TECHNICAL SPECIIFCATION FOR HEAT EXCHANGER Project : Exchanger name : Name of Process Design consultant : 1.

0 General:

Page No: 1 of 5 Spec No: TCL-HE-01 Plant : P-150 Site : TCL Ranipet

1.1 This specification is to be read in conjunction with the specification sheet of the respective equipment and codes and specifications mentioned therein. 1.2 The equipment is to be fabricated to the requirements of the ASME Sec Div VIII and Tema Class R.

2.0 Material of Construction: 2.1 Material used shall be new free of defects and shall conform to the specifications indicated. 2.2 Relevant mill test certificate shall be made available to the client for all material used in the fabrication. Where the certificates are not available, necessary test shall be performed by vendor at his cost to properly identify the material to the inspectors specification. Material test certificates are to be shown to Client approval before proceeding the fabrication 2.3 If any special requirement testing to be done from Client side, vendor has to co ordinate with client. 2.4 If the vendor wishes to use any alternative material to that indicated in the relevant specification, this shall be clearly indicated in his offer and is subjected to approval of the client/consultant.

TECHNICAL SPECIIFCATION FOR HEAT EXCHANGER Project : Exchanger name : Name of Process Design consultant :

Page No: 2 of 5 Spec No: TCL-HE-01 Plant : P-150 Site : TCL Ranipet

2.5 Plates 35 mm and above in thickness should be ultrasonically tested prior to the commencement of fabrication. 2.6 All pipe materials to be used for Nozzle necks,etc should be seamless. Nozzles necks fabricated out of plate shall be 100 % radio graphed.

3.0 Fabrication: 3.1 Fabrication and tolerances are shall conform to requirements of the code specified. 3.2 Shall plates shall be sized such that the number of weld joints are kept minimum. 3.3 Welders shall be qualified for the class of welding involved and test plates shall be provided required by the code. 3.4 Local stress relief shall not to be carried out without approval of client/consultant. 3.5 All full penetration welds to be chipped back to sound metal and rewelded. Alternatively, full penetration may be achieved from one side only using welding procedure. TIG Welding for root run is essential. 3.6 Flange faces to have serrated finish unless otherwise specified. 3.7 Reinforcing rings for nozzles, pad type nozzles and pad plates for supports shall have tell tale holes tapped 1/8 NPT.After fabrication rings are to be tested for leaks with air 3.5 bar (g) and soap studs, after the test the holes to be plugged with grease.

TECHNICAL SPECIIFCATION FOR HEAT EXCHANGER Project : Exchanger name : Name of Process Design consultant :

Page No: 3 of 5 Spec No: TCL-HE-01 Plant : P-150 Site : TCL Ranipet

3.8 Bolting and gaskets for nozzles with blind flanges are in included in Vendors scope. Gaskets to be supplied with the vessel shall not be the ones used for the hydro test. 3.9 Earthing boss shall not be galvanized or painted. 3.10 Welds to be ground flush, and crevices, undercuts and similar surface defects are

to be avoided. 3.11 Tubes to be expanded as per TEMA Class.

4.0 Test: 4.1 All test, including hydrostatic tests, satisfying the code requirement shall be performed by vendor in the presence of clients representative, and to his satisfaction. 4.2 All accessories required for-hydro test such as test rings, blind flanges etc shall be provided by vendor. 5.0 Inspection: 5.1 Tube to tube sheet weld to be tested by Dye penetrate test 100 % by the certified operator and inspector. 5.2 Shell and channel joints are butt-welded and to be tested to 100 % Dye penetrate test prior to Radiography test. 5.3 Radiography films are set after punching the details only in the vessel to be accepted from client side. The same punch details will be verified by clients /consultant.

TECHNICAL SPECIIFCATION FOR HEAT EXCHANGER Project : Exchanger name : Name of Process Design consultant :

Page No: 4 of 5 Spec No: TCL-HE-01 Plant : P-150 Site : TCL Ranipet

5.4. Weld joints, which are to be tested for NDT, vendor should make block diagram of it with weld joint number. 5.5 Each stage dimension report to be made from vendor side for

1. Tube sheet diameter. 2. Tube Sheet thickness 3. Tube sheet pitch marking 4. Tubehseet individual hole diameter inspection. 5. Tube ID and OD dimension tabulation. 6. Contact rolling and final expansion value tabulation for each tube. 7. Girth Flange Diameter and hole size. 8. Gith Flange thickness. 9. Bellow diameter, width and Thickness. 10. Shell and Channel Length after rolling. 11. Dish diameter and thickness. 12. Baffle holes diameter. 13. Bundle Skeleton assembly. 5.6 Mock up test for tube to tube sheet weld covers pull load test, leak path, and weld fusion and hardness. Mock up piece detail dimensions and cross section drawing with identification nos.

TECHNICAL SPECIIFCATION FOR HEAT EXCHANGER Project : Exchanger name : Name of Process Design consultant :

Page No: 5 of 5 Spec No: TCL-HE-01 Plant : P-150 Site : TCL Ranipet

5.7 .100 % of tubes are to be tested for Hydro test.As per tube ordering standard, the following test are to be witnessed by TCL or TCL authorized inspection engineer. 1. Heat No verification on tubes with respect to P.O 2. Sample tube chemical test per heat no 3. Sample tube mechanical test per heat no 4. Dimensional verification with respect to tube ordering standard. 5. Flaring and flattening test per heat no 6. Hardness test on sample basis per heat no 7. Sample tube IGC test as per Practices E per heat no Sample tube Micro structural analysis per heat no Above dimensions are named by alphabetic letters in a complete vessel drawing sheet. The figures are to be tabulated for a comparison of actual and obtained.