GT8C2

System Description

Drain System

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HTCT 690 559 V0052 A

GT8C2

System Description

Revision History
Revision A Date 10-1-2003 Content of Revision Description edited and completed. Drawing HTCT 319 671 replaced HTCT 319 671A Document Pages total : 12

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System Description

Contents
1 GENERAL DESCRIPTION......................................................................................... 5 1.1 Function ............................................................................................................ 5 1.1.1 Fuel Drain................................................................................................ 5 1.1.2 Washing Water Drain .............................................................................. 5 1.2 Design ............................................................................................................... 5 1.3 Principle of Operation...................................................................................... 6 1.3.1 General ................................................................................................... 6 1.3.2 Fuel Oil Drain .......................................................................................... 6 1.3.3 Washing Water Drain .............................................................................. 6 1.4 Safety and Monitoring Equipment .................................................................. 8 2 APPENDICES .......................................................................................................... 11 2.1 Designation of Parts ...................................................................................... 11 Drawing .................................................................................... HTCT 319 671 A n

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HTCT 690 559 V0052 A

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System Description

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System Description

1 1.1
1.1.1

GENERAL DESCRIPTION Function

Fuel Drain Fuel drain MBA31 removes the fuel oil, which flows into the EV combustor after every failed start, thereby preventing excessive burning during subsequent start-up. The system is also used to remove the washing water that collects in the EV combustor during compressor off-line cleaning.

1.1.2

Washing Water Drain During off-line washing water drain system MBA33 removes and collects washing water from compressor MBA80, turbine MBA30, air intake manifold MBL30 and exhaust duct MBR10.

1.2

Design
Drawing HTCT 319 671A shows the design in schematic form. The main components of the fuel drain system are: Fuel / water drain tank common water tank pump shut-off valve fuel/water drain separator detonation safeguard drain lines safety and monitoring equipment. MBA31 BB001 MBA33 BB001 MBA33 AP001 MBA31 AA003, MBA33 AA008, AA009 MBA33 AT001 MBA33 AT002

The main components of the water drain system are: water drain cock water drain cock water drain cock water drain cock water drain cock drain and collecting lines safety and monitoring equipment. MBA30 AA004 MBA30 AA208 MBA30 AA210 MBA30 AA212 to AA214 MBA30 AA220 and AA230

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System Description

1.3
1.3.1

Principle of Operation
General During operation of the gas turboset shut-off valves MBA30 AA004, AA208, AA210, AA220, AA230, MBA31 AA003, MBA33 AA005 and AA009 are closed. Relieve valve MBA33 AA008 is open. Valves MBA31 AA003, MBA33 AA008 and AA009 are operated by control air. Valve MBA30 AA004 is equipped with an electric and manual drive. Valves MBA30, AA208, AA210, AA220 and AA230, MBA33 AA005 are operated manually.

1.3.2

Fuel Oil Drain Shut-off valves MBA30 AA004, MBA31 AA003 and MBA33 AA009 open and MBA33 AA08 closes automatically after every failed start and every shutdown of the gas turbine. The remaining fuel oil and water flows from the combustor through tank MBA31 BB001 and fuel water drain system MBA33, centrifugal extractor MBA33 AT001 and detonation safeguard MBA33 AT002 into tank MBA33 BB001. In separator MBA33 AT001 the fuel oil and water is separated from the air. The air is directed to the open, the fuel oil and water is directed into tank MBA33 BB001. When the level in tank MBA33 BB001 reaches the preset upper level, measurement MBA33 CL001 initiates the start of pump MBA33 AP001 which pumps the liquids into the waste water system. When the level drops below the preset lower level the pump is shut-off. Shut-off valves MBA30 AA004, MBA31 AA003 and MBA33 AA009 close and MBA31 AA08 opens automatically during preparation for the subsequent start-up of the gas turboset.

1.3.3

Washing Water Drain Drain lines are connected to the air intake manifold MBL30, to the air pipings MBH33 and MBX69, to the compressor casing, to the turbine casing, via tank MBA31 BB001 to the EV combustor and to the expansion joint in the exhaust duct. To remove the washing water from the EV combustor, the turbine casing, the compressor and the exhaust duct the operator opens the corresponding drain and shut-off valves before starting off-line washing.

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System Description

Water drain cock MBA31 AA003 and MBA33 AA009 are open and MBA33 AA008 is closed during off-line washing. Shut-off valve MBA30 AA004 at the expansion joint is opened by the electrical drive controlled from the control room. If necessary the valve can also be opened manually at the machine. The following drain valves are opened manually: at the blow off line at the rotor cooling air line at the control air line MBX69 at the compressor at the air intake manifold MBA30 AA208 MBA30 AA212, AA214 MBA30 AA213 MBA80 AA210, AA220 MBL30 AA210

The washing water is directed from the gas turboset into common water drain system MBA30, and then into a movable tank. The washing water from the combustor and the expansion joint is directed into tank MBA33 BB001. When the level in tank MBA33 BB001 reaches the preset upper level measurement MBA33 CL001 initiates the start of pump MBA33 AP001 which pumps the liquids into the waste water system. When the level drops below the preset lower level the pump is shut-off. After washing has been completed the operator has to close all manually operated water drain valves!

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System Description

1.4

Safety and Monitoring Equipment

MBA30 AA004-H and -L Limit switches of valve MBA30 AA004 The limit switches monitor the closed and open position of shut-off valve MBA30 AA004. Start-Up (before ignition): Further progress of the starting program is prevented if the valve is not in the open position. After a shutdown: An alarm is initiated in the control room if the shut-off valve fails to open. Operation: An alarm is initiated if the valve moves away from the "closed" position. Off-line washing: An alarm is initiated if the valve does not open. MBA30 CT009 Measurement of temperature The measurement monitors hot gas leaks in water drain system MBA30 by measuring the temperature in the drain line. If the temperature exceeds a preset limit (a drain valve leaks or is not in the closed position), an alarm is initiated in the control room. MBA31 CL001 and CL002 Level measurements The measurements monitor the liquid level in sump tank MBA31 BB001. Start-Up: Measurement MBA31 CL001 initiates an alarm in the control room and prevents the start-up of the gas turboset if the liquid exceeds the preset level. Operation: Measurement MBA31 CL001 initiates an alarm in the control room if the liquid exceeds the preset level. If the level continues to rise and exceeds the set level of measurement MBA31 CL002 it initiates a second alarm in the control room. MBA31 AA003L Limit switch to valve MBA31 AA003 The limit switch monitors the closed position of shut-off valve MBA31 AA003. Start-Up (before ignition): Further progress of the starting program is prevented if the valve is not in the closed position.

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System Description

MBA33 AA008H Limit switch to valve MBA33 AA008 The limit switch monitors the open position of shut-off valve MBA33 AA008. Start-Up (before ignition): Further progress of the starting program is prevented if the valve is not in the open position. MBA33 AA009L Limit switch to valve MBA33 AA009 The limit switch monitors the closed position of shut-off valve MBA33 AA009. Start-Up (before ignition): Further progress of the starting program is prevented if the valve is not in the closed position. MBA33 CL001 Level measurement in tank MBA33 BB001 The measurement monitors the level of liquids in the tank. If this level exceeds the preset limit, an alarm in the control room is initiated. MBA33 CL002 Level measurement in tank MBA33 BB001 Measurement MBA33 CL002 monitors the level of liquid and indicates it locally and also controls pump MBA33 AP001. When the fuel level reaches the preset upper limit, the pump switches on. When it has dropped to the preset lower limit, the measurement switches off the pump. MBA33 CL004 and CL006 Level measurement in tank MBA33 BB001 If the level of liquid in the tank exceeds the alarm level and continues to rise despite the command to switch on the pump by measurement MBA33 CL002 and exceeds the preset maximum level in one of the two measurements, a load shedding of the gas turboset is initiated. MBA33 CL005 Level measurement in detonation safeguard MBA33 AT002 Measurement MBA33 CL005 monitors the level of liquids in the detonation safeguard. If the level drops below the value, an alarm is initiated in the control room.

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HTCT 690 559 V0052 A

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System Description

MBA33 CT001 Measurement of temperature The measurement monitors hot gas leaks in the fuel drain system MBA33 by measuring the gas temperature in the drain line after shut off- valve MBA31 AA003. If the temperature exceeds a preset limit (shut-off valve MBA31 AA003 leaks or is not in the closed position), an alarm is initiated in the control room. MBA33 CT002 and CT003 Measurements of temperature The measurements monitor hot gas leaks in fuel drain system MBA33 by measuring the temperature in the drain line. If the temperature in one measurement exceeds a preset limit (shutoff valves MBA31 AA003 and MBA33 AA009 are not in the closed position), an alarm is initiated. If one temperature exceeds the preset maximum limit a load shedding is initiated immediately. MBA33 CT004 and CT005 Measurements of temperature The measurements monitor fuel oil leaks by measuring the temperature in the drain line of system MBN41. If the temperature in one measurement exceeds a preset limit (drain valve MBN41 AA060 is not in the closed position), an alarm is initiated. If one temperature exceeds the preset maximum limit a load shedding is initiated immediately.

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System Description

2 2.1

APPENDICES Designation of Parts

KKS-No. MBA30 MBA30 AA004 MBA30 AA004H MBA30 AA004L MBA30 AA208 MBA30 AA210 MBA30 AA212 MBA30 AA213 MBA30 AA214 MBA30 AA220 MBA30 AA230 MBA 30 CT009 MBA31 MBA31 AA003 MBA31 AA003L MBA31 AA003A MBA31 BB001 MBA31 CL001 MBA31 CL002 MBA33 MBA33 AA001 MBA33 AA005 MBA33 AA008 MBA33 AA008A MBA33 AA008H MBA33 AA009 MBA33 AA009A MBA33 AA009L MBA33 AP001 MBA33 AT001 MBA33 AT002 MBA33 BB001 MBA33 CL001 MBA33 CL002 MBA33 CL003 MBA33 CL004 Designation Turbine Water drain cock Limit switch Open Limit switch Closed Drain valve Drain valve Drain valve Drain valve Drain valve Drain valve Drain valve Measurement of temperature Fuel water drain Shut-off valve Limit switch, "Closed" Solenoid valve Fuel / water drain tank Measurement of liquid level in the sump tank Measurement of liquid level in the sump tank Draining system from compressor and turbine Non-return valve Drain valve Relief valve Solenoid valve Limit switch Open Shut-off valve Solenoid valve Limit switch Closed Pump Separator Detonation safeguard Fuel / water tank Measurement of level in tank MBA33 BB001 Measurement of level in tank MBA33 BB001 Measurement of level in tank MBA33 BB001 Measurement of level in tank MBA33 BB001

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GT8C2

System Description

MBA33 CL005 MBA33 CL006 MBA33 CT001 MBA33 CT002 MBA33 CT003 MBA33 CT004 MBA33 CT005 MBA80 MBA81 MBA81 AA031 MBH33 MBH33 AC001 MBL30 MBR10 MBX36 MBX69

Measurement of level in detonation safeguard Measurement of level in tank MBA33 BB001 Measurement of temperature Measurement of temperature Measurement of temperature Measurement of temperature Measurement of temperature Compressor Compressor blow off system Blow off valve Rotor cooling air system Rotor cooling air cooler Air intake manifold Exhaust duct Control air Control air to blow off valves

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