APAC Scaffold & Formwork Catalogue

Nomatterwhattheproject, orhowdifficultthetask, throughtheversatility ofourproductsandthetalents ofourdesignengineers, webelievedthatthere
SCAFFOLDING&FORMWORK
APAC SCAFFOLD & FORMWORK SYSTEM LTD No.5,Hufu Road,Suzhou City,China 215000 Tel:+86 512 8886 0762 Fax:+86 512 96570200026 Email:Info@apacscaffold.com
COMPANY INTRODUCTION
AboutUs
APACScaffolding &Formwork System Ltd. specializes in the Manufacturing &Sale ofsystem scaffolding& Formwork. The company hasalwaysstrivedto set and maintain the veryhighest of standard in safety and the supply ofthe highest quality formworkand scaffolding components. Our team consists of Scaffolding and Formwork designEngineers who areexpertsin theirrespectivefields. Also you can consult with our expert teamof qualified DesignEngineers, and let us provide youwith drawings,design calculations and afull backup serviceforyourscaffoldingortemporarystructures.
SpecificAreasandExpertise:
FalseworkFacade,Viaduct,PerimeterScaffoldandTemporaryAccess SlabFormwork SuspendedSlabandBeamSoffit
WallFormworkShearwall,Corewall,Abutment,Singlesidedwall,DoublesidedwallandCircularTank Columns Square,RectangleandCircular ClimbingSystemCorewall,SilosandCircularTank
Ourstepsofsaleandhiringprocess:
ProjectDesignWewilldiscusswithyouyourrequirementsandifpossiblemakeanysuggestionstoloweryourcosts Quota onWewillofferyouawrittenquotedetailingallofthejobrequirements DeliveryOurexperiencedstaffwilldeliverthescaffoldingtoyourpreferredlocation Erection OurstaffwillprofessionallyinstallthescaffoldingtomeetallOccupationalHealth&Safetystandards DismantleUponfinishingyourjobourstaffwillcometoyoursite,carefullydismantleallscaffoldingfromthepremises
CostEffectiveness
Weaimtoprovidecosteffectivesolutions,takingintoconsiderationallaspectsofyourprojectsrequirementsincluding logistics.Ourdesignportfoliocoversadiverserangeofproductswhichhavevaryingfunctionsanddifferingmethodsandprocesses usedtomanufacturetheproduct.
Health&Safety
Duetotheprecariousnatureoftheconstructionindustryhealthandsafetyhasemergedasthemostimportantfactor whenundertakingaproject.APACcan assist inensuringthatyouarefullycompliantwithhealthandsafetyrequirementson scaffoldingandformworksfromtheinitialprojectenquirytoprojecthandover.
CUSTOMER SATISFACTION
WhyWScaffoldingandFormwork?
Faster
Superiorsystemtechnology Shorterassemblytime Shorterdismantlingtime Lowerlabourcosts
Stronger
Verifiedhighloadbearingcapacity simpleconnectiononeachnode significantlylessweightthanothersystems Lowertransportcosts
Safer
ForGeneralconstruction Consistentquality ISO9001certified Stablestructurefrombaseout
Moreprofitable
Componentscanbeusedforproppingorgeneralscaffolding Increaseavailableusesforyourequipment Giveclientsawiderrangeofservices Greaterrevenue
SaveTime...SaveMoney
CATALOGUEContents
1.0SYSTEMSCAFFOLD
1.1KwikstageScaffolding 1.2RinglockScaffolding 1.3CuplockScaffolding 1.4FrameScaffolding 1.5Tube&FittingSystem
Pages
410 1119 2025 2631 3236
2.0FORMWORKSYSTEM
2.1KwikDekFormwork 2.2RingFlex.Formwork 2.3CupDek.Formwork 2.4FrameFlexFormwor 2.5TableFormwork 2.6ColumnFormwork 2.7WallFormwork 2.8ClimbingSystem 2.9SparePart 3743 4446 4753 5455 5659 6063 6469 7073 7475
KWIKSTAGEACCESSSCAFFOLDSYSTEM
KWIKSTAGEIntroduction
Kwikstage scaffolding is used as industrialscaffoldingsystemsandhighstrengthsystems.Theycanbeusedby bricklayersoranytraderequiringaheavyduty typeofscaffold,especiallyconstructionandformwork. Heavyblocks of concreteused in formworktechniques areextremelydangerous if leftto set in inadequate formwork structures andnothandledproperly.Kwikstagescaffoldingisdependableasastrongtypeofaccessscaffoldingwhichistestedby engineersbeforebeingsold.Itcomplieswithstricthealthandsafetylaws.
Kwikstagescaffolding
Isatypeofscaffoldingusedinconstructionandformworkandisextremely popularduetoitsreliabilityandeasyconstructionandstrippingabilities. Theindustrialscaffoldingsystemsusedaremodularandhaveawedgefor allaccessscaffoldneeds.Thewedgeenableserectinganddismantlingtobesimple andfastwhilststilleradicatingtheriskofhavinglooseparts. Thescaffoldstaysinplacewithoutmovement,andhasdependableverticalalignment.
Staircasetower
Kwikstagestairtoweritcanbeerectedeasilyforvertical constructionsiteandpublictransportwiththeuseofstandard Kwikstagecomponentstogetherwithspeciallydesignedstaircase arms,whicharelocatedsoastoenablefastandsimpleaccessto everyoperationlevel.Thislargerconfigurationcanbebuildtoa heightof50metersubjecttotiesandloadings. Theplanmoduleis4.4meterlongoverall,incorporating acentrebayof1.8meterandtwo1.3mlandingmodulesateither end.Thisallowtheuseof1.3meterOmegatransomisconjunction withtimberorsteelplankstoformthelandingplatform.
Ladders
Theaccessladdersareconstructedofsolidsteelflatbarswith
roundbarrungs.Theyarejoinedtogetherandclampedtothe kwikstagescaffoldtoreachtherequiredheight.
KWIKSTAGE Advantages
Speed&TimeSaving
ThespeedandtimesavingqualitiesoftheKwikstagescaffoldingmakeitauseful aidtofieldofconstruction.ToassembletheKwikstagescaffoldingsystemissimpleand requireslessmentodothejobthanothertypesofscaffolding. AssemblingtheKwikstageisnotonlysimpletimesavedbytheeasyconstructionofthe systemalsocutsbackonlabourtimeandsavescosts.
Simplicity&SafetyApplication:
The"V"pressedallowsupto4horizontaland4bracketstobesecuredtoasingle pressingatonelevelbysimplyhammeringthecaptivewedgelockpinintorigidplace. IndividualcomponentsoftheKwikstagesystemanditsaccessoriesaredesignedto enableasafewayoferectioninallapplications. Safetyofworkersworkingonthescaffoldingwithanyapplicationisthemostimportant factorwhichisguaranteedinthelongtermbythefirm.
Benefits
Fastertoerectthantraditionalscaffoldsystemupto4componentssecuredin oneaction,Uniquenodepoint,noloosecomponents,Heavydutyaccessupto4.0kN/m platformloading,acceptsscaffoldboardordekingplatforms.
Flexibility
Uneventerritoryandgroundisnotanissuewhenindustrialscaffoldingsystems suchasKwikstagescaffoldingareusedasitisflexibleintermsofwhereitcanbepositioned. ThismakesKwikstageusefulnotonlyinconstructionbutalsoforuseoffilmsetsforspecial eventsandmanyotherareaswherescaffoldingisrequired.
Variability
Kwikstageisveryadoptabletovarious application.Awiderangeofcomponentsenableits useforallknownstructures,whichcanbebuiltfrom scaffolding. Inanycase,basiccomponentsarefullyusedandonly fewadditionalelementsareusedduetoadoptation tothesituationontheconstructionsite.
Kwikstageisdesignedmultipurpose modularsystemwiththemainemphasis onconstructionofshoringfloorscentre andcentresbays. Sophisticateddetailsofthe systemenableensuringqualityandsafe shoringofeachconcreteorprefabricated structure. Kwikstageishasnoproblemwithangular
andarchbridgesaswellasbridgesin directionalandheightarch.
KWIKSTAGEComponents
StandardwithSpigot
ClustersoffourVpressingsat90weldedat495mmcentres alongthelengthofthestandard.
Transom
Itiseithermadeof50x50x5mmbacktobackangle bar,TshapedsteelprofileorrolledHypresssection withthesamefixingdeviceoneachendastheledger.
Length
4.0mStandardwithspigot 3.0mStandardwithspigot 2.5mStandardwithspigot 2.0mStandardwithspigot 1.5mStandardwithspigot 1.0mStandardwithspigot
Weight(kg)
23.98 17.64 14.81 11.98 9.16 6.34
Length
0.5mTransom 0.7mTransom 1.2mTransom 1.8mTransom 2.4mTransom
Weight(kg)
5.69 8.11 12.08 16.29 21.06
StandardwithoutSpigot Length
4.0mStandardwithoutspigot 3.0mStandardwithoutspigot 2.5mStandardwithoutspigot 2.0mStandardwithoutspigot 1.5mStandardwithoutspigot 1.0mStandardwithoutspigot
Weight(kg)
23.33 16.99 14.16 11.33 8.51 5.69
StageBoardBracket
Toextendthescaffoldbycantileveringforan additional1,2&3board.
LedgerBananatype
Itismadefromscaffoldtube48.8x3.2mmthicknesstube withwedge'BananaType'fixingateachendwhichfitsin thelocatinglugsontheverticalstandard.
Length
1StageBoardBracket 2StageBoardBracket 3StageBoardBracket
Weight(kg)
2.67 6.62 12.71
Length
0.7mBananaLedger 1.2mBananaLedger 1.8mBananaLedger 2.4mBananaLedger
Weight(kg)
3.45 5.25 7.28 9.5
KWIKSTAGEComponents
DiagonalBrace
Bracesaremanufacturedfrom3.2mmtubewithaswivel wedgedeviceatbothends,tofitonthestandard.
LadderAccessTransom/Putlog
Ladderaccesstransomsprovideanopeningina ladderaccesskwikstagescaffoldingtower.
Length
762x1485mmDiagonalBrace,1769mm 1268x1485mmDiagonalBrace,2053mm 1828x1980mmDiagonalBrace,2795mm 2438x1980mmDiagonalBrace,3241mm 2438x2475mmDiagonalBrace,3574mm
Weight(kg)
5.68 6.32 8.24 9.42 10.26
Length
1.2mLadderAccessTransom 1.8mLadderAccessTransom 2.4mLadderAccessTransom
Weight(kg)
7.96 9.97 12.17
LoadingBayTransom TieBar
Aremanufacturedfromsteelangle,theysecurethe deckingontheStageBracket,avoidingspreading. CurvedStageBracket,avoidingspreading.Curvedlugs ateachendarelocatedinholesinthe2&3Board. TheTransomwedgeconnectsto2"V"pressingson thestandard,thetopchordisaninverted"T"section providingseatingforthedecking.
Length
2.4mLoadingBayTransom
Weight(kg)
37.0
Length
1.2mTieBar 1.8mTieBar 2.4mTieBar
Weight(kg)
2.98 3.84 5.38
WallTie ToeBoardBracket
ToeBoardBrackethold1or2toeboardsinposition andarefastenedwithwedgestothestandardalong thelengthofthescaffolding. Secureandtiescaffoldingtowalltiesbymeansof "S"hookconnections.
Length
0.2mWallTie 0.4mWallTie 0.6mWallTie
Weight(kg)
0.81 1.52 2.24
Weight(kg)
0.8
KWIKSTAGEComponents
EndTowBoardBracket
Arelocatedinthe"V"pressingattheendofthescaffolding wedgedeviceatbothends,tofitonthestandard. providingtoeboardsupporttothecorners.
LadderBeams
Designedtoprovideaclearspanbetweenscaffolds, ladderbeamsare305mmdeepwith305fromcentre tocentrerungsandarefabricatedin48.3x4mmTHK hightensilesteeltube.Fullysaddleweldedatevery joint,theyprovideastrongyetconvenientsupport systemthatreadilyintegrateswithexistingscaffolding usingstandardfittingsclamps.
Weight(kg)
1.3
Length SteelLadder
Theladderaremadetohighstandardswhichinclude notchedendstomaintainmaximumstrength.
CanbemanufacturedinAluminumandSteel. 3.353mLadderBeam 4.877mLadderBeam 6.400mLadderBeam
Weight(kg)
25.58 45.83
65.74
BaseJack Length
6.0mSteelLadder 4.5mSteelLadder 3.0mSteelLadder 1.5mSteelLadder
Weight(kg)
52.30 38.12 24.88 12.15 Itusedtolevelthestandard onunevengrounds.
Weight(kg)
3.7
SteelLadderBracket
Isusedtosecuretheladderareplumbandvertical tothescaffolding.
Weight(kg)
3.3
KWIKSTAGEComponents
ClosedendSteelPlanks
Madeof1.8mmthicknesssteelsheetby230mmwide.Thesteel planksspansbetweenthetransomsgivinganonsliplevelsurface.
ScaffoldNet
Usedtosecuredperimeterfenceforsafety.
Length Length
2.4mClosedendSteelPlanks 1.8mClosedendSteelPlanks 1.2mClosedendSteelPlanks 0.7mClosedendSteelPlanks
Width
x x 2m 3m
Weight(kg)
16.31 12.23 8.37 4.95
50m 50m
Stillages LVLScaffoldBoard
Aremadeof38mminTHKby225mminwidthbydesiredlengthinmm. WaterProofPaintsonbothendsandtreatedwithchemicalflameretardant. WBP(PhenolicFormaldehydeResinGlue) ForStoringScaffoldingcomponentsmadefrom scaffoldingtube.
Weight(kg) Length
4.0mLVLScaffoldingBoard 3.0mLVLScaffoldingBoard 2.4mLVLScaffoldingBoard 2.0mLVLScaffoldingBoard 1.8mLVLScaffoldingBoard 1.2mLVLScaffoldingBoard 1.0mLVLScaffoldingBoard
Weight(kg)
18.80 14.10 11.28 9.40 8.46 5.64 4.70
33
RINGLOCKACCESSSCAFFOLDSYSTEM
RINGLOCK Introduction
Ringlockisworldmostwidelyusedscaffoldsystem.Itisafullygalvanizedmultipurposesteelscaffoldsystem
suitableforprovidinggeneralaccessandsupportingverticalloads. ThecomprehensiverangeofRinglockmaincomponentsallowsittobeusedtocreateahugerangeofaccessandsupport structures,staircasetowers,circularscaffold,loadingtowersandmobiletowers.Itsrigidnodejointreducestheneedofbracing givingclearuninteruptedworkingplatform,whichcanbeformedusingtraditionalscaffoldboardsorbatten. Ringlockisusedforallformsofaccessandsupportstructuresinthebuilding,aviation,events,constructionindustries, shipbuilding,industrialmaintenance,offshoreconstruction.
Versatility
Itcanbeerectedforstraight,curvedor circularconfigurationforbothaccessandsupport, andalsoforindependentandmobiletowers.
Durability
Therearenoloosecomponentsonthe Ringlockscaffoldsystemthatcanbelostorrequires maintenance.
TensileStrength
Bothverticalstandardandhorizontalledger aremanufacturedfrom1.9"outsidediameterby gauge10highstrengthsteeltubingwithaminimum yieldstrengthof50,000lbs/inandamin.ultimate tensilestrengthof75,000lbs/in.
EasilyStored
Individualpipeelementscanbepackedinbundles foreasystorageandtransportation.
MultiFunctional
Withtheuniversaljointandfullyinterchangeablecomponents,theringsystemcanbeusedinmostconstruction projects(Civil&Building)forbothfalseworkandaccess.AlsoconcertstagingandAviationindustry Ringlockscaffoldingcanbedesigned,engineered,andmanufacturedtofitanytypeofaircraftandmultipletypesof aircraftsaswell.Weprovidehighquality,yetrelativelylowcostaircraftdockingsystems.Thiswillresultinasafeandefficient workstructurethatwillbecosteffective. TheabilityofourTechnicalteamtogenerateaccurateCADdesigndrawingsforourclients,ensuressafe,fast&efficienterection times,whichareoftendemandedbytheaviationindustry. Allcomponentsarehotdippedgalvanizedfinishwithminimumzinccoatingof60micronsandmanufactured tointernationalstandard.
RINGLOCKSafety
Safe
AllcomponentsareindividuallycheckedandmarkedwithQCpassedband.
Safety
Standardareassembledwithledgerandbraceusingsecurefixedwedge.
Economical
Easilyassembledsystemscaffoldsavetimeandlaborcost.
Strong
AllscaffoldtubeelementsaremadeofhighstrengthsteelofQ345. ThewedgeissimplyslidovertheRosetteRing.
AWEnigneeringExperienced
Providesstructuraldesigndrawingsattenderstageuptofullsite assemblydetailstogetherwithdesigncalculationssheetsasrequired.
Thewedgeisinsertedintooneoftherecesses.
Ahammerblowonthewedgetransformthe positiveconnectionintoanonpositiveone.
RINGLOCK Components
Standardwithspigot
ThestandardshaveRosetteRingat0.50mcentrestoenable ledgerstobeattachedwhererequired.Standardareavailable inhotdipgalvanizedsteeltubing48.3x3.2mmTHK.
Staircase
ThestaircasesystemincorporatesRinglockstandard products.Thestairstringersaremanufacturedto specificationdependentontheheightandpitch required.
Length
0.5mwithSpigot 1.0mwithSpigot 1.5mwithSpigot 2.0mwithSpigot 2.5mwithSpigot 3.0mwithSpigot 4.0mwithSpigot
Weight(kg)
3.2 5.6 7.9 10.3 12.3 14.7 19.2
Standardwithoutspigot Length
0.5mwithoutSpigot 1.0mwithoutSpigot 1.5mwithoutSpigot 2.0mwithoutSpigot 2.5mwithoutSpigot 3.0mwithoutSpigot 4.0mwithoutSpigot
Weight(kg)
2.6 4.7 6.9 9.1 11.8 13.8 18.2
BaseCollar240
Thecollarisinsertedintothebasejacktojoinstandard.
Thesystemssafetyfeaturesinclude: Guardrailsandhandrails Nonslipnontilthookonboards Toeboardscanbeattachedwhenrequired Extrawidestairtreadstoallowforpassingof personnel TheScaffoldallowsforadditionalloadingonthe heavydutystaircaseandplatforms.
Weightkg
1.6
RINGLOCK Components
Ledger
Thisallowsquick,safeandeasyhookinginandlocking totheconnectingrosetteringoftheverticalpost.
ULedger Length
0.45mULedger 0.50mULedger 0.73mULedger
Weight(kg)
2.2 2.4 3.3
Length
0.25mLedger 0.39mLedger 0.45mLedger 0.50mLedger 0.73mLedger 0.90mLedger 1.00mLedger 1.04mLedger 1.09mLedger 1.29mLedger 1.40mLedger 1.50mLedger 1.57mLedger 2.00mLedger 2.07mLedger 2.50mLedger 2.57mLedger 3.00mLedger 3.07mLedger 4.14mLedger
Weight(kg)
1.7 1.9 2.4 2.6 3.2 4.0 4.1 4.2 4.5 5.4 5.5 5.9 6.0 7.6 7.9 9.7 9.8 11.1 11.5 15.2
LedgerwithReinforcement Adjustablebasejack
Isusedtolevelthescaffold. Weight3.7kg
Length
1.09mReinforcementLedger 1.40mReinforcementLedger
Weight(kg)
5.9 7.6
BridgingLedger Weight(kg)
3.7
Length
1.57mBridgingLedger 2.07mBridgingLedger 2.57mBridgingLedger 3.07mBridgingLedger
Weight(kg)
9.7 12.8 15.9 19.7
UBridgingLedger Length
1.57mUBridgingLedger 2.07mUBridgingLedger 2.57mUBridgingLedger 3.07mUBridgingLedger
ULedgerforDeckConfiguration Length
0.45mULedger 0.50mULedger 0.73mULedger 1.09mULedger 1.40mULedger 1.57mULedger 2.07mULedger 2.57mULedger 3.07mULedger
Weight(kg)
9.5 12.2 15.3 17.8
No.ofSteelDeck
1x0.32m 2x0.19m 2x0.32mor1x0.61m 3x0.32mor1x0.61m+1x0.32m 4x0.32mor2x0.61m 4x0.32m+1x0.19m 6x0.32m 7x0.32m+1x0.19 9x0.32m
RINGLOCK Components
DiagonalBrace
Bracesaremanufacturedfrom3.2mmtubewithaswivelwedge deviceatbothends,tofitonthestandard.
Length,LxH
for0.73mbaylength,2.0mbayheight for1.04mbaylength,2.0mbayheight for1.09mbaylength,2.0mbayheight for1.40mbaylength,2.0mbayheight for1.57mbaylength,2.0mbayheight for2.07mbaylength,2.0mbayheight for2.57mbaylength,2.0mbayheight for3.07mbaylength,2.0mbayheight for4.14mbaylength,2.0mbayheight for0.73mbaylength,1.0mbayheight for0.73mbaylength,1.5mbayheight for1.09mbaylength,0.5mbayheight for1.09mbaylength,1.00bayheight for1.09mbaylength,1.50bayheight for1.57mbaylength,0.50bayheight for1.57mbaylength,1.0mbayheight for1.57mbaylength,1.50bayheight for2.07mbaylength,0.50bayheight for2.07mbaylength,1.00bayheight for2.07mbaylength,1.50bayheight for2.57mbaylength,0.50bayheight for2.57mbaylength,1.0mbayheight for2.57mbaylength,1.50bayheight for3.07mbaylength,0.50bayheight for3.07mbaylength,1.0mbayheight for3.07mbaylength,1.50bayheight
Weight(kg)
6.9 7.7 7.1 7.6 7.8 8.9 9.6 10.6 14.1 4.3 5.5 4.1 4.9 5.9 5.8 6.4 7.4 7.3 7.5 8.3 8.5 8.9 9.6
9.7 10
10.6
RINGLOCK Components
DiagonalBrace,Metric Length,LxH
for2.00mbaylength,2.0mbayheight for2.50mbaylength,2.0mbayheight for3.00mbaylength,2.0mbayheight for1.00mbaylength,0.5mbayheight for1.00mbaylength,1.0mbayheight for1.00mbaylength,1.5mbayheight for2.00mbaylength,0.5mbayheight for2.00mbaylength,1.0mbayheight for2.00mbaylength,1.5mbayheight for2.50mbaylength,0.5mbayheight for2.50mbaylength,1.0mbayheight for2.50mbaylength,1.5mbayheight for3.00mbaylength,0.5mbayheight for3.00mbaylength,1.0mbayheight for3.00mbaylength,1.5mbayheight
Weight(kg)
8.9 10.1 11.3 3.9 4.8 5.8 7.1 7.6 7.8 8.3 8.7 9.5 9.5 9.8 10.4
SideBracket
Usedtoextendthescaffoldplatformbycantilevering foranadditionaldecks.
USideBracket Length
0.28mSideUBracketwithspigot 0.39mSideUBracketwithspigot 0.73mSideUBracketwithspigot 0.79mSideUBracketwith2wedgeheads 1.09mSideUBracketwith2wedgeheads
Weight(kg)
3.5 3.9 6.4 5.1 12.1
Length
0.26mSideBracketwithoutspigot 0.36mSideBracketwithoutspigot 0.73mSideBracketwithspigot 1.09mSideBracketwithwedgeheads
Weight(kg)
2.4 3.5 6.8 12.2
RINGLOCK Components
AccessSteelPlanks,0.32mwide Length
AccessSteelPlanks,0.73mx0.32mwide AccessSteelPlanks,1.09mx0.32mwide AccessSteelPlanks,1.29mx0.32mwide AccessSteelPlanks,1.40mx0.32mwide AccessSteelPlanks,1.57mx0.32mwide AccessSteelPlanks,2.07mx0.32mwide AccessSteelPlanks,2.57mx0.32mwide AccessSteelPlanks,3.07mx0.32mwide
UAccessSteelPlanks,0.32mwide Weight(kg)
7.1 9.4 10.1 10.8 12.6 16.1 19.0 22.5
Length
UAccessSteelPlanks,1.57mx0.32mwide UAccessSteelPlanks,2.07mx0.32mwide UAccessSteelPlanks,2.57mx0.32mwide UAccessSteelPlanks,3.07mx0.32mwide
Weight(kg)
10.0 11.6 14.8 16.1
UAccessSteelPlanks,0.19mwide Length AccessSteelPlanks,0.19mwide Length

AccessSteelPlanks,0.73mx0.19mwide AccessSteelPlanks,1.09mx0.19mwide AccessSteelPlanks,1.40mx0.19mwide AccessSteelPlanks,1.57mx0.19mwide AccessSteelPlanks,2.07mx0.19mwide AccessSteelPlanks,2.57mx0.19mwide AccessSteelPlanks,3.07mx0.19mwide
Weight(kg)
5.2 6.4 8.1 8.6 10.2 13.3 15.4
Weight(kg)
5.1 7.1 9.1 10.1 12.7 15.5 18.3
UAccessSteelPlanks,0.73mx0.19mwide UAccessSteelPlanks,1.09mx0.19mwide UAccessSteelPlanks,1.40mx0.19mwide UAccessSteelPlanks,1.57mx0.19mwide UAccessSteelPlanks,2.07mx0.19mwide UAccessSteelPlanks,2.57mx0.19mwide UAccessSteelPlanks,3.07mx0.19mwide
UAccessDeck,0.61mwide Length AccessDeck,0.61mwide Length

AccessDeck,0.73mx0.61mwide AccessDeck,1.09mx0.61mwide AccessDeck,1.57mx0.61mwide AccessDeck,2.07mx0.61mwide AccessDeck,2.57mx0.61mwide AccessDeck,3.07mx0.61mwide
Weight(kg)
7.3 9.8 13.2 16.5 19.4 24.3
Weight(kg)
7.3 9.8 13.2 16.5 19.4 24.3
UAccessDeck,0.73mx0.61mwide UAccessDeck,1.09mx0.61mwide UAccessDeck,1.57mx0.61mwide UAccessDeck,2.07mx0.61mwide UAccessDeck,2.57mx0.61mwide UAccessDeck,3.07mx0.61mwide
RINGLOCKComponents
LatticeGirder
Aremadefromstandardtube48.3x3.2mmTHK.To spanindifferentbaystogiveclearaccessorto avoidobstructions.
UAccessDeckwithLadder,0.61mwide Length
UAccessDeck,2.57mx0.61mwithladder UAccessDeck,3.07mx0.61mwithladder
Weight(kg)
24.0 27.4
Length
5.14mLatticeGirder 6.14mLatticeGirder 7.71mLatticeGirder
Weight(kg)
55.5 64.8 82.9
ULatticeGirder,Steel Length
2.07mULatticeGirder 2.57mULatticeGirder 3.07mULatticeGirder 4.14mULatticeGirder 5.14mULatticeGirder 6.14mULatticeGirder
Weight(kg)
23.5 29.8 35.8 44.2 54.2 62.7
AccessDeckwithLadder,0.61mwide Length
AccessDeck,2.57mx0.61mwithladder AccessDeck,3.07mx0.61mwithladder
Weight(kg)
25.9 29.7
ULatticeGirderforDeckConfiguration Length
2.07mULatticeGirder 2.57mULatticeGirder 3.07mULatticeGirder 4.14mULatticeGirder 5.14mULatticeGirder 6.14mULatticeGirder
No.ofSteelDeck
6x0.32m 7x0.32mand1x0.19m 9x0.32m 12x0.32mand1x0.19m 15x0.32mand1x0.19m 18x0.32mand1x0.19m
CUPLOCKACCESSSCAFFOLDSYSTEM
CUPLOCK Introduction
CUPLOCKisamultipurposesteelscaffoldforgeneralaccessandsupportingverticalloads.Thelatestandthebest optionavailableintheglobalmarketiscuplockscaffoldsystem.Itisthesafestsystemofscaffoldingatpresent,itisprovenand tested.Itismadeoutofhightensilesteeltubewithspecialdesignedforgedorcastingtopcupsfabricatedatevery0.5mtoget thedesiredoptimumstrengthandsupport. CUPLOCKscaffoldsystemisveryversatilewayoferection&dismantling.Youcanerectinwhateverstructuralconfigurationyou want.Thematerialinthissysteminsinglepipesonly,soitisveryeasytotransport,transferanderect.Itrequireslessspacefor storage,nolooseitemsaretherewhichgetsmisplaced,thelockingsystemhereissuchdesignedthatnochancesofaccidents. Thelifeofcuplockscaffoldisinfinity.Wecansayitpaysbackinlong.Cuplockisaprovenandtestedformultipurpose innovativescaffoldsystemwhichcanbeusedforallaccessandsupportstructuresinthebuildingconstructionindustries,viaduct offshore,shipbuilding,refinery,facade,bridgesetc.
Faade
Cuplockisareliableandsafepartneralso onfacadesofvariouslayoutandheightshapes. Itisfacilatedbyexternalandinternalsidebrackets, bracingparts,operationdeckswithintegratedascents orladders,trussbeamsandanchoringpartswithits circularnodepoints.
SpeedofErection
Providesamajorsavingsinerectionand dismantlingtimesthusminimizingonsitecost.Itcan beerected80%fasterthantraditionalscaffoldings. Whennotinuse,itsmodularconstructionsensure minimalspacerequirementsforstorage. Nowedgesjustasimplelockingcupateach nodepointonthestandardsenablesconnectionof theendsofuptofourmembersinonelockingaction.
Operational
Industrialoperationscaffoldingsbelongstothemostdesiredapplicationsofthecuplocksystemworldwide.They provedgoodinrefineries,chemicalplants,powerstations,steelplantsaswellasanoilplatformsonoffshoreThesystem ensuresperfectsafetyofwork.APAC also deliverscomplexprojectandinstallationworksbothforoneoffordersandforlong termservicecontracts. Awiderangeofcomponentsenablesfindinganeconomicallyoptimumsolutionofallneedsofthecustomer.Ahighload bearingcapacityandrigidityofthesystem,evenscaffoldingwithheightexceeding100meterarenoproblem.
CUPLOCK Advantages
Advantages
FastInstallationanddismantlingresultintimeandlabour saving,easyinstallationwithnoloosecomponents,lowmaintenance, quick,fasteningofhorizontals. Fourhorizontalscanbefastenedatonetimewithfirmclamping actionoftopcupmakingthejointrigid,versatileuseinconstruction, demolitionormaintenanceprojectsforanytypeofstructure, Lightweightbuthighloadscarryingcapacityperverticalaxialload to57kNandSafetywithproventrackrecord.
Durability
Noloosepartsandwithcorrosionprotectioneasilystored andmaintained.Cuplockdesignedishighlyresistancetodamage.
Versatility
Cuplockcanbeerectedforstraight,curvedandcircular configurationforbothaccessandsupport.
Simplicity&Strength
Thesuccessofcuplockliesinthenodepointorfastening method.Fourhorizontalcanbefastenedatonetimemakingavery rigidconnection. Thehorizontalbeardirectlyontheverticalsandarefirmly clampedbytheactionofthecup.Therearenoloosepartstolose. Therigidnodepointallowsforhighhorizontalloadsexperienced witha57kNlegload.Thelockingdeviceisformedbytwocups,a fixedlowercupwhichisweldedtotheverticalcomponentat prelocatedintervalsandslidingtopcup. TheforgedledgerbladeendsoftheCuplockhorizontal componentsarelocatedintothelowerbottomcup,thetopcupis moveddownandrotatedtosecurethecomponentsareinplace andahammerblowtheresultsinapositiverigidconnection.
Inviaductconstruction completescaffoldtowerscanbe movedhorizontallyusingspecialtrolleyandrail,thensimply craneliftedtothenextlocation,savingtimeandlaborcosts.
CUPLOCK Components
StandardwithSpigot
Aremadefromahighgradesteeltubewith48.8x3.2mm wallthicknessandidentifiedbyaslidingforgedtopcup andpressedbottomcupswithspecialfabricatedatevery 500mmintervaltogetthedesiredstrength.
Ledger
Allhorizontalledgershaveidenticalforgedbladeends, withaminimumofprojectiontoavoiddamage.
Length
3.0meter(9'10") 2.5meter(8'2") 2.0meter(6'6") 1.5meter(4'11") 1.0meter(3'3")
Weight(kg)
16.8 14.1 11.4 8.7 6.1
Length
3.05meter(10')Horizontal 2.74meter(9')Horizontal 2.50meter(8'2")Horizontal 2.44meter(8')Horizontal 2.13meter(7')Horizontal 1.83meter(6')Horizontal 1.80meter(5'11")Horizontal 1.52meter(5')Horizontal 1.50meter(4'11")Horizontal 1.25meter(4'1")Horizontal 1.22meter(4')Horizontal 1.07meter(3'6")Horizontal 0.91meter(3')Horizontal 0.90meter(2'11")Horizontal 0.79meter(2'7")Horizontal 0.56meter(1'10")Horizontal
Weight(kg)
11.76 10.58 9.67 9.45 8.27 7.13 7.02 5.96 5.88 4.93 4.82 4.24 3.72 3.61 3.18 2.32
StandardwithoutSpigot Length
3.0meter(9'10") 2.5meter(8'2") 2.0meter(6'6") 1.5meter(4'11") 1.0meter(3'3")
Weight(kg)
16.15 13.45 10.75 8.05 5.45
Connector
Spigotisinsertedintothetoptojoinstandard.
Weight(kg)
0.65
ReinforcedLedger Length Weight(kg)

10.55 14.66 17.88 21.11 25.21 29.31 1.80mReinforcedLedger 2.50mReinforcedLedger 3.05mReinforcedLedger 3.60mReinforcedLedger 4.30mReinforcedLedger 5.00mReinforcedLedger
Adjustablebasejack
isusedtolevelthescaffold.
Weight(kg)
3.7
CUPLOCKComponents
SwivelBrace
Providesthebaybracingtoacuplock scaffoldsystem.Verticalsteeltubeare madeof48.3x2.5mmTHKandhas aswivellingendbladetoallowforeasy locationinthepointnode.
HopupBracket
Itisdesignedtoincreaseoverallwidthandextend workingplatforms.1boardismadefrom48.8 mm tubewithaledgerbladeandplateatoneend. 2&3boardsaremadeupofhorizontal,support braceandverticalpost.
Length
2.5x2.0mBrace3.2m 2.0x2.0mBrace3.0m 1.8x2.0mBrace2.7m 1.2x2.0mBrace2.4m 1.0x2.0mBrace2.2m
Weight(kg)
12.60 11.80 11.00 9.90 9.50
Length
BoardBracketExtension BoardBracket1'(1Board) BoardBracket1'10"(2Board) BoardBracket2'7"(3Board)
Weight(kg)
2.4 1.5 5.5 6.9
SteelPlankwithHook
Designedtobelightweight,safe,anddurableindirectresponseto userneeds.Thisisbestsuitedforworkingplatformforuseatahigh place,sinceitis20%lighterthantheconventionalplywoodboard, andsteelplankishighlyrecommendedtobeusedonconstructionsite.
OmegaTransom
Arefabricatedtwinanglesteelbarfixedwithadrop forgedledgerbladeattachedtobothends. Theoutwardstandingbottomlegoftheangles supportstheboardinacaptivemanner.
Length Length
3.00meter(10')SteelPlankwithhooks 2.50meter(8'2")SteelPlankwithhooks 2.00meter(7')SteelPlankwithhooks 1.80meter(5'11")SteelPlankwithhooks 1.50meter(4'11")SteelPlankwithhooks
Weight(kg)
13.16 9.58 6.81 5.17
Weight(kg)
20.23 16.72 13.98 12.52 10.66
2.5mOmegaTransom 1.8mOmegaTransom 1.25mOmegaTransom 0.9mOmegaTransom
CUPLOCKComponents
AccessStair
Itcanbeerectedforverticalconstructionsiteandpublic transportwiththeusedofscaffoldstandardcomponents togetherwithspecialdesignedstaircasehandrail,which arelocatedsoastoenablefastandsimple.
CasterAdaptor
Unitsprovidefortheeasy conversionofcasterwheel fromthesystemsforuseof movablerollingtower.
Length
Staircase2.50x2.00meter Handrail2.50x2.00m Staircase3.05x2.00meter Handrail3.05x2.00m
Weight(kg)
47.0 14.0 51.0 15.0
Weight(kg)
5.6
LadderBracket
Isusedtosecuretheladderareplumbandvertical tothescaffolding.
BasePlate
Abaseforuniversaljack,alsoconnect toopenendedstandard.
Weight(kg)
3.3
Weight(kg)
0.9
IntermediateTransom SteelLadder
Canbeplacedanywherebetweenthe horizontalsforincreasingthesupport spaceandareusedwherewooden planksrequireintermediatesupport betweenspanoftwoledgers. Theladderaremadetohigh standardswhichinclude notchedendstomaintain maximumstrength.
Length
1.80mIntermediateTransom 1.50mIntermediateTransom 1.25mIntermediateTransom 1.07mIntermediateTransom 0.90mIntermediateTransom
Weight(kg)
8.63 7.21 6.10 5.14 4.32
Length
6.0mSteelLadder 4.5mSteelLadder 3.0mSteelLadder 1.5mSteelLadder
Weight(kg)
52.0 38.0 24.0 12.0
FRAMEACCESSSCAFFOLDSYSTEM
FRAME Introduction
FRAMEScaffoldthesystemhasbuiltinorattachable spigotandarelightweightwhichallowsfastassemblyand dismantling,Noskilledlabourrequired.Theframehastubular braceforbetterrigidity.Frameisalightweightaccessscaffolding
issuitableforalllightdutyapplicationsuchasfecadefor
painting,cleaning,plasteringandmaintenancework.
Durable,effecient&SavingLabourCost
SafetyhastopprioritywhenaFrameScaffoldformasonry
worksiserected.
Otherdemandsare:
Rapidhandling fewpla ormtypesforallbuildinggeometries Eecienttransport Compactstorage
HandyCostPerformance
Itischaracterizedbydurabilityandhighquality.Thishandyframe scaffoldsystemisespeciallysuitedforapplicationswherenospecialized equipmentisavailableoroutofreach.Closed,easytograptheprofile facilatatetheapplicationoftheframesandallowforasafeandlabourcost savingworkingevenunderwetconditions. Frameinthehandy,lightweightandlabourindependentframe scaffoldsystemwithanunbeatencostperformanceadvantageforusein AccessScaffoldSystem,housing,narrowConstruction,industrialfacade retention,reconstructionandrefurbishment.
LightdutyFrame
Thesystemhasbuiltremovablespigotorfixedspigotandare lightweightwhichallowsfasterassemblyanddismantling. Nospecialskilledlabourrequired&Theframehastubular braceforbetterregidityandstabilized.
FRAMEFeature
EasytoErect
FRAMEsystemisaningenioussystemwith fewbasiccomponentstomakeerectionsimple. Thecleverdesignwithframesandguardrailsthatare quicktoerectanddontrequirediagonalbracesmeans thatthescaffoldingissoonreadytouse.Andwhenthe jobisdone,itsequallyeasytodismantle. Featureremovablespigotandfliplockto ensuresafe,quickandsimpleconnectionsbetween Frames,CrossbraceandHorizontalbrace.
PrinciplesofDesign
Thedesignofscaffoldsshouldtakeinto accountofthefollowing: Thesafetyofpersonsusingthescaold Thesafetyofpersonsinthevicinityofthescaold Thescaoldstnessforitsintendedpurpose Thehandlingnormallyassociatedwithscaolding Thestrength,stabilityandrigidityofthe supportingstructure Thesafetyofpersonsengagedintheerec on, alterationanddismantlingofthescaffold
FRAMEComponents
WalkthruFrame
Sizes
5'x6'7"WalkThruFrameFlipLock 3'x6'7"WalkThruFrameFlipLock 3'x5'1"WalkThruFrameFlipLock 2'x6'7"WalkThruFrameFlipLock
Weight(kg)
20.00 18.50 12.30 14.50
Typeoflockandsurfacefinishareavailableonrequest
MasonFrame
Sizes
5'x3'MasonBoxFrameDropLock 5'x4'MasonBoxFrameDropLock 5'x5'MasonBoxFrameDropLock 5'x6'4"MasonBoxFrameDropLock
Weight(kg)
16.8 18.5 20.2 22.3
FRAMEComponents
ShoringFrame
Sizes
4'x3'ShoringFrame(23/8"O.D.) 4'x4'ShoringFrame(23/8"O.D.) 4'x5'ShoringFrame(23/8"O.D.) 4'x6'ShoringFrame(23/8"O.D.)
Weight(kg)
15.50 20.80 24.50 30.40
LadderFrame
Sizes
2'x3'1"LadderFrameFlipLock 3'x4'1"LadderFrameFlipLock 2'x6'7"LadderFrameFlipLock 3'x6'7"LadderFrameFlipLock
Weight(kg)
7.10 11.20 14.50 16.50
FRAMEComponents
CornerGuardRailPost
UheadJack
ScrewJack
Weight(kg)
3.8
Weight(kg)
5.68
Weight(kg)
4.85
CrossBrace Sizes
10'x4'CrossBrace 9'x4'CrossBrace 8'x4'CrossBrace 7'x4'CrossBrace 6'x4'CrossBrace 5'x4'CrossBrace
Staircase Weight(kg)
7.12 6.49 5.85 5.26 4.99 4.26 Itcanbeerectedforverticalconstruction siteandpublictransportwiththeusedof scaffoldstandardcomponentstogether withspecialdesignedstaircasehandrail, whicharelocatedsoastoenablefastand simple.
Length
Staircase5'x6'4" Staircase7'x6'4"
Weight(kg)
55.5 62.5
CasterWheel GuardRail CouplingPin Sizes

10'GuardRail 9'GuardRail 8'GuardRail 7'GuardRail 6'GuardRail 5'GuardRail
Weight(kg)
5.62
Weight(kg)
4.90 4.31 3.72 2.32 2.00 1.68
Weight(kg)
0.45
24"SideBracket
Weight(kg)
5.68
ColorLegend
Lightblue Grey Blue Green Red
Yellow
Orange
Black
TUBE&FITTINGSYSTEM
TUBE&FITTINGIntroduction
WeexportwiderangeofScaffoldtubeandaccessory includingcoldpressedfittingsanddropforged.Alltheseproducts aredesignedtobecompatiblewithstandardscaffoldtubes. Ourhighperformancecoldpressedanddropforgedfittings providethebuildingindustrywithcompletelysafeandeconomical solutionsforScaffoldingDesignasperBS/ENStandards. Wealsoundertakedesignandmanufacturingoftailormadesystems asperbuyer'srequirements.
Ourrangeofscaffoldingfittingshasanupperhandover conventionaltypeoftimberscaffoldinggivingbetterfittingsand durability.Tubeandfittingscaffoldsaregenerallynotcoveredby manufacturersspecifications,engineerscertificatesorproducer statements,hencetheneedtohavegeneralscaffolding requirementsforthem.
Ourrangeofscaffoldingfittingsareknownforitstechnicaldesign andthedurabilityitpossess.Thesearewidelyusedforsupporting manandmaterials,demolition,toolsandtacklesatthetime ofconstruction,alteration,maintenanceworks,civilengineeringand structuresforhospitalityevents.Wearesolutiontoallindustrial, constructionandalsohavingshareinthenuclearpower,paperand pulp,petrochemicalandshipbuilding.
Thesegeneralscaffoldingrequirementsmustalsobe usedwhenalteringproprietaryscaffoldswithtubeandfitting componentswhenthemanufacturersspecificationsorengineers requirementdonotincludethesealterations.
TUBE&FITTINGApplication
Taskanalysis&ProductManual
Itisbecominggenerallyacceptedthatonlargersites clientswantataskanalysiscompletedaspartofthedesignprocess. Thisisgenerallyprovidedinconjunctionwithhazardidentification. Forprefabricatedcomponentsandsystemsamanualshallbemade
availabletoenabletheproducttobeusedsafely.Forfaade
scaffoldsmadeofprefabricatedcomponentsseeEN128101.
EffectiveCost
Asascaffoldingbusinesscompanywetooidentifyand appreciatetherestraintsthatthistimeofeconomicuncertainty hasputuponusall. Thatiswhywefocusagreatdealofourtimeandeffortson ensuringwecanprovideyouwithverycompetitiverates.
Ourproductsofscaffoldingwhethertubesorfittingsare manufacturedinaccordancewithBSandENstandards.Ourfittings aresuppliedwithfullycaptivenuts&wrench.
TUBE&FITTINGComponents
DropforgeDoubleCoupler
Usedforconnectingtwotubescrossingatarightangle. Alsoknownas90degreeclamp.
JISPressedDoubleCoupler
Thistypeofcouplerisusedforconnectingscaffold tubesatrightangletoeachother.
Weight(kg)
0.98
Weight(kg)
0.65
JISPressedSwivelCoupler DropforgeSwivelCoupler
Usedforconnectingtwotubescrossingatanyangle. Alsoknownas360degreeclamp. SwivelCouplersconnecttwoscaffoldtubesatany angletoprovidealedgerbraceorsimilarbracing.
Weight(kg) Weight(kg)
1.12 0.65
BeamClamp SleeveCoupler
Usedforjoiningtwotubeslocatedcoaxially. Providesafixed90couplingofascaffoldtubeto anIbeamgirder.
Weight(kg)
1.12
Weight(kg)
1.5
TUBE&FITTINGComponents
PutlogCoupler
Forrapiderectionordismantlingofputlogsandtransom.
DropforgeInternalJointPin
Designedforinternal'endtoend'connection.
Weight(kg)
0.62
Weight(kg)
1.54
BoardRetainingClamps
Scaffoldstopendsandscaffoldguardboardreturns
ScaffoldTube
Tubesaremanufacturedfrommildsteelstripsslitted fromhotrolledlowcarbonsteelcoils.Scaffoldtube conformingtoBritishStandardisavailableineither GalvanisedIronandBlackIron. Othersizesavailableonrequest.
areneatlyandefficientlylockedintothecorrect
positionsforamoresecure.
Weight(kg)
0.63
BasePlate
Usedtodistributetheloadofascaffoldinginstallation.
Weight(kg)
0.9
KWIKDEKSLABFORMWORK
KWIKDEKIntroduction
KwikDekSlabShoring&Decking
TheKwikDekSlabFormworkDeckingSystemreplacesthesecondaryandprimarybeaminsoffitsupportandprovides aflatsupportgridfordeckingoutwithplywoodorotherconventionalmaterials,labourcostsaregreatlyreducedinconjunction withthespeedofconstructiontoprovideaneconomicalsolutiontodeckingproblems. KwikDekrequiresfewerdifferentpiecesthanmostothersimilarsystemandcanbestoredinlessspace. Thisuniquesystemallowstheslabformworktobestrippedonly(3)threedaysafterconcretehasbeenpoured. TheDropheadallowsthesupportworktoremaininplacetherebyavoidingrepropping
FeaturesofthekwikDeksystem:
Maximumutilisationofequipment Eliminatesanydeflectionofslab Noreproppingrequired versatilewithunlimitedadjustments
KwikDekShoringandDeckingisahighlyversatile, verycompetitiveslabformworksystemcapableofbeing usedinmanyapplications: Bracesfittothestandardsusinghalfcouplersensuringno looseparts,minimisinglossanddamagecharges Simpleerectionprocedureensuresstringentsafetylevels canbeeasilyachieved Makeupareasaroundcolumnscanbesupportedsimplyby usinginfillbeams,savingcustomertimeandmoney Quickstrikingsystem,enablingearlyremovalofdeckbeams andplywood,savingtimeandcost Variableledgerpositionstosuitlegloading,increasing flexibilityofthesystem Quickandeasytoerectledgersandtransomsarefixedto theverticalstandardsusingcaptivewedgeconnections, eliminatingtheneedfortransversebracing
KWIKDEK Components
Standards
MadefromstandardScaffoldtube.TheyhaveVpressing weldedat495mm4wayconnectionsforledgers. AvailableLength:3.0m,2.5m,2.0m,1.5m&1.0m
Ledgers
TheyareweldedwithCpressandwedge,usedforeasy installationonthestandards. AvailableLength:2.4m,1.8m,1.2m,0.9m&0.6m
AdjustableBaseJack Drophead
Supportthedeckingbeamswhich areseatedontheprojected supportplate.
Itusedtolevelthestandard onunevengrounds.
AdjustableSpigotJack SpigotConnector
Usedtoconnecttwostandard. Itconnectsopenendedstandardwith dropheadanditisusedforadjusting
dropheadheights.
KWIKDEK Components
DeckingBeams
Designedtosupportavarietyofbaysizes withamaximumloadonanysupporting legof40kN. AvailableLength:2.4m,1.8m&1.2m
CantileverFrame InfillBeams
Designedassecondarybeamstosupportplywood atpermissiblespans. SafeWorkingLoad:40kNUDL AvailableLength:1.8m,1.2m&0.9m Thecantileverbracketisusedtoextendtheslabformworkinareas wherethereisnosupportfrombelow.Itcanbeusedtosupporta beamorchannel. Typicalapplicationsareforslabextensionsandaccesswork. AvailableLength:1.5m&1.0m
BasePlate
Itisusedwhenthestandard areonevengrounds.
CantileverBeamBracket
AvailableLength:1.5m&1.0m
InternalBeamBracket UHead
KWIKDEKAssembly
Step1
Erectionsequencefor4standardsand2ledgers.
Step4
Addthefourthstandardand2moreledgersinasimilar mannertocompletetheassemblyof4standardand4ledgers.
Spaceoutsocketbasesandstandinjacksifrequired
Step2
Assembleastandardonajackand2ledgersatright anglesinalower"V"pressingofthestandard.
Step5
Addtheupperlayerof4ledgersand2braces.Assemblethe upperjackanddropheadsonthecompletedsupportgrid.
Step3
Takeasecondstandardandassembleonanotherjack, fixingtheledgerendofthepreviouslyassembledledger intothe"V"pressingofthestandard.Repeatforthe thirdstandardtocompletearightangledcorner.
Step6
Finallyaddtheprimarybeamsandinfillbeamsinthecompleted supportstructureandasgridsarecompleted,tightenalljoints.
KWIKDEKAssembly
Stage1
Completeslabandsupportsystemerected.
DismantlingProcedure
Strippingfollowsthesameprocedurethe techniquesofearlydismantlingarefollowedornot. Theadvantagesofearlystrippingisthattheprimary beamsandinfillsmayberemovedwhileconcrete soffitremainssupportedandcompletelyundisturbed duringitscuringperiod. Theprimarybeamsandinfillsmaythereforebereused thusgainingfurtherconcreteproductionwithonlyan additionalsetofsupprtingcomponents. Primarybeamsandinfillsmayberemovedbystriking thedropheadwedge.Whiletheprimaryheadremains incontactwiththeconcrete,thestrikingofthewedge allowsthebeamstodropabout115mmgiving sufficientclearancefortheremovaloftheinfills.
Stage2
Reinforcingsteelplacedandconcretepoured.Onedayafterconcreting thesecondsetofsupportcanbeerectedontheupperlevel.
Stage3
Afterthreedaysplywood,infillbeamsanddeckingbeamsarestripped withoutremovingthesupport.Adoublesetofsupportissupplied.
Up Stage4
Afterstrippinglevel1alldecking,ledgersandbracescanimmediately beplacedonthesecondsetofsupportpreviouslyerectedonlevel2.
Down
Whethertheadvantagesofearlystrikingaretaken ornot,completesafetyindismantlingoperationis ensuredasprimarybeamsandinfillscannotfalltothe groundafterstriking,butmustberemovedmanually. ToassembleKwikDekShoringandDeckingremove thedropheadassemblyfromthejackatoneendand connectittothebeam. Thecompletedwithitsdropheadcannowberaised anddroppedoverthejack.
KWIKDEK TechnicalData
PermissibleLoadsonBaseComponents
VerticalAxialLoadto57kN TheLoadingwillvaryaccordingtothehorizontalloads takenintoaccountandtheactualextensionofthe jackrequired.
EarlyStripping
Earlystrippingisatechniquewherebythe isremoved34daysaftercastingtheslabbutwiththe supportingstructureofshoringremainingundisturbed forthefullcuringperiod. Afterstrikingtheprimarybeams,theinfillbeamsand theplywoodcanbeeasilyremovedandreusedonthe nextareaofscaffold. Thedropheadremainsatalltimesincontactwiththe undersideoftheslabensuringpropersupportatall times.
Standard"V"pressing
Maximumsafeshearloadoneach"V"pressingis10kN.
BeforeStriking
Dropheadsupportingbeamsinraisedposition.
DropheadTechnicalDetails
Safeloadcarryingcapacityof40kN
KwikDekShoringGUIDE
Atleasttwolacinglevelshavetobeusedoneach standards.Whencalculatingtwohorizontalforces, includeforwindforces,theeffectofeccentricity, andoutofverticalityinaccordancewithBritish Standard5975. Takecarethatthestructureisstableintheunloaded condition,especiallyiftowersornarrowstructures areused.Allstandardshouldbeerectedplumb. Horizontalforcesshouldbedistributedoverall standardsasevenlyaspossible. Footingsshouldbeprovidedtopreventsettlement ofthestandards.
AfterStriking
Dropheadinstruckposition.
RINGFLEXSLABFORMWORK
RINGFLEXIntroduction
RINGFLEXisalightweightmodularscaffold systemthatrequiresnoloosefittings,shortenserection anddismantlingtimeandsavelaborcost. Eachcomponentsfitspreciselyintotheuniquering rosetteandlockssecurelybysimplyhammeringa captivewedgeintoplace.Thesystempreengineered andmeasuredcomponentsandfitstogetherinasafe andefficientconfiguration. EverypieceofAPAC RingFlex componentsishotdip galvanized,hightensilesteelwhichlimitscorrosion andincreasethelifeoftheequipment.
SpeedofErection&Dismantling:
Providesmajorsavingsinerectionandstrippingtime thusminimizingonsitecost.Whennotinuse,itsmodular constructionensuresminimumspacerequirementforstorage.
Shoringsupport:
Usedinbeamandsuspendedslabshoringtoprovide supporttodownstandbeamswithouttheneedforadditional scaffoldingandortimbersupport.
withanextensivelineofefficiencyenhancing accessoriesAPAC RingFlex isoneofthemostcost effectivesystemslabformworkintheworld.
Efficient
APAC RingFlex reduces labor costs and improves schedulingbyeliminatingloosefittingsfromthe systemsdesign.Withfewerpiecesthanothersystem reduceshandlingonsiteandmakesshippingefficient. Nobulkyframesorheavysteelpartsmakethesystem easytoload,unload,erectandstrip.
RINGFLEX Components
Standard
withRosetteringinevery500mmforamaximum of8connections.ForsmallopeningsintheRosette determinetherightangleconnection,forfourlarger openingspermitconnectionsatanyangles. Length3.0m,2.5m,2.0m,1.5m,1.0m
ledger
Theresultisaconnectionwithhighjunctionpointrigidity.
Length2.5m,2.0m,1.8m,1.5m,1.2m,0.9m,0.6m,0.3m ExternalBeamBracket
InternalBeamBracket
Length Length
1.0m 1.5m 1.0m 1.5m
BaseJack H20Beam
Length5.9m,4.9m,4.5m,3.9m,3.3m,2.9m,2.5m,2.0m,1.5m UheadJack
CUPDEKSLABFORMWORK
CUPDEKIntroduction
CupDekSlabDecking&Propping
CupDekSlabFormworkDeckingSystemisaprovenmultipurposescaffoldwhichcanbeusedforallformsofaccess andsupportstructuresinthebuilding,constructionindustries,viaduct,offshore,shipyard,oilrefineries,bridges,construction maintenanceandbuildingfacade.
BenefitsoftheCupDeksystem:
Fastertoerectthantraditionalsystemsupto4components securedinoneaction Uniquenodepoint,noloosecomponents Highgradetubeupto25%lighter Highdamageresistant versatilebaysizes
CupDekDeckingandProppingisversatileavailable indifferentsizeswhichprovidearangeofproppingheights. CupDekSlabFormworkaremultifunctionalandcanbeused tobackpropbothbeamsandslabsuntiltheconcretehascured.
Theyarealsowidelyusedtosupportfloorcentresonwhichdecking platesareplacedtoformlightslabssuitableforhighrisebuilding andlowcosthousingdevelopments.Thefloorcentresareadjustable tocaterfordifferentwidthsbetweenwalls.
Specialapplication:
TheCuplocksystemcanbeusedforcreatingmanyspecial structuresaccordingtovariousneedsandrequiredofthecustomer suchaspodiums,suspendedslaboperation,bridgedeckingetc.
CUPDEK Components
Standards
Aremadefromahighgradesteeltubewith48.3mmdia.by3.2mm wallthicknessandidentifiedbyaslidingforgedtopcupandpressed bottomcupswithspecialfabricatedatevery500mmintervaltoget thedesiredstrength. Eachstandardtakesamaximumlegloadofcapacityof57kN.
Ledgers
Allhorizontalledgershaveidenticalforgedblade ends,withaminimumofprojectiontoavoiddamage.
Length(m)
2.5 1.8 1.5 1.2 0.9 0.6
EffectiveLength,(m)
0.8 1.0 1.3 1.5 1.8 2.0 2.3 2.5 2.8 3.0
UniversalJack
Itconnectsopenendedstandardwith dropheadanditisusedforadjusting
dropheadheights.
SocketBaseAdaptor
Itprovidesabasefortheuniversaljack, alsoconnectuniversaljacktodrophead.
Drophead
Thequickstripdropheadsuppliedalongwithnutsandbolts isdesignedtofitonstandardshoringpropsandsocketbase adaptortosuitanysystemscaffolding.
BaseJack
Itusedtolevelthestandard onunevengrounds.
CUPDEK Components
DeckingBeams
Including10cmwidetopflangewhicheliminatesthenecessity foraplywoodinfill,tocutdownmaintenancecost. AvailableLength:2.5m,1.8m&1.2m
CantileverFrame
InfillBeams CantileverBracket
Usedtoprovideskeletalsupportforplywooddecking. Usedtosupportexternalbeam.
Uhead
Itusedforspecialapplicationfor infillareasandbeams.
Sizes:150x170x6 150x200x6
InternalBracket Connectorwithbolt&nut
Usedtosupportinternalbeam. Itisusedtoconnectbetweentwostandard.
CUPDEKAssembly
Phase1
Erectionsequencefor4standardsand2ledgers.
Phase4
Addthefourthstandardand2moreledgersinasimilar mannertocompletetheassemblyof4standardand4ledgers.
Spaceoutsocketbasesandstandinjacksifrequired
Phase2
Assembleastandardonajackand2ledgersatright anglesinalower"V"pressingofthestandard.
Phase5
Addtheupperlayerof4ledgersand2braces.Assemblethe upperjackanddropheadsonthecompletedsupportgrid.
Phase3
Takeasecondstandardandassembleonanotherjack, fixingtheledgerendofthepreviouslyassembledledger intothe"V"pressingofthestandard.Repeatforthe thirdstandardtocompletearightangledcorner.
Phase6
Finallyaddtheprimarybeamsandinfillbeamsinthecompleted supportstructureandasgridsarecompleted,tightenalljoints.
CUPDEKAssembly
Phase1
Completeslabandsupportsystemerected.
CupdekStrikingProcedure
Strippingfollowsthesameprocedurethe techniquesofearlydismantlingarefollowedornot. Theadvantagesofearlystrippingisthattheprimary beamsandinfillsmayberemovedwhileconcrete soffitremainssupportedandcompletelyundisturbed duringitscuringperiod. Theprimarybeamsandinfillsmaythereforebereused thusgainingfurtherconcreteproductionwithonlyan additionalsetofsupprtingcomponents. Primarybeamsandinfillsmayberemovedbystriking thedropheadwedge.Whiletheprimaryheadremains incontactwiththeconcrete,thestrikingofthewedge allowsthebeamstodropabout115mmgiving sufficientclearancefortheremovaloftheinfills.
Phase2
Reinforcingsteelplacedandconcretepoured.Onedayafterconcreting thesecondsetofsupportcanbeerectedontheupperlevel.
Phase3
Afterthreedaysplywood,infillbeamsanddeckingbeamsarestripped withoutremovingthesupport.Adoublesetofsupportissupplied.
Up Phase4
Afterstrippinglevel1alldecking,ledgersandbracescanimmediately beplacedonthesecondsetofsupportpreviouslyerectedonlevel2.
Down
Whethertheadvantagesofearlystrikingaretaken ornot,completesafetyindismantlingoperationis ensuredasprimarybeamsandinfillscannotfalltothe groundafterstriking,butmustberemovedmanually. ToassembleKwikDekShoringandDeckingremove thedropheadassemblyfromthejackatoneendand connectittothebeam. Thecompletedwithitsdropheadcannowberaised anddroppedoverthejack.
CUPDEK TechnicalData
PermissibleLoadsonBaseComponents
VerticalAxialLoadto57kN TheLoadingwillvaryaccordingtothehorizontalloads takenintoaccountandtheactualextensionofthe jackrequired.
EarlyStripping
Earlystrippingisatechniquewherebythe isremoved34daysaftercastingtheslabbutwiththe supportingstructureofshoringremainingundisturbed forthefullcuringperiod. Afterstrikingtheprimarybeams,theinfillbeamsand theplywoodcanbeeasilyremovedandreusedonthe nextareaofscaffold. Thedropheadremainsatalltimesincontactwiththe undersideoftheslabensuringpropersupportatall times.
DropheadTechnicalDetails BeforeStriking
Safeloadcarryingcapacityof40kN Dropheadsupportingbeamsinraisedposition.
CupDekShoringGUIDE
ForStandardatthebeginningandendofarow,theloadingfigures ofthetopandbaseliftshavetobereducedby5%,exceptifjack bracingisused. ThisalsoappliestotheuseofCuplockintowersandsinglebays. Atleasttwolacinglevelshavetobeusedoneach standards.Whencalculatingtwohorizontalforces, includeforwindforces,theeffectofeccentricity, andoutofverticalityinaccordancewithBritish Standard5975. Takecarethatthestructureisstableintheunloaded condition,especiallyiftowersornarrowstructures areused.Allstandardshouldbeerectedplumb. Horizontalforcesshouldbedistributedoverall standardsasevenlyaspossible. Footingsshouldbeprovidedtopreventsettlement ofthestandards.
AfterStriking
Dropheadinstruckposition.
FRAMEFLEXSLABFORMWORK
FRAMEFLEXComponents
MasonFrame Sizes
5'x3'MasonBoxFrameDropLock 5'x4'MasonBoxFrameDropLock 5'x5'MasonBoxFrameDropLock 5'x6'4"MasonBoxFrameDropLock
WalkthruFrame Sizes
5'x6'7"WalkThruFrameFlipLock 3'x6'7"WalkThruFrameFlipLock 3'x5'1"WalkThruFrameFlipLock 2'x6'7"WalkThruFrameFlipLock
CrossBrace Sizes
10'x4'CrossBrace 9'x4'CrossBrace 8'x4'CrossBrace 7'x4'CrossBrace 6'x4'CrossBrace 5'x4'CrossBrace
GuardRail Sizes
10'GuardRail 9'GuardRail 8'GuardRail 7'GuardRail 6'GuardRail 5'GuardRail
AluminumBeam
Twodifferentprofileareavailable: A150Beam: BendingMomentexceeds6kNm Size: 150x80mm Weight: 3.162kg/m Length: Anylengthupto10m
BaseJack
Uheadjack
A165Beam: Size: Weight: Length:
BendingMomentexceeds6kNm 150x80mm 3.162kg/m Anylengthupto10m
ColorLegend Red Green
Blue
Yellow
Grey
Orange
TABLEFORMWORK
TABLEFORM Introduction
AWTable formSystemisaversatiletypescapableofhandlingvirtuallyanyslabformingproject.Canbeusedon alltypesofbuildingconstructionorforanytypewhereanadjustableloadbearingmemberisrequired. Thehightensilesteelpinislocatedthroughaslotintheoutersectionandaholeontheinnersectionforcoarseadjustment. thecastcollarlocatedbelowthepingivesfineadjustmentforleavingorstriking.
TheFlexibleheightadjustmentthesystemissuited:
Tosupportslabformworkatanyheight Tobuildslabtablesforlargeslabsurfaces Tosupportconcretebeamsorprefabricatedslabs
Features:
Thequickloweringsystemreleasesthestressinthe propwithonestrikeofahammerblow Extendableinheightwithdierentsizesofprops Modulardesignforver calbuildingsofvirtually anyrequiredheight Poten alwindloadcanbetransferredinto theprops Tripodasassemblyauxiliaryforprops Dierentsizes,modelswithcoveringallloadsand measurements. Manufacturedwithhighresistanncesteeltubes.
ShoringSystemAdvantage:
Thesamecomponentsareusedfordifferentapplicationandthe numberandpositionofthepropsisdeterminedbythesystem. Themostimportantrequirementsofabuildingcanbemeeteasily andflexibly: Groundplanlayout Buildingtype Slabthickness Concretenish Floorheight
TABLEFORM Components
ShoringProps
Propforshoringwithlevelplateavailablefor shoringinvariouslength,andwiththeoptionoftheclassic sleeve,onironorcastiron,orwiththeexternalthread. Availablecolorsarered,navyblueandgray,orthereisthe possibilityforweatherresistanceofelectroplatedor hotdipgalvanization. Propsisversatileavailableindifferentsizeswhichprovidearangeof proppingheights.Propsaremultifunctionalandcanbeusedto backpropbothbeamsandslabsuntiltheconcretehascured. Theyarealsowidelyusedtosupportfloorcentresonwhichdecking platesareplacedtoformlightslabssuitableforlowcosthousing developments.Thefloorcentresareadjustabletocaterfordifferent widthsbetweenwalls.
Props30 ExtensionRange
Eurex30/250(147250) Eurex30/300(172300) Eurex30/350(197350) Eurex30/400(222400)
Weight(kg)
15.33 17.21 21.18 25.44
Props20 ExtensionRange
Eurex20/250(147250) Eurex20/300(172300) Eurex20/350(197350) Eurex20/400(222400) Eurex20/550(297550)
Weight(kg)
13.95 15.83 18.37 23.76 35.11
ECOProps ExtensionRange
ECOProp(175312) ECOProp(198335) ECOProp(259395) ECOProp(320487)
Weight(kg)
13.75 15.92 17.58 21.85
TABLEFORM Components
AluminumBeam Length
5.9mAlsikBeam 4.9mAlsikBeam 4.5mAlsikBeam 3.9mAlsikBeam 3.3mAlsikBeam 2.9mAlsikBeam 2.5mAlsikBeam 2.0mAlsikBeam 1.5mAlsikBeam
WedgePropHead Weight(kg)
19.47 16.17 14.85 12.87 10.89 9.57 8.25 6.60 4.95
Weight(kg)
16.67
Uhead
H20Beam Length
5.9mH20Beam 4.9mH20Beam 4.5mH20Beam 3.9mH20Beam 3.3mH20Beam 2.9mH20Beam 2.5mH20Beam 2.0mH20Beam 1.5mH20Beam
Weight(kg)
2.75
Weight(kg)
29.50 24.50 22.50 19.50 16.50 14.50 12.50 10.00 7.50
H20SupportingHead
Weight(kg)
1.54
RailingClamp Tripod Weight(kg)

8.55
Weight(kg)
9.12
COLUMNFORMWORK
COLUMNIntroduction
SteelWaler&AluminumBeamSystem
Duetohighstrengthandrigidityofthesteelwalers,smalloverallformworkdepthwhencomparedtoothermethods, SteelwalerandAluminumbeamsystemistheidealsolutiontoyourcolumnformworkneeds,especiallywhenrepeatedusage andcranehandlingarerequired. Formscanbequicklyassembledtoperfectrightangleshapeandliftedintoposition,wheretheycanbeconnectedtogetherand plumbedinamatterofminutes.
Advantage:
Allowsstandardcranehandledcolumnformstobeassembledformultipleuse Ensuresrightanglecornersandsquarecolumns Adjustablesizes(200x2001200x1200) easytoassemble
COLUMN Components
SteelWaler
Itisatwin100x50mmchennelsection. Weight22kg/m
UniversalClamp
UsedtoconnectAluminumtowaler.Simpleindesign preventrotationandensurepositiveconnection.
Weight(kg)
0.52
AngleTieBracket
Itisaheavydutybracketforexternalcornerties. Fixedtowalerswiththehelpofwedge.
Weight(kg) AluminumBeam
Twodifferentprofileareavailable: 2.50
PropConnector
Fittedtoformworkbywedge,they provideattachmentforPushpullProps.
Weight(kg)
2.0 A150Beam: BendingMomentexceeds6kNm Size: 150x80mm Weight: 3.162kg/m Length: Anylengthupto10m
LiftingBracket
ConnecttotheAluminumbeamforcranehandling offorms.Twobracketareusedperpanel.
Weight(kg)
4.5
COLUMN TechnicalData
CalculationsarebasedonConcretePressureupto100kN/sq.m
COLUMN WIDTH (mm) 200 300 400 500 600 700 800 900 1000 1200
NO.OF BEAMS (pcs) 8 8 12 12 12 16 16 20 20 24
PANEL HEIGHT (M) 2.00 2.60 3.00 3.50 4.00 4.50 5.20 6.00
A 0.30 0.30 0.40 0.40 0.40 0.40 0.40 0.40
COLUMNWALERSSPACING (M) B C D 1.00 1.60 1.60 1.10 1.20 1.00 1.60 1.00 1.20 1.20 1.00 1.20 1.60 0.80 1.00 1.40
1.40
WALLFORMWORK
WALLIntroduction
AWdesigns,manufactures and supplies afull rangeofsystemformworkfrom flying table formsto climbing system.
Theshutteringpanelisusedtoformconcretestructuressuchasretainingwalls,dams,reservoirs,watertowersandbridges. ASPA'sengineers,supportedbyexperienceddraughtsmen,havehadextensiveexperienceindesigningpurposemadesteel forms.AlldesignsareCADgeneratedandaresupportedbyuptodatedesignprogrammes.
Economical:
Virtuallyeliminatestimber Robust,resistancetodamage Standardelementssuitplywoodsheetsizewithoutcutting Componentseasilytransportedandstored Fewstandardcomponentssimplifiesstockrequirements
Versatile:
Unlimitedadjustment ForWalls,Beams&HeavySlabsupport Complexshapepossible
LabourSaving:
Aluminumbeamsspeedupassembly Simpleerectionanddismantling Noskilledlabourrequired LightWeight
WALL Components
SteelWaler
Itisatwin100x50mmchennelsection.Designedtomake
UniversalClamp
UsedtoconnectAluminumtowaler.Simpleindesign preventrotationandensurepositiveconnection.
elementsusingstandardsizeplywoodsheets. Simple,positiveconnections110kNtieloadcapacity.
Weight22kg/m
Weight(kg) Length (m)

1.17 2.39 3.61 4.83 0.52
AngleTieBracket
Itisaheavydutybracketforexternalcornerties. Fixedtowalerswiththehelpofwedge.
Alumi
Weight(kg) numBeam
Twodifferentprofileareavailable: 2.5
PropConnector
Fittedtoformworkbywedge,they provideattachmentforPushpullProps.
Weight(kg)
2.0 A150Beam: BendingMomentexceeds6kNm Size: 150x80mm Weight: 3.162kg/m Length: Anylengthupto10m
LiftingBracket
ConnecttotheAluminumbeamforcranehandling offorms.Twobracketareusedperpanel.
Weight(kg)
4.5
WALL Components
WedgeA
Theyareheavydropforgedwedge,whichprovides highstrengthconnections.
Splicer
Splicerprovidesstandardconnectionsbetweenpanel. Minimumadjustmentlengthis710mm.
Weight(kg)
1.0
Weight(kg)
4.1
WedgeS AccessBracket
Simplebutrobustbracketwithpositivewedgefixing forprovidingwalkwaysonlargeforms.Itisprovide withspigotforfixingguardrailpost. Simplerobustwedgeforconnectionofaccessories.
Weight(kg)
0.3
Weight(kg)
11.0
InternalCornerConnector
Providestightpositiveconnectiosatinternalcorners. ensure90 cornereverytime.
InternalSplice
Forconnectionbetweenpanelswheremakeupareasis required.Canalsobeusedtoextendpanelsforstopend andexternalcornerdetails.
Weight(kg)
11.0
Length (mm)
960 1460 1960
HingeWalerC
onnector
Usedwhenthereisachangeinanglebetweenpanels. Canbeusedincircularstructure.
Weight(kg)
17.0
WALL Components
ECOWALL
STEELWALERS
PLYWOODSIZES (18mmThk) STEELWALERSIZES (mm) CONCRETEPRESSURE (kN/m) 40 50 60 80 90
1219 1170 S (mm) 363 363 272 272 272 N 4 4 5 5 5 S (mm) 330 330 288 288 256
2438 2390 N 8 8 9 9 10 S (mm) 353 353 321 294 294
3657 3610 N 11 11 12 13 13 S (mm) 339 339 316 296 296
4876 4830 N 15 15 16 17 17
SAluminumbeamsspacingcentertocenter NNo.ofAluminumbeamsperpanel
WALL Components
ECOWALL
STEELWALERS
CONCRETE PRESSURE (kN/M) 50 65 75 80 80 80 80 80
PANEL HEIGHT (M) 2.0 2.6 3.0 3.5 4.0 4.5 5.2 6.0 A 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
AFLEXSTEELWALERSSPACING (M) B C D 1.0 1.2 1.6 1.0 1.2 1.0 1.6 1.0 1.2 1.2 1.0 1.2 1.6 0.9 1.0 1.2
1.6
CONCRETE PRESSURE (kN/M) 50 65 75 80 80 80 80 80
PANEL HEIGHT (M) 2.0 2.6 3.0 3.5 4.0 4.5 5.2 6.0 W1 32.9 52.5 72.0 67.5 71.9 75.5 72.0 68.0
AFLEXSTEELWALERSLOAD (kN/M) W2 W3 W4 15.1 32.0 40.5 56.4 28.1 79.6 40.5 78.4 57.0 21.1 88.0 87.5 40.5 76.0 86.6 84.0
W5
36.1
CLIMBINGSYSTEM
CLIMBINGIntroduction
Wgangform PROUPCLIMBINGSYSTEMiscranehandledandfixedtotheconcretewithanchororfixingscrews. Theplumbingbrackethasanadjustmentscrewwhichisusedforverticalalignment.Thehangingbracketprovidesasafeworking platformforgroutingandremovalofloweranchors. SteelWalerhaveplandimensionsof100mmdeepx152mmwideandaredesignedtocarrymaximummomentsof50kN/mwith asafetyfactorof2:1.Accessbracketsprovideforathreeboardworkingplatform.Theaccessbracketcanbeattachedtothe Aluminumbeamattherequiredposition.
Thisclimbingsystemiscranehandledandiseasily plumbedandaligned.Aminimumamountofcrane timeisrequiredtosimplylifttheshutterandhook itontotheclimbingconewhichwascastintothe concreteonthepreviouspour. Thepushpullpropsallowstheformworktoberolled backtoenablethepanelstobecleanedandoiledin positionwithouthavingtolowertheshuttertothe groundorthefloorbelow.
CLIMBINGSystem
PROUP(APAC Jump formClimbing)Systemprovidesasignificantadvantages:bracketextensions,secondary platforms,ladderextensionsetc.areassembledfromgroundlevelundersimpleandsafetyassemblyconditions. ThePROUPSystemisprovenandcosteffectivetechnologyforbuildinghigherthan20floors.
PROUPClimbingbracketisareliableandsafesystemforforming concreteonelevatedstructures.Itcanbeformedquicklyandsafelyatany height.Thewallshutteraremovedalongwiththeclimbingbracketreducing theoverallcycletime. Alongwiththebracketanhangingaccessplatformisprovidedforsafeworking whencarryingoutfinishingwork,repairingtieholes,retachingconcretefinish, andremovinganchorsusedonpreviouspour. TheShutterfittedtotheclimbingbrackethasthreeaxisofmovement enabletheverticalwalltobeconstructedatanyangle. SlidingunitofClimbingBracket
Itgivestherequiredverticality,horizontalorangularmovementtotheshutter. Itconsistoftopandswivelbaseadaptorjackandacarriage.
LiftWall
PROUPversatilesystemisexcellentfortheformingofliftshaftsandstaircase walls.APAC climbing systemsareusedforeasystrippingandquickassembly time.APAC internal platformprovidesasafeworkingplatformwhicheliminates theneedforaccessscaffolding.
TieSystem
Allitemsrecoverableaftercastingexceptforplastictube.
PushpullProp
Thepushpullprophasadoublecollar,whichenablesthewallsandcolumns tobeaccuratelyplumbed.Usedinconjunctionwithcolumnboxesforspeedy erectionandeaseofalignment.
PROUPClimbingPlatformareinternallyoncorewallandliftshaftto provideasafeworkingareaforfixingandsupportingtheformwork.Sameas theclimbingbracketitisusedfortheconstructionofverticalwall.

Theplatformcanbemovedverticallyuptheinternalopeningwithoutdismantlingtheshutterthisreducesthecycle timeconsiderably.Theclimbingplatformcanbemadetoanysizeorshapeoftheopeningandcanbemadeadjustabletoallow reuseondifferentsimilaropeningdimensions.
CLIMBING Installation
AWPRO UPClimbingSystem comprisesverticalformworkandsafetyplatformasasingleunit.Itremainssecurely attachedtothebuildingandlifting.Thuswindvelocitydonotaffectthebuildingprocess.Assemblyisatgroundtoimproved safetyandspeed. InstallationprocedureofAWPZKUPClimbingFormworkSystem Step1Wallformworkisreadytostrip Step2Removeties,pullawayshutteronclimbingbracketusingslidingunit,installanchorboltintofixingscrew. Step3Liftformtonextlevelsettheformontheanchorbolt.Attachingtheguardrailextensionsatgroundlevel. Step4Pullclimbingplatformshutterawayfromthewallandlifttonextlevel. Step5Withshutterinthesetbackpositiontheycanbecleanedandrolled.Reinforcementsteelbarcanalsobefixed. Step6Moveformsbackintothepositioned,fixedties,checkforplumbandalignment.Formreadytopour.
SPAREParts
Wingnut15,0.32kg
RosetteRing,0.50kg
LedgerBlade,0.22kg
FlangeNut15,0.64kg
LedgerHead,0.53kg
BraceHead,0.40kg
PlateWasher15,0.88kg
BraceHead,0.65kg
BottomCup,0.55kg
WalerPlate15,0.62kg
RinglockWedge,0.10kg
TopCup,0.22kg
HexagonalNut15,0.21kg
JackNut,0.55kg
UClipHead,0.67kg
WaterBarrier15,0.54kg
PropCollar,0.98kg
BananaHead,1.15kg
RapidClamp1012,0.54kg
PropPin, 0.44kg
FlangeClamp,1.52kg
5.8mTierod15,8.64kg
ThreadedCollar,1.54kg
UniClamp,0.10kg
SPAREParts
CouplingPinw/oCollar
SnapPin
GravityPin
CouplingPin1/8"Collar
CotterPin
SpringRetainer
CouplingPin1"Collar
FastLock
SlideLock
CasterWheelStemtype8"
FlipLock
SlideLockPin
CasterWheelPlatetype8"
DropLock
SnapOn

APAC Scaffold &amp; Formwork Catalogue

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APAC Scaffold &amp; Formwork Catalogue

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Nomatterwhattheproject, orhowdifficultthetask, throughtheversatility ofourproductsandthetalents ofourdesignengineers, webelievedthatthere

WallFormworkShearwall,Corewall,Abutment,Singlesidedwall,DoublesidedwallandCircularTank Columns Square,RectangleandCircular ClimbingSystemCorewall,SilosandCircularTank

Kwikstageisdesignedmultipurpose modularsystemwiththemainemphasis onconstructionofshoringfloorscentre andcentresbays. Sophisticateddetailsofthe systemenableensuringqualityandsafe shoringofeachconcreteorprefabricated structure. Kwikstageishasnoproblemwithangular

Thesystemssafetyfeaturesinclude: Guardrailsandhandrails Nonslipnontilthookonboards Toeboardscanbeattachedwhenrequired Extrawidestairtreadstoallowforpassingof personnel TheScaffoldallowsforadditionalloadingonthe heavydutystaircaseandplatforms.

UAccessSteelPlanks,0.19mwide Length AccessSteelPlanks,0.19mwide Length

UAccessSteelPlanks,0.73mx0.19mwide UAccessSteelPlanks,1.09mx0.19mwide UAccessSteelPlanks,1.40mx0.19mwide UAccessSteelPlanks,1.57mx0.19mwide UAccessSteelPlanks,2.07mx0.19mwide UAccessSteelPlanks,2.57mx0.19mwide UAccessSteelPlanks,3.07mx0.19mwide

UAccessDeck,0.61mwide Length AccessDeck,0.61mwide Length

UAccessDeck,0.73mx0.61mwide UAccessDeck,1.09mx0.61mwide UAccessDeck,1.57mx0.61mwide UAccessDeck,2.07mx0.61mwide UAccessDeck,2.57mx0.61mwide UAccessDeck,3.07mx0.61mwide

Inviaductconstruction completescaffoldtowerscanbe movedhorizontallyusingspecialtrolleyandrail,thensimply craneliftedtothenextlocation,savingtimeandlaborcosts.

ReinforcedLedger Length Weight(kg)

2.5mOmegaTransom 1.8mOmegaTransom 1.25mOmegaTransom 0.9mOmegaTransom

CasterWheel GuardRail CouplingPin Sizes

Ourrangeofscaffoldingfittingshasanupperhandover conventionaltypeoftimberscaffoldinggivingbetterfittingsand durability.Tubeandfittingscaffoldsaregenerallynotcoveredby manufacturersspecifications,engineerscertificatesorproducer statements,hencetheneedtohavegeneralscaffolding requirementsforthem.

Thesegeneralscaffoldingrequirementsmustalsobe usedwhenalteringproprietaryscaffoldswithtubeandfitting componentswhenthemanufacturersspecificationsorengineers requirementdonotincludethesealterations.

Ourproductsofscaffoldingwhethertubesorfittingsare manufacturedinaccordancewithBSandENstandards.Ourfittings aresuppliedwithfullycaptivenuts&wrench.

withanextensivelineofefficiencyenhancing accessoriesAPAC RingFlex isoneofthemostcost effectivesystemslabformworkintheworld.

CupDekDeckingandProppingisversatileavailable indifferentsizeswhichprovidearangeofproppingheights. CupDekSlabFormworkaremultifunctionalandcanbeused tobackpropbothbeamsandslabsuntiltheconcretehascured.

Theyarealsowidelyusedtosupportfloorcentresonwhichdecking platesareplacedtoformlightslabssuitableforhighrisebuilding andlowcosthousingdevelopments.Thefloorcentresareadjustable tocaterfordifferentwidthsbetweenwalls.

A165Beam: Size: Weight: Length:

BendingMomentexceeds6kNm 150x80mm 3.162kg/m Anylengthupto10m

ColorLegend Red Green

RailingClamp Tripod Weight(kg)

A165Beam: Size: Weight: Length:

BendingMomentexceeds6kNm 150x80mm 3.162kg/m Anylengthupto10m

NO.OF BEAMS (pcs) 8 8 12 12 12 16 16 20 20 24

A 0.30 0.30 0.40 0.40 0.40 0.40 0.40 0.40

Weight(kg) Length (m)

A165Beam: Size: Weight: Length:

BendingMomentexceeds6kNm 150x80mm 3.162kg/m Anylengthupto10m

PLYWOODSIZES (18mmThk) STEELWALERSIZES (mm) CONCRETEPRESSURE (kN/m) 40 50 60 80 90

2438 2390 N 8 8 9 9 10 S (mm) 353 353 321 294 294

3657 3610 N 11 11 12 13 13 S (mm) 339 339 316 296 296

CONCRETE PRESSURE (kN/M) 50 65 75 80 80 80 80 80

CONCRETE PRESSURE (kN/M) 50 65 75 80 80 80 80 80

PROUP(APAC Jump formClimbing)Systemprovidesasignificantadvantages:bracketextensions,secondary platforms,ladderextensionsetc.areassembledfromgroundlevelundersimpleandsafetyassemblyconditions. ThePROUPSystemisprovenandcosteffectivetechnologyforbuildinghigherthan20floors.

PROUPClimbingPlatformareinternallyoncorewallandliftshaftto provideasafeworkingareaforfixingandsupportingtheformwork.Sameas theclimbingbracketitisusedfortheconstructionofverticalwall.

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