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Title: Calculation of base frame flexural member as per AISC for PEECC

Report No.:
Rev. No.
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Report No. Date:
14.02.2013
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Page 1 of 24
DESIGN OF BASE FRAME FLEXURAL
MEMBERS
CALCULATION AS PER AISC FOR PEECC
Cust.: M/s. Power gear Pvt. Ltd. MEPZ Chennai
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Page 2 of 24
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Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
DESIGN CALCULATION OF BASE FRAME FLEXURAL MEMBERS:
Nomenclature:
E = Modulus of Elasticity of steel in MPa
Fy = Yield stress of the steel in MPa for W 14X34 Designation (36 ksi or 250 MPa)
L = Length or Spam of beam in mm
Lnz = Length neutral zone in mm
Mu = Required flexural strength in N-mm
Mn = Nominal or Design flexural strength in N-mm
Mm = Maximum nominal flexural strength at the location of an opening under pure
bending in N-mm
R = Loading rate
S = Clear space between opening in mm
Vu = Required shear strength in N
Vn = Nominal shear strength in N
Vm = Maximum nominal shear strength at the location of an opening under pure
shearing in N
ao = Length of square or rectangular opening in mm
bf = Flange width in mm
d = Overall depth of steel section in mm
ho = Depth of rectangular opening in mm
wu = Uniformly distributed load on the simply supported beam in N/mm
tf = Flange thickness in mm
tw = Web thickness in mm
h = Clear distance between flanges less the corner radius
zo = Distance from left support to opening center line in mm
b

= Resistance factor for flexure 0.90 for steel


b

= Resistance factor for shear 0.90 for steel


Load details
1) Dead load, D = 32346.54 kgf or 317319.6 N
2) Floor live load , Lf = 17250.58 kgf or 169228.18 N
3) Roof live load, Lr = 5037.7 kgf or 49419.78 N
4) Earthquake, E = 18955.11 kgf or 185949.63 N
Load acting on base frame, 1.0E 0.5Lf 0.5Lr 1.2D P + + +
P= (1.2x317319.6) + (0.5x49419.78) + (0.5x169228.18) + (1.0x185949.63)
Page 3 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
P= 6.7625 x 10
5
N (Uniformly distributed load in N)
Uniformly distributed load per mm, wn =
Ltotal
P
Where,
Load acting on the base frame, P= 6.7625 x 10
5
N
Total length, Ltotal of base frame is 69466 mm (From drawing)
Uniformly distributed load per mm, wn =
Ltotal
P
=
69466
10 x 6.7625
5
= 9.7349
mm
N
The maximum bending moment for simply supported beam, loaded with a uniformly
distributed load at mid span
Figure 1 I-beam with rectangular openings
Figure 2 I-beam sectional view
Mu=
8
2
L w
n

(Ref-1)
Where,
Page 4 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Uniformly distributed load per mm, wn = 9.7349 N/mm
Span or maximum length, L of base frame is 7238 mm (From drawing)
Mu=
8
2
L w
n

=
( )
8
7238 9.7349
2

= 63.749x10
6
mm - N
Range of application to satisfy the design for W-shape section:
For UB 356 steel beam (Ref-2)
Where,
bf = Flange width is 171.5 mm
d = Overall depth of steel section is 355 mm
h = Clear distance between flanges less the corner radius
355-((11.5x2) + (10.2x2)) = 311.6 mm
tf = Flange thickness is 11.5 mm
tw = Web thickness is 7.4 mm
E = Modulus of Elasticity of steel is 210x10
3
MPa
Fy = Yield stress of the steel is 250 MPa
(Ref-3)
f
b
d

>1.20
5 . 171
355
>1.20 2.069 >1.20
y w
F
E
t
h
76 . 3

250
10 210
76 . 3
4 . 7
6 . 311

3

42.108 108.975
Check for compactness:
y f
f
F
E
t
b
38 . 0
2


250
10 210
38 . 0
5 . 11 2
5 . 171

3

7.456 11.013
Since the beam flange is compact and laterally supported
Nominal or Design flexural strength:
Mn= x y
Z F
mm - N (Ref-4)
Where,
Mn or Mp is Nominal or Design flexural strength in N-mm
Page 5 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Fy = Yield stress of the steel in MPa for W 14X34 Designation (36 ksi or 250 MPa)
Zx = Plastic section modulus is 881.473x10
3
mm
3
or 53.79 ksi
Mn= x y
Z F
=
3
10 473 . 881 250 = 220.368x10
6
mm - N
Mn is limited to 1.5 Mn to avoid excessive working-load deformation and
x y
Z F
1.5 x y
S F
or
x
x
S
Z
1.5
Where,
SX= Elastic section modulus for I-shape about the strong axis
x
x
S
Z
will be always be 1.5
x
x
S
Z
1.5
3
3
10 665 . 784
10 473 . 881

1.5 1.12 1.5


The flexural design strength of compact beams, laterally supported is given by:
n b
M
= X y b
Z F
X y b
S F 5 . 1
3
10 473 . 881 250 9 . 0
3
10 665 . 784 250 5 . 1 9 . 0
106 331 . 198
6
10 824 . 264
Maximum bending stress at mid span with uniformly distributed load for plastic region:
u

=
X
u
Z
M

u

=
3
6
10 473 . 881
10 749 . 63

= 72.32 MPa < 250 MPa


Maximum bending stress at mid span with uniformly distributed load for Elastic region:
u

=
X
u
S
M

u

=
3
6
10 665 . 784
10 749 . 63

= 81.243 MPa < 136.66 MPa


The required flexural and shear strengths are calculated in several intermediary sections
(rectangular openings), equally spaced along midspan L/2
Required flexural strength at intermediary section:
( )
o
z u
M
= ( )
2
2
o o
u
z L z
w
(1) (Ref-3)
Where,
Mu (zo) = Required flexural strength at opening centerline in N-mm
Page 6 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
wn = Uniformly distributed load per mm = 9.7349 N/mm
zo = Distance from left support to opening center line is 2998.8 mm (From drawing)
L = Span or maximum length of base frame is 7238 mm (From drawing)
( )
o
z u
M
= ( )
2
8 . 2998 7238 8 . 2998
2
7349 . 9
=61.873x10
6
N-mm
Required shear strength at intermediary section:
( )
o
z u
V
=
,
_

o u
z
L
w
2
(2) (Ref-3)
Where,
Vu (zo) = Required shear strength at opening centerline in N-mm
wn = Uniformly distributed load per mm = 9.7349 N/mm
zo = Distance from left support to opening center line is 2998.8 mm (From drawing)
L = Span or maximum length of base frame is 7238 mm (From drawing)
( )
o
z u
V
=
,
_

8 . 2998
2
7238
7349 . 9
= 6037.584 N-mm
Shear design for beams:
For unstiffened webs with
260
w
t
h
the design shear strength is
V
V

and Vn is given as:


No web instability: For
y w
F
E
t
h
45 . 2

250
10 210
45 . 2
4 . 7
6 . 311
3

0 . 71 108 . 42
n
V
= w y
A F 6 . 0
Where,
Vn= Design shear strength at opening centerline for no web instability in N
Fy = Yield stress of the steel in MPa for W 14X34 Designation (36 ksi or 250 MPa)
Aw = Web area of the steel is d x tw = 355 X 7.4 = 2627 mm
2
n
V
= 2627 250 6 . 0 = 394.05X10
3
N
The design shear strength shall be larger than required shear strength load, applicable to
all beams with unstiffened webs, with
260
w
t
h
260
4 . 7
6 . 311
260 108 . 42
u n V
V V
584 . 6037 10 05 . 394 9 . 0
3
584 . 6037 10 645 . 354
3

Page 7 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
The neutral zone length for each studied beam length, where the moment-shear interaction
is not considered a critical
1
) (
3
) (

,
_

,
_

n v
zo u
n b
zo u
V
V
M
M

(Ref-3)
Where,
Mu (zo) = Required flexural strength at opening centerline is 61.873x10
6
N-mm
Mn = Design flexural strength is 220.368x10
6
mm - N
Vu (zo) = Required shear strength at opening centerline is 6037.584 N
b

and v

= Resistance factor for flexural and shear strength is 0.90 for steel
1
10 05 . 394 9 . 0
584 . 6037
10 368 . 220 9 . 0
10 873 . 61
3
3
3
6
6

,
_

,
_

1 10 934 . 4 030 . 0
6
+

1 03 . 0
The value of wu can vary from near to zero to a maximum that can be obtained taking into
account the design flexural strength,
n b
M
and Design shear strength,
n v
V
of
unperforated section.
2
8
L
M
w
n b
u


2
6
7238
10 368 . 220 9 . 0 8
7349 . 9

286 . 30 7349 . 9 (3)
(Ref-3)
L
V
w
n V
u
2

7238
10 05 . 394 9 . 0 2
7349 . 9
3

995 . 97 7349 . 9 (4)
(Ref-3)
Loading rate: (Ref-3)
Is the quotient between the required strength determined from factored loads and the
design strength of the beam without openings. R shall be obtained from the following
conditions Equations 3 and 4 for wu and Equations. 1 and 2 for Mu and Vu
Page 8 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.

n b
zo u
M
M

) (

6
6
10 368 . 220 9 . 0
10 876 . 61

311 . 0
R R R

n V
zo u
V
V

) (

3
10 05 . 394 9 . 0
584 . 6037

017 . 0
Load rating is the larger of both, R=0.311
The neutral zone must always be considered centered in relation to the depyh of the steel
beam. The chart in Figure-8 locate the neutral zone for beams with rectangular openings
according to Table 1. For in chart the input data are in the ratio between the beam span
and steel depth, L/d and loading rate, R. The output data ia the parameter k, which shall be
multiplied by the beam span, L to supply in two ends of the beam.
In Table-1 for rectangular opening, the depth of neutral zone is ho d/3 Figure-4 and
ho d/2 for Figure-8 (Ref-3)

388 . 20
355
7238

d
L
Case-1
ho d/3 (Figure-4)
Where,
ho = Depth of rectangular opening is 150 mm (from drawing)
150 355/3 150 118.33 (Not satisfied)
Case-2
ho d/2 (Figure-8)
Where,
ho = Depth of rectangular opening is 150 mm (from drawing)
150 355/2 150 177.5 (satisfied)
From Figure-8 for L/d and Load rating, R where k=0.05
When the beam has more than one opening, the minimum spacing between edges of two
adjacent openings, S must be in accordance with the following criterion to avoid interaction
between openings.
Page 9 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
For Square and Rectangular openings (Ref-3)
Where,
ao = Width of rectangular opening is 300 mm (from drawing)

o
h
150 150
S S S

,
_

) (
) (
zo u n V
zo u
o
V V
V
a


,
_

584 . 6037 10 05 . 394 9 . 0


584 . 6037
300
3
5.195
Maintain spacing between rectangular openings are S 2d
Where S 2d, S=2x355=710 which is 710 150
Figure 3 I-beam Rectangular openings with centroid (Concentric opening)
We have to maintain the above parameters for I beam with rectangular openings
355 d mm
7238 05 . 0 kL = 362 mm
) 2 ( kL L L
nz

=
) 724 7238 (
=6514 mm (Neutral zone length)
d S 2 = 355 2 = 710 mm (Spacing between rectangular opening)
LIFTING PAD CALCULATIONS Case-1:
BOLT STRENGTH CALCULATIONS:
Total weight of structure, W = 32346.54 kgf or 317.319x10
3
N
For 4 numbers of lifting pad, W4 =
4
317.319x10
3
= 79.329x10
3
N or 8086.544 kgf
Page 10 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Considering impact load factor of 2
Design load, F1 = Impact factor x W4
F1= 79.328x10
3
x 2 = 158.659x10
3
N or 16.173 x 10
3
kgf (Lifting load per pad)
Bolt are subjected to direct shear (For 4 No. Bolts):
Fs=
n
F
1
= (Ref-5)
Where, n = 4 Number of bolts
Fs=
4
158.659x10
3
=39.664x10
3
N (For each bolt)
Since the load F will try to tilt the bracket in the anticlockwise direction about the lower
edge, therefore the bolts subjected to tensile load due to turning moment. The maximum
loaded bolts are 3 and 4 (See Figure below), because they lie at the greatest distance from
the tilting edge A-A (i.e. lower edge)
Maximum tensile load carried by 3 and 4
L1=50 mm
L2=282 mm
L=150 mm
F1=16173.27 kgf or 158.659x10
3
N
Ft=
( ) ( ) [ ]

L 2
F
2
2
2
1
2 1
L
xLxL
+
=
( ) ( ) [ ]

282 50 2
282 150 10 659 . 158
2 2
3
+

=40.910x10
3
N (Ref-5)
Since bolts are subjected to shear load as well as tensile load, therefore equivalent tensile
load
Page 11 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Fte=
( ) ( )

2
4
2 2
1
]
1

+ +
s t t
F F F
=
( ) ( )

2
10 39.664 4 10 40.910 10 40.910
2
3
2
3 3
1
]
1

+ +
Fte = 65.083x10
3
N
Since bolts are subjected to shear load as well as tensile load, therefore equivalent shear
load
Fte=
( ) ( )

2
4
2 2
1
]
1

+
s t
F F
=
( ) ( )

2
10 39.664 4 10 40.910
2
3
2
3
1
]
1

+
= 44.628x10
3
N
Material properties of bolt:
Size M24x3P C.S.8.8 Grade (Ref-1)
UTS=800 MPa
YS= 640 MPa
Allowable stress,

allow

=Min (YS0.2, O.7UTS)


YS=640, 0.7x800=560, therefore

allow

=560 MPa

allow

=0.4xY=0.4x640

allow

=256 MPa
We know that the equivalent shear load (Fse)

allow

=
area c/s
F
te
Where,
A=c/s area of bolt=

4xd
2
c

dc =Core diameter of the bolt


Therefore, dc=

x
4 F
allow
se

x
=
60 5
4 44.628x10
3

=10.07 mm < 24 mm
(Hence we have chosen M24 bolt, then design is safe for 4 bolts)
Page 12 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
We know that the equivalent tensile load (Fte)

allow

=
area c/s
F
te
Where,
A=c/s area of bolt=

4xd
2
c

dc =Core diameter of the bolt


Therefore, dc=

x
4 F
allow
te

x
=
60 5
4 10 65.083
3

=12.16 mm < 24 mm
(Hence we have chosen M24 bolt, then design is safe for 4 bolts)
Checking direct Shear stress on bolt:

=
A
F
r
=
353
10 39.664
3

= 112.365 N/mm
2
< 256 MPa (For each bolt)
Checking Equivalent Shear stress bolt:

=
A
F
r
=
353
44.628x10
3
= 126.424 N/mm
2
< 256 MPa (For each bolt)
Plate strength calculations:
Material properties of plate: (Ref-6)
M.S. IS: 2062 Gr. B
UTS=410 MPa
YS= 250 MPa
Allowable stress,

allow

=Min (1/3UTS, 2/3YS)


1/3xUTS= 0.333x410 = 136.66 MPa
2/3xYs = 0.666x250 = 166.66 MPa

allow

=136.66 MPa

allow

=0.4xYS=0.4x250=100 MPa
Page 13 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Bending stress,


b

=

Z
M
Bending moment of the plate, M=F x Perpendicular distance
M=158.659x10
3
x 130 = 20.625x10
6
N-mm
Where,
Z = Section modulus at c/s A-A = 97.584x10
6
mm
3

t = Thickness of the plate is 32 mm
b = Depth of plate is 332 mm
W = width of plate is 200 mm
Bending stress,


b

=

Z
M

b

=
97.584x10
20.625x10
6
6
= 0.211 MPa < 136.66 MPa
Direct Shear stress,


d

=

1
A
F
Where,
A = C/s area of plate is 32 * 161= 5152 mm
2
Page 14 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.

d

=
5152
158.659x10
3
= 30.795 MPa < 100 MPa

Checking tensile tear-out strength on plate:

t

=

1
t l
F
r

=
32 53
158.659x10
3

= 93.548 N/mm
2
< 136.66 MPa
Since tensile tear-out stress value less than the allowable value for ligament, l1=53 mm,
than the ligament 144 (vertical) is safe. No need to check, it is less than allowable
Checking shear tear-out strength on plate:

s

=

2
t l
F
r

=
32 75 2
158.659x10
3

= 33.053 N/mm
2
< 100 MPa
Since shear tear-out stress value less than the allowable value for ligament, l2=75 mm,
than the ligament 166 (vertical) is safe. No need to check, it is less than allowable
WELD STRENGTH CALCULATIONS:
Page 15 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Material properties of weld: (Ref-6)
E60xx number
UTS=427 MPa
YS= 345 MPa
Allowable stress for bending,

b

=0.6Ys = 0.6x345 = 207 MPa


Allowable stress for shear,

s

=0.4Ys = 0.4x345 = 138 MPa


Total weight of structure, W = 32346.54 kgf or 317.319x10
3
N
Considering impact load factor 2
Design load, F1 = Impact factor x W
F1= 317.319x10
3
x 2 = 634.638x10
3
N or 64.692 x 10
3
kgf (Lifting load per pad)
Area of throat, A = 1.414xhxd
Where,
h = Throat size is 16 mm
d = Depth of weld is 332 mm
Page 16 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
A = 1.414x16x332 = 7511.168 mm
2
Shear stress, fs=
A
F
1

fs=

MPa 492 . 84
7511.168
634.638x10
3

< 138
Bending stress, fb=
Z
M
Bending moment=Force x distance
M=634.638x10
3
x130=82.502x10
6
N-mm
Section modulus, Z= throatsize
3
d
2
Z= 6 1
3
32 3
2


= 587.861x10
3
mm
3
Bending stress, fb=
Z
M
fb=
587.861x10
82.502x10
3
6
=140.342 MPa < 207
Combined bending stress & shear stress

Fte =
2 2
fb fs +

Fte =
2 2
342 . 140 492 . 84 +
Fte = 163.813 MPa < 207 MPa
LIFTING PAD CALCULATIONS Case-2:
BOLT STRENGTH CALCULATIONS:
Total weight of structure, W = 32346.54 kgf or 317.319x10
3
N
For 4 numbers of lifting pad, W4 =
4
317.319x10
3
= 79.329x10
3
N or 8086.544 kgf
Considering impact load factor of 2
Page 17 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Design load, F1 = Impact factor x W4
F1= 79.328x10
3
x 2 = 158.659x10
3
N or 16.173 x 10
3
kgf (Lifting load per pad)
Bolt are subjected to direct shear (For 4 No. Bolts):
Fs=
n
F
1
= (Ref-5)
Where, n = 4 Number of bolts
Fs=
4
158.659x10
3
=39.664x10
3
N (For each bolt)
Since the load F will try to tilt the bracket in the anticlockwise direction about the lower
edge, therefore the bolts subjected to tensile load due to turning moment. The maximum
loaded bolts are 3 and 4 (See Figure below), because they lie at the greatest distance from
the tilting edge A-A (i.e. lower edge)
Maximum tensile load carried by 3 and 4
L1 = 50 mm
L2 = 276 mm
L = 199 mm
F1 = 16173.27 kgf or 158.659x10
3
N
Ft =
( ) ( ) [ ]

L 2
F
2
2
2
1
2 1
L
xLxL
+
=
( ) ( ) [ ]

276 50 2
276 199 10 659 . 158
2 2
3
+

= 55.380x10
3
N (Ref-5)
Page 18 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Since bolts are subjected to shear load as well as tensile load, therefore equivalent tensile
load
Fte=
( ) ( )

2
4
2 2
1
]
1

+ +
s t t
F F F
=
( ) ( )

2
10 39.664 4 10 55.380 10 55.380
2
3
2
3 3
1
]
1

+ +
Fte = 76.063x10
3
N
Since bolts are subjected to shear load as well as tensile load, therefore equivalent shear
load
Fse=
( ) ( )

2
4
2 2
1
]
1

+
s t
F F
=
( ) ( )

2
10 39.664 4 10 55.380
2
3
2
3
1
]
1

+
= 48.373x10
3
N
Material properties of bolt:
Size M24x3P C.S.8.8 Grade (Ref-1)
UTS=800 MPa
YS= 640 MPa
Allowable stress,

allow

=Min (YS0.2, O.7UTS)


YS=640, 0.7x800=560, therefore

allow

=560 MPa

allow

=0.4xY=0.4x640

allow

=256 MPa
We know that the equivalent shear load (Fse)

allow

=
area c/s
F
te
Where,
A=c/s area of bolt=

4xd
2
c

dc =Core diameter of the bolt


Therefore, dc=

x
4 F
allow
se

x
=
60 5
4 48.373x10
3

=10.487 mm < 24 mm
Page 19 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
(Hence we have chosen M24 bolt, then design is safe for 4 bolts)
We know that the equivalent tensile load (Fte)

allow

=
area c/s
F
te
Where,
A=c/s area of bolt=

4xd
2
c

dc =Core diameter of the bolt


Therefore, dc=

x
4 F
allow
te

x
=
60 5
4 10 063 . 6 7
3

=13.15 mm < 24 mm
(Hence we have chosen M24 bolt, then design is safe for 4 bolts)
Checking direct Shear stress on bolt:

=
A
F
r
=
353
10 39.664
3

= 112.365 N/mm
2
< 256 MPa (For each bolt)
Checking Equivalent Shear stress bolt:
=
A
Fse
=
353
48.373x10
3
= 137.034 N/mm
2
< 256 MPa (For each bolt)
Plate strength calculations:
Material properties of plate: (Ref-6)
M.S. IS: 2062 Gr. B
UTS=410 MPa
YS= 250 MPa
Allowable stress,

allow

= Min (1/3UTS, 2/3YS)


1/3xUTS= 0.333x410 = 136.66 MPa
2/3xYs = 0.666x250 = 166.66 MPa

allow

=136.66 MPa

allow

=0.4xYS=0.4x250=100 MPa
Page 20 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Bending stress,


b

=

Z
M
Bending moment of the plate, M=F x Perpendicular distance
M=158.659x10
3
x 130 = 20.625x10
6
N-mm
Where,
Z = Section modulus at c/s A-A = 97.584x10
6
mm
3

t = Thickness of the plate is 32 mm
b = Depth of plate is 332 mm
W = width of plate is 200 mm
Bending stress,


b

=

Z
M

b

=
97.584x10
20.625x10
6
6
= 0.211 MPa < 136.66 MPa
Direct Shear stress,


d

=

1
A
F
Where,
A = C/s area of plate is 32 * 161= 5152 mm
2
Page 21 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.

d

=
5152
158.659x10
3
= 30.795 MPa < 100 MPa

Checking tensile tear-out strength on plate:

t

=

1
t l
F
r

=
32 53
158.659x10
3

= 93.548 N/mm
2
< 136.66 MPa
Since tensile tear-out stress value less than the allowable value for ligament, l1=53 mm,
than the ligament 144 (vertical) is safe. No need to check, it is less than allowable
Checking shear tear-out strength on plate:

s

=

2
t l
F
r

=
32 75 2
158.659x10
3

= 33.053 N/mm
2
< 100 MPa
Since shear tear-out stress value less than the allowable value for ligament, l2=75 mm,
than the ligament 166 (vertical) is safe. No need to check, it is less than allowable
WELD STRENGTH CALCULATIONS:
Page 22 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Material properties of weld: (Ref-6)
E60xx number
UTS=427 MPa
YS= 345 MPa
Allowable stress for bending,

b

= 0.6Ys = 0.6x345 = 207 MPa


Allowable stress for shear,

s

=0.4Ys = 0.4x345 = 138 MPa


Total weight of structure, W = 32346.54 kgf or 317.319x10
3
N
Considering impact load factor 2
Design load, F1 = Impact factor x W
F1= 317.319x10
3
x 2 = 634.638x10
3
N or 64.692 x 10
3
kgf (Lifting load per pad)
Area of throat, A = 1.414xhxd
Where,
h = Throat size is 16 mm
d = Depth of weld is 332 mm
Page 23 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
A = 1.414x16x332 = 7511.168 mm
2
Shear stress, fs=
A
F
1

fs=

MPa 492 . 84
7511.168
634.638x10
3

< 138
Bending stress, fb=
Z
M
Bending moment=Force x distance
M=634.638x10
3
x130=82.502x10
6
N-mm
Section modulus, Z= throatsize
3
d
2
Z= 6 1
3
32 3
2


= 587.861x10
3
mm
3
Bending stress, fb=
Z
M
fb=
587.861x10
82.502x10
3
6
=140.342 MPa < 207
Combined bending stress & shear stress

Fte =
2 2
fb fs +

Fte =
2 2
342 . 140 492 . 84 +
Fte = 163.813 MPa < 207 MPa
List of Reference:
1. CMTI-Machine tool design handbook
2. Jindal steel & power, Annexure-A
3. Design aids for unreinforced web openings in steel and composite beams with W-shapes
4. Design of beams and others Flexural Members ASIC LRFD 3
rd
Edition (2001)
5. Machine design by R.S. Khurmi and J.K.Gupta
6. Mechanical engineering design ninth edition by Richard G. Budynas and J.Keith Nisbett
Page 24 of 24

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