50000 m3/year AAC Production Line

No.

Name of equipment

Specifications

Technical parameter

Power
(KW)

Unit Quantity

Material treatment section

Slurry preparation section

107

Slurry receiving mixing

device

108

Fluid Slurry Pump

Triangle mixer

80YZ80-20

V=8

V=8m3

24.5rpm
H=2.0m
=2.5mm
H=2.1m
80m/h
20m
80mm

Rotate speed: 24.5rpm

Height=2.0m
Diameter=2.5mm
Submerged depth: 2.1m
Flow: 80m/h
Lift: 20m
Tube diameter: 80mm

Total

11

set

18.5

set

15

set

15

set

29.5

109

Slurry storage mixing

tankwith beater

V=20m

110

Waste slurry storage

mixing tankwith
beater

V =20m

Slurry storage
Mixing way: triangle mixing

Rotate speed of mixer:17rmp

17rmp
Volume:20m3
20
Diameter=3mm
=3mm
Height=3.0m
H=3.0m
Mixing way:triangle mixing

Rotate speed of mixer:17rmp

17rmp
Volume:20m3
20

110

Waste slurry storage

mixing tankwith
beater

V =20m

111

Transition pool
slurry mixer

V=5.6m

112

Fluid Slurry Pump

80YZ80-20

=3mm
H=3.0m
V=5.6
24.5rpm
H=1.6m
=2.0mm
80m/h

Diameter=3mm
Height=3.0m
V=5.6m3
Rotate speed:24.5rpm
Height=1.6m
Diameter=2.0mm
Flow: 80m/h

20m

Lift: 20m

80mm

Tube diameter: 80mm

H=1.6m

Submerged depth: 1.6m

Total

15

set

7.5

set

11

set

pcs

set

pcs

set

48.5
Powder preparation section

113

Lime powder feeder

hopper

114

Jaw Crusher

115

Crusher Tube Slide

v=3m

PEX250x400

3000x2200mm

3000x2200mm

210mm

Feeding size:210mm

26~6
The grain-size adjustment range
0mm
Capacity5~20t/hs
5~20t/h

15

: 40006000
Airflow: 40006000 m3/h
m3/h
: 60 m2

Total filtering area: 60m2

: 1.101.7
m/min

116

Dust Catcher of jaw

crusher

HMC-80

Filtration velocity: 1.101.7

m/min
Resistance
: 1200 Pa
dust collector 1200Pa
Quantity of filter-bag:80
: 80

5.5

116

Dust Catcher of jaw

crusher

HMC-80

: 5000 Pa
: 10

Bucket Elevator

TH 20023.05m

set

11

set

pcs

pcs

pcs

set

pcs

Air pressure for

:0.
deashing:0.5~0.7MPa
50.7 Mpa
:0.24 m3/min

117

5.5

Air Consumption 0.24 m3/min

Bearing negative pressure 5000
Pa
Quantity of pulse valve: 10

: TH200Y11Y180()-23.02

Model:TH200Y11Y180(Right)-18.02

: 54m3/h

Transportation capacity 54m3/h

:1.17m/s

Bucket speed: 1.17m/s

: 23.02m

Hoisting height 23.02m

:
Y11Y180()

Transmission device model:

Y11Y180(Right)

: Y160M-4 Motor Type:Y160M-4

118

119

Tube Slide of bucket

elevator

Lime aggregate silo

V=65m

120

Manual spiral
valve

300

121

Vibrating Feeder

U300x5.8m

122

Grinding hopper

=3.0mm

Diameter=3mm

H=4.2+8m

Height=4.2+8m

Type of construction:steel plate

30T/h

Transportation capacity 30T/h

2.25

123a

Ball mill(dry type)

1.2x4.5m

Work medium:lime

25mm

Feeding size:25m

11T

Overall grinding body weight:

11T

23.9RPM

Rotate speed of tank:23.9RPM

JR138-8

Model of motor: JR138-8

130Kw

power:130KW

735rpm

Rotate speed of motor 735rpm

130

set

11

set

2x0.5 Bearing cooling water

consumption 2x0.5t/h
t/h
ZDH40i=
Model of reducer:ZDH40i=5
5
3.5~6t/h

Capacity3.5~6t/h

Chromium manganese alloy

Steel ball steel segment

123b

: 32004500
Airflow: 32004500 m3/h
m3/h
: 50 m2

Total Filtering area: 50m2

: 1.101.7
m/min

124

Dust Catcher of jaw

crusher

HMC-60

Filtration velocity: 1.101.7

m/min
Resistance
: 1200 Pa
dust collector 1200Pa
Quantity of filter-bag:60
: 60
air pressure for
:0.
deashing:0.5~0.7MPa
50.7 Mpa

124

Dust Catcher of jaw

crusher

HMC-60

:0.20 m3/min
: 5000 Pa

125

Screw conveyor

LSY300-4

set

5.5

set

Air Consumption 0.20 m3/min

Bearing negative pressure 5000
Pa

: 8

Quantity of pulse valve:8

: 40 m3/h

convey capacity:40 m3/h

: ~4000mm

convey length: 4000mm

: 12

convey angle: 12

Note: Above 113-125 parts is optional. The total amount is 87365 USD
: TH200Y11Y180()-18.02
:
126

:
Bucket Elevator

TH20021.85m
:

54m3/h
1.17m/s
18.02m

Model:TH250-Y11Y180()18.02
Transportation capacity 54m3/h
Bucket speed: 1.17m/s

7.5

set

set

Hoisting height 18.02m

:
Transmission device model:
Y11Y180(Right)
Y11Y180()
: Y160M-4 Motor Type:Y160M-4
Total

306.25
Powder storage and transport section

128

Dust Catcher of lime

HMC-48-

H=4.2+8m

Height=4.2+8m

Type of construction:steel plate

: 21003200
m3/h

Airflow: 21003200 m3/h

: 36 m2

Total filtering area: 36m2

: 1.01.5
m/min

Filtration velocity: 1.01.5

m/min
Resistance
: 1200Pa
dust collector 1200Pa
Quantity of filter-bag:48
: 48
128

Dust Catcher of lime

powder silo

HMC-48B

air pressure for

:0.
deashing:0.5~0.7MPa
50.7 MPa

set

set

: 0.14 m3/min
: 5000 Pa
: 6

Quantity of pulse valve: 6

Type of construction:steel plate

: 21003200
m3/h

Airflow: 21003200 m3/h

: 36 m2

Total filtering area: 36m2

: 1.01.5
m/min

130

Top dust Catcher of

cement silo

HMC-48B

Filtration velocity: 1.01.5

m/min
Resistance
: 1200Pa
dust collector 1200Pa
Quantity of filter-bag:48
: 48
Air pressure for
:0.
deashing:0.5~0.7MPa
50.7 MPa
: 0.14 m3/min

Air Consumption 0.14 m3/min

130

Top dust Catcher of

cement silo

HMC-48B

: 5000 Pa

131

Screw conveyor

LSY219-5.7

132

Screw conveyor

LSY219-6.0

set

5.5

set

5.5

set

set

set

set

Bearing negative pressure 5000

Pa

: 6

Quantity of pulse valve:6

: 35m3/h

Convey capacity:35 m3/h

: 5700mm

Convey length: 5700mm

: 20

Convey angle: 20
3

: 35 m /h

Convey capacity:35 m3/h

: 6000mm

Convey length: 6000mm

: 20

Convey angle: 20

Total

17
Match & Pouring Section

201

202

Powder and cement Scale

Slurry scale

: 1.0m

diamenter:1.0m

: 0.8m3

effective volume: 0.8m3

:3000 kg
300

maximum load: 3000 kg

With 300 pneumatic butterfly
valve

:1.2m

diameter:1.2m

:2.5m3

effective volume:2.5m3

: 4500kg

maximum load:

G=700kg

G=3000kg

: 40 m3/h

With 200 pneumatic butterfly

valve
convey capacity:40 m3/h

: 3500mm

convey length: 3500mm

: 0

convey angle: 0

200

203

Screw conveyor

LSY219-3.5

4500kg

5.5

204

Aluminite powder mixer

V=0.052m

Pouring Mixer

205

V=3.6m
(

206

:0.45m

diameter: 0.45m

:0.055 m

effective volume: 0.055 m

:0.25 kW

power: 0.25 kW

50

With 50 pneumatic butterfly

valve

:3.6m

effective volume:3.6m

:1700mm

inner diameter:1700mm

:560mm

mixing diameter:560mm

: 460r/min

mixing speed:460r/min

250

With 250 pneumatic butterfly

valve

: 4.4 kW

walking motor power:4.4 kW

: 23.5m/min

walking speed: 23.5m/min

: 3 kW

Push motor power: 3 kW

:
0.55 kWx2

Mechanical positioning motor

power:
0.55 kWx2
Vehicle side rail distance:
600 mm

0.25

set

30

set

8.5

set

set

Draft Tube type

Pouring ferry vehicle

4.2m mould box

Frequency control of motor

speed

600 mm
Total

64.75
Resting,Curing & Cutting Section
: 4kW

301

Mould dragging device in

curing room

Motor power:4kW
4x6

301

302

303

Mould dragging device in

curing room

Mould pulling back device

Mould

4.2x1.2x0.6m

:YEJ 4 Motor model: YEJmotor 4class

:7.8m/min

Pulling speed:7.8m/min

:35KN

Pulling power:35KN

:3kW

Motor power:3kW

:YEJ 4 Motor model: YEJmotor 4class

:7.8m/min

Pulling speed:7.8m/min

:15KN

Pulling power:15KN

600mm

Rule:600mm

4x6

set

3x2

set

pcs

12

pcs

72

set

set

4650x1465x73 Maximum
size:4650x1465x730mm
0mm
4350x1245x67
Inner size:4350x1245x673mm
3mm

304

305

306

Side plate

Cutting conveying device

Tilting Hoister

4.2x1.2x0.6m

6235x700x2
50mm
: 1.5
kW2
:23 m/min

Outline size:6235x700x250mm

:6 m/mim

Lifting speed: 6 m/mim

Walking motor power:1.5

kW2
Walking speed: 23 m/min

2x5t

18
:1200 mm

Maximum distance:1200 mm

:15
kW

Hydraulic system motor

power:15 kW

80x600

Turning oil cylinder

80x600
Open motor:
YCM16-20

4.2x1.2x0.6m
YCM16-20

Step cutting machine

JQF4.2M

4.2X1.2X0.6M

4.2X1.2X0.6M

:
0.6m3/h
: 0.50.6
MPa

Consumption of compressed
air: 0.6m3/h

600mm

Cutting blank width:600mm

1200mm

Cutting blank height:1200mm

1mm

Cutting precision:
1mm
Modulus of wire:5mm

307

set

set

set

set

set

Working power:0.50.6 MPa

Verticle cutting

5mm

: 4.0 kW lifting motor power: 4.0 kW

: 4.0 kW

Horizontal cutting

Frequency conversion
cutting car

Waste slurry recycle mixer V=8m

Swing motor power:4.0 kW

: 5.5 Hydraulic system motor

power:5.5 kW
kW
:

308

11

3 m/min Lifting speed: 3 m/mim

: 1250
mm

Maximum lifting travel: 1250

mm

: 0~23 m/min

Walking speed:0~23 m/min

: 3kW

Motor power: 3kW

V=8

V=8square meters
11

308

309

310a

Waste slurry recycle mixer V=8m

Fluid Slurry Pump

Sides plate roller with

motive power

80YZ80-20

24.5rpm
H=2.0m

Rotational speed:24.5rpm
DepthH=2.0m

=2.5mm

Diameter: =2.5mm

H=2.1m

Submerged depth:H=2.1m

:80m/h

Flow80m/h
Lift 20m

20m

:80mm

Outlet pipe diameter:80mm

:
0.55 kW

Friction drive motor power:

0.55 kW

Sides plate roller without

motive power

set

18.5

set

0.55x13

set

11

: 11.78 m/min Walking speed: 11.78 m/min

4.2m
Conveyor roller motor
: 1.1
power:1.1 kW
kW
: 10.6 m/min

310b

11

Walking speed: 10.6 m/min

10

4.2m

Total

58.5
Grouping & Autoclaving Section

401

402

Curing car

4.2x1.2x0.6m

Grouping and transporting

2x5t
system

mm

Outline dimensions:

: 1.5
kW2

Walking motor power:1.5

kW2

15.5

set

30

set

402

Grouping and transporting

2x5t
system

403

Front flip hanger with

moving bottom

404

Grouping tractor

405

Bridge roller front

autoclave

4.2mx1.2m

JM3

: 21 m/min
:2 m/mim
:800 mm
:
11kW
: 1.5 kW
: 11KW
6~12Mpa
63l/min

Pump distance:2m
2m
Motor power:11kw
: 11kW
: YEJ 4 Motor model: YEJmotor 4class
Pulling
:
speed:7.8m/min(Variable
7.8m/min()
frequency speed regulation)
Pulling power:30KN
: 30KN
600mm

Rule:600mm

406

Autoclave

Walking speed:21 m/min

Lifting speed: 2 m/mim
Maximum distance: 800 mm
Hydraulic system motor
power:11 kW
Location motor power:1.5 kW
Hydraulic power:11kw
System pressure:6~12Mpa
Pump flow:63l/min

1.6MPa

Design pressing:1.6MPa

204.1

Design tempreture:204.1

: 1.5MPa
: 600mm

set

11

set

11

set

set

set

Kettle door opening forms:

double end open

2.1x26.5m

15.5

Media name: saturated steam

and condensate water
Maximum working
presser:1.5MPa
Kettle track pitch:600mm

Total

41.5
Finished product out of autoclave and transport section

501

Bridge roller back

autoclave

600mm

Rule:600mm

: 1.5
kW2

walking motor power:1.5 kW2

: 22.7
m/min
:11 kW
502

Ferry cart after Autoclave

: 600 mm
: 1.5
kW2
: 21 m/min
: 2 m/mim
: 450 mm
:
11kW

Walking motor power:1.5

kW2
Walking speed:21 m/min
Lifting speed: 2 m/mim
Maximum distance: 450 mm
Hydraulic system motor
power:11 kW

: 6-10
m/min

503

Finished product
conveying device out of
autoclave

2x5t

504

Finished product out of

autoclave hoister

4.2m
Total

14

set

14

set

set

walking speed:22.7m/min
(Variable frequency speed
regulation)
Push motor power: 11 kW
Pulling power:80KN
Pulling speed: 610m/min(Variable frequency
speed regulation)
Vehicle side rail distance: 600
mm

80 kN

set

28

 Air compression system

601

602

Air compressor

: 1 m3/min

Exhaust volume: 1 m3/min

: 0.8 MPa

Exhaust pressure
: 0.8 MPa
Air temperature:
environment temperature
15

:
15

UD18A-8

11 kW

Power:11kw

1480 r/min

Rotational speed: 1480 r/min

11

Windpipe, air line, valve

etc.

Total

set

set

set

set

set

11
Electrical apparatus control system

701

slurry mixing control sytem PLC

702

batching material
measuring control system

Total

+PLC

Schneider electrical and

PL
Siemens PLC
C
Schneider electrical and
PL
Siemens PLC
C

Steam Power System

Double barrel

801

Boiler

SZL4-1.6AII

4T/h
1.6Mpa

The volume of gas 4T/h

Rated pressure
1.6Mpa

802
803

Dividing air cylinder

Pipeline

804

All kinds of valves

805

Pipeline insulation

806

Autoclave insulation

300200
114895070
Y43H-25 DN90
A41H-25 DN80
J41H-25C DN40-125
Q41H-16Q DN15-20

set

3
1

1
set

18#24#

1120

H400X300

60

H250X250

set

12

H400X300

48

H250X250

set

10

Total

Note: Above parts is optional. The total amount is 106310 USD

Other items
901

902

903
904
905

Track

Tilting conveying device

supporting beam
Titing conveying device

pillar
Supportting beam of

grouping transport system

Grouping conveying

device pillar
Total

Laboratory equipment.
1001
1002

Tray scale
Tray scale

100g
200g

1
1

1003
1004
1005
1006
1007
1008
1009

1010

1011
1012
1013

Table scale
Plateform scale
Analytical scale
Pressure test machine
Standerd griddle
Box electrical stove
Plateform electrical stove
Moisture speediness assay
apparatus
Silver crucible
Dry box

1
1
1
1
1
1
1

2000.08mm
SX2-4-10
1000W
SH10A

30g
101-1A

1
1

Negative pressure

Total

Total amount698335 USD

Unit price
(USD)

Total price
(USD)

Equipment
origin

2070.00

2070.00

Hongfa

3390.00

3390.00

Hongfa

5460.00

8380

16760

Hongfa

8380.00

8380.00

Hongfa

8380.00

8380.00

Hongfa

1725.00

1725.00

Hongfa

3185.00

3185.00

Hongfa

30050.00
1850.00

1850.00

7260.00

7260.00

100.00

100.00

6760.00

6760.00

fabrication
on site

outsourcing

fabrication
on site

outsourcing

outsourcing

6760.00

6760.00

8390.00

8390.00

90.00

90.00

10000.00

10000.00

95.00

95.00

Hongfa

3630.00

3630.00

Hongfa

100.00

100.00

fabrication
on site

Outsourcing

fabrication
on site
fabrication
on site

28500.00

28500.00

Hongfa

1060.00

11660.00

Hongfa

6760.00

6760.00

Hongfa

6760.00

6760.00

Hongfa

2170.00

2170.00

Hongfa

6510.00

6510.00

Hongfa

93875.00

3870.00

3870.00

Hongfa

3870.00

3870.00

Hongfa

3870.00

3870.00

Hongfa

3870.00

3870.00

Hongfa

2360.00

2360.00

Hongfa

2645.00

2645.00

Hongfa

12745.00

6500.00

6500.00

Hongfa

8300.00

8300.00

Hongfa

2070.00

2070.00

Hongfa

780.00

780.00

Hongfa

10290.00

10290.00

Hongfa

9680.00

9680.00

Hongfa

37620.00

5800.00

23200.00

Hongfa

5800.00

23200.00

Hongfa

4840.00

4840.00

Hongfa

3730.00

44760.00

Hongfa

960.00

69120.00

Hongfa

17740.00

17740.00

Hongfa

10460.00

10460.00

Hongfa

68120.00

68120.00

Hongfa

2070.00

2070.00

Hongfa

2070.00

2070.00

Hongfa

3390.00

3390.00

350.00

3850.00

Hongfa

150.00

1500.00

Hongfa

outsourcing

249050.00

915.00

27450.00

Hongfa

16240.00

16240.00

Hongfa

16240.00

16240.00

Hongfa

37600.00

37600.00

Hongfa

2770.00

2770.00

Hongfa

140.00

420.00

Hongfa

49200.00

147600.00

Hongfa

232080.00

140.00

420.00

Hongfa

12450.00

12450.00

Hongfa

16240.00

16240.00

Hongfa

4190.00

4190.00

Hongfa

33300.00

2420.00

2420.00

Hongfa

2900.00

2900.00

Hongfa

5320.00

5900.00

5900.00

Hongfa

17100.00

17100.00

Hongfa

23000.00

44520.00

44520.00

outsourcing

2580.00
27680.00

7740.00
27680.00

Hongfa
Hongfa

10970.00

10970.00

Hongfa

5160.00

5160.00

Hongfa

2560.00

10240.00

Hongfa

106310.00

23000.00

Hongfa

135.00

8100.00

Hongfa

520.00

6240.00

Hongfa

135.00

6480.00

Hongfa

520.00

5200.00

Hongfa

49020.00

hongfa

14180.00