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Carlon Flexible Raceway Systems

Plenum-Gard Riser-Gard Hal-Free Riser-Gard General Purpose

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Plenum-Gard
E151168 FT-6 Rated

Plenum-Gard is a UL Listed nonmetallic corrugated flexible conduit for use in Plenum, Riser and General Purpose applications. Plenum-Gard is manufactured from PVDF resin, which is extremely durable and resistant to abrasion and mechanical damage before/after cable installation.

Plenum-Gard is listed to UL 2024 in accordance with the National Electrical Code for Plenum, Riser, General Purpose, and other cabling optical fiber /telecommunication applications as defined in Articles 725, 770, 800 and 820. Important: Installed cables must be plenum rated and the UL Listing must be printed on the product. Abandoned cables MUST be removed (Reference NEC).
Value 5 ft. 0.5 0.15

Technical Info:
UL Standard 2024 Maximum Flame Propagation Max. Peak Optical Smoke Density Max. Average Optical Smoke Density

Applications: Plenum, Riser, and General Purpose

Storage -4F to 158F Handling -4F to 104F No UV protection (not suitable for outdoor use) Do NOT store outside

&3 with ta /4" pe

1/2"

NEW

Standard Stock Reels


Min. Pull Tape Empty Empty 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. Empty 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. Reel Size (F x W) 36" x 24" 36" x 24" 36" x 24" 48" x 32" 48" x 32" 66" x 41" 72" x 41" 82" x 41" 36" x 24" 48" x 32" 48" x 46" 66" x 41" 96" x 41" 48" x 32" 48" x 32" 48" x 46" 82" x 41" 48" x 32" 48" x 46" 82" x 41" 82" x 41" Reel Type W W W W W W W W W W W W W W W W W W W W W W = Wood Reel Length 1000 1000 500 1000 1500 5200 6500 8000 500 900 1600 3200 6500 900 350 1200 4000 225 700 2000 2800 Wt. (lbs.) 35 35 35 90 90 265 302 375 35 90 105 265 700 90 90 105 375 90 105 375 375 Wt. per 100 ft. (lbs.) 8 8 10 10 10 10 10 10 16 16 16 16 16 16 20 20 20 23 23 23 23

Color

Part No. CE4X1-1000 CE4X1-1000S CF4X1C-500 CF4X1C-1000 CF4X1C-1500 CF4X1C-5200 CF4X1C-6500 CF4X1C-8000 CG4X1C-500 CG4X1C-900 CG4X1C-1600 CG4X1C-3200 CG4X1C-6500 CG4X1-900S CH4X1C-350 CH4X1C-1200 CH4X1C-4000 CJ4X1C-225 CJ4X1C-700 CJ4X1C-2000 CJ4X1C-2800

3/4"

Orange Orange Orange Orange Orange

1"

Orange Orange Orange Orange Orange

11/4"

Orange Orange Orange Orange Orange

11/2" 2"

Orange Orange Orange Orange Orange Orange

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Plenum-Gard
Features:
For use in Plenum areas per Articles 725, 770, 800 and 820. Sizes 1/2" through 2" Pre-installed pull tape available in sizes 1/2" through 2" Outside Diameters meet IPS Dimensions UL Listed raceway meeting UL 2024 Footage sequentially marked Single peak design

Standard Stock Coils


Color Part No. CE4X1-350* CF4X1C-100* CF4X1C-250* CF4X1-250 CF4X1-250S* CG4X1C-200* CH4X1C-150* CJ4X1C-100* Pull Tape Empty 900 lb. 900 lb. Empty Empty 900 lb. 900 lb. 900 lb. Coil Length (ft.) 350 100 250 250 250 200 150 100 Wt. per 100 ft. (lbs.) 8 10 10 10 10 16 20 23

3/4"

Orange Orange

1" 11/4" 11/2" 2"

Orange Orange Orange Orange Orange Orange

* Overnight Shippable

Specifications
Size
1/2" 3/4"

I.D. Min. Ref. .60 .74 1.00 1.35 1.50 2.00

Min. O.D. .815 1.025 1.292 1.630 1.868 2.329

Max. O.D. .835 1.045 1.312 1.650 1.888 2.349

Min. Bend Radius 2" 2" 3" 3" 4" 4"

1" 1
1/4"

1 1/2" 2"

Custom Orders
Position 1 Product C = Plenum-Gard Position 2 Size D = 1/2" E = 3/4" F = 1" G = 11/4" H = 1 1/2" J = 2" How to Build a Part Number Position 3 Position 4 Position 5 Position 6 Configuration Wall Color Pull Line 4 = Corrugated X = Standard 1 = Orange 2 = Black 3 = Gray 4 = White 5 = Blue 7 = Yellow 8 = Red C = 900 lb. Tape Position 7 Length Example -1000 = Feet -1000S = 1000 Feet Split

Custom Orders are not returnable Custom lengths are available in minimum order quantities of 1000 ft. Custom color runs are available in minimum order quantities of 10,000 ft.

Options:
Color: Black, Blue, Gray, Red, White and Yellow Two, three, or four way parallel Split Duct Custom print line

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Riser-Gard
E151168 FT-4 Rated

Riser-Gard is a nonmetallic flexible raceway for use in Riser and General Purpose applications. Riser-Gard is UL Listed and is available with tape pre-installed. Riser-Gard is listed to UL 2024 Standard for Riser Applications or optical fiber/communications raceways.

Riser-Gard is listed to UL 2024 in accordance with the National Electrical Code per Articles 725, 770, 800 and 820 for Riser, General Purpose, and other cabling optical fiber/telecommunication applications. Riser-Gard is suitable for use in vertical runs in a shaft or between floors, as well as areas other than the plenum. Important: Installed cables must be of suitable rating for the application.
Test Method UL 2024 UL 2024 Maximum Value 6.0 ft. 372F

Technical Info:
Applications: Riser and General Purpose
UL Listed to 2024 Maximum Flame Propagation Maximum Air Temperature at 12 ft.

Storage -4F to 158F Handling -4F to 104F No UV protection (not suitable for outdoor use) Do NOT store outside

Standard Stock Reels


Color Part No. DE4X1-1000 DF4X1C-500R DF4X1C-1000 DF4X1C-1500 DF4X1C-2700 DF4X1C-5200 DF4X1C-6500 DF4X1C-7000 DF4X1C-9400 DG4X1C-900 DG4X1C-500R DG4X1C-1500 DG4X1C-1600 DG4X1C-3200 DG4X1C-4500 DG4X1C-5600 DG4X1C-6500 DH4X1C-1200 DH4X1C-4000 DH4X1C-4500 DJ4X1C-700 DJ4X1C-2000 DJ4X1C-2800 Pull Tape Empty 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. 900 lb. Reel Size (F x W) 36" x 24" 42" x 24" 48" x 32" 48" x 32" 48" x 46" 66" x 41" 72" x 41" 72" x 45" 84" x 45" 48" x 32" 42" x 24" 48" x 46" 48" x 46" 66" x 41" 72" x 45" 84" x 46" 96" x 45" 48" x 46" 82" x 45" 84" x 45" 48" x 46" 82" x 41" 84" x 45" Reel Type W W W W W W W S S W W W W W S W S W S S W W S Reel Length 1000 500 1000 1500 2700 5200 6500 7000 9400 900 500 1500 1600 3200 4500 5600 6500 1200 4000 4500 700 2000 2800 Reel Wt. (lbs.) 35 50 90 90 105 265 302 148 199 90 50 105 105 265 148 600 220 105 193 199 105 375 199 Product Wt. per 100 ft. (lbs.) 9 14 14 14 14 14 14 14 14 17 17 17 17 17 17 17 17 22 22 22 26 26 26

3/4"

Orange Orange Orange Orange

1"

Orange Orange Orange Orange Orange Orange Orange Orange

11/4"

Orange Orange Orange Orange Orange Orange

11/2" 2"
90

Orange Orange Orange Orange Orange

W = Wood, S = Steel

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Riser-Gard
Features:
For use in Riser and General Purpose areas per Articles 725, 770, 800 and 820 of the NEC. Riser-Gard is also suitable for direct burial. Not approved for exposed applications.
NOTE: UL has not evaluated Riser-Gard for this application.

UL Listed Raceway meeting UL 2024 Available in sizes 3/4" through 2" Pull tape can be factory pre-installed in 1" through 2"

Outside Diameters meet IPS Dimensions Footage sequentially marked

Standard Stock Coils


Color Part No. DE4X1-350* DF4X1C-250* DF4X1C-500 DF4X1-250S* DG4X1-200 DG4X1C-200* DG4X1C-500 DG4X1-200S* DH4X1C-150* DJ4X1C-100* Pull Tape Empty 900 lb. 900 lb. Empty Empty 900 lb. 900 lb. Empty 900 lb. 900 lb. Coil Product Wt. per Length (ft.) 100 ft. (lbs.) 350 250 500 250 200 200 500 200 150 100 9 14 14 14 17 17 17 17 22 26

3/4"

Orange Orange

1" 11/4" 11/2" 2"

Orange Orange Orange Orange Orange Orange Orange Orange

* Overnight Shippable

Specifications
Size
3/4"

I.D. Min. Ref. .74 .98 1.31 1.54 2.00

Min. O.D. 1.025 1.290 1.640 1.880 2.350

Max. O.D. 1.075 1.340 1.690 1.930 2.400

Min. Bend Radius 6" 6" 7" 8 1/4" 9 1/2"

1" 1 1/4" 1
1/2"

2"

Custom Orders
Position 1 Product D = Riser-Gard Position 2 Size E = 3/4" F = 1" G = 11/4" H = 11/2" J = 2" How to Build a Part Number Position 3 Position 4 Position 5 Position 6 Configuration Wall Color Pull Line 4 = Corrugated X = Standard 1 = Orange 2 = Black 3 = Gray 4 = White 5 = Blue 7 = Yellow 8 = Red C = 900 lb. Tape Position 7 Length Example -1000 = Feet -1000S = 1000 Feet Split

Custom Orders are not returnable Custom lengths are available in minimum order quantities of 1000 ft. Custom color runs are available in minimum order quantities of 10,000 ft.

Options:
Color: Black, Blue, Gray, Red, White and Yellow Two, three, or four way parallel Split Duct Custom print line w w w. c a r l o n . c o m 91

Hal-Free Riser-Gard
E143102 FT-4 Rated

Hal-Free Riser-Gard is a halogen free nonmetallic flexible raceway for use in riser and general purpose applications. In the event of a fire, this product will not release halogen elements into the air, which makes it ideal for applications in tunnels, laboratories and high-tech environments.

Hal-Free Riser-Gard is listed to UL 2024 in accordance with NEC Articles 725, 770, 800 and 820. Custom lengths and split ducts are available upon request. Hal-Free Riser-Gard is available in white only.

Features:
Applications: Riser and General Purpose Free from halogen elements Compliant with NEC Articles 725, 770, 800 and 820 Available in sizes 1" through 2" Available in white only Sequentially marked footage

Technical Info:
UL Listed to 2024 Maximum Flame Propagation Maximum Air Temperature Test Method UL 2024 UL 2024 Maximum Value 3'6" 387F

Storage and Handling -4F to 150F No UV protection (not suitable for outdoor use) Do NOT store outside

Standard Stock Reels


Part No. HF4X4C-5000 Nom. I.D. 1.049 Nom. O.D. 1.365 Pull Tape 900 lb. Reel Size 72" x 41" Reel Type W Reel Length (feet) 5000 Reel Weight (lbs.) 302 Wt. per 100 ft. (lbs.) 7.3

Color

1" 11/4" 11/2" 2"

White

White

HG4X4C-4000

1.250

1.550

900 lb.

72" x 41"

4000

302

9.2

White

HH4X4C-2000

1.500

1.850

900 lb.

66" x 41"

2000

265

12.0

White

HJ4X4C-2000

2.000

2.425

900 lb.

82" x 41"

W W = Wood

2000

375

20.8

Custom Orders
Position 1 Product H = Hal-Free Riser-Gard Position 2 Size F = 1" G = 11/4" H = 1 1/2" J = 2" How to Build a Part Number Position 3 Position 4 Position 5 Position 6 Wall Color Pull Line Configuration 4 = Corrugated X = Standard 4 = White C = 900 lb. Tape Position 7 Length Example -1000 = Feet -1000S = 1000 Feet Split

Custom orders not returnable Custom lengths available in minimum order quantities of 1000 ft.

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General Purpose
General Purpose is nonmetallic flexible raceway for use in General Purpose applications only. It is UL Listed and available with tape pre-installed. General Purpose raceway is listed to UL 2024 in accordance with the National Electrical Code per Articles 725, 770, 800 and 820 for General Purpose and other cabling optical fiber/telecommunication applications.

Features:
For use in General Purpose areas per Articles 725, 770, 800 and 820 of the NEC. Available in sizes 3/4" through 2" Pull tape can be factory pre-installed in 1" through 2" Outside Diameters meet IPS Dimensions Footage sequentially marked
Maximum Value 6.0 ft. 372F

Applications: General Purpose

Technical Info:
UL Listed to 2024 Maximum Flame Propagation Maximum Air Temperature at 12 ft.

Test Method UL 2024 UL 2024

E151168 FT-1 Rated

Storage -4F to 158F Handling -4F to 104F No UV protection (not suitable for outdoor use) Do not store outside

Standard Stock Reels


I.D. Min. Ref. .98 1.31 1.54 2.00 Min. O.D. 1.29 1.64 1.88 2.35 Max. O.D. 1.34 1.69 1.93 2.40 Pull Tape 1130 lb. 1130 lb. 1130 lb. 1130 lb. Min. Bend Radius 6" 7" 8 1/4" 91 / 2 " Reel Size (F x W) 82" x 41" 72" x 41" 82" x 41" 82" x 41" Reel Type W W W W Reel Length 8000 5600 4500 2000 Reel Wt. (lbs.) 375 302 375 375 Product Wt. per 100 ft. (lbs.) 14 17 22 26

Color

Part No. BF4X1B-8000 BG4X1B-5600 BH4X1B-4500 BJ4X1B-8000

1" 11/4" 11/2" 2"

Orange Orange Orange Orange

W = Wood

Custom Orders
Position 1 Product B = General Purpose Position 2 Size F = 1" G = 11/4" H = 11/2" J = 2" How to Build a Part Number Position 3 Position 4 Position 5 Position 6 Configuration Wall Color Pull Line 4 = Corrugated X = Standard 1 = Orange 2 = Black 3 = Gray 4 = White 5 = Blue 7 = Yellow 8 = Red B = 1130 lb. Tape Position 7 Length Example -1000 = Feet

Custom Orders are not returnable Custom lengths are available in minimum order quantities of 1000 ft. Custom color runs are available in minimum order quantities of 10,000 ft.

Options:
Color: Black, Blue, Gray, Red, White and Yellow Two, three, or four way parallel Split Duct Custom print line

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Flexible Raceway Accessories


Nonmetallic Adapters & Couplings
For use with Riser-Gard and General Purpose
LR31146

Couplings
Part. No. Size
3/4"

Color

Standard Carton Quantity

Standard Carton Weight (lbs.)

SCA240E SCA240F

Orange Orange

25 20

.783 .972

1"

Threaded Adapters
Part. No. Size
3/4"

Color

Standard Carton Quantity

Standard Carton Weight (lbs.)

SCA243E SCA243F

Orange Orange

100 50

2.30 2.00

1"

Snap-In Adapters
Part. No. Size
3/4"

Color

Standard Carton Quantity

Standard Carton Weight (lbs.)

SCA253E SCA253F

Orange Orange

100 50

2.90 2.30

1"

Nonmetallic Adapters & Couplings


For use with Plenum-Gard

Couplings
Part. No. Size Color Standard Carton Quantity Standard Carton Weight (lbs.)

A340F

1"

Orange

50

2.50

Couplings
Part. No. Size Color Standard Carton Quantity Standard Carton Weight (lbs.)

A343F

1"

Orange

50

1.55

Couplings
Part. No. Size Color Standard Carton Quantity Standard Carton Weight (lbs.)

A353F

1"

Orange

50

3.00

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Flexible Raceway Accessories


Nonmetallic Adapters and Couplings
For use with Riser-Gard and General Purpose
E32447 Except where noted by

Male Terminal Adapters


For adapting nonmetallic conduits to boxes, threaded fittings, metallic systems. Male threads on one end, socket end on other.
Std. Ctn. Size Qty. Color
3/4

Standard Couplings
All socket fittings should be attached Using Carlon solvent cement. Using Carlon fittings with Carlon nonmetallic conduit insures system integrity.

Socket type for joining nonmetallic conduit.


C
3/4

Part No. E943E E943F E943G E943H E943J SCE943H SCE943J

B Typical 1.046

Min. D .800

Max. OD 111/32 15/8 21/32 2 5/32 2 21/32 21/32 2 5/32 2 21/32

T Typical
9/16 11/16 3/4 3/4 3/4 3/4 3/4 3/4

L 13/8 1 25/32 1 15/16 21/16 21/8 1 15/16 21/16 21/8

Std. Ctn. Wt. (lbs.) 3.5 3 4 2.5 7 4 2.5 7 Part No. E940E E940F E940G E940H E940J SCE940G SCE940H SCE940J Std. Ctn. Size Qty. 3/4 100 1 50 11/4 30 11/2 25 2 30 11/4 30 11/2 25 2 30 Color Gray Gray Gray Gray Gray Orange Orange Orange B Typical 1.064 1.046 1.330 1.310 1.677 1.655 1.918 1.894 2.393 2.369 1.677 1.655 1.918 1.894 2.393 2.369 A Min. D .840 1.210 1.535 1.755 2.190 1.535 1.755 2.190 Max. OD 15/16 15/8 163/64 2 15/64 2 47/64 163/64 2 15/64 2 47/64 Std. C L Ctn. Typical Wt. (lbs.) 3/4 15/8 4.4 15/16 2 3.5 1 21/8 3.5 11/8 23/8 3.9 13/16 21/2 5.25 1 21/8 3.5 11/8 23/8 3.9 13/16 21/2 5.25

125 50 50 25 50 50 25 50

Gray Gray Gray Gray Gray Orange Orange Orange

1.064 1.330 1.677 1.918 2.393 1.677 1.918 2.393

1 11/4 11/2 2 11/2 2

1.310 1.018 1.655 1.332 1.894 1.566 2.369 2.000 1.655 1.332 1.894 1.566 2.369 2.000

1 1 13/16 13/16 1 13/16 13/16

SCE943G 11/4

Metallic Adapters and Couplings


Universal Aluminum Couplings
For use with Plenum-Gard , Riser-Gard , Hal-Free Riser-Gard , and General Purpose
Self-threading, which draws each end of the conduit into the center of the coupler.
Part. No. P75 P100 P125 P200 Size
3/4"

Metallic Terminal Adapter


For use with Plenum-Gard
Part. No. E147E E147F Size
3/4"

Duct O.D. Range .91 1.08

Std. Std. Ctn. Ctn. Qty. Wt. (lbs.) 10 100 100 100 50 12 25 28 35 19

Std. Ctn. Std. Ctn. Qty. Wt. (lbs.) 1 25 .7 1.5

1"

1" 1.21 1.41 1 1/4" 1.44 1.68 2" 2.31 2.48

P150CPLR 1 1/2" 1.80 2.02

Washers Flat Sealing Washer Terminating Connector


For use with Plenum-Gard and Hal-Free Riser-Gard
Part No. TC100 TC125 TC150 TC200 Size 1" 1 1 /4" 11/2" 2" Nom. O.D. Range .91 1.08 1.495 1.70 1.80 2.00 2.31 2.52 Std. Ctn. Qty. 12 12 12 12 Std. Ctn. Wt. 50 52 56 58

Where a waterproof termination is required into any enclosure (metallic or nonmetallic), install the neoprene washer over the threads of a terminal adapter before inserting into the enclosure. Use a standard locknut or threaded bushing to secure the assembly.
Part No. E943EW E943FW E943GW E943HW E943JW Size 3/4" 1" 11/4" 11/2" 2" Std. Ctn. Qty. 125 100 50 50 25 Std. Ctn. Wt. (lbs.) .45 .46 .44 .45 .42

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Flexible Raceway Accessories


Low Voltage Boxes & Brackets
Dual Voltage Box/Bracket*
Part No. SC200DV Size Volume Std. Std. Ctn. Ctn. Qty. Wt. (lbs.) 16 6.4
E42728

1-Gang 20.5 cu. in.

*U.S. Patent D463,376

SC200DV

Low Voltage Add-On Bracket*


Part No. SC100SC Size 1-Gang Std. Std. Ctn. Ctn. Qty. Wt. (lbs.) 24 2.3
E216492

*U.S. Patent D459,312 U.S. Patent 6,710,245

SC100SC

Low Voltage Adjustable Brackets*


Part No. SC100ADJC SC200ADJC Size 1-Gang 2-Gang Std. Std. Ctn. Ctn. Qty. Wt. (lbs.) 24 20 7.5 6.9
E216492

*U.S. Patent 5,289,934

SC100ADJC

Low Voltage Brackets*


Part No. SC100A SC200A
(3/4" Resi-Rings) *U.S. Patent D457,140 D462,664 * D Lamson & Sessions SC100A SC200A

Size 1-Gang 2-Gang

Std. Std. Ctn. Ctn. Qty. Wt. (lbs.) 24 24 5.3 7.7


E216492

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Flexible Raceway Accessories


NEW

Mud Box Assemblies

E42728

E42728

Except where noted by

Carlon Mud Box Assemblies are available in five unique stylesblank, ceiling ring, one-gang, two-gang
and 4 square. All Mud Box Assemblies are manufactured out of polycarbonate material to provide extra strength and durability, are concrete tight, and have twelve integral connectorstwo-1", six-3/4", and four-1/2". Using our new ENT Reducers, this product will meet ANY jobsite application.

Mud Box Base with Blank Cover


Part. No. Size Std. Ctn. Qty. Std. Ctn. Wt. lbs.

A863BC
Patent Pending

Mud Box w/ Blank Cover

24

12.3

Mud Box with Ceiling Ring


Threaded brass inserts for fan (#10-32 screws) and fixture (#8-32 screws) mountings Listed for fixture support up to 50 lbs. Listed for ceiling fans up to 35 lbs.
Part. No. Size Std. Ctn. Qty. Std. Ctn. Wt. lbs.

A863CF A863CFG
Patent Pending

Mud Box w/ Ceiling Ring Mud Box w/ Ceiling Ring & Ground Lug

24 24

15.5 16.1

Mud Box with One-Gang Ring


Part. No. Size Std. Ctn. Qty. Std. Ctn. Wt. lbs.

A863S A863SG
Patent Pending

Mud Box w/ One-Gang Ring Mud Box w/ One-Gang Ring & Ground Lug

24 24

16.8 16.2

Mud Box with Two-Gang Ring


Part. No. Size Std. Ctn. Qty. Std. Ctn. Wt. lbs.

A863D A863DG
Patent Pending

Mud Box w/ Two-Gang Ring Mud Box w/ Two-Gang Ring & Ground Lug

24 24

15.8 16.6

Mud Box with 4 Square Ring


4 Square Ring not for luminaries.
Part. No. Size Std. Ctn. Qty. Std. Ctn. Wt. lbs.

A863-4SQ
Patent Pending

Mud Box w/ 4 Inch Square Ring

24

15.2

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Flexible Raceway Accessories


21/2" & 4" Mud Boxes with Covers
For use with Riser-Gard and General Purpose
E42728 LR31146

Base Rings
Listed for use with ceiling fans up to 35 lbs. and for fixture support up to 50 lbs.
Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A861 CA861G

Without ground lug With ground lug

10 10

2.5 2.0

Covers
Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A862D A862E A864D A864E A864F

2 1/2" Deep (1/2" KOs) 2 1/2" Deep (3/ 4" KOs) 4" Deep (1 / 2 " KOs)

10 10 10 10 10

2.5 2.1 2.9 2.9 3.0

4" Deep (3/4" KOs) 4" Deep (1" KOs)

Quick Connect Outlet and Switch Boxes


For use with Riser-Gard and General Purpose Suitable for masonry walls Meets NEMA OS-2
E42728

Single Gang 16 cu. in.


Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A58381D A58381E

3 x 21/4 x 3 (1/2" KOs) 3x 21/ 4 x 3 (3/4" KOs)

25 25

4.6 4.6

Two Gang 20 cu. in.


Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A52151D A52151E A521DE

4 x 4 x 11/2 (1/2" KOs) 4x4x 4x4x 11 / 2 11/ 2 (3/4" (1/2" KOs) &
3/4"

100 100 KOs) 100

22.6 22.6 22.6

Two Gang 30.3 cu. in.


Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A52171D A52171E A5217DE

4 x 4 x 23/8 (1/2" KOs) 4 x 4 x 23/8 (3/4" KOs) 4 x 4 x 23/8 (1/2" & 3/4" KOs)

25 25 25

7.6 7.6 7.6

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Flexible Raceway Accessories


ENT Box with Adapters
For use with Riser-Gard and General Purpose
E42728 Except where noted by

Two Gang 24.75 cu. in. ENT Box with Adapters


Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A5329DE

4 x 4 x 13/4 (1/2" & 3/4" KOs)

50

14.8

Box Back Wall Support


Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A540DS

For use with 1/2" Knockout

100

2.1

ENT Box Extenders


For use with Riser-Gard and General Purpose
E42728

Single Gang
Part. No. Rise
1/2" 5/8" 3/4"

Cu. in.

Standard Carton Quantity

Standard Carton Weight (lbs.)

A410 A411 A412 A413 A414

3.5 4.2 5.0 6.6 8.1

100 50 50 40 30

7.7 4.6 5.1 5 4.4

1" 11/ 4"

Two Gang
Part. No. Rise Cu. in. Standard Carton Quantity Standard Carton Weight (lbs.)

A400 A420 A421 A422

Blank
1/2" 5/8" 3/4"

6.1 7.4 8.8

100 75 50 50

7.7 5.0 4.2 4.8

Round Covers for Octagon Ceiling Boxes


For use with Riser-Gard and General Purpose

Round Plaster Rings


Suitable for fixture support
Part. No. Rise
1/2" 3/4"

E42728

Cu. in.

Standard Carton Quantity

Standard Carton Weight (lbs.)

A471 A472

3.2 4.0

100 100

3.3 3.7

Round Blank Covers


Part. No. Rise Cu. in. Standard Carton Quantity Standard Carton Weight (lbs.)

E460R-CAR A470D

Blank Blank with


1/2"

KO -

35 100

2.2 4.7

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Flexible Raceway Accessories


Quick Connect 4" Octagon Ceiling Boxes
For use with Riser-Gard and General Purpose Carlon ceiling boxes and round plaster rings are produced from a special high heat resistant engineered plastic material developed specifically for fixture support. LIsted for fixture support up to 50 lbs.
E42728 Except where noted by

Ceiling Box 20.5 cu. in.


Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A615D A615E A615DE

4 - 21/8" Deep (1/2" KOs) 4 - 21/8" Deep (3/4" KOs) 4 - 21/8" Deep (1/2" & 3/4" KOs)

50 50 50

6.4 6.4 6.4

Ceiling Box with J Mount 20.5 cu. in.


Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A615DJ

4 - 21/8" Deep (1/2" KOs)

50

18.7

Ceiling Box with L Bracket 20.5 cu. in.


Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A615DL

4 - 21/8" Deep (1/2" KOs)

50

6.4

Ceiling Box with Adjustable Hanger Bar 20.5 cu. in.


Adjust from 14 1/4" to 231/4"
Part. No. Description Standard Carton Quantity Standard Carton Weight (lbs.)

A615DH

4 - 21/8" Deep (1/2" KOs)

25

13.6

PVC Conduit Cutters


Small Cutter Medium Cutter Large Cutter

For fast, smooth field cuts of 1/2" through 1" Riser-Gard and Plenum-Gard.
Std. Ctn. Qty. 10

Hand held cutter makes fast square, smooth field cuts on conduit from 1/2" through 11/4". Produces burr-free cut with no shavings. Fits into pocket or pouch.
Part No. CC125 Size 9" Std. Ctn. Qty. 12

For clean cuts of conduit 1/2" through 2".


Part No. CC122 Std. Size Ctn. Qty. 17 1/2" 1

Part No. CC120B

Size 8"

100

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Flexible Raceway Accessories Tape


Prelubricated, woven polyester tape made from low friction, high abrasion resistant yarns providing a low coefficient of friction. Tape is printed with sequential footage markings for accurate measurements.
Part. No. Size
1/2" 1/2" 5/8" 5/8" 5/8"

Tensile Strength

Reel Lengths

TL14505 TL14510 TL38203 TL38265 TL38210

1250 lbs. 1250 lbs. 1800 lbs. 1800 lbs. 1800 lbs.

5,000 ft. 10,000 ft. 3,000 ft. 6,500 ft. 10,000 ft.

Other ropes and tapes are available. Consult your sales service location for additional information.

Carlon Cement

(MSDS sheets available at www.carlon.com)


*Meets ASTM D2564

Medium Bodied Clear PVC Solvent Cement


with dauber*
Part No. Size
1/2

Recommended pipe application and sizes


Recommended for all grades and types of Carlon PVC conduit, duct, wireway and fittings, except Flex-Plus Blue ENT (Electrical Nonmetallic Tubing.) Up through 6" diameter.

Set-up time (Evaporation Rate)


10-30F 30-50F 50-70F 70-90F

Recommended installation temperature

Lap Shear @ 73F

Viscosity at 75 as manufactured

Std. Ctn. Qty.

VC9964 VC9963 VC9962 VC9961P

Pint

10 24 12 6

Pint Quart Gallon

Not recommended 40 to 100F 5-6 minutes 3-4 minutes 1-2 minutes

2 hrs. 350 psi 500-900 cps 16 hrs. 800 psi 72 hrs. 1,500 psi

All-Weather Quick-Set Clear Solvent Cement


with dauber*
Part No. Size
1/2

Std. Ctn. Qty.

VC9984 VC9983 VC9982 VC9981P

Pint

10 24 12 6

Pint Quart Gallon

Recommended for all grades and types of Carlon PVC conduit, duct, wireway and fittings, except FlexPlus Blue ENT (Electrical Nonmetallic Tubing.) Up through 6" diameter.

10-30F 30-50F 50-70F 70-90F

4-5 minutes 3-4 minutes 1-2 minutes 1/2-11/2 minutes

-5 to 100F

2 hrs. 350 psi 400-700 cps 16 hrs. 800 psi 72 hrs. 1,500 psi

Low VOC Gray PVC Solvent Cement with dauber*


Part No. Size
1/2

Std. Ctn. Qty.

VC9LV4 VC9LV3 VC9LV2

Pint

10 24 12

Pint Quart

Recommended for all grades and types of Carlon PVC conduit, duct, wireway and fittings, except FlexPlus Blue ENT (Electrical Nonmetallic Tubing.) Up through 6" diameter. VOC emission of 490 grams/liter per the Bay and South Coast test method.

10-30F 30-50F 50-70F 70-90F

Not recommended 40 to 100F 5-6 minutes 3-4 minutes 1-2 minutes

500-900 cps 2 hrs. 350 psi 16 hrs. 800 psi 72 hrs. 1,500 psi

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Innerduct Guide

Carlon Innerduct Guide

WHERE

IS

INNERDUCT

BEING USED?

INSIDE THE BUILDING


General Purpose & Riser
Must be UL
Listed

OUTSIDE THE BUILDING


Pulled into a Conduit
HDPE True
sized duct recommended 1.00" ID or 1.25" ID

Plowed or Trenched
HDPE SDR sized
duct recommended (11/4" or larger)

Plenum
Must be
UL Listed

Plenum cable
must be installed

Riser rated
cable must be used in riser applications

HDPE SDR 13 wall


thickness for nonrocky soil conditions

Color: Industry
standard=orange

Corrugated
(Riser-Gard and HDPE) duct for newer conduit runs & shorter distance pulls

HDPE SDR 11 wall


thickness for rocky conditions

Color: Industry
standard=orange

Pull tape
pre-installed in sizes 1/2" through 2"

Riser-Gard

Riser-Gard
approved for direct bury applications but NOT exposed applications NOTE: Aerial HDPE for exposed applications

Plenum-Gard

product numbers: 1/2" CD4X1C 3/4" CE4X1C 1" CF4X1C 1 1 /4" CG4X1C 11/2" CH4X1C 2" CJ4X1C

product numbers: 3/4" DE4X1C 1" DF4X1C 11/4" DG4X1C 11/4" DH4X1C 2" DJ4X1C

HDPE Solidwall
for older conduit runs & longer distance pulls

General Purpose
product numbers: 1" BF4X1B 11/4" BG4X1B 11/4" BH4X1B 2" BJ4X1B

Options
Color Striping Factory installed pull lines Segmented or paralleled reels Pre-lubricated duct

Note:
HDPE innerduct will not meet code

Specifying and installing UL Listed innerducts with the anticipation of future upgrades provides the building owner with a low cost solution for the removal of abandoned cables.
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