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PSSR- CHENNAI
QUALITY PLAN
(Manufacturing Quality Plan for Bought Out Item)
INDENT NO: PMX ELEC/221 Dt 02/05/07
MATERIAL/ INSPECTION/ PROCESS/ INSPECTION/ FINAL INSPECTION Reference Acceptance document norm 6. 7. SUB VENDORS/ VENDORS
SHEET: 01 of 07
2. RAW MATERIAL M.S. Plate for shell Dished ends and flanges
3.
4.
Format of record 8.
Agency
Remark
9. P W V
10.
1.1
Samples
IS: 2062
IS: 2062
1.2 2.
Pipe for Interconnecting Line for pipe work BROUGHOUT COMPONENTS Centrifugal Pump
Samples
IS: 1239
IS: 1239
---do---
2.1
Visual
100%
Tender Spec.
No damage & meet tender spec. No leakage with soap solution Tender spec.
Internal Report
100%
Internal report
2.2
Vacuum pumps
100%
Mfg. T.C.
2.3
Electric Motors
100%
IS: 325
Mfg. T.C.
BHEL
PSSR- CHENNAI
QUALITY PLAN
(Manufacturing Quality Plan for Bought Out Item)
INDENT NO: PMX ELEC/221 Dt 02/05/07
MATERIAL/ INSPECTION/ PROCESS/ INSPECTION/ FINAL INSPECTION Quantum of Check 5. 100% Reference document 6. Tender Spec. Acceptance norm 7. No damage & meet tender spec. SUB VENDORS/ VENDORS Format of record 8. Internal Report P 3
SHEET: 02 of 07
Agency 9. W 3
Remark 10.
V 2
Internal report
2.5
Vacuum Gauge
Calibration
Calibration check
Certificate From Mfg./Calibration report Certificate from Mfg./Calibration report Certificate from Mfg./Calibration report Mfg. T.C./ Internal report Internal report
2.6
Thermostat
Calibration
Calibration check
2.7
Dial meter
Thermo
Calibration
Calibration check
Proper Functioning
100%
BHEL
PSSR- CHENNAI
QUALITY PLAN
(Manufacturing Quality Plan for Bought Out Item)
INDENT NO: PMX ELEC/221 Dt 02/05/07
MATERIAL/ INSPECTION/ PROCESS/ INSPECTION/ FINAL INSPECTION Quantum of Check 5. Reference document 6. Acceptance norm 7. SUB VENDORS/ VENDORS Format of record 8. P
SHEET: 03 of 07
B.
Sr. No. 1.
Agency 9.
Remark
2.
3.
4.
10.
IN PROCESS 1.1 Air Pressure Leakage Air Pressure 3 kg/cm2 100% ---No leakage Internal Report 2 2 2
1.2
Physical Verification
----
100%
Tender Spec.
Internal report
BHEL
PSSR- CHENNAI
QUALITY PLAN
(Manufacturing Quality Plan for Bought Out Item)
INDENT NO: PMX ELEC/221 Dt 02/05/07
MATERIAL/ INSPECTION/ PROCESS/ INSPECTION/ FINAL INSPECTION Quantum of Check 5. Reference document 6. Acceptance norm 7. SUB VENDORS/ VENDORS Format of record 8. P
SHEET: 04 of 07
Agency 9.
Remark
2.
3.
4.
10.
D.
Final inspection
Finish completeness, Thickness verification of panel, components rating, arrangement of holes as per drg.
Visual
100%
Internal Report
BHEL
PSSR- CHENNAI
QUALITY PLAN
(Manufacturing Quality Plan for Bought Out Item)
INDENT NO: PMX ELEC/221 Dt 02/05/07
SUB VENDORS/ VENDORS
SHEET: 05 of 07
MATERIAL/ INSPECTION/ PROCESS/ INSPECTION/ FINAL INSPECTION Acceptance Reference norm document 6. 7.
2. Assembled system
3.
Format of record 8.
Agency
Remark
9. P W V
10.
100%
100%
No leakage
BHEL
PSSR- CHENNAI
QUALITY PLAN
(Manufacturing Quality Plan for Bought Out Item)
SHEET: 06 of 07
Agency
Remark
9. P
10. W 1 V
2 Discharge flow Rate Performance test 100% Tech. Spec Internal test report 1 Tech. Spec Tender spec. Internal test report Internal test report Internal test report Internal test report 2 1 Performance test 00% Tech. Spec Tender spec. 2 1 PPM Performance test 100% Tech. Spec Tender spec. 2 1 Gas Content Performance test 100% Tech. Spec Tender spec. 2
1 Hold point 1
BHEL
PSSR- CHENNAI
QUALITY PLAN
(Manufacturing Quality Plan for Bought Out Item)
INDENT NO: PMX ELEC/221 Dt 02/05/07
100% Cee DeeStd Cee Dee Std Internal Inspection Report 2 1
SHEET: 07 of 07
1 Hold Point
Verification
100%
Hold Point
Prepared By
Approved By
( N.Gunasekaran. ) Dy.Manager/Quality