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DISTRIBUTION UNIT COMPACT

Type 138-126

1 Description 2 Installation

3815.DOC010002 Edition:

Sept. 1, 2005

Revision: Nov. 28, 2005 Revision: Feb. 17, 2006 Revision: Feb. 13, 2008

Weitergabe sowie Vervielfltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrcklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Toute communication ou reproduction de ce document, toute exploitation ou communication de son contenu sont interdites, sauf autorisation expresse. Tout manquement cette rgle est illicite et expose son auteur au versement de dommages et intrts.

Copying of this document, and giving it to others and the use or communication of the contents thereof, are forbidden without express authority. Offenders are liable to the payment of damages. Sin nuestra expresa autorizacin, queda terminantemente prohibida la reproduccin total o parcial de este documento, as como su uso indebido y/o su exhibicin o comunicacin a terceros. De los infractores se exigir el correspondiente resarcimiento de daos y perjuicios.

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Content

Page

1 1.1 1.2 1.2.1 1.2.2 1.3 2 2.1 2.1.1 2.2 2.2.1 2.2.2 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 3 4 4.1 4.1.1 4.1.2 4.2 5 6 Drawings: DU compact Distribution Unit

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard application of the Distribution compact . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Information about LEDs, push buttons, switches and plugs of the I/O PCB . . . . Installation of the Distribution Unit compact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General remarks about establishing an earth connection . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS422--Interface or NMEA Interface of Heading Receiver . . . . . . . . . . . . . . . . . . . Installation of the options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections of the terminal board L1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections of the statussignals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections of repeaters with supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections of repeaters without supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections for Step--signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections for course printer an RoT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching ON of the Distribution Unit compact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment of the output channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selection of the output channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustment of serial output data (NMEA 1 / NMEA 2) . . . . . . . . . . . . . . . . . . . . . . . Adjustment of the RoT--output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switching OFF the Distribution Unit compact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1 2 3 3 3 4 10 10 13 14 15 16 16 16 17 17 18 18 19 20 21 21 22 23 43 25 25

Dimensional Drawing Wiring Diagram

138--126.HP005 138--126.HP008

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Distribution Unit compact 138-126

Safety regulations

Caution: Installation, maintenance and repair work must be carried out only by properly trained and qualified staff with a good knowledge of national equipment safety regulations.

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General The Distribution Unit compact 138--126 consist of an aluminium casting in which a printed circuit board is integrated: -- I/O PCB. At the bottom of the casting there are 27 cable inlets for connecting repeaters, gyros and other heading receivers and sensors. The task of this Distribution Unit compact is: -- System monitoring by alarm-- and status messages. -- Distribution of corrected heading information to all connected heading receivers. -- Power supply of all connected heading receivers (8 heading receivers and 3 step--outputs supplied with power and of the connected heading sensor (compass).

There are operating procedures during the operation of the Distribution Unit compact. Only the setting to work--procedure needs some settings performed by DIP--Switches at the I/O PCB.

Options are: AC/DC--Converter to generate the supply voltage for the Distribution Unit compact.

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1.1

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Figure 1: Heading repeater

2x Heading (course bus or NMEA) (CHn1 and CHn2) Status -- SEC -- System -- Available -- Quick Settling (Option) Course bus

Option:

Operator Unit Quick Settling

NMEA Position NMEA Speed

Puls Log Direction Puls Log

Compass STD 22 Compact 110--233

Distribution Unit compact

138-126

Standard application of the Distribution Unit compact

Application of the Distribution Unit compact

2
18 -- 36 V DC Distribution Unit compact 138--126 24VDC Input: -- Course bus

see manual No.:3646

DISTRIBUTION UNIT COMPACT

115--230V AC 50/60Hz

or

18 -- 36 V DC

Option: AC/DC Converter 121--062

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Distribution Unit compact with Compass STD22

Outputs: -- 12x outputs, separate adjustable: either Course bus, NMEA 1 or NMEA 2 -- Statussignals: System failure Compass failure Compass avaailable -- 1x ROT or heading analogue -- 1x Course printer -- 3x Step

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1.2 1.2.1

Technical Data Mechanical Data Dimensions, weight and internal protection see Dimensional Drawing DU compact 138--126.HP005

1.2.2

Electrical Data Supply voltage: Power consumption: 18VDC.......36VDC 6W at 24V DC Supply voltage (without connected receivers and compass)

Inputs: Course bus Outputs: -- 12 outputs (electrical RS422), 8 channels with supply voltage for heading receivers each channel separate adjustable heading serial (Course bus) NMEA1 (Heading and/or RoT, different transmission rates) NMEA2 (Heading and RoT, different transmission rates -- RoT analog or heading analog (+/-- 10V) -- Course printer interface RS232C -- 3 STEP--Signals 1/6/Step (with voltage supply 35V DC) -- Statussignals System failure Compass failure Compass available

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1.3

Information about LEDs, push buttons, switches and plugs of the I/O PCB 6 7 8 9 10 11 12 13 14

see Figure 3

5 4 3

15

see Figure 7

2 Figure 2: No. Figure 2/3 Figure 2/4 Figure 2/5 Figure 2/6

see Figure 4

see Figure 5

see Figure 6

I/O PCB (138--118.101.E10) Designation Plug B1 LED H38 Plug B10 Plug B4 not used 35V DC for the Step function, lights up if this voltage is present Supply voltage 24V DC for the I/O PCB Connector to flash Lights up if, supply voltages + 5V DC and +/-- 15V DC are present Reset CPU, used during flashing Processor clock, blinks green not used, future purpose Lights up red, if the 35V DC for the Step function is internal switched off. Remark Fr magnetic sonde application

Figure 2/1+2 Plug B2 + switch B41

Figure 2/7,8, LEDs 9,10,11 H42,H40,H41,H44,H43 Figure 2/12 Figure 2/13 Figure 2/14 Figure 2/15 Push button B 40 LED H1 Switch B36 LED H50

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B 39

Figure 3:

I/O PCB (138--118.101.E10)

No.

Designation

Remark In combination with switch B39. Blinks, if adjustments are possible. Switch direction of switch B39 to the right. Lights up in operation mode, Switch direction of switch B39 to the left. (Switch direction to the DIP Switch)

Figure 3/1 LED H60

Figure 3/2 Switch B42 Figure 3/3 Push button B38 Figure 3/4 Switch B39

To adjust the dataformats of the selected output channels. Push button to select the output channels 1 to 12. Only of switch B39 is switched to the right. To switch the operation modes switch direction to the right (away from the DIP--switch) = mode to adjust switch direction to the left (to the DIP--switch) = operating mode

Figure 3/5 Push button B37

To select serial data for selected output channel.

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Figure 4:

I/O PCB (138--118.101.E10)

No.

Designation

Remark To connect statussignal Gyro available. LED lights up, if Compass available. To connect statussignal Gyro failure. LED lights up, if Compass fails. To connect statussignal System failure. LED lights up, if a voltage at the I/O PCB has failed.

Figure 4/1 Plug B13 Figure 4/2 LED H4 Figure 4/3 Plug B12 Figure 4/4 LED H3 Figure 4/5 Plug B11 Figure 4/6 LED H2 Plug Plug Plug Plug Plug Plug Plug Plug Plug B22/LED H13 B21/LED H12 B20/LED H11 B19/LED H10 B18/LED H9 B17/LED H8 B16/LED H7 B15/LED H6 B14/LED H5

not used

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8 7 6 5 4 3 2 1

10

11

12 13

Figure 5:

I/O PCB (138--118.101.E10)

No. Figure 5/1 Figure 5/2 Figure 5/3 Figure 5/4 Figure 5/5 Figure 5/6 Figure 5/7 Figure 5/8, 9 and 10

Designation Plug B35 Plug B9 Fuse E11 Plug B8 Fuse E 10 Plug B7 Fuse E9 LED H47, 48 and 49

Remark To connect Course bus to the I/O PCB. To connect a Step--output. (0,25A, slow) to protect 35V DC of the Step--output at plug B9. To connect a Step--output. (0,25A, slow) to protect 35V DC of the Step--output at plug B8. To connect a Step--output. (0,25A, slow) to protect 35V DC of the Step--output at plug B7. Image of the Step--outputs. To connect Course printer. To connect RoT (analog). 24V DC Connection to supply the receivers connected at the output channels 1 to 8.

Figure 5/11 Plug B6 Figure 5/12 Plug B5 Figure 5/13 Plug B3

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(Channel 8) 4 (Channel 7) 3 (Channel 6) 2 (Channel 5) 1

5 (Channel 4) 6 (Channel 3) 7 (Channel 2) 8 (Channel 1)

12 11 10 9 (Channel 9)(Channel 10)(Channel 11) (Channel12) Figure 6: No. Figure 6/1 I/O PCB (138--118.101.E10) Designation Plug B 27 Fuse E5 LED 26 (red) LED 27 (green) LED 28 (blue) Remark Output channel 5 with supply voltage to connect a repeater. Connection, protection and monitoring of the adjusted data format. LED red = Course bus LED green = NMEA 1 LED blue = NMEA 2

Figure 6/2 Figure 6/3 Figure 6/4 Figure 6/5 Figure 6/6 Figure 6/7 Figure 6/8 Figure 6/9

B 28, E 6, H 29, H 30, H 31 Output channel 6 B 29, E 7, H 32, H 33, H 34 Output channel 7 B 30, E 8, H 35, H 36, H 37 Output channel 8 B 26, E 4, H 23, H 24, H25 B 25, E 3, H 20, H 21, H22 Output channel 4 Output channel 3

B 24, E 2, H 17, H 18, H 19 Output channel 2 B 23, E 1, H 14, H 15, H 16 Output channel 1 Plug B 34 LED H 57 (red) LED H 56 (green) LED H 55 (blue) Output channel 12 to connect heading receivers. Connection and monitoring of the adjusted data format. LED red = Course bus LED green = NMEA 1 LED blue = NMEA 2 Output channel 11 Output channel 10 Output channel 9 8

Figure 6/10 B 33, H 54, H 55, H 56 Figure 6/11 B 32, H 51, H 52, H 53 Figure 6/12 B 31, H 39, H 45, H 46

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Figure 7:

Terminal board L1

No.

Designation

Remark Protection of the 24V DC supply voltage for: -- Distribution Unit compact -- Compass -- Repeater with supplied voltage -- Step outputs Terminals to connect 24V DC supply voltage for the Distribution Unit compact and the connected compass. Terminals to connect the course bus from the compass.

Figure 7/1 Fuse E1

Figure 7/2 Terminal board L1

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2 2.1

Installation of the Distribution Unit compact General remarks

Caution When establishing cable connections ensure that the cables are disconnected from the power supply. It is essential to ensure that all cables are disconnected from the power supply, if necessary measure the voltage beforehand and/or disconnect the relevant distributor.

In order to ensure that the system operates correctly, it is essential that you follow the procedures described below for establishing cable connections. For information to the respective cable diameter see Wiring diagram138--126.HP008. -- Strip approx. 180mm of the cable (depending on the distance between cable inlet and terminal or plug). Make sure you do not damage the shielding layer. -- Strip off the shielding to a remainder of approximately 15mm.

approx. 15mm

approx. 180mm
Figure 8 How to strip the connection cable

-- Screw the cable gland out from the distribution box and push the screw connection components over the cable. It is absolutely essential that the sequence (as shown in Figure 9) is adhered to. -- Check the cone and counterpart on the earthing insert for corrosion and if necessary remove corrosion using an appropriate process (emery board).
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DISTRIBUTION UNIT

-- Push the counterpart of the earthing insert as far as the end of the cable shield. -- Push the earthing insert cone below the shielding against the counterpart. Observe a shared evenly distribution of the shielding via the cone (see Figure 9).

Wall and DIN socket Earthing insert -- Cone -- Counterpart Seal + Strain relief Shielding

Washer Counter nut

Figure 9

Making the cable entry

-- Insert the earthing insert, the seal with and the washer into the cable gland, place the counter nut on top and hand-tighten. -- Strip the cable cores to a length of approx. 1.5cm, twist slightly and clamp on the cable end sleeves. Connect the cable strands in the junction box as shown in the table below. Hand-tighten the terminal screws concerned -- Check the connection is firm by pulling lightly.

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Option: Cable connection with a screen clamp

Attach the angle with cross slotted screws below the respective cable inlet at the housing. (angle and screws are part of the installation kit). Strip off the cable according to section 2.1.

The screen must be led for appr. 15mm through the cable inlet (as shown).

Jam the cable (screen area) with the screw-clamp at the angle and fix it with the knurled head screw.

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2.1.1

General information about establishing an earth connection In order to comply with the stringent EMC requirements, please abide by the information given below regarding cable connections. Use the cable types specified.

It is essential to ensure that these connections have a common reference to the ships earth. Any additional components (options) must also be connected to the common earth!

Figure 10:

Establishing an earth connection

All earth connections must be made as shown in Figure 10. The earthing cable attached to the cable bracket must possess a cross-section of minimum 1.5 mm2. The cable bracket should be mounted between two toothed discs. Earth connections must be free of corrosion and well fastened.

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2.2

Installation The distribution unit has to be mounted according to the dimensional drawing 138--126.HP005. The front cover should be removable. Please note the comment depending the internal protection at the dimensional drawing.

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2.2.1

RS422-Interface or NMEA Interface of Heading Receiver Conclusion for the connection of NON RAYTHEON Anschtz products to the Distribution Unit Compact: If the NMEA input interface or the coursebus input interface contains a signal common / signal ground connection, then this connection has to be connected to signal common / signal ground connection of the Distribition Unit Compact (see principle scematic below).

Distribution Unit Compact (Plug B23 to B30) 24V DC 0V

NMEA
1 2 3 4 Heading 5 6 Heading receiver Supply voltage Protection circuit

Distribution Unit Compact (Plug B23 to B30) 24V DC 0V

RS422
1 2 3 4

Heading receiver Supply voltage

5 6 Must be connected to prevent potential differences.

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2.2.2

Installation of the options For installation of the option AC/DC--Converter, see service manual of the compass STD 22.

2.3

Connections For additional information to the connectors, see Wiring diagram 138--126.HP008.

2.3.1

Connections of the terminal board L1

E1 1 2 3 4 5 6 7 8 9

1 E1

2 3 4

5 6 7 8 9

24V DC from mains supply

24 V DC to the compass

Course bus from the compass

Figure 11:

Terminal board L1

Pin connection E1 (Fuse) 1 2, 3, 4 5, 6, 7 8 9 + 24V DC 0V DC + 24V DC 0V DC

Assignment

Course bus (Rx +) Course bus (Rx --)

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2.3.2

Connections of statussignals

Figure 12:

1 2 3 Connection of statussignals

Plug B13 -- System failure

Connection 1 2 3

Assignment

B12

--Gyro failure

1 2 3

B11

-- Gyro available

1 2 3

2.3.3

Connections of repeaters with supply voltage

1 Figure 13:

4 5

Connection of repeaters with supply voltage

Plug B 23 (Channel 1), B 24 (Channel 2), B 25 (Channel (Ch l 3), 3) B 26 (Channel (Ch l 4), 4) B 27 (Channel 5), B 28 (Channel 6), B 29 (Channel 7), B 30 (Channel 8)

Connection 1 2 3 4 5 6 TX + TX -GND 0V DC

Assignment + 24V DC

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2.3.4

Connections of receivers without supply voltage

Figure 14:

1 2 3 Connections of receivers without supply voltage

Plug B31 (Channel 9), B32 (Channel 10), B33 (Ch (Channel l 11), 11) B34 (Channel (Ch l 12)

Connection 1 2 3 TX + TX -GND

Assignment

2.3.5

Connections for Step-signals

1 Figure 15:

2 3

Connections for Step-signals

Plug B 7, B 8, B 9

Connection 1 2 3 4 5 + 35V DC 0V DC S1 S2 S3

Assignment

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2.3.6

Connections for course printer and RoT

1 Figure 16:

Connections for course printer and RoT

Plug B 5 (RoT)

Connection 1 2 3 +/--10V GND TX GND

Assignment

B 6 (Course printer -- RS232C) ( i t di (printed is only l heading h di and d an internal time time code)

1 2 3

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Switching ON of the Distribution Unit compact After switching ON the mains supply the Distribution Unit compact is switched ON. A separate switching ON of the Distribution Unit compact is not possible. Together with a switching ON of the mains supply to the Distribution Unit compact the compass as well as the connected heading receivers are supplied with operating voltage too.

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4 4.1

Configuration Adjustment of the output channels The adjustment of the output channels is performed by operating the DIP--switch B42, the switch B39 and both push buttons B37 and B38.

B39

DIP--switch B42

OPEN

1 2 3 4 5 6 7 8
RoT NMEA1 NMEA2

Figure 17:

Operating and monitoring elements to adjust the output channels

Each of the 12 output channels can be adjusted in consideration of the data content: -- Course bus -- NMEA 1 -- NMEA 2

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4.1.1

Selection of the output channels By pushing the switch B39 (Figure 17/4) to the right,switching direction away from the DIP--switch B42 (Figure 17/2), the configuration mode is activated. The LED H60 (Figure 17/1) blinks. With every operation of push button B38 (Figure 17/3) another output channel is selected. At the selected channel blinks one of the LEDs (red, green or blue). With every operation of the push button B37 (Figure 17/5) the data content of the selected output channel is changed (course bus -- NMEA 1 -- NMEA 2). If the red LED blinks then course bus is adjusted to the selected output channel, for NMEA 1 the green LED blinks and for NMEA 2 the blue LED blinks. By pushing the switch B39 to the left, switching direction to the DIP--switch all adjustments are stored and the LED H60 lights up constantly.

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4.1.2

Adjustment of serial output data (NMEA 1 / NMEA 2) This adjustments have to be performed exclusively by the DIP--switch. These adjustment have to be permanent. Changes of these adjustments are achieved at once during the operational mode. Below mentioned adjustments are possible:

DIP--switch Data format NMEA 1 (green LED) HEHDT+HEROT HEHDT 4800 Bd 4800 Bd 9600 Bd 38,4 kBd (1Hz) (10Hz) (10Hz) (50Hz)

X X X X X X

X X X X X X

0 1 n n n n

X X 0 1 0 1

X X 0 0 1 1

X X X X X X

X X X X X X

X X X X X X

NMEA 2 (blue LED) HEHDT+HEROT 4800 Bd 4800 Bd 9600 Bd 38,4 kBd (1Hz) (10Hz) (10Hz) (50Hz) X X X X X X X X X X X X X X X X X X X X X X X X X 0 n n n n X 0 0 1 1 X 0 1 0 1

X = Adjustment without importance n = Adjustment depends to another row in the table 1 = DIP--switch position up (1) 0 = DIP--switch position down (0)
DIP--switch B42

1 1 2 3 4 5 6 7 8

Never switch DIP--switches 6, 7 and 8 at the same time into the upper position (a development function only).

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4.2

Adjustment of the RoT-output The turn rate (analog) at plug B5 is adjustable as follows: DIP--switch Data format Heading output analog +/-- 10V Turn rate 30 /Min. Turn rate 100 /Min. Turn rate 300 /Min. 1 0 1 0 1 2 0 0 1 1 3 X X X X 4 X X X X 5 X X X X 6 X X X X 7 X X X X 8 X X X X

X = Adjustment without importance 1 = DIP--switch position up (1) 0 = DIP--switch position down (0)
DIP--Schalter B42

1 1 2 3 4 5 6 7 8

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Switching OFF the Distribution Unit compact By switching OFF the mains supply to the Distribution Unit compact, the connected compass, all connected heading receivers which are supplied via the Distribution Unit compact and the Distribution Unit compact itself are switched OFF.

Maintenance and repair The Distribution Unit compact is maintenance free. A repair is only possible by a replacement of fuses otherwise the Distribution Unit compact has to be replaced complete.

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