Académique Documents
Professionnel Documents
Culture Documents
Report No.:
Rev. No.
Multifacet Technical Center Pvt. Ltd. (MTCPL)
#F810, Vivekadhama, Bharathnagar
Off Magadi road, Bangalore 91
Ph: 080-32946374 fax: 080-23588044
Email: Multifacet@dataone.in, mtc.bng@multifacet.net & mtc.bng@gmail.com
Web: www.multifacet.net
Report No. Date:
14.02.2013
Prepared by KEM/GNA -
Approved By BVN -
Document Change Note: Total pages: 11
Any previous copies of this
document issued to the
customer, must be
destroyed if not of this
current revision.
- - - - -
Rev. No By Description Appvd Date
Page 1 of 24
DESIGN OF BASE FRAME FLEXURAL
MEMBERS
CALCULATION AS PER AISC FOR PEECC
Cust.: M/s. Power gear Pvt. Ltd. MEPZ Chennai
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Page 2 of 24
Disclaimer:
The information contained is specific to the technical data mentioned in
this report.
No document will be provided to customer in any editable format.
MTCPL is not responsible for any changes made to the report by any
means and any consequences arising as a result of manipulation of
data.
Interpretation of the information contained herein should be based on
complete report and not on parts thereof.
This report is a property of MTCPL and should not be copied either
directly or indirectly without a written consent from the company.
Disputes, if any, will be within the Jurisdiction of Bangalore only.
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
DESIGN CALCULATION OF BASE FRAME FLEXURAL MEMBERS:
Nomenclature:
E = Modulus of Elasticity of steel in MPa
Fy = Yield stress of the steel in MPa for W 14X34 Designation (36 ksi or 250 MPa)
L = Length or Spam of beam in mm
Lnz = Length neutral zone in mm
Mu = Required flexural strength in N-mm
Mn = Nominal or Design flexural strength in N-mm
Mm = Maximum nominal flexural strength at the location of an opening under pure
bending in N-mm
R = Loading rate
S = Clear space between opening in mm
Vu = Required shear strength in N
Vn = Nominal shear strength in N
Vm = Maximum nominal shear strength at the location of an opening under pure
shearing in N
ao = Length of square or rectangular opening in mm
bf = Flange width in mm
d = Overall depth of steel section in mm
ho = Depth of rectangular opening in mm
wu = Uniformly distributed load on the simply supported beam in N/mm
tf = Flange thickness in mm
tw = Web thickness in mm
h = Clear distance between flanges less the corner radius
zo = Distance from left support to opening center line in mm
b
= 63.749x10
6
mm - N
Range of application to satisfy the design for W-shape section:
For UB 356 steel beam (Ref-2)
Where,
bf = Flange width is 171.5 mm
d = Overall depth of steel section is 355 mm
h = Clear distance between flanges less the corner radius
355-((11.5x2) + (10.2x2)) = 311.6 mm
tf = Flange thickness is 11.5 mm
tw = Web thickness is 7.4 mm
E = Modulus of Elasticity of steel is 210x10
3
MPa
Fy = Yield stress of the steel is 250 MPa
(Ref-3)
f
b
d
>1.20
5 . 171
355
>1.20 2.069 >1.20
y w
F
E
t
h
76 . 3
250
10 210
76 . 3
4 . 7
6 . 311
3
42.108 108.975
Check for compactness:
y f
f
F
E
t
b
38 . 0
2
250
10 210
38 . 0
5 . 11 2
5 . 171
3
7.456 11.013
Since the beam flange is compact and laterally supported
Nominal or Design flexural strength:
Mn= x y
Z F
mm - N (Ref-4)
Where,
Mn or Mp is Nominal or Design flexural strength in N-mm
Page 5 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Fy = Yield stress of the steel in MPa for W 14X34 Designation (36 ksi or 250 MPa)
Zx = Plastic section modulus is 881.473x10
3
mm
3
or 53.79 ksi
Mn= x y
Z F
=
3
10 473 . 881 250 = 220.368x10
6
mm - N
Mn is limited to 1.5 Mn to avoid excessive working-load deformation and
x y
Z F
1.5 x y
S F
or
x
x
S
Z
1.5
Where,
SX= Elastic section modulus for I-shape about the strong axis
x
x
S
Z
will be always be 1.5
x
x
S
Z
1.5
3
3
10 665 . 784
10 473 . 881
=
X
u
Z
M
u
=
3
6
10 473 . 881
10 749 . 63
=
X
u
S
M
u
=
3
6
10 665 . 784
10 749 . 63
o u
z
L
w
2
(2) (Ref-3)
Where,
Vu (zo) = Required shear strength at opening centerline in N-mm
wn = Uniformly distributed load per mm = 9.7349 N/mm
zo = Distance from left support to opening center line is 2998.8 mm (From drawing)
L = Span or maximum length of base frame is 7238 mm (From drawing)
( )
o
z u
V
=
,
_
8 . 2998
2
7238
7349 . 9
= 6037.584 N-mm
Shear design for beams:
For unstiffened webs with
260
w
t
h
the design shear strength is
V
V
0 . 71 108 . 42
n
V
= w y
A F 6 . 0
Where,
Vn= Design shear strength at opening centerline for no web instability in N
Fy = Yield stress of the steel in MPa for W 14X34 Designation (36 ksi or 250 MPa)
Aw = Web area of the steel is d x tw = 355 X 7.4 = 2627 mm
2
n
V
= 2627 250 6 . 0 = 394.05X10
3
N
The design shear strength shall be larger than required shear strength load, applicable to
all beams with unstiffened webs, with
260
w
t
h
260
4 . 7
6 . 311
260 108 . 42
u n V
V V
584 . 6037 10 05 . 394 9 . 0
3
584 . 6037 10 645 . 354
3
Page 7 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
The neutral zone length for each studied beam length, where the moment-shear interaction
is not considered a critical
1
) (
3
) (
,
_
,
_
n v
zo u
n b
zo u
V
V
M
M
(Ref-3)
Where,
Mu (zo) = Required flexural strength at opening centerline is 61.873x10
6
N-mm
Mn = Design flexural strength is 220.368x10
6
mm - N
Vu (zo) = Required shear strength at opening centerline is 6037.584 N
b
and v
= Resistance factor for flexural and shear strength is 0.90 for steel
1
10 05 . 394 9 . 0
584 . 6037
10 368 . 220 9 . 0
10 873 . 61
3
3
3
6
6
,
_
,
_
1 10 934 . 4 030 . 0
6
+
1 03 . 0
The value of wu can vary from near to zero to a maximum that can be obtained taking into
account the design flexural strength,
n b
M
and Design shear strength,
n v
V
of
unperforated section.
2
8
L
M
w
n b
u
2
6
7238
10 368 . 220 9 . 0 8
7349 . 9
286 . 30 7349 . 9 (3)
(Ref-3)
L
V
w
n V
u
2
7238
10 05 . 394 9 . 0 2
7349 . 9
3
995 . 97 7349 . 9 (4)
(Ref-3)
Loading rate: (Ref-3)
Is the quotient between the required strength determined from factored loads and the
design strength of the beam without openings. R shall be obtained from the following
conditions Equations 3 and 4 for wu and Equations. 1 and 2 for Mu and Vu
Page 8 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
n b
zo u
M
M
) (
6
6
10 368 . 220 9 . 0
10 876 . 61
311 . 0
R R R
n V
zo u
V
V
) (
3
10 05 . 394 9 . 0
584 . 6037
017 . 0
Load rating is the larger of both, R=0.311
The neutral zone must always be considered centered in relation to the depyh of the steel
beam. The chart in Figure-8 locate the neutral zone for beams with rectangular openings
according to Table 1. For in chart the input data are in the ratio between the beam span
and steel depth, L/d and loading rate, R. The output data ia the parameter k, which shall be
multiplied by the beam span, L to supply in two ends of the beam.
In Table-1 for rectangular opening, the depth of neutral zone is ho d/3 Figure-4 and
ho d/2 for Figure-8 (Ref-3)
388 . 20
355
7238
d
L
Case-1
ho d/3 (Figure-4)
Where,
ho = Depth of rectangular opening is 150 mm (from drawing)
150 355/3 150 118.33 (Not satisfied)
Case-2
ho d/2 (Figure-8)
Where,
ho = Depth of rectangular opening is 150 mm (from drawing)
150 355/2 150 177.5 (satisfied)
From Figure-8 for L/d and Load rating, R where k=0.05
When the beam has more than one opening, the minimum spacing between edges of two
adjacent openings, S must be in accordance with the following criterion to avoid interaction
between openings.
Page 9 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
For Square and Rectangular openings (Ref-3)
Where,
ao = Width of rectangular opening is 300 mm (from drawing)
o
h
150 150
S S S
,
_
) (
) (
zo u n V
zo u
o
V V
V
a
,
_
+ +
s t t
F F F
=
( ) ( )
2
10 39.664 4 10 40.910 10 40.910
2
3
2
3 3
1
]
1
+ +
Fte = 65.083x10
3
N
Since bolts are subjected to shear load as well as tensile load, therefore equivalent shear
load
Fte=
( ) ( )
2
4
2 2
1
]
1
+
s t
F F
=
( ) ( )
2
10 39.664 4 10 40.910
2
3
2
3
1
]
1
+
= 44.628x10
3
N
Material properties of bolt:
Size M24x3P C.S.8.8 Grade (Ref-1)
UTS=800 MPa
YS= 640 MPa
Allowable stress,
allow
=560 MPa
allow
=0.4xY=0.4x640
allow
=256 MPa
We know that the equivalent shear load (Fse)
allow
=
area c/s
F
te
Where,
A=c/s area of bolt=
4xd
2
c
=10.07 mm < 24 mm
(Hence we have chosen M24 bolt, then design is safe for 4 bolts)
Page 12 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
We know that the equivalent tensile load (Fte)
allow
=
area c/s
F
te
Where,
A=c/s area of bolt=
4xd
2
c
=12.16 mm < 24 mm
(Hence we have chosen M24 bolt, then design is safe for 4 bolts)
Checking direct Shear stress on bolt:
=
A
F
r
=
353
10 39.664
3
= 112.365 N/mm
2
< 256 MPa (For each bolt)
Checking Equivalent Shear stress bolt:
=
A
F
r
=
353
44.628x10
3
= 126.424 N/mm
2
< 256 MPa (For each bolt)
Plate strength calculations:
Material properties of plate: (Ref-6)
M.S. IS: 2062 Gr. B
UTS=410 MPa
YS= 250 MPa
Allowable stress,
allow
=136.66 MPa
allow
=0.4xYS=0.4x250=100 MPa
Page 13 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Bending stress,
b
=
Z
M
Bending moment of the plate, M=F x Perpendicular distance
M=158.659x10
3
x 130 = 20.625x10
6
N-mm
Where,
Z = Section modulus at c/s A-A = 97.584x10
6
mm
3
t = Thickness of the plate is 32 mm
b = Depth of plate is 332 mm
W = width of plate is 200 mm
Bending stress,
b
=
Z
M
b
=
97.584x10
20.625x10
6
6
= 0.211 MPa < 136.66 MPa
Direct Shear stress,
d
=
1
A
F
Where,
A = C/s area of plate is 32 * 161= 5152 mm
2
Page 14 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
d
=
5152
158.659x10
3
= 30.795 MPa < 100 MPa
Checking tensile tear-out strength on plate:
t
=
1
t l
F
r
=
32 53
158.659x10
3
= 93.548 N/mm
2
< 136.66 MPa
Since tensile tear-out stress value less than the allowable value for ligament, l1=53 mm,
than the ligament 144 (vertical) is safe. No need to check, it is less than allowable
Checking shear tear-out strength on plate:
s
=
2
t l
F
r
=
32 75 2
158.659x10
3
= 33.053 N/mm
2
< 100 MPa
Since shear tear-out stress value less than the allowable value for ligament, l2=75 mm,
than the ligament 166 (vertical) is safe. No need to check, it is less than allowable
WELD STRENGTH CALCULATIONS:
Page 15 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Material properties of weld: (Ref-6)
E60xx number
UTS=427 MPa
YS= 345 MPa
Allowable stress for bending,
b
< 138
Bending stress, fb=
Z
M
Bending moment=Force x distance
M=634.638x10
3
x130=82.502x10
6
N-mm
Section modulus, Z= throatsize
3
d
2
Z= 6 1
3
32 3
2
= 587.861x10
3
mm
3
Bending stress, fb=
Z
M
fb=
587.861x10
82.502x10
3
6
=140.342 MPa < 207
Combined bending stress & shear stress
Fte =
2 2
fb fs +
Fte =
2 2
342 . 140 492 . 84 +
Fte = 163.813 MPa < 207 MPa
LIFTING PAD CALCULATIONS Case-2:
BOLT STRENGTH CALCULATIONS:
Total weight of structure, W = 32346.54 kgf or 317.319x10
3
N
For 4 numbers of lifting pad, W4 =
4
317.319x10
3
= 79.329x10
3
N or 8086.544 kgf
Considering impact load factor of 2
Page 17 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Design load, F1 = Impact factor x W4
F1= 79.328x10
3
x 2 = 158.659x10
3
N or 16.173 x 10
3
kgf (Lifting load per pad)
Bolt are subjected to direct shear (For 4 No. Bolts):
Fs=
n
F
1
= (Ref-5)
Where, n = 4 Number of bolts
Fs=
4
158.659x10
3
=39.664x10
3
N (For each bolt)
Since the load F will try to tilt the bracket in the anticlockwise direction about the lower
edge, therefore the bolts subjected to tensile load due to turning moment. The maximum
loaded bolts are 3 and 4 (See Figure below), because they lie at the greatest distance from
the tilting edge A-A (i.e. lower edge)
Maximum tensile load carried by 3 and 4
L1 = 50 mm
L2 = 276 mm
L = 199 mm
F1 = 16173.27 kgf or 158.659x10
3
N
Ft =
( ) ( ) [ ]
L 2
F
2
2
2
1
2 1
L
xLxL
+
=
( ) ( ) [ ]
276 50 2
276 199 10 659 . 158
2 2
3
+
= 55.380x10
3
N (Ref-5)
Page 18 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Since bolts are subjected to shear load as well as tensile load, therefore equivalent tensile
load
Fte=
( ) ( )
2
4
2 2
1
]
1
+ +
s t t
F F F
=
( ) ( )
2
10 39.664 4 10 55.380 10 55.380
2
3
2
3 3
1
]
1
+ +
Fte = 76.063x10
3
N
Since bolts are subjected to shear load as well as tensile load, therefore equivalent shear
load
Fse=
( ) ( )
2
4
2 2
1
]
1
+
s t
F F
=
( ) ( )
2
10 39.664 4 10 55.380
2
3
2
3
1
]
1
+
= 48.373x10
3
N
Material properties of bolt:
Size M24x3P C.S.8.8 Grade (Ref-1)
UTS=800 MPa
YS= 640 MPa
Allowable stress,
allow
=560 MPa
allow
=0.4xY=0.4x640
allow
=256 MPa
We know that the equivalent shear load (Fse)
allow
=
area c/s
F
te
Where,
A=c/s area of bolt=
4xd
2
c
=10.487 mm < 24 mm
Page 19 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
(Hence we have chosen M24 bolt, then design is safe for 4 bolts)
We know that the equivalent tensile load (Fte)
allow
=
area c/s
F
te
Where,
A=c/s area of bolt=
4xd
2
c
=13.15 mm < 24 mm
(Hence we have chosen M24 bolt, then design is safe for 4 bolts)
Checking direct Shear stress on bolt:
=
A
F
r
=
353
10 39.664
3
= 112.365 N/mm
2
< 256 MPa (For each bolt)
Checking Equivalent Shear stress bolt:
=
A
Fse
=
353
48.373x10
3
= 137.034 N/mm
2
< 256 MPa (For each bolt)
Plate strength calculations:
Material properties of plate: (Ref-6)
M.S. IS: 2062 Gr. B
UTS=410 MPa
YS= 250 MPa
Allowable stress,
allow
=136.66 MPa
allow
=0.4xYS=0.4x250=100 MPa
Page 20 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Bending stress,
b
=
Z
M
Bending moment of the plate, M=F x Perpendicular distance
M=158.659x10
3
x 130 = 20.625x10
6
N-mm
Where,
Z = Section modulus at c/s A-A = 97.584x10
6
mm
3
t = Thickness of the plate is 32 mm
b = Depth of plate is 332 mm
W = width of plate is 200 mm
Bending stress,
b
=
Z
M
b
=
97.584x10
20.625x10
6
6
= 0.211 MPa < 136.66 MPa
Direct Shear stress,
d
=
1
A
F
Where,
A = C/s area of plate is 32 * 161= 5152 mm
2
Page 21 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
d
=
5152
158.659x10
3
= 30.795 MPa < 100 MPa
Checking tensile tear-out strength on plate:
t
=
1
t l
F
r
=
32 53
158.659x10
3
= 93.548 N/mm
2
< 136.66 MPa
Since tensile tear-out stress value less than the allowable value for ligament, l1=53 mm,
than the ligament 144 (vertical) is safe. No need to check, it is less than allowable
Checking shear tear-out strength on plate:
s
=
2
t l
F
r
=
32 75 2
158.659x10
3
= 33.053 N/mm
2
< 100 MPa
Since shear tear-out stress value less than the allowable value for ligament, l2=75 mm,
than the ligament 166 (vertical) is safe. No need to check, it is less than allowable
WELD STRENGTH CALCULATIONS:
Page 22 of 24
Title: Calculation of base frame flexural member as per AISC for PEECC
Report No.:
Rev. No.
Material properties of weld: (Ref-6)
E60xx number
UTS=427 MPa
YS= 345 MPa
Allowable stress for bending,
b
< 138
Bending stress, fb=
Z
M
Bending moment=Force x distance
M=634.638x10
3
x130=82.502x10
6
N-mm
Section modulus, Z= throatsize
3
d
2
Z= 6 1
3
32 3
2
= 587.861x10
3
mm
3
Bending stress, fb=
Z
M
fb=
587.861x10
82.502x10
3
6
=140.342 MPa < 207
Combined bending stress & shear stress
Fte =
2 2
fb fs +
Fte =
2 2
342 . 140 492 . 84 +
Fte = 163.813 MPa < 207 MPa
List of Reference:
1. CMTI-Machine tool design handbook
2. Jindal steel & power, Annexure-A
3. Design aids for unreinforced web openings in steel and composite beams with W-shapes
4. Design of beams and others Flexural Members ASIC LRFD 3
rd
Edition (2001)
5. Machine design by R.S. Khurmi and J.K.Gupta
6. Mechanical engineering design ninth edition by Richard G. Budynas and J.Keith Nisbett
Page 24 of 24