Académique Documents
Professionnel Documents
Culture Documents
Pick Materials
Procurement Process
(Procure-to-Pay)
Purchase Requisition Purchase Order Notify Vendor
Vendor Shipment
Goods Receipt
Pick Materials
Pack Materials
Procurement Process
(Procure-to-Pay)
Purchase Requisition Purchase Order
Notify Vendor
Vendor Shipment
Goods Receipt
PRODUCTION
& S E L SA
S I D
FINANCE
R3
HR
Veena Bansal, IIT Kanpur
MATERIALS
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ERP
"ERP (Enterprise Resource Planning) comprises of a commercial software package that promises the seamless integration of all the information flowing through the company - financial, accounting, human resources, supply chain and customer information- T.J. Davenport, Harvard Business Review, July-Aug., 1998
ERP
Enables a company to link its business processes
Finance and Accounting Material Management Sales and Distribution Production Planning Human Resource Management
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ERP
Ties together disparate business functions (integrated business solution) Helps the organization run smoothly Real-time environment Scalable and flexible
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ERP: Integrates
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Tangible Benefits
z z z z
Cycle time cut Reduced inventory 99% on-time shipment Reduction in lead time by 60%
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Intangible Benefits
z z z z z z z
Customer satisfaction Better vendor performance Increased flexibility Reduced quality costs Improved resource utility Improved information accuracy Improved decision-capability
Veena Bansal, IIT Kanpur
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Strategic Benefits
z z z z z z z z z
Improved organizational and process flexibility Improved customer/supplier satisfaction Improved growth and success Reduced marketing costs Leader in new technology Improved market share Market leadership Improved customer/supplier relations Enhanced competitive advantage
Veena Bansal, IIT Kanpur
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Tactical benefits
z z z z z z z
Improved response to change Improved service quality Improved teamwork Promotes proactive culture Improved integration with other business functions Improved planning Improved administrative procedures
Veena Bansal, IIT Kanpur
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Operational benefits
z z z z z z z z z z z z
Improved data management Improved communication Improved decision-making Reduced paperwork Reduced bottlenecks Reduced labor costs Reduced rework Improved quality of output Improved ability to exchange of data Improved response time to queries Improved forecasting and control Improved control of cash flow
Veena Bansal, IIT Kanpur
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ERP Vendors
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ERP
ERP
spending is around $ 30 billion at present -2005 And growing. ERP constitutes around 25% of total IT spending in an organization which is a major share.
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Oracle (India)
z z z z z z z
Motorola Sony India Pvt. Ltd Jindal Vijaynagar Steel Ltd, Maruti Unyog Ltd BPL Ltd Kirloskar Oil Engines Punj Lloyd Ltd
z z z z z
Indian Aluminium Co.Ltd Usha Martin Telecom GE Bharati Cellular Ltd Ballarpur Industries
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BAAN (India)
z z z z z z
Aditya Cement HDFC Bank JCT Ltd Amtrex Dr. Reddys Labs Jindal Iron and Steel Ltd
z z z z
Indian Aluminium Company Limited, Coats India, Escotel Mobile Communications Ltd. Tata Refarctories
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Ramco (India)
z z z z z z z z z z z
Shoppers Stop TVS Srichakra Steelage Industries Limited HDFC Bank Indian Airlines AFL Express Amararaja Batteries Limited BSES Reebok India Company CavinKare East India Hotels - Oberoi
z z z z z z z z z z
Madras Cements MMTC Limited, New Delhi Philips Innovation Campus J.K Ansell Limited Madras Cements Limited Moser Baer Limited Fosroc Chemicals Gharda Chemicals Ltd Hyundai Motors Escotel Mobile Communication Cement Customer References
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SAP (India)
z z z z z z z z z z z
Bharat Forge Essar Steel Siemens Arvind Mills Mahindra and Mahindra Samsung Modi Alcatel ONGC Mohan Breweries and Distilleries Gujrat Narmada Valley Fertilizers Company Dr. Reddy's Laboratories
z z z z z z z z z z z z z
GTN Textiles Grauer \& Well Eicher Tractors Nagarjuna Fertlizers and Chemicals Limited ABB BPCL Numaligarh Refinery Cadbury India Colgate Palmolive India Siemens Volvo India Ranbaxy Times of India
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Pre-implementation decisions
Does the company require ERP? Is the organization ready for ERP? What software package(s)? All-in-one solution Hybrid solution Customized solution What consulting company? What hardware to be used? What approach to be adopted? Veena Bansal, IIT Kanpur
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COST
Software License Infrastructure Consultancy Training 1% to 3% of Turnover of the organization
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Stages Theory
Initiation
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Stages Theory
Management
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Behavior
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McFarlan Matrix
Paradigm shift G a I n Reengineering
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Procurement Process
Purchase Requisition Purchase Order
3-Way Match
Notify Vendor
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Procurement Process
Purchase Requisition Purchase Order
2-Way Match
Notify Vendor
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Re-engineering
Match
purchase order goods received invoice Make sure you send us what we ordered Match purchase order goods received
Veena Bansal, IIT Kanpur 35
Re-engineering rule
Receive
what arrives, pay when invoice is received Receive what was ordered pay when goods are received Ford Motors reduced 75% staff 500 to 125: Accounts Payable
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Selection Criteria
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Selection Criteria
Process fit, data fit, user fit Operating system Independency Process improvement Market position of Vendor Customer and supplier needs Internationality of software
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Selection Criteria
Increased org flexibility Increased customer satisfaction Guidelines from a controlling company Adaptability and flexibility of software Improved innovation capabilities
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Selection Criteria
Short implementation time Good support Cost
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1 5 6 4
1/6 3 1 1/4
1/4 5 4 1
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Fl ex
Priority Vector
Implementation time : 0.4 Cost
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1 5 6 4
1/6 3 1 1/4
1/4 5 4 1
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FINAL SCORE
SAP: 0.1, 0.2.0.3, 0.2 BAAN: 0.3, 0.3, 0.4, 0.1 Final Score
17.6% Centralized selection process in place- no participation of other departments, no external consultant- 10.9%
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Information Gathering
Analysis of prototype Buying relevant studies
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Information Gathering
Examinations by consultants Presentations by vendors/bidders Mail out requirements as a questionnaire
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Effort Spent
19 weeks, 30,000 EUR small org 26 weeks, 72,000 EUR large org
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Process fit
The processes built in ERP meet all needs required
from organizational processes. The processes flow built in ERP correspond to flow of organizational processes. The processes built in ERP accommodate the change required from organizational processes. The processes built in ERP correspond to the business practices of our company.
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Data fit
The output data items of the ERP correspond
to those of the documents used in our company. The input data items of the ERP correspond to those of the documents used in our company
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Data fit
The name and meaning of the ERP data
items correspond to those of the documents used in our company (i.e. an sales order sheet, sales report). The form and format data items of the ERP correspond to those of the documents used in our company.
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designed to the work structure required for conducting business in our company. User interface of the ERP is well designed to the user capabilities of our company. User interface of the ERP is well designed to the business needs of our company.
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Package Fit
Functional fit with the organizations business
practices Degree of integration among components of the ERP system Flexibility and scalability User friendliness Quick implementation Ability to support multisite planning and control
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Technology-
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Availability of regular upgrades Amount of customization required Local support infrastructure Costs- License, Training, Implementation,
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TEAM
High level Management involvement Decide on Implementation team leaders Cross functional staffing of team Full time commitment of the team Team created with complete knowledge and commitment from operational managers
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Organisational Entities
STEERING COMMITTEE
Client PROJECT DIRECTOR Client PROJECT MANAGER
Project Organization
Level of effort and involvement varies throughout program lifecycle
Project Team
Tech Infra & Adm Level of Effort and Involvement Tech Arch and Dev Extended Team Functional Team Rollout Manager Process Owners Change Management Integration Management PMO Project Manager Executive Steering Team
Initiation
Acquisition
Prep
Blueprint
Post Support
Teams
Executive steering team Project Manager Tech Infrastructure & Administration Tech Architecture and Development Extended Team Functional Team Integration Management Change Management Process Owner Rollout Manager Project Management Office
Veena Bansal, IIT Kanpur 61
The level of involvement by the sponsors of the project needs to be the heaviest at the beginning of the project to assure clear direction is given and support is communicated. The primary sponsor of the project continues to be involved on a weekly basis throughout the lifecycle of the acquisition and implementation, while the steering committee involvement tends to be less. More active involvement for quick escalation, decision making and support is required as the project does its final preparation and goes live. All sponsors return to their normal roles as the project is closed out. 62 Veena Bansal, IIT Kanpur
Project Manager A full time project manager needs to be identified and lead the program from the onset of the project through go live. Several months after go live, the project is closed out and the project manager is typically assigned to another project or key management role within the organization
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The program management office team provides additional support as the software and system integrator are selected and the implementation gets underway. Initial direction and guidance is required at the front end, with increased administrative support during the implementation. The individuals providing support from the PMO typically are reassigned to another project or the next phase as the project is closed out.
Veena Bansal, IIT Kanpur 64
Integration Management
Integration is typically covered in the initial acquisition phases by combination of individuals on the team with functional and technical focuses. As the implementation phase begins the integration component requires dedicated resources focusing on assuring appropriate and adequate integration across the functional areas, processes and application architecture. This role typically winds down after go live
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Change Management
Change management requires dedicated focus by a limited number of resources at the onset of acquisition to assess the organizations readiness to change and draft the communication strategy. The involvement and resource requirements increase as progress is made towards the software and system integration selection. Effort and resource commitment for change management and training peaks during integration testing and go live. This is a result of preparing to teach the end users, training the end users and providing support during go-live. Communication, expectation setting and follow up also require significant effort during this same time period. Several resources need to remain engaged post go-live until follow up and sustainment plans are established and implemented.
Veena Bansal, IIT Kanpur 66
Process Owners
Limited effort is required by provide owners to provide business requirements during the initial phases of the acquisition. As the implementation kicks off, more time, effort and resources are required to assure that the blueprint (detailed requirements) is defined and appropriately configured in the new system. Owners also need to be involved to drive the business process changes that the new solution enables. Process owners need to be available as advisors and leaders in a timely fashion as key decisions and direction is required during the implementation. Involvement typically drops off 67 Veena Bansal, IIT Kanpur significantly after go-live and first month end
Rollout Manager
Rollout is typically included in the strategic discussions of the software and system integration selection teams. Typically there are not dedicated resources focusing on rollout until after the implementation begins. Effort and resource requirements increase as configuration and testing is being done to plan in parallel the rollout strategy and timeline post go-live of the initial phase. Rollout resources of phase 1 of the project typically become the project team for subsequent phases of an implementation.
Veena Bansal, IIT Kanpur 68
Functional Team
Key functional resources need to be identified and take a lead role in the early acquisition process (i.e.. defining requirements, business drivers, software and SI selection) Involvement is increased to support the blueprint definition to assure the scope and approach for the solution is clearly defined and meets the business requirements. Additional functional support also gets involved in testing, rollout and supporting the solution, then scales back 1-2 months after go live. Some functional team members transition into onto sustainment of the system and own configuration and user support on an 69 Veena Bansal, IIT Kanpur on-going basis.
Extended Team
Minimal involvement by subject matter experts and key users at beginning of the project. Increased involvement during the Configuration and Test phase to assure the solution is working and assure user buy in. Additional resources are added to the team (from each of the functional areas in scope) during this time and continue to be involved until after go live in support of developing the end user training materials, providing training to the users and providing support to their home departments during transition and go-live.
Veena Bansal, IIT Kanpur 70
Limited involvement at the beginning of the project, but is extended significantly for the implementation when RICE objects are being developed, integrated and tested.
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Minimal involvement at the beginning of the project by very knowledgeable technical resources is supplemented as the vendors are selected. Dedicated strong resources are required for the duration of the project. Sufficient knowledge transfer for the new system administration is critical go-live, post go-live and sustainment.
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Implementation success
The cost of ERP project was significantly higher than the expected budget. The ERP project took significantly longer than expected. The system performance of ERP is significantly below the expected level. The anticipated benefits of ERP have not been materialized.
Veena Bansal, IIT Kanpur 73
ERP adaptation
Significant time and effort required to alter
ERP data items to align with our organizational process needs. Significant time and effort required to append new ERP data items to align with our organizational process needs. Significant time and effort required to alter ERP processes to align with our organizational process needs.
Veena Bansal, IIT Kanpur 74
new ERP processes to align with our organizational process needs. Significant time and effort required to alter ERP input/output screens to align with our organizational process needs. Significant time and effort required to alter ERP reports to align with our organizational process needs.
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Process adaptation
Significant time and effort required to alter
elementary processes to align with the ERP. Significant time and effort required to alter our process flows to align with the ERP. Significant time and effort required to standardize our organizational processes to align with the ERP.
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integrate our redundant organizational processes to align with the ERP. Significant time and effort required to alter our document and data elements to align with the ERP.
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Organizational resistance
Many users resisting the ERP implementation. Many cases blaming occurrence of business
problem upon ERP. Many cases in which users persist traditional business practice even though ERP change the way of conducting business. Many cases in which user departments did not reply to the business request of the ERP project team. Many people wishing ERP to fail.
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Gap Analysis Study Planning Analysis and Prototyping Detailed Design Development Transition Post Implementation Support
Veena Bansal, IIT Kanpur 80
To understand Customers Business processes in reasonable details Select specific ERP solution Mapping to ERP Environment can result in a BPR exercise. Customization efforts estimation Arrive at a more realistic time-frame for project completion. Valuable inputs for hardware and networking requirements
Veena Bansal, IIT Kanpur 81
MAPPING MATRIX
Phase: Planning
Tasks
Identifying key business objectives, CSF Project team staffing Steering committee formation Detailed project plan Key business objectives, benefits & CSF Project Blueprint Project organization
Deliverables
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Project Blueprint
Tasks
Core Team Education Selected ERP Centric Analysis Prototyping Initial prototype system ERP customization requirements Business process modifications Benefit Analysis
Veena Bansal, IIT Kanpur 85
Deliverables
Tasks
Design specifications
Design Review
Deliverables
Design Specifications
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Phase: Development
Tasks
Deliverables
Install production environment Set up menu / security Train the trainer Data migration System Test / Parallel / Pilot Run Review and prepare for going live Production system and formal acceptance Support on SAP related issues
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Deliverables
Tasks
Deliverables
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TRAINING
Continuous during Project Execution To be planned very meticulously Requires commitment from participants Management - SAP Overview Champions / Key Users for Functionality End Users for requisite functions Champions for Customization Technical Staff - Systems Admin., ABAP
Veena Bansal, IIT Kanpur 90
Risk
Managing more-complex infrastructures Dealing with vendor or product uncertainty Upgrade forces architecture change Managing major ERP upgrades and their costs
Cost
Controlling total life cycle costs for ERP projects spanning multiple business units and instances Retaining your expert ERP resources Maintaining or gaining a competitive advantage
Value
Reacting quickly to new demands for ERP enhancements, e.g., new processes, information Measuring and improving business benefits: ROI, time to benefit
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Challenges/ problems
Technical:
Software configuration Integration Software updation
SAP -Overview
z SAP stands for System Applications and Products in Data Processing z Name of the company {SAP AG {SAP America z Founded in Germany in 1972 z 12 million users. z 100,600 installations. z 1,500 partners. z Worlds third-largest independent software provider over all
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SAP Architecture
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Network
Presentation
Web Server
Application
Application Servers
Database
Database
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SAP Software
z SAP R/2 Main Frame Version. z SAP R/3 Client Server Version. z ASAP z MySAP
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SAP R/3
z Designed to satisfy the information needs for business sizes (small local to large all international) {Multi-lingual {Multi-currency z Designed to satisfy the information needs for all industries (industry solutions) z Enables a company to link its business processes
Veena Bansal, IIT Kanpur 98
Business Modules
z Collections of logically related transactions within identifiable business functions
{ MM (Buy) { PP (Make) { SD (Sell) { FI and CO (Track) { HR
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100
101
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Controlling (CO)
Controlling (CO)
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Production Planning
SD PP Sales and operations planning Demand management / MPS Material requirements planning Capacity planning Project Networks PS SD
Customers
Sales Shipping Billing
SD
Vendors
FI
Financial accounting
CO
Cost accounting
AM
Assets management
Human resources
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Project System
Processes
- Capital Investment - Marketing - Engineer-to-order - Plant engineering - Shutdown - Services - Plant Maintenance -R&D - EDP-Projects
Views
- Material Management - Cash Management - Resource Management - Production Planning - Controlling - Period end closing - Multinational Projects - Profitability Analysis - Configuration - Document Management
Functions
- Structures - Scheduling - Planning Board - Cost Planning - Finances - Resources - Manpower Planning - Availability Control - Graphical functions - Infosystem - Interfaces h
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Quality Management
Basic Basic data data
Materials Vendors Routings Documents Inspection plan Characteristics Insp. methods Insp. catalogs Test equipment Results Resultsrecording recording Print Print insp. insp. instruction instruction
MM
Purchasing Purchasing Inventory Inventorymgmt mgmt Goods Goodsreceipt receipt Stock transfer Stock transfer Goods Goodsissue issue Requisition Requisition Invoice Invoice verification verification Warehouse Warehouse management management
PP
Production Production planning planning Reqt Reqt planning planning R-cut R-cut capacity capacity planning planning Planned Planned Orders Orders Opening Opening period period Order: Order: -- Creation Creation -- Release Release -- Confirmation Confirmation Shop Shop floor floor control control Capacity Capacity leveling leveling CAM
QM
Inspection lot
Inspection Inspection lot lot
PM
Test Testequipment equipment management management Usage Usagedecision decision
SD
Shipping Shipping Billing Billing
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Plant Maintenance
Technical Objects
Assemblies Planners Equipment Functional locations Tools/ Machines Material Work center/ Capacity
Resources
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Costing
z Cost elements / objects / centres z Cost calculations / methods z Activity based Costing zProfitability analysis
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Management (MM)
Storage Loc. 10
Plant P001
Plant P002
Storage Loc. 20
Storage Loc. 30
Storage Loc. 40
Warehouse 1
Warehouse 1
Warehouse Aisle
Aisle 1 Rack 1
Aisle 2 Rack 1
Aisle 3
Aisle 1 Rack 1
Aisle 2
Eastern Sales
Western Sales
Stool Architecture
FI
Org Data
MM
SD
D Master
Rules
ata
FI MM SD
FI
FI MM SD
Veena Bansal, IIT Kanpur
MM SD
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