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Fills for Cooling Tower

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EM Distribution Nozzle Drift Eliminator Fills for Cooling Tower Mist Eliminator NP-30 Nozzles Airmax Diffuser BIOdek TUBEdek MBBR-MEDIA

MM aqua is into manufacturing and supplying of various types of fill design to suit diffrent water quality.these fill media are manufactured as per recomendation of CTI. Fill media manufacturted by us of international quality and are prefered by leading consultants like NTPC , MNDASTU ,

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6/28/2013 11:21 AM

Fills for Cooling Tower

http://creativenewton.com/m/index.php?option=com_content&view=arti...

DESIN , FISTER , TCE , EIL etc and leading OEM s of cooling towers. Our fill media are exported to countries like Canada , Australia , Malasiya etc. MM Aqua has long production capacity to meet large order Qty in required project schedule. Almost in all industries they prefer to take water clarifier & De-minrelisation plant which allows the use of filmfill. But in case where sea water or bad water quality, it is prefered to opt splash fill. MM Aqua offers following type of fill media. Film Fill : - C 10.12 / 10.19 / 10.27 FC 33.12 /33.19 / 33.27 / 33.01 Spalsh Fill :- V bar Circular / Rhumbus of 1.2 & 1.5 mm thick.

MM Aqua has home of supply 23 lack meter of single order of V bar in stipulate delivery time.

Advantage of film fill. Continous Forming : Continous forming process is adopted by us where one end of fill is always free & material supply from other end is always available during the time of formation. Additional requirement of raw material is met hence no thinning effect takes place at crests & troughs. Double Edge Folding : MM Aqua's manufacturing technique has the ability to fold the edges of the sheets providing stronger edges, which gives extra protection against rough handling during installation & maintenance. It also protects the fill from erosion. Uniform Thickness : Uniform thickness provides long retention time & also provide uniform time for heat transfer. Longer Length : One major advantage of Longer length is that, it allows the water to be inside the fill media for maximum time. It also facilitate to decrease the number of support beam thus inturn reduces the pressure drop & also reduces the cost of construction. Salient features of film fill 1. Continous Forming 2. Double Edge Folding 3. Uniform Thickness 4. Available in sheet width of 300mm / 600 mm i.e. fill media in cooling tower is acting by 3- 5 layer which is placed perpendicular to eachother. In case of damage, particular one block can be replaced easily.

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6/28/2013 11:21 AM

Fills for Cooling Tower

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Type Flute Size Surface of Exchange Min. Waterload Material Thickness Weight Field of application

C10.12 12mm 243m


3

C10.19 19mm 148m /m


2 3

C10.27 27mm 112m /m


2 3

8m /m h 0.175/0.20mm 35kg/m
3

5m /m h 0.2/0.25mm 27kg/m
3

3m /m h 0.35/0.40mm 28kg/m
3

Cross flow & Counter - flow processes

Distance of Support Max 1000mm Width of Supports 50mm Material PVC

In Conventional vacuum forming requires anchoring both ends of the sheet, with resulting material stretch. Weak spots -even pin holes are the inevitable results. Vacuum-formed sheets suffer from unpredictable thikness due to material stretching during the process. Thiknesses will diminish by an average of 30%. By leaving one end free during continuous roll forming, MM Aqua avoids the undesirable results. Type Flute size-Vertical Channel Flute size-Cross Channel Heat exchange Surface Material Thickness, mm Weight Field of application FC33.01 VP 33mm NA 140m /m h 0.40/0.30 37kg/m
3 2 3

FC33.12 VX 33mm 12mm 129m /m h 0.40/0.20 28kg/m


3 2 3

FC33.19 VX 33mm 19mm 110m /m


2 3

FC33.21 VX 33mm 27mm 93m /m


2 3

0.40/0.25 26kg/m
3

0.40/0.30 23kg/m
3

Counter flow Cooling Tower

Distance of Support Max 1000mm Width of Supports 50mm Material PVC

Length requirement can be met between 800mm to 2000mm Module width depends on the no of sheets that go into making of module. Module height could be either 300mm or 600mm becouse these are the only standard sheet widths available.

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6/28/2013 11:21 AM

Fills for Cooling Tower

http://creativenewton.com/m/index.php?option=com_content&view=arti...

Splash Fill / SPLASHdek Splash bars are normally used throughout the height of a cooling tower are usually equipped with holes of the same size . SPLASHdek is now available in two separate hole shapes i.e. diamond shape & circular.

ADVANTAGE OF SPLASH FILL :

1. Splash bars can be used in both parallel and transverse arrangements of air flow. 2. High Beam Strength. 3. Resistance to Weather Exposure. 4. Chemical & Corrosion Resistance. 5. Unique Drop Generation Method. 6. Light Weight. 7. Low Fanpower Requirement. 8. High Thermal Efficiency. SPLASH Dek Properties Material Support Spam Air Velocity Range Thickness UV Stabilized PVC 610mm 1.5 - 3.5m/s 1.2mm light duty 1.5mm Moderateduty 1.8mm Standard duty Colour Weight Overhang Linear Density Black / white / Grey 132 - 220gms / m 150 - 200mm 1.45mtr / cu.m

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