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MEASURING INSTRUMENTS
3.0 Introduction:
The measurement of a given quantity is the result of comparison between the quantity to be measured and a definite standard. The instruments which are used for such measurements are called Measuring Instruments. The necessary requirements for any measuring instrument are: 1. The circuit conditions should not be altered with the introduction of the measuring instrument. 2. The power consumed by the instruments for their operation should be as small as possible. The instrument used for measuring current flow is called Ammeter, and that for the measurement of voltage across any two points is called Voltmeter. The instruments used for the measurement of power are called Power meters or Wattmeters. Classification of Measuring Instruments: 1. Indicating instruments. 2. Recording instruments. 3. Integrating instruments. Essential Requirements of an Instrument: For satisfactory operation of any indicating instrument, the following systems must be present in an instrument. 1. Deflecting system producing deflecting torque Td. 2. Controlling system producing controlling torque Tc. 3. Damping system producing damping torque. Deflecting System: The force or torque, which is proportional to the quantity to be measured, deflects the pointer. The system, which produces such a deflecting torque, is called Deflecting System. The deflection system uses one of the following effects produced by current or voltage, to produce deflecting torque. 1. Magnetic effect 2. Thermal effect 3. Electrostatic effects 4. Induction effects 5. Hall effect Controlling System: The functions of this system are: 1. It produces a force equal and opposite to the deflecting force in order to make the deflection of pointer at a definite magnitude.
2. It brings the moving system back to zero position when the force which causes the movement of the moving system is removed. The types of control are 1. Gravity control 2. Spring control Gravity Control:
A weight, called Control weight, is used to produce the controlling torque due to gravity. It can be shown that the deflection is proportional to current i.e. quantity to be measured. I sin () But as it is a function of sin (), the scale for the instrument using gravity control is not uniform. Advantages: 1. Its performance is not time dependent. 2. It is simple and cheap. 3. The controlling torque can be varied by adjusting the position of the control weight. 4. Its performance is not temperature dependent. Disadvantages: 1. The scale is non-uniform, causing problems to record accurate readings. 2. The system must be used in a vertical position only and must be properly leveled. 3. As delicate and proper leveling is required, in general, it is not used for indicating instruments and portable instruments.
Spring Control:
Two hairsprings are attached to the moving system, which exerts controlling torque. To employ spring control to an instrument, the following requirements are essential. The spring should be non-magnetic. The spring should be free from mechanical stress. The spring should have a small resistance, sufficient cross-sectional area. It should have low resistance temperature co-efficient. It can be shown that the deflection produced is proportional to the current. i.e. I The spring control is very popular and is used in almost all indicating instruments. Damping System: The deflecting torque provides some deflection and controlling torque acts in the opposite direction to that of deflecting torque. So, before coming to rest, the pointer always oscillates due to inertia, about the equilibrium position. When the pointer attains the final position, the reading can be taken. Thus, to bring the pointer to rest within a short time, damping system is required.
If the moving system reaches its final position rapidly but smoothly without oscillations, the instrument is said to be critically damped. If the moving system oscillates about the final position with decreasing amplitude and then settles to its final position, the instrument is said to be under damped. If the moving system moves slowly to its final steady position, then the instrument is said to be over damped. The following methods are used for producing the damping torque. 1. Air friction damping 2. Fluid friction damping 3. Eddy current damping
Construction:
The permanent magnet moving coil instruments are most accurate for d.c. measurements. The action of these instruments is based on the motoring principle. When a current carrying coil is placed in the magnetic field produced by the permanent magnet, the coil experiences a force and moves. As the coil is moving and the magnet is
permanent, the instrument is called permanent magnet moving coil instrument. This basic principle is called DArsonval principle. The amount of force experienced by the coil is proportional to the current passing through the coil.
Torque Equation:
Let I Ks = = = Current through the coil Spring constant deflection of the pointer
PMMC Instrument The deflection of the pointer is directly proportional to the current passing through the coil. The deflection o the pointer can be used to measure the current. The equation is given by, Ks I = G As the direction of current through the coil changes, the direction of the deflection of the pointer also changes. Hence such instruments are well suited for d. c. measurements. Advantages: 1. It has uniform scale. 2. With a powerful magnet, its torque-to-weight ratio is very high. So, operating current is small. 3. The sensitivity is high. 4. The eddy currents induced in the metallic former over which coil is wound provides effective damping. 5. It consumes low power. (25 W to 200 W) 6. It has high accuracy. 7. Instrument is free from hysteresis error. 8. Extension of instrument range is possible.
Disadvantages: 1. The cost is very high. This is due to delicate construction accurate machining. 2. Suitable for d. c. measurements only. 3. Aging of permanent magnet and control springs introduces errors. 4. Friction due to jewel-pivot suspension may cause errors. Extension of Ranges: Extension of Current Range: Consider a basic meter having resistance Rm and full-scale deflection current as Im. The range of this instrument can be extended using a shunt resistance Rsh connected in parallel with the basic meter.
Basic Ammeter Rm = internal resistance of coil Rsh = shunt resistance Im = Full-scale deflection current required by the meter I = total current It can be shown that the value of shunt resistance is given by, Rm Rsh = m1 where, I m = Im Let The shunt resistance may consist of a constant temperature resistance wire within the case of the meter or it may be external shunt having low resistance. Extension of Voltage Range The basic DArsonval meter can be modified to increase its range by adding a series resistance Rs, called Multiplier. The main function of the multiplier is to limit the current through the basic meter so that the meter current does not exceed its full-scale deflection value, on high ranges.
Basic Voltmeter
Let
Rm = internal resistance of coil i.e. meter Rs = series resistance Im = full-scale deflection current required by the meter V = full range voltage to be measured It can be shown that the multiplier value is given by, Rs = Rm (m 1) Where, m = Multiplying Factor, defined as the ratio of full range voltage to be measured and the drop across the basic meter. Requirements of Shunts: 1. It should have low temperature co-efficient. 2. Its resistance should be stable with time. 3. They should carry current without excessive temperature rise. 4. They should have a low thermal electromotive force with copper. 5. Since Manganin satisfies these requirements, it is widely used to construct shunts. 6. Requirements of Multipliers: 7. Their resistance should not change with time. 8. Change in the resistance with temperature should be small. 9. They should be non-inductively wound for a. c. meters. Commonly used materials for construction are Manganin and Constantan.
scale. The moving coil is connected across the supply and carries a current, which is proportional to the applied voltage. A high resistance is connected in series with the moving coil to limit the current flowing through it. Two phosphor bronze hairsprings provide the controlling torque. Air friction damping is employed.
3.11 Principle:
When a current carrying moving coil is placed in the magnetic field produced by another current carrying fixed coil, a force is exerted on the coil sides of the moving coil due to which a deflection torque is produced and the moving coil deflects. The controlling torque produced by the springs controls the deflecting torque. When the moving coil deflects, the pointer attached to the spindle moves over a graduated scale and comes to rest at a point where the deflecting torque is equal to the controlling torque. D.C. Operation: The deflecting torque produced is given by, Td V I1 Where,Td = Deflection torque V = Supply voltage I1 = Load current = Current through fixed coil A.C. Operation: The deflecting torque is given by V I1 cos () where, = Deflecting torque V = Supply voltage I1 = r.m.s. Value of load current cos () = power factor of load
Electrodynamometer wattmeter
Advantages: 1. It can be used for both DC and AC power measurement. 2. As the coils are air cores, these instruments are free from Hysteresis and eddy current losses. 3. They have a uniform scale. 4. They are accurate and reliable.
Disadvantages: 1. The instrument has a low sensitivity due to low torque to weight ratio. Also it introduces increased frictional losses. 2. At low power factors, errors are more. 3. The reading of the meter is affected by stray magnetic fields acting on the moving coil. 4. They are expensive when compared to other types of instruments.
Driving System:
The driving system consists of two electromagnets (1) A series magnet and (2) A shunt magnet. A series magnet consists of u-shaped laminations of silicon steel .A coil thick wire is wound on it. It is connected in series with the load. This is known as the current coil. The load current flows through this coil, and hence produces flux 1 which is in phase with the load current I1. The shunt magnet consists of a number of E-shaped silicon steel laminations. A coil of thin wire is wound on the central limb of the shunt magnet. This coil is known as voltage coil or potential coil, and is connected across the supply. It is excited by a current proportional to the voltage. In order to obtain the deflecting torque, the current in the pressure coil must lag behind applied voltage by
90 .In orders to achieve this condition a copper shading band is provided on the central limb of the shunt magnet.
Moving System:
It consists of a light aluminium disc mounted on the spindle. The aluminium disc is positioned in the air gap between the series magnet and shunt magnet. The spindle is supported on jewel bearings. The disc rotates under the action of the deflecting torque produced due to the resultant magnetic field.
Braking System:
A permanent magnet, known as break magnet is positioned near the edge of aluminium disc. When the aluminum disc rotates under the influence of the magnetic field produced by the magnet, an e.m.f is induced in the disc, due to which eddy currents circulate in the disc in such a direction as to produce a torque opposing the rotation of the disc. Thus a braking torque is exerted on the disc.
Recording Mechanism:
The function of the recording mechanism is to record continuously a number, which is proportional to the number of revolutions made by the disc. Rack and pinion arrangement is made on the disc for recording mechanism.
Its construction is simple and strong. It is cheap in cost. It has high torque-to-weight ratio, so frictional errors are less. It is more accurate. It requires less maintenance. Its range can be extended using instrument transformers.
3.3 Megger:
Megger is an instrument used to measure very high resistance of the order of mega ohms such as the insulation resistance of cables.
Megger
3.31 Construction:
It consists of a hand driven DC generator and a direct reading ohmmeter. There is a potential coil PC and a current coil CC. Which are fixed to the spindle which is free to rotate between the poles N and S of a permanent magnet. The coils will not exert torque on the moving system. The current coil is connected in series with a resistance R1 connected between the generator terminal and the supply line L. Resistance R1 limits the current through current coil and controls the range of the instrument. The potential coil is connected in series with a compensating coil and protection resistance R2 and across the generator terminals. A guard ring is provided to shunt leakage current over the test terminals .The terminal G is known as the guard terminal, which is used to connect guard ring to the insulation under test.
Instrument Transformers:
In heavy currents and high voltage a.c. applications, the measurement can not be done by using the method of extension of ranges of low range meters by providing suitable shunts. In such conditions, specially constructed accurate ratio transformers called instrument transformers are used. These can be used, irrespective of the voltage and current ratings of the a.c. circuits. These transformers not only extend the range of low range instruments but also isolate them from the high current and high voltage a.c. circuits. This makes their handling very safe. The instrument transformers are classified as, Current Transformers (C.T) Potential Transformers (P.T)
Current Transformers:
The large alternating currents which can not be sensed or passed through normal ammeters and current coils of watt meters, energy meters can easily measured by use of current transformers along with normal low range instruments.These transformers are basically step up transformers i.e. stepping up a voltage from primary to secondary. Hence obviously the current gets stepped down from primary to secondary.
Current Transformer
The current and number of turns relationship of C.T. is given by, I1 N1 = I2 N2 It is very important that the secondary of the C.T. should not be kept open. It should either be shorted or must be connected in series with a low resistance coil such as current coil of wattmeter, coil of ammeter etc.
Potential Transformers:
The basic principle of these transformers is same as that of Current Transformers. The high alternating voltages are reduced in a fixed proportion for the measurement with the help of P.T.
Potential Transformer
These are extremely accurate ratio step down transformers. The voltages and number of turns ratio is given by, V1 N1 = V2 N2 Thus, if the voltage ratio of P.T. is known and the voltmeter reading is known, then the high voltage to be measured can be determined.
Advantages:
1. The normal range ammeter and voltmeters can be used along with these transformers to measure high voltages and currents. 2. The rating of low range meter can be fixed irrespective of the value of high voltage or current to be measured. 3. These transformers isolate the measurement from high voltage and current circuits. This ensures the safety of the operator and makes the handling of the equipments very easy and safe. 4. These can be used for operating many types of protecting devices such as relays or pilot lights. 5. Single transformer can feed several instruments economically.
Disadvantage:
They can be used only for a.c. circuits.
Solved Problems:
1. A PMMC instrument has a coil of dimensions 10mm8mm. The flux density in the air gap is 0.15 Wb/m2. If the coil is wound for 100 turns, carrying a current of 5 mA then calculate the deflecting torque. Calculate the deflection if the spring constant is 0.210-6 Nm/degree. Solution: The deflection torque is given by, Td = NBAI Nm Now, A = area = 108 = 8010-6 m2 Therefore, Td = 1000.158010-6510-3 = 610-6 Nm Now, Td = Tc = K Therefore, 610-6 = 0.210-6 6 10-6 = = 30 0.2 10-6 2. A moving iron ammeter deflects through 50 for a current of 2A flowing through it. Find the deflection if a current of 1A is flowing through it if the instrument uses i) Gravity control system and ii) Spring Control system. Solution: i)Gravity Control System: For gravity control system, the controlling torque is proportional to sin () rather than . And the deflecting torque is proportional to the square of the current for moving iron instrument. Therefore, Tc sin () And Td I2 At steady state, Td = Tc So, I2 sin () i.e. I2 = sin () Therefore, Now, Therefore, 22 12 I12 sin (1) I1 = 1 I2 = 2A, = = I22 sin (2) 50 1A constant
= sin (50) sin (2) sin (2) = 0.1915 2 = 11.04 for a current of 1A. ii)Spring Control System: In this system, the controlling torque is directly proportional to . Therefore, Td I2 And Tc At steady state, Td = Tc Therefore, I2 I2 = constant Therefore, I12 I22 = 1 2 5012 2 = = 22 12.5 for a current of 1A.
3. The inductance of a moving iron instrument is given by, L = (12 + 6 2) H Where is the deflection in radians from zero position. The spring constant is 1210-6 Nm/radian. Calculate the deflection for a current of 8A. Solution: The rate of change of inductance with the deflection is, dL d(12 + 6 2) = = (6 - 2) H / radian d d From the torque equation, I2 dL = 2Ks d = [82(6-2) 10-6] / [21210-6] = = 62 2.526 radians = 144.74
0.375
4. While calibrating a single phase energy meter it is observed that disc makes 25 revolutions in 70 seconds. The energy meter constant is 1200 revolutions / kWh. The supply voltage is 230 V and the load current is 5A. Find, i) true energy ii) recorded energy iii) percentage error of energy meter Solution: The energy meter constant is 1200 revolutions/kWh. So, energy meter will record the energy, 25 1kWh Er = in 25 revolutions. 1200 = 20.833 Wh = 75000 J Now, true energy consumed by the load is, Et = VIt where t = time for 25 rev. in sec. = 230570 = 80500 J true energy recorded energy % Error = true energy = = [(80500 75000) 80500] 100 +6.8322 % 100
5. A moving coil instrument gives a full-scale deflection for a current of 20mA with a potential difference of 200mV across it. Calculate i) Shunt required to use it as an ammeter to get a range of 0-200A ii) multiplier required to use it as voltmeter of range 0500 V. Solution: For the given meter, Im = 20 mA Vm = 200 mV Now, Vm = Im Rm Vm 200 Rm = = = 10 Im 20 i) As an ammeter, Rm Rsh where, I m = Im = 2010-3 200 = m1
Chapter 4
DOMESTIC WIRING
4.0 Introduction
Wiring done in domestic premises for providing electrical power for lighting, fans and other domestic appliances is called domestic wiring. The method of wiring to be adopted depends on, 1. Durability: The wiring scheme must be durable. It should be according to the specifications. It should fulfill the consumer requirements. 2. Electrical safety: Wiring should be shockproof and leakage-proof. 3. Appearance: Beauty of the house should not get spoiled due to wiring. In the case of factory wiring, appearance apart from neatness is not usually important. 4. Cost: Wiring scheme should be selected depending on type of building. Before recommending a particular wiring scheme, the funds made available by consumer must be taken into consideration. 5. Maintenance: Minimum maintenance is desired. There should be scope for further extension. Easy renewal of wiring is desired.
Advantages:
1. 2. 3. 4. 5. 6. Materials use can be easily retrieved. Easy inspections and alterations can be done. Accidents through fire are rare. Conductors are insulated from each other thus reducing the risk of short circuit. Cheaper when compared to other wiring systems. Most suitable for temporary work.
Disadvantages: 1. Since the conductors are exposed, there is a risk of mechanical injury. 2. . Regular cleaning is required. 3. It does not have a good appearance. (Due to sagging) 4. High maintenance costs. 5. Not suitable for permanent jobs.
Advantages 1. Cost is low. 2. It is used for low voltage installations. 3. It is accessible for inspections, alterations and repairs. 4. Wires are separated in respective grooves of the casing. 5. Good protection to conductors from dangerous atmospheric conditions. 6. Neat and clean appearance. Disadvantages 1. Wood used should be properly seasoned to avoid damage from white ants etc. 2. Skilled carpenters are required to make proper casings and cappings. 3. Fire will cause damage to the casings and cappings. 4. They must be used only in dry areas. 5. Casing cannot be buried in plaster, nor fixed in contact with gas pipes, water pipes or immediately below the latter.
Advantages 1. It is cheaper than wooden casing and capping. 2. No risk of fire and mechanical injury. 3. It is suitably insulated against atmospheric conditions like smoke, fume etc. 4. It has reduced risk of short circuit. Disadvantages 1. Wiring should not be exposed to sunlight, rain etc. 2. Sharp bends must also be avoided. 3. Skilled wiremen are required to do the wiring.
Here mild steel tube or PVC tube is run on wall or ceiling to carry insulated conductors. The steel tube or PVC tube is called conduit. The conduits are either laid over the surface or enclosed in ceiling or wall. Depending on whether the conduits are laid inside the walls or supported on the walls, there are two types of conduit wiring, which are:
This type of wire consists of tinned conductor coated with rubber insulation. This is further covered with protective cotton and bitumen compounded finally finished with wax. This makes it moisture and heat resistant. These are always single-core wires. Though are covered with a cotton layer it has tendency to absorb moisture and hence rarely used now a days. Poly Vinyl Chloride (P.V.C) Wire: These are most commonly used wires. These have conductors with P.V.C insulation. P.V.C has following characteristics. It is non-hygroscopic and moisture-proof. It is tough and hence durable. Resistant to corrosion. It is chemically inert. As it is tough, additional covering is not required. The only disadvantage is that it softens at a high temperature and hence it is avoided where extreme of temperatures may occur. e.g. in earthing appliances. Cab Tyre Sheathed wires (C.T.S) Wire:
In this type, ordinary rubber insulated conductors are provided with an additional through rubber sheath. The wire is also known as through rubber sheathed (T.R.S) wire.
It provides additional insulation and along with that protection against moisture, chemical fumes and wear-and-tear. Flexible Wires:
Twisted twin flexible wire These are used very commonly in domestic wiring or for wiring of temporary nature. It consists of two separately insulated standard conductors. The insulation is mostly rubber. More commonly available in parallel to twisted twins. Due to its flexible nature the handling of these wires become very easy.
For a lamp, one live and one neutral is necessary. To control the supply to the lamp, switch is introduced in the live wire and neutral is directly connected to the lamp. When the switch is ON, a full voltage gets applied to the lamp and it glows. When the switch is turned OFF, the circuit gets opened and the lamp gets switched off.
It consists of two-way switches. A two-way switch operates in one of the two possible positions. Assume that the lamp is on first floor. Switch A is on first floor and switch B is on second floor. In the position shown, the lamp is OFF. When person changes the position of the switch A from 1 to 2, then the lamp gets through switches A and B, and it gets switched ON.
ON position of lamp
When person reaches on second floor, the lamp must be OFF. The switch position is changed from 2 to 1 by the person, due to which the phase connection reaching the lamp gets opened and the lamp will be switched OFF
In very big corridors, go downs or workshops, it is necessary to control from three points. The circuit is as shown in figure. This is also a staircase wiring. It consists of two-way switches A and B, and one intermediate switch C.
The intermediate switch can have positions to connect points 1-4, 3-2 as shown or 1-2 and 3-4 shown dotted. The switch A is on the first floor and switch B is on the third floor say. In the position shown, the lamp is ON. When the person from floor 2 changes switch C position to have connections 1-2, and 3-4 then it can be seen that there is open circuit in the connection and the lamp gets turned OFF
Now, if the person from 3rd floor changes position of switch B from 1 to 2, then again lamp gets supply through position 2 of A, 3-4 of C and 2 of B as shown down. The lamp gets switched ON. Again if switch A position is changed, the lamp gets switched OFF. Thus the lamp can be controlled from three different positions.
4.6 Earthing:
Earthing or grounding is to connect the body of electrical equipment to the earth by a wire of negligible resistance. Earthing brings the body of the equipment to zero potential, and thus avoids shocks to the personnel, in case the body of the equipment comes in contact with a live wire. The neutral of the supply system is solidly earthed. There are mainly two methods of earthing.
Advantages: The earth wires can be physically inspected from time to time. These connections can be checked for performing continuity checks. Disadvantage: The embedded pipe length has to be increased sufficiently in case the soil specific resistivity is of high order. This increases the excavation work and hence increased cost.
Disadvantage: Discontinuity of the earth wire from the earthing plate below the earth can not be observed physically. This may cause misleading and may result into heavy losses under fault conditions.
Uses of Earthing: 1. To maintain the line voltage constant. 2. To protect tall buildings and structures from atmospheric lightening strikes. 3. To protect all the machines, fed from overhead lines, from atmospheric lightening. 4. To serve as return conductor for telephone and traction work. 5. To protect the humans from any unwanted electrical accidents.