-Type Receptacle (DC only) 5-Pin Micro-Type Receptacle (DC only)

J7" Wiring J8" Wiring J5" Wiring J6" Wiring

2 4 3 1 2 4 5 1

Same Same Same Same

Polarity Polarity Polarity Polarity

3 1 2 4 5 1 2 4

2 1 2 1 2 1 2 1
5 5
3 4 3 4 3 4 3 4
No Connection
No Connection

5-Pin Micro-Type Receptacle with One Indicating Light (DC only)

J5" Wiring J6" Wiring
2 4 2 4 5 1 5 1

Same Same Same Same

Polarity Polarity Polarity Polarity

5 1 5 1 2 4 2 4

2 1 2 1 2 1 2 1
5 5 5 5
3 4 3 4 3 4 3 4

Light Wired to N.O. Light Wired to N.C. Light Wired to N.O. Light Wired to N.C.

5–23
Limit Switches
802M Wiring Diagrams for 4-Circuit Models
Pre-Wired—Factory Sealed Switches

Cable Models Neutral Position with Cable Sequential with Cable

(See Applicable Codes and Laws)
Black White Black White Black White

Same Same
Polarity Polarity CCW Same 1st. Transfer
Polarity (Circuit 1 Contacts)

Red Orange Red Orange

Brown Pink Yellow Blue Red Orange
Brown Pink

Same Same CW
Polarity Polarity Open
Same 2nd. Transfer
Polarity (Circuit 2 Contacts)
Yellow Blue Brown Pink

Yellow Blue

Cable Models with Two Indicating Lights

Black White Purple Black White Purple

Same Same
Polarity Polarity

Red Orange Red Orange

Brown Pink Tan Brown Pink Tan

Same Same
Polarity Polarity

Yellow Blue Yellow Blue

Light Wired to N.O. (White) Wire, Light Wired to N.C. (Orange) Wire,
and N.O. (Pink) Wire and N.C. (Blue) Wire

9-Pin Mini-Type Receptacle 10-Pin Mini-Type Receptacle with Two Indicating Lights
3 J1" Wiring 4 3 4 J4" Wiring 3 4

Same Same Same

Polarity Polarity Polarity
1 2 1 2 1 2

8 6 7 6 7 6

Same Same Same

Polarity Polarity Polarity
9 5 9 5 9 5

No Connection

1 6
7 5 1 8 7 1 8 7
2
8 9
2 9 10 6 2 9 10 6
3 4
3 5 3 5
4 4
Light Wired to N.O. Light Wired to N.C.
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

5–24

24V DC Switches
All 2-circuit 802M limit switches are
available with silver-nickel contacts
rated for 24V DC applications. To order
a switch rated for 24V DC use, insert
the letter “Z” before the cable or
connector designation. Example:
802M–AZY5 is a 24V DC version of the
802M–AY5. The use of the 24V DC
micro connector option or 24V DC
indicating light option require the switch
be rated for 24V DC operation.
Extended Cable Lengths
The factory installed type STO cable is
normally supplied in 1.52m (5ft) lengths.
Extended cable lengths are available in
multiples of four feet. To order, replace
the suffix “Y5” in the catalog number
with the appropriate suffix from the table
below. Example: To order a lever type
2-circuit spring return switch with 1.83m
(8ft) of STO cable the catalog number
would be 802M–AY8.
Additional Cable Length
Catalog
Modification Number Suffix
1.83m (8ft) Cable Y8
3.66mm (12ft) Cable Y12
4.78m (16ft) Cable Y16
Ê A 5Ćpin, 9Ćpin or 10Ćpin plugĆin receptacle is supplied to
facilitate retrofitting existing installations. The normal
ground wire pin is not required and is not connected inĆ
side the switch.
Ë STO is a common identification of this cable. The more
complete identification of the cable used on the Bulletin
802M is STOOW-A which incorporates an oil resistant
jacket and conductor insulation, for indoor and outdoor
use.
Pre-Wired—Factory Sealed Switches
5-Pin Mini-Type ReceptacleÊ
(2-Circuit Models Only)
802M with Mini-Type Receptacle
2-Circuit
To order a Bulletin 802M pre-wired limit
switch with a 5-pin mini connector in
place of the 5ft (1.52m) of “STO”Ë
cable, replace the “Y5” in the catalog
number with the suffix “J1” or “J9”
depending upon the wiring configuration
required. Maximum voltage rating for
this receptacle is 250V AC.
An appropriate female connector with
cable (889N–F5AF–6F) is available on
page 7–8 in Connection Systems.
9-Pin Mini-Type ReceptacleÊ
(4-Circuit Models without
Indicator Lights Only)
802M with Mini-Type Receptacle
4-Circuit
To order a Bulletin 802M pre-wired limit
switch with a 9-pin mini connector in
place of the 5ft (1.52m) of STO cable,
replace the “Y5” in the catalog number
with the suffix “J1.” Maximum voltage
rating for this receptacle is 250V AC.
Limit Switches
802M Modifications
10-Pin Mini-Type ReceptacleÊ
(4-Circuit Models with 2
Indicating Lights Only)
To order a Bulletin 802M pre-wired limit
switch with a 10-pin mini connector and
two indicating lights, replace the “Y5” in
the catalog number with the suffix “J4.”
Maximum voltage rating for this
receptacle is 250V AC. Also, specify the
indicating lights per the table on page
5–26.
Example: Catalog number 802M–ATY5
with mini-connector and (2) 120V AC
indicating lights wired to one side of
each N.O. contact would be catalog
number 802M–ATJ4L1F.
4-Pin Micro-Type Receptacle
(2-Circuit 24V DC Models Only)
802M with Micro-Type
Receptacle—2-Circuit
To order a Bulletin 802M pre-wired limit
switch with a 4-pin micro connector in
place of the 1.52m (5ft) of “STO”Ë
cable, replace the “Y5” in the catalog
number with the suffix “J7” or “J8”
depending upon the wiring configuration
required. This option requires that the
switch is rated 24V DC.
An appropriate female connector with
cable is available on page 7–41 in
Connection Systems.
5-Pin Micro-Type Receptacle
(2-Circuit 24V DC Models Only)
To order a Bulletin 802M pre-wired limit
switch with a 5-pin micro connector in
place of the 5ft (1.52m) of “STO”Ë
cable, replace the “Y5” in the catalog
number with the suffix “J5” or “J6”
depending upon the wiring configuration
required. This option requires that the
switch is rated 24V DC.
5–25
Limit Switches
802M Modifications
Pre-Wired—Factory Sealed Switches

Indicating Lights LED Indicating Lights

Catalog
Number
Voltage Wired to Ê Suffix
N.O. Contact LF
24V DC Ë
N.C. Contact LC

120V AC N.O. Contact L1F

50-60Hz N.C. Contact L1C
Neon Indicating Lights
Catalog
Number
Voltage Wired to Ê Suffix
802M with Indicating Light 802M with Indicating Lights
2-Circuit 4-Circuit 120V AC N.O. Contact NF
50-60Hz N.C. Contact NC
2-Circuit—Bulletin 802M pre-wired limit 4-Circuit—Bulletin 802M pre-wired limit
switches can be supplied with an switches can be supplied with 2 240V AC N.O. Contact N5F
indicating light which is wired to one indicating lights wired to one side of 50-60Hz N.C. Contact N5C
side of either the N.O. or N.C. contact. each N.O. or N.C. contact of the
The second lead of the light is available 4-circuit contact block. Second leads
as a fifth conductor for wiring flexibility. from each light are available as ninth Fitting for Liquid-Tight
See pages 5–22 through 5–23 for and tenth conductors for wiring Flexible Metal Conduit
wiring diagrams. flexibility. See page 5–24 for wiring
diagram. 802M 2-circuit switches can be
To order, add the appropriate suffix obtained provided with a fitting for
listed in the table below to the catalog To order, add the appropriate suffix liquid-tight flexible metal conduit
number. Example: catalog number listed in the table below to the catalog (flexible metal conduit not provided) and
802M–AY5 with a 120V AC LED number. a pigtail for wiring. Add the following
indicating light wired to one side of the Example: Catalog number 802M–ATY5 suffix to the part number (dashes
N.O. contact would be catalog number with 120V AC LED indicating lights indicate pigtail length):
802M–AY5L1F. wired to one side of each N.C. contact GS_ straight–out fitting
Example: Catalog number 802M-AY5 would be catalog number GF_ front oriented 90_ elbow fitting
with mini-connector and 120V AC 802M–ATY5L1C. GL_ left oriented 90_ elbow fitting
indicating light wired to one side of the 54.8 57.9 GB_ back oriented 90_ elbow fitting
N.O. contact would be catalog number to
(2.16) (2.28) GR_ right oriented 90_ elbow fitting.
802M–AJ1L1F. Adjustment
5.6 Range Example: GS5=5 foot long pigtail.
(0.22) 19.0 Additional cable length over 5 feet is
(0.75) available in multiples of 4 feet.
38.1
(1.5)
12.7
(0.5)
Single
Pilot Light

6.4 Dual
Mini Pilot Light
(0.25) Connector Mini
15.5 (0.61) 38.1 Connector
(1.5)

Ê See wiring diagrams page 5-22 through 5-24.

Ë Requires the switch be rated for 24V DC operation.

5–26
 Limit Switches
802M Accessories
Pre-Wired—Factory Sealed Switches

Adaptor Foot Rear Mounting Adaptor Kit

To mount a 2-circuit 802M in the same
1.16in x 2.34in mounting hole pattern
as an 802T, an adaptor foot is required
and is included with each 802M as
shipped. This accessory is made of
steel and is chromate plated to resist
corrosion. To obtain replacement
adaptor feet, order catalog number
40246–008–02.
For rear mounting of 2-circuit or 4-circuit
Bulletin 802M pre-wired limit switch (not
suitable for use on Bulletin 802MC).
Kit includes mounting plate and 2
screws for mounting adaptor plate to
switch. To mount to surface from rear
use 2 #10–32 screws. Select proper
screw length to pass through adaptor
plate without bottoming against back of
limit switch.
Order catalog number 802M–N1.

38.9 3.2
6.4 (1.53) (0.13)
(0.25) 4.8 29.4 0.8
(0.19) (1.16) (0.03)

46
(1.81)
59.5
(2.34)
72.2
(2.84)

#10-32 UNF-2B
6-Places

Approximate Shipping Wt. 0.2kg (8oz)

5–27
Limit Switches
802MC
Corrosion-Resistant Pre-Wired—Factory Sealed Switches

Specifications
Enclosure Rating NEMA 1, 4X, 6P, 13 and IP67 (IEC529)
Approvals UL listed, CSA certified, and CE marked for applicable directives
Ambient TemperatureÊ 0_C to +80_C (+32_F to +180_F)

AC Contact Rating (Maximum per Pole, 50 or 60Hz, 2 Circuits Same Polarity)

NEMA A Continuous VA
Rating Carrying
Designation Voltage Make Break Current Make Break
120 60 6.00 10 7200 720
240 30 3.00 10 7200 720
A600
480 15 1.50 10 7200 720
600 12 1.20 10 7200 720
DC Contact Rating (Maximum per Pole, 2 Circuits Same Polarity)

 NEMA A Continuous VA
Rating Carrying
Designation Voltage Current
Description P150 125 1.1 5 138
The Bulletin 802MC is a pre-wired limit Ê Minimum temperature is based on the absence of freezing moisture or water.
switch especially designed to provide
additional corrosion protection in wet or
dry locations commonly found in Applications Corrosion-Resistant Pre-Wired
industrial process. By using a polymeric Typical examples of Bulletin 802MC Lever Type • Spring Return page 5–29
enclosure and Type 316 stainless steel applications are plating facilities,
for the exposed metal parts, the Bulletin Wiring Diagrams . . . . . . . . . . page 5–30
chemical or fertilizer plants, meat
802MC provides a tougher defense packing plants, dairies, breweries and Modifications and . . . . . . . . . page 5–31
against environmental contaminants to other processing industries, where Accessories
provide the user with more dependable equipment might be hosed down
operation and longer lasting regularly with cleaning solutions.
performance. In addition, this switch is
factory sealed and is particularly
effective in applications where it may be Features
subjected to dust, dirt, streams of S Pre-wired and factory sealed
liquids or occasionally submerged in
fluids. S Corrosion resistant
S Submersible

5–28
 Limit Switches
802MC Lever Type • Spring Return
Corrosion-Resistant Pre-Wired—Factory Sealed Switches

Range of Operation
Travel to
Operate Contacts
Max Travel Max Travel
D
Travel to D Travel to
Reset Contacts Reset Contacts
D D

Complete Switch Operator Base Only

Without Lever Head Only

Selection Guide
Catalog Number
Torque Travel to Travel to
Number to Operate Reset Complete
of Operate Contacts Max Contacts Switch w/o Operator Switch
Circuits Lever Movement vs. Contact Operation (Max) (Max) Travel (Max) Lever Ê Head Only Only Ê

Clockwise or 1 2 1 2 1 2 802MC-AY5 802MC-AX

Counterclockwise 3 4 3 4 3 4

0.34N.m
2 Clockwise 1 2 1 2 1 2 15° 86° 6° 802MC-A1Y5 802MC-A1X 802MC-XY5
(3lb in)
3 4 3 4 3 4

Counterclockwise 1 2 1 2 1 2 802MC-A2Y5 802MC-A2X

3 4 3 4 3 4
Ê The standard length of STO cable is 1.52m (5ft). For other lengths, see Modifications and Accessories.
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches)

61.9
(2.44)
54.8 57.9
(2.16) to (2.28)
Adjustment Range
7.8 5.6
(0.31) 19.0 (0.22) 19.0
(0.75) (0.75)
24.2
(0.95) 38.1
(1.5)
6.4
(0.25) 19.0
(0.75)
38.1
(1.5)
57.2 46
(2.25) (1.81)

#16 Awg. Neon Lamp

4ĆConductor
5.2 (0.2) Dia. 29.4 Cable 38.1
5.9
Mounting Holes (2) (1.16) (0.23) (1.5)
41.3
(1.61)

Levers—See page 5–83 for a complete listing of operating levers.

Wiring Diagrams—See page 5–30.
Modifications and Accessories—See page 5–31.

5–29
Limit Switches
802MC Wiring Diagrams
Corrosion-Resistant Pre-Wired—Factory Sealed Switches

Cable Models Cable Models with Indicating Light

(See Applicable Codes and Laws) Black White
Purple
Black White

Black White

Same
Polarity
Same
Polarity

Same
Polarity Red Orange
Red Orange

Red Orange
Purple

Light Wired to N.O. (White) Wire Light Wired to N.C. (Orange) Wire

5-Pin Mini-Type Receptacle

J1" Wiring J9" Wiring

2 4 5 1

Same Same
Polarity Polarity

5 1 2 4

1 5 1 5

2 4 2 4
3 3

No Connection No Connection

5-Pin Mini-Type Receptacle with Indicating Light

J1" Wiring J9" Wiring
2 4 2 4 5 1 5 1

Same Same Same Same

Polarity Polarity Polarity Polarity

5 1 5 1 2 4 2 4

1 5 1 5 1 5 1 5

2 4 2 4 2 4 2 4
3 3 3 3

Light Wired to N.O. Light Wired to N.C. Light Wired to N.O. Light Wired to N.C.
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

5–30
 Limit Switches
802MC Modifications
Corrosion-Resistant Pre-Wired—Factory Sealed Switches

Cable Length
The factory installed pre-wired, type
STO cable is normally supplied in 5ft
(1.52m) lengths. Extended cable
lengths are available in multiples of 4
feet. To order, replace the suffix “Y5” in
the catalog number with the appropriate
suffix from the table below. Example: To
order a lever type spring return switch
with 8ft (1.83m) of STO cable the
catalog number would be 802MC–AY8.
Catalog
Neon Indicating Light 5-Pin Mini-Type Receptacle Modification Number Suffix
1.83m (8ft) Cable Y8
3.66m (12ft) Cable Y12
Indicating Light 5-Pin Mini-Type ReceptacleÌ—
2-Circuit Contact Block 4.78m (16ft) Cable Y16
Bulletin 802MC pre-wired limit switches
can be supplied with an indicating light To order a Bulletin 802MC pre-wired
wired to one side of either the N.O. or limit switch with a 5-pin mini connector 2-Circuit 24V DC Switches
N.C. contact. The second lead of the in place of the 1.52m (5ft) of “STO”Í
light is available as a fifth conductor for cable, replace the “Y5” in the catalog All 2-circuit 802MC limit switches are
wiring flexibility. number with the suffix “J1” or “J9” available with silver-nickel contacts and
depending upon the wiring configuration rated for 24V DC applications. To order
To order, add the appropriate suffix a switch rated for 24V DC use, insert
listed in the table below to the catalog required. Maximum voltage rating for
this receptacle is 250V AC. the letter “Z” before the cable or
number. Example: Catalog number connection designation. Example:
802MC–AY5 with a 120V AC LED An appropriate female connector with 802MC–AZY5 is a 24V DC version of
indicating light wired across the N.O. cable is available on page 7–8 in the the 802MC–AY5. The use of the 24V
contact would be catalog number Connection Systems section of this DC pilot light option requires the switch
802MC–AY5L1F. catalog. be rated for 24V DC operation.
LED Indicating Light
Catalog
Voltage Wired to Number Suffix 38.1
(1.5)
N.O. Contact LF 12.7
24V DC Ê (0.5)
N.C. Contact LC
120V AC N.O. Contact L1F LED Indicating
Light
50-60Hz N.C. Contact L1C
3.8 Mini Connector
Neon Indicating Light (0.15)
Catalog
Voltage Wired to Number Suffix
120V AC N.O. Contact NF
50-60Hz N.C. Contact NC
240V AC N.O. Contact N5F
50-60Hz N.C. Contact N5C

Ê Requires switch to be rated for 24V DC operation.

Ë A 5Ćpin miniĆtype receptacle is supplied to facilitate retroĆ
fitting existing installations. The normal ground wire pin is
not required and is not connected inside the switch.
Ì STO is a common identification of this cable. The more
complete identification of the cable used on the Bulletin
802M is STOOW-A which incorporates an oil resistant
jacket and conductor insulation, for indoor and outdoor
use.

5–31
Limit Switches
802R
Sealed Contact Switches
Sealed 802R–AF
Contact (cover removed)
Switch with 802T–W1 Lever
 Temperature ranges below 0°C (+32°F)
 through an arc of 7.5° on either side of
Description
This sealed contact limit switch features
a rugged single contact, hermetically
sealed in a glass envelope, that has
excellent contact reliability even in
contaminated atmospheres. The switch
is Programmable Controller compatible
(24V and above) and is pilot duty rated
NEMA B600 for AC and NEMA P300 for
DC as shown on page 5–33. The
enclosure is NEMA Type 13.
5–32
Lever Type Switches
These switches can be equipped with
any one of seven different operating
levers: roller lever, adjustable roller
lever, micrometer adjustment roller
lever, rod lever, one-way rod or roller
lever and fork lever. These can be used
interchangeably on all lever type
switches except the low operating
force switch, which requires the lever
indentified by catalog number
802T–W5.
The micrometer adjustment roller lever,
catalog number 802T–W6, is designed
especially for installations where the
position of the roller is a critical factor.
This lever has a pivoted roller which
can be turned laterally. After clamping
the lever to the switch shaft, the position
of the roller can be precisely adjusted
the center or straight-line position.
Push Type Switches
Switches in this category are actuated
by means of a rod or plunger located on
the top or side of the operating head.
Pushing the plunger into the head
causes the contacts to operate. Three
types of plungers are available: push
rod, adjustable push rod and steel push
roller.
Wobble Stick and Cat Whisker
Type Switches
Both switches are actuated by a rod or
wire extending from the top of the
operating head. Moving the rod through
a specified angle in any direction
causes the contacts to operate. All
wobble stick and cat whisker switches
are supplied with spring return
construction only.
Ambient Temperature Range
Bulletin 802R limit switches, except
devices with wobble stick or cat whisker
operators, have an ambient
temperature range of –29°C to +121°C
(–20°F to +250°F). Wobble stick and cat
whisker limit switches are rated from
–18°C to +54°C (0°F to +130°F). Note:
are based on the absence of freezing
moisture or water.
Underwriters’ Laboratories, Inc.
Listed, CSA Certified
These switches are listed by
Underwriters’ Laboratories, Inc. for use
in Class 1, Division 2, Groups A, B, C
and D hazardous locations as defined
by the National Electrical Code.
 Limit Switches
802R
Sealed Contact Switches

Specifications
Enclosure Rating NEMA 13
Approvals UL listed and CSA certified
Ambient Temperature -29_C to +121_C (-20_F to +250_F)
Exception: Wobble stick and cat whisker devices are rated from
-18_C to +54_C (0_F to +130_F )

AC Contact Rating (Maximum per Pole, 50 or 60Hz, Same Polarity)

NEMA A Continuous VA
Rating Max Carrying
Designation Voltage Make Break Current Make Break
120 30 3.00 5 3600 360

B600 240 15 1.50 5 3600 360

802R–AF
480 7.5 0.75 5 3600 360
600 6 0.60 5 3600 360

 DC Contact Rating (Maximum per Pole, Same Polarity)


NEMA Rating Designation Voltage Range Current Rating
115-125 1.1A
Description P300
230-250 0.55A
This sealed contact limit switch features
a rugged single contact, hermetically
sealed in a glass envelope, that has Features Sealed Contact
excellent contact reliability even in S PLC compatible Lever Type • Spring Return page 5–34
contaminated atmospheres. The switch
is Programmable Controller compatible S High contact reliability in Lever Type • Maintained . . . page 5–35
(24 volts and above) and is pilot duty contaminated atmospheres Contact
rated NEMA B600 for AC and NEMA Push Type • Spring Return . page 5–36
P300 for DC as shown to the right. The Wobble Stick and . . . . . . . . page 5–37
enclosure is NEMA Type 13. Cat Whisker • Spring Return
Modifications and . . . . . . . . . page 5–37
Accessories

5–33
Limit Switches
802R Lever Type • Spring Return
Sealed Contact Switches

Range of Operation

Travel to
Operate Contact Travel to
Operate Contact No Contact
Max Travel D Max Travel Movement
Max Travel D
D D D
D

Travel to
Travel to Travel to
Reset Contact
Reset Contact Reset Contact

Lever Operation with Lever Operation When OneĆWay"

Standard Levers Levers 802T-W7 or W8 Are Used
802R–AF Without Lever 802R–ALFW5
Selection Guide—Standard and Low Operating Torque Models
Travel to Travel to
Torque to Operate Max Reset Contact Contact
Lever Movement Operate (Max) Contact (Max) Travel (Max) Type Catalog Number
N.O. 802R-AF
0 34N m (3lb in)
0.34N.m 16° 42° 9°
Clockwise or N.C. 802R-AC
Counterclockwise N.O. 802R-HF
53°
N.C. 802R-HC
N.O. 802R-H1F
Clockwise 00.51N.m
51N m (4
(4.5lb
5lb in) 7° 3 5°
3.5°
N.C. 802R-H1C
50°
N.O. 802R-H2F
Counterclockwise
N.C. 802R-H2C
Clockwise N.O. 802R-L1F
Lever cannot move counterclockwise N.C. 802R-L1C
0 45N m (4lb in)
0.45N.m 20° 91° 11°
Counterclockwise N.O. 802R-L2F
Lever cannot move clockwise N.C. 802R-L2C
Clockwise or N.O. 802R-ALFW5 Ê
Counterclockwise N.C. 802R-ALCW5 Ê
Clockwise 0.09N.m N.O. 802R-AL1FW5 Ê
22° 43° 12°
Lever cannot be moved counterclockwise (0.78lb in) N.C. 802R-AL1CW5 Ê
Counterclockwise N.O. 802R-AL2FW5 Ê
Lever cannot be moved clockwise N.C. 802R-AL2CW5 Ê
Ê These low operating force limit switches can only be supplied with the catalog number 802T-W5 rod lever. The rod can easily be formed to meet special application requirements. The
contact is restored to its normal position when pressure on the rod is released.

Dimensions—mm (inches)
55.63
19 (2.22)
(0.75) 45.21 16.76
7.11 (1.78) (0.66)
(0.28)
38.1
6.35
(1.5)
(0.25)
12.7
(0.5)
Standard Switch with 802T–W1 Lever
59.44 Operating Shipping Wt. 0.35kg (12.5oz)
(2.34) 72.14 Head
(2.84)
Conduit
2-5.4 (0.213), 14.73 21.34
Dia. Holes for 29.46 (0.58) 0.5″ Dia. (0.84)
Front Mtg. (1.16) NPT Note: Details regarding wiring Allen-Bradley
45.21 Limit Switches to Allen-Bradley PLCs
38.86 (1.78) can be found in publications
(1.53) 802T–4.0, 4.1, 4.2, and 4.3.

Levers—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–37.

5–34
 Limit Switches
802R Lever Type • Maintained Contact
Sealed Contact Switches

Range of Operation
Max Travel
Travel to
Reset Contact

D
D
D

Travel to
Operate Contact

Switch Without Lever

Selection Guide
Torque to Travel to Operate Max Travel to Reset Contact
Lever Movement Operate (Max) Contact (Max) Travel (Max) Contact Type Catalog Number

Clockwise or 0.25N.m N.O. 802R-AMF

70° Ê 84° Ê 35°
Counterclockwise (2.25lb in) N.C. 802R-AMC
Ê From one maintained position to the other.

Dimensions—mm (inches)

55.63
(2.22)
19 45.21 16.76
(0.75) 7.11 (1.78) (0.66)
(0.28)

38.1
(1.5) 6.35
(0.25)
12.7
(0.5)

72.14
(2.84) Operating
59.44 Head
(2.34)

Conduit
2-5.4 (0.213), 14.73 21.34
Dia. Holes for (0.58) (0.84)
Front Mtg. 29.46 0.5″ Dia.
(1.16) NPT
38.86 45.21
(1.53) (1.78)

Standard Switch with 802T–W1 Lever

Shipping Wt. 0.35kg (12.5oz)

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Levers—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–37.

5–35
Limit Switches
802R Push Type • Spring Return
Sealed Contact Switches

Range of Operation
Travel to
Operate
Travel to Contact
Reset Contact

Max Travel
Top Adjustable Side Top Side
Push Rod Top Push Rod Push Rod Push Roller Push Roller

Selection Guide
Force to Travel to Operate Max Travel to Reset
Operator Type Operate (Max) Contact (Max) Travel Contact (Max) Contact Type Catalog Number
N.O. 802R-BF
Top Push Rod
15.6N 1.75mm 5.13mm 0.71mm N.C. 802R-BC
(3.5lb) (0.069in) (0.202in) (0.028in) N.O. 802R-BAF
Adjustable Top Push Rod
N.C. 802R-BAC
20.0N 3.18mm 5.54mm 1.45mm N.O. 802R-CF
Side Push Rod
(4.5lb) (0.125in) (0.218in) (0.057in) N.C. 802R-CC
15.6N 1.75mm 5.13mm 0.71mm N.O. 802R-DF
Top Push Roller
(3.5lb) (0.069in) (0.202in) (0.028in) N.C. 802R-DC
N.O. 802R-KF
Side Push Vertical Roller
20.0N 3.18mm 5.54mm 1.45mm N.C. 802R-KC
(
(4.5lb)
) (
(0.125in)
) (
(0.218in)
) (
(0.057in)
) N.O. 802R-K1F
Side Push Horizontal Roller
N.C. 802R-K1C
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches)

72.14 7.87
(2.84) 9.65 (0.31)
Operating (0.38) Dia.
Head Dia.
59.44
(2.34)
67.56
Conduit (2.66) Max
43.69
2-5.4 (0.213), 14.73 21.34 (1.72)
(0.58) 61.21
Dia. Holes for (0.84) (2.41) Min
Front Mtg. 0.5″ Dia.
29.46 NPT
(1.16)
38.86 45.21 Z–36615
40182–022–52
(1.53) (1.78) Top Push Rod Head
Shipping Wt. 0.12kg (4.25oz) Adjustable Top
Standard Switch Push Rod Head
Shipping Wt. 0.35kg (12.5oz) Shipping Wt. 0.12kg (4.25oz)
33.27 12.7 33.27
36.83 46.74
(1.31) (0.5) (1.31)
(1.45) (1.84)

51.56
(1.72)
7.87 Dia.
12.7 (0.31) 12.7
12.7
(0.5) (0.5) (0.5)
Z–36616 Z–36622
Z–36618
Side Push Rod Head Side Push Vertical Roller Head
Top Push Roller Head
Shipping Wt. 0.12kg (4.25oz) Shipping Wt. 0.12kg (4.25oz)
Shipping Wt. 0.12kg (4.25oz)
Modifications and Accessories—See page 5–37.

5–36
 Limit Switches
802R Wobble Stick and Cat Whisker • Spring Return
Sealed Contact Switches

Range of Operation Ê
Travel to
Operate Contact
D Max Travel
D
D

Travel to
Reset Contact

Wire Wobble Cat Whisker

Stick

Selection Guide
Torque to Travel to Operate Max Travel to Reset Contact
Operator Type Operate (Max) Contact (Max) Travel Ê Contact (Max) Type Catalog Number
0.51N.m N.O. 802R-WS1F Ë
Wire Wobble Stick 11° 11° 5°
(4.5lb in) N.C. 802R-WS1C Ë
0.06N.m N.O. 802R-CWF Ë
Wire Cat Whisker 25° 25° 14°
(8oz in) N.C. 802R-CWC Ë
Ê These switches should be mounted in such a way that the wobble or cat whisker will not be deflected beyond the Maximum Travel" position. This is to avoid excessive backlash, which could
cause undesirable repetition of contact action.
Ë Ambient temperature 18_C to 54_C (0_F to 130_F).
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches)

1.98
(0.078)
1.83 (0.072) Dia.
O.D. Nylon Tubing

127 317.5
(5) (12.5)

5.59
(0.22)
Z–35607 Z–35617
Cat Whisker Head Wire Wobble Stick Head
Shipping Wt. 0.3kg (1oz) Shipping Wt. 0.17kg (6oz)

Modification for
Transparent Cover
Switches can be furnished with a
gasketed, transparent plastic cover.
This modification enables the electrician
to inspect terminal wiring without
removing the switch cover. To order,
add the letter “Z” to the catalog number
of the standard switch. Example:
Catalog number 802R–DF becomes
catalog number 802R–DFZ.
Conduit Seal #802T–N3
A synthetic rubber conduit seal is
available to protect the conduit opening
against the ingress of oil into the wiring
compartment. Each wire hole in the seal
has a thin inner wall which is pierced
when a wire is passed through. Thus,
any unused opening remains sealed.
Special Conduit Lock Nut
#802T–X4
This option, a “Tru-Seal” lock nut with
threaded PTFE insert, is a valuable
accessory for any Bulletin 802R which
is connected by means of conduit.

5–37
Limit Switches
802T
Plug-In/NonPlug-In Style Oiltight Switches
Rugged, Dependable
Contact Block
The contacts used in Bulletin 802T
switches are snap-action type with high
snap-through force resulting in
minimum contact rebound. Double
break, fine silver contacts are
electrically independent, but cannot be
used on opposite polarities.
Easy Mounting and Wiring
Each switch base has four mounting
holes: two “through” holes for front
mounting and two tapped holes in the
back for rear mounting. The pressure
plate type terminals on the contact
block face to the front of the switch and
Plug-In Style NonPlug-In Style have ample wiring space around them.
802T–AP with 802T–A with The switch conduit opening is a 1/2-inch
Lever Lever threaded pipe tap in the bottom of the
housing.
Direct Opening Action Position
 where two switches would be mounted
 Interlock Switches
Bulletin 802T Direct Opening Action
Description limit switches have been designed for
use in control reliable applications and
Bulletin 802T limit switches are ideal for safety applications per ISO 14119.
applications in which heavy duty pilot
ratings, small size, a high degree of Direct Opening Action assures that the
versatility and a rugged NEMA Type 4 normally closed contacts open when
and 13 oiltight construction are the limit switch is actuated. This
desirable. An important factor in the opening will occur even in the event of
automation of industry, these limit a contact weld condition, up to 10
switches are being applied extensively Newtons.
on conveyor systems, transfer
machines, automatic turret lathes, Lever Type Switches
milling and boring machines, radial These switches are operated by means
drills, and many other types of modern, of a lever which is clamped to a knurled
high speed production equipment. shaft extending from the operating
head.
High Degree of Versatility
Lever type switches can be equipped
Bulletin 802T limit switches can be with a variety of operating levers: roller
mounted in any position, with operating lever, adjustable roller lever, micrometer
heads that can be rotated and fastened adjustment roller lever, rod lever,
in any one of four positions 90° apart. one-way rod or roller lever and fork
Most operating levers are lever. These can be used
interchangeable and can be rotated and interchangeably on all lever type
clamped in any position through 360°. switches except the low operating
Accessories can be added to switches force switch.
already in the field.
Push Type Switches
NEMA Type 4 and 13
Oiltight Construction These switches are actuated by means
of a rod or plunger located on the top or
802T limit switches feature NEMA Type side of the operating head. Pushing the
4 and 13 construction with synthetic plunger into the head causes the
rubber seals to protect the operating contacts to operate. Two types of
parts against entry of oil, dust, plungers are available: rod type and
abrasives, water and coolant, within the steel roller. Side push rod switches can
limits of NEMA-specified tests. be supplied in spring return or
maintained contact constructions. An
adjustable length top push rod is also
5–38
available. The contacts are snap-acting
with high snap-through force resulting in
minimum contact rebound.
Wobble Stick and Cat Whisker
Type Switches
Both switches are actuated by a rod or
wire extending from the top of the
operating head. Moving the rod through
a specified angle in any direction
causes the contacts to operate. All
wobble stick and cat whisker switches
are supplied with spring return
construction only. The contacts are
snap-action type with high snap-through
force resulting in minimum contact
rebound.
Dual Switches
The dual switch is actually two limit
switches which function independently
but have a common enclosure. These
switches are used for installations
side by side. There is a saving on
installation time and fittings (see page
5–63).
Plug-In Switches
Plug-in style limit switches can reduce
costly downtime by eliminating the need
for rewiring switches. The head and
switch body can be replaced without
disturbing the wiring chamber in the
base. These units, featuring a castle
lock head design, snap-action contacts
and reliable plug-in connection are
available in 2-circuit or 4-circuit
construction. Plug-in style limit switches
are listed on page 5–39.
Four-Circuit
NonPlug-In Switches
These switches contain two single pole
single throw contact blocks (a total of
two N.O. and two N.C. contacts)
mounted in a common enclosure. The
blocks are mounted one above the
other in the vertical limit switch
construction, or side by side in the
horizontal construction. Switch plungers
are mechanically coupled in both
constructions. When actuated, contacts
in both blocks are operated. These
switches in both types of construction
are listed on page 5–47.
General Information
Plug-In Style . . . . . . . . . . . . . page 5–39
NonPlug-In Style . . . . . . . . . page 5–47
Operating Levers
Lever Selection . . . . . . . . . . page 5–83
 Limit Switches
802T
Plug-In Style Oiltight Switches

Specifications
Enclosure Rating NEMA 4, 13 and IP65 (IEC 529)
Approvals UL listed, CSA certified, and CE marked for applicable directives
Ambient TemperatureÊ -18_C to +110_C (0_F to +230_F)
Exception: Wobble stick and cat whisker devices are rated from
-18_C to +54_C (0_F to +130_F )
AC Contact Rating (Maximum per Pole, 50 or 60Hz, 2 Circuits Same Polarity)
NEMA A Continuous VA
Rating Max Carrying
Designation Voltage Make Break Current Make Break
120 60 6.00 10 7200 720
240 30 3.00 10 7200 720
A600 480 15 1.50 10 7200 720
600 12 1.20 10 7200 720
120 30 3.00 5 3600 360

 240 15 1.50 5 3600 360
B600Ë 480 7.5 0.75 5 3600 360
Description 600 6 0.60 5 3600 360
Bulletin 802T limit switches are ideal for AC Contact Rating (Maximum per Pole, 50 or 60Hz, 4 Circuits Same Polarity)
applications in which heavy duty pilot VA
NEMA A Continuous
ratings, small size, a high degree of
Rating Max Carrying
versatility and a rugged NEMA Type 4 Designation Voltage Make Break Current Make Break
and 13 construction are desirable. An
important factor in the automation of 120 60 6.00 10 7200 720
A300
industry, these limit switches are being 240 30 3.00 10 7200 720
applied extensively on conveyor
systems, transfer machines, automatic DC Contact Rating (Maximum per Pole)
turret lathes, milling and boring Circuits Voltage Range Current Rating
machines, radial drills, and many other
types of modern, high speed production 115-125 0.4A
equipment. 2 230-250 0.2A
A wide variety of operating heads and 550-600 0.1A
operating levers are available. 115-125 0.4A
Operating heads can be mounted in 4
230-250 0.2A
four positions, 90° apart.
Ê Temperature range below 0°C (+32°F) is based on the absence of freezing moisture or water.
Features See Page 5-46 for Low Temperature Options.
S Front mount for simplified mounting Ë Low Operating TorqueĆSpring Return ratings only.

S Plug-In style for ease of wiring Plug-In Style

S Side rotary, wobble stick, cat whisker, Lever Type • Spring Return page 5–40
adjustable top and top or side push Standard and Low Operating Torque
styles with and without rollers Models
S Quick mode change to clockwise Lever Type • Maintained . . page 5–42
and counterclockwise operation only Contact and Neutral Position
S Castle lock head design for high Push Type • Spring Return . page 5–43
durability Wobble Stick and Cat . . . . . page 5–45
Whisker • Spring Return
Modifications and . . . . . . . . . page 5–46
Accessories
802T Operating Levers
Lever Selection . . . . . . . . . . page 5–83

5–39
Limit Switches
802T Lever Type • Spring Return
Plug-In Style Oiltight Switches

Range of Operation
Travel to
Operate Contacts
Max Travel Max Travel
D
Travel to D Travel to
Reset Reset
D D

Switch Switch Without

Without Lever Lever and Base

Selection Guide—Standard and Low Operating Torque Models

Catalog Number
Travel to Travel to
Number Torque to Operate Reset Switch w/o
of Operate Contacts Max Contacts Switch Lever
Circuits Lever Movement vs. Contact Operation (Max) (Max) Travel (Max) w/o Lever and Base
13° 802T-AP 802T-AP1
0.29N.m 7°
18° 802T-A5P Ê 802T-A5P1 Ê
Clockwise
Cl k i or (2 6lb in)
(2.6lb
1 2 1 2 1 2 5° Nominal 2.5° 802T-FP 802T-FP1
Counterclockwise 3 4 3 4 3 4
0.56N.m
9° 3.5° 802T-HP 802T-HP1
(5lb in)
0.29N.m 13
13° 802T-A1P 802T-A1P1
7°
(2.6lb in) 18° 90°
90 802T-A3P Ê 802T-A3P1 Ê
Clockwise 1 2 1 2 1 2
3 4 3 4 3 4 0.56N.m
9° 3.5° 802T-H1P 802T-H1P1
(5lb in)
2 0.29N.m 13
13° 802T-A2P 802T-A2P1
7°
(2.6lb in) 18° 802T-A4P Ê 802T-A4P1 Ê
Counterclockwise 1 2 1 2 1 2
3 4 3 4 3 4 0.56N.m
9° 3.5° 802T-H2P 802T-H2P1
(5lb in)
Clockwise or 1 2 1 2 1 2 802T ALP Ë
802T-ALP 802T ALP1 Ë
802T-ALP1
Counterclockwise 3 4 3 4 3 4

1 2 1 2 1 2 0.106N.m
Clockwise 13° 90° 7° 802T-AL1P Ë 802T-AL1P1 Ë
3 4 3 4 3 4 (0.94lb in)

Counterclockwise 1 2 1 2 1 2 802T-AL2P Ë 802T-AL2P1 Ë

3 4 3 4 3 4
0.45N.m
1 2 1 2 1 2 13° 7° 802T-ATP 802T-ATP1
Clockwise or (4lb in)
3 4 3 4 3 4
Counterclockwise 5 6 5 6 5 6 0.79N.m
9° 3.5° 802T-HTP 802T-HTP1
7 8 7 8 7 8 (7lb in)
0.45N.m
1 2 1 2 1 2 13° 7° 802T-A1TP 802T-A1TP1
(4lb in)
4 Clockwise 3 4 3 4 3 4 90°
5 6 5 6 5 6 0.79N.m
9° 3.5° 802T-H1TP 802T-H1TP1
7 8 7 8 7 8 (7lb in)
0.45N.m
1 2 1 2 1 2 13° 7° 802T-A2TP 802T-A2TP1
(4lb in)
Counterclockwise 3 4 3 4 3 4
5 6 5 6 5 6 0.79N.m
9° 3.5° 802T-H2TP 802T-H2TP1
7 8 7 8 7 8 (7lb in)
Ê Viton shaft seal is supplied with these devices.
Ë Low operating torque model.
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.
Note: For replacement parts, see publication 0802–6.0.

Dimensions—See page 5–41.

Levers—See page 5–83 for a complete listing of operating levers.
Modifications and Accessories—See page 5–46.

5–40
 Limit Switches
802T Lever Type • Spring Return
Plug-In Style Oiltight Switches

Dimensions—mm (inches)
1.19 14.68
43.71 18.92 (0.047) (0.578)
(1.721) (0.745) 8.74
20.6
103.38 (0.344)
(0.811)
(4.070) 19.05
(0.750)
34.93 19.05
(1.375) (0.750) 23.37
(0.920)
75.79
(2.984)

70.64 59.51 83.72

(2.781) (2.343) (3.296)

36.50
(1.437)
42.85
(1.687) 29.36
1/2I NPT (1.156)
47.24
(1.860) Conduit Opening 41.78
(1.625)
Plug-In Switch
1/2-14 NPT Shipping Wt. 0.571kg (1.25lb)
(2) #10-32
UNF-2B 7.8 (0.31)

16.51
(0.650)

Levers—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–46.

5–41
Limit Switches
802T Lever Type • Maintained Contact and Neutral Position
Plug-In Style Oiltight Switches

Range of Operation
Max Travel Travel to Dimensions—mm (inches)
Reset Contacts 45.21
(1.78)
Plug-In Switch 24.89
D Shipping Wt. 0.57kg (1.25lbs) (0.98)
D
D

36.58
Travel to (1.44)
Operate Contacts 12.7
(0.50) 20.57
(0.81)
7.8
Maintained Operator Head
Switch (0.31)
Contact Models Without Lever 7.87
Travel to (0.31)
Operate Contacts 59.44
Switch Without (2.34)
Max Travel Max Travel
D Lever and Base 78.99
(3.11)
Travel to D Travel to
Reset Reset
Conduit
D D 2-#10-32
14.73 UNF-2B 18.29
2-5.1 (0.201) (0.58) 3.30 (0.72)
Dia. Holes 29.46 (0.13)
Deep for 46.24
for (1.16)
Front Mtg. 41.40 Rear Mtg. 1/2I NPT (1.84)
Neutral Position Conduit Opening
(1.63)
Models

Selection Guide—Maintained Contact Models

Catalog Number
Number Torque to Travel to Travel to
of Operate Operate Max Reset Switch Switch
Circuits Lever Movement vs. Contact Operation (Max) Contacts (Max) Travel Contacts (Max) w/o Lever w/o Lever & Base

Clockwise or 0.31N.m
2 1 2 1 2 802T-AMP 802T-AMP1
Counterclockwise (2.75lb in)
3 4 3 4

61° Ê 88° Ê 28°

1 2 1 2
Clockwise or 0.32N.m
4 3 4 3 4 802T-AMTP 802T-AMTP1
Counterclockwise (2.8lb in)
5 6 5 6
7 8 7 8
Ê From one maintained position to another.

Selection Guide—Neutral Position Models

Torque to Operate (Max) Catalog Number
Travel to Travel to
CounterĆ Operate Max Reset Switch Switch
Lever Movement vs. Contact Operation Clockwise clockwise Contacts (Max) Travel Contacts (Max) w/o Lever w/o Lever & Base

1 2 1 2 1 2
3 4 3 4 3 4 0.28N.m 0.47N.m
13° 75° 7° 802T-NPTP 802T-NPTP1
(2.5lb in) (4.2lb in)
5 6 5 6 5 6
7 8 7 8 7 8

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.
Note: For replacement parts, see publication 0802–6.0.

Levers—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–46.

5–42
 Limit Switches
802T Push Type • Spring Return
Plug-In Style Oiltight Switches

Range of Operation

Travel to
Operate Contacts

Travel to
Reset Contacts
D

Max Travel
Top Adjustable Top Side Top Side Push
Push Rod Push Rod Push Rod Push Roller Horizontal Roller

Selection Guide
Contact Operation Travel to Travel to Catalog Number
Number Force to Operate Reset
of Operate Contacts Max Contacts Complete Switch
Circuits Normal Operated Operator Type (Max) (Max) Travel (Max) Switch w/o Base
Top Push Rod 802T-BP 802T-BP1
13.8N
13 8N 11.4mm
4mm 66.0mm
0mm 00.7mm
7mm
Adjustable Top Push (3.1lb) (0.057in) (0.236in) (0.028in) 802T-BAP 802T-BAP1
Rod
16.4N 3.3mm 5.7mm 1.3mm
Side Push Rod 802T-CP 802T-CP1
(3.7lb) (0.131in) (0.226in) (0.052in)
1 2 1 2
2 13.8N 1.4mm 6.0mm 0.7mm
3 4 3 4 Top Push Roller 802T-DP 802T-DP1
(3.1lb) (0.057in) (0.236in) (0.028in)
Side Push Vertical
802T-KP 802T-KP1
Roller 16.4N 3.3mm 5.7mm 1.3mm
Side Push Horizontal (3.7lb) (0.131in) (0.226in) (0.052in)
802T-K1P 802T-K1P1
Roller
Top Push Rod 802T-BTP 802T-BTP1
22.2N
22 2N 11.4mm
4mm 66.0mm
0mm 00.7mm
7mm
Adjustable Top Push (5.0lb) (0.057in) (0.236in) (0.028in) 802T-BATP 802T-BATP1
Rod
24.9N 3.3mm 5.7mm 1.3mm
1 2 Side Push Rod 802T-CTP 802T-CTP1
1 2 (5.6lb) (0.131in) (0.226in) (0.052in)
3 4 3 4
4 22.2N 1.4mm 6.0mm 0.7mm
5 6 5 6 Top Push Roller 802T-DTP 802T-DTP1
(5.0lb) (0.057in) (0.236in) (0.028in)
7 8 7 8
Side Push Vertical
802T-KTP 802T-KTP1
Roller 24.9N 3.3mm 5.7mm 1.3mm
Side Push Horizontal (5.6lb) (0.131in) (0.226in) (0.052in)
802T-K1TP 802T-K1TP1
Roller

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.
Note: For replacement parts, see publication 0802–6.0.

Modifications and Accessories—See page 5–46.

5–43
Limit Switches
802T Push Type • Spring Return
Plug-In Style Oiltight Switches

Dimensions—mm (inches)

8.74 R 4.37
(0.344) (0.172)

75.79
(2.984)
45.72 59.51 83.72
70.64 (1.800) (2.343)
(2.781) (3.296)

8.74 36.50 29.36 1.17

(0.344) (1.437) (1.156) (0.046) R
42.85 36.07
(1.687) (1.420) 1/2I NPT
Conduit Opening
41.28
(1.625)

Switch Body

9.65 7.87
(0.38) (0.31) Dia 7/16I Hex

75.44 67.56
43.18 (2.97) Max (2.66) Max
51.31 (1.70)
(2.02) 69.09 61.21
(2.72) Min (2.41) Min

40146–013–59 40146–013–65
Top Push Rod Head Adjustable Top Push Rod Head
Shipping Wt. 0.142kg (5oz) Shipping Wt. 0.142kg (5oz)

12.7 50.8
40.39 (0.5) (2)
(1.59) 12.7
(0.5)
36.58 59.44 51.56 36.58
(1.44) (2.34) (2.03) (1.44)
20.57 10.41
(0.81) (0.41)
12.7 12.7
(0.5) (0.5)

40146–017–63 40146–013–60 40146–017–64

Side Push Rod Head Top Push Roller Head Side Push Roller Head
Shipping Wt. 0.142kg (5oz) Shipping Wt. 0.142kg (5oz) Shipping Wt. 0.142kg (5oz)

Modifications and Accessories—See page 5–46.

5–44
 Limit Switches
802T Wobble Stick and Cat Whisker • Spring Return
Plug-In Style Oiltight Switches

Range of OperationÊ
Travel to
Operate Contacts
D Max Travel
D
D

Travel to
Reset Contacts

Wobble Stick Wobble Stick Wire Cat

Nylon Extension Wire Extension Whisker

Selection Guide
Catalog Number
Torque to Travel to Travel to
Operate Operate Contacts Max Reset Contacts Complete Switch
Operator Type Contact Operation (Max) Ë (Max)Ë TravelÊË (Max)Ë Switch Without Base
Nylon Wobble Stick 0.51N.m 802T-WSP 802T-WSP1
9° 10° 5°
Wire Wobble Stick 1 2 1 2 (4.5lb in) 802T-WS1P 802T-WS1P1
3 4 3 4
0.06N.m
Wire Cat Whisker 21° 28° 14° 802T-CWP 802T-CWP1
(8 oz in)

Ê These switches should be mounted in such a way that the wobble stick or cat whisker will not be deflected beyond the Maximum Travel" position, as this could cause undesirable repetition of
contact action on rebound.
Ë Operating travels and torque are measured at rigid section of stick or cat whisker.

Dimensions—mm (inches)
4.37
8.74 (0.172) R
(0.344)

1.83 (0.072)
75.79 O.D. Nylon Tubing
(2.984)
45.72 59.51 83.72 148.34
70.64 (1.800) (2.343) (3.296) (5.84)
(2.781) 140.46
(5.44)

8.74 36.50 29.36 1.17

(0.344) (1.437) (1.156) (0.046) R
42.85 36.07
(1.687) (1.420) 1/2I NPT
40146–126–53
Conduit Opening
41.28 Cat Whisker Head
Switch Body (1.625) Shipping Wt. 0.09kg (3oz)

6.35
(0.25) 1.98 (0.078) Dia.
Dia.
146.05 138.18 330.2 322.33
(5.75) (5.44) (13) (12.69)

40146–113–53 40146–113–59
Nylon Wobble Stick Head Wire Wobble Stick Head
Shipping Wt. 0.2kg (7oz) Shipping Wt. 0.17kg (6oz)

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.
Note: For replacement parts, see publication 0802–6.0.

Modifications and Accessories—See page 5–46.

5–45
Limit Switches
802T Modifications and Accessories
Plug-In Style Oiltight Switches
Manifold Indicating
Mount Light
Manifold Mount
All 2-circuit Plug-In limit switches can be
supplied with a special terminal base
which permits mounting the switch
manifold style on a machine base,
panel or raceway. As shown above, this
base is supplied with a wiring hole and
gasket on the back.
To order a manifold mount switch, add
the letter “U” to the listed catalog
number. Example: Catalog number
802T–AP becomes catalog number
802T–APU.
Indicating Light
Bulletin 802T 2-circuit Plug-In limit
switches (except for the cat whisker,
wobble stick, and manifold mount
devices) can be supplied with an
indicating light. To order add the letter
“N” for 120V AC, 50/60 Hz or “N5” for
240V AC 50/60Hz. Example: Catalog
number 802T–AP becomes catalog
number 802T–APN.
The indicating light is internally
connected to two isolated terminals in
the base assembly allowing the user to
wire the light to either the N.O. or the
N.C. contact. Switches with an
indicating light have a contact rating of
NEMA A300.
Where an indicator light and a pre-wired
5-pin mini connector are used, the light
is pre-wired to the N.C. contact with J1
wiring and to the N.O. contact with J9
wiring. Indicating lights are not available
on 4-circuit 802T switches.
VITONt Seals
To order limit switches with all VITON
seals, add the letter “V” to the end of the pin (4 circuit) mini connector, add the
listed catalog number. Not available on
5–46
manifold mount, low operating torque, 5-Pin Mini-Type Receptacle
low temperature or limit switches with
J1" Wiring
an indicating light.
To order lever type limit switches with 2 4
the VITON shaft seal only, add “V1” to
the end of the listed catalog number.
Base Assembly Same
Polarity
The limit switch base, including the
terminal block, is available as a 1
separate unit per the following table. 5
Catalog
Number 1 5
2–Circuit Base . . . . . . . . . . . 802T–X7
2 4
2–Circuit Base with
3
Indicating Light . . . . . . . . . 802T–X7N
2–Circuit Manifold
Mount Base . . . . . . . . . . . . 802T–X7U J9" Wiring
4–Circuit Base . . . . . . . . . . . 802T–X8
5 1
Low Temperature Operation
Plug-in limit switches are designed to
Same
operate in an ambient temperature Polarity
range of –18°C to +110°C (0°F to
+230°F ), –18°C to +54°C ( 0°F to
+130°F ) for wobble stick and cat 2 4
whisker). Special limit switches modified
for low temperature operation at –40°C
to +110°C (–40°F to +230°F ) are
1 5
available. Temperature ranges below
0°C (+32°F) are based on absence of 2 4
freezing moisture or water. To order, 3
add the letter “E” to catalog number.
Not available on wobble stick, cat
whisker or pre-wired cable switches; 9-Pin Mini-Type Receptacle
standard on low torque and maintained
devices. J1" Wiring (J9" wiring not
available for 4 circuit)
Pre-Wired Cable 3 4
To order factory installed Pre-Wired
Same
type “STOOW-A” cable for 2-circuit Polarity
(5-conductor) and 4-circuit 2
1
(9-conductor) switches, add the suffix
“Y” plus the number of feet required.
Example: To order an 802T-AP with 5ft
(2.4m) of cable the catalog number 8 6
would become 802T–APY5.
The standard cable length is 5ft (2.4m). Same
Polarity
Extended cable lengths are available in
9 5
multiples of 4ft (1.22m) only.
Mini-Type Receptacles
To order a bulletin 802T pre-wired limit 1 6
7 5
switch with a five-pin (2 circuit) or nine 2
8 9
3 4
suffix “J1” or “J9” depending on desired
wiring (”J9” wiring not available for
4-circuit models).
 Limit Switches
802T
NonPlug-In Style Oiltight Switches

Specifications
Enclosure Rating NEMA 13 and IP65 (IEC529)
Approvals UL listed, CSA certified, and CE marked for applicable directives
Ambient TemperatureÊ NonPlugĆIn limit switches are designed to operate in an ambient
temperature range of -18°C to +54°C (0°F to +130°F).
AC Contact Rating (Maximum per Pole, 50 or 60Hz, Same Polarity)

NEMA A Continuous VA
Rating Carrying
Designation Max Voltage Make Break Current Make Break
120 60 6.00 10 7200 720
240 30 3.00 10 7200 720
A600
480 15 1.50 10 7200 720
600 12 1.20 10 7200 720

 DC Contact Rating (Maximum per Pole, Same Polarity)
Voltage Range Current Rating
Description 115-125 0.4A
Bulletin 802T limit switches are ideal for 230-250 0.2A
applications in which heavy duty pilot 550-600 0.1A
ratings, small size, a high degree of
versatility and a rugged NEMA Type 13 Ê Temperature range below 0°C (+32°F) is based on the absence of freezing moisture or water.
See page 5-65 for Extended Temperature Option.
oiltight construction are desirable. An
important factor in the automation of
industry, these limit switches are being
applied extensively on conveyor NonPlug-In Style
systems, transfer machines, automatic 2-Circuit 4-Circuit Horizontal Construction
turret lathes, milling and boring
machines, radial drills, and many other Lever Type • Spring Return page 5–48 Lever Type • Spring Return page 5–58
types of modern, high speed production Standard and Low Operating Torque Lever Type • Maintained . . . page 5–59
equipment. Models Contact
A wide variety of operating heads and Lever Type with DeviceNet . page 8–15 Push Type • Spring . . . . . . . page 5–60
operating levers are available. Output • Spring Return Return & Maintained Contact
Operating heads can be mounted in Lever Type • Maintained . . . page 5–49 Wobble Stick & Cat . . . . . . . page 5–62
four positions, 90° apart. Contact and Neutral Position Whisker • Spring Return
Lever Type with Time . . . . . page 5–50 Dual Switch Lever and . . . . page 5–63
Features Delay • Spring Return (1-Circuit) Push Types • Spring Return
S Side rotary, wobble stick, cat whisker, Push Type • Spring Return . page 5–51
adjustable top and top or side push Air-Operated • Spring Return page 5–64
and Maintained Contact
styles, with or without rollers Modifications and . . . . . . . . . page 5–65
Wobble Stick and Cat . . . . . page 5–53 Accessories
S Rugged construction Whisker • Spring Return
S Proven reliability 4-Circuit Vertical Construction Operating Levers
Lever Type • Spring . . . . . . . page 5–54 Lever Selection . . . . . . . . . . page 5–83
Return & Maintained Contact
Push Type • Spring . . . . . . . page 5–55
Return & Maintained Contact
Wobble Stick and Cat . . . . . page 5–57
Whisker • Spring Return

5–47
Limit Switches
802T 2-Circuit Lever Type • Spring Return
NonPlug-In Style Oiltight Switches

Range of Operation
Travel to Travel to Dimensions—mm (inches)
Operate Contacts Operate Contacts 55.63
Max Travel D Max Travel (2.22)
NonPlug-In Switch
D D Shipping Wt. 0.45kg (1lb) 16.76
(0.66)

6.35
(0.25)
Travel to Travel to 12.7
Reset Contacts Reset Contacts (0.5)

72.14
(2.84) Operating
Lever Operation with
Standard Levers 59.44 Head
(2.34)

Conduit
802T–A 2-5.4 (0.213) Dia. 14.73 21.34
Holes for (0.58) (0.84)
Front Mounting 29.46
802T–ALW5 0.5″ Dia.
(1.16)
NPT
38.86 45.21
(1.53) (1.78)

Selection Guide—Standard and Low Operating Torque Models

Torque to Travel to Operate Max Travel to Reset
Lever Movement vs. Contact Operation Operate (Max) Contacts (Max) Travel Contacts (Max) Catalog Number
0.34N.m
16.5° 43° 8° 802T-A
Clockwise or (3lb in)
1 2 1 2 1 2
Counterclockwise 3 4 3 4 3 4 0.51N.m
6° 50° 3° 802T-H
(4.5lb in)
0.40N.m
16.5° 43° 8° 802T-A1
(3.5lb in)
Clockwise 1 2 1 2 1 2
3 4 3 4 3 4 0.51N.m
6° 50° 3° 802T-H1
(4.5lb in)
0.40N.m
16.5° 43° 8° 802T-A2
(3.5lb in)
Counterclockwise 1 2 1 2 1 2
3 4 3 4 3 4 0.51N.m
6° 50° 3° 802T-H2
(4.5lb in)
Clockwise
Lever cannot 1 2 1 2 802T L1
802T-L1
move counterclockwise 3 4 3 4 0.45N.m
20° 91° 11°
Counterclockwise (4lb in)
Lever cannot 1 2 1 2 802T L2
802T-L2
move clockwise 3 4 3 4

Clockwise or 1 2 1 2 1 2
802T-ALW5Ê
Counterclockwise 3 4 3 4 3 4

0.09N.m
Clockwise 1 2 1 2 1 2 22° 43° 12° 802T-AL1W5Ê
(12.5oz in)
3 4 3 4 3 4

Counterclockwise 1 2 1 2 1 2 802T-AL2W5Ê
3 4 3 4 3 4

Ê These low operating torque limit switches can only be supplied with catalog number 802T-W5 rod lever. The rod can easily be formed to meet special application requirements.

Levers—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–65.

5–48
 Limit Switches
802T 2-Circuit Lever Type • Maintained Contact and Neutral Position
NonPlug-In Style Oiltight Switches

Range of Operation
Max Travel Travel to Travel to Travel to
Reset Contacts Operate Contacts Operate Contacts
Max Travel D Max Travel
D D D
D
D

Travel to Travel to
Travel to
Reset Contacts Reset Contacts
Operate Contacts

802T–AM 802T–NP
Maintained Contact Models Neutral Position Models

Selection Guide
Contact Lever Movement vs. Torque to Travel to Operate Travel to Reset
Type Contact Operation Operate (Max) Contacts (Max) Max Travel Contacts (Max) Catalog Number

Maintained 1 2 1 2 70° Ê 84° Ê 50° 802T-AM

3 4 3 4 0.25N.m
(2 25lb in)
(2.25lb
Neutral 1 2 1 2 1 2 12° 53° 6° 802T-NP
Position
3 4 3 4 3 4

Ê From one maintained position to the other.

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.
55.63
(2.22)
16.76
(0.66) 59.52 (2.36)
16.61
(0.65)
6.35
(0.25) 30.09
(1.18)

12.7 72.14 12.7

(0.5) (2.84) (0.5) 6.55
Operating (0.26)
59.44 Head Operating
(2.34) Head
72.72
(2.86)
Conduit
2-5.4 (0.213) Dia. 14.73 21.34 14.27
Holes for (0.58) (0.84) 6.55 (0.26) 43.55
Front Mounting 29.46 39.37 (1.71)
0.5″ Dia. (0.26)
(1.16) (1.55)
NPT
38.86 45.21
(1.53) (1.78)

NonPlug-In Switch NonPlug-In Switch

Shipping Wt. 0.45kg (1lb) Shipping Wt. 0.45kg (1lb)
802T–AM 802T–NP

Levers—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–65.

5–49
Limit Switches
802T 1-Circuit Lever Type with Time Delay • Spring Return
NonPlug-In Style Oiltight Switches

802T–R1TD with 802T–W1 Lever

Selection Guide
Torque Travel to
to Operate Catalog Number
Operate Contact Max
Lever Movement vs. Contact OperationÌ (Max) (Max) Overtravel Travel OnĆDelayËÍÎ OffĆDelayËÏ

802T-R1TD 802T-R7TD
Clockwise 1 2 1 2
Lever cannot move
counterclockwise 802T-R3TD 802T-R5TD
1 2 1 2 0.23N.m Approx.
45°Ê 45°Ê
(2lb in) 90°
802T-R2TD 802T-R8TD
Counterclockwise 1 2 1 2
Lever cannot move
clockwise 802T-R4TD 802T-R6TD
1 2 1 2

Ê Required for Timing Accuracy.

Ë The time delay is adjustable from 0.5 to 15 seconds ± 25%.
Ì Contacts are rated for 3A, 120V AC maximum.
Í The lever travel must be faster than the timing setting.
Î Time Delay Occurs After Lever Is Moved to Operated Position
Ï Time Delay Occurs After Lever Is Moved From Operated to Normal Position

Dimensions—mm (inches)
66.8
(2.63)
45.21 26.92
(1.78) (1.06)
19
(0.75) Dia.
38.1 6.35
(1.5) (0.25)

12.7
(0.5)

95.25
(3.75)
Time Delay Switch with 802T–W1 Lever
107.95 Shipping Wt. 0.90kg (2lbs)
(4.25)

Conduit

41.4 6.35 0.5″ Dia. 28.7

(1.63) (0.25) NPT 64.26 (1.13)
54.1 (4) 5.5 (0.218) Dia. (2.53)
(2.13) Mounting Holes
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Levers—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–65.

5–50
 Limit Switches
802T 2-Circuit Push Type • Spring Return and Maintained Contact
NonPlug-In Style Oiltight Switches

Range of Operation

Travel to
Operate Contacts

Travel to
Reset Contacts
D

Max Travel
Top Push Rod Adjustable Side Push Rod Top Push Side Push Side Push Rod
Top Push Rod Roller Roller Maintained

Selection Guide
Contact Operation Travel to
Force to Operate Travel to Reset
Operator Type Normal Operated Operate (Max) Contacts (Max) Max Travel Contacts (Max) Catalog Number
Top Push Rod 802T-B
1 2 1 2 15.6N 1.9mm 5.1mm 0.8mm
Adjustable Top Push Rod 802T-BA
3 4 3 4 (3.5lb) (0.075in) (0.202in) (0.030in)
Top Push Roller 802T-D
Side Push Rod 802T-C
20.0N 3.2mm 5.5mm 1.5mm
Side Push Vertical Roller 802T-K
1 2
(4.5lb) (0.125in) (0.218in) (0.057in)
1 2
Side Push Horizontal Roller 802T-K1
3 4 3 4
Maintained Contact 35.6N 5.9mm 7.5mm 5.1mm
802T-CM
Side Push Rod (8lbs) (0.234in) (0.296in) (0.202in)

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Modifications and Accessories—See page 5–65.

5–51
Limit Switches
802T 2-Circuit Push Type • Spring Return and Maintained Contact
NonPlug-In Style Oiltight Switches

Dimensions—mm (inches)

72.14
(2.84) Operating
Head
59.44
(2.34)

Conduit
2-5.4 (0.213), 14.73 21.34
Dia. Holes for (0.58) (0.84)
Front Mtg. 0.5″ Dia.
29.46
NPT
(1.16)
38.86 45.21
(1.53) (1.78)

NonPlug-In Switch
Shipping Wt. 0.45kg (1lb)

4.06
(0.16) 12.7
9.65
(0.38) (0.5)
67.56
(2.66)
(Max)
43.69 51.56
61.21 (2.03)
(1.72)
(2.41)
(Min)

802T–B Top Push Rod Head 802T–BA Adjustable 802T–D Top Push Roller Head
Shipping Wt. 0.128kg (4.5oz) Top Push Rod Head Shipping Wt. 0.128kg (4.5oz)
Shipping Wt. 0.128kg (4.5oz)

33.27 36.83 33.27 46.74 30.23 2.87 48.51

(1.31) (1.45) (1.31) (1.84) (1.19) (1.13) (1.91)

11.18
(0.44)
7.87 12.7
7.87
(0.31) 12.7 (0.5)
12.7 12.7 (0.31)
(0.5) (0.5) (0.5)

802T–C Side Push Rod Head 802T–K Side Push Roller Head 802T–CM Maintained Side Push Rod Head
Shipping Wt. 0.128kg (4.5oz) Shipping Wt. 0.128kg (4.5oz) Shipping Wt. 4.5oz (0.128kg)

Modifications and Accessories—See page 5–65.

5–52
 Limit Switches
802T 2-Circuit Wobble Stick and Cat Whisker • Spring Return
NonPlug-In Style Oiltight Switches

Range of Operation

Travel to
Operate Contacts
D Max Travel
D
D

Travel to
Reset Contacts

Wobble Stick Wobble Stick Cat Whisker

Nylon Extension Wire Extension

Selection Guide
Travel to Travel to
Torque to Operate Reset
Operator Type Contact Operation Operate (Max)Ê Contacts (Max)Ê Max TravelÊ Contacts (Max)Ê Catalog Number
Nylon Wobble Stick 0.51N.m 802T-WS
9° 10° 4°
Wire Wobble Stick (4.5lb in) 802T-WS1
1 2 1 2
3 4 3 4 0.06N.m
Wire Cat Whisker 21° 22° 14° 802T-CW
(8oz in)

Ê Operating travels and torque are measured at rigid section of stick or cat whisker.

Dimensions—mm (inches)

6.35 1.98
72.14 (0.25) (0.078) Dia 1.82 (0.072)
(2.84) Operating O.D.
Head Nylon Tubing
59.44
(2.34) 319.02 127
135.64 (5)
(12.56)
Conduit (5.34)

2-5.4 (0.213), 14.73 21.34

Dia. Holes for (0.58) (0.84)
Front Mounting 29.46 0.5″ Dia.
(1.16) NPT
38.86 45.21
(1.53) (1.78) 5.59
(0.22)

Z–18210 Nylon Z–18211 Wire Z–25142

NonPlug-In Switch Wobble Stick Head Wobble Stick Head Cat Wisker Head
Shipping Wt. 0.45kg (1lb) Shipping Wt. 0.128kg Shipping Wt.0.149kg Shipping Wt. 0.028kg
(4.5oz) (5.25oz) (1oz)

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Modifications and Accessories—See page 5–65.

5–53
Limit Switches
802T Vertical 4-Circuit Push Type • Spring Return & Maintained Contact
NonPlug-In Style Oiltight Switches

Range of Operation Dimensions—mm (inches) 57.91

(2.28)
18.29
Travel to Travel to 45.21
19 (0.72)
Operate Contacts Operate Contacts (1.78)
(0.75) Dia.
Max Travel D Max Travel
38.1
D (1.5)
D 7.87
(0.31)
12.7
(0.5)
Travel to Travel to
Reset Contacts Reset Contacts Operating
Switch 122.17 Head
Without Lever (4.81)

103.12
(4.06)

Conduit
17.53 19 19
34.93 (0.69) (0.75) (0.75)
(1.375) 45.97 46.74
Dia. NPT (1.84)
(1.81)
4 Circuit NonPlug-In Switch with 802T–W1 Lever
Shipping Wt. 0.57kg (1.25lb)
Selection Guide
Torque to Travel to Operate Travel to Reset Catalog
Lever Movement vs. Contact Operation Operate (Max) Contacts (Max) Max Travel Contacts (Max) Number
0.34N.m
1 2 1 2 1 2 18° 42° 14° 802T-AT
Clockwise or (3lb in)
3 4 3 4 3 4
Counterclockwise 0.68N.m
5 6 5 6 5 6 9° 50° 6° 802T-HT
(6lb in)
7 8 7 8 7 8
0.40N.m
1 2 1 2 1 2 18° 42° 14° 802T-A1T
(3.5lb in)
Clockwise 3 4 3 4 3 4
5 6 5 6 5 6 0.68N.m
9° 50° 6° 802T-H1T
(6lb in)
7 8 7 8 7 8
0.40N.m
1 2 1 2 1 2 18° 42° 14° 802T-A2T
(3.5lb in)
Counterclockwise 3 4 3 4 3 4
5 6 5 6 5 6 0.68N.m
9° 50° 6° 802T-H2T
(6lb in)
7 8 7 8 7 8

Clockwise 1 2 1 2
Lever cannot move 3 4 3 4 802T L1T
802T-L1T
counterclockwise 5 6 5 6
7 8 7 8 0.45N.m
28° 91° 18°
(4lb in)
Counterclockwise 1 2 1 2
Lever cannot move 3 4 3 4 802T L2T
802T-L2T
clockwise 5 6 5 6
7 8 7 8

84°
Maintained Contact 1 2 1 2
0.34N.m From one
Clockwise or 3 4 3 4 75° 50° 802T-AMT
(3lb in) maintained position
Counterclockwise
5 6 5 6 to the other
7 8 7 8

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Levers—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–65.

5–54
 Limit Switches
802T Vertical 4-Circuit Push Type • Spring Return & Maintained Contact
NonPlug-In Style Oiltight Switches

Range of Operation
Travel to
Operate Contacts

Travel to
Reset Contacts
D

Max Travel
Top Rod Adjustable Top Side Rod Top Roller Side Roller Side Rod
Push Rod

Selection Guide
Contact Operation
Force to Travel to Operate Max Travel to Reset Catalog
Operator Type Normal Operated Operate (Max) Contacts (Max) Travel Contacts (Max) Number Ê
Top Push Rod 24.4N 1.6mm 802T-BT
1 2 1 2
Adjustable Top Push Rod (5.5lb) (0.062in) 802T-BAT
3 4 3 4
5 6 5 6 28.9N 2.4mm
Side Push Rod 802T-CT
7 8 7 8 (6.5lb) (0.094in)
3.6mm 6.0mm
24.4N (0.140in) (0.234in) 1.6mm
Top Push Roller 802T-DT
(5.5lb) (0.062in)
1 2 1 2
Side Push Vertical Roller 3 4 28.9N 2.4mm 802T-KT
3 4
Side Push Horizontal Roller 5 6 5 6 (6.5lb) (0.094in) 802T-K1T
Maintained Contact 7 8 7 8 62.2N 6.0mm 6.7mm 5.1mm
802T-CMT
Side Push Rod (14lb) (0.234in) (0.265in) (0.202in)

Ê These devices are not available with VITON seals or neon indicating lights.

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Modifications and Accessories—See page 5–65.

5–55
Limit Switches
802T Vertical 4-Circuit Push Type • Spring Return & Maintained Contact
NonPlug-In Style Oiltight Switches

Dimensions—mm (inches)

122.17
(4.81) Operating
Head

103.12
(2.34)

17.53
19
34.93 (0.69) 0.75 Dia. (0.75)
(1.375) NPT
45.97 46.74
(1.81) (1.84)
NonPlug-In Switch
Shipping Wt. 0.57kg (1.25lb)

4.06
9.65 (0.16)
(0.38)
33.27 36.83
67.56 (1.31) (1.45)
(2.66)
43.69 Max
(1.72) 61.21
(2.41)
Min
7.87
12.7 (0.31)
(0.5)
802T–BT Adjustable Top Push Rod Head 802T–CT
Top Push Rod Head for 802T–BAT Side Push Rod Head
Shipping Wt. 0.128kg (4.5oz) Shipping Wt. 0.128kg (4.5oz) Ê Shippling Wt. 0.128kg (4.5oz)

12.7
(0.5)
33.27 2.87 48.51
(1.31) 46.74 30.23
(1.84) (1.19) (1.13) (1.91)

51.56
(2.03)
12.7
(0.5)
12.7 7.87 11.18
12.7 (0.5) (0.31) (0.44)
(0.5)
802T–DT 802T–KT 802T–CMT
Top Push Roller Head 802T–K1T Maintained Side Push Rod Head
Shipping Wt. 0.128kg (4.5oz) Side Push Roller Head Shipping Wt. 0.128kg (4.5oz)
Shipping Wt. 0.128kg (4.5oz)

Ê Not a saleable item.

Modifications and Accessories—See page 5–65.

5–56
 Limit Switches
802T Vertical 4-Circuit Wobble Stick and Cat Whisker • Spring Return
NonPlug-In Style Oiltight Switches

Range of Operation

Travel to
Operate Contacts
D Max Travel
D
D

Travel to
Reset Contacts

Wobble Stick
Travels Are Measured at Rigid
Section of Stick or Whisker Cat Whisker

Selection Guide
Operator Torque to Travel to Operate Max Travel to Reset
Type Contact Operation Operate (Max) Contacts (Max) Travel Ê Contacts (Max) Catalog Number

Nylon
Wobble 802T-WST
Stick 1 2 1 2
3 4 3 4
0.79N.m
12°
12 12°
12 99°
(7lb in)
5 6 5 6
Wire
7 8 7 8 802T-WS1T
Cat Whisker

Ê These switches should be mounted in such a way that the wobble stick or cat whisker will not be deflected beyond the "Maximum Travel" position, as this could cause undesirable repetition of
contact action on rebound.

Dimensions—mm (inches)

6.35 1.98
(0.25) (0.078) Dia
122.17
(4.81) Operating
Head

135.64 319.02
(5.34) (12.56)
103.12
(2.34)

Z–18210 Nylon Z–18211 Wire

Wobble Stick Head Wobble Stick Head
17.53 Shipping Wt. 0.128kg Shipping Wt. 0.149kg
19
34.93 (0.69) 0.75 Dia. (0.75) (4.5oz) (5.25oz)
(1.375) NPT
45.97 46.74 NonPlug-In Switch
(1.81) (1.84) Shipping Wt. 0.45kg (1lb)

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Modifications and Accessories—See page 5–65.

5–57
Limit Switches
802T Horizontal 4-Circuit Lever Type • Spring Return
NonPlug-In Style Oiltight Switches

Range of Operation
Travel to Travel to Travel to
Operate Contacts Operate Contacts Operate Contacts
Max Travel D Max Travel D
Max Travel D No Contact
D D D Movement

Travel to
Reset Contacts Travel to
Reset Contacts Travel to
Reset Contacts

Lever Operation When Lever Operation When 802T–W7 and Switch

Standard Levers Are Used W8 “One-Way” Levers Are Used Without Lever

Selection Guide

Torque to Travel to Travel to

Operate Operate Max Reset Catalog
Lever Movement vs. Contact Operation (Max) Contacts (Max) Travel Contacts (Max) Number
0.34N.m
14° 42° 8° 802T-ATH
Clockwise or (3lb in)
1 25 6 1 25 6 1 25 6
Counterclockwise 0.68N.m
3 47 8 3 47 8 3 47 8 6° 50° 3° 802T-HTH
(6lb in)
0.39N.m
14° 42° 8° 802T-A1TH
(3.5lb in)
1 25 6 1 25 6 1 25 6
Clockwise 0.68N.m
3 47 8 3 47 8 3 47 8 6° 50° 3° 802T-H1TH
(6lb in)

0.39N.m
14° 42° 8° 802T-A2TH
(3.5lb in)
Counterclockwise 1 25 6 1 25 6 1 25 6
3 47 8 3 47 8 3 47 8 0.68N.m
6° 50° 3° 802T-H2TH
(6lb in)

Clockwise
Lever cannot move 1 25 6 1 25 6 802T L1TH
802T-L1TH
counterclockwise 3 47 8 3 47 8 0.45N.m
20° 91° 11°
Counterclockwise (4lb in)
Lever cannot move 1 25 6 1 25 6 802T-L2TH
clockwise 3 47 8 3 47 8

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches) 56.39

45.21
(2.22)
(1.78)
19 16.76
(0.75) Dia. (0.66)
38.1
(1.5) 6.35
(0.25)
12.7 2-Pole Horizontal Switch with 802T–W1 Lever
(0.5) Shipping Wt. 0.91kg (2lbs)
88.9
Operating
(3.5)
Head
76.2
(3)
Conduit 19.0
Position BÊ (0.75) Conduit Position CÊ
Conduit
76.2 (3) 20.6
6.35 (0.81)
88.9 (0.25) 19 46.0
(3.5) (0.75) (1.81)
Conduit Position AÊ Dia. NPT
44.5
(1.75)
ÊConduit positions for modifications S1, S2, S3

Levers—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–65.

5–58
 Limit Switches
802T Horizontal 4-Circuit Lever Type • Maintained Contact
NonPlug-In Style Oiltight Switches

Range of Operation
Max Travel
Travel to
Reset Contacts

D
D
D

Travel to
Operate Contacts Switch
Without Lever

Selection Guide
Torque to Travel to Operate Travel to Reset Catalog
Lever Movement vs. Contact Operation Operate (Max) Contacts (Max) Max Travel Contacts (Max) Number
84°
Clockwise or 1 25 6 1 25 6
0.34N.m
70° From one maintained 35° 802T-AMTH
Counterclockwise (3lb in)
3 47 8 3 47 8 position to the other

Dimensions—mm (inches)
56.39
(2.22)
45.21
(1.78) 16.76
19 (0.66)
(0.75) Dia.
38.1
(1.5)
6.35
12.7 (0.25)
(0.5)

2-Pole Horizontal Switch

Operating
76.2 Head with 802T–W1 Lever
(3) Shipping Wt. 0.91kg (2lb)
88.9
(3.5)

Conduit

76.2 (3) 6.35 4.83

88.9 (3.5)
(0.25) 30.23 (0.19)
19 (1.19)
(0.75)
Dia. NPT

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Levers—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–65.

5–59
Limit Switches
802T Horizontal 4-Circuit Push Type • Spring Return & Maintained Contact
NonPlug-In Style Oiltight Switches

Range of Operation
Travel to
Operate Contacts

Travel to
Reset Contacts
D

D
Top Adjustable Top Side Top Side Side Push Rod
Max Travel Push Rod Push Rod Push Rod Push Roller Push Roller Maintained
Contact

Selection Guide
Contact Operation Force to Travel to Travel to
Operate Operate Max Reset Catalog
Operator Type Normal Operated (Max) Contacts (Max) Travel Contacts (Max) Number
Top Push Rod 802T-BTH
2.4mm 1.2mm
Adjustable Top Push Rod 1 25 6 1 25 6 802T-BATH
(0.094in) (0.046in)
3 47 8 3 47 8
Top Push Roller 24.4N 5.9mm 802T-DTH
Side Push Rod (5.5lbs) (0.234in) 802T-CTH
2.8mm 1.6mm
Side Push Vertical Roller 802T-KTH
(0.109in) (0.062in)
Side Push Horizontal Roller 1 25 6 1 25 6 802T-K1TH
3 47 8 3 47 8
Maintained Contact 62.2N 5.9mm 6.7mm 5.1mm
802T-CMTH
Side Push Rod (14lbs) (0.234in) (0.265in) (0.202in)

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Modifications and Accessories—See page 5–65.

5–60
 Limit Switches
802T Horizontal 4-Circuit Push Type • Spring Return & Maintained Contact
NonPlug-In Style Oiltight Switches

Dimensions—mm (inches)

Operating
76.2 Head
(3)
88.9
(3.5)

Conduit

76.2 (3) 6.35 4.83

(0.25) 30.23 (0.19)
88.9 (3.5) 19 (1.19)
(0.75)
Dia. NPT

2-Pole Horizontal Switch Base

Shipping Wt. 0.91kg (2lb)

4.06
9.65 (0.16)
(0.38)
33.27 36.83
67.56 (1.31) (1.45)
(2.66)
Max
43.69 61.21
(1.72) (2.41)
Min 7.87
12.7 (0.31)
(0.5)
Z–19243 Adjustable Top Push Rod Head Z–21165
Top Push Rod Head for 802T–KTH Side Push Rod Head
Shipping Wt. 0.128kg (4.5oz) Shipping Wt. 0.128kg (4.5oz) Ê Shipping Wt. 0.128kg (4.5oz)

12.7
(0.5)

30.23 2.87 48.51

33.27 46.74 (1.13) (1.91)
(1.31) (1.19)
(1.84)
51.56
(2.03)
12.7
12.7 (0.5)
(0.5) 7.87 11.18
12.7 (0.31) (0.44)
(0.5)

Z–19241 Z–21166 Z–21168

Top Push Roller Head Side Push Roller Head Maintained Side Push Rod Head
Shipping Wt. 0.128kg (4.5oz) Shipping Wt. 0.128kg (4.5oz) Shipping Wt. 0.128kg (4.5oz)

Ê Not a saleable item.

Modifications and Accessories—See page 5–65.

5–61
Limit Switches
802T Horizontal 4-Circuit Wobble Stick & Cat Whisker • Spring Return
NonPlug-In Style Oiltight Switches

Range of Operation Ê
Travel to
Operate Contacts
D Max Travel
D
D

Travel to
Reset Contacts

Travels Are Measured at

Rigid Section of Stick
Wobble Stick

Cat Whisker

Selection Guide
Torque to Travel to Operate Travel to Reset Catalog
Operator Type Contact Operation Operate (Max) Contacts (Max) Max Travel Ê Contacts (Max) Number
Nylon Wobble
802T-WSTH
Stick
1 25 6 1 25 6
0.79N.m
12° 12° 9°
Wire Cat (7lb in)
3 47 8 3 47 8 802T-WS1TH
Whisker
Ê These switches should be mounted in such a way that the wobble stick or cat whisker will not be deflected beyond the "Maximum Travel" position, as this could cause undesirable repetition of
contact action on rebound.

Dimensions—mm (inches)

6.35 1.98 Dia

(0.25) (0.078)
Operating
Head
76.2
(3)
135.64 319.02
88.9 (5.34) (12.56)
(3.5)

Conduit

76.2 6.35 4.83

88.9 (3) (0.25) 19 30.23 (0.19)
(3.5) (0.75) (1.19)
Dia. NPT
Z–29195 Nylon Z–32109 Wire
2-Pole Horizontal Switch Wobble Stick Head Wobble Stick Head
Shipping Wt. 0.91kg (2lb) Shipping Wt. 0.128kg (4.5oz) Shipping Wt. 0.149kg (5.25oz)

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Modifications and Accessories—See page 5–65.

5–62
 Limit Switches
802T Dual Switch Lever and Push Types • Spring Return
NonPlug-In Style Oiltight Switches

Dual Switch with

802T–W1 Levers

Selection GuideÊ

Right Hand Switch

802T-A 802T-H 802T-A1 802T-A2 802T-C 802T-D
802T-A 802T-AD 802T-AHD 802T-AA1D 802T-AA2D 802T-ACD 802T-ADD
802T-H 802T-HAD 802T-HD 802T-HA1D 802T-HA2D 802T-HCD 802T-HDD
802T-A1 802T-A1AD 802T-A1HD 802T-A1D 802T-A1A2D 802T-A1CD 802T-A1DD
Left Hand Switch
802T-A2 802T-A2AD 802T-A2HD 802T-A2A1D 802T-A2D 802T-A2CD 802T-A2DD
802T-C 802T-CAD 802T-CHD 802T-CA1D 802T-CA2D 802T-CD 802T-CDD
802T-D 802T-DAD 802T-DHD 802T-DA1D 802T-DA2D 802T-DCD 802T-DD
Ê Ordering InformationĊRefer to limit switch listings on pages 5-48 and 5-51 determine which units and levers are correct for the desired application. Select left limit switch from left hand vertical
column. Select right hand switch from right hand horizontal column. The correct catalog number is found at the intersecting box.
Ë Most levers listed on page 5-83 can be used. When dual limit switch combinations are desired, consult your local AllenĆBradley Office (see page 13-1).

Dimensions—mm (inches)

18.54 18.54 56.39

(0.73) (0.73) (2.22)
45.21
(1.78)
19 16.76
(0.75) (0.66)
38.1
(1.5)

12.7
(0.5)
Dual Switch with 802T–W1 Levers
Shipping Wt. 0.91kg (2lbs)
76.2
(3)

88.9
(3.5)

Conduit

76.2 19 20.57
88.9 (3) (0.75) (0.81)
0.75 45.97
(3.5) (1.81)
Dia NPT

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

LeversË—See page 5–83 for a complete listing of operating levers.

Modifications and Accessories—See page 5–65.

5–63
Limit Switches
802T Air-Operated • Spring Return
NonPlug-In Style Oiltight Switches

Single Unit Double Unit

Selection Guide
Catalog Number
Contact OperationÊ Single Unit Ë Double Unit Ì
Will operate when 25 psi (172kPa) ±25% of air pressure is applied,
and will reset with a pressure drop of 6 to 15 psi (41 to 103kPa). 802T-P 802T-2P
Maximum allowable pressure is 100 psi (680kPa).

Ê When the switch is in the reset state a small rod protrudes from the top of the die casting. The rod is flush with the surface when the switch trips on higher pressure. The switch can be manually
operated by pressing down on the rod.
Ë Contact operation similar to 2Ćcircuit devices.
Ì Contact operation similar to 4Ćcircuit horizontal construction devices.

Dimensions—mm (inches)
6.35 16.76
9.65
(0.25) (0.66)
(0.38)

26.92 6.35
(1.06) (0.25)

72.14 Air-Operated Switch

(2.84)
Shipping Wt. 0.34kg (12oz)
59.44
(2.34)

Conduit
14.73
2-5.4 (0.213) 21.34
(0.58)
Dia. Holes for (0.84)
29.46
Front Mtg. 0.5I Dia.
(1.16)
NPT 43.69
38.86 (1.72)
(1.53)

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Modifications and Accessories—See page 5–65.

5–64

Cavity Mounting
Front View Rear View
802T–AO with 802T–W1A Lever
Manifold Mounting
802T–AMU with 802T–W4A Lever
Cavity Mounting
Except for the types identified by
catalog numbers 802T–B, 802T–D,
802T–WS, 802T–WS1, and 802T–CW,
Bulletin 802T switches can be supplied
in a special construction for cavity
mounting in a machine base or panel.
With this construction, the actuator and
contact block are mounted on the back
of a gasketed steel plate. To order a
switch for cavity mounting, add the
letter “O” to the catalog number of the
corresponding surface mounted switch.
Example: Catalog number 802T–A
becomes catalog number 802T–AO
(shown).
Manifold Mounting
All 2-circuit Bulletin 802T switches can
be supplied with a special base which
permits mounting the switch manifold
style on a machine base, panel or
raceway. This base is equipped with a
wiring hole and synthetic rubber gasket
on the back (see illustration).
To order a switch with a manifold
mounting base, add the letter “U” to the
catalog number. Example: Catalog
number 802T–AM becomes catalog
number 802T–AMU (shown).
802T Modifications and Accessories
NonPlug-In Style Oiltight Switches
Transparent Cover
Switches can be furnished with a
gasketed, transparent plastic cover.
This modification enables the electrician
to inspect terminal wiring without
removing the switch cover. Not
available on cat whisker, time delay or
cavity style mounted limit switches.
To order a switch with a transparent
cover, add the letter “Z” to the catalog
number of the switch. For example:
Catalog number 802T–D becomes
catalog number 802T–DZ.
Extended
Temperature Operation
Bulletin 802T NonPlug-In limit switches
are designed to operate in a
temperature range of –18°C to +54°C
(0°F to +130°F). Special limit switches
modified for extended temperature
operation –29°C to +121°C (–20°F to
+250°F) are available.
Note: Temperature ranges below 0°C
(+32°F) are based on the absence of
freezing moisture or water.
To order a Bulletin 802T modified for
extended temperature operation, insert
the letter “E” after the operating head
designation. Example: Catalog number
802T–A becomes catalog number
802T–AE. (Catalog numbers 802T–WS,
WS1, CW, P, 2P and the Time Delay
limit switches are not available for
extended temperature operation.
Catalog numbers 802T–A3 and A4 are
available for extended temperature
operation except with a reduction in
damping.)
Special Conduit Positions
Dual Operating Head Switches can be
obtained with up to three conduit
openings. The location of conduit
openings A, B, and C are illustrated in
the dimension drawing on page 5–58.
The conduit opening in Position A is
3/4in NPT, the conduit openings in
Position B and C are 1/2in NPT. To
order a switch with special conduit
positioning, add the suffix “S1,” “S2” or
“S3” to the catalog number per the
following:
S1=Position A+B
S2=Position A+C
S3=Position B+C
Limit Switches
Neon Indicating Lights
(2-Circuit Models Only)
Two circuit Bulletin 802T surface
mounted limit switches can be supplied
with two neon indicating lights—AC
208/240V, 50–60Hz and 120V,
50–60Hz. To order, add the letter “N” for
120V or “N5” for 240V before the lever
designation. Example: Catalog number
802T–A1 with indicating lights would be
802T–A1N. Not available on 4-circuit
devices.
In addition, indicating light kits as shown
in the table below are available for field
installation on two circuit devices.
Light Kit Catalog Number
Limit Switch 120V AC 208/240V AC
Construction 50-60Hz 50-60Hz
Surface
802T-N1 802T-N4
Mounted
Neutral Position 802T-N2 802T-N10
Conduit Seal
A synthetic rubber conduit seal is
available to protect the conduit opening
against entry of oil and moisture. The
seal can be added easily before switch
installation and should be installed so
that the 5/8in diameter projection (the
other projection is 23/32in diameter)
faces against the shoulder at the
bottom of the pipe tap. The seal can
accommodate up to four wires of #12
gauge or smaller. Each wire hole in the
seal has a thin inner wall which is
pierced when a wire is passed through.
Thus, any unused opening remains
sealed. The seat is designed for single
contact block, surface mounted base
limit switches having 1/2in conduit
openings.
Conduit seal catalog number . . . . . . . . 802T-N3
Special Conduit Lock Nut
This option, a “Tru-Seal” nut with
threaded PTFE insert, is a valuable
accessory for any Bulletin 802T which
is connected by means of conduit.
TruĆSeal" lock nut for 1/2Ćinch conduit
catalog number . . . . . . . . . . . . . . . . . 802T-X4
5–65
Limit Switches
802T Safety Limit Switches
Direct Opening Action Position Interlock Switches

Specifications
Enclosure Rating NEMA 4, 6P, 12, 13 and IP67
Approvals cULus listed, CE marked for all applicable directives and TUV for
2Ćcircuit models
Standards EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119,
IEC/EN60947-5-1, ANSI B11.19, AS4024-1
Category Cat. 1 Device per EN954-1 Dual channel interlocks suitable for Cat. 3 or
4 systems
Operating Temperature -18_C to +110_C (0_F to +230_F)
Cable Versions Temperature -18_C to 60_C (0_F to 140_F)
Storage Temperature -40_C to 121_C (-40_F to 250_F)

AC Contact Rating (Maximum per Pole, 50 or 60Hz, 2 Circuits)

NEMA A Continuous VA
Rating Max Carrying
Designation Voltage Make Break Current Make Break
120 60 6.00 10 7200 720
A600
240 30 3.00 10 7200 720
480 15 1.50 10 7200 720
Description AC-15
600 12 1.20 10 7200 720
Bulletin 802T Direct Opening Action
limit switches have been designed for AC Contact Rating (Maximum per Pole, 50 or 60Hz, 4 Circuits)
use in control reliable applications and
NEMA A Continuous VA
safety applications per ISO 14119. Rating Max Carrying
These limit switches utilize the same Designation Voltage Make Break Current Make Break
mounting dimensions as other NEMA
120 60 6.00 10 7200 720
style limit switches. The rugged metal A300
construction and plug-in body are 240 30 3.00 10 7200 720
designed for use in harsh industrial
environments. DC Contact Rating (Maximum per Pole)

Direct Opening Action assures that the NEMA A Continuous VA

Rating Max Carrying
normally closed contacts open when
Designation Voltage Make Break Current Make Break
the limit switch is actuated. This
opening will occur even in the event of 250 0.27 0.27 2.5 69 69
Q300
a contact weld condition, up to 10 125 0.55 0.55 2.5 69 69
Newtons. DC 13

ATTENTION: To ensure Low Voltage DC

that the normally closed
(safety) contacts open, the
limit switch actuator must be
displaced beyond the point
of Direct Opening Action
(see specifications).
Features
S Direct opening action
S Snap acting contacts
S Rugged metal construction
S Long life and reliability
S Plug-in design
S NEMA 6P/IP67 sealing
24V DC @ 1.1 Amps resistive load
Typical Applications Direct Opening Action
S Machine guards Lever Type • Spring Return page 5–67
S Access gates and doors Top Push Roller •
Spring Return . . . . . . . . . . . page 5–67
S Cranes or hoists
Side Push Verticle Roller •
S Transfer stations Spring Return . . . . . . . . . . . . page 5–67
S Indexing tables Side Push Horizontal Roller •
Spring Return . . . . . . . . . . . . page 5–67
S Robotic cells
Dimensions . . . . . . . . . . . page NO TAG
Modifications . . . . . . . . . . . . . page 5–69

5–66
 Limit Switches
802T Safety Limit Switches
Direct Opening Action Position Interlock Switches

Range of Operation
Travel to
Operate Contacts
Max Travel Max Travel
D
Travel to D
Travel to
Reset D D Reset

Travel to Operate Contacts

Travel to Reset Contacts

D
D

D
Lever Type Top Push Roller Side Push Side Push
Spring Return Spring Return Verticle Roller Horizontal Roller
Max Travel Spring Return Spring Return

Selection Guide
Torque/
Force to Travel to
Operate Operate
Torque/ Direct Direct Travel to
Number Force to Travel to Opening Opening Reset
of Operate Operate Action Action Max Contacts
Circuits Lever Movement vs. Contact Operation (Max) (Max) (Min) (Min) Travel (Max) Catalog Number
Lever Type • Spring Return

1 2 1 2 1 2 Switch w/o Lever

2
3 4 3 4 3 4 802T-APD
Clockwise or 00.45
45 NN.m
m 00.90
90 NN.mm
13_ 25_ 90_ 7_
Counter Clockwise 1 2 1 2 1 2 (4.0 lbin) (8lbf.in)
4 3 4 3 4 3 4 802T-ATPD
5 6 5 6 5 6
7 8 7 8 7 8

Top Push Roller • Spring Return

Normal Operated Complete Switch
2 1 2 1 2 802T-DPD
3 4 3 4
28 47N
28.47N 1 17mm
1.17mm 66 72N
66.72N 2 29mm
2.29mm 5 99mm
5.99mm 0 64mm
0.64mm
1 2 1 2 (6.4 lbf) (0.046in) (15.0 lbf) (0.090in) (0.236in) (0.025in)
3 4
4 3 4
802T-DTPD
5 6 5 6
7 8 7 8

Side Push Verticle Roller • Spring Return

Normal Operated Complete Switch
2 1 2 1 2 802T-KPD
3 4 3 4
24 5N
24.5N 2 08mm
2.08mm 53 4N
53.4N 4 19mm
4.19mm 5 74mm
5.74mm 1 14mm
1.14mm
1 2 1 2 (5.5 lbf) (0.082in) (12.0 lbf) (0.165in) (0.226in) (0.045in)
3 4 3 4
4 802T-KTPD
5 6 5 6
7 8 7 8

Side Push Horizontal Roller • Spring Return

Normal Operated Complete Switch
2 1 2 1 2 802T-K1PD
3 4 3 4
24 5N
24.5N 2 08mm
2.08mm 53 4N
53.4N 4 19mm
4.19mm 5 74mm
5.74mm 1 14mm
1.14mm
1 2 1 2 (5.5 lbf) (0.082in (12.0 lbf) (0.165in) (0.226in) (0.045in)
3 4 3 4
4 802T-K1TPD
5 6 5 6
7 8 7 8

Modifications and Accessories—See page 5–69.

5–67
Limit Switches
802T Safety Limit Switches
Direct Opening Action Position Interlock Switches

Typical Example of a Dual Channel Safety Application

2-Circuit 4-Circuit

Negative Mode Positive Mode

Operation Operation

Guard Closed Guard Closed

1 5
Aux 1 Aux 2
2 6
3 7
4 8
To Safety Related Part of the Safety Safety
Machine Control System Channel 1 Channel 2

Dimensions—mm (inches)
14.7
(0.58)

1.2
(0.05)
20.6
(0.81)
19.1
(0.75)

24 (0.95)

103.4
(4.07) 8.7
70.6 (0.34) 59.5 83.7
75.8 Dia. (3.30)
(2.78) (2.34)
(2.98)

36.5 29.4
(1.44) (1.16)
(2) #10-32
UNF-2B 42.9 41.3
(1.69) (1.63)

46.8
(1.84) Plug-In Switch

3.6 23.1
(0.14) (0.91)
43.7 19.6 3.6 50.8 (2.0)
(1.72) (0.77) 59.6 (0.14)
(2.35)
51.6
30.3 (2.03) 24.4
34.9 19.1
(1.38) (0.75) (1.19) (0.96) 20.6
12.7 (0.81)
(0.5)
15.2 12.4
(0.60) (0.49) Dia.

Lever Type Head Top Push Roller Head Side Push Roller Head

5–68
 Limit Switches
802T Safety Limit Switches
Direct Opening Action Position Interlock Switches

Modifications
Metric Conduit Entry 5ĆPin MiniĆType Receptacle (2 circuit) Micro Style Quick-Disconnect
To order a limit switch with a 20mm J1" Wiring J9" Wiring Micro quick-disconnects are available
conduit entry, add the suffix “S6” to the 2 4 5 1 with a 5 pin 2 keyway AC or 5 pin single
catalog number. Example: keyway DC. To order a limit switch with
802T–APDS6 a AC micro quick-disconnect, add the
suffix “R5” to the catalog number. To
Pre-wired Cable Same Same
Polarity Polarity order a limit switch with a DC micro
To order factory installed pre-wired type quick-disconnect, add the suffix “D5” to
STOOW–A cable (5 conductor), add the the catalog number. Example:
5 1 2 4 802T–APDR5 and 802T–APDD5.
suffix “Y” plus the number of feet
required. The standard cable length is AC Micro QD DC Micro QD
1.52m (5ft). Extended cable lengths are
available in multiples of 1.22m (4ft) only. 1 5 1 5
1 2 2 4
Example: To order a limit switch with a Same Same
2 4 2 4 Polarity Polarity
factory installed 1.52m (5ft) cable, the 3 3
catalog number would become 3 4 3 1
802T–APDY5. To order a limit switch
with a factory installed 2.44m (8ft) 9ĆPin MiniĆType Receptacle (4 circuit) 1 2
2 1
cable, the catalog number would J1" Wiring (J9" wiring not available for 4 circuit) 3 4 5
5 3 4
become 802T–APDY8. 3
Same
Mini Style Quick-Disconnect Polarity 4
To order a Bulletin 802T pre-wired limit 2
1
switch with a 5-pin (2 circuit) or 9-pin (4
circuit) mini connector, add the suffix
“J1” or “J9” depending on desired
wiring (“J9” wiring not available for 4 8
circuit models) to the catalog number. 6
Example: 802T–APDJ1 5
9

1 7
8
2 6
9 10
3 5
4

Levers
Roller
Type Material DiameterĊmm (inches) WidthĊmm (inches) Catalog Number

Nylon 19 (0.75) 7.11 (0.28) 802T-W1

Nylon 19 (0.75) 25.4 (1.0) 802T-W1H

Steel 19 (0.75) 6.35 (0.25) 802T-W1A

NonĆAdj. Cast Lever 1.5in Radius Ball Bearing 19 (0.75) 5.84 (0.23) 802T-W1B
Roller on Front

5–69
Limit Switches
802X
Watertight or Hazardous Location Switches

Specifications
Enclosure Rating NEMA 4 or 7 and 9
Approvals UL listed, CSA certified
Ambient TemperatureÊ Push type with spring return and all lever types except neutral position:
-46°C to +121°C (-50°F to +250°F).
Wobble stick and cat whisker devices: -29°C to +54°C
(-20°F to +130°F).
Side push maintained: -46°C to +121°C (-50°F to +250°F).
Neutral position: -18°C to +121°C (0°F to +250°F).

AC Contact Rating (Maximum per Pole, 50 or 60Hz, same polarity)

NEMA A Continuous VA
Rating Max Carrying
Designation Voltage Make Break Current Make Break
120 60 6.00 10 7200 720

A600 240 30 3.00 10 7200 720

480 15 1.50 10 7200 720

 600 12 1.20 10 7200 720
DC Contact Rating (Maximum per Pole)
Description NEMA A Continuous VA
Rating Max Carrying
Bulletin 802X NEMA Type 7 and 9 limit Designation Voltage Make Break Current Make Break
switches are designed for use in
atmospheres and locations defined as P150 125 1.1 5 138
Class I, Groups B, C or D, Division 1, Ê Temperature ranges below 0°C (+32°F) are based on the absence of freezing moisture or water.
Class II, Groups E, F or G, or Class III in
the National Electrical Code. Typical
applications for this switch include
A wide variety of operating heads and Watertight or
refineries, distilleries, grain elevators
operating levers are available. Hazardous Location
and flour mills. For Class I, Division 2
Operating heads can be mounted in
locations, a Bulletin 802R limit switch
four positions, 90° apart. The enclosure Lever Type • Spring Return page 5–71
may also be used (see page 5–32). Standard and Neutral Position Models
base has two through holes for front
Bulletin 802X NEMA Type 4 watertight mounting, two tapped holes for rear Lever Type • . . . . . . . . . . . . . page 5–72
limit switches are designed for use mounting and two tapped holes for side Maintained Contact
indoors in locations where their internal mounting. Push Type • Spring Return . page 5–73
parts require protection against
Push Type • . . . . . . . . . . . . . page 5–75
seepage of water and splashing, falling Features Maintained Contact
or hose-directed water within the limits
of the NEMA specified tests for Type 4 S Class I, groups B, C and D or Wobble Stick and . . . . . . . . . page 5–76
watertight enclosures. They are not Class II, groups E, F and G or Cat Whisker • Spring Return
sleet- (ice-) proof. Typical applications Class III
are dairies and food processing plants.
S Multiple operator styles: side rotary,
wobble stick, cat whisker, adjustable
top push and top or side push with or
without rollers

5–70
 Limit Switches
802X Lever Type • Spring Return
Watertight or Hazardous Location Switches

Range of Operation

Travel to Travel to
Operate Contacts Operate Contacts
D D No Contact
Max Travel Max Travel Max Travel D
Movement
D
D
D D
D D

Travel to Travel to Travel to

Reset Contacts Reset Contacts Reset Contacts

Lever Operation When Levers Lever Operation When 802T-W7 and W8 Switch
Except 802T-W7 and W8 Are Used “One-Way” Levers Are Used Without Lever

Selection Guide—Standard and Neutral Position Models

Torque
q to Travel to Travel to Catalog Number
O
Operate t O
Operate
t Max R t
Reset
Lever Movement vs. Contact Operation (Max) Contacts (Max) Travel Contacts (Max) NEMA 4 NEMA 7 and 9
0.34N.m
16.5° 43° 8° 802X-A4 802X-A7
1 2 1 2
(3lb in)
Clockwise or 1 2
Counterclockwise 3 4 3 4 3 4 0.51N.m
6° 50° 3° Ċ 802X-H7
(4.5lb in)
0.34N.m
16.5° 43° 8° 802X-A14 802X-A17
1 2 1 2
(3.5lb in)
Clockwise 1 2
3 4 3 4 3 4 0.51N.m
6° 50° 3° Ċ 802X-H17
(4.5lb in)
0.34N.m
16.5° 43° 8° 802X-A24 802X-A27
(3.5lb in)
Counterclockwise 1 2 1 2 1 2
3 4 3 4 3 4 0.51N.m
6° 50° 3° Ċ 802X-H27
(4.5lb in)

Clockwise 1 2 1 2 802X L14

802X-L14 802X L17
802X-L17
3 4 3 4 0.45N.m
20° 91° 11°
(4lb in)
Counterclockwise 1 2 1 2 802X-L24 802X-L27
3 4 3 4
Neutral Position Switch
with Normally Open 1 2 1 2 1 2 0.25N.m
12° 53° 6° Ċ 802X-NP7
Contacts (2.25lb in)
3 4 3 4 3 4

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches)

13.46
(0.53) 26.16 19
48.51 (1.03)
(1.91) (0.75)

22.35
(0.88)
138.18 23.88 Approximate Shipping Wt.
(5.44) (0.94) 0.9kg (2lbs)
(2) 1/4-20
Tapped Holes for 8.64 Mounting Hole Dimensions
Rear Mounting 104.9 (0.34)
(4.13) 2—0.265 Dia. through hole with 0.500
87.38 Dia. x 0.25in deep C’Bore for front
2-6.73 (0.265) (3.44)
Dia. Holes for mounting.
Front Mounting 2—1/4–20 x 0.56in deep Tapped holes
for rear mounting.
19 50.8 19
Note: For operating head and lever assembly 38.1 (0.75) (2.19) (0.75) 2—1/4–20 x 0.5in deep Tapped holes
dimensions not shown, see page 5–83. (1.5) for side mounting.
Conduit pipe opening 1/2I NPT. 57.15
(2.25)

Levers—See page 5–83 for a complete listing of operating levers.

5–71
Limit Switches
802X Lever Type • Maintained Contact
Watertight or Hazardous Location Switches

Range of Operation
Max Travel
Travel to
Reset Contacts

D
D
D

Travel to
Operate Contacts

Switch Without Lever

Selection Guide
Catalog Number
Torque to Travel to Operate Max Travel to Reset
Lever Movement vs. Contact Operation Operate (Max) Contacts (Max) Travel Contacts (Max) NEMA 4 NEMA 7 & 9

Clockwise or 0.25N.m
1 2 1 2 70° Ê 84° Ê 35° 802X-AM4 802X-AM7
Counterclockwise (2.25lb in)
3 4 3 4
Ê From one maintained position to the other.

Dimensions—mm (inches)

13.46
(0.53) 19
48.51
(0.75)
(1.91)
26.16
(1.03)
22.35
(0.88)

23.88
138.18 (0.94)
(5.44)
8.64 Approximate Shipping Wt.
(0.34)
104.9 0.9kg (2lbs)
(4.13) 87.38
(3.44)

2-6.73 (0.265)
Dia. Holes for
Front Mounting Mounting Hole Dimensions
2—0.265 Dia. through hole with 0.500
19 50.8 19 Dia. x 0.25in deep C’Bore for front
38.1 (0.75) (2.19) (0.75) mounting.
(1.5) 57.15 (2) 1/4-20
Tapped Holes for Rear 2—1/4–20 x 0.56in deep Tapped holes
Note: For operating head and lever assembly (2.25)
Mounting for rear mounting.
dimensions not shown, see page 5–83.
Conduit pipe opening 1/2I NPT. 2—1/4–20 x 0.5in deep Tapped holes
for side mounting.

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Levers—See page 5–83 for a complete listing of operating levers.

5–72
 Limit Switches
802X Push Type • Spring Return
Watertight or Hazardous Location Switches

Range of Operation
Travel to
Operate Contacts

Travel to
Reset Contacts D

Max Travel

Top Push Rod Adjustable Side Push Rod Top Push Roller Side Push Roller
Top Push Rod

Selection Guide
Contact Operation Travel to Catalog Number
Force to Travel to Reset
Operate Operate Max Contacts NEMA
Operator Type Normal Operated (Max) Contacts (Max) Travel (Max) NEMA 4 7 and 9
Top Push Rod 15.6N 5.1mm 0.8mm 802X-B4 802X-B7
11.9mm
9mm
Adjustable Top Push Rod (3.5lbs) (0.075in) (0.202in) (0.030in) 802X-BA4 802X-BA7
1 2 1 2
3 4 3 4 20.0N 3.2mm 5.5mm 1.5mm
Side Push Rod 802X-C4 802X-C7
(4.5lbs) (0.125in) (0.218in) (0.057in)
15.6N 1.9mm 5.1mm 0.8mm
Top Push Roller 802X-D4 802X-D7
(3.5lbs) (0.075in) (0.202in) (0.030in)
1 2 1 2
Side Push Vertical Roller 20.0N 5.5mm 1.5mm 802X-K4 802X-K7
3 4 3 4 33.2mm
2mm
Side Push Horizontal Roller (4.5lbs) (0.125in) (0.218in) (0.057in) 802X-K14 802X-K17

Dimensions—mm (inches)

9.65 19
(0.38) (0.75)

43.69
(1.72)

22.35
(0.88)

170.18 23.88
(6.70) (0.94)
8.64
104.9
(0.34)
(4.13)
Approximate Shipping Wt.
87.38 0.9kg (2lbs)
(3.44)

2-6.73 (0.265) Mounting Hole Dimensions

Dia. Holes for
Front Mounting 2—0.265 Dia. through hole with 0.500
Dia. x 0.25in deep C’Bore for front
2.09
mounting.
19
Note: For operating head and lever assembly 38.1 (0.75) (53.09) 2—1/4–20 x 0.56in deep Tapped holes
dimensions not shown, see page 5–83. (1.5) (2) 1/4-20 for rear mounting.
Conduit pipe opening 1/2I NPT. 57.15 Tapped Holes for Rear Mounting
(2.15) 2—1/4–20 x 0.5in deep Tapped holes
for side mounting.

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

5–73
Limit Switches
802X Push Type • Spring Return
Watertight or Hazardous Location Switches

Dimensions—mm (inches)
19
7.9 19 36.83 (0.75)
(0.31) (0.75) (1.45)
13.46
23.11 (0.53)
67.56
81.79 (0.91)
(2.66) Max
(3.22) 26.16 7.87
53.09 (1.03)
75.44 (2.09) Min (0.31)
8.64
(2.97)
(0.34)

22.35 162.05 23.88

(0.88) (6.38) (0.94)
194.56
(7.66) 8.64
Max 104.9 (0.34)
(4.13) 87.38
23.88 (3.44)
188.21 (0.94)
(7.41)
8.64
Max (0.34)
104.9 87.38 2-6.73 (0.265)
(4.13) (3.44) Dia. Holes for
Front Mounting

19
(2) 6.73
38.1 (0.75) (2) 1/4-20
(0.265)
(1.5) Tapped Holes for Rear Mounting
Dia. Holes 57.15
for (2.15)
Front Mtg.
19 2.09
(0.75) (2) 1/4-20 (53.09) Bulletin 802X
38.1 Side Push Rod Type
(1.5) Tapped Holes for
57.15 Rear Mounting
(2.15)

Bulletin 802X
Adjustable Top Push Rod Type 46.74 19
19 (1.84) (0.75)
(0.75)
12.7
(0.50) 12.7
(0.50)
57.91 26.16
13.46 (1.03)
(2.28)
(0.53) 22.35
(0.88)
13.46
(0.53) 22.35
(0.88) 162.05 23.88
(6.38)
(0.94)
104.9 8.64
104.9 23.88 (0.34)
(0.94) (4.13)
(4.13) 87.38
8.64 (3.44)
(0.34)
87.38
(3.44) 2-6.73 (0.265)
2-6.73 (0.265) 170.69
(6.72) Dia. Holes for
Dia. Holes for
Front Mounting
Front Mounting

19
38.1 (0.75)
(2) 1/4-20
(1.5)
57.15 Tapped Holes for
19 2.09 (2.15) Rear Mounting
38.1 (0.75) (53.09)
(1.5) 57.15 (2) 1/4-20
Tapped Holes for Rear Mounting Bulletin 802X
(2.15)
Side Push Roller Type
Bulletin 802X
Top Push Roller Type Mounting Hole Dimensions
2—0.265 Dia. through hole with 0.500 Dia. x 0.25in deep
C’Bore for front mounting.
Approximate Shipping Wt. 0.9kg (2lbs)
2—1/4–20 x 0.56in deep Tapped holes for rear
Note: For operating head and lever assembly dimensions not shown, see page 5–83. mounting.
Conduit pipe opening 1/2I NPT.
2—1/4–20 x 0.5in deep Tapped holes for side mounting.

5–74
 Limit Switches
802X Push Type • Maintained Contact
Watertight or Hazardous Location Switches

Range of Operation
Max Travel

Normal Operated

Travel to Travel to
Operate Contacts Operate Contacts

Side Push Rod

Selection Guide

Contact Operation Travel to Catalog Number

Force to O
Operate
t Max Travel to Reset
Operator Type Normal Operated Operate (Max) Contacts (Max) Travel Contacts (Max) NEMA 4 NEMA 7 and 9

1 2 1 2 6.7mm
Side Push Rod 35 49N (8lbs)
35.49N 6 0mm (0.234in)
6.0mm (0 234in) 5 1mm (0.202in)
5.1mm (0 202in) Ċ 802X CM7
802X-CM7
(0.265in)
3 4 3 4

Dimensions—mm (inches)

48.51 1.52
(1.91) (0.06)

26.16
(1.03) 13.46
(0.53) 22.35
(0.88)

23.88
(0.94)
104.9 157.23
(4.13) (6.19) 8.64
(0.34)
87.38
(3.44)

19
(0.75)
2-6.73 (0.265)
Dia. Holes for
Front Mounting

19 53.09
(0.75) (2.09)
38.1
(1.5)
57.15 (2) 1/4in 20 Tapped Holes
(2.25) for Rear Mounting

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.
Note: For operating head and lever assembly dimensions not shown, see page 5–83. Conduit pipe opening 1/2I NPT.

5–75
Limit Switches
802X Push Type • Wobble Stick and Cat Whisker • Spring Return
Watertight or Hazardous Location Switches

Range of Operation Ê
Travel to
Operate Contacts
D Max Travel
D

Travel to
Reset Contacts

Travels are measured at rigid

section of stick or whisker.

Wobble Stick Cat Whisker

Selection Guide
Contact Operation Torque to Travel to Catalog Number
Operate Operate Max Travel to Reset
Operator Type Normal Operated (Max) Contacts (Max) Travel Ê Contacts (Max) NEMA 4 NEMA 7 & 9
Nylon Wobble Stick 0.51N.m 802X-WS4 802X-WS7
1 2 1 2 9° 10° 4°
Wire Cat Whisker (4.5lb in) 802X-WS14 802X-WS17
3 4 3 4

Ê These switches should be mounted in such a way that the wobble stick will not be deflected beyond the Maximum Travel" position, as this could cause undesirable repetition of contact action
on rebound.

Dimensions—mm (inches)
6.35 Dia.
3.30
(0.25)
(0.13)

447.80
263.65 (17.63)
(10.38) 19
19
(0.75) 48.3 (0.75)
13.46 (1.9) 13.46
(0.53) (0.53)

22.35 8.64
(0.88) (0.34)

23.88 23.88
(0.94) (0.94)
104.9 8.64
(4.13) (0.34) 87.38 104.9 8.64
(3.44) (4.13) (0.34) 87.38
2-6.73 (0.265) (3.44)
2-6.73 (0.265)
Dia. Holes for Dia. Holes
Front Mounting for Front Mounting

19 53.09
19 2.09
38.1 (0.75) (2.09)
38.1 (0.75) (53.09)
(1.5) 57.15 (2) 1/4in 20
Tapped Holes for (1.5) 57.15 (2) 1/4-20
(2.25)
Rear Mounting (2.15) Tapped Holes for Rear Mounting

802X–WS4 and 802X–WS7 Bulletin 802X Wire Wobble Stick Type

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.
Note: For operating head and lever assembly dimensions not shown, see page 5–83. Conduit pipe opening 1/2I NPT.

5–76
 Limit Switches
802XR
Sealed Contact Hazardous Location Switches

Specifications
Enclosure Rating NEMA 7 and 9
Approvals UL listed, CSA certified
Ambient TemperatureÊ -29°C to +121°C (-20°F to +250°F) except devices with wobble stick
operators. Wobble stick models are rated from -18°C to +54°C
(0°F to +130°F).

AC Contact Rating (Maximum per Pole, 50 or 60Hz, Same Polarity)

NEMA A Continuous VA
Rating Carrying
Designation Max Voltage Make Break Current Make Break
120 30 3.00 5A 3600 360
240 15 1.50 5A 3600 360
B600
480 7.5 0.75 5A 3600 360
600 6 0.60 5A 3600 360

 DC Contact Rating (Maximum per Pole)


NEMA Rating Designation Voltage Range Current Rating
115-125 1.1A
P300
Description 230-250 0.55A
Bulletin 802XR NEMA Type 7 and 9 Note: Temperature range below 0°C (+32°F) is based on the absence of freezing moisture or water.
limit switches for hazardous locations
are designed to operate in atmospheres Features Sealed Contact
and locations defined as Class I,
Groups B, C or D or Class II, Groups E, S Class I, Groups B, C, and D or Lever Type • Spring Return page 5–78
F or G in the National Electrical Code. Class II, Groups E, F and G Lever Type • . . . . . . . . . . . . . page 5–79
Typical applications for this switch S Side rotary, wobble stick, adjustable Maintained Contact
include refineries, distilleries, grain top and top or side push styles with Push Type • Spring Return . page 5–80
elevators and flour mills. For Class I, and without rollers
Division 2 locations, a Bulletin 802R Cat Whisker •
Spring Return . . . . . . . . . . . . page 5–82
limit switch may also be used (see page
5–32).
As an added protection, the contact is
hermetically sealed in a glass envelope
for excellent contact reliability even in
contaminated atmospheres. This switch
is Programmable Controller compatible
(24V and above) and is pilot duty rated
NEMA B600 for AC and NEMA P300 for
DC as shown in the specification.

5–77
Limit Switches
802XR Lever Type • Spring Return
Sealed Contact Hazardous Location Switches

Range of Operation
Travel to Travel to
Operate Contact Operate Contact
Max Travel D Max Travel D No Contact
D
Max Travel D Movement
D
D D
D D

Travel to Travel to Travel to

Reset Contact Reset Contact Reset Contact

Lever Operation With Lever Operation With W7 and W8

Standard Levers “One-Way” Levers Switch Without Lever

Selection Guide
Torque to Operate Travel to Operate Max Travel to Reset
Lever Movement (Max) Contact (Max) Travel Contact (Max) Contact Type Catalog Number
N.O. 802XR-AF7
0 34N m (3lb in)
0.34N.m 16° 42° 9°
N.C. 802XR-AC7
Clockwise or Counterclockwise
N.O. 802XR-HF7
0 51N m (4.5lb
0.51N.m (4 5lb in) 7° 53° 3 5°
3.5°
N.C. 802XR-HC7
N.O. 802XR-A3F7
0 167N m (1
0.167N.m (1.5lb
5lb in) 17° 42° 10°
N.C. 802XR-A3C7
Clockwise
N.O. 802XR-H1F7
0 51N m (4.5lb
0.51N.m (4 5lb in) 7° 50° 3 5°
3.5°
N.C. 802XR-H1C7
N.O. 802XR-A4F7
0 167N m (1
0.167N.m (1.5lb
5lb in) 17° 42° 10°
N.C. 802XR-A4C7
Counterclockwise
N.O. 802XR-H2F7
0 51N m (4.5lb
0.51N.m (4 5lb in) 7° 50° 3 5°
3.5°
N.C. 802XR-H2C7
Clockwise N.O. 802XR-L1F7
Lever cannot move counterclockwise N.C. 802XR-L1C7
0 45N m (4lb in)
0.45N.m 20° 91° 11°
Counterclockwise N.O. 802XR-L2F7
Lever cannot move clockwise N.C. 802XR-L2C7

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches)
19
13.46 (0.75)
26.16
(0.53)
(1.03)
48.51
(1.91)

22.35
Approximate Shipping Wt. 0.9kg (2lbs) (0.88)

23.88
138.18 (0.94)
(5.44)
8.64
(0.34)
104.9 87.38 Mounting Hole Dimensions
(4.13) (3.44)
2—0.265 Dia. through hole with 0.500
2-6.73 (0.265)
Dia. Holes for Dia. C’Bore 0.25in deep for front
Front Mounting mounting.
2—1/4–20 Tapped holes 0.56in deep
19 50.8
(0.75) 38.1
for rear mounting.
Note: For operating head and lever assembly (2.0) 19
dimensions not shown, see page 5–83. (1.5) (2) 1/4-20 (0.75) 2—1/4–20 Tapped holes 0.5in deep for
Conduit pipe opening 1/2I NPT. 57.15 Tapped Holes for side mounting.
(2.25)
Rear Mounting

Levers—See page 5–83 for a complete listing of operating levers.

5–78
 Limit Switches
802XR Lever Type • Maintained Contact
Sealed Contact Hazardous Location Switches

Range of Operation
Max Travel
Travel to
Reset Contact

D
D
D

Travel to
Operate Contact

Switch
Without Lever

Selection Guide

Torque to Operate Travel to Operate Travel to Reset Contact

Lever Movement (Max) Contact (Max) Max Travel Contact (Max) Type Catalog Number
N.O. 802XR-AMF7
Counterclockwise 0.25N.m (2.25lb in) 70° Ê 84° Ê 35°
N.C. 802XR-AMC7

Ê From one maintained position to the other.

Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches)
19
(0.75)

13.46
(0.53)
48.51
(1.91) 26.16
(1.03)
22.35
(0.88)

138.18 23.88
(5.44) (0.94)

104.9 8.64 87.38

(4.13) (0.34) (3.44)

Mounting Hole Dimensions

2-6.73 (0.265) 2—0.265 Dia. through hole with
Dia Holes for 0.500 Dia. C’Bore 0.25in deep for
Front Mounting front mounting.
2—1/4–20 Tapped holes 0.56in
Approximate Shipping Wt. 0.9kg (2lbs) 19 50.8 19
(0.75) (219) (0.75) deep for rear mounting.
38.1
Note: For operating head and lever assembly (1.5) 57.15 (2) 1/4-20 2—1/4–20 Tapped holes 0.5in
dimensions not shown, see page 5–83. (2.25) Tapped Holes for deep for side mounting.
Conduit pipe opening 1/2I NPT. Rear Mounting

Levers—See page 5–83 for a complete listing of operating levers.

5–79
Limit Switches
802XR Push Type • Spring Return
Sealed Contact Hazardous Location Switches

Range of Operation

Travel to
Operate Contact

Travel to
Reset Contact
D

Max Travel Top Push Rod Adjustable Top Side Push Rod Top Push Roller Side Push Roller
Push Rod

Selection Guide
Force to Operate Travel to Operate Travel to Reset
Operator Type (Max) Contact (Max) Max Travel Contact (Max) Contact Type Catalog Number
N.O. 802XR-BF7
Top Push Rod 13
13.4N
4N (3lbs)
N.C. 802XR-BC7
1 75mm (0.069in)
1.75mm (0 069in) 5 1mm (0.202in)
5.1mm (0 202in) 0 71mm (0.028in)
0.71mm (0 028in)
Adjustable Top Push N.O. 802XR-BAF7
15 6N (3
15.6N 5lbs)
(3.5lbs)
Rod N.C. 802XR-BAC7
N.O. 802XR-CF7
Side Push Rod 20
20.0N
0N (4
(4.5lbs)
5lbs) 3 2mm (0.125in)
3.2mm (0 125in) 5 5mm (0.218in)
5.5mm (0 218in) 1 5mm (0.057in)
1.5mm (0 057in)
N.C. 802XR-CC7
N.O. 802XR-DF7
Top Push Roller 15
15.6N
6N (3
(3.5lbs)
5lbs) 1 75mm (0.069in)
1.75mm (0 069in) 5 1mm (0.202in)
5.1mm (0 202in) 0 71mm (0.028in)
0.71mm (0 028in)
N.C. 802XR-DC7

Side Push Vertical N.O. 802XR-KF7

Roller N.C. 802XR-KC7
20 0N (4
20.0N (4.5lbs)
5lbs) 3 2mm (0.125in)
3.2mm (0 125in) 5 5mm (0.0218in)
5.5mm (0 0218in) 1 5mm (0.057in)
1.5mm (0 057in)
Side Push Horizontal N.O. 802XR-K1F7
Roller N.C. 802XR-K1C7

Dimensions—mm (inches)
19
9.65 (0.75)
(0.38)
43.69
(1.72)

22.35
(0.88)

170.18 23.88
(6.70) (0.94)

104.9 8.64
(4.13) (0.34)
87.38
(3.44)

2-6.73 (0.265) Mounting Hole Dimensions

Dia. Holes for
Front Mounting 2—0.265 Dia. through hole with 0.500
Dia. C’Bore 0.25in deep for front
Approximate Shipping Wt. 0.9kg (2lb) mounting.
19 53.09
(0.75) (2) 1/4-20 (2.09) 2—1/4–20 Tapped holes 0.56in deep
Note: For operating head and lever assembly 38.1 Tapped Holes for
(1.5) 57.15 for rear mounting.
dimensions not shown, see page 5–83. Rear Mounting
Conduit pipe opening 1/2I NPT. (2.15) 2—1/4–20 Tapped holes 0.5in deep for
side mounting.

5–80
 Limit Switches
802XR Push Type • Spring Return
Sealed Contact Hazardous Location Switches

Dimensions—mm (inches)
7.9 19 36.83 19
(0.31) (0.75) (1.45) (0.75)
13.46
23.02 (0.53)
67.56 (0.91)
81.79 (2.66) Max 26.16
(3.22) 53.09 7.87
(1.03)
75.44 (2.09) Min (0.31) 8.64
(2.97) (0.34)

22.35 162.05 23.88

(0.88) (6.38) (0.94)
194.56
(7.66) 8.64
Max 104.9 (0.34)
87.38
23.88 (4.13) (3.44)
188.21 (0.94)
(7.41) 2-6.73 (0.265)
8.64
Max (0.34) Dia. Holes for
87.38
(3.44) Front Mounting
104.9
(4.13)
19
(2) 6.73 38.1 (0.75) (2) 1/4-20
(0.265) (1.5) 57.15 Tapped Holes for Rear Mounting
Dia. Holes (2.15)
for
Front Mtg.
19 53.09 Bulletin 802XR Side Push Rod Type
(0.75) (2) 1/4-20 (2.09)
38.1
(1.5) Tapped Holes for
57.15 Rear Mounting
(2.15)
Bulletin 802XR Adjustable Top Push Rod Type 46.74 19
(1.84) (0.75)
19
(0.75)
12.7
12.7
(0.50)
(0.50) 26.16
13.46 (1.03)
57.91 (0.53) 22.35
(2.28) (0.88)

13.46 162.05
(0.53) 22.35 23.88
(6.38)
(0.88) (0.94)
104.9 8.64
(4.13) (0.34)
170.69 23.88 87.38
(6.72) (0.94) (3.44)
104.9 8.64
(4.13) 87.38
(0.34) (3.44) 2-6.73 (0.265)
Dia. Holes for
2-6.73 (0.265) Front Mounting
Dia. Holes for
Front Mounting
19
38.1 (0.75)
(2) 1/4-20
(1.5)
57.15 Tapped Holes for
(2.15) Rear Mounting
19 53.09
38.1 (0.75) (2.09) Bulletin 802XR Side Push Roller Type
(1.5) 57.15 (2) 1/4-20
(2.15) Tapped Holes for Rear Mounting
Mounting Hole Dimensions

Bulletin 802XR Top Push Roller Type 2—0.265 Dia. through hole with 0.500 Dia.
C’Bore 0.25in deep for front mounting.
Approximate Shipping Wt. 0.9kg (2lb) 2—1/4–20 Tapped holes 0.56in deep for rear
mounting.
Note: For operating head and lever assembly dimensions not shown, see page 5–83.
Conduit pipe opening 1/2I NPT.
2—1/4–20 Tapped holes 0.5in deep for side
mounting.

5–81
Limit Switches
802XR Cat Whisker • Spring Return
Sealed Contact Hazardous Location Switches

Range of Operation Ê
Travel to
Operate Contact
D Max Travel
D
D

Travel to
Reset Contact

Travels Are Measured at

Rigid Section of Operator
Cat Whisker

Selection Guide
Torque to Operate Travel to Operate Travel to Reset
Operator Type (Max) Contact (Max) Max Travel Ê Contact (Max) Contact Type Catalog Number
N.O. 802XR-WS1F7
Wire Cat Whisker 0 51N m (4.5lbs)
0.51N.m (4 5lbs) 11° 11° 5°
N.C. 802XR-WS1C7

Ê These switches should be mounted in such a way that the operator will not be deflected beyond the Maximum Travel" position, as this could cause undesirable repetition of contact action on
rebound.
Note: Details regarding wiring Allen-Bradley Limit Switches to Allen-Bradley PLCs can be found in publications 802T–4.0, 4.1, 4.2, and 4.3.

Dimensions—mm (inches)
3.30
(0.13)

447.80
(17.63)

13.46 19
(0.53) (0.75)

8.64
(0.34)

23.88
(0.94)

104.9 8.64
(4.13) (0.34) 87.38
2-6.73 (0.265) (3.44) Mounting Hole Dimensions
Dia. Holes for
Front Mounting 2—0.265 Dia. through hole with 0.500
Dia. C’Bore 0.25in deep for front
Approximate Shipping Wt. 0.9kg (2lb) mounting.

19 53.09 2—1/4–20 Tapped holes 0.56in deep

Note: For operating head and lever assembly for rear mounting.
38.1 (0.75) (2.09)
dimensions not shown, see page 5–83. Con-
duit pipe opening 1/2I NPT. (1.5) 57.15 (2) 1/4-20 2—1/4–20 Tapped holes 0.5in deep for
(2.15) Topped Holes for Rear Mounting side mounting.

5–82
 Limit Switches
Operating Levers

Description
The micrometer adjustment roller lever, catalog number Roller
802T–W6, is designed especially for installations where the Catalog
exact position of the roller is critical. This lever has a pivoted Type Material Dia. Width Number
roller which can be turned laterally. After clamping the lever Nylon 0.75I 0.28I 802T-W25
to the switch shaft, the position of the roller can be precisely
Nylon 0.75I 1I 802T-W25D
adjusted through an arc of 7.5° on either side of the center or
straight-line position. Steel 0.75I 0.25I 802T-W25A

Steel 0.75I 0.75I 802T-W25B

Roller Levers NonĆAdj.
Non Adj Steel Lever
2.5I Radius Ball Bearing 0.75I 0.23I 802T-W25C
Roller R ll on F
Roller Frontt
Catalog Beryllium Copper 0.75I 0.28I 802T-W25E
Type Material Dia. Width Number
Nylon 0.75I 0.28I 802T-W25J

Nylon 0.75I 1I 802T-W25K

Metal 0.75I 0.27I 802T-W9A
Steel 0.75I 0.25I 802T-W25L
NonĆAdj. Cast Lever
0.75I Radius Steel 0.75I 0.75I 802T-W25M
Nylon 0.75I 0.28I 802T-W1
NonĆAdj. Steel Lever Ball Bearing 0.75I 0.23I 802T-W25N
Nylon 0.75I 1I 802T-W1H 2 5I Radius
2.5I
Roller on Rear Beryllium Copper 0.75I 0.28I 802T-W25P
Dual Nylon 0.75I 1I each 802T-W1HH
Nylon 0.75I 0.28I 802T-W30
Steel 0.75I 0.25I 802T-W1A
Steel 0.75I 0.75I 802T-W1N Nylon 0.75I 1I 802T-W30D

Non Adj. Cast Lever

NonĆAdj. Ball Bearing 0.75I 0.23I 802T-W1B Steel 0.75I 0.25I 802T-W30A
1 5I R
1.5I Radius
di
Roller on Front Beryllium Copper Steel 0.75I 0.75I 802T-W30B
0.75I 0.28I 802T-W1J
(Nonsparking)
NonĆAdj.
N Adj Steel
St l Lever
L
3.0I Radius
3.0 Ball Bearing 0.75I 0.23I 802T-W30C
Nylon 0.75I 0.75I 802T-W1L
Roller on Front
Nylon 0.75I 0.28I 802T-W1E Beryllium Copper 0.75I 0.28I 802T-W30E

Nylon 0.75I 1I 802T-W1D Nylon 0.75I 0.28I 802T-W30J

Nylon 1.5I 0.28I 802T-W1G Nylon 0.75I 1I 802T-W30K
Steel 0.75I 0.25I 802T-W1F
NonĆAdj.
Non Adj Cast Lever Steel 0.75I 0.25I 802T-W30L
1.5I Radius
1.5 Steel 0.75I 0.75I 802T-W1C
Roller on Rear Steel 0.75I 0.75I 802T-W30M
Nylon 0.75I 0.75I 802T-W1M NonĆAdj.
N Adj Steel
S l Lever
L
3.0I Radius
3.0 Ball Bearing 0.75I 0.23I 802T-W30N
Nylon 0.75I 0.28I 802T-W20
Roller on Rear Beryllium Copper 0.75I 0.28I 802T-W30P
Nylon 0.75I 1I 802T-W20D
Steel 0.75I 0.25I 802T-W20A Nylon 0.75I 0.28I 802T-W2
Steel 0.75I 0.75I 802T-W20B Nylon 0.75I 1I 802T-W2D
NonĆAdj. Steel Lever Ball Bearing 0.75I 0.23I 802T-W20C
2 0I Radius
2.0I Nylon 1.5I 0.28I 802T-W2A
Roller on Front Beryllium Copper 0.75I 0.28I 802T-W20E
Steel 0.75I 0.25I 802T-W2B
Nylon 0.75I 0.28I 802T-W20J
Ball Bearing 0.75I 0.23I 802T-W2C
Nylon 0.75I 1I 802T-W20K
Steel 1.4I 0.27I 802T-W2E
Adjustable Lever
Steel 0.75I 0.25I 802T-W20L 1.19I to 3I Radius Rubber 1.5I 0.5I 802T-W2R
Steel 0.75I 0.75I 802T-W20M
Beryllium Copper 0.75I 0.28I 802T-NX94
NonĆAdj. Steel Lever Ball Bearing 0.75I 0.23I 802T-W20N
2.0I Radius
Roller on Rear Beryllium Copper 0.75I 0.28I 802T-W20P
0.75I 802T-W17

Nylon 0.75I 0.75I 802T-W18 Nylon 0 28I

0.28I

1.5I 802T-W17A
Adjustable Lever
NonĆAdj. Steel Lever 1.19I to 4I Radius
Nylon 0.75I 1I 802T-W18A
2 1/8I Radius
Roller on Front Ê The micrometer adjustment roller lever is designed especially for installations where the
position of the roller is a critical factor. This lever has a pivoted roller which can be turned
laterally. After clamping the lever to the switch shaft, the position of the roller can be
precisely adjusted through an arc of 7.5° on either side of the center or straightĆline position.

5–83
Limit Switches
Operating Levers

Roller Levers (continued) Roller Levers—Corrosion-Resistant

Roller Catalog Roller Catalog
Type Material Dia. Width Number Type Material Dia. Width Number
Nylon; L.H. Roller on Type 316 stainless
Front; R.H. Roller on 0.75I 0.28I 802T-W4 steel roller, roller pin
Back and clamp pin
Steel; L.H. Roller on 0 75I
0.75I 0 25I
0.25I 802MC W1A
802MC-W1A
Front; R.H. Roller on 0.75I 0.25I 802T-W4B One-piece cast
Back 1.5I Radius aluminum arm is
Roller on Front protected with
Nylon; Both
0.75I 0.28I 802T-W4A TUFRAMRÎ
Rollers on Front
Nylon; Both Nylon Roller
0.75I 0.28 802T-NX115
Rollers on Rear
Nylon; Both OneĆpiece cast
0.75I 1I 802T-W4F 1.5I 0.28I 802MC-W1G
Rollers on Front aluminum arm is
1.5I Radius protected with
Fork Lever Steel; Both TUFRAMRÎ
0.75I 0.25I 802T-W4C Roller on Rear
1.5I
1.5 Radius Rollers on Front
Nylon; L.H. Roller on
Back; R.H. Roller on 0.75I 0.28I 802T-W4D Nylon Roller
Front
Nylon R.H. Adj. 0.75I 0.28I 802T-W6 OneĆpiece cast
0.75I 0.28I 802MC-W12
Steel R.H. Adj. 0.75I 0.25I 802T-W6A aluminum arm is
protected with
Ball Bearing NonĆAdj. Offset Lever TUFRAMRÎ
0.75I 0.23I 802T-W6B
R.H. Adj. 1.44I Radius
Nylon L.H. Adj. 0.75I 0.28I 802T-W6C Roller on Front
Steel L.H. Adj. 0.75I 0.25I 802T-W6D
Type 316
Mi
Micrometer
t Ball Bearing stainless steel roller,
Adjustment Lever Ê 0.75I 0.23I 802T-W6E
L.H. Adj. roller pin,
1 5I Radius
1.5I clamp pin and
Nylon R.H. Adj. 0.75I 1I 802T-W6F
adjustable
j
Nylon 0.75I 0.28I 802T-W7Ê l
lever arm 0 75I
0.75I 0 25I
0.25I 802MC W2B
802MC-W2B

Block is cast
Steel 0.75I 0.25I 802T-W7AÊ Adjustable aluminum
1.19I-3I protected with
NonĆAdj.
N Adj OneĆWay
O W TUFRAMÎ
Radius
Lever Ball Bearing 0.75I 0.23I 802T-W7BÊ
1.5I Radius

Nylon 0.75I 0.28I 802T-W12Ë

Steel 0.75I 0.25I 802T-W12AË

NonĆAdj. Offset Lever
1.44I Radius
Roller on Front Bearing Roller 0.75I 0.23I 802T-W12B

Nylon 0.75I 0.28I 802T-W12E

NonĆAdj. Offset Lever Steel 0.75I 0.25I 802T-W12F

1.44I Radius
Roller on Rear

Ê Do not use on maintained contact limit switches.

Ë When mounted on PlugĆIn devices, the offset lever provides equivalent cam tracking to the
NonPlugĆIn devices using catalog number 802T-W1 levers.
Ì Recommended for use with low operating torque switches.
Í Not for use with 802M-NPY5 or 802M-ASY5 type switches.
Î TUFRAM is a synergistic coating which combines the advantages of anodizing with a
controlled infusion of TeflonR for added corrosion resistance.

5–84
 Limit Switches
Operating Levers

Rod Levers Rod Levers—Corrosion-Resistant

Catalog Catalog
Type Material Dia. Number Type Material Dia. Number
Stainless Steel Rod
0.13I 802T-W3Ì
5I Long
Type 316 stainless steel
Stainless Steel Rod rod 5I long
0.13I 802T-W3BÌ
8.5I Long
0.13I 802MC-W3
Block is cast
Stainless Steel Rod
0.13I 802T-NX50 aluminum protected with
12I Long
TUFRAMÊ
0.13I 802T-W3A
Stainless Steel Rod
11.5I Long
0.08I 802T-W3FÍ
Type 316 stainless steel
Stainless Steel Rod rod 11.5I long
0.13I 802T-NX159
14I Long
0.08I 802MC-W3A
Block is cast
aluminum protected with
TUFRAMÊ

Nylon Rod
0.25I 802T-W3C
12I Long
Nylon Rod
12I long
0.25I 802MC-W3C
Block is cast
aluminum protected with
TUFRAMÊ
Stainless Steel Rod
0.06I 802T-W5Ì
5I Long

Stainless Steel Rod

0.06I 802T-W8Ê
5I Long OneĆWay

Nylatron Looped Rod 6I

0.18I 802T-W14
Long 2I Wide Loop

Steel Rod
0.25I 802T-W16
9I Long

Nylon Rod
0.25I 802T-W16A
9I Long

5–85
Limit Switches
Operating Levers

Dimensions—mm (inches)
45.21 45.21
19 45.24 19 (1.78) (1.78)
(0.75) (1.78) (0.75) 17.463 38.1 26.90
A (0.69) (1.5) (1.06)

38.1 38.1
(1.5) (1.5) 38.1
12.7 (1.5)
12.7
(0.5) (0.5) 12.7
(0.5)
802T–W1C (Dim. A = 0.81″); 802T–W1D 802T–W1G
802T–W1E and 802T–W1F (Dim. A = 1.03″) Shipping Wt. 43g (1.5oz) Shipping Wt. 28g (1oz)
Shipping Wt. 57g (2oz). (W1C), 1 oz. (W1E),
43g (1.5oz) (W1F)

50.8 50.8
38.1 (2) 19 D (2)
(1.5) 45.21 (0.75) A
(1.78)

65.02 76.2
19 (2.56) 85.7 (3)
(0.75) 76.2
52.32 (3.375) Max
(3)
(2.06) Max
Max
95.25 58.67 39.62 30.23
(3.75) (2.31) 39.62 (1.56) (1.19)
38.1 Min (1.56)
(1.5) Max
Min 19
(0.75)
12.7 23.88 12.7
(0.5) (0.5) 12.7
(0.94) (0.5)
802T–W1H 802T–W2 & 802T–W2B (Dim. A = 1.78″);
Shipping Wt. 43g (1.5o ) 802T–W2C (Dim. A = 1.81″)
802T–W2A Shipping Wt. 57g (2oz)
Shipping Wt. 57g (2oz)

70.61 42.16
19 D 38.86
(2.78) (1.66)
(0.75) (1.53)
56.39
(2.22) 3.18 1.98
(0.125) (0.080) for 802T-W3F
76.2 127 292.5
(3) Max (11.5) 3.05
30.23 (5) (0.12) for 802T-W3A
(1.19) Min.
85.7 39.62
(3.375) Max (1.56)

50.8
19 12.7 12.7 (2) 50.8
(0.75) (0.5) (0.5) 12.7 (2)
(0.5)
802T–W2D 802T–W3 802T–W3A and 802T–W3F
Shipping Wt. 57g (2oz) Shipping Wt. 43g (1.5oz) Shipping Wt. 57g (2oz)

38.86
42.16
(1.53)
(1.66) 13.46
3.05 19 Dia 19 Dia (0.53)
6.35
(0.12) (0.75) (0.75) 26.16
(0.25)
304.8 (1.03)
215.9
(8.5) (12)

38.1 12.7
(1.5) (0.5)
45.21
(1.78)
50.8 50.8
12.7 (2) 12.7 (2)
(0.5) (0.5)
802T–W4 and 802T–W4D
802T–W3B and 802T–W3F 802T–W3C Shipping Wt. 43g (1.5oz) 802T–W4B
Shipping Wt. 43g (1.5oz) Shipping Wt. 57g (2oz) Shipping Wt. 57g (2oz)

5–86
 Limit Switches
Operating Levers

Dimensions—mm (inches) (continued)

44.45
45.21 61.98 (1.75)
53.97 19 Dia 19 Dia (2.44)
(1.78) 1.52
(2.125) (0.75) (0.75) 49.28
19 Dia 19 Dia (0.6)
39.62 (1.94)
(0.75) (0.75)
(1.56) 127
(5)

12.7
38.1 D D
12.7 (0.5)
38.1 (1.5)
(1.5) (0.5) 45.21
(1.78) 12.7 50.8
(0.5) (2)

802T–W4A and 802T–W4C 802T–W4F 802T–W5

Shipping Wt. 57g (2oz) Shipping Wt. 57g (2oz) Shipping Wt. 28g (1oz)

19 Dia
(0.75) 36.58
19 Dia 69.85 (1.44)
(0.75) 45.21 19 Dia (2.75)
(1.78) (0.75) 57.15
(2.25) 38.1
(1.5)
38.1
(1.5) 38.1
12.7 (1.5)
(0.5) 45.21
12.7 (1.78)
50.8 (0.5) 12.7
(2) (0.5)

802T–W6, 802T–W6A, 802T–W7, 802T–W7A

802T–W6B, 802T–W6E 802T–W6F and 802T–W7B
Shipping Wt. 57g (2oz) Shipping Wt. 57g (2oz) Shipping Wt. 57g (2oz)

36.83
19 Dia (1.45)
11.18 36.58 45.21 (0.75) 30.99
(0.44) (1.44) 19 Dia (1.78) (1.22)
(0.75)
127 39.62
(5) (1.56)
36.58
(1.44)
19
(0.75)
12.7
12.7
(0.5)
(0.5)
12.7 45.21
(0.5) (1.78)
802T–W12 Shipping Wt. 1 oz. and
802T–W8 802T–W9 802T–W12A 802T–W6B, 802T–W6E
Shipping Wt. 43g (1.5oz) Shipping Wt. 28g (1oz) Shipping Wt. 43g (1.5oz)

50.8 19.05 19.05

(2) (0.75) 17.02 (0.75)
7.11
(0.67) (0.28)
228.6 "0.05
(9.0)
6.35
(0.25) 50.8
152.4 71.88 71.88 50.8
(6) (2.0) 7.11 5.84
(2.83) (2.83) (2.0)
(0.28) (0.23)

11.1
7.98 (0.31) Dia. (0.43)
+0.002
-0.000 11.43 11.43
(0.45) (0.45)

802T–W14 802T–W16 802T–W20 802T–W20J

Shipping Wt. 43g (1.5oz) 802T–W16A Shipping Wt. 57g (2oz) Shipping Wt. 57g (2oz)

5–87
Limit Switches
802B Compact, Precision and Small Precision

Compact Precision Small Precision

Description Specifications
Bulletin 802B consists of different body Compact Precision Small Precision
styles: compact, precision and small Approvals UL listed, CSA certified UL listed, CSA certified UL recognized, CSA
precision. Each style has been and CE marked for all and CE marked for all certified and CE
designed to withstand the rugged applicable directives applicable directives marked for all
environments that industrial applicable directives
applications demand. Each style utilizes Enclosure Rating NEMA 1,3,4,6,12,13 NonBooted: NEMA 1 NEMA 1, 3, 4, 6, 13
industry standard mounting dimensions and IP67 and IP60 and IP67
and operating characteristics. The 802B Booted: NEMA 1,3,4,
family of limit switches can be mounted and IP65
in areas that traditional NEMA limit Mechanical Life Approx. 10,000,000 Approx. 10,000,000 Approx. 10,000,000
switches can not, due to their size and operations Ê operations Ê operations Ë
mounting options. Electrical Life Approx. 200,000 Approx. 500,000 Approx. 500,000
operations (3A 250V operations (15A 250V operations (10A 250V
The 802B Compact limit switch uses a AC, resistive load) Ê AC, resistive load) Ê AC, resistive load) Ë
die-cast housing with a 3m prewired
cable. This limit switch is available with Operating Speed
13 unique head configurations. Each Top Push 0.1mm to 0.5m per 0.01mm to 0.5m per 0.05mm to 0.5m per
head style can be ordered as a second second second
standard model, LED indicator model,
Side Rotary 1mm to 1m per second
or as a low current model. The compact
limit switch maintains NEMA 6 and IP67 Lever Type 0.02mm to 0.5m per
enclosure ratings by utilizing a triple second
seal construction. Operating Frequency
Mechanical 120 operations/minute 120 operations/minute 120 operations/minute
The 802B Precision limit switch uses a
die-cast housing with 1/2 NPT conduit Electrical 30 operations/minute 20 operations/minute 20 operations/minute
entry. This limit switch is available with 5 Operating Temperature -10°C to 70°C (14°F -10°C to 80°C (14°F to -10°C to 80°C (14°F
unique head configurations. Each to 158°F) with no icing 176°F) with no icing to 176°F) with no icing
different head is available as standard Short Circuit Protection Quick blow fuse Quick blow fuse suitable Quick blow fuse
or with a rubber boot for additional suitable for rated for rated current is suitable for rated
sealing. Two different mounting styles current is recommended current is
are available. Side mount or flange recommended recommended
rubber boot for additional sealing. Two Contact Type SPDT Form C SPDT Form C SPDT Form C
different mounting styles are available:
side mount or flange mount. Ê Life expectancy has been calculated at an operating temperature of 5_C to 35_C (41_F to 95_F) and an operating humidĆ
ity of 40% to 70%.
The 802B Small Precision limit switch is Ë Life expectancy has been calculated at an operating temperature of 20_C (68_F) and an operating humidity of 65%.
similar to the 802B Precision limit switch
with some additional features. This Features Style
switch offers an enclosure rating of
S Rugged die-cast housing Compact . . . . . . . . . . . . . . . . page 5–90
NEMA 6 and IP67 which is achieved by
S Industry standard dimensions Precision . . . . . . . . . . . . . . . . page 5–98
a rubber cable gland sealing the control
cable entry. This limit switch offers 12 S Compact size Small Precision . . . . . . . . . . page 5–106
different head configurations, including
S Multiple mounting options
some that are unique to this product
offering. S Wide range of operating voltage and
current ratings

5–88
 Limit Switches
802B Compact, Precision and Small Precision

Specifications
Compact
Inductive Load
NonĆInductive Motor Load Inrush Current
Rated Voltage Resistive Load Inductive N/O N/C N/O N/C
Standard Models
125V AC 5A 3A 1.3A 2.5A
250V AC 5A 2A 0.8A 1.5A
8V DC 5A 5A 3A 3A
14V DC 5A 4A 3A 3A
30V DC 4A 3A 3A 3A
125V DC 0.4A 0.4A 0.05A 0.05A
250V DC 0.2A 0.2A 0.03A 0.03A
AC LED Models
125V AC 5A 3A 2.5A 1.3A 10A max 20A max
125V DC 0.4A 0.4A 0.05A 0.05A
DC LED Models
30V DC 4A 3A 3A 3A
Low Current Models
125V AC 0.1A
8V DC 0.1A
Ċ
14V DC 0.1A
30V DC 0.1A
UL/CSA Approved Ratings
NEMA Rating A
Designation Rated Voltage Make Break Continuous Current Volt Amps
120V AC 30 3
B300 5 3 600
3,600 360
240V AC 15 1.5
AC LED Versions
B150 120V AC 30 3 5 3,600 360
Leakage Current for LED Models
Voltage Leakage Current Resistance
AC LED 125 68 kÙ
1 7 mA
1.7
DC LED 30 15 kÙ
Precision
Inductive Load
NonĆInductive Motor Load Inrush Current UL/CSA Approved Ratings
Rated Voltage Resistive Load Inductive N/O N/C N/O N/C Rated Voltage Current Horsepower
125V AC 15A 15A 2.5A 5A 120V AC 15A
1/8 HP
250V AC 15A 2.5A 1.5A 3A 250V AC 15A
1/4 HP
480V AC 10A 1.5A 0.75A 1.5A 15A max 30A max 480V AC 15A
125V DC 0.5A 0.5A 0.05A 125V DC 0.5A
Ċ
250V DC 0.25A 0.25A 0.03A 250V DC 0.25A
Small Precision
Inductive Load UL/CSA Approved Ratings
NonĆInductive Motor Load Inrush Current A
Rated Resistive NEMA Rating Rated Continuous
Voltage Load Inductive N/O N/C N/O N/C Designation Voltage Make Break Current Volt Amps
125V AC 10A 10A 2.5A 5A 15A max 30A max 120V AC 60 6
A300 10 7 200
7,200 720
250V AC 10A 10A 1.5A 3A 240V AC 30 3
8V DC 10A 6A 2.5A 5A
14V DC 10A 6A 2.5A 5A
30V DC 6A 5A 2.5A 5A
125V DC 0.5A 0.05A 0.05A
250V DC 0.25A 0.03A 0.03A

5–89
Limit Switches
802B Compact
Small Metal Body

Rotary Arm Center Rotary Wobble Stick

Arm

Selection Guide
Head Type Torque to Operate Travel to Operate Max Travel Travel to Reset Output Type Catalog Number
Standard 802B-CSAAXSXC3
0.216N@m AC LED 802B-CSAAXSLC3
Rotary Arm 25_ 70_ 3_
(2lb in) DC LED 802B-CSDAXSLC3
Low Voltage/Current 802B-CSDAXSXC3
Standard 802B-CSAA2XSXC3
0.216N@m AC LED 802B-CSAA2XSLC3
Center Rotary Arm 10 ±3_ 65_ 4_
(2lb in) DC LED 802B-CSDA2XSLC3
Low Voltage/Current 802B-CSDA2XSXC3
Standard 802B-CSACXSXC3
0.118N@m 18_ 11_ AC LED 802B-CSACXSLC3
Wobble Stick 15_
(1.04lb in) (Nominal Value) (Nominal Value) DC LED 802B-CSDCXSLC3
Low Voltage/Current 802B-CSDCXSXC3

Wiring Diagrams
Com N.O. N.C. G
Black Blue Brown Green/Yellow

All compact models

are available with
LED.

Dimensions—See page 5–91.

5–90
 Limit Switches
802B Compact
Small Metal Body

Dimensions—mm (inches)
17.5 (0.69) Dia.
x 7.0 (0.28) 50 (1.97)
44 (1.73)
30.2
(1.19)

102.7 31.5
(4.04) (1.24)

7
(0.28)
11.4
(0.45)
7.5
(0.3)
8
65.0
(0.31)
(2.56)
23.0 2
(0.91) (0.08)

2 2 25 (0.98) 17.5 (0.69) Dia.

1.4 1.5
(0.08) (0.08) x 7.0 (0.28)
(0.06) (0.06)

25
34 (1.34) (0.98)
16.0 102.7
40 (1.57)
(0.63) (4.04)

Rotary Arm 7 56.9

(0.28) (2.24)
11.4
(0.45) 18.9
7.5 (0.74)
(0.3)
8
(0.31)

23.0 2 37.0
3.2 (0.13) Dia. (1.46)
104.0 38.0 (0.91) (0.08)
(4.09) (1.5) 6.6 (0.26) Dia.

2 1.5
(0.08) 34 (0.06)
42.0 (1.34) 1.4
(1.65) (0.06)
40 (1.57) 16.0
4.5 (0.63)
(0.18) Center Rotary Arm

7.5
(0.3)
8
(0.31)
23.0
49.0 (0.91) 2
(1.93) (0.08)

1.5
2 (0.06)
(0.08)
25 1.4
(0.98) (0.06)
34 (1.34) 16.0
40 (1.57) (0.63)

Wobble Stick

5–91
Limit Switches
802B Compact
Small Metal Body

Top Push Top Push Bevel Top Push Roller Top Push
Cross Roller

Selection Guide
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Output Type Catalog Number
Standard 802B-CSABXSXC3
11.77N 1.8mm 5mm 0.2mm AC LED 802B-CSABXSLC3
Top Push
(2.65lb) (0.071in) (0.197in) (0.008in) DC LED 802B-CSDBXSLC3
Low Voltage/Current 802B-CSDBXSXC3
Standard 802B-CSAB1XSXC3
11.77N 1.8mm 5mm 0.2mm AC LED 802B-CSAB1XSLC3
Top Push Bevel
(2.65lb) (0.071in) (0.197in) (0.008in) DC LED 802B-CSDB1XSLC3
Low Voltage/Current 802B-CSDB1XSXC3

0.2mm Standard 802B-CSADXSXC3

11.77N 1.8mm 5mm (0.008in) AC LED 802B-CSADXSLC3
Top Push Roller
(2.65lb) (0.071in) (0.197in) DC LED 802B-CSDDXSLC3
Low Voltage/Current 802B-CSDDXSXC3

0.2mm Standard 802B-CSAD1XSXC3

Top Push Cross 11.77N 1.8mm 5mm (0.008in) AC LED 802B-CSAD1XSLC3
Roller (2.65lb) (0.071in) (0.197in) DC LED 802B-CSDD1XSLC3
Low Voltage/Current 802B-CSDD1XSXC3

Wiring Diagrams
Com N.O. N.C. G
Black Blue Brown Green/Yellow

5–92
 Limit Switches
802B Compact
Small Metal Body

Dimensions—mm (inches)
10 (0.39) Dia.
1.5 2.8 (0.11)
10 (0.39) Dia. 4.5 (0.06)
1.8 (0.07) 2.8
(0.18) (0.11)
28.5
(1.12) 7.0
15.7 (0.28)
(0.62) 7.5
(0.3) 7.5
8 (0.3)
8
54.2 (0.31)
67.0 (0.31)
(2.13) 51.5
23.0 (2.64) (2.03)
23.0
(0.91) 2
2 (0.91)
49.0 (0.08)
(0.08) (1.93)

2.0 2.0 1.5

(0.08) 1.5 (0.08) (0.06)
(0.06)

1.4
25 (0.06)
25 1.4 (0.98) 16.0
(0.06) 34 (1.34)
(0.98) (0.63)
34 (1.34) 16.0 40 (1.57)
40 (1.57) (0.63)

Top Push Top Push Bevel

12 (0.47) x 12 (0.47) x
5 (20) Dia. 2.8 5 (20) Dia. 2.8
1.8 (0.07) (0.11) 1.8 (0.07) (0.11)
7.0 7.0
(0.28) (0.28)
28.5 28.5
(1.12) (1.12)
7.5 7.5
(0.3) (0.3)
67.0 8 67.0 8
(2.64) (0.31) (2.64) (0.31)
23.0 23.0
(0.91) (0.91)
2 51.5 2 51.5
(0.08) (2.03) (0.08) (2.03)

2.0 1.5 2.0 1.5

(0.08) (0.06) (0.08) (0.06)

34 (1.34)
34 (1.34)

25 1.4 25 1.4
(0.98) (0.06) (0.98) (0.06)
40 (1.57) 16.0 40 (1.57) 16.0
(0.63) (0.63)

Top Push Roller Top Push Cross Roller

5–93
Limit Switches
802B Compact
Small Metal Body

Top Push Top Push Roller Top Push Cross

Panel Mount Panel Mount Roller Panel Mount

Selection Guide
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Output Type Catalog Number
Standard 802B-CPABXSXC3
Top Push Panel 11.77N 1.8mm 5mm 0.2mm AC LED 802B-CPABXSLC3
Mount (2.65lb) (0.071in) (0.197in) (0.008in) DC LED 802B-CPDBXSLC3
Low Voltage/Current 802B-CPDBXSXC3
Standard 802B-CPADXSXC3
Top Push Roller 11.77N 1.8mm 5mm 0.2mm AC LED 802B-CPADXSLC3
Panel Mount (2.65lb) (0.071in) (0.197in) (0.008in) DC LED 802B-CPDDXSLC3
Low Voltage/Current 802B-CPDDXSXC3
Standard 802B-CPAD1XSXC3
Top Push Cross 11.77N 1.8mm 5mm 0.2mm AC LED 802B-CPAD1XSLC3
Roller Panel Mount (2.65lb) (0.071in) (0.197in) (0.008in) DC LED 802B-CPDD1XSLC3
Low Voltage/Current 802B-CPDD1XSXC3

Wiring Diagrams
Com N.O. N.C. G
Black Blue Brown Green/Yellow

5–94
 Limit Switches
802B Compact
Small Metal Body

Dimensions—mm (inches)
10 (0.39) Dia.
1.8 (0.07)
M14 x 1
4.5 2.8
31.2 (0.18) (0.11)
13
(1.23) (0.51)
7.5 13
(0.3) (0.51)
8
75.7 (0.31)
(2.98)
23.0 49.0
2 (0.91) (1.93)
(0.08)

1.5
2.0
(0.06)
(0.08)

12 (0.47) x
1.8 (0.07) 5 (20) Dia. 2.8
(0.11)
25 1.4
(0.98) (0.06) M14 x 1
34 (1.34) 16.0
(0.63) 4.5
40 (1.57) 36.8 (0.18) 10.5
(1.45) (0.41)
Top Push Panel Mount 13
7.5
(0.51)
(0.3)
8
(0.31)
23.0
2 (0.91) 49.0
(0.08) (1.93)

2.0 1.5
(0.08) (0.06)
12 (0.47) x
1.8 (0.07) 5 (20) Dia. 2.8
(0.11)

M14 x 1 25 1.4
4.5 (0.98) (0.06)
10.5 34 (1.34) 16.0
36.8 (0.18)
(1.45) (0.41) 40 (1.57) (0.63)
7.5 13
(0.3) (0.51)
8 Top Push Roller Panel Mount
(0.31)
23.0
2 (0.91) 49.0
(0.08) (1.93)

2.0
(0.08) 1.5
(0.06)

25
34 (1.34) (0.98) 1.4
(0.06)
40 (1.57) 16.0
(0.63)

Top Push Cross Roller Panel Mount

5–95
Limit Switches
802B Compact
Small Metal Body

Top Push Top Push Roller Top Push Cross

Booted Head Booted Head Roller Booted Head

Selection Guide
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Output Type Catalog Number
Standard 802B-CSABBSXC3
Top Push Booted 17.65N 1.8mm 5mm 0.2mm AC LED 802B-CSABBSLC3
Head (3.97lb) (0.071in) (0.197in) (0.008in) DC LED 802B-CSDBBSLC3
Low Voltage/Current 802B-CSDBBSXC3
Standard 802B-CSADBSXC3
Top Push Roller 17.65N 1.8mm 5mm 0.2mm AC LED 802B-CSADBSLC3
Booted Head (3.97lb) (0.071in) (0.197in) (0.008in) DC LED 802B-CSDDBSLC3
Low Voltage/Current 802B-CSDDBSXC3
Standard 802B-CSAD1BSXC3
Top Push Cross 17.65N 1.8mm 5mm 0.2mm AC LED 802B-CSAD1BSLC3
Roller Booted Head (3.97lb) (0.071in) (0.197in) (0.008in) DC LED 802B-CSDD1BSLC3
Low Voltage/Current 802B-CSDD1BSXC3

Wiring Diagrams
Com N.O. N.C. G
Black Blue Brown Green/Yellow

5–96
 Limit Switches
802B Compact
Small Metal Body

Dimensions—mm (inches)
10 (0.39) Dia.
1.8 (0.07)
4.5
(0.18)
24.9
(0.98)
7.5
(0.3)
8
(0.31)
64.3
(2.53) 23.0 49.0
2 (0.91) (1.93)
(0.08)

2.0 1.5
(0.08) (0.06)

12 (0.47) x
5 (20) Dia.
25 1.4 1.8 (0.07)
(0.98) (0.06)
34 (1.34) 16.0 4.0
40 (1.57) (0.63) (0.16)
34.3
(1.35)
7.5
Top Push Sealed Head (0.3)
8
(0.31)
23.0
2 (0.91) 49.0
(0.08) (1.93)

2.0 1.5
(0.08) (0.06)

12 (0.47) x
1.8 (0.07) 5 (20) Dia.

25 1.4
4.0
(0.98) (0.06)
(0.16)
34.3 34 (1.34)
(1.35) 40 (1.57) 16.0
7.5 (0.63)
(0.3)
8 Top Push Roller Sealed Head
(0.31)
49.0
23.0
(1.93)
2 (0.91)
(0.08)

2.0 1.5
(0.08) (0.06)

25 1.4
(0.98) (0.06)
34 (1.34)
40 (1.57) 16.0
(0.63)

Top Push Cross Roller Sealed Head

5–97
Limit Switches
802B Precision
Small Metal Body

Top Push Top Push Roller Top Push Roller Lever One-Way
Cross Roller Roller Lever

Selection Guide
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Catalog Number
0.4mm 5.9mm
Top Push 802B-PSABXSX
(0.016in) (0.232in)
2.45-3.43N 0.05mm
Top Push Roller 802B-PSADXSX
(0.55-0.77lb) 00.5mm
5mm 44.1mm
1mm (0.002in)
Top Push Cross (0.020in) (0.161in) Side 802B-PSAD1XSX
Roller
Roller Lever 802B-PSARXSX
55.59N
59N 4mm 10mm 00.4mm
4mm
OneĆWay Roller (1.28lb) (0.157in) (0.394in) (0.016in) 802B-PSAR2XSX
Lever

Wiring Diagrams
ĭ ĭ ĭ
Com N.O. N.C.

5–98
 Limit Switches
802B Precision
Small Metal Body

Dimensions—mm (inches)
0.4 12.7 (0.5) Dia. x 0.5 (0.02)
8.4 (0.02) 4.8 (0.19) Width
(0.33) Dia. 3.8 (0.15) 3.8 (0.15)
Dia. Holes Dia. Holes
17.0 49.7
17.0
(0.67) (0.67) 19.0 (1.96)
38.2 (0.75)
1/2- (1.5) 1/2-
19.0
14NPT (0.75) 14NPT

23.0 25.5 23.0 25.5

(0.91) (1.0) (0.91) (1.0)

21.0 21.0
25.4 (0.83) 25.4 (1.0) 24.0 (0.94) 25.4 (0.83) 25.4 (1.0) 24.0 (0.94)
(1.0) (1.0)
86.0 (3.39) 86.0 (3.39)

802B–PSABXSX 802B–PSADXSX

39.7
(1.56)
19.1 (0.75) Dia. x
7.9 (0.31) Width
0.5 (0.02) 23.0
12.7 (0.5) Dia. x (0.91)
4.8 (0.19) Width
3.8 (0.15)
Dia. Holes 3.8 (0.15)
49.7 Dia. Holes
17.0 17.0
(1.96) 44.0
(0.67) (0.67)
(1.73)
1/2- 19.0 1/2- 19.0
14NPT (0.75) 14NPT (0.75)

23.0 25.5 25.5

(0.91) 23.0
(1.0) (1.0)
(0.91)
21.0
(0.83) 25.4 (1.0) 24.0 (0.94) 21.0 24.0 (0.94)
25.4 (0.83) 25.4 (1.0)
(1.0) 25.4
86.0 (3.39) (1.0) 86.0 (3.39)

802B–PSD1XSX 802B–PSARXSX

18.7 (0.74) Dia. x

9 (0.35) Width 39.7
(1.56)
40.0
(1.57)

17.0 3.8 (0.15)

Dia. Holes 44.0
(0.67) (1.73)
1/2- 19.0
14NPT (0.75)

23.0 25.5
(0.91) (1.0)

25.4 86.0 (3.39)

(1.0)

802B–PSAR2XSX

5–99
Limit Switches
802B Precision
Small Metal Body

Top Push Booted Top Push Top Push Cross Roller Lever One-Way Roller
Roller Booted Roller Booted Booted Lever Booted

Selection Guide
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Catalog Number
7.85N 2mm 7mm 0.1mm
Top Push Booted 802B-PSABBSX
(1.76lb) (0.079in) (0.276in) (0.004in)
Top Push Roller
802B-PSADBSX
Booted
4.9N 1mm 4.5mm 0.12mm
Top Push Cross (1.09lb) (0.039in) (0.177in) (0.005in) Side
802B-PSAD1BSX
Roller Booted
Roller Lever Booted 802B-PSARBSX
66.28N
28N 5mm 11mm 00.4mm
4mm
OneĆWay Roller (1.40lb) (0.197in) (0.433in) (0.016in) 802B-PSAR2BSX
Lever Booted

Wiring Diagrams
ĭ ĭ ĭ
Com N.O. N.C.

5–100
 Limit Switches
802B Precision
Small Metal Body

Dimensions—mm (inches)
8.4 (0.33) Dia. 2 (0.08) 12.7 (0.5) Dia. x 1 (0.04)
4.8 (0.19) Width
3.8 (0.15) 3.8 (0.15)
17.0 Dia. Holes Dia. Holes
(0.67) 19 17.0 19
(0.75) (0.67) (0.75)
45.8 49.7
1/2- (1.8) 1/2- (1.96)
14NPT 14NPT

23.0 25.5 23.0 2.1 25.5

(0.91) (1.0) (0.91) (0.08) (1.0)

2.1
25.4 (0.08) 25.4 25.4 (1.0) 24 (0.94)
(1.0) 25.4 (1.0) 24 (0.94) (1.0) 86.0 (3.39)
86.0 (3.39)
802B–PSABBSX 802B–PSADBSX
19.3
(0.76)
12.7 (0.5) Dia. x 1 (0.04) 19.1 (0.75) Dia. x 39.7
4.8 (0.19) Width 7.9 (0.31) Width (1.56)
3.8 (0.15) 23.1
17.0 Dia. Holes (0.91)
19
(0.67) (0.75)
49.7
1/2- 3.8 (0.15) 53.4
(1.96)
14NPT Dia. Holes (2.1)
17.0 19
(0.67) (0.75)
23.0 2.1 25.5
1/2-
(0.91) (0.08) (1.0)
14NPT

25.4 25.4 (1.0) 24 (0.94) 23.0 2.1 25.5

(1.0) (0.91) (0.08) (1.0)
86.0 (3.39)

25.4 (1.0) 24 (0.94)

86.0 (3.39)

802B–PSAD1BSX 802B–PSARBSX
18.7 (0.74) Dia. x
9 (0.35) Width
39.7
(1.56)
40.0
(1.57)

3.8 (0.15) 53.4

Dia. Holes (2.1)
17.0 19
(0.67) (0.75)
1/2-
14NPT

23.0 2.1 25.5

(0.91) (0.08) (1.0)

25.4 (1.0) 24 (0.94)

86.0 (3.39)
802B–PSAR2BSX

5–101
Limit Switches
802B Precision
Small Metal Body

Top Push Top Push Roller Top Push Roller Lever One-Way
Cross Roller Roller Lever

Selection Guide
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Catalog Number
0.4mm 5.9mm
Top Push 802B-PFABXSX
(0.016in) (0.232in)
2.45-3.43N 0.05mm
Top Push Roller 802B-PFADXSX
(0.55-0.77lb) 00.5mm
5mm 44.1mm
1mm (0.002in)
Top Push Cross (0.020in) (0.161in) Flange 802B-PFAD1XSX
Roller
Roller Lever 802B-PFARXSX
55.59N
59N 4mm 10mm 00.4mm
4mm
OneĆWay Roller (1.28lb) (0.157in) (0.394in) (0.016in) 802B-PFAR2XSX
Lever

Wiring Diagrams
ĭ ĭ ĭ
Com N.O. N.C.

5–102
 Limit Switches
802B Precision
Small Metal Body

Dimensions—mm (inches)
26 (1.02) 0.4
8.4 (0.33) (0.02)
Dia.
17.0
(0.67)
54 1/2-
(2.13) 14NPT 63.7
41.3 (2.51)
(1.63) 3
(0.12) 23.0
(0.91)
10.6
(0.42) 36.6
(1.44) 25.4 86.0 (3.39)
(1.0)
Top View 802B–PFABXSX

0.5 0.5
26 (1.02) (0.02) 26 (1.02) (0.02)
12.7 (0.5) x 12.7 (0.5) x
4.8 (0.19) Dia. 4.8 (0.19) Dia.

17.0 17.0
(0.67) (0.67)
1/2- 75.2 1/2- 75.2
14NPT (2.96) 14NPT (2.96)

3 3
(0.12) 23.0 (0.12) 23.0
(0.91) (0.91)

25.4 86.0 (3.39) 25.4 86.0 (3.39)

(1.0) (1.0)

802B–PFADXSX 802B–PFAD1XSX

18.7 (0.74) x
39.7 9.0 (0.35) Dia. 39.7
(1.56) (1.56)
19.1 (0.75) x
7.0 (0.28) Dia. 40
23.1 (1.57)
(0.91)

17.0 17.0
(0.67) (0.67)
1/2- 69.5 1/2-
14NPT (2.74) 14NPT 69.5
(2.74)
3 3
(0.12) 23.0 (0.12) 23.0
(0.91) (0.91)

25.4 86.0 (3.39) 25.4 86.0 (3.39)

(1.0) (1.0)

802B–PFARXSX 802B–PFAR2XSX

5–103
Limit Switches
802B Precision
Small Metal Body

Top Push Booted Top Push Top Push Cross Roller Lever One-Way Roller
Roller Booted Roller Booted Booted Lever Booted

Selection Guide
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Catalog Number
7.85N 2mm 7mm 0.1mm
Top Push Booted 802B-PFABBSX
(1.76lb) (0.079in) (0.276in) (0.004in)
Top Push Roller
802B-PFADBSX
Booted
4.9N 1mm 4.5mm 0.12mm
Top Push Cross (1.09lb) (0.039in) (0.177in) (0.005in) Flange
802B-PFAD1BSX
Roller Booted
Roller Lever Booted 802B-PFARBSX
66.28N
28N 5mm 11mm 00.4mm
4mm
OneĆWay Roller (1.40lb) (0.197in) (0.433in) (0.016in) 802B-PFAR2BSX
Lever Booted

Wiring Diagrams
ĭ ĭ ĭ
Com N.O. N.C.

5–104
 Limit Switches
802B Precision
Small Metal Body

Dimensions—mm (inches)
26 (1.02)
2 (0.08)
8.4 (0.33) Dia.

17.0
TOW
54 (0.67)
(2.13)
1/2- 71.4
R53

41.3 (2.81)
(1.63) 14NPT
3
(0.12) 23.0
10.6 (0.91)
(0.42) 36.6
(1.44)
25.4 86.0 (3.39)
(1.0)

Top View 802B–PFABBSX

26 (1.02) 1 (0.04) 26 (1.02) 1 (0.04)

12.7 (0.5) x 12.7 (0.5) x
4.8 (0.19) Dia. 4.8 (0.19) Dia.

17.0 17.0
(0.67) (0.67)
75.2 75.2
1/2- 1/2- (2.96)
(2.96)
14NPT 14NPT

3 3
(0.12) 23.0 (0.12) 23.0
(0.91) (0.91)

25.4 25.4 86.0 (3.39)

86.0 (3.39) (1.0)
(1.0)

802B–PFADBSX 802B–PFAD1BSX

18.7 (0.74) x
39.7 9.0 (0.35) Dia. 39.7
(1.56) (1.56)
19.1 (0.75) x
7.9 (0.31) Dia. 40
23.1 (1.57)
(0.91)

17.0 17.0
(0.67) (0.67)

79 79
1/2- 1/2-
(3.11) (3.11)
14NPT 14NPT

3 3
(0.12) 23.0 (0.12) 23.0
(0.91) (0.91)

25.4 86.0 (3.39) 25.4 86.0 (3.39)

(1.0) (1.0)

802B–PFARBSX 802B–PFAR2BSX

5–105
Limit Switches
802B Small Precision
Small Metal Body

Top Push Top Push Top Roller Top Push Cross Top Push Top Push Cross
Panel Mount Panel Mount Roller Panel Mount Roller Booted Roller Booted

Selection Guide
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Catalog Number
3.9mm
Top Push 802B-SSABXSX
(0.154in)
Top Push Panel
802B-SPABXSX
Mount
11.8N
Top Push Roller (2.65lb) 4.5mm
802B-SPADXSX
Panel Mount (0.177in)
1.5mm 0.2mm
Side
Top Push Cross (0.059in) (0.008in)
802B-SPAD1XSX
Roller Panel Mount
Top Push Roller
802B-SSADBSX
Booted
6.86N 4mm
Top Push Cross (1.54lb) (0.157in)
802B-SSAD1BSX
Roller Booted

Wiring Diagrams
ĭ ĭ ĭ
Com N.O. N.C.

5–106
 Limit Switches
802B Small Precision
Small Metal Body

Dimensions—mm (inches)
53.4 (2.1)
14 (0.55) 7.8
8.0
(0.31) 53.4 (2.1) 1.5 23.3 14.0 (0.31)
1.5 7.8 (0.06) (0.92) (0.55)
(0.06) 23.3 14.0 (0.31)
(0.92) (0.55) 12.5
32.4 (0.49)
(1.28) 38.2
19.0 (1.50) 21.0
21.0 19.0
(0.83) (0.75) (0.83) (0.75)

22.0 22.0
5.0 5.0
(0.87) (0.87)
(0.20) 10.0 (0.20) 10.0
(0.39) (0.39)
25.4 (1.0) 21.0 25.4 (1.0) 21.0
18.3 18.3
(0.83) 15.0 (0.83)
(0.72) 55.0 (2.17) 15.0 (0.72) 55.0 (2.17)
(0.59) (0.59)
21.7 (0.85) 21.7 (0.85)

802B–SSABXSX 802B–SPABXSX

53.4 (2.1) 53.4 (2.1)

11.0 (0.43) x 2.25
23.3 14.0 4.7 (0.19) Dia. 1.5 11.0 (0.43) x
1.5 (0.06) 23.3 14.0 4.7 (0.19) Dia. (0.09)
(0.06) (0.92) (0.55) (0.92) (0.55)

3.6
12.5 (0.14) 12.5 3.6
2.25 (0.14)
47.4 (0.49) (0.09) 47.4 (0.49)
(1.87) (1.87)
21.0 19.0 21.0 19.0
(0.83) (0.75) (0.83) (0.75)

22.0 22.0
(0.87) 5.0 (0.87) 5.0
(0.20) 10.0 (0.20) 10.0
(0.39) (0.39)
25.4 (1.0) 21.0 25.4 (1.0)
18.3 18.3 21.0
15.0 (0.83) (0.83)
(0.72) 55.0 (2.17) (0.72) 55.0 (2.17) 15.0
(0.59) 21.7 (0.85) (0.59) 21.7 (0.85)

802B–SPADXSX 802B–SPAD1XSX
7.8
(0.31)

53.4 (2.1) 9.5 (0.37) x 53.4 (2.1) 9.5 (0.37) x

1.5 4.7 (0.19) Dia. 1.5 4.7 (0.19) Dia.
(0.06) 23.3 14.0 (0.06) 23.3 14.0
(0.92) (0.55) (0.92) (0.55)

47.4 47.4
(1.87) (1.87)
19.0 19.0
(0.75) (0.75)

22.0 22.0
(0.87) 5.0 (0.87) 5.0
(0.20) 10.0 (0.20) 10.0
25.4 (1.0) (0.39) 25.4 (1.0) (0.39)
18.3 21.0 18.3 21.0
(0.72) 55.0 (2.17) 15.0 (0.83) (0.72) 55.0 (2.17) 15.0 (0.83)
(0.59) (0.59)
21.7 (0.85) 21.7 (0.85)
802B–SSADBSX 802B–SSAD1BSX

5–107
Limit Switches
802B Small Precision
Small Metal Body

Short Hinge Hinge Lever Short Roller Roller Lever Short One-Way One-Way
Lever Lever Roller Lever Roller Lever

Selection Guide
Head Type Force to Operate Travel to Operate Max Travel Travel to Reset Mounting Style Catalog Number
3.92N 6.2±1.2mm 12.2mm 1mm
Short Hinge Lever 802B-SSAH1XSX
(0.88lb) (0.244in) (0.480in) (0.04in)
2.75N 8.2±1.2mm 16.6mm 1.4mm
Hinge Lever 802B-SSAHXSX
(0.62in) (0.323in) (0.645in) (0.055in)
3.92N 6.2±1.2mm 12.2mm 1mm
Short Roller Lever 802B-SSAR1XSX
(0.88lb) (0.244in) (0.480in) (0.04in)
Side
2.75N 8.3±1.2mm 16.7mm 1.4mm
Roller Lever 802B-SSARXSX
(0.62in) (0.327in) (0.657in) (0.055in)
Short OneĆWay 3.92N 6.2±1.2mm 12.2mm 1mm
802B-SSAR3XSX
Roller Lever (0.88lb) (0.244in) (0.480in) (0.04in)
OneĆWay Roller 2.75N 8.2±1.2mm 16.6mm 1.4mm
802B-SSAR2XSX
Lever (0.62in) (0.244in) (0.654in) (0.055in)

Wiring Diagrams
ĭ ĭ ĭ
Com N.O. N.C.

5–108
 Limit Switches
802B Small Precision
Small Metal Body

Dimensions—mm (inches)
53.4 (2.1) 53.4 (2.1)
34.6 14.0 8.0 34.6 14.0 8.0
(1.36) (0.55) (0.31) (1.36) (0.55) (0.31)

34.7 36.7
28.5 (1.37) 28.5 (1.44)
22.0 22.5 20.0 (1.12) 22.0 22.5 20.0 (1.12)
(0.87) (0.89) (0.79) (0.87) (0.89) (0.79)

5.0 5.0
(0.20) 10.0 (0.20) 10.0
25.4 (1.0) (0.39) 21.0 25.4 (1.0) (0.39) 21.0
18.3 18.3
(0.72) 15.0 (0.83) (0.72) 15.0 (0.83)
55.0 (2.17) 55.0 (2.17)
(0.59) 21.7 (0.85) (0.59) 21.7 (0.85)

802B–SSAH1XSX 802B–SSAHXSX

12.7 (0.5) x 12.7 (0.5) x

53.4 (2.1) 7.5 (0.3) Dia. 53.4 (2.1) 7.5 (0.3) Dia.
34.6 (1.36) 14.0 (0.55) 34.6 (1.36) 14.0
(0.55)
43.0
(1.69) 43.0
(1.69)
49.2 51.3
22.0 22.5 20.0
(1.94) 22.0 22.5 20.0
(2.02)
(0.87) (0.89) (0.79) (0.87) (0.89) (0.79)

5.0 5.0
(0.20) 10.0 (0.20) 10.0
25.4 (1.0) (0.39) 25.4 (1.0) (0.39)
21.0 21.0
18.3 18.3
15.0 (0.83) 15.0 (0.83)
(0.72) 55.0 (2.17) (0.72) 55.0 (2.17)
(0.59) 21.7 (0.85) (0.59) 21.7 (0.85)

802B–SSAR1XSX 802B–SSARXSX

53.4 (2.1) 12.7 (0.5) x 53.4 (2.1) 12.7 (0.5) x

14.0 (0.55) 7.5 (0.3) Dia. 14.0 (0.55) 7.5 (0.3) Dia.
34.6 (1.36) 34.6 (1.36)

53.0 53.0
(2.09) (2.09)

20.0 59.2 20.0 61.2

22.0 22.5 (2.33) 22.0 22.5 (2.41)
(0.87) (0.89) (0.79) (0.87) (0.89) (0.79)

5.0 5.0
(0.20) 10.0 (0.20) 10.0
25.4 (1.0) (0.39) 21.0 25.4 (1.0) (0.39) 21.0
18.3 18.3
(0.72) 15.0 (0.83) (0.72) 15.0 (0.83)
55.0 (2.17) 55.0 (2.17)
(0.59) 21.7 (0.85) (0.59) 21.7 (0.85)

802B–SSAR3XSX 802B–SSAR2XSX

5–109
Limit Switches
440P Safety Switches
International Style Safety Limit Switches
20mm Small Plastic
General Description
The 440P limit switch family offers a full
range of international style solutions for
both safety and standard sensing
applications. Available in three different
body styles—30mm metal, 22mm
plastic and 15mm plastic—with a broad
selection of operator types, circuit
arrangements and connection options,
the 440P is ideal for a wide variety of
applications. These include material
handling, packaging, elevators,
escalators, scissor lifts, industrial trucks
and tractors, cranes and hoists,
overhead door as well as general safety
guarding applications.
Mechanical Enclosure
The large metal (440P–M) models
feature die-cast alloy construction and
conform to EN 50041 (30mm X 60mm),
while the small plastic (440P–C) models
are constructed of glass-filled polymer
and conform to EN 50047 (22mm). Both
types are IP66 rated and available with
M20 or 1/2in NPT conduit opening or in
micro quick-disconnect versions. The
15mm plastic models (440P–M18001
and 440P–M18002) are constructed of
glass-filled polyester and are IP30
rated.
5–110
30mm Large Metal
Actuator Types
440P international style limit switches
are available with a wide variety of
actuators to solve a broad range of
applications. All lever type switches
include their respective actuator arm.
The large metal body style is available
in the following operator types:
S Metal roller plunger
S Metal dome plunger
S Metal short lever
S Metal adjustable lever
S Metal rod lever
S Metal spring rod
S Telescopic arm
The small plastic body style is available
in the following operator types:
S Adjustable roller lever
S Adjustable rubber roller lever
S Short lever
S Hinge lever
S Roller plunger
S Dome plunger
S Offset hinge lever
The 15mm plastic switch is available
with a roller plunger actuator.
Contact Arrangements
All 440P international style limit
switches contain positive opening
action contacts, making them ideal for
safety-related applications. The small
plastic models include a choice of snap
acting, slow break/make with 2- or
3-contact configurations, while the large
metal switches contain snap acting,
slow break contacts in 2-, 3- or
4-contact configurations. The 15mm
plastic versions are slow break 2-circuit
models.
International Style
20mm Plastic
Position Switch . . . . . . . . . page 5–111
30mm Metal
Position Switches . . . . . . . page 5–117
15mm Plastic Position
Interlock Switches . . . . . . page 5–123
 Limit Switches
440P Safety Limit Switches
22mm Plastic Position Switches

Specifications
Standards EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088,
ISO14119, IEC/ EN60947-5-1, ANSI B11.19, AS4024.1
Category Cat. 1 Device per EN954-1 Dual channel interlocks suitable for Cat.
3 or 4 systems
Approvals cULus, TUV and CE marked for all applicable directives
Safety Contacts 1 N.C. snap acting, 2 N.C., 3 N.C. or 4 N.C. slow acting
Auxiliary Contacts 1 N.O. (with 2 N.C.)
Designation/Utilization Cat.
A600/AC-15 (Ue) 600V 500V 240V 120V
(Ie) 1.2A 1.4A 3A 6A
N600/DC-13 (Ue) 600V 500V 250V 125V
(Ie) 0.4A 0.55A 1.1A 2.2A
Min Current 5V, 5mA, DC

Description Thermal Current (lth) 10A

Rated Insulation Voltage 600V AC
The 22mm plastic safety limit switches
conform to EN 50047 and have been Rated Impulse withstand Volt 2500V
developed to provide a range of options Travel for Positive Opening Various (see Product Selection table)
including metal or plastic cases in Max Switching Speed 250mm/s
various sizes, a choice of snap acting,
Min Switching Speed 100mm/min
slow break/make with 2 or 3 contact
configurations and a choice of actuator Max Switching Frequency 6000 operation per hour
heads. Case Material UL approved glassĆfilled polybutylene terephthalate
The Senator range offers the option of Roller Material Various polymers
rotating the head in 90° increments Enclosure Protection IP 66
before installation to allow ease of Operating Temperature Min -25°C (-18°F) Max 80°C (+176°F)
mounting.
Pollution Degree Ê 3
Allen-Bradley Guardmaster limit Mech. Life Expectancy 1 x 107
switches can be used in other
applications other than guard doors, for Conduit Entry M20 or 1/2in NPT
example on moving machine beds, Fixing 2 x M4
crane arms, lifts, elevators, etc. Mounting Any position
Operation of these limit switches is Color Red
achieved by the sliding action of the
guard or other moving object deflecting
Features Safety Limit Switches
the plunger or lever. For safety
applications it is important that upon S Large selection of actuator heads Product Selection . . . . . . . . page 5–112
actuation, the guard or other moving S Positive operation, forced Wiring . . . . . . . . . . . . . . . . . . page 5–114
objects should not pass completely disconnection of contacts Dimensions . . . . . . . . . . . . . page 5–115
over the switch and allow the plunger or
lever to return to its original position. S Snap-acting, slow make before break
or slow break before make contact
blocks
S Contacts 1 N.C. + 1 N.O., 2 N.C. +
1 N.O. 3 N.C., 2 N.C. + 1 N.O.
S Conforms to EN 50047, EN 1088, EN
60947–5–1, EN 292 and EN
60204–1

5–111
Limit Switches
440P Safety Limit Switches
22mm Plastic Position Switches

Product Selection
Contact Opening
Contact Typical Characteristics Catalog Number
Force/
Contact Torque to Open Closed
Operator Type Safety Aux. Type Operate Positive Opening Point 1/2in NPT Conduit M20 Conduit Quick Disconnect Ê
2.7 4.0
0mm 8N 6.2

Snap 11–12

1 N.C. 1 N.O. 5N 23–24

440P-CRPS11E 440P-CRPS11B 440P-CRPS11D4
Acting 11–12
23–24
2.4

2.1
0mm 3.3 6.2
5N
11–12
2 N.C. 1 N.O. BBM 6N 21–22 440P-CRPB12E 440P-CRPB12B 440P-CRPB12R6
33–34

3.0

1.9
0mm 3.3 6.2
5N

3 N.C. Ċ Ċ 5N 11–12
21–22
440P-CRPB03E 440P-CRPB03B 440P-CRPB03R6
Roller Plunger
31–32

2.1
0mm 3.3 6.2
5N

2 N.C. 1 N.O. MBB 6N 440P-CRPM12E 440P-CRPM12B 440P-CRPM12R6

11–12
21–22
33–34

1.3

2.7 4.0
0mm 7N 6.4

Snap 11–12

1 N.C. 1 N.O. 5N 23–24

440P-CDPS11E 440P-CDPS11B 440P-CDPS11D4
Acting 11–12
23–24
2.1

0mm 2.0
3.3 6.4
0N 5N
11–12

2 N.C. 1 N.O. BBM 6N 21–22 440P-CDPB12E 440P-CDPB12B 440P-CDPB12R6

33–34
3.0
7N

0mm 2.1
3.3 6.4
0N 5N

3 N.C. Ċ Ċ 5N 11–12
21–22
440P-CDPB03E 440P-CDPB03B 440P-CDPB03R6
31–32

Dome Plunger
0mm 3.3 6.4
0N 1.9
11–12

2 N.C. 1 N.O. MBB 6N 21–22

33–34
440P-CDPM12E 440P-CDPM12B 440P-CDPM12R6
1.3
5N

3.5 6.5
0mm 6N 10.0

Snap 11–12

1 N.C. 1 N.O. 5N 23–24

440P-CHLS11E 440P-CHLS11B 440P-CHLS11D4
Acting 11–12
23–24

2.6

3.1 5. 3
0mm 10.0
2N

2 N.C. 1 N.O. BBM 6N 440P-CHLB12E 440P-CHLB12B 440P-CHLB12R6

11–12
21–22
33–34
4.6

2.9
0m m 5.3 10.0
2N

3 N.C. Ċ Ċ 5N 11–12
21–22
440P-CHLB03E 440P-CHLB03B 440P-CHLB03R6
31–32

Hinge Lever
0m m 5. 3 10.0
3.0
11 –12

2 N.C. 1 N.O. MBB 6N 21 –22

33–34
440P-CHLM12E 440P-CHLM12B 440P-CHLM12R6
2. 5
2N

Recommended standard cordset, 2m, 4Ćpin, DC Micro (M12) connector. See page ___ for additional lengths. 889D-F4AC-2
Recommended standard cordset, 2m, 6Ćpin AC Micro connector. See page ___ for additional lengths. 889R-F6ACA-2
Ê D4 suffix uses a 4-pin DC Micro (M12) connector.
R6 suffix uses a 6-pin AC Micro (dual keyway) connector.

5–112
 Limit Switches
440P Safety Limit Switches
22mm Plastic Position Switches

Product Selection (continued)

Contact Opening
Contact Typical Characteristics Catalog Number
Force/
Contact Torque to Open Closed
Operator Type Safety Aux. Type Operate Positive Opening Point 1/2in NPT Conduit M20 Conduit Quick Disconnect Ê
31_ 31_
50_ 50_
88_ 15 cNm 0_ 15cNm 88_

Snap
11 –12

1 N.C. 1 N.O. 0.15Nm 23–24

440P-CSLS11E 440P-CSLS11B 440P-CSLS11D4
Acting 11 –12
23–24

16_ 16_

27_ 27_
47_ 47_
88_ 10cN m 0_ 10cN m 88_

2 N.C. 1 N.O. BBM 0.14Nm 440P-CSLB12E 440P-CSLB12B 440P-CSLB12R6

11–12
21–22
33–34
37_ 37_

27_ 27_
47_ 0_ 47_
88_ 10cNm 10cNm 88_

3 N.C. Ċ Ċ 0.14Nm 11– 12

21– 22
440P-CSLB03E 440P-CSLB03B 440P-CSLB03R6
31– 32
Short Lever
26_ 26_
47_ 47_
88_ 0_ 88_
11–12

2 N.C. 1 N.O. MBB 0.14Nm 21–22 440P-CSLM12E 440P-CSLM12B 440P-CSLM12R6

33–34
37_ 37_
10cNm 10cNm

4.2 6.5
0mm 5N 9.0

Snap 11–12

1 N.C. 1 N.O. 5N 23–24

440P-COHS11E 440P-COHS11B 440P-COHS11D4
Acting 11–12
23–24
3.0

3.9
0mm 5.3 9.0
2N

2 N.C. 1 N.O. BBM 6N 440P-COHB12E 440P-COHB12B 440P-COHB12R6

11–12
21–22
33–34
5.6

3.8 5.3
0m m 9.0
2N

3 N.C. Ċ Ċ 5N 11–12
21–22
440P-COHB03E 440P-COHB03B 440P-COHB03R6
31–32

Offset Hinge
3.8 5.3
0m m 9.0
2N

2 N.C. 1 N.O. MBB 6N 11–12

21–22
440P-COHM12E 440P-COHM12B 440P-COHM12R6
31–32

31_ 31_
50_ 50_
88_ 15 cNm 0_ 15cNm 88_

Snap 11 –12

1 N.C. 1 N.O. 0.15Nm 23 –24

440P-CALS11E 440P-CALS11B 440P-CALS11D4
Acting 11 –12
23–24

16_ 16_

27_ 27_
47_ 47_
88_ 10cNm 0_ 10cNm 88_

2 N.C. 1 N.O. BBM 0.14Nm 440P-CALB12E 440P-CALB12B 440P-CALB12R6

11–12
21–22
33–34
37_ 37_

27_ 27_
47_ 10cNm 0_10cNm 47_
88_ 88_

3 N.C. Ċ Ċ 0.14Nm 11–12

21–22
440P-CALB03E 440P-CALB03B 440P-CALB03R6
31–32

Adjustable
j
L
Lever Ë
88_ 47_ 26_ 0_ 26_ 47_ 88_
11–12

2 N.C. 1 N.O. MBB 0.14Nm 21–22

33–34
440P-CALM12E 440P-CALM12B 440P-CALM12R6
17_ 17_
10cN m 10cNm

Recommended standard cordset, 2m, 4Ćpin, DC Micro (M12) connector. See page ___ for additional lengths. 889D-F4AC-2
Recommended standard cordset, 2m, 6Ćpin AC Micro connector. See page ___ for additional lengths. 889R-F6ACA-2
Ê D4 suffix uses a 4-pin DC Micro (M12) connector.
R6 suffix uses a 6-pin AC Micro (dual keyway) connector.
Ë Not positive opening

5–113
Limit Switches
440P Safety Limit Switches
22mm Plastic Position Switches

Product Selection (continued)

Contact Opening
Contact Typical Characteristics Catalog Number
Force/
Contact Torque to Open Closed
Operator Type Safety Aux. Type Operate Positive Opening Point 1/2in NPT Conduit M20 Conduit Quick Disconnect Ê
31_ 31_
50_ 50_
88_ 15cNm 0_ 15cNm 88_

Snap 11–12

1 N.C. 1 N.O. 0.15Nm 23–24

440P-CRRS11E 440P-CRRS11B 440P-CRRS11D4
Acting 11–12
23–24
16_ 16_

27_ 27_
47_ 47_
88_ 10cNm 0_ 10cNm 88_

2 N.C. 1 N.O. BBM 0.14Nm 440P-CRRB12E 440P-CRRB12B 440P-CRRB12R6

11–12
21–22
33–34
37_ 37_

27_ 0_ 27_
47_ 10cNm 47_
88_ 10cNm 88_

3 N.C. Ċ Ċ 0.14Nm 440P-CRRB03E 440P-CRRB03B 440P-CRRB03R6

11–12
21–22
31–32
37_ 37_

Rubber Roller Ë
88_ 47_ 26_ 0_ 26_ 47_ 88_
11–12

2 N.C. 1 N.O. MBB 0.14Nm 440P-CRRM12E 440P-CRRM12B 440P-CRRM12R6

21–22
33–34

37_ 37_
10cNm 10cNm

Recommended standard cordset, 2m, 4Ćpin, DC Micro (M12) connector. See page ___ for additional lengths. 889D-F4AC-2
Recommended standard cordset, 2m, 6Ćpin AC Micro connector. See page ___ for additional lengths. 889R-F6ACA-2

Typical Wiring Diagrams Ì

Two-Circuit Type D4 4-Pin Micro Connector

1 N.C. + 1 N.O.
Connector Pinout Terminal Contact

1 11
NC
N.C.
11 12 2 1 3 12

3 4 2 23
23 24 NO
N.O.
4 24

Three-Circuit Type R6 6-Pin Micro Connector

2 N.C. + 1 N.O. 3 N.C.

Connector Pinout Terminal Contact Terminal Contact
1 11 11
NC
N.C. NC
N.C.
32 31 34 33 5 12 12
2 21 21
22 21 22 21 NC
N.C. NC
N.C.
6 22 22
3 33 31
12 11 12 11 NO
N.O. NC
N.C.
4 34 32
Ê D4 suffix uses a 4Ćpin DC Micro (M12) connector.
R6 suffix uses a 6Ćpin AC Micro (dual keyway) connector.
Ë Not positive opening
Ì See Product Selection tables for positive opening circuits.

5–114
 Limit Switches
440P Safety Limit Switches
22mm Plastic Position Switches

Approximate Dimensions—mm (inches)

Dimensions are not intended to be used for installation purposes.
11.5
(0.45) 12
9.3 (0.36) Dia. (0.47)

17
28
(0.66)
(1.10)

4.0
90 (0.15) 79
4.0
(3.54) (3.11)
(0.15) 20
Max (0.78) Max
20 22
(0.78) (0.86)
22
(0.86)

31 (1.22) 31 (1.22)

31 (1.22) 31 (1.22) Dome Plunger

Roller Plunger

41 (1.61)
17.5 (0.68) Dia.

15 (0.59) Dia. 5
(0.19)

50
38 (1.96)
(1.49)

112
(4.4)
100
(3.93) 4.0
4.0
Max (0.15)
(0.15)

20 20
(0.78) (0.78)
22
22 (0.86)
(0.86)

31 (1.22) 31 (1.22)
31 (1.22) 31 (1.22)

Hinge Lever Short Lever

5–115
Limit Switches
440P Safety Limit Switches
22mm Plastic Position Switches

Approximate Dimensions—mm (inches)

Dimensions are not intended to be used for installation purposes.
12 40 (1.57)
(0.47)
12 (0.47) Dia. 17.5 (0.68) Dia.

42
(1.65)
45-90
(1.77-3.54)

103 106
4.0 (4.05) (4.17)
17 (0.15) Min
(0.66)

20 4.0
(0.78) (0.15)
22
(0.86) 20
(0.78)
22
(0.86)

31 (1.22) 31 (1.22)

Offset Hinge 31 (1.22) 31 (1.22)

Adjustable Lever

40.7 (1.60)

50
(1.96)
Dia.

45-77
(1.77-3.03)
133
(5.23)
Min

4.0
(0.15)

20
(0.78)
22
(0.86)

31 (1.22) 31 (1.22)

Rubber Roller

5–116
 Limit Switches
440P Safety Limit Switches
30mm Metal Position Switches

Specifications
Standards EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088,
ISO14119, IEC/ EN60947-5-1, ANSI B11.19, AS4024.1
Category Cat. 1 Device per EN954-1 Dual channel interlocks suitable for Cat.
3 or 4 systems
Approvals cULus, TUV and CE marked for all applicable directives
Safety Contacts 1 N.C. snap acting, 2 N.C., 3 N.C. or 4 N.C. slow acting
Auxiliary Contacts 1 N.O. (with 2 N.C.)
Designation/Utilization Cat.
A600/AC-15 (Ue) 600V 500V 240V 120V
(Ie) 1.2A 1.4A 3A 6A
N600/DC-13 (Ue) 600V 500V 250V 125V
(Ie) 0.4A 0.55A 1.1A 2.2A
Min Current 5V, 5mA, DC
Thermal Current (lth) 10A
The 30mm metal safety limit switches Rated Insulation Voltage 600V AC
conform to EN 50041 and have been Rated Impulse withstand Volt 2500V
developed to provide a range of options Travel for Positive Opening Various (see Product Selection table)
including metal or plastic cases in
Max Switching Speed 250mm/s
various sizes, a choice of snap acting,
slow break/make with 2, 3 or 4 contact Min Switching Speed 100mm/min
configurations and a choice of actuator Max Switching Frequency 6000 operation per hour
heads. Case Material Die cast alloy
The Senator range offers the option of Actuator Material See Product Selection" table
rotating the head in 90° increments Enclosure Protection IP 66
before installation to allow ease of
Operating Temperature Min -25°C (-18°F) Max 80°C (+176°F)
mounting.
Pollution Degree Ê 3
Allen–Bradley/Guardmaster limit
Mechanical Life Expectancy 1 x 107
switches can be used in other
applications other than guard doors, for Conduit Entry M20 or 1/2in NPT
example on moving machine beds, Fixing 2 x M5
crane arms, lifts, elevators, etc. Mounting Any position
Operation of these limit switches is Color Red
achieved by the sliding action of the Ê Conductive pollution occurs, or dry, nonconductive pollution occurs which becomes conductive due to condensation.
guard or other moving object deflecting
the plunger or lever. For safety Features Safety Limit Switches
applications it is important that upon
actuation, the guard or other moving S Large selection of actuator heads Product Selection . . . . . . . . page 5–118
objects should not pass completely S Positive operation, forced Wiring . . . . . . . . . . . . . . . . . . page 5–121
over the switch and allow the plunger or disconnection of contacts Dimensions . . . . . . . . . . . . . page 5–121
lever to return to its original position.
S Snap-acting, slow make before break
or slow break before make contact
blocks
S Contacts 1 N.C. + 1 N.O., 2 N.C. +
1 N.O. 3 N.C., 2 N.C. + 2 N.O.,
3 N.C. + 1 N.O., or 4 N.C.
S Conforms to EN 50041, EN 1088, EN
60947–5–1, EN 292 and EN
60204–1

5–117
Limit Switches
440P Safety Limit Switches
30mm Metal Position Switches

Product Selection
Contact Opening
Contacts Typical Characteristics Catalog Number
Force/
Contact Torque to Open Closed
Operator Type Safety Aux. Type Operate Positive Opening Point 1/2in NPT Conduit M20 Conduit Quick Disconnect Ê
2.3 4.5
0mm 10N 7.5

Snap 11–12

1 N.C. 1 N.O. 13N 23–24

440P-MRPS11E 440P-MRPS11B 440P-MRPS11N5
Acting 11–12
23–24
1.3

1.4 4.0
0mm 10N 7.5

4 N.C. Ċ Ċ 11N 440P-MRPB04E 440P-MRPB04B 440P-MRPB04M9

11–12
21–22
31–32
41–42

1.4 4.0
0mm 10N 7.5
11–12

3 N.C. 1 N.O. BBM 11N 21–22

31–32
440P-MRPB13E 440P-MRPB13B 440P-MRPB13M9
43–44
1.9

1.5 4.0
0mm 10N 7.5
Metal Roller 11–12

Plunger 2 N.C. 2 N.O. BBM 11N 21–22

33–34
440P-MRPB22E 440P-MRPB22B 440P-MRPB22M9
43–44
1.9

2.7 4.5
0mm 10N 7.5

Snap 11–12

1 N.C. 1 N.O. 13N 23–24

440P-MDPS11E 440P-MDPS11B 440P-MDPS11N5
Acting 11–12
23–24
1.6

1.7 4.0
0mm 10N 7.5
11–12
4 N.C. Ċ Ċ 11N 21–22 440P-MDPB04E 440P-MDPB04B 440P-MDPB04M9
31–32
41–42

1.6 4.0
0mm 10N 7.5
11–12

3 N.C. 1 N.O. BBM 11N 21–22

31–32
440P-MDPB13E 440P-MDPB13B 440P-MDPB13M9
43–44
2.0

1.5 4.0
0mm 7.5
Metal Dome
10N
11–12

Plunger 2 N.C. 2 N.O. BBM 11N 21–22

33–34
440P-MDPB22E 440P-MDPB22B 440P-MDPB22M9
43–44
2.0

83_ 54_3535_ 35_

cNm 0_ 35cNm 54_ 83_

Snap 11 –12

1 N.C. 1 N.O. 0.34Nm 23–24

440P-MSLS11E 440P-MSLS11B 440P-MSLS11N5
Acting 11 –12
23–24
15_ 15_

21_ 21_
44_ 0_ 44_
83_ 35cNm 10cNm 83_

4 N.C. Ċ Ċ 0.20Nm 440P-MSLB04E 440P-MSLB04B 440P-MSLB04M9

11–12
21–22
31–32
41–42

20_ 20_
44_ 44_
83_ 35cN m 0_ 35cN m 83_
11–12

3 N.C. 1 N.O. BBM 0.34Nm 21–22

31–32
440P-MSLB13E 440P-MSLB13B 440P-MSLB13M9
43–44

26_ 26_

20_ 20_
Metal Short 11–12
83_
44_
35cN m 0_ 35cN m
44_
83_

Lever 2 N.C. 2 N.O. BBM 0.34Nm 21–22

440P-MSLB22E 440P-MSLB22B 440P-MSLB22M9
33–34
43–44

26_ 26_

Recommended standard cordset, 2m, 5Ćpin mini connector. See page ___ for additional lengths. 889N-F5AE-6F
Recommended standard cordset, 2m, 12Ćpin 9 wire. See page ___ for additional lengths. 889M-F12X9AE-2
Ê N5 = 5-pin mini connector.
M9 = 12-pin M23 connector (use 9 wire).

5–118
 Limit Switches
440P Safety Limit Switches
30mm Metal Position Switches

Product Selection (continued)

Contact Opening
Contacts Typical Characteristics Catalog Number
Force/
Contact Torque to Open Closed
Operator Type Safety Aux. Type Operate Positive Opening Point 1/2in NPT Conduit M20 Conduit Quick Disconnect Ê
35_ 35_
54_ 54_
83_ 35cNm 0_ 35cNm 83_

Snap 11 –12

1 N.C. 1 N.O. 0.34Nm 23–24

440P-MALS11E 440P-MALS11B 440P-MALS11N5
Acting 11 –12
23–24
15_ 15_

21_ 21_
44_ 44_
83_ 35cNm 0_10cNm 83_

4 N.C. Ċ Ċ 0.20Nm 440P-MALB04E 440P-MALB04B 440P-MALB04M9

11–12
21–22
31–32
41–42

20_ 20_
44_ 44_
83_ 35cNm 0_ 35cNm 83_
11–12

3 N.C. 1 N.O. BBM 0.34Nm 21–22

31–32
440P-MALB13E 440P-MALB13B 440P-MALB13M9
43–44

26_ 26_

Metal 83_
20_ 20_
44_ 35cN m 0_ 35cN m 44_
83_

Adjustable 11–12

Lever Ë 2 N.C. 2 N.O. BBM 0.34Nm 21–22

33–34
440P-MALB22E 440P-MALB22B 440P-MALB22M9
43–44

26_ 26_

35_ 35_
54_ 54_
83_ 35cNm 0_ 35cNm 83_

Snap 11 –12

1 N.C. 1 N.O. 0.34Nm 23–24

440P-MARS11E 440P-MARS11B 440P-MARS11N5
Acting 11 –12
23–24

15_ 15_

21_ 21_
44_ 35cNm 0_10cNm 44_
83_ 83_
11–12
4 N.C. Ċ Ċ 0.20Nm 21–22 440P-MARB04E 440P-MARB04B 440P-MARB04M9
31–32
41–42

20_ 20_
44_ 0_ 44_
83_ 35cN m 35cN m 83_
11–12

3 N.C. 1 N.O. BBM 0.34Nm 21–22

31–32
440P-MARB13E 440P-MARB13B 440P-MARB13M9
43–44

26_ 26_

20_ 20_
44_ 44_
83_ 35cNm 0_ 35cNm 83_
11–12

2 N.C. 2 N.O. BBM 0.34Nm 21–22

440P-MARB22E 440P-MARB22B 440P-MARB22M9
Metal Rod 33–34
43–44

Lever Ë 26_ 26_

Recommended standard cordset, 2m, 5Ćpin mini connector. See page ___ for additional lengths. 889N-F5AE-6F
Recommended standard cordset, 2m, 12Ćpin 9 wire. See page ___ for additional lengths. 889M-F12X9AE-2
Ê N5 = 5-pin mini connector.
M9 = 12-pin M23 connector (use 9 wire).
Ë Not positive opening

5–119
Limit Switches
440P Safety Limit Switches
30mm Metal Position Switches

Product Selection (continued)

Contact Opening
Contacts Typical Characteristics Catalogue Number Catalogue Number Catalogue Number
Force/
Contact Torque to Open Closed
Operator Type Safety Aux. Type Operate Positive Opening Point 1/2in NPT Conduit M20 Conduit Quick Disconnect Ê
32_ 32_
90_ 20cNm 0_ 20cNm 90_

Snap 11–12

1 N.C. 1 N.O. 0.20Nm 23–24

440P-MSRS11E 440P-MSRS11B 440P-MSRS11N5
Acting 11–12
23–24
10_ 10_

17_ 17_
0_
90_ 20cNm 20cNm 90_

4 N.C. Ċ Ċ 0.20Nm 440P-MSRB04E 440P-MSRB04B 440P-MSRB04M9

11–12
21–22
31–32
41–42 8

19_ 19_
90_ 0_ 90_
20cNm 20cNm
11–12

3 N.C. 1 N.O. BBM 0.20Nm 21–22

31–32
440P-MSRB13E 440P-MSRB13B 440P-MSRB13M9
43–44

24_ 24_

19_ 19_
90_ 20cNm 0_ 20cNm 90_
11–12

Metal Spring 2 N.C. 2 N.O. BBM 0.20Nm 21–22

33–34
440P-MSRB22E 440P-MSRB22B 440P-MSRB22M9
Rod Ë 43–44
26_ 26_

18_ 18_
90_ 20cNm 0_ 20cNm 90_

Snap 11–12

1 N.C. 1 N.O. 0.20Nm 23–24

440P-MTAS11E 440P-MTAS11B 440P-MTAS11N5
Acting 11–12
23–24
10_ 10_

24_ 24_
90_ 20cNm 0_ 20cNm 90_

4 N.C. Ċ Ċ 0.20Nm 440P-MTAB04E 440P-MTAB04B 440P-MTAB04M9

11–12
21–22
31–32
8
41–42

23_ 23_
90_ 0_ 90_
20cNm 20cNm
11–12

3 N.C. 1 N.O. BBM 0.20Nm 21–22

31–32
440P-MTAB13E 440P-MTAB13B 440P-MTAB13M9
43–44

30_ 30_

24_ 24_
90_ 20cNm 0_ 20cNm 90_
11–12

2 N.C. 2 N.O. BBM 0.20Nm 21–22

33–34
440P-MTAB22E 440P-MTAB22B 440P-MTAB22M9
Telescope
43–44
31_ 31_

Arm Ë
Recommended standard cordset, 2m, 5Ćpin mini connector. See page ___ for additional lengths. 889N-F5AE-6F
Recommended standard cordset, 2m, 12Ćpin 9 wire. See page ___ for additional lengths. 889M-F12X9AE-2
Ê N5 = 5-pin mini connector.
M9 = 12-pin M23 connector (use 9 wire).
Ë Not positive opening

5–120
 Limit Switches
440P Safety Limit Switches
30mm Metal Position Switches

Typical Wiring Diagram

4 N.C. 1 N.O. 1 N.C. 1 N.O. 3 N.C. 2 N.O. 2 N.C.

41 31 21 11 11 23 43 31 21 11 43 33 21 11

42 32 22 12 12 24 44 32 22 12 44 34 22 12

Same polarity this side of block.

N5 Connector 2 Circuit 5-Pin Mini Connector

1 N.C.

11 12

23 24

Auxiliary Circuit

M9 12-Pin M23 Connector

4 N.C. 3 N.C. 1 N.O. 2 N.C. 2 N.O.

Connector Pinout Terminal Contact Terminal Contact Terminal Contact

1 11 11 11
NC
N.C. NC
N.C. NC
N.C.
3 12 12 12
4 21 21 21
NC
N.C. NC
N.C. NC
N.C.
8 9 1 6 22 22 22
10 2
7 12
7 31 31 33
6 11 3 NC
N.C. NC
N.C. NO
N.O.
5 4 8 32 32 34
9 41 43 43
NC
N.C. NO
N.O. NO
N.O.
10 42 44 44
12 Ground

Approximate Dimensions—mm (inches)

Dimensions are not intended to be used for installation purposes.
18 (0.70) 64 (2.51)
17 (0.66) 21 Dia. 7 (0.27)
Dia. (0.82)
19
(0.74)
63
48 (2.48)
(1.88) 34
(1.33)

118
(4.64) 30 105 30
30 (1.18) (4.13) (1.18)
60 (1.18) 60 60
(2.36) 133
(2.36) (2.36) (5.23)

33 (1.29) 33 (1.29)
40 (1.57) 43 (1.69) 40 (1.57) 43 (1.69)
40 (1.57) 43 (1.69)
Roller Plunger Dome Plunger Short Lever

5–121
Limit Switches
440P Safety Limit Switches
30mm Metal Position Switches

Approximate Dimensions—mm (inches)

Dimensions are not intended to be used for installation purposes.
17 (0.66) 64 (2.51)
Dia. 7 (0.27)
240 (9.44)
5 (0.19) Max
Dia. Extension
57 (2.24)
85
(3.34)

172 (6.77) Max Extension

Max

16
103 (4.05) (0.62)
30
60 (1.18)
(2.36) 103
60 (4.05)
(2.36) 30
(1.18)

40 (1.57) 43 (1.69)
33 (1.29)
40 (1.57) 43 (1.69)
Adjustable Lever
Rod Lever

10 (0.39)
Dia.

211 303 (11.92) Min

(8.3) Extends to
900 (35.43) Max

60 30
(2.36) (1.18)

11 (0.43)

60 30
40 (1.57) 43 (1.69) (2.36) (1.18)

Spring Rod 11 (0.43)

40 (1.57) 43 (1.69)

Telescopic Arm

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 Limit Switches
440P Safety Limit Switches
15mm Plastic Position Interlock Switches

Specifications
Standards EN60947-5-1,EN292-1, EN60204-1, EN1088
Approvals CE marked for all applicable directives and CSA NRTL/C
Safety Contacts 1 N.C. positive break
Utilization Category AC 15
AC (Ue) 500V 250V 100V
(le) 1A 2A 5A
DC 250V 0.5A, 24V 2A
Max. Switched Current/ 500V/500VA
Voltage/Load
Imp 1 Thermal Current (lth) 10A
Minimum Current 5V 5mA DC
Safety Contact Gap >2 x 2mm (0.079in)
Rtd. Insulation Voltage (Ui) 500V
Imp 2
Rtd. Impulse Withstand (Uimp) 2500V
Voltage
 Auxiliary Contacts 1 N.O.
Pollution Degree 3
Actuator Travel for 2.5mm (0.098in)
Description Positive Opening
Break Contact Min. Force 10N (2.25lb)
The Imp offers safety switch
performance of bigger units in the most Maximum Actuator Travel 5mm (0.197in)
compact case available. Designed with Maximum Actuation Speed 160mm (6.29in) per sec
two mounting hole options and a choice Maximum Actuation 2 Cycle per sec
of actuator positions, the Imp will fit in Frequency
the most confined spaces. Case Material UL approved glass filled polyester
Actuator Material Acetal
Features
Protection IP30
S Positive operation, forced Conduit Entry 3x breakouts
disconnection of contacts
Operating Temperature -25°C to +80°C (-13°F to +176°F)
S Contacts, 1 N.C. & 1 N.O. Mounting 2 x M3 front or 2 x M4 top
Mechanical Life 10,000,000 operations
Electrical Life 1,000,000 operations
Color Red

Position Interlock Switch

Selection Guide . . . . . . . . . page 5–124
Dimensions . . . . . . . . . . . . . page 5–124
Wiring Diagram . . . . . . . . . . page 5–124
Operating Levers . . . . . . . . . page 5–83

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Limit Switches
440P Safety Limit Switches
15mm Plastic Position Interlock Switches

Range of Operation
Travel to
Operate Contacts
Max Travel Max Travel
D
Travel to D Travel to
Reset Reset
D D

Imp 1 Imp 2

Selection Guide
Contact Action
Contact Open Contact Closed Conduit Contact Type Operator Type Catalog Number
Imp 1
Top Push
(roller parallel to 440P-M18001
Roller
0mm 1 5 Slow break switch front)
1NN.O.
O &
11/12 3x breakouts before Imp 2
1 N.C.
23/24 make (roller Top Push
440P-M18002
2.5 perpendicular to Cross Roller
switch front)

Dimensions—mm (inches)
10.3 (0.41)

∅11 (0.43)
2.4
2xM4 (0.09)

2xM4 20
(0.79)

54
(2.13) 5mm
4 Roller
(0.16) Travel
37.7
(1.48)

15
(0.59) 4
(0.16) 15.2
25 (0.6)
(0.98)
23.3
(0.92)

Wiring Diagram

11 12

23 24

1 N.O. & 1 N.C.

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