Release Date: Jan 2002 / Manual Revision: 1.

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RTS 2001 USERS MANUAL

RECLOSER TEST KIT

ENTEC

ENTEC
ELECTRIC & ELECTRONIC CO., LTD

Copyright 2002 by ENTEC ELECTRIC & ELECTRONIC CO., LTD all right reserved.

Forerunner Distribution & Automation

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TABLE OF CONTENTS

1. Standard Ratings and Features ...................................................................................... 4 2. function ............................................................................................................................. 5

2.1. External Power Input and Fuse - A ..................................................................................... 6 2.2. System Setting Key (SYSTEM CONFIG MENU) - B ....................................................... 6 2.4. Output Current - D ............................................................................................................ 11 2.4.1. LOAD CORRECTION .......................................................................................... 11 2.4.2. LOAD COMPENSATOR....................................................................................... 11 2.4.3. SCOPE ................................................................................................................... 11 2.4.4. OUTPUT ................................................................................................................ 11 2.5. Output Voltage - E ............................................................................................................. 12 2.6. External Terminal - F ........................................................................................................ 12 2.7. RS232 - G.......................................................................................................................... 14 2.7.1. To check Test Event Data with connecting to PC................................................... 15 2.8. Output Control - H ............................................................................................................ 18 2.9. Test Mode - I ..................................................................................................................... 19 2.9.1. CALIBRATION ..................................................................................................... 19 2.9.2. OCR........................................................................................................................ 20 2.9.3. EXT. CONTROL.................................................................................................... 21 2.9.4. MANUAL .............................................................................................................. 23 2.10. LCD - J ............................................................................................................................ 23 2.11. FAN - K ........................................................................................................................... 23

3. Time Calculation............................................................................................................ 24 4. RTS Operation Time ..................................................................................................... 25

4.1. External Mode ................................................................................................................... 25 4.2. OCR Mode ........................................................................................................................ 25

5. WIRING DIAGRAM..................................................................................................... 26 6. HARDWARE BLOCK DIAGRAM ............................................................................. 27

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1. STANDARD RATINGS AND FEATURES

Table 1-1. Standard Ratings and Features CLASSIFICATION External Power Input RATINGS AND FEATURES AC220V/2A 50/60HZ Body(11 ) Weight Aluminum Case(6 ) Cable(2 ) Total Weight(19 ) Dimensions Output Current Output Voltage Recloser Control Interface Ammeter/Voltage Time Difference Scope Terminal Operating Temperature Aluminum Case: 450 300 200(17.72 11.82 7.88) Bodyaaaaaaaaaa: 500 500 240(19.68" 19.68 9.45") Maximum 10Arms / 25VA(10A / 0.25) Maximum 20Vpkpk / 200 Continuous / 1A 10sec Cable 6M(23.6") 1%(3 digit) 1/2Cycle 10V (3%, 10% at <50 ) at Max. Current(10A) System: -25+70(-13+158) LCD:00000+70(+32+158)

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2. FUNCTION

Figure 2-1. User Interface Panel A. External Power Input and Fuse B. System Setting Key (SYSTEM CONFIG MENU) C. Recloser Control Interface D. Output Current E. Output Voltage F. External Terminal G. RS232 H. Output Control I. Test Mode J. LCD K. FAN

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2.1. External Power Input and Fuse - A

y y Power: 220Vac 50/60HZ(187V242V) Fuse: 2A / 0.197" x 0.787"(5 x 20) External Power Input Frequency is used to determine output(current/voltage) frequency, insert Input Frequency onto System Frequency(Hz) in System Config Menu

2.2. System Setting Key (SYSTEM CONFIG MENU) - B

y y y FUNCTION Press [FUNCTION] to enter into System Config Menu UP/DOWN Press [UP/DOWN] to change data ENTER Press [ENTER] to save changed data Figure 2-2. System Setting Key y System Config Menu with default value [ MAIN MENU ] 1. System Config 2. Time Setting

1.System Frequency(HZ) 2.CT Ratio(x:1) 3.System Max Current(1-10A)

[ [ [

60] 1000] 10] 5] 180] 10] 50] 0] 0] 4]

4.Max Current Limit Time (1-30s)[ 5.Sequence Time Limit (10-990s) [ 6.Ext' Debounce Time(5-200ms) 7.Moment Time Limit(50-1000ms) 8.Trip Time Offset(0-1000ms) 9.Close Time Offset(0-1000ms) 10.Sequence Counter(1-4) *SAVE System Config [ [ [ [ [

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System Frequency(HZ) Where to set External Power Input Frequency, based on External Power Input, RTS controls output(current/voltage). When External Power Input is 60 , output(current/voltage) frequency is 60 . Selected External Power Input frequency is used to calculate time(Second, Cycle) and current/voltage. CT Ratio(x:1) Where to set CT Ratio of Relay, it is useful to display converted Output Current. System Max Current(1-10A) Where to set Max Input Current of Relay, it alarms when Input Current is larger than Max Current and Output Current is stopped when Input Current is continuously coming after Max Current Limit Time. Max Current Limit Time(1-30s) Where to set Max Current Limit Time, in order to stop output current after Max Current limit time when larger Input Current than Max Current Sequence Time Limit (10-990s) Where to set Sequence Time Limit, sequence is stopped after sequence time limit, if sequence continuous when OCR/External Mode test External Debounce Time(5-200ms) Where to set External Debounce Time in order to remove a trembling signal from External Input(IN1, IN2) when Relay test on External Mode Moment Time Limit(50-1000ms) Where to set Moment Time Limit, its the duration of withstand current flowing to the Relay. On START after the duration it automatically STOP Trip Time Offset(0-1000ms) It displays the sum of Trip Time Offset value and the Trip Time result from OCR Mode and External Mode test, on LCD. RTS operation time refers to 4. RTS Operation Time.

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Close Time Offset(0-1000ms) It displays the sum of Close Time Offset value and the Interval Time result from OCR Mode and External Mode test, on LCD. RTS operation time refers to 4. RTS Operation Time. Sequence Counter(1-4) Where to set Sequence Counter number for reclosing Relay or Recloser test. It can be set on OCR Mode/External Mode by pressing [ENTER]. Save System Config Press [ENTER] key to save changed values as below. CONFIG VALUE SAVE Press ENTER key save

SAVE CONFIG !! SUCCESS !!

Time Setting Press [ENTER] key to change current date and time as below. [ MAIN MENU ] 1. System Config 2. Time Setting

< CURRENT TIME > 2002/05/15 10:09:50 Press ENTER to set

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2.3. Recloser Control Interface - C

Figure 2-3. Recloser Control Interface Operation Switch It shows the state of Recloser and its the close/open switch. Control Cable Its the connector interfacing with Recloser Control. Current EVRC Recloser control gets RTS burden when current is larger than 7A and current wave gets distorted. RTS burden ratings refers to "2.4 Output Current. Voltage Va, Vb, Vc are always loaded with voltage but VL(Load side) is loaded when (ON) close status GAS Its sets for 0bar when EVRC2A Control and Cable connected to each other Recloser Control can be tested in OCR MODE. Do not use Output Current Terminal when Recloser Control Interface is used

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2.3.1. Control Cable Pin Descriptions Table 2-1. Control Cable Pin Descriptions RTS Cable MC-60 42 41 40 43 44 45 46 47 48 49 3 2 1 50 4 5 6 7 8 9 10 Recloser Control Cable MS3106(28-21P) A B C D E F G H J K L N P R T U V W d g m Pin Descriptions C.T Phase C C.T Phase B C.T Phase A C.T Common(G) CVD Source Phase C CVD Source Phase B CVD Source Phase A CVD Load side Phase T CVD Load side Phase S CVD Load side Phase R Pressure Sensor Output(controller input) Pressure Sensor Power AGND Pressure Sensor Power 12Vdc(Only EVRC1A) Cable shield Recloser Status 69b(Monitored Lock) Recloser Status Common(24Vdc) Recloser Status 52b(Monitored Trip) Recloser Status 52a(Monitored Close) Close and Trip Coil Common Close Coil Trip Coil

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2.4. Output Current - D

2.4.1. LOAD CORRECTION It controls Output Current 2.4.2. LOAD COMPENSATOR It controls Maximum Current y y y y y y y y OFF: Output current off 1: Max Current - 135 2: Max Current - 270 3: Max Current - 545 4: Max Current - 1000 5: Max Current - 2500 6: Max Current - 5000 7: Max Current - 10000

2.4.3. SCOPE It displays current as voltage y It displays 10V when Output Current is 10A and it can check Trip Time, Interval Time. Use Measuring Impedance larger than 10 Figure 2-4. Output Current Control

2.4.4. OUTPUT y y 1) 2) 3) Maximum Current: 10A Burden: 0.25/10A, 1/5A Use below burden current, distorted wave can be occurred Do not use Recoser Control Interface when Output Terminal is used Careful with pole(, ) due to using the same terminal for current black terminal and voltage COM terminal

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2.5. Output Voltage - E

Rated Voltage 7.07Vrms/20Vpkpk Rated Load Current: 200 Continuous / 1A 10second Voltage A, B, C voltage can be modified individually, with using COMPENSATOR Max Voltage can be set.. Va, Vb, Vc are the same phase. Careful with pole(, ) due to using the same terminal for current black terminal and voltage COM terminal Figure 2-5. Output Voltage

2.6. External Terminal - F

External Terminal is used in "EXT.CONTROL, of TEST MODE, it is a mode to test OCR or Reclosing Relay

Figure 2-6. External Terminal IN1: Reclosing Signal Input It is controlled by Pulse signal and Pulse signal has to be larger than Debounce Time. When Input Signal comes in, OUT(52-contact) operates as b-contact and Operation Time refers to Figure 4-1. External Mode Operation Time.

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IN2: Trip Signal Input It is controlled by Pulse signal and Pulse signal has to be larger than Debounce Time. When Input Signal comes in, OUT(52-contact) operates as a-contact and Operation Time refers to Figure 4-1. External Mode Operation Time. OUT: Contact Output (52A Contact) It is operated by IN1/IN2 and operation time refers to Figure 4-1. External Mode Operation Time. Contact status is displayed on LCD in External MODE y y OUT[52A - C]: Contact CLOSE Status OUT[52A - O]: Contact OPEN Status

Figure 2-6-1. External I/O Hardware Block Diagram

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2.7. RS232 - G
y Its a port to connect to PC and it also can do real time Data Logging when a event occurs during test.

Figure 2-7. RS232 Port y Communication Cable connects between RTS and PC.

Figure 2-7-1. Communication Cable Wiring Diagram

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2.7.1. To check Test Event Data with connecting to PC

1. CC201(Figure. 2-7-1) cable connects between PC(COM 1/2 Port) and RTS(RS232 Prot) 2. Run Communication Program supporting VT100/ANSI Terminal Mode. y y Ex) Hyper Terminal (provide by MS-WINDOWS 95, 98) Start / Programs / Accessories / Communications / Hyper Terminal Ex) Token 2(Freeware)

3. Set COM Port as follows y Bit per Sec: 19200 bps / Data Bit: 8 bit / Parity Bit: none / Stop Bit: 1 bit

4. Press [H] key for Monitor Help Menu as below =============== RTS-2001 =============== RECLOSER TEST SYSTEM MONITOR Ver 1.00 ENTEC ELECTRIC & ELECTRONIC CO.,LTD. ---------------------------------------------* MONITOR HELP MENU * - Monitor Start : Press S key - Monitor Stop : Press T key - System Config View : Press C key ---------------------------------------------Date : 02/05/15 Time : 14:19:53 ==============================================

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5. Press [C] key to display current set values as below. ============================================== ** SYSTEM CONFIG SETTING VIEW 1.System Frequency ------------2.CT Ratio --------------------3.System Max Current ----------4.Max Current Limit Time ------5.Sequence Time Limit ---------6.External Debounce Time ------7.Moment Time Limit -----------8.Trip Time Offset ------------9.Close Time Offset -----------10.Sequence Counter -----------60 Hz 1000 : 1 10 A 5 sec 180 sec 10 msec 50 msec 0 msec 0 msec 4

==============================================

6. Press [S] key to start monitoring as below ** Monitoring Start

7. The test results from MANUAL-MAINTAIN MODE will be Logging after sequence is finished ================================================================= NO.[001] TESTING START => Date : 02/05/15 TEST MODE : MANUAL-MAINTAIN MODE CURRENT OUTPUT TIME [S] : TRIP TIME : 1.474 88.440 [Cy] 125 [A] Time : 14:19:59 Time : 14:19:57

1.474 [ S] / 125 [mA] /

TRIP CURRENT :

TESTING STOP [USER] => Date : 02/05/15

=================================================================

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8. Display the results from test on OCR mode ================================================================= NO.[002] TESTING START => Date : 02/05/15 TEST MODE : OCR MODE TEST PHASE : A PHASE TOTAL TEST INTERVAL [S] : TRIP TIME [S] : 1.133 / 0.476 / 302 / 5.984 0.496 / 0.946 / 303 / 0.868 / 1.315 / 303 / 302 0.774 Time : 14:20:05

REC INTERVAL [S] : TRIP CURRENT [A] :

TESTING STOP [AUTO] => Date : 02/05/15

Time : 14:20:11

=================================================================

9. Display the results from test on EXTERNAL MODE ================================================================= NO.[003] TESTING START => Date : 02/05/15 TEST MODE : EXTERNAL MODE TOTAL TEST INTERVAL [S] : TRIP TIME [S] : 14.841 1.319 / 1.634 / 301 / 3.133 / 4.704 / 302 / 301 1.037 Time : 14:22:39

1.896 / 1.142 / 301 /

REC INTERVAL [S] : TRIP CURRENT [A] :

TESTING STOP [AUTO] => Date : 02/05/15

Time : 14:22:54

=================================================================

10. Press [T] key to end monitoring as below ** Monitoring Stop !

11. DATA SAVE

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2.8. Output Control - H

Where to control current, output current can be selected either for continuous or for withstand. START Use to Load Current through Output Terminal or Control cable. MOMENT Use to Load Current only for a set time MAINTAIN Use to Load Current continuously when START, it will automatically stop when current is decreased under 2 STOP Use to stop current

Figure 2-8. Output Control

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2.9. Test Mode - I

Figure 2-9. Test Mode 2.9.1. CALIBRATION A mode to set Current and Voltage before test. <CALIBRATION MODE> C.T Ratio : 1000:1 Va: Vb: Vc: Present curr': C.T Ratio Ratio to insert OCR or Recloser Control, it can be changed in FUNCTION MENU. Present curr' It shows that converted Output Current by CT Ratio. During calibration, current is not loaded VOLTAGE Indicates Va, Vb, Vc in Voltage terminal or Control Cable. 0.0[mA] 7.08[V] 7.08[V] 7.08[V] 0.0[A]

Figure 2-9-1. Calibration Mode Principle

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2.9.2. OCR Recloser Control and Circuit Breaker can be tested in OCR MODE Recloser Control can be tested by using 2.3 Recloser Control Interface Circuit Breaker can be tested by connecting with Figure 2-9-3. Circuit Breaker Connection <OCR> SEQ[4]PHA[A]I: Trip T Trip I 0.0[A]T: 0.0[S] [S] 0.0[A]

: 0.000/ 0.000/ 0.000/ 0.000[S] : 0.0/ 0.0/ 0.0/

Interval: 0.000/ 0.000/ 0.000/

SEQ[4] Where to set a number of Sequence Lock-out of RTS for test. After the number of trip, it stops. The number can be selected 1, 2, 3 or 4 and the number can be changed by using [ENTER] key. PHA[A] Where to select a phase to Load Current when recloser test changed the phase by using [ENTER] key. I Present Current. T Total time until sequence ends Trip T Trip T records Trip Time from sensing current and trip operation till current stops. It displays 4 continuous cycles. Interval Interval records Interval Time from current stop till sensing current. It records 4 continuous cycles. Trip I Trip I records Trip Current 4 continuous cycles. Sequence Time Limit A function to stop sequence automatically after a set time if sequence does not end. The time can be set in SYSTEM CONFIG MENU. Measured Time is converted and displayed "S" for Second, "C" for Cycle every time pressing [UP] key

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Figure 2-9-2. OCR Mode Principle

Figure 2-9-3 Circuit Breaker Connection 2.9.3. EXT. CONTROL A mode to test Over Current Relay or Reclosing Relay with using External Terminal <EXT> OUT[52A -C] Trip T Trip I SEQ[4] I: 0.0[A] [S] 0.0[A] : 0.000/ 0.000/ 0.000/ 0.000[S] : 0.0/ 0.0/ 0.0/

Interval: 0.000/ 0.000/ 0.000/

OUT[52A - C] It shows the status of External OUT Terminal. C for Close status, O for Open status. SEQ[4] Where to set a number of Sequence Lock-out of RTS for test. After the number of trip, it stops. The number can be selected 1, 2, 3 or 4 and the number can be changed by using [ENTER] key.

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I Present Current Trip T Trip T records Trip Time from sensing current and trip operation till current stops. It displays 4 continuous cycles. Interval Interval records Interval Time from current stop till sensing current. It records 4 continuous cycles. Trip I Trip I records Trip Current 4 continuous cycles. Sequence Time Limit A function to stop sequence automatically after a set time if sequence does not end. The time can be set in SYSTEM CONFIG MENU. Measured Time is converted and displayed "S" for Second, "C" for Cycle every time pressing [UP] key

Figure 2-9-4. External Mode Principle

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2.9.4. MANUAL A mode to control Output Current with Moment or Maintain <MANUAL> Present curr': Trip time : Trip curr': Moment_t:[ 0.050][S] 0.0[mA] 00.000[ S] 0.0[mA] [ A] [Cy] [ A]

Present current It shows present current and converted current by CT Ratio. Trip time It shows a time from sensing current till trip with second and cycle. (Max. Second: 999) Trip current It shows a current when trip Moment time Where to set a time from loading Output Current till it stops The time can be set by using [ENTER] key within range of 0.0501.000sec

Figure 2-9-5. Manual Mode Principle

2.10. LCD - J
y y y LCD: 40 character 4 line Temperature: (070) Backlight function

2.11. FAN - K
y 24Vdc/4000rpm

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3. TIME CALCULATION
Trip Time records a time from sensing current till current disappears (sensing current: over 2 ). Interval Time records a time from trip till sensing current. Trip Current records a current when trip.

Figure 3-1. Time Calculation Figure 3-1 shows occurred values on LCD during operation. <EXT> OUT[52A -C] Trip T Trip I : : 1 1 1 / / / 2 2 2 Interval: SEQ[4] / / / 3 3 3 I: / / / 4 0.0[A] 4 [S] [S] [A]

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4. RTS OPERATION TIME

4.1. External Mode
Figure 4-1 shows a time to be compensated when Over Current Relay Test or Reclosing Relay Test. IN1/IN2 signal is controlled in External Terminal

Figure 4-1. External Mode Operation Time

4.2. OCR Mode

Figure 4-2 shows a time to be compensate when Recloser Control CLOSE/TRIP signal is controlled in Recloser Control Cable

Figure 4-2. OCR Mode Operation Time

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5. WIRING DIAGRAM

Figure 5-1. WIRING DIAGRAM

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6. HARDWARE BLOCK DIAGRAM

Figure 6-1. HARDWARE BLOCK DIAGRAM

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