OA No 7800078 Project: BIOCON

Vessel 3 KL MST Tag No. MST-01

Document No : Design Code : Ref Drawing : Design Condition : Flange Type Selected for Design : Material : Design Temperature :

7800078-DC-3KLMST-007-A ASME Sec VIII Div-01 Edition 2010 Addenda 2011 (Appendix 2) 7800078-FPEM-3KL-07 Flange is considered as Optional Flange & designed as an Integral Type

Optional Type Flange (Fig. 2-4 (8))

1) FLANGE : SA 240 Gr. 316L 2) BOLT : SA 193 Gr.B8 ( CLASS 1D) 150OC

FIG. 2-4(8) OPTIONAL TYPE FLANGE

GREEN COLOUR INDICATES INPUT VALUES

SR. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

DESCRIPTION Outside Diameter of Flange Inside Diameter of Flange Flange Thickness Hub Length Thickness of Hub at back of Flange Thickness of hub at Small End Outside Diameter of 'O' Ring Inside Diameter of 'O' Ring Gasket Factor Gasket Seating Stress Bolt-Circle Diameter Bolt Hole Diameter Nominal Bolt Diameter Number of Bolts Internal Design Pressure

SYMBOL A B t h g1 g0 GOD GID m y C dbh a n P

VALUE 1248 1175 72 12.0000 20 8 1221 1205 0 0 1272 24 22 36 3.5 0.35

UNIT mm mm mm mm mm mm mm mm -

REMARK As this is slotted hole flange the diameter to the bottom of the slots Equals to I.D. of Vessel for Integral Type Flanges Flange thickness is measured at the bottom of O ring Groove

Flange is considered as Optional type & designed as an Integral Type. Gasket ID and OD mentioned are groove diameters for O Ring Assuming that the Gasket sits against the Flange at its O.D. Gasket ID and OD mentioned are groove diameters for O Ring Refer Table 2-5.1 ( Zero for Self-Energising Gaskets)

N/mm2 Refer Table 2-5.1 ( Zero for Self-Energising Gaskets) mm mm mm bar(g) MPa (g) bar(g) MPa (g) mm N/mm2 N/mm2 N/mm2 Refer ASME Section II, Part D, 2011a,Table 1A, Pg. No. 342, Line No. 20 Equals to O.D. of Flange plus Bolt Hole Diameter

16 17

External Design Pressure Corrosion allowance Allowable bolt stress at Atmospheric Temperature Allowable bolt stress at Design Temperature Allowable Design Stress for material of Flange at Design Temperature Allowable Flange Stress at Atmospheric Temperature Youngs Modulus at Design Temperature of Flange Youngs modulus at atmospheric temperature of flange Small End Hub Thickness in Corroded Condition Largel End Hub Thickness in Corroded Condition Inside Diameter of flange in Corroded Condition Radial distance from bolt circle to point of intersection of hub and back of flange. width used to determine basic gasket seating width Basic Gasket Seating Width Conversion factor Effective Gasket Width Diameter at location of Gasket Load Reaction

Pe c Sa Sb Sf Sfa Ef Ea

1.035 0.1035 0 130 103 87.4 115 186000 195000

18

19

20

Refer ASME Section II, Part D, 2011a,Table 1A,Pg. No. 66 , Line No. 36 & 'Notes to Table 1A',Pg. No. 146,Note G5 Refer ASME Section II, Part D, 2011a,Table 1A,Pg. No. 66 , Line No. N/mm2 36 N/mm2 N/mm2 Refer ASME Section II, Part D,2011a,Table TM-1,Pg. 738, Material Group G, Note 7

21

CALCULATIONS
22 23 24 25 26 27 28 29 30 g0cor g1cor Bcor R N b0 Cb b G 8 20 1175 28.5 8 4 2.5 4 1221 mm mm mm mm mm mm mm mm Refer Table 2-5.2 Refer Table 2-5.2 Used to evaluate Effective Gasket Seating Width (b) Refer Table 2-5.2 Equals to Gasket O.D. (Acc. To PV Elite)

OA No 7800078 Project: BIOCON

Vessel 3 KL MST Tag No. MST-01

LOADS
31 32 33 34 35 36 Total Hydrostatic End Force for Internal Pressure Hydrostatic End Force on Area Inside of Flange due to Internal Pressure Difference between total hydrostatic end force and the hydrostatic end force on area inside of flange Total joint-contact surface compression load Total hydrostatic end force Hydrostatic end force on area inside of flange Difference between total hydrostatic end force and the hydrostatic end force on area inside of flange Minimum required bolt load for the operating conditions Minimum required bolt load for gasket seating Gasket load (difference between flange design bolt load and total hydrostatic end force) Total required cross-sectional area of bolts Bolt root area Cross-sectional area of the bolts using the root diameter of the thread Flange design bolt load, for the operating conditions or gasket seating H HD HT HP He HDe 409869.462 379568.328 30301.1338 0 121127.104 112172.33 N N N N N N 0.785G2P 0.785B2P HT=H-HD 2b*3.14GmP 0.785G2Pe 0.785B2Pe

37

HTe=He-HDe

8954.77446

38 39 40 41 42 43

Wm1 Wm2 HG= Wm1-H Am Aroot Ab

409869.462 0 0 3979.315 272.419 9807.084

N N N mm2 mm2 mm2 For M22 bolt (TEMA Table D-5M)

44

896115.95

FLANGE MOMENT ARMS

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 Flange Factor Flange Factor Flange Factor Flange Factor Flange Factor Flange Factor Flange Factor Flange Factor Radial distance from the Bolt Circle, to the Circle on which HD acts Radial distance from Gasket Load Reaction to the Bolt Circle Radial distance from the bolt circle to the circle on which HT acts Component of moment due to HD Component of moment due to HT Component of moment due to HG Bolt Spacing Bolt Spacing correction factor Maximum bolt spacing Total moment acting upon the flange Total moment acting upon the flange Factor Ratio of outside diameter of flange to inside diameter of flange Hub stress correction factor for integral flanges Flange Factor Flange Factor factor for integral type flanges Flange Factor hD hG hT MD MT MG Bs Bsc Bsmax M0 Matm h0 h/h0 g1/g0 A K f C E6 F e Term 1 Term 2 T E4 V Term 3 U d L Term 4 Y Z 38.5 25.5 37 14613380.6 1121141.95 0 111.00294 0.97822385 908 15734522.6 22850956.6 96.9535971 0.12377055 2.5 1.5 1.06212766 4.88422365 0.01025066 -340.374663 0.90207322 0.00930417 0.38067233 0.20136558 1.89045379 25.2883909 0.40063463 0.01083574 35.1311844 544111.879 1.56930977 0.2304985 31.9694462 16.6109544 K2*(logk)/(K2-1) 1.36136(k2-1)(k-1) mm mm mm N-mm N-mm N-mm mm mm N-mm N-mm mm mm factor k2*(1+8.55246logk)-1 (1.04720+(1.9448*k*k))*(k-1) Please refer Sheet "Table2-7.1" Table 2-7.1 Not Applicable as Vessel not in lethal service (Ref 2-6) Maximum Bolt Spacing permitted For the operating conditions For the seating conditions

OA No 7800078 Project: BIOCON

Vessel 3 KL MST Tag No. MST-01

STRESS SUMMARY
Sr. No. 1 2 3 4 5 6 7 8 9 10 ACTUAL Longitudinal Hub Stress(Operating)'SHO' Radial Flange Stress(Operating)'SRO' Tangential Flange Stress(Operating)'STO' (SHO + SRO)*0.5 (SHO + STO)*0.5 Longitudinal Hub Stress(Seating)'SHS' Radial Flange Stress(Seating)'SRS' Tangential Flange Stress(Seating)'STS' (SHS + SRS)*0.5 (SHS + STS)*0.5 104.19 3.11 30.88 53.65 67.54 151.32 4.52 44.84 77.92 98.08 ALLOWABLE 1.5*Allowable Flange Stress at Design Temp.'Sf' Allowable Flange Stress at Design Temp.'Sf' Allowable Flange Stress at Design Temp.'Sf' Allowable Flange Stress at Design Temp.'Sf' Allowable Flange Stress at Design Temp.'Sf' 1.5*Allowable Flange Stress at Design Temp.'Sf' Allowable Flange Stress at Design Temp.'Sf' Allowable Flange Stress at Design Temp.'Sf' Allowable Flange Stress at Design Temp.'Sf' Allowable Flange Stress at Design Temp.'Sf' 131.1 87.4 87.4 87.4 87.4 172.5 115 115 115 115 UNIT N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 RESULT PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS

FLANGE RIGIDITY FACTORS

1 2 3 Factor Rigidity factor for operating condition Rigidity factor for seating condition K1 J J 0.3 0.60490379 0.83794488 RESULT

< 1 Hence SAFE < 1 Hence SAFE

OA No 7800078 Project: BIOCON

Vessel 3 KL MST Tag No. MST-01

Reference 1) ASME Sec VIII Div:01 Appendix 02 Table 2-7.1 A C1 C C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 1.5 0.4583333 0.0102507 0.1949405 0.0089286 536.59884 -1524.273 97.568069 6362.9692 923.1357 797.45325 -1385.349 330.99818 222.41269 76.477658 -114.1032 37.280365 258047.65 1170.7151 -3325.627 212.85328 0.1166108 -0.152759 0.0563545 -0.187142 0.254515 -0.074829 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 E1 E2 E3 E4 E5 E6 -0.224995 -1434.42 -260.7712 -0.050623 -0.01139 15.5843 2.924372 -8.43768 -4073.641 37.87848 12.21056 -51.64899 -24.19739 -1.639529 1.83426 25.28839 -18.82757 -340.3747