Series T90 Transit Mixer Drive System Technical Information

Series T90, Transit Mixer Drive System Technical Information Contents

Series T90 Transit Mixer Drive Transit Mixer Pump Series T90 General Description........................................................................................................................................ 3 General Description........................................................................................................................................ 4 Technical Specifications................................................................................................................................ 6 Operating Parameters................................................................................................................................... 8 System Design Parameters........................................................................................................................10 Features............................................................................................................................................................11 Control...............................................................................................................................................................13 Inatallation Drawings...................................................................................................................................14 General Description......................................................................................................................................17 Inatallation Drawings...................................................................................................................................18 General Description......................................................................................................................................19 Inatallation Drawings...................................................................................................................................21

Transit Mixer Motor Series 90 Gear Box TMG

2012 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1, What really matters is inside and Know-How in Motion are trademarks of the Sauer-Danfoss Group.

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Series T90, Transit Mixer Drive System Technical Information General Description
General The new Transit Mixer Drive System from Sauer-Danfoss is based on more than 30 years experience in the worldwide use of drum drive systems in transit mixers. Innovative electronics suitable for mobile use, combined with reliable technology, are the result of this development. Sauer-Danfoss offers, as a single supplier, complete systems for drum sizes from 6-12 m [8-16 yd3] from one source. The smart system resets the standard relating to the market requirements for reliability and simple handling. Product Features Hydrostatic transmission - overall size 055, 075 and 100 cm [3.35, 4.49 and 6.10 in3] - rotational group proven over millions in units - noise reduction by 12 dB (A) - exemplary reductions in overall volume and weight Operating units - external and cab-mounted station - simple installation and wiring - electric plug connections suitable for mobile use - no adjustments,Plug and Perform Mixer gearbox - overall size 51.2, 61.2 and 71.2 - with/without water-pump drive - speed sensor receiving bore as standard - Speed sensor retrofittable without adjustment - no adjustments Plug and Perform direction of rotation and speed via latched rotary switch on the cab-mounted or external station identical operating elements on the cab-mounted and external stations external station pushbutton: STOP/START the drum external station pushbutton: STOP/START the drum with the cab-mounted station active cab-mounted station pushbutton: change over to external station and vice versa status reporting from the cab-mounted and external stations via LEDs active cab-mounted station during transit means the external station is switched off constant drum speed with variable pump-drive speed constant drum speed, irrespective of the loading of the drum exact repeatability of the drum speed by means of a latched rotary switch automatic maximum drum-speed limitation

System Features

A convincing, reliable and smart system solution from Sauer-Danfoss which (at present) is still missing from your transit mixer? Contact us! Our worldwide sales organization is ready to serve you.

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps General Description
Series T90 Family of Pumps Sauer-Danfoss provides Series T90 as an advanced type of axial piston variable displacement pumps for concret mixers, the development of which is based on more than 30 years of our experience in applying our products in the global market. The new T90 axial piston variable displacement pumps are derived from the sophisticated earlier type of S90 pumps, and are suitable for extended concrete mixer applications. Series T90 variable displacement pumps are compact, high power density units. All models utilize the parallel axial piston/slipper concept in conjunction with a tiltable swashplate to vary the pumps displacement. Reversing the angle of the swashplate reverses the flow of oil from the pump and thus reverses the direction of rotation of the motor output. Series T90 pumps include an integral charge pump which is manually controlled to provide system replenishing and cooling oil flow, as well as control fluid flow. Design Series T90 axial piston pumps are designed with the most advanced technology With optional sizes 055, 075, 100 Installation: SAE standard flange Axial piston design of high effeciency Proved reliability and excellent performance Compact, light weight Worldwide sales and services Metric standard threads for main ports (A and B)

Series T90 pump cross-section

Piston Servo arm Slider block Servo piston Slipper Feedback linkage

Cradle bearing Bushing Cylinder block Roller bearing Shaft seal Valve plate Rear bushing

Input shaft

Charge pump

Swash plate

Cradle guide

P400052

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps General Description
Pictorial Circuit Diagram This configuration shows a hydrostatic transmission using a Series T90 axial piston variable displacement pump and a Series 90 fixed displacement motor.
Displacement control valve Heat exchanger bypass valve Ori ce check valve Heat Exchanger Charge pressure relief valve Reversible variable displacement pump Servo control cylinder Multi-function valve Reservoir Vacuum gauge Purge relief valve

Control handle

P400053

Fixed displacement motor

To pump case

Charge pump Input shaft Multi-function valve Pump swashplate Servo control cylinder Pump working loop (high pressure) working loop (low pressure) Suction line Control uid Motor swashplate Loop ushing valve Motor Case drain uid Output shaft

System Schematic

M3 M1 M4 M5

L2

M3

M1

M2 B S L2 B L1 M2
P400054

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps Technical Specifications
Features
Feature Displacement Flow at rated speed (theoretical) Torque at maximum displacement (theoretical) Mass moment of inertia of rotating components Weight (with control opt. MA) Mounting (per SAE J744) Rotation Main ports: 4-bolts split-flange (per ISO 6162) Main port configuration Case drain ports (SAE O-ring boss) Other ports Input Shafts Splined, 21 teeth
UNF thread (in.)

Unit cm [in] l/min

[US gal/min]

055 55 [3.35] 215 [57] 0.88 [530] 0.0060 [0.0044] 40 [88]

075 75 [4.59] 270 [71] 1.19 [730] 0.0096 [0.0071] 49 [108] Flange SAE C Right hand or Left hand rotation

100 100 [6.10] 330 [87] 1.59 [970] 0.0150 [0.0111] 68 [150]

Nm/bar
[lbfin/1000 psi]

kgm [slugft] kg [lb]

mm [in]

25.4 [1.0] 1.062512

25.4 [1.0] Twin Ports 1.062512 SAE O-ring boss Splined, 23 teeth

25.4 [1.0] 1.062512

Splined, 23 teeth

Operating Parameters

Parameters Input speed Minimum Rated Maximum System pressure Rated Maximum Minimum low loop pressure

Unit

055 400

075 400 3600 3950 420 [6000]

100 400 3300 3650

min-1(rpm)

3900 4250

bar [psi]

480 [6960] 10 [650]

Suction port pressure (charge pump inlet) Minimum(rated) Minimum(cold start) Case pressure Rated Maximum(cold start) bar [psi] 3.0 [44] 5.0 [73] bar (abs) [in. Hg vac.] 0.7 [9] 0.2 [24]

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps Technical Specifications
Fluid Specifications
Viscosity mm/sec (cSt) [SUS] Minimum Recommended range Maximum Temperature range C [F] Minimum Rated Maximum intermittent Filtration Cleanliness Efficiency (suction line filtration) 18/13 or higher standard ISO 4406 35-45=75 (102) -40 [-40] 104 [220] 115 [240] 7 [49] 12-80 [70-370] 1600 [7500]

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps Operating Parameters
Input Speed Minimum speed is the lowest input speed recommended during engine idle condition. Operating below minimum speed limits the pumps ability to maintain adequate flow for lubrication and power transmission. Rated speed is the highest input speed recommended at full power condition. Operating at or below this speed should yield satisfactory product life. System Pressure System pressure is the differential pressure between high pressure system ports. It is the dominant operating variable affecting hydraulic unit life. High system pressure,which results from high load, reduces expected life. Hydraulic unit life depends on the speed and normal operating, or weighted average, pressure that can only be determined from a duty cycle analysis. Application pressure is the high pressure relief or pressure limiter setting normally defined within the order code of the pump. This is the applied system pressure at which the drive-line generates the maximum calculated pull or torque in the application. Maximum working pressure is the highest recommended Application pressure. Maximum working pressure is not intended to be a continuous pressure. Propel systems with application pressures at, or below, this pressure should yield satisfactory unit life given proper component sizing. All pressure limits are differential pressures referenced to low loop (charge) pressure. Subtract low loop pressure from gauge readings to compute the differential. Case Pressure Under normal operating conditions, the rated case pressure must not be exceeded 3 bar (44 psi). During cold start case pressure must be kept below maximum intermittent case pressure 5 bar (73 psi). Size drain plumbing accordingly. CCaution Possible component damage or leakage Operation with case pressure in excess of stated limits may damage seals, gaskets, and/or housings, causing external leakage. Performance may also be affected since charge and system pressure are additive to case pressure. Fluid Selection Ratings and performance data are based on operating with hydraulic fluids containing oxidation, rust and foam inhibitors. These fluids must possess good thermal and hydrolytic stability to prevent wear, erosion, and corrosion of motor components. Never mix hydraulic fluids of different types. Fire resistant fluids are also suitable at modified operating conditions. Please see Hydraulic Fluids and Lubricants Technical Information, 520L0465, for more information. The following hydraulic fluids are suitable: Hydraulic Oil DIN 51 524-2 - HLP Hydraulic Oil DIN 51 524-3 - HVLP SAE J183 API CD, CE and CF

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps Operating Parameters
Temperature and Viscosity The high temperature limits apply at the hottest point in the transmission, which is normally the motor case drain. The system should generally be run at or below the quoted rated temperature.The maximum intermittent temperature is based on material properties and should never be exceeded. Cold oil will generally not affect the durability of the transmission components, but it may affect the ability of oil to flow and transmit power; therefore temperatures should remain 16 C [30 F] above the pour point of the hydraulic fluid.The minimum temperature relates to the physical properties of component materials. Size heat exchangers to keep the fluid within these limits. Sauer-Danfoss recommends testing to verify that these temperature limits are not exceeded. For maximum efficiency and bearing life, ensure the fluid viscosity remains in the recommended range. The minimum viscosity should be encountered only during brief occasions of maximum ambient temperature and severe duty cycle operation. The maximum viscosity should be encountered only at cold start. Filtration System To prevent premature wear, ensure only clean fluid enters the hydrostatic transmission circuit. A filter capable of controlling the fluid cleanliness to ISO 4406 class 22/18/13 (SAE J1165) or better, under normal operating conditions, is recommended. These cleanliness levels can not be applied for hydraulic fluid residing in the component housing/case or any other cavity after transport. The selection of a filter depends on a number of factors including the contaminant ingression rate, the generation of contaminants in the system, the required fluid cleanliness, and the desired maintenance interval. Filters are selected to meet the above requirements using rating parameters of efficiency and capacity. Filter efficiency can be measured with a Beta ratio (X). For simple suction-filtered closed circuit transmissions and open circuit transmissions with return line filtration, a filter with a -ratio within the range of 35-45 = 75 (10 2) or better has been found to be satisfactory. Reservoir The hydrostatic system reservoir should accommodate maximum volume changes during all system operating modes and promote de-aeration of the fluid as it passes through the tank. A suggested minimum total reservoir volume is 58 of the maximum charge pump flow per minute with a minimum fluid volume equal to of the maximum charge pump flow per minute. This allows 30 seconds fluid dwell for removing entrained air at the maximum return flow. This is usually adequate to allow for a closed reservoir (no breather) in most applications. Locate the reservoir outlet (charge pump inlet) above the bottom of the reservoir to take advantage of gravity separation and prevent large foreign particles from entering the charge inlet line. Position the reservoir inlet (fluid return) to discharge below the normal fluid level, toward the interior of the tank. A baffle (or baffles) will further promote de-aeration and reduce surging of the fluid. Case Drain A case drain line must be connected to one of the case outlets (L1 or L2) to return internal leakage to the system reservoir.

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps System Design Parameters
Shaft Loads The table below indicates the bearing life in B10 hours.These data are based on the condition where the pump is operated with system pressure at 240bar[3500 psi], input speed at 1800RPM, with max. displacement and no external thrust/radial shaft loads. Nearly equal amounts of foward vs. reverse swashplate operation is experienced. The charge pump is of standard displacement and is a standard charge pressure pump. T90 piston pumps are designed with bearings that can accept some external radial and thrust loads. The external shaft radial load limits are a function of the load position and orientation, and operating conditions of the motor. The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load. It may be determined using the following table and formula. Formula : Re = Me / L
180Re

Shaft life
Parameter 55 75 100 Bearing life B10 hours 22 090 22 970 22 670

Radial/thrust load position

0Re 90 Re Re 270 Re Tout Tin L

Pump swashplate

P400055

All external shaft loads affect bearing life. In applications where external shaft loads cannot be avoided, minimize the impact by positioning the load at 90 or 270 as shown in the figure. Contact your Sauer-Danfoss representative for an evaluation of unit bearing life, if you have continuously applied external loads exceeding 25 % of the maximum allowable radial load (Re) or the pump swashplate is positioned on one side of center all or most of the time. bearing life B10 is critical. Use of tapered output shafts or clamp-type couplings is recommended where radial shaft loads are present. Allowable external shaft load
Parameters External moment (Me) Nm [lbfin] Maximum shaft thrust in (Tin) N [lbf ] Maximum shaft thrust in (Tout) N [lbf ] 055 101 [893] 3340 [750] 910 [204] 075 118 [1043] 4300 [996] 930 [209] 100 126 [1115] 5160 [1160] 1000 [224]

10

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps Features
Shaft Availability and Torque Ratings Shaft availability and torque ratings
Shaft description 21 teeth 16/32 pitch spline 23 teeth 16/32 pitch spline 055 1130 [10 000] 075 1580 [14 000] 100 1580 [14 000]

Filtration

Suction filtration The suction filtration is placed in the circuit between the reservoir and inlet to the charge pump, as shown below. Filter with block alarm is recommended

Suction filtration
Hydraulic uid reservoir Manometer

Charge pump

Filter

To low loop and control

Ajustable charge pressure relief valve To pump case P102 003E

Multi-Function Valves

To control Multifunction valve

M3 M1 M4 M5

A
A
Bypass hex ajustment Port A

Port B

M2 B S L2
Multifunction valve

Charge pressure relief valve

P400056

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps Features
Charge Pump Charge flow is required on all Series T90 pumps applied in closed circuit installations. The charge pump provides flow to make up internal leakage, maintain a positive pressure in the main circuit, provide flow for cooling and filtration, replace any leakage losses from external valving or auxiliary systems, and to provide flow and pressure for the control system. Many factors influence the charge flow requirements and the resulting charge pump size selection. These factors include system pressure, pump speed, pump swashplate angle, type of fluid, temperature, size of heat exchanger, length and size of hydraulic lines,control response characteristics, auxiliary flow requirements, hydrostatic motor type, etc.When initially sizing and selecting hydrostatic units for an application, it is frequently not possible to have all the information necessary to accurately evaluate all aspects of charge pump size selection. Recommend charge pump sizes and speed limits
Charge pump size cm [in] 20 [1.20] Rated speed min-1 (rpm) 3600

Manual Displacement Control (MDC)

Operation The manual displacement control converts a mechanical input signal to a hydraulic signal that tilts the cradle swashplate through an angular rotation varying the pumps displacement from full displacement in one direction to full displacement in the opposite direction. The manual displacement control has a mechanical feedback mechanism which moves a servo valve in the proper relationship to the input signal and the angular position of the swashplate. The control is designed so that the angular rotation of the swashplate is proportional to the mechanical input signal. The control is designed with an internal override mechanism which allows the mechanical input to be moved at a faster rate than the movement of the swashplate without damage to the control. Features and benefits of the manual displacement control: Precision parts provide repeatable, accurate displacement settings with a given input signal. The manual displacement control is a high gain control: With only small movement of the control handle (input signal), the servo valve moves to full open position porting maximum flow to the servo cylinder. This is a high response system with low input force. The integral override mechanism allows rapid changes in input signal without damaging the control mechanism. The double-acting servo piston is coupled to a spring centering mechanism. The servo control valve is spring centered such that with no input signal the servo valve is open centered and thus no fluid is ported to the servo cylinder. Benefits: - Pump returns to neutral after prime mover shuts down. - Pump returns to neutral if external control linkage fails at the control handle or if there is a loss of charge pressure.

12

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps Control
Manual Displacement Control (MDC) Manual displacement control schematic
A0B

Cross-section
Control handle input signal

Feedback from swashplate

M4

M5

T
P400057

T M4 P M5 T

P400058

External control handle requirements Torque required to move handle to maximum displacement is 0.68 to 0.9 Nm [6 to 8 lbfin]. Torque required to hold handle at given displacement is 0.34 to 0.57 Nm [3 to 5 lbfin]. Torque required to overcome the override mechanism is 1.1 to 2.3 Nm [10 to 20 lbfin] with the maximum torque required for full forward to full reverse movement. Maximum allowable input torque is 17 Nm [150 lbfin].

Pump displacement vs. control lever rotation

100 % Displacement

"A"

-24 to 30

-2

"0"

Handle degree 2

-35 Max

35 Max "B" 24 to 30

100 %

P400059

Control lever rotation range

a b 0.5 - 4.5 24 - 30

Volumetric efficiencies of the system will have impacts on the start- and end inputcommands.

Pump output flow direction and control lever rotation

Input shaft rotation Handle rotation Port A flow (M1) Port B flow (M2) Servo cylinder A CCW Out In M5 CW B CW In Out M4 A CCW In Out M5 CCW B CW Out In M4

Refer to Installation drawings for handle connection requirements

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Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps Installation Drawings
Size 055
Gauge port M2 syetem pressure B 9/16-18UNF-2B

mm [in]

Manual Displacement Control(MDC), endcap twin ports

View "Z"
89.9 [3.54]
Coupling must not protrude beyond this point

"Y"

Case drain L1 1-1/16-12UN-2B

7.9 47.6 [1.87] 12.7 [0.50] 33.8 [1.33] 31.3 Max.

(0.92)

108.7 [4.28]

138.8 [5.46]

M10 [10.000]

134.2 [5.28]

117.6 [4.63]

28.7 [1.13] 34.42 [1.36] 0

Approximate center of gravity

[ 5] [+0.00] [-0.02]

95.2 [3.75] 86.24 [3.395] 57.3 [2.25]

27.8 [1.09]

22.86 Min. [0.900]

Split ange boss Ports A and B 1.00 - 6000 psi Per ISO 6162 M12 x 1.75 Minimum full thread 24mm

57.2 [2.25] Approximate center of gravity 246.8 [9.72]

Case drain L2 1-1/16-12UN-2B 156.8 [6.17]

120.5 [4.74]

231.8 [9.13]

Spline data: Pitch diameter = 33.338 [1.3125] Pressure Angle = 30 14.27 4x Number of teeth= 21 Pitch = 16/32 [ 0.56] ANSI B92.1-1970, class 5, llet root, side t

+0.25 -0.13 [+0.01] [-0.005]

57.25 [2.254]

43.7 [1.72]

Case drain L2 1-1/16-12UN-2B

"X"

287.8 [11.33]

"Z"
Charge pressure relief valve

View "Y"
Gauge port M4 servo pressure 9/16-18UNF-2B Multifunction valve

View "X"
Gauge port M2 Charge pressure B 9/16-18UNF-2B

41.7 [1.64]

Gauge port M3 Charge pressure 9/16-18UNF-2B

Gauge port M5 servo pressure 9/16-18UNF-2B

73 [2.87] 169 [6.65]

Multifunction valve

M10

M1

Gauge port M1 Charge pressure A 9/16-18UNF-2B

Manual displacement control handle dimensions

50.80.3 [ 2.00.01]
Maximum displacement B Neutral position A

A-A

30 minim

6.730.13 3x [ 0.2650.005] 25.40.3 [ 1.00.01] 41.30.3 [ 1.60.01] P400060

Maximum displacement

14

um minim

30

um

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85.2 [3.355]

Port S : Charge pump inlet 1-5/16-12UN-2B

127 -0.05

83 Min. [3.27]

CCW

CW

M2 M3

Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps Installation Drawings
Size 075
mm [in]

Manual Displacement Control(MDC), endcap twin ports

1.00 - 6000 psi Per ISO 6162 bolt M21 x 1.75 Minimum full thread 24mm

Case drain L1 1-1/16-12UN-2B

"Y"
A A

View "Z"
94.2 [3.71] 110.7 [4.36]

14.15 [0.557]

7.9 [0.31] 12.45 [12.45]

Coupling must not protrude beyond this point

139.6 [5.50]

M10 [10.000]

129.5 [5.10]

38.9 [1.53]

34.16 [1.345]

37.59 [1.48]

124.2 [4.89]

28.5 Max.

155.7 [6.13]
Appr. center of gravity

127 -0.05

[ 5] [+0.00] [-0.02]

CCW

CW

94 Min. [3.7]

57.25 [2.254]

27.8 [1.09]

20 Min. [0.787]

Spline ange port

57.2 [2.25]

Case drain L2 1-1/16-12UN-2B Approximate center of gravity

"X"

247.7 [247.74]

242.2 [9.54]

155.7 [6.13] 305.14 [12.013]

141.7 [5.58]

Spline data: Pitch diameter = 36.513 [1.4375] Pressure Angle = 30 14.340.18 4x Number of teeth= 23 [ 0.5650.007] Pitch = 16/32 ANSI B92.1-1970, class 5, llet root, side t

95.5 [3.76]

4x 57.25 [2.254] 94 [3.70]

40.6 [1.60]
Case drain L2 1-1/16-12UN-2B

0.8 Max. [0.03]

"Z" View "X"

View "Y"
Gauge port M4 servo pressure 9/16-18UNF-2B

Charge pressure relief valve

Gauge port M2 Charge pressure B 9/16-18UNF-2B

Gauge port M3 Charge pressure 9/16-18UNF-2B

41.7 [1.64]

Gauge port M5 servo pressure 9/16-18UNF-2B

81.2 [3.20] 172.2 [6.78]

Charge pressure relief valve

M1

Gauge port M1 Charge pressure A 9/16-18UNF-2B

Manual displacement control handle dimensions

50.80.3 [ 2.00.01] Maximum displacement

30 um minimum

A-A

6.730.13 3x [ 0.2650.005] 25.40.3 [ 1.00.01] 41.30.3 [ 1.60.01] P400061

Neutral position

Maximum displacement

minim

30

A
15

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B
M3

M2

M5

Charge pressure relief valve

91.7 [3.61]

M4

Series T90, Transit Mixer Drive System Technical Information Series T90 Pumps Installation Drawings
Size 100
mm [in]

Manual displacement control (MDC) endcap twin ports

Gauge port M2 syetem pressure B 9/16-18UNF-2B

"Y"

Case drain L1 1-1/16-12UN-2B

View "Z"
107.95 [4.25]
Coupling must not protrude beyond this point

7.9 47.6 [1.87] 12.4 [0.49] 38.9 [1.53] 28.5 Max. (0.8) 164.7 [6.48]

119.6 [4.71]

M10 [10.000]

153.7 [6.05]

138.32 [5.45]

Approximate center of gravity

34.16 [1.345] 37.59 [1.48] 0

[ 5] [+0.00] [-0.02]

101.4 [3.99] 57.25 [2.25]

27.8 [1.09]

20 Min. [0.787]

Split ange boss Ports A and B 1.00 - 6000 psi Per ISO 6162 M12 x 1.75 Minimum full thread 24mm

57.15 [2.25]
Approximate center of gravity

Case drain L2 1-1/16-12UN-2B

"X"

338.3 [13.33]

280.4 [11.04]

277.8 [10.93]

180.3 [7.1]

160.9 [6.34]

Spline data: Pitch diameter = 36.513 [1.4375] Pressure Angle = 30 14.27 Number of teeth= 23 4x Pitch = 16/32 [ 0.56] ANSI B92.1-1970, class 5, llet root, side t

+0.25 -0.13 [+0.01] [-0.005]

57.25 [2.25]

42 [1.65]

Case drain L2 1-1/16-12UN-2B

"Z" View "X"

Gauge port M4 servo pressure 9/16-18UNF-2B Charge pressure relief valve Charge pressure relief valve Gauge port M2 Charge pressure B 9/16-18UNF-2B

View "Y"

33.02 [1.3]

Gauge port M3 servo pressure 9/16-18UNF-2B

Gauge port M5 servo pressure 9/16-18UNF-2B

87.66 [3.45] 204.6 [8.06]

Charge pressure relief valve

M10

M1

Gauge port M1 Charge pressure A 9/16-18UNF-2B

Manual displacement control handle dimensions

50.80.3 [ 2.00.01]
Maximum displacement B Neutral position A

A-A

30 minim

6.730.13 3x [ 0.2650.005] 25.40.3 [ 1.00.01] 41.30.3 [ 1.60.01] P400062

Maximum displacement

16

um minim

30

um

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100.36 [3.95]

Port S : Charge pump inlet 1-5/8-12UN-2B

127 -0.05

101.3 Min. [3.99] 108.8 [4.28]

CCW

CW

M2 M3

Series T90, Transit Mixer Drive System Technical Information Series 90 Motors General Description
Series 90 Family of Motors Series 90 motors also use the parallel axial piston/slipper design in conjunction with a fixed or tiltable swashplate. They can intake/discharge fluid through either port; they are bidirectional. They also include an optional loop flushing feature that provides additional cooling and cleaning of fluid in the working loop.

Features

Parameter Types of mounting (SAE flange size per SAE J744) Port connections Output shaft options Loop flushing Speed sensor Standard

055 MF SAE C Twin, axial Optional

075 MF SAE C Twin, axial

100 MF SAE C Twin

Spline, tapered, straight Spline, tapered, straight Spline, tapered, straight

Specifications

Parameter Swashplate Max. displacement cm/rev [in/rev] Maximum corner power kW [hp] Theoretical torque Nm/bar [lbfin/1000 psi] Weight kg [lb] Mass moment of inertia kgm [slugft]

055 MF Fixed 55 [3.35] 187 [251] 0.88 [530] 22 [49] 0.0060 [0.0044]

075 MF Fixed 75 [4.57] 237 [318] 1.19 [730] 26 [57] 0.0096 [0.0071]

100 MF Fixed 100 [6.10] 292 [392] 1.59 [970] 34 [74] 0.0150 [0.0111]

Operating Parameters

Parameter Speed limits Continuous (max. disp.) Maximum (max. disp.) System pressure Continuous Maximum Flow ratings Rated (max. disp., rated speed) Maximum (max. disp., max. speed) Case pressure Continuous Maximum (cold start)

Unit

055 MF 3900 4250

075 MF 3600 3950 420 [6000] 480 [7000]

100 MF 3300 3650

min-1(rpm)

bar [psi]

215 [57] l/min [US gal/min] 234 [62]

270 [71] 296 [78]

330 [87] 365 [96]

bar [psi]

3 [44] 5 [73]

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Series T90, Transit Mixer Drive System Technical Information Series 90 Motors Installation Drawings
S90M55
189.5 [7.46] Port B 41.78 [1.645] 41.78 [1.645] End cap ports 1.00 in dia. 6000 psi (4) bolt split flange type per SAE J518 (code 62) except 20.8 [0.82] minimum full thread depth
73.9 [2.91] case outlet 73.2 [2.88] (2) places

mm [in]
57.25 [2.254] (2) places 73.2 [2.88] (2) places

84.8 [3.34] minimum

CCW
76.2 [3.00] case outlet alternate position

CW

57.25 [2.254] (2) places R. 7.4 0.8 [0.29 0.03] (4) places PortB PortA Approximate center of gravity

Port A

103.6 [4.08]

0.875 14 straight thread O-ring boss per SAE J514 case outlet port L21

S90M75
208.8 [8.22]

End cap ports: options: 1 & 8 twin ported 1.00 dia. 6000 psi (4) bolt split 41.78 flange type per SAE [1.645] J518 (code 62) except 20.8 [0.82] minimum 41.78 full thread depth [1.645] option: D 1.00 6000 psi (4) bolt split flange type per SAE J518 (Code 62) except M12 x 1.75 thread 0.87 [22] minimum full thread

Port "B"

0.5625 18 straight thread O-ring boss per SAE J514 shaft speed sensor port1

57.25 [2.254] (2) places 3.25 [82.6] case outlet

73.2 [2.88] 94 (2) places [3.70] minimum 73.2 [2.88] (2) places

CCW
82.6 [3.25] case outlet (alternate position)

CW

57.25 [2.254] (2) places Approximate center of gravity Port "B" Port "A" 7.4 0.8 [0.29 0.031] (4) places

Port "A"

113.8 [4.48]

1.0625 12 straight thread O-ring boss per SAE J514. case outlet (alternate position) port L21

S90M100
57.25 [2.254] (2) places

73.2 [2.88] (2) places

Port "B" End cap ports 1.00 6000 psi (4) bolt split flange type per SAE J518 (Code 62) except 20.8 [0.82] minimum full thread depth

230.9 [9.09]
95 [3.74] case outlet

100.6 [3.96] minimum 73.2 [2.88] (2) places 57.25 [2.254] (2) places R. 7.37 0.76 [0.29 0.03] (4) places Port "B" Port "A" Approximate center of gravity

41.78 [1.645]

CCW

CW

41.78 [1.645] Port "A" 1.0625 12 straight thread O-ring boss per SAE J514 case outlet port L21

92.2 [3.63] case outlet (alternative position)

128 [5.04]

18

L1207419 Rev AA March 2012

Series T90, Transit Mixer Drive System Technical Information TMG Gear Box General Description
General In connection with the hydrostatics developed specifically for the application with electrical pump control in the closed control loop, all the available TMGs are prepared as standard for subsequent retrofitting with a speed sensor. At the factory the receiving bore is closed by an oil-tight cover. The new drive system presented here for Transit Mixer -TM for short - generally needs the speed sensor. Because of the design of the construction, this can be retrofitted simply. Adjustment of the speed sensor - known from other designs - is dispensed with. In addition product improvements as compared with the mixer gearboxes of the HPM series have been included in series production. Since the mixer gearbox constitutes part of the overall TM system, the same designation logic applies as that used in the other products specific to an application, that is to say Transit Mixer Gearbox - TMG for short - plus the further type designation known from the HPM series. Three overall sizes - 51.2/ 61.2/ 71.2 - can be supplied both without and with the connection option for a water pump - optionally on the right or left.

Size 61.2 with water-pump connection and speed sensor

F000 860

Speed sensor

F000 861

L1207419 Rev AA March 2012

19

Series T90, Transit Mixer Drive System Technical Information TMG Gear Box General Description
General (Continued) Depending on the drum size, the following products can be supplied as a system solution as standard. 6 - 8 m [8-10 yd3] T90P055-S90M055-TMG51.2/i=103 TMG optionally without/with water-pump drive 8 - 10 m [10-13 yd3] T90P075-S90M055-TMG61.2/i=112 TMG optionally without/with water-pump drive 0 - 12 m [13-16 yd3] T90P100-S90M100-TMG71.2/i=131 TMG optionally without/with 1 water-pump drive

20

L1207419 Rev AA March 2012

20.0 max. [0.787]

26.0 [1.02] 13.0 [0.51]

5.0 [0.20]

200.0 [7.87]

[7.87] Series T90, Transit Mixer Drive System Technical Information Parallel key TMG Gear Box Installation A 6x6x20 DIN6885 Drawings 18.0 200.0 Cover for water-pump-connection

70.0 [2.756]

Connection for waterpump i = 0.41

194.5 [7.66]

0 75.0 -5.0 0 ] [2.953-0.2

Lubrication oil outlet

0 -0.011

(h6)

[0.7087

0 -0.0004 ]

(H8) 100.0 +0.054 0 [3.937 +0.0021 ] 0

Size 51.2
200.0 [7.87] 147.5 [5.81] R225.0 [8.86] 426.0 [16.77] 458.0 [18.03] Air breather 200.0 [7.87] 24x 15 15

mm [in]

21.0 +3.0 0 [0.84 +0.1 0 2]

15.0 [0.59 ]

7.5

10.0 [0.39 ]

Cover for speed sensor connection Variation of drum flange Dynamic swivel 41.0 angle max. [1.63 ]
60 105.0 6x [4.13]60

14.0 [0.55]

81.5 [3.209]

17.0 [0.67]

198.0 [7.78 ] 110.0 [4.43 ]

Securing device during transport Displayed position turned 62.5

Oil dip stick and oil inlet

22.0 [0.87 ]

(H7) 127.0 +0.04 0

120.0 [4.72]

[5.00

114.6 [4.51]

50.0 [1.97 ]

Spline data Pitch dia

57.0 [2.24] 205.0 [8.06]

17.0 [0.67 ]

: 33.34 [1.313] Pressure angle : 30 Number of teeth : 21 Pitch : 16/32 ANSI B92.1-1970, class 6 fillet root side fit

18.0 [0.71]
246.3 [9.70 ]

400.0 [15.7 5]

40.0 [1.57 ]

74.5 [2.9M8 3] 16.0 [0.63] 2 2.0 deep [0.87 ]

15

500.0 0.2 [19.685 0.008]

0 [20.87 -0.0061 ]

+0.002 ] 0

R168 .0 [6.61 4]

40.0 [1.57 ]

0 (h9) 530.0 -0.155

O-ring 124x4 114.6 [4.88x0.16] NBR 70 [4.51]

31.5 [1.24 ]

M12 20.0 [0.79 deep

200.0 [7.87]

200.0 [7.87]

20.0 max. [0.787]

26.0 [1.02] 13.0 [0.51] 5.0 [0.2]

70.0 [2.76]

67.0 Connection for [2.6 4] waterpump 30.0 i = 0.41 10.5 [1.18 [0.41] 188.0 ] [7.4] 55.0 [2.165] 454.0 [17.87]

53.0 [2.09 ]

215.0 [8.5]

0 75.0 -5.0 0 ] [2.953-0.2

Lubrication oil outlet P001 997E

Parallel key A 6x6x20 DIN6885 Cover for water-pump-connection

0 (h6) 18.0 -0.011

[0.7087

0 -0.0004 ]

Size 61.2
Air breather
192.0 [7.57 7] 110.0 [4.33 ] 35.0 [1.37 9] 6.0 [0.23 6]

100.0 +0.054 (H8) 0 [3.937 +0.0021 ] 0 Securing device during transport Displayed position turned 62.5 [0.670.01] 17.00.2

R245.0 [9.65]

241.0 [9.488]

465.0 [18.31]

17.3 [0.68 ]

14.0 [0.55]

130'
Variation of drum flange Dynamic swivel angle max. 419.0 [16.5]

O-ring 124x4 [4.88x0.16] NBR 70 (H7) 127.0 +0.04 0

22.0 [0.87 ] 40.0 [1.57 ]

12.0 [0.48 4]

500.0 0.2 [19.685 0.008]

[5.00 +0.002 ] 0

Spline data Pitch dia

17.0 [0.67 ]

: 33.34 [1.313] Pressure angle : 30 Number of teeth : 21 Pitch : 16/32 ANSI B92.1-1970, class 6 fillet root side fit

57.0 [2.24] 252.0 [9.92]

50.0 [1.97 ]

94.0 [3.68 9] 22.0 [0.87 ]

53.0 [2.09 ]

505.0 [19.88]

67.0 [2.64 ] 32.6 [1.28 ] 190.0 [7.48 ]

18.0 [0.71] 66.0 [2.6] P001 998E

241.7 [9.51 6]

400.0 [15.7 5]

40.0 [1.57 ]

18.5 [0.73]

0 [20.87 -0.0061 ]

129.0 [5.08]

0 530.0 -0.155 (h9)

15

L1207419 Rev AA March 2012

21

deep Connection for waterpump i=0.41 26.0 [1.02] 13.0 [0.51] 5.0 [0.2]

Series T90, Transit Mixer Drive System 200.0 215.0 [7.87] [8.5] Technical Information Parallel key TMG Gear Box Installation Drawings A 6x6x20 DIN6885
Cover for water-pump connection

20.0 max. [0.787]

200.0 [7.87]

123.5 [4.86]

70.0 [2.76]

215.0 [8.5] Lubrication oil outlet

0 75.0 -5.0 0 ] [2.953-0.2

0 (h6) 18.0 -0.011

[0.7087 100.0

0 -0.0004 ] +0.054 0

(H8)

Size 71.2
Air breather

[3.937 +0.0021 ] 0 17.00.2 [0.670.01]

192.0 [7.57 7] 110.0 [4.33 ] 6.0 [0.23 6]

mm [in]

Securing device during transport Displayed position turned 61.5

465.0 [18.31]

R245.0 [9.65] 241.0 [9.488]

14.0 [0.55]
17.3 [0.68 ] 22.0 [0.87 ]

35.0 [1.37 9] 12.0 [0.48 4]

1.5

O-ring 124x4 [4.88x0.16] NBR 70 (H7) 127.0 +0.04 0

Variation of drum flange Dynamic swivel angle max. 419.0 [16.5] 129.0 [5.08]

40.0 [1.57 ]

0 (h9) 530.0 -0.155

[5.00 +0.002 ] 0

500.0 0.2 [19.685 0.008]

17.0 [0.67 ]

: 33.34 [1.313] Pressure angle : 30 Number of teeth : 21 Pitch : 16/32 ANSI B92.1-1970, class 6 fillet root side fit

50.0 [1.97 ]

18.5 [0.73]
53.0 [2.09 ] 67.0 [2.64 ] 32.6 [1.28 ]

57.0 [2.24] 252.0 [9.92]

190.0 [7.48 ]

18.0 [0.71] 66.0 [2.6] P001 999E

505.0 [19.88]

22

L1207419 Rev AA March 2012

241.7 [9.51 6]

400.0 [15.7 5]

Spline data Pitch dia

40.0 [1.57 ]

94.0 [3.68 9] 22.0 [0.87 ]

0 [20.87 -0.0061 ]

15

Series T90, Transit Mixer Drive System Technical Information Notes

L1207419 Rev AA March 2012

23

Products we o er: Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives

Sauer-Danfoss is a global manufacturer and supplier of highquality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile o -highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of o -highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Sauer-Danfoss Your Strongest Partner in Mobile Hydraulics.

Go to www.sauer-danfoss.com for further product information.

Wherever o -highway vehicles are at work, so is Sauer-Danfoss. We o er expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.

Please contact the Sauer-Danfoss representative nearest you.

Local address:

Members of the Sauer-Danfoss Group: Comatrol www.comatrol.com Schwarzmller-Inverter www.schwarzmueller-inverter.com Turolla www.turollaocg.com Hydro-Gear www.hydro-gear.com Sauer-Danfoss-Daikin www.sauer-danfoss-daikin.com
L1207419 Rev AA March 2012

Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Fax: +1 515 239 6618 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumnster Krokamp 35, D-24539 Neumnster, Germany Phone: +49 4321 871 0 Fax: +49 4321 871 122

Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400

Sauer-Danfoss-Daikin LTD. Shin-Osaka TERASAKI 3rd Bldg. 6F 1-5-28 Nishimiyahara, Yodogawa-ku Osaka 532-0004, Japan Phone: +81 6 6395 6066 Fax: +81 6 6395 8585

www.sauer-danfoss.com