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Manual
Gas
Contents
1.
General 1.1. Introduction 1.2. The Wavin PE-X/Al pipe 1.3. The Wavin Tigris gas press fitting 1.4. The benefits of Wavin Tigris 1.5. Expected service life and guarantee 1.6. Quality marks Design 2.1. Location of the pipes 2.2. Function of the pipe sleeve 2.3. Earthing 2.4. Shut-off valves 2.5. Determining pipe diameter 2.6. General rules on noise Installing the Wavin PE-X/Al pipe system 3.1. Expansion and fixing 3.2. Bending of Wavin PE-X/Al pipes 3.3. Making connections 3.4. Pressing tool 3.5. Threaded connections 3.6. Protecting against external influences 3.7. Pressure testing Technical data Branches
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1. General
1.1. Introduction
The Wavin Tigris Gas System can be used for installing permanent gas pipes within domestic buildings, in compliance with NEN 1078 and NEN 8078, with a maximum pressure of 200 mbar. This means the system is suitable for gas piping having a nominal operating pressure of 25 or 100 mbar. The Wavin Tigris Gas System is not intended for use in industrial and agricultural applications.
Naturally, the Wavin PE-X/Al pipe cannot and must not be used as an earth pipe. Wavin PE-X/Al pipes can easily be bent by hand using a pipe bending spring or pliers. The pipe retains its shape and does not spring back after bending. This makes it easy to bend the pipe around obstacles without tension, reducing the need for fittings and lowering flow resistance. The pipe is usually laid directly from a coil so it can be installed quickly and few fittings are required. Wavin PE-X/Al can be supplied in straight lengths for visible parts or in conduit to meet local regulations.
fitting, and the window on the sleeve can be used to see whether the pipe is inserted far enough into the fitting. The O-ring on the bushing ensures that the fitting is now completely gastight. In order to tighten the connection permanently, pressing tongs are used to deform the ferrule to clearly show it has been pressed.
The brass threaded fittings have a yellow ring that also prevents contact corrosion between the brass fitting and
Cross-linking improves the PE in terms of temperature resistance and service life. The robust outer layer consists of PE-Xb, which prevents the aluminium layer from becoming exposed to the atmosphere. As a result, the Wavin PEX/Al pipe is resistant to all forms of corrosion, aging and weathering. The outer layer of the pipe is yellow so it can be recognised easily. A special adhesive is used to bond both PE layers to the aluminium core for the duration of its service life. The programme includes a calibration and trimming tool: when used correctly, the pipe is free from burrs and no burrs can enter the pipe. The trimmed pipe is pushed onto the spigot of the
the aluminium layer of the pipe. The threaded fittings are used to connect valves or appliances and for junctions with other materials.
Fig. 2. Through the inspection window you can see that the pipe has been inserted far enough
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2. Design
Brass fittings for underground pipes must be taped up to protect them against moisture. Pipes in inaccessible spaces such as above fixed ceilings and behind panelling must be enclosed in a pipe sleeve. The inside diameter of the pipe sleeve must be at least 10 mm greater than the outside diameter of the gas pipe (there must be a 5 mm clearance around the pipe). The pipe sleeve must protrude from the wall by at least 20 mm and be open on both sides. No metal pipes or fittings must be used in crawl spaces. Wavin Tigris gas pipes in pipe sleeves may be laid in crawl spaces (without fittings).
Fig. 5. In inaccessible spaces, the gas pipe must be inserted in a pipe sleeve. The pipe must have at least 6 mm clearance in the pipe sleeve. Do not bend pipe over hard, sharp edges (see arrow)
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connected. If several appliances are connected to a specific route, the total load is taken. In a limited number of cases, a simultaneity factor may be used in calculations, as it can be assumed that not all appliances will be used at the same time (see Figure 6). Once the load for each pipe section is known, a pipe diameter can be chosen. (To make an initial choice, dividing 1.7 mbar by the length of the longest pipe section calculates the required pressure loss per metre, and the table in Figure 7 can then be used to select a diameter). The pressure loss table in Figure 7 and incorporation of the pressure losses of any fittings in accordance with Figure 8 are then used to check whether the total pressure loss to each appliance remains under 1.7 mbar. If the loss of pressure is too great, then a larger diameter will need to be chosen for at least part of the pipe. In most cases, this will be the section where the greatest flow rate occurs. In practice, a 16 mm pipe diameter seems to be sufficient up to 10 kW, a 20 mm diameter up to 20 kW and a 25 mm diameter up to 40 kW.
2.3. Earthing
Each design starts with a sketch of the Wavin Tigris gas pipes cannot and must not be earthed. Although the pipe contains a metal layer (aluminium), this is completely shielded and therefore insulated by the outer PE-Xb layer. Earthing this would result in damage to the outer layer and risk of corrosion. Pipe to gas stove Pipe section for three or more appliances 0.7 0.8
(but at least equal to the following section)
required pipe route and a decision on the load of the various appliances
Fig. 6. Permissible simultaneity factors for gas pipes. In all other cases, calculations must be made with a simultaneity factor of 1.
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Required volume flow m3/s 0.00003 0.00006 0.00009 0.00011 0.00014 0.00017 0.00020 0.00023 0.00026 0.00028 0.00031 0.00034 0.00037 0.00040 0.00043 0.00046 0.00048 0.00051 0.00054 0.00057 0.00060 0.00063 0.00066 0.00068 0.00071 0.00074 0.00077 0.00080 0.00083 0.00085 0.00088 0.00091 0.00094 0.00097 0.00100 0.00103 0.00105 0.00108 0.00111 0.00114 0.00117 0.00120 0.00123 0.00125 0.00128 0.00131 0.00134 0.00137 0.00140 0.00142 0.00145 0.00148 0.00151 0.00154 0.00157 0.00160 0.00162 0.00165 0.00168 0.00171
Required volume flow m3/h 0.10 0.21 0.31 0.41 0.51 0.62 0.72 0.82 0.92 1.03 1.13 1.23 1.33 1.44 1.54 1.64 1.74 1.85 1.95 2.05 2.15 2.26 2.36 2.46 2.56 2.67 2.77 2.87 2.97 3.08 3.18 3.28 3.38 3.49 3.59 3.69 3.79 3.90 4.00 4.10 4.21 4.31 4.41 4.51 4.62 4.72 4.82 4.92 5.03 5.13 5.23 5.33 5.44 5.54 5.64 5.74 5.85 5.95 6.05 6.15
16 speed m/s 0.25 0.50 0.76 1.01 1.26 1.51 1.76 2.02 2.27 2.52 2.77 3.02 3.28 3.53 3.78 4.03 4.28 4.53 4.79 5.04 5.29 5.54 5.79 6.05 6.30 6.55 6.80 7.05 7.31 7.56 7.81 8.06 8.31 8.57 8.82 9.07 9.32 9.57 9.83 10.08 10.33 10.58 10.83 11.09 11.34 11.59 11.84 12.09 12.34 12.60 12.85 13.10 13.35 13.60 13.86 14.11 14.36 14.61 14.86 15.12
Pressure loss mbar/m 0.00 0.00 0.01 0.02 0.03 0.04 0.05 0.07 0.08 0.10 0.12 0.15 0.17 0.20 0.23 0.26 0.30 0.33 0.37 0.41 0.45 0.49 0.54 0.59 0.64 0.69 0.74 0.80 0.86 0.92 0.98 1.05 1.11 1.18 1.25 1.32 1.40 1.47 1.55 1.63 1.72 1.80 1.89 1.98 2.07 2.16 2.26 2.35 2.45 2.55 2.66 2.76 2.87 2.98 3.09 3.21 3.32 3.44 3.56 3.68
20 speed m/s 0.15 0.30 0.45 0.60 0.76 0.91 1.06 1.21 1.36 1.51 1.66 1.81 1.96 2.11 2.27 2.42 2.57 2.72 2.87 3.02 3.17 3.32 3.47 3.62 3.78 3.93 4.08 4.23 4.38 4.53 4.68 4.83 4.98 5.13 5.29 5.44 5.59 5.74 5.89 6.04 6.19 6.34 6.49 6.64 6.80 6.95 7.10 7.25 7.40 7.55 7.70 7.85 8.00 8.15 8.31 8.46 8.61 8.76 8.91 9.06
Pressure loss mbar/m 0.00 0.00 0.00 0.00 0.01 0.01 0.01 0.02 0.02 0.03 0.03 0.04 0.05 0.06 0.06 0.07 0.08 0.09 0.10 0.11 0.13 0.14 0.15 0.16 0.18 0.19 0.21 0.22 0.24 0.26 0.27 0.29 0.31 0.33 0.35 0.37 0.39 0.41 0.43 0.45 0.48 0.50 0.53 0.55 0.57 0.60 0.63 0.65 0.68 0.71 0.74 0.77 0.80 0.83 0.86 0.89 0.92 0.96 0.99 1.02
25 speed m/s 0.09 0.18 0.27 0.36 0.45 0.54 0.63 0.73 0.82 0.91 1.00 1.09 1.18 1.27 1.36 1.45 1.54 1.63 1.72 1.81 1.90 2.00 2.09 2.18 2.27 2.36 2.45 2.54 2.63 2.72 2.81 2.90 2.99 3.08 3.17 3.27 3.36 3.45 3.54 3.63 3.72 3.81 3.90 3.99 4.08 4.17 4.26 4.35 4.44 4.53 4.63 4.72 4.81 4.90 4.99 5.08 5.17 5.26 5.35 5.44
Pressure loss mbar/m 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.01 0.01 0.01 0.01 0.01 0.01 0.02 0.02 0.02 0.02 0.03 0.03 0.03 0.04 0.04 0.04 0.05 0.05 0.05 0.06 0.06 0.07 0.07 0.08 0.08 0.09 0.09 0.10 0.10 0.11 0.11 0.12 0.13 0.13 0.14 0.15 0.15 0.16 0.17 0.18 0.18 0.19 0.20 0.21 0.21 0.22 0.23 0.24 0.25 0.26 0.27 0.28 0.29
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A simultaneity factor of 0.7 applies to the stove; so calculations can be made with 0.7 x 14 = 10 kW. Pipe section C therefore transports 10 kW, pipe section B 34 kW and pipe section A 44 kW. The longest section A + B has a length of 10 m. Total pressure loss must not exceed 1.7 mbar, which is
B (34 kW) 8m
0.17 mbar/m. In Figure 7, find the pipe for 44 kW. Pipe 20 has a pressure loss of 0.55 mbar/m and therefore does not comply. Pipe 25 has a pressure loss of 0.15 mbar/m and therefore does comply. Pipe 25 is chosen for pipe section A. 20 mm appears to be too small for pipe section B, 34 kW. This has a pressure loss of 0.33 mbar/m, which means that the pressure loss for B would be 2.64 mbar with a
6 Stove 14 kW
C (10 kW) 6m
A (44 kW) 2m
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Resistance
(-) 2.4 2.0 1.1 3.7 2.9 2.6 2.4 2.0 2.0 1.1 1.1 2.4 3.7 2.0 2.9 1.1 2.6 2.0 2.4 1.1 2.4 1.1 2.0
Equivalent pipe length (m) 0.6 0.7 0.5 1.0 1.0 1.2 0.6 0.7 0.7 0.5 0.5 0.6 1.0 0.7 1.0 0.5 1.2 0.7 0.6 0.5 0.6 0.5 0.7
Straight coupler 16 mm Straight coupler 20 mm Straight coupler 25 mm Elbow 90 16 mm Elbow 90 20 mm Elbow 90 25 mm Transition 16 x male/female Transition 20 x male/female Transition 20 x male/female Transition 25 x male/female Transition 25 x 1 male Tee 16/16/16 straight flow Tee 16/16/16 flow to branch Tee 20/20/20 straight flow Tee 20/20/20 flow to branch Tee 25/25/25 straight flow Tee 25/25/25 flow to branch Tee 20/16/20 straight flow Tee 20/16/20 flow to branch Tee 25/16/25 straight flow Tee 25/16/25 flow to branch Tee 25/20/25 straight flow Tee 25/20/25 flow to branch
Fig. 8. Resistance factors and equivalent pipe length of Wavin Tigris gas fittings
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Check pressure loss for section A + B The total pressure loss for pipe section A including fittings is: Pipe 25: Fitting 1, 25 x : Fitting 2, elbow 25: Fitting 3, tee 25x16x25 (straight): Total: 2.0 m 0.5 m 1.2 m 0.5 m 4.2 m x 0.15 mbar/m = 0.63 mbar
The total pressure loss for pipe section B including fittings is: Pipe 25: Fitting 4, elbow 25: Fitting 5, 25 x : Total: 8.0 m 1.2 m 0.5 m 9.7 m x 0.09 mbar/m = 0.87 mbar
Total pressure loss for pipe section A + B = 0.63 + 0.87 = 1.5 mbar.
For pipe section C, we look at 10 kW in Figure 7. Pipe 16 has a pressure loss of 0.10 mbar/m and therefore seems suitable. Check pressure loss for section A + C The total pressure loss for route C including fittings is: Pipe 16: Fitting 3, T 25x16x25 (branch): Fitting 6, 16 x : Total: 6.0 m 0.6 m 0.6 m 7.2 m x 0.10 mbar/m = 0.72 mbar
Pipe section A has a pressure loss of 0.63 mbar (see above), making the total pressure loss for A + C 0.72 + 0.63 = 1.35 mbar
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The use of metal fittings and the inner aluminium layer of the pipe ensure that gas will not escape easily in the event of a fire. The pipe must, of course, be protected against extremely high temperatures, so pipes must not be laid above heating appliances or close to electrical devices that can generate heat. Length change [mm]
23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 20 40 60 80
Temperature difference [K]
10 9 8 7
Pipe length [m]
6 5 4 3 2 1
Fig. 10. Change in length of Wavin PE-X/Al pipes (based on _ = 0.025 mm/mK
I = x L x T in the middle. The fixed points are attached to the pipe, not right next to a fitting. The other brackets must be sliding brackets so that the pipe can move freely when expanding and contracting. When the pipe changes direction, there must be sufficient room When pipes are anchored, one fixed point is fastened to each straight pipe, usually behind the bends or tees to accommodate the movement in length of the straight pipe.
= linear expansion coefficient (mm/mK) L = pipe length (m) T = difference in temperature (K)
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Expansion bends can be used for very long straight pipes or fixed end points. It is generally more than adequate to choose a length for the bent sections of an expansion bend that is equal to the bracket distance (see Figures 11 and 12). Checks must be carried out for very large distances and considerable differences in temperature, (see Section 3.2).
With floors, the top of the gas pipe must lie at least 35 mm under the finishing layer to prevent damage from nails or screws. In principle, the pipes can be placed in concrete without a casing, but care must be taken to ensure that the pipes are not damaged when the concrete is poured in. Changes in length must be taken into account if a pipe sleeve is
then used in this case. With changes in direction, insulation must be used so that it can absorb the expansion (insulation thickness = 1.5 x expected expansion). When pipes are installed in plastered walls (e.g. in slotted grooves), the plaster work is usually not strong enough to absorb the expansion forces.
Bending Bending radius pipe radius bending spring mm mm 5 x Da 80 5 x Da 100 5 x Da 125 4 x Da 64 4 x Da 80 4 x Da 100
The wall on which the brackets are secured must be sturdy enough to support the pipe, taking into consideration any extra load resulting from jolts etc. A shorter bracket distance can be used if necessary or, if the base is weak, a rail or plank can be fitted to which the brackets can be secured. See Figure 12 for the weights required. Heavy accessories, gas appliances etc. must not be hung from the gas pipe. In concrete floors and walls, the expansion forces can be absorbed by the surrounding concrete. The forces that occur are so low that no changes in length occur. The pipe must be protected where it exits the concrete. This is usually done by fitting an oversized pipe sleeve and allowing it to protrude from the wall by at least 20 mm (see Figure 5).
The pipes must then be inserted in a pipe sleeve and sufficient space must be left where they change direction to accommodate the expansion.
Fig. 13. Bending Wavin PE-X/Al pipes with and without a pipe bending spring
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If an expansion bend is used in a pipe route, a certain length of bent section must be kept, depending on the Bent section [mm] expected expansion. This expansion depends on the length of pipe and the expected temperature change (see Section 3.1). Once the expansion has been determined, Figure 15 can be used to determine the minimum length of the bent section.
0 0 5 10 15 20 25 30 35 40 45 50
Fig. 15. Determination of the length of the bent section for Wavin PE-X/Al pipe
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Fitting a threaded fitting: Apply plenty of Teflon tape to the outside thread and screw both threaded fittings together by hand. After tightening the connection manually, use an open-ended spanner to tighten the connection a further two turns at most. Do not turn the fittings back as this could cause leakage. Make the connection to the Wavin Tigris pipe as described above. Do not rotate the Wavin Tigris gas pipe after pressing. A liquid gasket can be used instead of Teflon tape. The gasket material must always comply with approval specification no. 31. A gasket with the GASTEC QA label satisfies this approval specification.
we advise you to contact Wavin to check the chemical resistance to the substance in question. Horizontal pipes must run at least 50 mm above a floor to reduce the risk of damage. Wavin Tigris gas pipes are resistant to condensed water that could fall on the pipe. The fittings must be protected from condensation.
2. A sealing test at low pressure. The purpose of this test is to determine whether the connections are completely gas tight. Some connections can be gas tight at high pressure but leak at a low pressure. At high pressure, the O-ring is compressed so strongly that it may seal minor damage to the pipe surface (scratches). At low pressure, the pressure on the O-ring is less which means that any damage is not sealed. Gas tightness at 5 bar is therefore no guarantee of gas tightness at operating pressure. The sealing test is performed with air
or nitrogen for at least 3 minutes at a test pressure of 125 mbar (nominal operating pressure + 100 mbar). No drop in pressure is permitted during this test. A change in ambient temperature and barometric pressure can influence the manometer reading. These two quantities must therefore be constant during the test. The connections must be visible during the sealing test. After fitting the appliances, the complete gas installation as a whole must be tested to ensure it is leak proof with natural gas at operating pressure. After closing the main valve, the pressure must not drop by more than 1 mbar during the test time of 3 minutes.
A plastic pipe with connections can creep during the pressure test. This means that during and after an increase in pressure to the pipes, the pipe will expand leading to a drop in pressure even though there is no leak. Always take the required precautions with a view to safety. The stored energy with large pipe sections can be high enough that an improperly secured cap or fitting can shoot loose at high speed.
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4.1. Technical data for the Wavin PE-X/Al gas pipe system
Pipe composition
Inner pipe: cross-linked PE (PE-Xc) Outer pipe: cross-linked PE (PE-Xb) Intermediate layer: aluminium pipe without overlap All layers bonded with a special adhesive
Pipe colour Fittings Colour of threaded fittings O-ring material Maximum temperature Linear thermal expansion coefficient of the pipe Resistance of the pipe to heat conduction Pipe roughness
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Manual
Product range: Wavin supplies plastic pipe systems with a complete range of fittings for the following areas of application: Drinking water distribution Gas transport and distribution Pressure sewerage systems including pump sumps External sewers including plastic inspection chambers, plastic gullies Domestic soil and waste systems Sanitary and heating systems Rainwater drainage and roof guttering Rainwater systems Rainwater infiltration units PE drainage Electrical systems Cable ducting Industrial pipes Glass fibre reinforced plastic pipes Drainage Linear drainage systems
2009 Wavin Netherlands B.V. The information presented in this manual is based on our current knowledge and experience. Nevertheless, we accept no liability for the consequences of any errors or omissions contained herein. Sections of the contents must only be copied if the source is acknowledged.
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