MaxTune Intelligent Servo Drive

SYSTEMS
INTELLIGENT SERVO DRIVE

Quick Start Guide
Document Revision: 5.3 DOC-MaxTune-QSG-EN
www.pbasystems.com.sg
MaxTune
Revision History
Document Revision 5.3 5.2 5.0 / 5.1 4.3 4.1 / 4.2 4.0 3.2 3.1 3.0 2.4 2.3 Date Dec. 2012 Dec. 2012 Nov. 2012 Aug. 2012 Aug. 2012 Aug. 2012 Jan. 2012 Dec.2011 Dec.2011 Nov.2011 Sept.2011 Remarks Added and revised faults and warnings. Added wiring for MT-28/67,MT-33/67 models. Includes 120/240 VAC and 400/480 VAC models. Warnings and faults updated. Pin assignment diagrams updated. Revision for version 4.1.2.6 Revision 3.2 Revision 3.1 (internal release) Supplied connectors removed; additional faults; additional diagrams (internal release). Includes 7 MaxTune models; 3 different frames. Sequence of installation steps. Wire gauge. STO interface. Motor Feedback interface. USB driver. MaxLink screen. System Wiring - Pin Assignment diagram Rev.09 System Wiring - Pin Assignment diagram updated (Rev.08) for Controller I/F Wiring and pinouts updated, diagrams added/revised. Installation Steps 12 and 13 revised. Status/fault codes revised.
2.2 2.1
Sept.2011 Aug. 2011
2.0
Jun. 2011
Firmware Revision 1.3.1
Software (GUI) Revision 1.3.1.x
Important Notice
2012 PBA Systems Pte. Ltd. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means without prior written permission of PBA Systems.
Disclaimer
The information in this manual was accurate and reliable at the time of its release. PBA Systems Pte. Ltd. reserves the right to change the specifications of the product described in this manual without notice at any time.
Quick Start Guide
MaxTune
Trademarks
CANopen and CiA are registered trademarks of the CAN in Automation User's Group PROFINET is a trademark of PROFIBUS International EtherCAT is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH EnDat is a registered trademark of Dr. Johannes Heidenhain GmbH HIPERFACE is a registered trademark of Sick Stegmann Gmbh Windows is a registered trademark of Microsoft Corporation
Contact Information
PBA Systems Pte. Ltd PBA Building, 505 Yishun, Industrial Park A, Singapore 7687332 Tel: (+65) 6576 6767 Fax: (+65) 6576 6768 Website: http://www.pbasystems.com.sg/ Email: sales@pbasystems.com.sg
Technical Support
If you need assistance with the installation and configuration of the MaxTune drive, contact PBA Systems technical support: support@pbasystems.com.sg
Quick Start Guide
MaxTune
Part Number
MT 8 / 25 230 AP 1
MaxTune Servo Drive Analog Input 1 - One Analog Input,16-bit 2 - Two Analog Input,14-bit each
Continuous Current (Apk) / Peak Current (Apk) 230 Model 2/6 4 / 12 6 / 25 8 / 25 11 / 39 14 / 39 18 / 39 28 / 67 33 / 67 400 Model 4 / 12 8 / 25 16 / 33 33 / 67
Interface Options AP* Analog Voltage, Pulse and Direction Ref, RS232 AF* Analog Voltage, Pulse and Direction, CANOpen, RS232, USB EC** EtherCAT, USB, RS232 PN** PROFINET, USB, RS232 * Standard configuration with one analog input ** Standard configuration with two analog inputs
Power Supply 230 Input Single Phase 120-230 VAC +10% -15% 50/60Hz Input Three Phase 120-230 VAC +10% -15% 50/60Hz 400 Input Three Phase 380-480 VAC +10%-15% 50/60Hz
Ratings Supply Voltage (120 /230 VAC) Supply Voltage (380/480VAC) Continuous Current Peak Current
Units
2/6
4/12
6/25
8/25
11/39
14/39
16/33 N/A
18/39
28/67
33/67
1 Phase 1 Phase 1 Phase 1 Phase 1 Phase 1 Phase 3 Phase 3 Phase 3 Phase 3 Phase N/A 3 Phase N/A 3 Phase N/A N/A
3 Phase 3 Phase 3 Phase
3 Phase
N/A
N/A
3 Phase
Apeak Apeak
2.1 6.3
4.2 12.7
6.3 25.4
8.4 25.4
11.3 39.5
14.1 39.5
16.9 33.9
18.3 39.5
28.2 67.8
33.9 67.8
Quick Start Guide
MaxTune
Contents
1 Introduction __________________________________________________ 7 MaxTune Documentation .................................................................................... 7 Safety .............................................................................................................. 7 Required Hardware and Tools.............................................................................. 7 Required Computer System ................................................................................ 8 MaxTune Installation Procedure ........................................................................... 8 MaxTue Dimensions and Mounting ....................................................................... 9 MaxTune Wiring and Pin Assignments ................................................................. 12 2 Control Board_________________________________________________ 24 Overview ......................................................................................................... 24 Controller I/Os C2 .......................................................................................... 24 Controller Interface Wiring ......................................................................... 27 Machine I/Os C3 ............................................................................................ 29 Machine Interface Wiring ........................................................................... 31 Motor Feedback C4 ........................................................................................ 32 Wiring Guidelines ...................................................................................... 33 Fieldbus Devices C5 and C6 ............................................................................ 40 CAN Communication ................................................................................. 40 EtherCAT or PROFIBUS Communication ....................................................... 40 Host Computer C1, C7 .................................................................................... 41 Daisy Chain C8 .............................................................................................. 42 Drive Address Switches ..................................................................................... 42 3 Power Board 120/240 VAC ______________________________________ 43 Overview ......................................................................................................... 43 Safe Torque Off (STO) P1 ............................................................................... 43 Motor P2 ....................................................................................................... 44 Regeneration Resistor P3 ................................................................................ 45 AC Input P3, P4, P5 ....................................................................................... 46 4 Power Board 400/480 VAC ______________________________________ 48 Overview ......................................................................................................... 48 Safe Torque Off (STO) P1 ............................................................................... 48 Logic Power 24V Input P2 ............................................................................... 49 AC Input and Regeneration Resistor P3 ............................................................ 50 Brake P4 ....................................................................................................... 51 Motor P5 ....................................................................................................... 52 5 Software ____________________________________________________ 53 MaxLink Installation .......................................................................................... 53 Power Up ......................................................................................................... 53 Drive Configuration ........................................................................................... 54 6 Drive Status __________________________________________________ 55 Normal Operation Codes .................................................................................... 55 Warning and Fault Codes ................................................................................... 56
Quick Start Guide
MaxTune
Introduction
Introduction
MaxTune Documentation
This manual is part of a documentation set. The entire set consists of the following: MaxTune Quick Start Guide. Basic setup and operation of the drive. MaxTune User Manual. Hardware installation, configuration and operation. MaxTune VarCom Reference Manual. Parameters and commands used to program the MaxTune. MaxTune CANopen for CAN and EtherCAT Drives Reference Manual. MaxTune implementation of CANopen protocol for CAN and EtherCAT.
Safety
Only qualified persons may perform the installation procedures. You do not need to be an expert in motion control to install and operate the drive system. However, you must have a basic understanding of electronics, computers, mechanics, and safety practices. The MaxTune utilizes hazardous voltages. Be sure the drive is properly grounded. Before you install the MaxTune, review the safety instructions in this manual. The manual is available as a PDF file that can be downloaded from the PBA Systems website. Failure to follow the safety instructions may result in personal injury or equipment damage.
Required Hardware and Tools

All required hardware and tools are specified in the diagrams in the section MaxTune Wiring and Pin Assignments. The connectors and tools that are supplied with the MaxTune are also indicated in those diagrams. In addition, you will need a small slotted screwdriver for setting switches. To connect the MaxTune to the host computer via serial communication, you will need one of the following: USB 2.0 A to Mini-B cable (USB interface) 4p4c plug and cable (RS232 interface) To connect the MaxTune to the host computer or host PLC via fieldbus, you will need: RJ45 cables (CAN interface or EtherCAT)
Quick Start Guide
Introduction
MaxTune
Required Computer System

The following computer system and software are required: 2 GHz CPU 1 MB RAM 1000 MB available on hard drive (after .net 4 is installed) USB or RS232 port for connecting to the drive, according to MaxTune model. Operating system: Windows XP-SP3, or Windows 7 MaxLink, the graphical software interface for configuring and testing the drive. Download from the MaxTune product page on the PBA Systems website. .Net4 (for details, refer to .NET Framework System Requirements). If .NET 4 is not installed on the computer, MaxLink will guide you through the installation, but will not install it automatically.
MaxTune Installation Procedure

Perform the following steps to install and setup a MaxTune system. 1. 2. Mount the MaxTune. Make all electrical connections: Controller I/Os and/or Machine I/Os Motor feedback Fieldbus devices, if required Safe torque off (STO), or bypass using jumpers Motor Regeneration resistor, if required AC input voltage 3. 4. 5. 6. 7. 8. Set the drive address using the rotary switches. Connect the drive to the PC. Power up the drive and the PC. Connect to fieldbus devices (optional). Install MaxLink software. Using MaxLink, configure and test the drive.
Quick Start Guide
MaxTune
Introduction
MaxTune Dimensions and Mounting

Using the bracket on the back of the MaxTune, mount the MaxTune on a grounded conductive metal panel.
MT-2/6, MT-4/12 120/240 VAC - Dimensions (mm) Note: MT-2/6 does not have fan. MT-4/12 has fan.
MT-6/25, MT-8/25 120/240 VAC - Dimensions (mm)
Quick Start Guide
Introduction
MaxTune
MT-11/39, MT-14/39, MT-18/39 120/240 VAC - Dimensions (mm)
10
Quick Start Guide
MaxTune
Introduction
MT-16/33 - 400/480 VAC - Dimensions (mm)
Quick Start Guide
11
Introduction
MaxTune
MaxTune Wiring and Pin Assignments
Mains Single-Phase 120/240 VAC
Daisy Chain RS232 EtherCAT or CAN

OUT IN
Rotary Switches Drive addressing
Circuit Breaker or Fuses
STO Safe Torque Off Connect to *24 VDC power supply or use bypass plug *Regenerative Resistor (optional)
Connect to PC USB mini- B cable
Line Filter (optional)
Magnetic Contactor
Connect to Host Controller Voltage reference input Pulse and direction input 6x digital inputs 3x digital outputs 1x analog output Connect to Additional IOs 5x digital inputs 3x digital outputs 1x fault relay Secondary feedback
Functional Ground Motor Feedback Motor Power Brake Output Motor Brake (optional) *Relay *24 VDC Power Supply
* To be supplied by customer Refer to the section EMI Suppression in MaxTune User Manual
MT-2/6, MT-4/12 Servo System Wiring 120/240 VAC, 1-Phase
12
Quick Start Guide
MaxTune
* EtherCAT C5: RJ45 OR * CAN IN C5: RJ45
1 2 3 4 5 6 7 8 FGND CANH CANL FGND 1 2 3 4 5 6 7 8 FGND 1 2 3 4
Introduction
CANH CANL FGND
Daisy Chain C8: 0.1" IDC Female

NELTRON 4401-10SR or COXOC 304A-10PSAAA03 1 2 3 RXD GND TXD GND DC Shield
Controller I/F C2: MDR 36 Plug | 24-28 AWG

1 24 VDC return *** Common output 2 3 4 5 6 7 Digital output 1 Digital input 1 Equivalent encoder output AEquivalent encoder output BEquivalent encoder output Z20 21 22 23 24 25 Analog input 1+ Direction input+ Secondary encoder B+ 10 Ground 28 26 27 Equivalent encoder output A+ Equivalent encoder output B+ Equivalent encoder output Z+ Ground Analog input 1Direction inputSec ondary encoder BPulse input+ Sec ondary encoder A+ 11 Pulse inputSecondary encoder A12 30 Ground Digital input 4 Digital input 6 Digital output 3 31 32 33 34 35 * Analog input 2+ 36 * Analog input 2Analog output Digital input 3 Digital input 5 Digital output 2 29 Ground 19 24 VDC *** Common input Digital input 2
RS232 C7: 4p4c

RX GND ISO TX
4 5 6 7 8 9 10
** USB C1: Mini-B
8 9
STO Safe Torque OFF P1: Molex | 26-28 AWG

1 2 3 4 Mating Connector type Crimp Housing PN 436450400 4x Crimp PN 0430300001 Wired STO 24 VDC (STO enable) Ground (24 VDC return)
13 14 15 16 17 18
Mating Connector - 3M Solder Plug C onnector PN 10136-3000PE 3M Solder Plug Junction Shell PN 10336-52F0-008
Machine I/F C3: MDR 20 Plug | 24-28 AWG

Motor P2: JST J300 | 18 AWG
1 2 3 4 PE U V W Functional Ground Motor Phase U Motor Phase V Motor Phase W
Secondary encoder A+ 11 Secondary encoder APulse input + Pulse input Direction inputSecondary encoder B+ 12 Secondary encoder BDirection input+ Secondary encoder Z+ 13 Secondary encoder ZSecondary encoder 5V 14 Secondary encoder ground Digital input 7 Digital input 9 Digital input 11 Digital output 5 24 VDC *** Common output 15 Digital input 8 16 Digital input 10 17 Digital output 4 18 Digital output 6 19 24 VDC return *** Common input 20 Fault relay 2
1
2 3
4 5 6 7 8 9
Mating Connector type Crimp Housing PN F32FSS-04V-KX 4x Crimp PN SF3F-71GF-P2.0 Mating Connector type Spring PN 04JFAT-SBXGF-I
AC Input and Regeneration P3: JST J300 | 18 AWG

1 2 3 4 5 6 B1+ B2 L1 L2 L1C LC2 DC Bus + Regen Bus AC Phase 1 AC Phase 2 Logic AC Phase 1 Logic AC Phase 2
10 Fault relay 1
Mating Connector - 3M Solder Plug Connector PN 10120-3000PE 3M Solder Plug Junction Shell PN 10320-52F0-008
Feedback C4: MDR 26 Plug | 24-28 AWG

1 2 3 4 5 6 Incremental encoder A + 14 SSI encoder data + Incremental encoder B + 15 SSI encoder clock + Incremental encoder Z + Hall U + Hall W + Resolver sine + Resolver cosine + Resolver reference + Sine encoder sine + 16 17 18 19 20 21 22 23 24 25 26 Incremental encoder A SSI encoder data Incremental encoder B SSI encoder clock Incremental encoder Z Hall V+ ** 8V supply Resolver sine Resolver cosine Resolver reference Sine encoder sine Sine encoder cosine Ground (5V/8V return) Motor temperature sensor Shield
Mating Connector Type Crimp Housing PN F32FSS-06V-KX 6x Crimp PN SF3F-71GF-P2.0 Mating Connector Type Spring PN 06JFAT-SBXGF-I
Functional Ground PE: Terminal M4

M4 ring or spade terminal
7 8 9
10 Sine encoder cosine +

* Refer to ordering information ** CAN and EtherCAT models only *** EtherCAT models only MT MaxTune Highlighted PN Supplied with MaxTune
Crimping tool Crimping tool Extraction tool Key for spring connector
Molex 0638190000 (P1) YRF-880 (P2, P3) EJ-JFAJ3 (P2, P3) J-FAT-OT
11 5V supply 12 Motor temperature sensor 13 5V supply
MT-2/6, MT-4/12 Pin Assignments 120/240 VAC
Quick Start Guide
13
Introduction
MaxTune
Mains Single-Phase 120/240 VAC

OUT IN
STO Safe Torque Off Connect to *24 VDC power supply or use bypass plug *Regenerative Resistor (optional )
Connect to PC USB mini-B cable
Magnetic Contactor
Functional Ground Motor Feedback Motor Power
Motor Brake (optional)
*Relay Brake Output
*24 VDC Power Supply
MT- 6/25, MT- 8/25 Servo System Wiring 120/240 VAC, 1-Phase
14
Quick Start Guide
MaxTune
Introduction

1 24 VDC return *** Common output 2 Digital output 1 Digital input 1 Equivalent encoder output AEquivalent encoder output BEquivalent encoder output Z20 21 22 23 24 25 Analog input 1+ Direction input+ Secondary encoder B+ 10 Ground 28 26 27 Equivalent encoder output A+ Equivalent encoder output B+ Equivalent encoder output Z+ Ground Analog input 1Direction inputSecondary encoder BPulse input+ Secondary encoder A+ 11 12 Pulse inputSecondary encoder A30 Ground Digital input 4 Digital input 6 Digital output 3 * Analog input 2+ 31 32 33 34 35 36 * Analog input 2Analog output Digital input 3 Digital input 5 Digital output 2 13 14 15 16 17 18 29 Ground 3 4 19 24 VDC *** Common input Digital input 2

1 2 3 4 5 6 7 8 FGND CANH CANL FGND
1 2 3 4 5 6 7 8

CANH CANL FGND
1 2 3 4
NELTRON 4401-10SR or COXOC 304A-10PSAAA03 1 2 3 4 5 RXD GND TXD GND DC Shield
5 6 7 8 9
RS232 C7: 4p4c

RX GND ISO TX
6 7 8 9 10
FGND
** USB C1: Mini-B


1
1 2

Secondary encoder A+ 11 Secondary encoder APulse input + Pulse input Direction inputSecondary encoder B+ 12 Secondary encoder BDirection input+ 3 4 5 6 7 8 9 Secondary encoder Z+ 13 Secondary encoder ZSecondary encoder 5V 14 Secondary encoder ground Digital input 7 Digital input 9 Digital input 11 Digital output 5 24 VDC *** Common output 15 Digital input 8 16 Digital input 10 17 Digital output 4 18 Digital output 6 19 24 VDC return *** Common input 20 Fault relay 2
Mating Connector type Crimp Housing PN F32FSS-04V-KX 4x Crimp PN SF3F-71GF-P2.0 Mating Connector type Spring PN 04JFAT-SBXGF-I
Regeneration P3: JST J300 | 16 AWG

1 2 B1+ B2 DC Bus + Regen Bus -
10 Fault relay 1
Mating Connector Type Crimp Housing PN F32FSS-02V-KX 2x Crimp PN SF3F-71GF-P2.0 Mating Connector Type Spring Not available

1 Incremental encoder A + 14 SSI encoder data + 2 Incremental encoder B + 15 SSI encoder clock + 3 4 5 6 7 8 Incremental encoder Z + 16 Hall U + Hall W + Resolver sine + Resolver cosine + Resolver reference + Sine encoder sine + 17 18 19 20 21 22 23 24 25 26 Incremental encoder A SSI encoder data Incremental encoder B SSI encoder clock Incremental encoder Z Hall V+ ** 8V supply Resolver sine Resolver cosine Resolver reference Sine encoder sine Sine encoder cosine Ground (5V/8V return) Motor temperature sensor Shield
AC Input P4: JST J300 | 16 AWG

1 2 3 4 5 L1 L2 L3 L1C LC2 AC Phase 1 AC Phase 2 AC Phase 3 Logic AC Phase 1 Logic AC Phase 2
Mating Connector Type Crimp Housing PN F32FSS-05V-KX 5x Crimp PN SF3F-71GF-P2.0 Mating Connector type Spring PN 05JFAT-SBXGF-I

10 Sine encoder cosine + 11 5V supply 12 Motor temperature sensor 13 5V supply
* Refer to ordering information ** CAN and EtherCAT models only *** EtherCAT models only MT MaxTuen Highlighted PN Supplied with MaxTune
Crimping tool Crimping tool Extraction tool Key for spring connector
Molex 0638190000 (P1) YRF-1070 (P2, P3, P4) EJ-JFAJ3 J-FAT-OT
Quick Start Guide
15
Introduction
MaxTune
Mains Three- Phase 120/240 VAC L-L

OUT IN
STO Safe Torque Off Connect to *24 VDC power supply or use bypass plug *Regenerative Resistor (optional )
Connect to PC USB mini-
Magnetic Contactor
Functional Ground Motor Feedback Motor Power Brake Output Motor Brake (optional ) *Relay *24 VDC Power Supply
MT-11/39, MT-14/39, MT-18/39 Servo System Wiring 120/240 VAC, 3-Phase
16
Quick Start Guide
MaxTune
Introduction

1 24 VDC return *** Common output 2 Digital output 1 Digital input 1 Equivalent encoder output AEquivalent encoder output BEquivalent encoder output ZAnalog input 1+ Direction input+ Secondary encoder B+ 10 11 Ground Pulse inputSecondary encoder A28 29 20 21 22 23 24 25 26 27 Equivalent encoder output A+ Equivalent encoder output B+ Equivalent encoder output Z+ Ground Analog input 1Direction inputSecondary encoder BPulse input+ Secondary encoder A+ Ground 19 24 VDC *** Common input Digital input 2

1 2 3 4 5 6 7 8 FGND CANH CANL FGND 1 2 3 4 5 6 7 8

CANH CANL FGND
1 2 3 4
NELTRON 4401-10SR or COXOC 304A-10PSAAA03 1 2 3 4 5 6 7 8 9 10 RXD GND TXD GND DC Shield
3 4 5 6 7 8 9
RS232 C7: 4p4c

RX GND ISO TX
FGND
** USB C1: Mini-B

12 13 14 15 16 17 18 * Analog input 2+ Ground Digital input 4 Digital input 6 Digital output 3
30 31 32 33 34 35 36 * Analog input 2Analog output Digital input 3 Digital input 5 Digital output 2


1 Secondary encoder A+ 11 Secondary encoder APulse input + 2 Direction input+ 3 4 5 6 Pulse input Direction inputSecondary encoder B+ 12 Secondary encoder B-
Mating Connector Type Crimp Housing PN J43FSS-04V-KX 4x Crimp PN SJ4F-71GF-M3.0
Secondary encoder Z+ 13 Secondary encoder ZSecondary encoder 5V 14 Secondary encoder ground Digital input 7 Digital input 9 Digital input 11 Digital output 5 24 VDC *** Common output 15 Digital input 8 16 Digital input 10 17 Digital output 4 18 Digital output 6 19 24 VDC return *** Common input 20 Fault relay 2
Regeneration P3: JST J400 | 14 AWG

1 2 B1+ B2 DC Bus + Regen Bus -
7 8 9
Mating Connector Type Crimp Housing PN J42FSC-02V-KX (2x Crimp PN SJ4F-71GF-M3.0
10 Fault relay 1
Main AC Input 1 P4: JST J400 | 14 AWG

1 2 3 L1 L2 L3 AC Phase 1 AC Phase 2 AC Phase 3

1 2 Incremental encoder A + 14 SSI encoder data + Incremental encoder B + 15 SSI encoder clock + Incremental encoder A SSI encoder data Incremental encoder B SSI encoder clock 16 17 18 19 20 21 22 23 24 25 26 Incremental encoder Z Hall V+ ** 8V supply Resolver sine Resolver cosine Resolver reference Sine encoder sine Sine encoder cosine Ground (5V/8V return) Motor temperature sensor Shield
Mating Connector Type Crimp Housing PN J43FSS-03V-KX (3x Crimp PN SJ4F-71GF-M3.0
3 4 5 6 7 8 9
Incremental encoder Z + Hall U + Hall W + Resolver sine + Resolver cosine + Resolver reference + Sine encoder sine +
Logic Power AC Input P5: JST J300 | 16 AWG

1 2 L1C L2C AC Phase 1 AC Phase 2
Mating Connector type Crimp Housing PN F32FSS-02V-KX 2x Crimp PN SF3F-71GF-P2.0
10 Sine encoder cosine + 11 5V supply 12 Motor temperature sensor


Crimping tool Crimping tool Extraction tool
Molex 0638190000 (P1) YRF-1130 (P2, P3, P4) YRF-1070 (P5) EJ-JFAJ4 (P2, P3, P4) EJ-JFAJ3 (P5)
13 5V supply
MT-11/39, MT-14/39, MT-18/39 Pin Assignments 120/240 VAC
Quick Start Guide
17
Introduction
MaxTune
in MaxTune User Manual
18
Quick Start Guide
MaxTune
Introduction


CANH CANL FGND
1 2

NELTRON 4401-10SR or COXOC 304A-10PSAAA03 1 2 3 4 RXD GND TXD GND DC Shield

1 24 VDC return *** Common output 2 3 4 5 6 7 8 9 Analog input 1+ Direction input+ Secondary encoder B+ 10 Ground Pulse inputSecondary encoder A12 13 14 Ground Digital input 4 Digital input 6 Digital output 3 * Analog input 2+ 30 31 32 33 34 35 36 * Analog input 2Analog output Digital input 3 Digital input 5 Digital output 2 28 29 Digital output 1 Digital input 1 Equivalent encoder output AEquivalent encoder output BEquivalent encoder output Z20 21 22 23 24 25 26 27 Equivalent encoder output A+ Equivalent encoder output B+ Equivalent encoder output Z+ Ground Analog input 1Direction inputSecondary encoder BPulse input+ Secondary encoder A+ Ground 19 24 VDC *** Common input Digital input 2
RS232 C7: 4p4c

RX GND ISO TX
5 6 7 8 9 10
FGND
3 4

11
** USB C1: Mini-B
15 16 17 18
Logic Power AC Input P2: Phoenix | 16 AWG

1 2 L1C L2C AC Phase 1 AC Phase 2
1
Mating Connector PN FKC 2.5/2-STF-5.08 (1873207)

Secondary encoder A+ 11 Secondary encoder APulse input + 2 Pulse input -
Secondary encoder B+ 12 Secondary encoder BDirection input+ Direction inputSecondary encoder Z+ 13 Secondary encoder ZSecondary encoder 5V 14 Secondary encoder ground Digital input 7 Digital input 9 Digital input 11 Digital output 5 24 VDC *** Common output 15 Digital input 8 16 Digital input 10 17 Digital output 4 18 Digital output 6 19 24 VDC return *** Common input 20 Fault relay 2
Main AC Input P3: Phoenix | 12-13 AWG

1 2 3 L1 L2 L3 AC Phase 1 AC Phase 2 AC Phase 3
3 4 5
6 7 8 9
Mating Connector PN SPC 5/3-STCL-7,62 (1718494)
Motor P4 Phoenix | 10-11 AWG

10 Fault relay 1

1

Incremental encoder A + SSI encoder data + Incremental encoder B + SSI encoder clock + 3 4 5 6 Incremental encoder Z + Hall U + Hall W + Resolver sine + Resolver cosine + Resolver reference + Sine encoder sine + 16 17 18 19 20 21 22 23 24 25 26 14 15 Incremental encoder A SSI encoder data Incremental encoder B SSI encoder clock Incremental encoder Z Hall V+ ** 8V supply Resolver sine Resolver cosine Resolver reference Sine encoder sine Sine encoder cosine Ground (5V/8V return) Motor temperature sensor Shield
Regeneration P5 Phoenix | 14 AWG

1 2 B2 B1+ Regen Bus DC Bus +

7 8 9
10 Sine encoder cosine + 11 5V supply 12 Motor temperature sensor
13 5V supply
Crimping tool
Molex 0638190000 (P1)
Quick Start Guide
19
Introduction
MaxTune
Mains Three-Phase Max. 528 VAC L-L
Line Filter (optional )

OUT IN
Magnetic Contactor
STO Safe Torque Off Connect to*24 VDC power supply or use bypass plug
Connect to PC USB mini
LOGIC PS24 VDC 3. 5A*
*Regenerative Resistor(optional)
Bus
Functional Ground Motor Feedback Motor Power Motor Brake 24 VDC 1.3A max
20
Quick Start Guide
MaxTune
Introduction

1 2 3 4 5 6 7 8 FGND CANH CANL FGND

1 2 3 4 5 6 7 8 FGND
1 2 3 4

NELTRON 4401-10SR or COXOC 304A-10PSAAA03 1 2 DC Shield

1 2 3 4 5 24 VDC return *** Common output Digital output 1 Digital input 1 Equivalent encoder output AEquivalent encoder output BEquivalent encoder output ZAnalog input 1+ Direction input+ Secondary encoder B+ 10 11 12 13 14 Ground Digital input 4 Digital input 6 Digital output 3 * Analog input 2+ Ground Pulse inputSecondary encoder A30 31 32 33 34 35 36 * Analog input 2Analog output Digital input 3 Digital input 5 Digital output 2 28 29 20 21 22 23 24 25 26 27 Equivalent encoder output A+ Equivalent encoder output B+ Equivalent encoder output Z+ Ground Analog input 1Direction inputSecondary encoder BPulse input+ Secondary encoder A+ Ground 19 24 VDC *** Common input Digital input 2
CANH CANL FGND
RS232 C7: 4p4c

RX GND ISO TX
3 4 5 6 7 8 9
RXD GND TXD GND

6 7 8 9

10
15 16 17 18
Logic Power 24V Input P2: Molex | 26-28 AWG

1 2 24 VDC (logic in) Ground (24 VDC return)
** USB C1: Mini-B
1
1 2 Secondary encoder A+ 11 Secondary encoder APulse input + Direction input+ Pulse input Direction inputSecondary encoder B+ 12 Secondary encoder BSecondary encoder Z+ 13 Secondary encoder ZSecondary encoder 5V 14 Secondary encoder ground Digital input 7 Digital input 9 Digital input 11 Digital output 5 24 VDC *** Common output 10 Fault relay 1 15 Digital input 8 16 Digital input 10 17 Digital output 4 18 Digital output 6 19 24 VDC return *** Common input 20 Fault relay 2
Mating Connector Type Crimp Housing PN 436450200 2x Crimp PN 0430300001
AC Input and Regeneration P3: Phoenix | 12-14 AWG

1 2 3 4 5 6 L1 L2 L3 B1+ B2 B3AC Phase 1 AC Phase 2 AC Phase 3 DC Bus + Regen Bus DC Bus -
3 4 5 6 7 8 9
Brake P4: Phoenix | 14-17 AWG

1 2 BR+ BRMotor Brake + Motor Brake -
1
1 2 Incremental encoder A + SSI encoder data + Incremental encoder B + SSI encoder clock + 3 4 5 Incremental encoder Z + Hall U + Hall W + Resolver sine + Resolver cosine + Resolver reference + Sine encoder sine + 16 17 18 19 20 21 22 23 24 25 26 15 14 Incremental encoder A SSI encoder data Incremental encoder B SSI encoder clock Incremental encoder Z Hall V+ ** 8V supply Resolver sine Resolver cosine Resolver reference Sine encoder sine Sine encoder cosine Ground (5V/8V return) Motor temperature sensor Shield

Motor P5: Phoenix | 12-14 AWG

1 2 3 U V W Motor Phase U Motor Phase V Motor Phase W
6 7 8 9

Crimping tool Molex 0638190000 (P1, P2)
4/40 insert threads on C2, C3, C4
Quick Start Guide
21
Introduction
MaxTune
Mains Three- Phase Max. 528 VAC L-L
Daisy Chain RS232
EtherCAT or CAN
OUT IN
Rotary Switches Drive addressing STO Safe Torque Off Connect to 24 VDC power supply or use bypass plug
Magnetic Contactor
LOGIC PS 24 VDC 3.5A*
Connect to PC USB mini -B cable
*Regenerative Resistor (optional)
Bus
Connect to Host Controller Voltage reference input Pulse and direction input 6x digital inputs 3x digital outputs 1x analog output
Connect to Additional IOs 5x digital inputs 3x digital outputs 1x fault relay Secondary feedback
Functional Ground Motor Power Motor Brake 24 VDC 1.3A max
Motor Feedback
MT-16/33 Servo System Wiring 400/480 VAC, 3-Phase
22
Quick Start Guide
MaxTune
Introduction


CANH CANL FGND

NELTRON 4401-10SR or COXOC 304A-10PSAAA03 1 2 3 4 RXD GND TXD GND DC Shield

1 2 3 4 5 6 7 8 9 10 Analog input 1+ Direction input+ Secondary encoder B+ Ground Pulse inputSecondary encoder A12 13 14 15 16 17 18 * Analog input 2+ Ground Digital input 4 Digital input 6 Digital output 3 30 31 32 33 34 35 36 * Analog input 2Analog output Digital input 3 Digital input 5 Digital output 2 28 29 24 VDC return *** Common output Digital output 1 Digital input 1 Equivalent encoder output AEquivalent encoder output BEquivalent encoder output Z20 21 22 23 24 25 26 27 Equivalent encoder output A+ Equivalent encoder output B+ Equivalent encoder output Z+ Ground Analog input 1Direction inputSecondary encoder BPulse input+ Secondary encoder A+ 11 Ground 19 24 VDC *** Common input Digital input 2
RS232 C7: 4p4c

1 2 RX GND ISO TX
5 6 7 8 9 10
FGND
3 4

** USB C1: Mini-B
Logic Power 24V Input P2: Molex | 26-28 AWG

1 2 24 VDC (logic in) Ground (24 VDC return)
Mating Connector Type Crimp Housing PN 436450200 2x Crimp PN 0430300001

1 2 Secondary encoder A+ 11 Secondary encoder APulse input + Direction input+ 3 4 5 6 Pulse input Direction inputSecondary encoder B+ 12 Secondary encoder B-
AC Input and Regeneration P3: Phoenix | 12-14 AWG

1 2 3 4 5 6 L1 L2 L3 B1+ B2 B3AC Phase 1 AC Phase 2 AC Phase 3 DC Bus + Regen Bus DC Bus -
Secondary encoder Z+ 13 Secondary encoder ZSecondary encoder 5V 14 Secondary encoder ground Digital input 7 Digital input 9 Digital input 11 Digital output 5 24 VDC *** Common output 15 Digital input 8 16 Digital input 10 17 Digital output 4 18 Digital output 6 19 24 VDC return *** Common input 20 Fault relay 2
7 8 9
10 Fault relay 1
Brake P4: Phoenix | 14-17 AWG

1 2 BR+ BRMotor Brake + Motor Brake -

1 Incremental encoder A + SSI encoder data + 14 Incremental encoder A SSI encoder data 15 16 17 18 19 20 21 22 23 24 25 26 Incremental encoder B SSI encoder clock Incremental encoder Z Hall V+ ** 8V supply Resolver sine Resolver cosine Resolver reference Sine encoder sine Sine encoder cosine Ground (5V/8V return) Motor temperature sensor Shield

Incremental encoder B + SSI encoder clock + Incremental encoder Z + Hall U + Hall W + Resolver sine + Resolver cosine + Resolver reference + Sine encoder sine +
1
3 4 5 6 7 8
Motor P5: Phoenix | 12-14 AWG

1 2 3 U V W Motor Phase U Motor Phase V Motor Phase W
Mating Connector to ordering information * Refer (1718494) PN SPC 5/3-STCL-7,62 ** CAN and EtherCAT models only
*** EtherCAT models only MT
* Refer to ordering information
MaxTune
Highlighted PN Supplied with MaxTune

*** EtherCAT models only MT maxTune Highlighted PN Supplied with MaxTune
** CAN and EtherCAT models only
Crimping tool
Crimping tool
Molex 0638190000 (P1, P2)

Molex 0638190000 (P1, P2)
MT-16/33 Pin Assignments 400/480 VAC
Quick Start Guide
23
Control Board
MaxTune
Control Board
Overview
The control board has the same interfaces on all MaxTune models: USB Communication C1 (Exception: AP models do not have a USB port.) Controller I/Os C2 Machine I/Os C3 Motor Feedback C4 Fieldbus Devices (optional) C5 and C6 RS232 Communication C7 Daisy Chain C8 Drive Address Rotary Switches
Controller I/Os C2
Controller I/Os are connected through interface C2 on all MaxTune models. Wire the digital and analog inputs and outputs according to the requirements of your application. Unused pins must remain unwired. To preserve isolation of the digital I/Os, connect a 24 VDC source to pin 19. Connect the return of the 24 VDC supply to pin 1, which functions as the ground path for the outputs. Note: AP/AF Models: The 24 VDC supply and return can be connected on either the Controller interface (C2) or the Machine interface (C3), but it is not necessary to connect it on both.
Notes: EC/PN Models: Common output on the Controller interface (C2) and the Machine interface (C3) are connected internally. Common input on the Controller interface (C2) and the Machine interface (C3) are connected internally. User can connect outputs as source or sink. User can connect inputs as source or sink. Refer to the Controller Interface Wiring schematic diagram for EC/PN Models below, and the MaxTune System Wiring - Pin Assignments diagram for EC/PN Models at the end of this manual.
24
Quick Start Guide
MaxTune
Control Board
Controller I/O Interface Pin Function 1 24 VDC return Common output 2 Digital output 1 Digital input 1 Equivalent encoder output AEquivalent encoder output BEquivalent encoder output ZDescription AP/AF Models: Return of the user-supplied 24 VDC EC/PN Models Opto-isolated programmable digital output. Read using OUT1 Opto-isolated programmable digital input. Read using IN1 20 Pin Function 19 24 VDC Description AP/AF Models: User supplied 24V, for I/O biasing EC/PN Models Opto-isolated programmable digital input. Read using IN2
Common input Digital input 2
21
Low side of the equivalent 22 encoder output signal A (RS422) Low side of the equivalent 23 encoder output signal B (RS422) Low side of the equivalent 24 encoder output index (RS422) 25
Equivalent encoder output A+ Equivalent encoder output B+ Equivalent encoder output Z+ Ground Analog input 1-
High side of the equivalent encoder output signal A (RS422) High side of the equivalent encoder output signal B (RS422) High side of the equivalent encoder output index (RS422) Digital ground Low side of the differential analog command input (10 VDC) Low side of the direction signal (RS422), or Low side of the down count signal
7 8 Analog input 1+ High side of the differential analog command input (10 VDC) High side of the direction signal (RS422), or High side of the down count signal Secondary encoder B+ High side of the Secondary encoder input signal B (RS422)
26
Direction input+
27
Direction input-
Secondary encoder B-
Low side of the secondary encoder input signal B (RS422)
Quick Start Guide
25
Control Board
MaxTune
Pin Function 10 Ground
Description Digital ground
Pin Function 28 Pulse input+
Description High side of the pulse signal (RS422), or High side of the master encoder signal A, or High side of the up count signal
Secondary High side of the encoder A+ secondary encoder input signal A (RS422) 11 Pulse inputLow side of the pulse signal (RS422), or Low side of the master encoder signal A, or Low side of the up count signal Secondary Low side of the secondary encoder A- encoder input signal A (RS422) 12 13 Ground Digital ground 30 31 Digital input 3 Digital input 5 Digital output 2 Opto-isolated programmable digital input. Read using IN3 Fast opto-isolated programmable digital input. Read using IN5 Opto-isolated programmable digital output. Read using OUT2 29 Ground Digital ground
14
Digital input 4 Digital input 6 Digital output 3
Opto-isolated programmable digital input. Read using IN4 Fast opto-isolated programmable digital input. Read using IN6 Fast opto-isolated programmable digital output. Read using OUT3
32
15
33
16
34
17
35* Analog input 2High side of the second differential analog input (10 VDC) 36 Analog output
Low side of the second differential analog input (10 VDC) Analog output, referenced to digital ground (0-10 VDC)
18* Analog input 2+
* Optional, see ordering information
26
Quick Start Guide
MaxTune
Control Board
Controller Interface Wiring
Controller Interface Wiring AP/AF Models
Quick Start Guide
27
Control Board
MaxTune
Controller Interface Wiring EC/PN Models
28
Quick Start Guide
MaxTune
Control Board
Machine I/Os C3
Machine I/Os are connected through interface C3 on all MaxTune models. Wire the machine inputs and outputs according to the requirements of your application. Unused pins must remain unwired. To preserve isolation of the digital I/Os, connect a 24 VDC source to pin 9. Connect the return of the 24 VDC supply to pin 19, which functions as the ground path for the outputs. Note: AP/AF Models: The 24 VDC supply and return can be connected on either the Controller interface (C2) or the Machine interface (C3), but it is not necessary to connect it to both.
Notes: EC/PN Models: Common output on the Controller interface (C2) and the Machine interface (C3) are connected internally. Common input on the Controller interface (C2) and the Machine interface (C3) are connected internally. User can connect outputs as source or sink. User can connect inputs as source or sink. Refer to the Machine Interface Wiring schematic diagram for EC/PN Models below, and the MaxTune System Wiring - Pin Assignments diagram for EC/PN Models at the end of this manual.
Quick Start Guide
29
Control Board
MaxTune
Machine I/O Interface Pin Function 1 Secondary encoder A+ Description High side of the secondary encoder input signal A (RS422) Pin Function 11 Secondary encoder APulse input12 Secondary encoder BDirection input13 Secondary encoder ZSecondary encoder ground Digital input 8 Digital input 10 Digital output 4 Digital output 6 24 VDC return Common input 20 Description Low side of the secondary encoder input signal A (RS422) Low side of the pulse signal Low side of the secondary encoder input signal B (RS422) Low side of the direction signal Low side of the secondary encoder input index (RS422) Ground of the 5 VDC supply for the secondary encoder. Opto-isolated programmable digital input. Read using IN8 Opto-isolated programmable digital input. Read using IN10 Opto-isolated programmable digital output. Read using OUT4 Fast opto-isolated programmable digital output. Read using OUT6 AP/AF Models: Return of the user-supplied 24 VDC EC/PN Models
Pulse input+ High side of the pulse signal 2 Secondary encoder B+ Direction input+ 3 Secondary encoder Z+ Secondary encoder 5V Digital input 7 Digital input 9 Digital input 11 Digital output 5 24 VDC High side of the Secondary encoder input signal B (RS422) High side of the direction signal High side of the secondary encoder input index (RS422) 5 VDC supply for the secondary encoder Opto-isolated programmable digital input. Read using IN7 Opto-isolated programmable digital input. Read using IN9 Fast opto-isolated programmable digital input. Read using IN11 Opto-isolated programmable digital output. Read using OUT5 AP/AF Models: User supplied 24V, for I/O biasing EC/PN Models
14
15
16
17
18
19
Common output 10
Fault relay 1 Terminal 1 of the dry contact fault relay
Fault relay 2 Terminal 2 of the dry contact fault relay
30
Quick Start Guide
MaxTune
Control Board
Machine Interface Wiring
Machine Interface Wiring AP/AF Models
Quick Start Guide
31
Control Board
MaxTune
Machine Interface Wiring EC/PN Models
Motor Feedback C4
Motor Feedback uses interface C4 on all MaxTune models. Wire the motor feedback interface according to the type of feedback device to be used in your application. Refer to the guidelines following the pinout table below. Pins 1, 2, 14 and 15 have dual functionality. Pin 25 for the motor temperature sensor is connected internally in the drive to MaxTune ground. Unused pins must remain unwired.
32
Quick Start Guide
MaxTune
Control Board
Motor Feedback Interface
Pin 1
Function Incremental encoder A + SSI encoder data +
Pin 14
Function Incremental encoder A SSI encoder data -
Incremental encoder B + SSI encoder clock +
15
Incremental encoder B SSI encoder clock -
3 4 5 6 7 8 9 10 11 12 13
Incremental encoder Z + Hall U + Hall W + Resolver sine + Resolver cosine + Resolver reference + Sine encoder sine + Sine encoder cosine + 5V supply Motor temperature sensor 5V supply
16 17 18 19 20 21 22 23 24 25 26
Incremental encoder Z Hall V+ AF/EC/PN Models: 8V supply Resolver sine Resolver cosine Resolver reference Sine encoder sine Sine encoder cosine Ground (5V/8V return) Motor temperature sensor Shield
Wiring Guidelines
The following tables present the most common feedback variations. If your motor feedback does not match any one of the following, contact technical support.
Quick Start Guide
33
Control Board
MaxTune
The tables present the wiring pin layout. Use the User Motor Pin# column in these tables to record the pin numbers of your specific motor for future reference. Notes for Wiring Tables A B C D If the motor does not support a temperature sensor, do not connect pins 12 and 25. If the motor has an additional temperature sensor, connect pins 12 and 25. Halls are single-ended signals. If you want to use differential Hall signals, contact your supplier. Incremental encoders with Hall sensors and index pulse. A, B and Z signals use the same wiring as Hall sensors U, V, and W. On power up, feedback briefly sends Hall readings, and then continuously sends the A, B and Z signals. On every power up, the phase find procedure must be executed. Encoder backup battery is external to the MaxTune drive. Voltage must be more than 3.6 VDC. The recommended battery is lithium (ER3V: 3.6V, 1000mAh), manufactured by Toshiba Corp. A serial digital data encoder. A single-turn absolute encoder transmits absolute position data at 17-bit per revolution (131,072 count per rev). A serial digital data encoder. This is a full absolute encoder with 17-bit per revolution resolution and xx-bit multi-turn counting. When the battery is disconnected, it functions as a full absolute encoder that transmits absolute position data at 17-bit per revolution.
E F
G H
Use the MaxLink Motor Setup procedure and the Feedback screens to define motor feedback type, resolution, and other parameters. Feedback Wiring Resolver Pin # Twisted Pair User Motor Pin# Signal Description 6 19 7 20 8 21 12 25 26 Note: A Twisted Pair Resolver Sine + Resolver Sine Resolver Cosine + Resolver Cosine Resolver Ref + Resolver Ref Motor Temperature Sensor Motor Temperature Sensor Shield
Twisted Pair
Twisted Pair
Twisted Pair
34
Quick Start Guide
MaxTune
Control Board
Feedback Wiring - Incremental Encoder A Quad B Index Pulse and Halls Pin # Twisted Pair User Motor Pin# Signal Description 1 14 2 15 3 16 4 17 5 12 25 11 24 26 Notes: A, C Twisted Pair Twisted Pair Incremental A+ Incremental AIncremental B+ Incremental BIncremental Z+ Incremental ZHall U Hall V Hall W Motor Temperature Sensor Motor Temperature Sensor +5 VDC 0 VDC Shield
Twisted Pair
Twisted Pair
Feedback Wiring Halls Only Pin # Twisted Pair User Motor Pin# Signal Description 4 17 5 11 24 26 Notes: A, C Hall U Hall V Hall W +5 VDC 0 VDC Shield
Quick Start Guide
35
Control Board
MaxTune
Feedback Wiring - Incremental Tamagawa Pin # Twisted Pair User Motor Pin# Signal Description 1 14 2 15 3 16 11 24 26 Notes: B, D Twisted Pair Incremental A+ / Hall U+ Incremental A- / Hall UIncremental B+ / Hall V+ Incremental B- / Hall VIncremental Z+ / Hall W+ Incremental Z- / Hall W+5 VDC 0 VDC Shield
Twisted Pair
Twisted Pair
Feedback Wiring - Sine Encoder Pin # Twisted Pair User Motor Pin# Signal Description 9 22 10 23 11 24 26 Notes: B, E Twisted Pair Sine Encoder Sine+ Sine Encoder SineSine Encoder Cosine+ Sine Encoder Cosine+5VDC 0VDC Shield
Twisted Pair
Feedback Wiring - Sine Encoder with Halls Pin # Twisted Pair User Motor Pin# Signal Description 9 22 10 23 4 17 5 11 24 26 Note: B
36 Quick Start Guide
Twisted Pair
Sine Encoder Sine+ Sine Encoder SineSine Encoder Cosine+ Sine Encoder CosineHall U Hall V Hall W +5 VDC 0 VDC Shield
Twisted Pair
MaxTune
Control Board
Feedback Wiring Sick 5V (Hiperface Protocol and Sine Signal) Pin # Twisted Pair User Motor Pin# Signal Description 1 14 9 22 10 23 11 24 26 Note: B Twisted Pair SSI Data + SSI Data Sine Encoder Sine+ Sine Encoder SineSine Encoder Cosine+ Sine Encoder Cosine+5 VDC 0 VDC Shield
Twisted Pair
Twisted Pair
Feedback Wiring - Sick 8V (Hiperface Protocol and Sine Signal) Pin # Twisted Pair User Motor Pin# Signal Description 1 14 9 22 10 23 18 24 26 Note: B Twisted Pair SSI Data + SSI Data Sine Encoder Sine+ Sine Encoder SineSine Encoder Cosine+ Sine Encoder Cosine+8 VDC 0 VDC Shield
Twisted Pair
Twisted Pair
Feedback Wiring Heidenhain (EnDat 2.2 Protocol) Pin # Twisted Pair User Motor Pin# Signal Description 1 14 2 15 11 24 26 Note: B Twisted Pair SSI Data + SSI Data SSI Clock + SSI Clock +5 VDC 0 VDC Shield
Twisted Pair
Quick Start Guide
37
Control Board
MaxTune
Feedback Wiring Heidenhain (EnDat 2.1 Protocol and Sine Signals) Pin # Twisted Pair User Motor Pin# Signal Description 1 14 2 15 9 22 10 23 11 24 26 Note: B Twisted Pair SSI Data + SSI Data SSI Clock + SSI Clock Sine Encoder Sine+ Sine Encoder SineSine Encoder Cosine+ Sine Encoder Cosine+5 VDC 0 VDC Shield
Twisted Pair
Twisted Pair
Twisted Pair
Feedback Wiring - Nikon 17-bit Single Turn Pin # Twisted Pair User Motor Pin# Signal Description 1 14 11 24 26 Notes: B Twisted Pair Serial Data + Serial Data +5 VDC 0 VDC Shield
Feedback Wiring - Nikon 17-bit Multi Turn Pin # Twisted Pair User Motor Pin# Signal Description 1 14 11 24 26 Twisted Pair Serial Data + Serial Data +5 VDC 0 VDC Shield Battery Voltage Battery Ground Notes: B, F
38
Quick Start Guide
MaxTune
Control Board
Feedback Wiring - Incremental Tamagawa 17-bit Single Turn Pin # Twisted Pair User Motor Pin# Signal Description 1 14 11 24 26 Notes: B, G Twisted Pair Serial Data + Serial Data +5 VDC 0 VDC Shield
Feedback Wiring - Tamagawa 17-bit Multi Turn Pin # Twisted Pair User Motor Pin# Signal Description 1 14 11 24 26 Twisted Pair Serial Data + Serial Data +5 VDC 0 VDC Shield Battery Voltage Battery Ground Notes: B, F, H
Quick Start Guide
39
Control Board
MaxTune
Fieldbus Devices C5 and C6

All MaxTune models have the same RJ45 connectors.
CAN Communication
1.
Note the Termination Resistor switch located on the top of the drive next to the daisy chain connector (C8). Use a small slotted screwdriver or similar tool to set the switch position: Towards T (default): 120 termination resistor not in use. Away from T: Used when the drive is the last drive in a chain. The drive provides the 120 termination resistor between CAN high and CAN low.
2.
Using any RJ45 cables: Connect the host to the drive on interface C5. Connect the next node to interface C6.
EtherCAT or PROFIBUS Communication
Using any RJ45 cables: Connect the host to the drive on interface C5. Connect the next node to interface C6.
40
Quick Start Guide
MaxTune
Control Board
Host Computer C1, C7

On all MaxTune models the drive can be connected to the host computer through either one of the following interfaces: USB port. The interface is labeled C1 on all MaxTune models (Exception: AP models do not have a USB port.) Use a USB 2.0 A to Mini-B cable.
RS232 port. The interface is labeled C7 on all MaxTune models. Use a 4p4c plug.
RS232 Interface 4P4C Pin 1 2 3 4 Pin Label RX GND ISO TX Function Receive Ground Transmit Unused
Quick Start Guide
41
Control Board
MaxTune
Daisy Chain C8
The MaxTune can be addressed and controlled on a daisy-chained RS-232 line. In a daisy-chain RS-232 configuration, all drives must be daisy-chained through the C8 connector. Each drive must have a unique address to enable its identification on the network. A daisy-chained drive can be assigned an address from 1 to 99 by setting the rotary switches on the drive. When configuring a daisy-chain, address 0 cannot be used.
Drive Address Switches

On all MaxTune models, two rotary switches are used to set the drive address for both CAN and serial communication. Use a small slotted screwdriver or similar tool to set the switches. Each switch has 10 positions: The upper switch positions are set as tens: 10, 20, 30 90 The lower switch positions are set as ones: 0, 1, 2 9 Each drive on the network must have a unique address. Note: If two or more drives are connected to the network, address 0 cannot be used. A single drive may have the address 0.
42
Quick Start Guide
MaxTune
Power Board 120/240 VAC
Overview
On most MaxTune 120/240 VAC models, the power board has the following interfaces: STO P1 Motor P2 (P4 on MT-28/67, MT-33/67) Regeneration Resistor P3 (P5 on MT-28/67, MT-33/67) AC Input Voltage P3, P4 (P2, P3 on MT-28/67, MT-33/67) Make sure the main voltage rating matches the drive specification. Applying incorrect voltage may cause drive failure. Do not apply power until all hardware connections are complete.
Safe Torque Off (STO) P1

STO uses interface P1 on all MaxTune 120/240 VAC models. Safe torque off (STO) is a safety function that prevents the drive from delivering power to the motor, which can generate torque. STO Enable and STO Return must be connected to enable MaxTune operation. The STO Enable signal voltage must be 24 VDC. Note: If the application does not require STO control, jumper pin 4 to pin 1, and pin 3 to pin 2, to bypass the STO.
STO Bypass
STO Interface Pin 1 2 3 4 Pin Label 24V GND Function STO Enable STO Return 24V Return, provided by the drive for use with emergency stop circuit 24V Supply, provided by the drive for use with emergency stop circuit
43
Quick Start Guide
MaxTune
Motor P2
Motor uses interface P2 on all MaxTune 120/240 models. Exception: Motor uses P4 on MT-28/67, MT-33/67.
Motor Interface Pin 1 2 3 4 Pin Label PE U V W Function Protective ground (motor housing) Motor Phase U Motor Phase V Motor Phase W
44
Quick Start Guide
MaxTune
Regeneration Resistor P3
Regen uses interface P3 on all MaxTune 120/240 VAC models. Exception: Regen uses P5 MT-28/67, MT-33/67. Note: On models MT-2/6 and MT-4/12, Regen and AC Input Voltage are combined on one connector.
If the application requires a regeneration (regen) resistor, connect the regen resistor between terminals B1+ and B2.
Regen Interface Pin 1 2 Pin Label B1+ B2 Function DC bus + Regen bus -
Regen Interface on MT -28/67, MT-33/67 Pin 1 2 Pin Label B2 B1+ Function Regen bus DC bus +
Quick Start Guide
45
MaxTune
AC Input P3, P4, P5

The AC Input interfaces and connectors vary among MaxTune 120/240 VAC models. MT-2/6 and MT-4/12: One connector for bus power and logic power uses interface P3. MT-6/25 and MT-8/25: One connector for bus power and logic power uses interface P4. MT-11/39, MT-14/39 and MT-18/39: Two connectors a connector for bus power uses interface P4, and another connector for logic power uses interface P5. MT -28/67, MT-33/67: Two connectors a connector for bus power uses interface P3, and another connector for logic power uses interface P2. Make the following connections: 1. Connect the AC input voltage ground wire to the PE terminal, located on the MaxTune front panel. Use an M4 ring or spade terminal.
2.
Connect L1, L2 and L3 (for bus power): If the main voltage is from a single-phase source, connect line and neutral to L1 and L2. If the main voltage is from a three-phase source, connect the phases to L1, L2 and L3.
3.
Connect L1C and L2C (for logic power): If the main voltage is from a single-phase source, connect line and neutral to L1C and L2C. If the main voltage is from a three-phase source, connect any two phases to L1C and L2C.
46
Quick Start Guide
MaxTune
AC Input Voltage Interface Note: On models MT-2/6 and MT-4/12, Regen and AC Input Voltage are combined on one connector. Pin 3 4 5 6 MT-6/25 MT-8/25 P4 Pin 1 2 3 4 5 MT-11/39 MT-14/39 MT-18/39 P4 Pin Label L1 L2 L1C LC2 Pin Label L1 L2 L3 L1C LC2 Function AC Phase 1 AC Phase 2 Logic AC Phase 1 Logic AC Neutral Function AC Phase 1 AC Phase 2 AC Phase 3 Logic AC Phase 1 Logic AC Neutral
MT-2/6 MT-4/12 P3
Pin 1 2 3
Pin Label L1 L2 L3 L1C LC2 Pin Label L1 L2 L3 L1C LC2
Function AC Phase 1 AC Phase 2 AC Phase 3 Logic AC Phase 1 Logic AC Neutral Function AC Phase 1 AC Phase 2 AC Phase 3 Logic AC Phase 1 Logic AC Neutral
P5
1 2
MT-28/67 MT-33/67 P3
Pin 1 2 3
P2
1 2
Quick Start Guide
47
MaxTune
Overview
On all MaxTune 400/480 VAC models, the power board has the following interfaces: STO P1 Logic Power 24 VDC P2 AC Input and Regeneration P3 Brake P4 Motor P5 Make sure the main voltage rating matches the drive specification. Applying incorrect voltage may cause drive failure. Do not apply power until all hardware connections are complete.
Safe Torque Off (STO) P1

STO uses interface P1 on all MaxTune 400/480 VAC models: Safe torque off (STO) is a safety function that prevents the drive from delivering power to the motor, which can generate torque. STO Enable and STO Return must be connected to enable MaxTune operation. The STO Enable signal voltage must be 24 VDC. Note: If the application does not require STO control, jumper pin 4 to pin 1, and pin 3 to pin 2, to bypass the STO.
STO Bypass STO Interface Pin 1 2 3 4 Pin Label 24V GND Function STO Enable 24 VDC Return
48
Quick Start Guide
MaxTune
Logic Power 24V Input P2

Logic Power 24V uses interface P2 on all MaxTune 400/480 VAC models. This interface is used to connect an external power supply (24V 3.15A max.) that provides the logic voltage to the control board and to the motor brake circuit.
Logic Power 24V Interface Pin 1 2 Pin Label 24V GND Function Logic In 24 VDC Return
Quick Start Guide
49
MaxTune
AC Input and Regeneration Resistor P3

AC Input and Regen Resistor use interface P3 on all MaxTune 400/480 VAC models. 1. Connect the AC input voltage ground wire to the PE terminal, located on the MaxTune front panel. Use an M4 ring or spade terminal.
2. 3.
Connect L1, L2 and L3 for the AC power input. If the application requires a regeneration (regen) resistor, connect the regen resistor between terminals B1+ and B2.
AC Input and Regeneration Resistor Interface Pin 1 2 3 4 5 6 Pin Label L1 L2 L3 B1+ B2 B3Function AC Phase 1 AC Phase 2 AC Phase 3 DC Bus + Regen Bus DC Bus -
50
Quick Start Guide
MaxTune
Brake P4
Brake uses interface P4 on all MaxTune 400/480 VAC models. This is the power output for the electric motor brake system.
Brake Interface Pin 1 2 Pin Label BR+ BRFunction Motor Brake + Motor Brake -
Quick Start Guide
51
MaxTune
Motor P5
Motor uses interface P5 on all 400/480 VAC models:
Motor Interface Pin 1 2 3 Pin Label U V W Function Motor Phase U Motor Phase V Motor Phase W
52
Quick Start Guide
MaxTune
Software
Software
MaxLink Installation
Use MaxLink software to configure the drive for your application. 1. 2. Install MaxLink on the host computer. When installation is complete, start MaxLink.
Power Up
1. 2. After completing the hardware connections, turn on power to the drive. The first time the drive is connected to the host computer on the USB port, Windows detects the device and displays a Found New Hardware wizard. Browse to and select the Drivers folder. The path will vary, depending on the computers operating system and the location selected for software installation; for example: \Program Files (x86)\PBA \MaxLink\Drivers \Program Files\PBA \ MaxLink \Drivers
Quick Start Guide
53
Software
MaxTune
3.
Look at the 7-segment display on the MaxTune front panel. Upon initial power up, the status display shows a flashing e, indicating that drive parameters are not yet configured. This fault will be cleared once the drive is configured.
The digital display provides various indications of drive operation, such as operation modes, drive enable status, and fault conditions. For more information, refer to the section Drive Status.
Drive Configuration
1. 2. In MaxLink, select the Setup Wizard option from the navigation menu. Follow the prompts to configure the MaxTune for your particular motor and application. The wizard performs a basic drive configuration. For more advanced configuration options and procedures, refer to the user manual.
Note:
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Quick Start Guide
MaxTune
Drive Status
Drive Status
The 7-segment display provides various indications of drive status, such as operation modes, drive enable status, and fault conditions. The display uses the following conventions: Decimal point Enable/Disable status; if displayed, the drive is enabled. Steadily lit digit Operation mode (OPMODE). Steadily lit letter Warning. Sequential display of letters and digits Fault, with some exceptions. Flashing Fault. Other Status Indications During the motor setup (At1) and current loop tuning (At2) procedures, three characters are displayed in sequence. The state of the software and hardware limit switches are indicated by a sequential display of characters (L1, L2, L3, L4). During the encoder initialization, a digit flashing at half-second intervals indicates the operation mode (OPMODE) currently in effect.
Normal Operation Codes

After the drive is configured and ready for operation, the display shows a steadily lit single digit, indicating the operation mode. Display Name . Description Drive enabled Drive Drive Enabled Disabled
OPMODE 0
Serial velocity control mode
OPMODE 1
Analog velocity control mode
OPMODE 2
Serial current control mode
OPMODE 3
Analog current control mode
Quick Start Guide
55
Drive Status
MaxTune
Display Name 4 OPMODE 4
Description Master/slave gearing control mode
Drive Drive Enabled Disabled
OPMODE 8
Position control mode
Ember Mode Drive is in Ember mode; firmware is being downloaded to the drive.
Warning and Fault Codes

The following table will help you interpret the warning and fault codes, and respond appropriately. Display is the code that appears on the drives 7-segment display. Light distinguishes between a steadily lit character (for warnings) or a flashing character (for faults). Type specifies a warning or a fault. Name is the text message displayed in MaxLink.
Display Light Flash
Type Fault
Name Watchdog Fault
Description
Action Required
Generally occurs due to an Contact technical support. unforeseen circumstance. The drive is inoperable until power is cycled. Drive configuration required. Set drive parameters and execute CONFIG. Check phase and motor wiring. Make sure to choose the correct feedback type, and follow the hints in MOTORSETUPST.
-1 -5
Fault Fault
Not Configured
Motor Setup Failed Motor Setup procedure failed (MOTORSETUPST will show the reason)
A4
Fault
CAN Supply Fault
A problem with the internal The drive probably needs voltage supply for the CAN bus. repair. Contact technical support. Security code and key do not Contact technical support. match. Fatal fault; drive cannot be operated. Prepare to replace battery soon. Check if controller provide synchronization signal. Check the cable connection and wiring.
Flash
Fault
Drive Locked
b b1
Steady Warning Tamagawa Battery Battery voltage is nearing fault Low-Voltage level. Fault PLL (phase-locked loop) Synchronization Failed Controller synchronization signal is missing or not stable. The fault is detected only when synchronization is enabled by SYNCSOURCE command.
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Quick Start Guide
MaxTune
Display Light e Flash Type Fault Name Description
Drive Status
Action Required Reconfigure the drive, or download the parameter set, and save the parameters. Contact technical support.
Parameter Memory The non-volatile memory used Checksum Failure to store drive parameters is empty or the data is corrupted. Failure Writing to Flash Memory FPGA Config Fail An internal problem accessing the flash memory. Fatal fault; drive cannot be operated. The code for the FPGA did not load. Fatal fault; drive cannot be operated. The power-up self test failed. Fatal fault; drive cannot be operated. A problem accessing the EEPROM on the control board. Fatal fault; drive cannot be operated. A problem accessing the EEPROM on the power board. Fatal fault; drive cannot be operated. A failure occurred in the circuit that measures bus voltage.
Flash
Fault
e101
Fault
Contact technical support.
e105
Fault
Self Test Fail
e106
Fault
Control EEPROM Fault
e107
Fault
Power EEPROM Fault
e108
Fault
Vbus Measure Circuit Fail
Reset faults. If the fault persists, the drive probably needs repair. Contact technical support. Reset faults. If the fault persists, the drive probably needs repair. Contact technical support. Update either the FPGA version or drive version Check the drive-motor sizing. This warning can occur if the drive or the motor is undersized (under-powered) for the application.
e109
Fault
Current-Sensors Offset Out-ofRange FPGA Version Mismatch
The calculated offsets for the current sensors are out of range. FPGA version does not match the firmware version Drive fold current dropped below the drive fold current warning threshold (MIFOLDWTHRESH). Or, motor fold current dropped below the motor fold current warning threshold (IFOLDWTHRESH). Drive fold current dropped below the drive fold current fault threshold (MIFOLDFTHRESH).
e120 F
Fault
Steady Warning Foldback
F1
Fault
Drive Foldback
Check motor-drive sizing. This fault can occur if the drive is under-sized (under-powered) for the application. Check that the commutation angle is correct (i.e., commutation is balanced). Check MIFOLDFTHRESH and MIFOLDWTHRESH values Check the drive-motor sizing. This fault can occur if the motor is under-sized (underpowered) for the application. Check IFOLDFTHRESH and IFOLDWTHRESH values.
F2
Fault
Motor Foldback
Motor fold current dropped below the motor fold current fault threshold. (IFOLDFTHRESH).
F3
Fault
Stall Fault
A stall fault occurred because Remove the stall condition, the motor was in a stalled state and take care to prevent stall for too long; that is, [I > conditions. MICONT] and [I > 0.9 ILIM] and [V < STALLVEL] for [time > STALLTIME].
Quick Start Guide
57
Drive Status
Display Light H Flash Type Fault Name Motor OverTemperature Description Either the motor has overheated, or the drive is not set up correctly for the motor temperature sensor. Action Required
MaxTune
Check that the drive is configured properly (using THERMODE, THERMTYPE, THERMTHRESH and THERMTIME), and that the motor temperature sensor is properly connected to the drive if needed. If the drive is configured and wired properly, check whether the motor is under-sized for the application.
H j
Steady Warning Motor OverTemperature Flash Fault Velocity OverSpeed Exceeded
Motor is overheated. Actual velocity exceeded 1.2 times the velocity limit. The velocity limit is set using VLIM. Check that VLIM is set to match the application requirements. Using velocity loop tuning, check for excessive overshoot.
j1
Fault
Exceeded Maximum Position Error
Change drive tuning to The position error (PE) has exceeded the position error limit improve position tracking, or (PEMAX) increase PEMAX to allow a greater position error.
L1 L2 L3
Warning Hardware positive Positive hardware limit switch is limit switch is open activated. Warning Hardware negative Negative hardware limit switch limit switch is open is activated. Warning Hardware positive and negative limit switches are open Warning Software positive limit switch is tripped Warning Software negative limit switch is tripped Warning Software limit switches are tripped Positive and negative hardware limit switches are both activated. Positive software limit switch is activated. PFB > POSLIMPOS and POSLIMMODE = 1 Negative software limit switch is activated. PFB < POSLIMNEG and POSLIMMODE = 1 Positive and negative software limit switches are activated. PFB > POSLIMPOS and PFB < POSLIMNEG and POSLIMMODE = 1 The STO signal is not connected Check that the STO connector when drive enabled. (P1) is wired correctly. The STO signal is not connected Check that the STO connector when drive disabled. (P1) is wired correctly. The preset current limit for regen current has been exceeded. Open load on the power brake output Increase the value of the regen resistor. Make sure the power brake load cables are connected properly and are not damaged.
L4
L5
L6
n n n1
Flash
Fault
STO Fault
Steady Warning STO Fault Regen OverCurrent
n41
Fault Power Brake Open Load
n42 o Flash
Fault Fault
Power Brake Short Over-Voltage
Short circuit on the power brake Replace the power brake (the output motor). The bus voltage exceeded the maximum value. Check whether a regen resistor is required for the application.
58
Quick Start Guide
MaxTune
Display Light o15 Type Fault Name Plus 15V Out of Range Minus 15V Out of Range 5V Out of Range Description
Drive Status
Action Required
The internal +15 V supply is out The drive probably needs of range. repair. Contact technical support. The internal -15 V supply is out The drive probably needs of range. repair. Contact technical support. 5V is low or powering off May occur during power off. If occurs otherwise, contact technical support. Check for a short circuit on the motor connection. Check for excessive overshoot in the current loop.
o-15
Fault
o5
Fault
Fault
Over-Current
Over-current at the drive output has been detected. The drive allows this fault to occur up to 3 times in succession. After 3 faults, the drive forces a delay of 1 minute before it can be reenabled.
r10
Fault
Sine Feedback Communication problem Communication Fail between the drive and the EnDat encoder. Sine Encoder Quadrature Fault Mismatch between calculated and actual encoder quadrature information.
Check that the data and clock signals to the EnDat encoder are connected properly. The cable must be shielded. Check the feedback device wiring. Check that the correct encoder type (MENCTYPE) is selected. Re-execute the sine/cosine calibration process.
r14
Fault
r15
Fault
Sin/Cos Calibration The sine/cosine calibration Invalid parameters are out of range. This fault is related to resolver and sine encoder feedback. Feedback 5V Over- The current supplied by the Current drive on the 5V primary encoder supply has exceeded the preset current limit.
r16
Fault
The MaxTune can source a maximum current of 250 mA to the primary encoder. Check for a short-circuit at the encoder. The drive allows this fault to Check if the encoder is occur up to 3 times in drawing more than the succession. After 3 faults, the drive forces a delay of 1 minute current limit. before it can be reenabled. Check whether the drive is configured for working with the index signal on the secondary encoder, and check if the index signal is connected. Check that all signals from the secondary encoder are properly connected to the drive.
r17
Fault
Secondary Feedback Index Break
Secondary encoder index line not connected.
r18
Fault
Secondary Feedback A/B Line Break
One of the secondary feedback signals is not connected.
r19
Fault
Secondary The preset current limit for The MaxTune can source a Feedback 5V Over- current supplied by the drive on maximum current of 250 mA Current the 5 V secondary encoder to the secondary encoder. supply has been exceeded. Check for a short-circuit at the encoder. Check if the encoder is drawing more than the current limit. Feedback Communication Error Communication with the Check that the feedback feedback device did not initialize device is wired correctly. correctly. Check that the correct encoder type (MENCTYPE) is selected.
r20
Fault
Quick Start Guide
59
Drive Status
Display Light r21 Type Fault Name Nikon Encoder Operational Fault Description Communication with the Nikon MAR-A40A feedback device did not initialize correctly. Action Required
MaxTune
Check that the feedback device is wired correctly. Check that the correct encoder type (MENCTYPE) is selected. Check whether the motor feedback type and the phasefinding parameters are set correctly for the application.
r23
Fault
Phase Find Failed
Commutation initialization has failed. This fault occurs in systems that do not have commutation information (e.g., Hall signals) in the motor feedback device. The initialization process with the Tamagawa feedback device has failed. One of the Pulse & Direction signals is not connected. Several faults are indicated by the feedback device and include one or more of the following: battery low/error, over-speed, counting error, multi-turn error
r24
Fault
Tamagawa Init Failed Pulse & Direction Input Line Break Tamagawa Abs Operational Fault
Check that the wiring to the encoder is correct. Check that all signals to the P&D inputs are properly connected to the drive. Check the battery voltage and feedback wiring. Make sure the motor did not move at a high velocity during encoder initialization.
r25
Fault
r26
Fault
r27
Fault
Motor Phases Disconnected
One of the motor phases is Check the wiring of the motor disconnected. The current of phases. one of the motor phases is effectively zero for more than 160 electrical degrees while the current command is greater than 100.
r28
Fault
Resolver The drive could not detect the Check resolver wiring and Initialization Failed proper gain setting or sampling gain value. point for the sine/cosine signals. Absolute Encoder Battery LowVoltage PFB Off Checksum Invalid PFB Off Data Mismatch No PFB Off Data A/B Line Break An error bit indicating a battery Replace battery, then reset problem was detected in data drive. If battery is replaced from the drive. while drive is on, position information is retained. The calculated checksum of the If required by the application, PFB backup data does not home the machine. match the expected checksum. Multiturn data of the PFB cannot If required by the application, be restored due to axis home the machine. movement. PFB backup memory is empty. One of the primary feedback signals is not connected. This fault occurs in incremental encoder, resolver and sine encoder feedback types. Encoder index line is not connected. If required by the application, home the machine. Check whether all signals from the primary feedback device are properly connected to the drive. Check that the drive is configured for working with the index signal (using MENCTYPE), and check if the index signal is connected.
r29
Fault
r34
Fault
r35
Fault
r36 r4
Fault Fault
r5
Fault
Index Line Break
60
Quick Start Guide
MaxTune
Display Light r6 Type Fault Name Illegal Halls Description The drive has detected either 000 or 111 state on the Hall feedback signals.
Drive Status
Action Required Check that the Hall signals are all properly connected. While turning the motor, read the Halls state (using HALLS) to see which signal is not connected. If the feedback type is Tamagawa, check that the feedback wiring is correct
r8
Fault
A/B Out of Range
Feedback analog signal is out of Check the amplitudes of the range. This fault is related to sine and cosine signals. resolver and sine encoder feedback. The drive checks that the amplitudes of the sine and cosine signals are correct, based on the calculation sin2 + cos2 = 1 Check the parameters used for setting up the equivalent encoder output. If using a sine encoder, check the ENCOUTRES parameter settings. Check if the ambient temperature exceeds the drive specification. Otherwise contact technical support. Check if the ambient temperature exceeds the drive specification. Otherwise contact technical support. Check if the ambient temperature exceeds the drive specification. Otherwise contact technical support.
r9
Fault
Encoder Simulation The computed equivalent Freq Too High encoder output frequency exceeds the upper limit for this signal, which is 4 MHz.
Steady Warning Over-Temperature
The temperature on the power board and/or on the control board has exceeded the preset limit.
t1
Fault
Power Stage Over- The temperature on the power Temperature board has exceeded the preset limit. Power Module The temperature inside the Over-Temperature integrated power module has exceeded the preset limit.
t2
Fault
t3
Fault
Control Board The temperature on the control Check if the ambient Over-Temperature board has exceeded the preset temperature exceeds the limit. drive specification. Otherwise contact technical support. Under-Voltage The bus voltage is below the minimum value. Check that the main AC voltage supply is connected to the drive and is switched on. The under-voltage limit can be read with the UVTHRESH command. Check that the main AC voltage supply is connected to the drive and is switched on. Verify that the setting of UVMODE is correct.
Flash
Fault
Steady Warning Under-Voltage
The bus voltage is below the minimum value.
Warning Encoder Hall Switch Hall switch not yet detected. Not Found Warning Encoder Index Not Index not yet detected. Detected Warning HIPERFACE Encoder resolution, as Encoder Resolution determined from the detected Mismatch HIPERFACE device information, is different from the current settings of MENCRES Enter the correct resolution (MENCRES value).
Warning HIPERFACE Device The detected HIPERFACE device Contact technical support. Not Supported is not supported
Quick Start Guide
61
Drive Status
Display Light Type Name Description Action Required
MaxTune
Warning HIPERFACE Device HIPERFACE encoder type Unknown information is not recognized Warning Phase Find Required
Phase difference is required to Perform phase find. initialize the commutation angle
62
Quick Start Guide

MaxTune Intelligent Servo Drive

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MaxTune Intelligent Servo Drive

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SYSTEMS

INTELLIGENT SERVO DRIVE

Sept.2011 Aug. 2011

Firmware Revision 1.3.1

Software (GUI) Revision 1.3.1.x

Quick Start Guide

Quick Start Guide

3 Phase 3 Phase 3 Phase

Quick Start Guide

Quick Start Guide

Required Hardware and Tools

Quick Start Guide

Required Computer System

MaxTune Installation Procedure

Quick Start Guide

MaxTune Dimensions and Mounting

MT-6/25, MT-8/25 120/240 VAC - Dimensions (mm)

Quick Start Guide

MT-11/39, MT-14/39, MT-18/39 120/240 VAC - Dimensions (mm)

MT-28/67, MT-33/67 120/240 VAC - Dimensions (mm)

Quick Start Guide

MT-4/12, MT-8/25 400/480 VAC - Dimensions (mm)

MT-16/33 - 400/480 VAC - Dimensions (mm)

Quick Start Guide

MaxTune Wiring and Pin Assignments

Mains Single-Phase 120/240 VAC

Daisy Chain RS232 EtherCAT or CAN

Rotary Switches Drive addressing

Circuit Breaker or Fuses

Connect to PC USB mini- B cable

Line Filter (optional)

MT-2/6, MT-4/12 Servo System Wiring 120/240 VAC, 1-Phase

Quick Start Guide

Daisy Chain C8: 0.1" IDC Female

Controller I/F C2: MDR 36 Plug | 24-28 AWG

RS232 C7: 4p4c

** USB C1: Mini-B

STO Safe Torque OFF P1: Molex | 26-28 AWG

Machine I/F C3: MDR 20 Plug | 24-28 AWG

AC Input and Regeneration P3: JST J300 | 18 AWG

Feedback C4: MDR 26 Plug | 24-28 AWG

Functional Ground PE: Terminal M4

10 Sine encoder cosine +

11 5V supply 12 Motor temperature sensor 13 5V supply

MT-2/6, MT-4/12 Pin Assignments 120/240 VAC

Quick Start Guide

Mains Single-Phase 120/240 VAC

Daisy Chain RS232 EtherCAT or CAN

Rotary Switches Drive addressing

Circuit Breaker or Fuses

Connect to PC USB mini-B cable

Line Filter (optional)

Functional Ground Motor Feedback Motor Power

Motor Brake (optional)

*Relay Brake Output

*24 VDC Power Supply

Quick Start Guide

Daisy Chain C8: 0.1" IDC Female

Controller I/F C2: MDR 36 Plug | 24-28 AWG

* EtherCAT C5: RJ45 OR * CAN IN C5: RJ45

* EtherCAT C6: RJ45 OR * CAN IN C6: RJ45

NELTRON 4401-10SR or COXOC 304A-10PSAAA03 1 2 3 4 5 RXD GND TXD GND DC Shield

RS232 C7: 4p4c

** USB C1: Mini-B