Bonstrand PSXnL3, PSXnL3C, PSXnJF and PSXnJFC Polysiloxane-phenolic Fire-resistant Fiberglass Pipe and Fittings

For offshore platforms, marine and onshore service

Description
Bondstrand PSXJF and PSXL3 fiberglass reinforced polysiloxane-phenolic piping systems (non-conductive and conductive version) may be used for offshore platforms and onshore services where fire-resistant piping with low smoke emissions and low toxicity are required. Bondstrand PSXJF and PSXL3 products are designed for use in dry and wet deluge systems where low weight, corrosion resistance and fire-resistance are desired. The polysiloxanephenolic (PSXTM) resin is a revolutionary technological breakthrough developed through extensive research and testing by Ameron. The product is designed to withstand hydrocarbon fire including jet fire at over 300KW/m 2 heat flux from 0.3 kg/sec., high velocity impinging propane flame. Low smoke and toxicity emission, and low flame spread make it suitable for use in enclosed space and critical service areas.

Uses and applications

Offshore fire water lines

Piping in offshore living quarters Offshore general services

Onshore fire water lines Refinery and petrochemical general applications

Approvals

PSXL3 and PSXJF have Type Approval from ABS (Certificate No.98-HS24317-X for Steel Vessel Rules (1997)) Section 4/6.14, MODU Rules (1997) Section 4/2.17, IMO Resolution A.753 (18)- Level 3 Fire Endurance Test. PSXL3 and PSXL3C (conductive) have U.S. Coast Guard Type Approval per IMO Resolution A.753 (18) and PFM 1-98 (Certificates 164.141/5/0 and 164.141/6/0, respectively.)

Performance

PSXJF pipe has proved capable of maintaining rated service pressure with no leak after exposure to impinging jet fire for a period of 5 minutes with the pipe empty, followed by injection of water at 150 psi (10 bar) and a flow rate of less than 73 litres/minute for an additional 15 minutes. After the heat was removed, the piping was pressurized for an additional 60 minutes at 150 psi (10 bar), then 60 minutes at 225 psi (15 bar), followed by 5 minutes at 350 psi (24 bar). No passive fire protection is needed on the joints. PSXL3 pipe is capable of maintaining rated service pressure after 30 minutes stagnant wet exposure to 1100C fire and 113.5 kW/m 2 heat flux. PSXL3 pipe and fittings meet IMO Level 3 fire test requirements even with the smallest diameter (1) pipe and Quick-Lock joint with no passive fire protection needed on the joint. Pipe and fittings are designed to operate at up to 16 bar system pressure.

Ameron 2003. FP 721C (Spore) 10/08. Page 1 of 5. Printed in the Singapore.

Testing and standards

Bondstrand products are manufactured to meet the highest standard of quality in accordance with ISO 9001. The products are designed to meet ANSI and ASTM standards. Bondstrand PSXL3/C and PSXJF/C piping meet all applicable requirements of ASTM F1173 for fiberglass-reinforced resin pipe and fittings. Testing for IMO Level 3 fire endurance has been performed by independent laboratories and witnessed by third parties. Det Norske Veritas has certified that PSXL3 pipe systems meet the requirements for IMO Level 3. The United States Coast Guard has accepted PSXL3 products for applications requiring IMO Level 3 performance in 8-inch and smaller diameters. PSXJF products have been tested by SINTEF Energy for performance in jet fire conditions in accordance with UKOOA guidelines. The PSXJF system meets the requirements for fire endurance in a hydrocarbon jet fire, certified by SINTEF.

Characteristics

Pipe PSXL3/ PSXL3C : Filament-wound fiberglass reinforced polysiloxane-phenolic resin with factory prepared Quick-Lock spigot ends (1 to 4) and Tapered ends (6 to 16). PSXJF/ PSXJFC : Bondstrand PSXL3/ PSXL3C pipe with layers of thermoplastic tape and filament-wound polysiloxane-phenolic resin to form an integral fire protection jacket. Fittings Filament-wound fiberglass-reinforced polysiloxane-phenolic resin with integral QuickLock bell ends (1 to 4) and taper bell ends (6 to 16). Flanges Filament-wound fiberglass-reinforced polysiloxane-phenolic resin Quick-Lock (Taper) bell and flanged ends drilled to ANSI Class 150. Flanges conforming to other standards such as ANSI Class 300, JIS, DIN or ISO are available upon request. Joining systems Quick-Lock straight/taper (Taper) adhesive bonded joint, with integral pipe stop in bell for sizes 1 to 4. Matching taper adhesive bonded joint for 6-through 16-inch sizes for 232 psi (16 bar) rating. Adhesive Bondstrand PSX34 epoxy siloxane adhesive for bonding PSXL3/ PSXJF joints. For more information, consult product data sheet FP698. It is available in 3oz and 6oz single kits. PSX60 shall be used for PSXL3C/ PSXJFC joints. Pipe lengths Pipe is man ufactured and shipped in the following standard lengths. Nominal Pipe Size (in) (mm) 1 - 1 25 40 2 - 6 50 150 8 16 200 400

(m) 3.0 5.85 5.85

Installation

The installation procedures for Bondstrand PSX pipe are identical to those for Series 2000M. For complete instructions refer to Ameron installation guide. Quick-Lock adhesive-Bonded Bell and Spigot Joints for Bondstrand Fiberglass Piping Systems, FP170 and Assembly Instructions for Bondstrand Taper-Taper Adhesive Bonded Joints, FP564A. Pipe Property Thermal conductivity Pipe Wall Thermal Expansion, Linear Flow Coefficient Density Grounding resistance @ 1500 volts Unit Btu in./(hr.ft. F) W/mK 10-6 in./in./F 10-6 mm/mm/C Hazel-Williams lb./in.3 g/cm 3
2

Typical Physical Properties

Value 2.3 0.33 8.0 18.0 150 .069 1.93 1.0 1

Test Method Ameron ASTM D696

106 ohms

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Typical Mechanical Properties

Pipe Property Bi-axial Short term hoop tensile strength at weeping Circumferential Tensile strength Tensile Modulus Poissons ratio * Longitudinal Tensile strength Tensile Modulus Poissons ratio **

Unit psi Mpa psi Mpa psi Gpa

73F/21C 32,000 220 21,900 151 3.48 x 106 24.0 0.54 7,680 53 1.35 x 106 9.3 .39

200F/93C

Test Method

ASTM D1599 19,100 131 2.59 x 106 17.8 0.81 4,870 33 0.73 x 106 5.0 .44

ASTM D1599 Ameron

psi Mpa psi Gpa

ASTM D2105 ASTM D2105

Note: Physical and Mechanical Properties shown above are for Bondstrand PSXL3/ PSXL3C. Since PSXL3/ PSXL3C forms the core of PSX.JF/ PSXJFC pipe, these properties will apply to both systems. * Circumferential change due to longitudinal applied stress. ** Longitudinal change due to circumferential applied stress.

Support Spacing for Bondstrand PSXL3/ PSXL3C

Recommended maximum support spacing for Bondstrand PSXL3/ PSXL3C pipe when carrying liquid with a specific gravity of 1.0 at various operating temperatures. Nominal Pipe Size in mm 1 25 1 40 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400 150F ft 9.7 10.9 11.8 13.5 15.3 17.2 19.8 22.1 24.1 25.0 26.7 66C m 3.0 3.3 3.6 4.1 4.7 5.1 6.0 6.7 7.3 7.6 8.1 200F ft 8.2 9.2 10.0 11.4 13.0 14.6 16.8 18.7 20.4 21.2 22.6 93C m 2.5 2.8 3.1 3.5 4.0 4.2 5.1 5.7 6.2 6.5 6.9

Support Spacing for Bondstrand PSXJF/ PSXJFC

Recommended maximum support spacing for Bondstrand PSXJF/ PSXJFC pipe when carrying liquid with a specific gravity of 1.0 Nominal Pipe Size in mm 1 25 1 40 2 50 3 80 4 100 6 150 8 200 10 250 12 300 14 350 16 400 150F ft 10.7 11.7 13.0 14.9 16.7 18.9 21.2 23.5 25.5 26.3 28.0 66C m 3.3 3.8 4.0 4.5 5.1 5.7 6.5 7.2 7.8 8.0 8.5 200F ft 9.0 9.9 11.0 12.6 14.2 16.0 17.9 19.9 21.6 22.3 23.7 93C m 2.8 3.0 3.4 3.8 4.3 4.9 5.5 6.1 6.6 6.8 7.2

Ameron 2003. FP 721C (Spore) 10/08. Page 3 of 5. Printed in the Singapore.

Allowable Bending Radius for Bondstrand PSXL3/ PSXL3C at Rated Pressure

Nominal Minimum Maximum Deflection Pipe Size Bending Radius For 100 ft. length in mm ft. m ft. m 1 25 58 17.7 28.7 8.7 1 40 83 25.1 16.9 5.1 2 50 101 30.7 13.3 4.0 3 80 148 45.0 8.7 2.7 4 100 190 57.8 6.7 2.0 6 150 278 84.8 4.5 1.4 8 200 366 111.5 3.4 1.0 10 250 460 140.1 2.7 0.8 12 300 548 167.0 2.3 0.7 14 350 590 179.7 2.1 0.6 16 400 674 205.4 1.9 0.6 Note: Do not bend end pipe until adhesive has cured Nominal Pipe Size (in) (mm) 1 25 1 40 2 50 3 4 6 8 10 12 14 16 80 100 150 200 250 300 350 400 Pipe Inside Diameter (in) (mm) 1.07 27 1.66 42 2.10 53 3.22 4.14 6.27 8.23 10.35 12.35 13.56 15.50 82 105 159 209 263 314 344 394 Min Total Wall Thickness (in) (mm) .126 3.2 .126 3.2 .134 3.4 .134 .177 .177 .197 .213 .252 .268 .307 3.4 4.5 4.5 5.0 5.4 6.4 6.8 7.8 Pipe O.D. (in) 1.377 1.967 2.420 3.546 4.554 6.672 8.672 10.833 12.912 14.152 16.172 (mm) 35 50 62 90 116 170 220 275 328 360 411

Turning Angle deg. 119 75 59 40 31 21 16 12 10 10 9

Typical dimensions and weights for Bondstrand PSXL3

Shipping Weight (approx) (lb/ft) (kg/m) 0.9 1.3 1.6 2.4 1.7 2.5 2.6 3.6 5.7 7.8 10.3 12.9 14.4 18.1 3.8 5.3 8.4 11.6 15.3 19.1 21.4 26.9

Note: Pipe OD is for reference only and for use on support clamp design

Typical dimensions and weights for Bondstrand PSXL3 Jacketed pipe

Nominal Pipe Size (in) (mm) 1 25 1 40 2 50 3 80 4 6 8 10 12 14 16 100 150 200 250 300 350 400

Pipe Inside Diameter (in) (mm) 1.07 27 1.66 42 2.10 53 3.22 82 4.14 6.27 8.23 10.35 12.35 13.56 15.50 105 159 209 263 314 344 394

Min Total Wall Thickness (in) (mm) .220 5.6 .220 5.6 .228 5.8 .228 5.8 .272 .272 .291 .307 .346 .362 .402 6.9 6.9 7.4 7.8 8.8 9.2 10.2

Pipe O.D. (in) 1.566 2.156 2.609 3.735 4.743 6.861 8.861 11.022 13.101 14.341 16.361 (mm) 40 55 66 95 121 174 225 280 333 364 416

Shipping Weight (approx) (lb/ft) (kg/m) 0.9 1.3 1.6 2.4 1.7 2.5 2.6 3.8 3.6 5.7 7.8 10.3 12.9 14.4 18.1 5.3 8.4 11.6 15.3 19.1 21.4 26.9

* Min. Total Wall includes 2.4mm thick jacket. Note: Pipe OD is for reference only and for use on support clamp design.

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Typical dimensions and weights for Bondstrand PSXJF/ PSXJFC pipe

Nominal Pipe Size (in) (mm) 1 25 1 40 2 3 4 6 8 10 12 14 16 50 80 100 150 200 250 300 350 400

Pipe Inside Diameter (in) (mm) 1.07 27 1.66 42 2.10 3.22 4.14 6.27 8.23 10.35 12.35 13.56 15.50 53 82 105 159 209 263 314 344 394

Min Total Wall Thickness (in) (mm) .362 9.2 .362 9.2 .370 .370 .413 .413 .433 .449 .488 .504 .543 9.4 9.4 10.5 10.5 11.0 11.4 12.4 12.8 13.8

Pipe O.D. (in) 1.849 2.440 2.893 4.019 5.026 7.144 9.144 11.306 13.385 14.625 16.644 (mm) 47 62 74 102 128 182 232 287 340 372 423

Shipping Weight (approx) (lb/ft) (kg/m) 1.3 2.0 2.4 3.6 2.5 3.7 4.9 7.8 11.1 13.8 17.0 18.9 23.2 3.8 5.5 7.3 11.5 16.5 20.5 25.4 28.1 34.5

* Min. total wall includes 6.0 mm thick jacket. Note: Pipe OD is for reference only and for use on support clamp design

Technical support Important notice

Consult Ameron for further recommendations concerning the shoreside or offshore use of Bondstrand piping systems. This literature and the information and recommendations it contains are based on data reasonably believed to be reliable. However, such factors as variations in environment, application or installation, changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever in connection with this literature or the information or recommendations it contains. Product specifications are subject to change.

FIBERGLASS COMPOSITE PIPE - HEADQUARTERS 9720 Cypresswood Drive, Suite 325, Houston, TX 77070. Tel: +832 912-8282. Fax: +832 912 9393. http://www.ameron.com

Asia Ameron (Pte) Ltd No.7A, Tuas Avenue 3 Singapore 639407 Tel: 65 6861 6118 Fax: 65 6862 1302

Europe Ameron B.V. J.F.Kennedylaan 7 4191 MZ Geldermalsen The Netherlands Tel: +31 345 587 587 Fax: +31 345 587 561

Americas PO Box 878 Burkburnett, TX 76354 Tel: (940) 569-1471 Fax: (940) 569-2764

Centron International P.O. Box 490 600 FM 1195 South Mineral Wells, Texas 76068 Tel: (940) 325-1341 Fax: (940) 325-9681

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