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HBL POWER SYSTEMS LTD.

EQUIPMENT SERVICE SHEET FOR PM OF BATTERY CHARGER PLANT EQUIPMENT FREQUENCY TAG NO DUE DATE COMPL. DATE REMARK

CAUTION: Take precaution while doing PM, as other charger is in service. SR. JOB DESCRIPTION YES/NO NO FC/ FCBC/ charger 1 charger 2 1 De energizes the FC or FCBC (One at a time) charger as per the SOP HBL battery charger & Chhabi battery charger. 2 Open the front door of concern charger, and check for over heating/arcing/corrosive marks on power/control terminals and take the corrective actions accordingly. 3 Clean the inner/outer portion of the concerned charger panel with vacuum cleaner / air blower, use plastic nozzle and soft brush 4 Clean the charger rectifier bridge, Printed circuit boards with vacuum cleaner / air blower, use plastic nozzle and soft brush. 5 Check the tightness of power connections of concerned charger. 5.1 Input terminal 5.2 Input ON/OFF switch 5.3 5.4 5.5 5.6 5.7 Input contactor Thermal over load relay Transformer primary side Transformer secondary side Thyristor bridge

PLANT EQUIPMENT FREQUENCY

TAG NO DUE DATE COMPL. DATE

CAUTION: Take precaution while doing PM, as other charger is in service. SR. NO 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 7 7.1 7.2 7.3 7.4 JOB DESCRIPTION Semiconductor fuses Choke Capacitor Blocking diode Battery to load contactor Tap cell Diode Battery output terminals DC distribution board input terminals. All outgoing circuit breakers in DC distribution board. Output ON/OFF switch Tightness of control connections of concerned charger. Control transformer Input contactor auxiliary contacts Pulse transformer card terminals Gate & cathode of thyristors Mother board terminals Auxiliary card terminals General relay card terminals Fuse fail card connections Shunt Mains fail relay pins Boost relay pins Tightness of cable connections of concerned charger at, Input voltmeter Output voltmeter Output ammeter Battery ammeter YES/NO FC/ FCBC/ charger 1 charger 2 REMARKS

PLANT EQUIPMENT FREQUENCY

TAG NO DUE DATE COMPL. DATE

CAUTION: Take precaution while doing PM, as other charger is in service. SR. NO 8 9 10 11 12 13 14 15 16 JOB DESCRIPTION Check smooth operation of the power switches. Check smooth operation of the control switches. Energize the concerned charger as per the SOP of HBL battery charger & Chhabi battery charger. Check the operation of automatic change over logic from FC/charger 1 to FCBC/ charger 2 vice versa. Check the battery operation during change over Check the manual boost operation of FCBC/charger 2 as per SOP: of HBL & Chhabi battery charger. Check for any abnormal sound/ noise inside the charger system Check the tightness of cables at Battery MCCB box. Check & Record with multimeter (serial number: ) YES/NO FC/ FCBC/ charger 1 charger 2 REMARKS

PLANT EQUIPMENT FREQUENCY

TAG NO DUE DATE COMPL. DATE

CAUTION: Take precaution while doing PM, as other charger is in service. SR. NO 16.1 JOB DESCRIPTION Mains input voltage. 415V + 10% YES/NO FC/ FCBC/ charger 1 Charger 2 RY= RY= YB= RB= 16.2 Float voltage 28.4V for 24V system (20*1.42V) 54.0V for 48V system (38*1.42V) 247.0V for 220V system (174*1.42V) Boost voltage 33.0V for 24V system (20*1.65V) 62.7V for 48V system (38*1.65V) 287.0V for 220V system (174*1.65V) Mains input current V= YB= RB= V= REMARKS

16.3

N/A

V=

16.4

R= Y= B=

R= Y= B=

PLANT EQUIPMENT FREQUENCY

TAG NO DUE DATE COMPL. DATE

CAUTION: Take precaution while doing PM, as other charger is in service. SR. NO 16.5 16.6 16.7 16.8 16.9 17 JOB DESCRIPTION Thermal over load relay setting Battery current limit setting ( 0.2 x Capacity of Battery) Battery to load contactor (K3) pick up voltage Charger output current Voltage at battery terminals Check 69 00355 Card. Check 69 00356 Card. Check the real time values of the charger in RTU and adjust the values if required. YES/NO FC/ FCBC/ charger 1 Charger 2 N/A N/A A= V= A= V= A= V= REMARKS

Checked by: Technician: Electrical engineer:

Date: Work start time: Work finish time: