s

Supplement to the Operating Instructions for SIMOREG DC-MASTER Series 6RA70

Version 13 Order no. 6RX1700-0AD76

for Software Release 3.2

C98130-A7056-A004-01-7618

08.2010

Converter software version:

As this document went to print, SIMOREG DC-MASTER converters were being delivered from the factory with software version 3.2 installed. These Operating Instructions also apply to other software versions. Earlier software versions: Some parameters described in this document might not be stored in the software (i.e. the corresponding functionality is not available on the converter) or some parameters will have a restricted setting range. If this is the case, however, appropriate reference to this status will be made in the Parameter List. Later software versions: Additional parameters might be available on the SIMOREG DC-MASTER (i.e. extra functions might be available which are not described in these Operating Instructions) or some parameters might have an extended setting range. In this case, leave the relevant parameters at their factory setting, or do not set any parameter values which are not described in these Instructions !

The software version of the SIMOREG DC-MASTER can be read in parameters r060 and r065. The latest software version is available at the following Internet site: http://support.automation.siemens.com/WW/view/en/10804967/133100

CAUTION
Before updating your software, find out the product state of your SIMOREG device. You will find this on the rating plate (field on the bottom left-hand side "Prod. State"). Prod. State = A1,A2 (devices with the CUD1 electronics board, version C98043-A7001-L1-xx): It is only permissible to load software versions 1.xx and 2.xx. Prod. State = A3 (devices with the CUD1 electronics board, version C98043-A7001-L2-xx): It is only permissible to load software versions 3.xx.

Please observe all warnings in the operating instructions for SIMOREG DCMASTER.

The reproduction, transmission or use of this document or contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked that the contents of this publication agree with the hardware and software described herein. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information given in this publication is reviewed at regular intervals and any corrections that might be necessary are made in the subsequent printings. Suggestions for improvement are welcome at all times.

SIMOREG is a registered trademark of Siemens

Siemens AG 2010 All rights reserved

08.2010

Overview of changes
Chapter 2 Order information for devices with increased isolation test voltage and for devices with 24 V DC electronic power supply Chapter 3 Supplement to specifications (24 V DC electronic power supply) Chapter 6 New connection diagram (for 24 V DC electronic power supply) Terminal arrangement (for 24 V DC electronic power supply) Chapter 8 Function plans G162 and G195 changed Chapter 11 r070 P162, P163 P185 to P188 P192 U831 Chapter 12 K0126, K0127, K0128, K0180 B0118, B0119

Value range changed Setting range expanded New parameters Setting range expanded (for SIMOREG DC-MASTER Control Module)

New connectors (for SIMOREG DC-MASTER Control Module)

Notes
Download option: Changed function plans in dsf (Designer 7) and vsd (VISIO) formats http://support.automation.siemens.com/WW/view/en/10804957/133300 Update DriveMonitor for software release 3.2 http://support.automation.siemens.com/WW/view/en/10804957/133100 For additional information, please contact your local Siemens office.

Siemens AG SIMOREG DC-MASTER Operating Instructions

08.2010

Section 2 - Type spectrum

2.4

Ordering information for options using codes

6 R A 7 0

x)

SIMOREG converter order no. with suffix Z and codes (several codes together) and/or plaintext (if required)

x) Innovation 0 6 Standard With increased isolation test voltage and 24 V DC electronic power supply (with power interface C98043-A7013) Available for devices with order no. 6RA7093-4GS22, 6RA7093-4LS22, 6RA7095-4GS22, 6RA7095-4KS22, 6RA70954LS22, 6RA7096-4GS22, 6RA7096-4MS22, 6RA7097-4GS22, 6RA7097-4KS22

Options

Codes

Order No.

24 V DC electronic power supply Available for devices with armature rated line side voltage >= 690 V

L05

Section 3 Description Technical data

Order No. see below

Rated supply voltage electronics power supply

2AC 380 ( 25%) to 460 (+15%); In=1A or 1AC 190 ( 25%) to 230 (+15%); In=2A ( 35% for 1min) Devices with order no. = 6RA70 . . - . . . . 6 and Devices with option L05 DC 18 to 30; In=4A

Siemens AG SIMOREG DC-MASTER Operating Instructions

1 3AC 50-60Hz, 400V-460V

BA

6.2.4

10

11

12

08.2010

210 Rx+/Tx+ 3AC 50-60Hz, 400V-830V Rx-/TxRx+/Tx+ Rx-/TxX165 K1 1 DC 24V X166 1U1 103 104 105 106 107 108 Tx+ 61 62
M

211
BA

P24_S

1)

S_IMP

Binary select inputs Rx+/Tx+ Rx-/TxRx+/Tx+ Rx-/Tx+ XP24V

F1

212

213 Parallel switch interface (2x)

T/R

214 215
BA

R/T

216
BA

217 1V1

M X161 -

Clk

4U1

4V1

1W1

4W1

204 TxBA

Motor temperature XT XS
8-270V

X164 + Rx+/Tx+ 63 64 65 E-Stop

M

205 ES/ P24 Rx-/TxM X162

KTY84 / PTC
BA

X164

Section 6 Connections

10

RS485

11
D A

M K1
D A

# 18 M
E-Stop Power ON Electronics power supply

=
XR 109 110 M P N X6 X7 X3.4 K1

=
M
3~

Converters: 400A to 3000A, electronics power supply 24V DC

Track 1 >

28

&

29 X109

COMP X>Y

RS232 / RS485 to X300

30

Track 2 >

31

COMP X>Y

32

Zero mark > C98043-A7001

33

COMP X>Y

X173

X107

TB and CB boards

Supply

27

P15 200mA max.

Armature current

Siemens AG SIMOREG DC-MASTER Operating Instructions

19 20 21 50
Temperature monitoring Analog tacho

44 M X164 M 53
Armature current

45

P24_S

1)

Binary select inputs 51 52 Load X3.1 X3.2 X3.3 X11-X16 X21-X26

40 41

42

43 P24 C98043-A7006 M X163

X163

CUD2 (optional)
Supply voltage armature Armature voltage Gating pulses armature Supply voltage field

X110 / X111

1 Tx+ 56 57 58 59 60 12 M D A M 16 17 46 M 48 P24 X171 M 54 X101 47 C98043-A7013 M X175

Fan control and monitoring

M TxBA

CUD1
+ Rx+/Tx+ Rx-/TxRS485 BA M X172 13 14 15
Field current actual value Gating pulses field M

X110 / X111

10k Main setpoint

P10 1% / 10 mA

= =

3U1 C98043-A7004 / XF1 C98043-A7014+15 X102

3W1

3 X101

N10 1% / 10 mA

5 I act

U/I

U/I

KTY84 / PTC

f Shunt U

22

23 D A

24

M X174

34 35

P24_S

1)

36

Open- and closed-loop control for armature and field

X102

Fan control and monitoring or air flow monitoring

X75

Switch-on/ shutdown Enable signal

37 38

XF2 C98043-A7005

3D

+
3C 1C1 (1D1) 2) 1D1 (1C1)

39

X171

26

Selection 5/15V

Analog tacho #

PMU
RS485

M
1) P24_S total max. 200mA 2) is required for 4Q converters EEPROM X108
RS232
BA BA

G
+
M

1 BA = electronically switchable bus termination U/I = electronically switchable voltage / current input C98043-A7009 Rear panel wiring 2 X300

to OP1S

08.2010

6.7

Terminal arrangement

Module C98043-A7013
XT XS XR

X102
103 104 105 106 107 108 109 110

+ F1

XP24V
C98043-A7013

6.8

Terminal assignments

Devices with Order No. = 6RA70 . . - . . . . 6 and Devices with option L05
Terminal type: Cage clamp terminal maximum connection cross-section 1.5mm2 Module C98043-A7013 Power Interface Function Terminal Connection values/remarks XP24V Electronics power supply + 18 V to 30 V DC Incoming supply 24 V External fusing max. 4A

Siemens AG SIMOREG DC-MASTER Operating Instructions

08.2010

r072.002 P100.F

Closed-loop armature current control

K0149 *) The following applies with these parameters or connectors: 100% corresponds to the rated motor armature current (P100)

[G166.5] Actual torque Absolute actual armature current P176.F(1) K P175.F(1) K P155.F P156.F Average value over 1 current peak Average value over 6 current peaks

K0290

Motor flux

K0142

K0116

K0114

Siemens AG SIMOREG DC-MASTER Operating Instructions

Average value over 6 current peaks *) Conducting angle Pulsating current K0115 Kp Actual value Tn Armature current controller K0113 K0111 K0112 K0110 set/actual diff. P comp. I comp. output K0117 P602 (117) K

r019*)

K0109

Section 8 Function diagrams

K0107

K0103

B0190

internal actual armature current

Current controller-armature

Overcurrent monitoring r020*) Filter time P191.F (0) (0...10000ms)

B0057

Fault F030 Setpoint

Sheet G162 Closed-loop armature current control

from sheet "Auto-reversing stage, armature gating unit": [G163.2] I component :=0

Switchover between reduced gearbox stressing and current setpoint integrator P157.F

Set armature current FS .05 125 .06 0 K0118 Filter time P190.F (0) (0...10000ms) K0119 [G163.1]

[G161.8]

K0120

K0125

P601 K K

P164.F 0=Reset P comp.

P154.F 0=Reset I comp.

G or W limitation reached [G163.2] stop I component

P158.F Acceleration time for reduced gearbox stressing or current setpoint integrator

P185.F

Control word armature precontrol P153.F

P186.F

K0102 [G163.1]

P187.F(1) K P162.F (1) P163.F (3) K0122

Precontrol_armature
V_control_A Line voltage (armature) K0305 I_armature_set Filtering/ averaging MI M0 K0121

La P111.F

Measured actual EMF value

K0123

ia

Calculated EMF K0124

0 1 2 3 4

P193 (287) K

Ra P110.F

Ua

* -1

MII Requested torque direction

Line frequency K0306

EMF

K0180

i a ... measured armature current

EMF from n-actual value, flux and P078.i001

P110.F Armature circuit resistance

12-pulse P079(0) if P079=2 P111.F Armature circuit inductance

- G162 -

8
3
n813.01 ... .05 Internal firing pulse U800 (0) U804 (0) K .01 .02 .03 .04 .05 .06 .07 .08 .09 .10 Word 3 Word 4 Word 5 Word 2 Word 1 Firing pulse K K K n812.01 to .05 K K K K 16Bit K6021 K6022 K6023 K6024 K6025 n812.06 to .10 Word 1 from slave 3 Word 3 Word 4 Word 5 n812.11 to .15 Word 1 from slave 4 Word 3 Word 4 Word 5 n812.16 to .20 Word 1 B6040 Word 3 Word 4 B6041 Word 5 n812.21 to .25 Word 1 from slave 6 Word 2 Word 3 Word 4 Word 5 16Bit from slave 5 Word 2 16Bit K6043 K6044 K6045 Bit 0 B6520 K6051 K6052 K6053 K6054 K6055 Bit 0 B6620 K6061 K6062 K6063 K6064 K6065 ... Bit 15 B6635 ... Bit 15 B6535 Word 2 K6042 16Bit K6041 ... Bit 0 B6420 Bit 15 B6435 K6035 K6034 K6033 Word 2 K6032 16Bit K6031 Bit 0 B6320 [G195.6] [G195.6] [G195.6] [G195.6] [G195.6] [G195.6] [G195.6] ... Bit 15 B6335 Bit 0 B6220 ... Bit 15 B6235 K K Transmit data 1 to next drive

X165
Summation firing pulse

Bus terminator U805 (0) 0 1 2

Paralleling interface
Imp.,

Rx+/Tx+ 0 1 from master Receiving data from master Word 1 Word 2 Word 3 Word 4 Word 5 Torque direction, thyristor selection

RS485

Rx-/Tx-

Internal summation firing pulse

Rx+/Tx+ 0 1

RS485

Rx-/Tx1 from Slave 2

12..16

Indices .06 to .10 of U804 are activated on the master and the standby master when the master function is transferred to the standby master

Sheet G195 Paralleling interface

Rx+/Tx+ 0 1

RS485

2..6

Word1 bit2 = Run bit3 = Fault B6223 [G195.6] [G195.6] B6323 [G195.6] B6423 B6523 B6623 B6222 B6322 B6422 B6522 B6622

Rx-/Tx-

U806 (2) Master (12...16) / Slave (2...6)

RS485

Rx+/Tx+ 0 1

CLK from Master

Rx-/Tx-

CLK to slaves

&

1 F044

X166

CUD2

Parameters for paralleling interface:

U800 (0)

On/Off

U803 (0)

Operating mode for parallel connection

1 = "Telegram monitoring timeout"

U800 <> 0 Operating state <o1.0 U806 >10 U803 = 0 n810: Paralleling master: (i.e. when U800 = 1) Segment 2 ... ON: Slave with address 2 responding 3 ... ON: Slave with address 3 responding 4 ... ON: Slave with address 4 responding 5 ... ON: Slave with address 5 responding 6 ... ON: Slave with address 6 responding 8, 9 ... OFF 15.. ON: Master function active

U806 (2)

Bus adress

1s

U807 (0,100s)

Telegram monitoring time

n809

Diagnostic parameter

n810

Display active slaves (see right)

B0225

1 = active paralleling master

Paralleling slave: (i.e. when U800 = 2): Segment 2 ... ON: Data for slave with address 2 are 3 ... ON: Data for slave with address 3 are 4 ... ON: Data for slave with address 4 are 5 ... ON: Data for slave with address 5 are 6 ... ON: Data for slave with address 6 are 8 ... ON: Slave funktion active 9 ... ON: Firing pulses of master are used 15.. OFF 15 7 6 5 4 3 2 9 1 8 0

ok ok ok ok ok

Siemens AG SIMOREG DC-MASTER Operating Instructions

U808(6040) B

Fault signal trip

08.2010

1 = "Fault F014"

- G195 -

08.2010

Section 11 Parameter list

Changed parameters:
PNU Description Value range [Unit] Steps 0 to 138 1 0 to 4 1 No. indices Factory setting Type Ind: None Type: O2 Ind: 4 FS=1 Type: O2 See Change (Access / Status) P052 = 3

r070 (G101) P162 * FDS (G162)

MLFB (order number) of SIMOREG DC-MASTER converter The corresponding MLFB is displayed in encoded form in this parameter. The MLFB is displayed in plaintext on the OP1S panel. EMF calculation method for armature precontrol 0 1 The EMF derived from the measured armature voltage (K0123) is applied The EMF derived from the calculated armature voltage (K0124) is applied (the purpose of this setting is to prevent the occurrence of any low-frequency (< 15 Hz) armature current fluctuations) The EMF for armature current precontrol is calculated from the armature voltage selected with P193 (the resistive + inductive armature voltage drop is subtracted internally; if P079 = 2, then P110 and P111 only have an effect on half the value) [can only be set in SW 2.1 and later] The connector selected with P193 serves as the EMF for armature current precontrol. This setting also facilitates DC link voltage control [can only be set in SW 2.1 and later] [starting from SW 3.2] For armature current precontrol, the actual speed value (unfiltered value K0167), machine flow (K0290, selection via P263), P118, P119 and P078.i001 calculated EMF (K0180) is used. Prerequisite is a recorded field characteristic line. This setting makes sense with 12-pulse parallel operation. It is an advantage when compensated direct current machine is present.

P052 = 3 P051 = 40 Offline

P163 * FDS (G162)

EMF filtering method for armature precontrol 0 1 No filtering Filtering element, filter time constant = half line period (10 ms at 50 Hz line frequency) (for use by works engineers only) Averaging over the last 2 EMF values (for use by works engineers only ) Averaging over the last 3 EMF values Filtering element, filter time constant = line period (20 ms at 50 Hz line frequency) [can only be set in SW 2.1 and later] Filtering element, filter time constant = 2 * line period (40 ms at 50 Hz line frequency) [can only be set in SW 2.1 and later] Filtering element, filter time constant = 4 * line period (80 ms at 50 Hz line frequency) [can only be set in SW 2.1 and later] Filtering element, filter time constant = 8 * line period (160 ms at 50 Hz line frequency) [can only be set in SW 2.1 and later]

0 to 12 1

Ind: 4 FS=3 Type: O2

P052 = 3 P051 = 40 Offline

2 3 4 5 6 7

8 to 12 [starting from SW 3.2] Filter for compensation of the lag of the filter output compared to the input (at linear increase of the input value). Compensation of the lag is limited toP188. The filter contains two PT1 elements with filter time constant TFilter, a differentiating element, a limiting element (P188) and a summator element. At P188= 0.00%, the filter acts like a simple PT1 element with the time constant given via P163 TFilter. Note: A PT1 filter element results in a time delay of the output compared to the input by the time constant TFilter. At linear rise k*t of the input dimension, the output lags behind the input by k*TFilter. 8 9 10 11 12 TFilter=Line period length/2 (10 ms at 50 Hz mains frequency) TFilter=Line period length (20 ms at 50 Hz mains frequency) TFilter=2* Line period length (40 ms at 50 Hz mains frequency) TFilter=4* Line period length (80 ms at 50 Hz mains frequency) TFilter=8* Line period length (160 ms at 50 Hz mains frequency)

Siemens AG SIMOREG DC-MASTER Operating Instructions

08.2010 New parameters:

PNU Description Value range [Unit] Steps [starting from SW 3.2] 0 to 2 1 No. indices Factory setting Type Ind: 4 FS=0 Type: O2 See Change (Access / Status) P052 = 3 P051 = 40 Offline

P185 * FDS (G163)

Operating mode 6/12 pulse 0 1 6-pulse operation

12-pulse parallel operation At P185=1, a precontrol characteristic curve with an additional curvature is effective and L1 is effective for the crossover point from discontinuous to continuous current (is calculated from P111 and P186). P111=L1+La (L1 is the smoothing inductance, including the effective commuting inductance; La is the armature inductance). L1 is effective for the crossover point from discontinuous to continuous current of the precontrol characteristic curve. 12-pulse series connection (P079 is to be set correspondingly in addition) [starting from 0.05 to 10.00 0.01 Ind: 4 FS=1,00 Type: O2 P052 = 3 P051 = 40 Online

2 P186 FDS (G163)

Inductance factor for 12-pulse parallel operation (L1/La) SW 3.2]

This parameter is only effective at P185=1; it determines the form and together with P111 the crossover point from discontinuous to continuous current of the precontrol characteristic curve. The higher the value is set, the closer the form to the 6-pulse characteristic curve.

P187 * FDS (G162) (G165) P188 FDS (G162)

Source for evaluation the inductive voltage drop

[starting from SW 3.2]

The contents of the selected connector act as multiplier for the inductive armature voltage drop in the EMF calculation. The armature voltage drop results from the P111 and the current change. Absolute value of the maximum value of the compensation of the delay of the filtered EMF at P163= 8 to 12 [starting from SW 3.2] This parameter is only effective at P163= 8 to 12. At P163= 8 to 12, the EMF filter compensates for a delay of the filter output compared to the input (at linear rise of the EMF input value) until the amount of the maximum value set at P188. At P188= 0.00%, the filter acts like a simple PT1 element with the time constant given via P163 TFilter. Note: A PT1 filter element results in a time delay of the output compared to the input by the time constant TFilter. At linear rise k*t of the input dimension, the output lags behind the input by k*TFilter. To achieve complete compensation of the delay of the filtered EMF with a linear EMF rise, that value is to be set at P188 at which the EMF changes maximum within a time period of TFilter: At P163= 8 P188 = max. EMF rise within TFilter= line period/2 At P163= 9 P188 = max. EMF rise within TFilter= line period At P163= 10 P188 = max. EMF rise within TFilter= 2* line period At P163= 11 P188 = max. EMF rise within TFilter= 4* line period At P163= 12 P188 = max. EMF rise within TFilter= 8* line period Example: The maximum acceleration of the drive from idle to cut-in speed is 800 ms. The EMF thereby increases from 0% to 80% of 1.35*P078.i001. At P163= 10, the filter constant (at 50 Hz mains frequency) isTFilter= 40 ms P188= 80% * 40 ms / 800 ms = 4.00%

All connector numbers 1 0.00 to 40.00 [%] 0.01%

Ind: 4 FS=1 Type: L2 Ind: 4 FS=5,00 Type: O2

P052 = 3 P051 = 40 Offline P052 = 3 P051 = 40 Online

10

Siemens AG SIMOREG DC-MASTER Operating Instructions

08.2010 Changed parameters:

PNU Description Value range [Unit] Steps [as of SW 2.1] 0 to 2 1 No. indices Factory setting Type Ind: 4 FS=0 Type: O2 See Change (Access / Status) P052 = 3 P051 = 40 Online

P192 * FDS (G163)

Control word for the Alpha W limit (armature) 0

Continuous current: Inverter stability limit for the delay angle of the armature converter (Alpha W) = value according to parameter P151 Intermittent current: Alpha W = 165 Inverter stability limit for the delay angle of the armature converter (Alpha W) = value according to parameter P151

[starting from SW 3.2] 2 Inverter stability limit for the firing angle of the armature current converter (Alpha W) is linear dependent on armature current K0116 [can be set starting from SW 3.1]: K0116 = 0% Alpha W = 160 (maximum value), K0116 = 100% of r072.i002 Alpha W = value according to P151, K0116 > 100% of r072.i002 Alpha W is reduced further linearly U831 This parameter is used in the SIMOREG DC-MASTER Control Module

Section 12 - List of connectors and binectors

New connectors:
Connector K0126 K0127 Description Internal armature current actual value (effective value)[starting from SW 3.2] Armature current actual value (effective value) [starting from SW 3.2] Normalization 100% (16384) = r072.002 100% (16384) = P078.001* K0128 Active power with pure ohmic load [starting from SW 3.2]
3 2

Function diag., Sheet

100% (16384) = r072.002*P078.001* 100% (16384) = P078.001*

3 2

3 2

K0180

EMF from n-actual value, flux and P078.i001

[starting from SW 3.2]

New binectors:
Binector B0118 B0119 Name, description This binector is used in the SIMOREG DC-MASTER Control Module This binector is used in the SIMOREG DC-MASTER Control Module [starting from SW 3.2] [starting from SW 3.2] Function diag., Sheet

Siemens AG SIMOREG DC-MASTER Operating Instructions

11

08.2010

SIMEA Siemens Industrial Manufacturing, Engineering and Applications Postfach 83, A 1211 Wien

Siemens AG, 2010 Subject to change without notice C98130-A7056-A004-01-7618