Académique Documents
Professionnel Documents
Culture Documents
Tony Maupin, a Territory Sales Manager for Hoffman said, All wastewater applications are unique. The application knowledge and experience of Hoffman representatives is unparalleled.
WHITE PAPER
looking for. At this stage, a group of ten design engineers, mechanical engineers, electrical engineers, test engineers, packaging experts, controls experts, and cooling circuit experts was assembled. We gave everyone assignments and we were off to the races, said Mr. Carl. We did a lot of front-end analysis and concept simulation on this machine to optimize the design and reduce the time to market including:
Rotor Dynamic Analysis: The purpose of this analysis is to verify that we didnt have any rotor natural frequencies (vibrations and resonance) from zero to maximum speed including adequate separation margin to ensure proper operation of the blower. Impeller/Volute Analysis: Computational Fluid Dynamics (CFD) Analysis: Used for predicting performance Finite Element Analysis (FEA) for Stress and Modal evaluation of the impeller
In between April and September 2010, the product was designed, built, and tested. Mr. Norb Mast, the Research & Development Manager at Gardner Denver, commented, In Quincy, Illinois we were able to use our Performance Testing Lab and our Sound Testing Room to help with this project. Mr. Mast provided us with the following description of the testing labs and processes:
The Performance and Heat Testing Room: This room has received an investment of approximately $1 million from Gardner Denver. It is equipped with special power and switch gear coming from transformer banks. There is also a data acquisition system with data loggers. The piping is a mixture between carbon steel and stainless steel its all 12 inch piping with ASME ow nozzles. The nozzles are used for outlet air ow measurement. Instrumentation in the lab includes RTDs for temperature measurements, electronic pressure transducers, turbine ow meters for coolant ow measurement, and a Yokogawa power analyzer for the incoming power measurements. In order to accurately measure
Ultimately, the engineering team had excellent convergence between the predicted (calculated) performance vs. the actual measured performance of the prototype.
WHITE PAPER The Sound Testing Laboratory: This room has received an additional investment of approximately $1 million from Gardner Denver. This is a semianechoic room. We converted one of the buildings into this laboratory which has to be large enough to contain even our largest skidmounted packages. We built walls and a new HVAC system able to maintain ambient temperatures very quietly. It has a concrete oor and all the special acoustical absorption foam wedges located on the ceiling and walls. Sound Tests: We follow ISO Standard 2151 to perform our sound testing. We set up microphones on top and all around the unit. The ISO Standard provides the procedure to calculate sound power and sound pressure from the blower.
There are many situations where an older wastewater treatment station is looking to replace a couple of blowers with newer machines. Equipment upgrades are an ideal application for the Hoffman Revolution, said Mr. James. Proper selection and utilization of the Revolution can produce annual energy savings of over 20% versus an existing traditional arrangement. Recognizing these savings is achieved through an understanding of the characteristics of the system demand and how to best apply the technology. In working with the Hoffman sales personnel, these details can be reviewed and the best option for the specic plant can be provided.
the incoming power on variable frequency drives, you need a more expensive power measurement device like the Yokogawa. Performance Tests: Power is measured according to the ASME PTC10 Power Test Code. We measure power into the package and measure airow leaving the package. The computerized system logs ows, temperatures, pressures, and power. Flow nozzles were used to log the ow delivery. All discharge air was channeled into a nozzle run. The nozzle is a differential pressure device. These tests are all designed in accordance to the ASME power test code defining the shape of the nozzle and the equations to be used. Heat Tests: The entire room is heated up and has temperature sensors all over the blower package. We measure VFD temperatures, blower discharge temperature, cooling circuit temperatures on the closedloop glycol based circuit as coolant goes through the motor. These tests have ensured that if the Revolution is run in a hot ambient temperature, nothing will affect the machine.
CONCLUSION
The Hoffman Revolution represents another chapter in American resiliency and ingenuity. Faced with imports threatening to take market share, the company invested the resources required to provide a next-generation technology. A new technology emerged in record-setting time, capable of saving energy for the wastewater treatment market while maintaining the traditional reliability and quality standards of a Hoffman product.
HOFFMAN/LAMSON 100 Gardner Park Peachtree City, GA 30269 800.543.7736 770.632.5000 maggie.cf@garnderdenver.com www.hoffmanrevolution.com
1 2 3 4 5
Feds threaten to seize South Burlington sewage blowers, by Joel Banner Baird, Burlington Free Press, March 10, 2011, www.burlingtonfreepress.com Feds threaten to seize South Burlington sewage blowers, by Joel Banner Baird, Burlington Free Press, March 10, 2011, www.burlingtonfreepress.com Clean Water and Drinking Water State Revolving Funds, http://water.epa.gov/aboutow/eparecovery/index.cfm United States Environmental Protection Agency Buy American Factsheet, http://water.epa.gov/aboutow/eparecovery/upload/Buy-American-One-Pager_10_14_10.pdf Memorandum written March 2, 2009 by Mr. James A. Hanlon, the Director of the U.S. EPA Ofce of Wastewater Management and Ms. Cynthia Doughery, Director of the Ofce of Ground Water and Drinking Water wrote the following memorandum to Water Management Division Directors, Regions I-X. Source: