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Agenda
10:00 12:00 Safety/Intro Production Related Geology Production Operations Fundamentals Problem Solving Liquid Loading 1:00 3:00 Working the Problems
How reservoir characteristics define and impact liquid loading The part the production cycle plays in liquid loading, pros and cons of artificial lift Basics of deliquification, what data to consider when analyzing liquid loading: critical velocity and using Turner/Coleman unloading curves, casing/tubing pressures, flow regimes, production trends Real life NAG liquid loading problems, lessons learned, best practice sharing
Objectives
No Equations
Hydrocarbon Formation
Over millions of years, trillions of plants and animals living in the oceans die and are mixed with and covered by sediment entering the water as the land masses erode, building up layer upon layer.
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As these layers are being deposited, they are being changed by the high temperatures found below the surface, time in millions of years, and the pressure created by layer after layer being laid down.
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Trapped with in these layers is the water left by the ancient oceans and the ooze left over by decaying plants and animals, often buried more than two miles down. Time, temperature and pressure cook the ooze in to gas and oil.
Coalification
We also will find coal, and the gas trapped with in the coal, in these layers. When plant material is preserved fast enough to prevent decay and when coupled with time, pressure and heat, it turns first to peat and then to coal.
Migration
Initially the hydrocarbons exist only in tiny pockets. The buoyancy of the materials, and the pressure of the earth slowly squeeze them out of the rock forcing a migration. The moving fluids meet up with others rising to the surface.
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Migration contd.
As the hydrocarbons migrate, the lighter gas rises to the top, with oil coming to rest below it, and water left at the bottom. It is important to note that you may have all three phases in the reservoir rock, or any combination.
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Sedimentary rock, up to 4 miles thick, is formed by the layers of falling sediment over millions of years. The most common types are chalk, sandstone, limestone, clay and shale and contain much of the worlds hydrocarbons.
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Seal Rock
As the layers were buried, they attained different characteristics. The source rock is where the hydrocarbons were formed. The reservoir rock is the storage container of the hydrocarbons with migration only to be stopped by a seal rock, holding the hydrocarbons in place.
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Coal bed natural gas is generated and stored in coal beds. Gas in coal seams is stored in three basic ways: adsorbed to coal particles and held by molecular attraction, within pore spaces, cleats and fractures of the coal, and dissolved in water contained within the coal.
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High Porosity
Porosity is the percentage void space within rock that may contain fluids. Porosity can be primary porosity, such as space between grains that were not compacted together completely.
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Low Porosity
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High Permeability
Permeability is a measure of the ability of a rock or unconsolidated material to transmit fluids. It is of great importance in determining the flow characteristics of hydrocarbons in oil and gas reservoirs.
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Low Permeability
Gas reservoirs with lower permeability are still exploitable because of the lower viscosity of gas with respect to oil. Tight gas wells typically have permeabilites of less than 0.01 md.
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Conventional Sands
Tight Sands
Shale
Coal-bed Methane
Core picture
Shoreface & Shallow Marine Sand Average Porosity: 3.5% Best Permeability:0.012
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Types Of Traps
Structural Structural traps hold oil and gas because the earth has been bent and deformed in some way. The trap may be a simple dome or big bump, a crease in the rocks, or it may be a trap formed by a fault. Stratigraphic Stratigraphic traps are depositional in nature. This means they are formed in place, usually by sandstone ending up enclosed in shale. The shale keeps the oil and gas from escaping the trap.
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Stratigraphic Trap
The stratigraphic trap is a feature that ensures the hydrocarbons remain trapped in the subsurface. This trap is a feature that contains the hydrocarbons with a change in rock type like sand to shale.
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An anticline is a fold that is convex with the oldest beds found in the middle. Anticlines are favored locations for oil and natural gas drilling; the hydrocarbons low density causes it to migrate upward to the higher parts of the fold, until stopped by an impermeable layer.
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Faulted rock commonly forms traps for the accumulation of hydrocarbons. They often also occur around reef complexes and collapse features such as ancient sinkholes.
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An example of this kind of trap starts when salt is deposited by shallow seas. Since the density of salt is generally less than that of surrounding material, it has a tendency to move upward toward the surface. Hydrocarbons can accumulate on the sides of the large bulbous dome.
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Edge-water drive is the weaker of the two types of water drive. It forces hydrocarbons in from the sides of the reservoir.
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Sources of Water
Often where there is gas, there is water. There are principally two ways to deal with this water, lift it out of the well, or leave it down there. Liquid can take two primary forms, water and liquid hydrocarbons such as light oil. These are the different ways water can find its way in to a well. Free Formation Water Condensation Water from Another Formation Water Coning
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Free Formation
Salt water can exist in the hydrocarbon reservoir. It is water trapped in the rock at the time the rock was deposited. It may be derived either from ocean water or land water, has persisted with little change in composition since it was buried with the sediment. Often this water is corrosive.
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Condensation
Water and/or hydrocarbons may enter the well bore with the gas at depth where higher temperatures and pressures keep the liquid in its vapor phase. Reducing the pressures the vapor rises with the gas, cooling as it does, changing to liquid in the tubing. Water from condensation is very fresh and calculations can tell us the maximum quantity that can be expected.
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Water can also enter the well bore somewhere away from the perforations because of a casing leak caused by corrosion
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Water Coning
The upward encroachment of water caused by pressure drawdown from production. If the gas rate is high enough, water may be sucked from a water zone below, or from an aqueous zone above or below the producing zone.
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Well Testing: determine the potential of the well, pressure/rate relationship during shut-in, flowing times, productivity testing, formation information Production: process by which reservoir fluids are brought to surface Maintenance & Repair (Workover): repairing/ replacing production tubing and packers, repairing artificial lift, cleaning out wellbore, stimulation, swabbing, recompletion, etc. Processing & Testing Reservoir Fluids: treating and measuring fluid production/injection, separation of fluids, water disposal
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Drilling
This is the first of all firsts, drilling a hole in the ground.
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Lateral/Horizontal
Although most wells deviate at least slightly from the vertical, well bore geometry is important to how a well is produced, completed and what artificial lifts may be used. It can also affect well from a flow regime perspectivethe greater the angle in a well, the less efficient the lifts because the gas outruns the liquid. Well Bore Geometry Types: Straight Directional Deviated
Highly Deviated
Multilateral
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Straight
Highly Deviated
Advantages: reduce footprint, more contact with reservoir, accelerated production, better wellbore placement, less drill sites Disadvantages: production allocation, testing & diagnostics, high angle wells speed up liquid load
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Multi-Well Pad
Advantages: reduce footprint, reduce facility costs, generate own power, allows for simultaneous operations Disadvantages: high angle wells start to liquid load faster
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Well Completion
The process of finishing a well so that it is ready to produce natural gas. It encompasses the activities and methods of preparing a well for the production of gas. A well casing is what segregates the formations from each other, through cement. Well casing refers to a series of metal tubes that are installed to turn a hole into a well.
Conductor casing Surface casing Intermediate or Liner String or Production Casing Tubing
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Well Completions
Well completion is the process of finishing a well so that it is ready to produce natural gas. There are 3 basic methods of completing a well: Open-Hole Cased-Hole Slotted-Liner
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Completions
Open Hole
Cased Hole
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Completions, cont.
Slotted Liner
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Completion Techniques
Perforations
Hydraulic Stimulation
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Well Head
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Well Stimulation
Process to enlarge old channels or create new ones in the producing formation to enhance production. Two examples are fracturing and acidizing:
Hydraulic fracturing occurs when a fracturing fluid is injected at high pressures to cause fractures in the production zone; it works well in low permeability, sandstone reservoirs. Because most NAG gas is produced from low porosity & permeability tight gas wells, hydraulic fracturing is done to increase the amount of reservoir exposure to the well. Signification to deliquification is that the types of deliquification methods used could be impacted by proppant flowback. Depending on the deliquification technique, the fracture may, and will most likely, become part of the wells storage capacity. This causes the well to have different characteristics for build up and flow periods. Acidizing has much less affect on deliquification than fracturing. The acid reacts chemically with the rock to dissolve it, thus enlarging the existing flow channels and opening new ones to the well bore. The reservoirs most commonly acidized are the carbonate reservoirs, limestone and dolomite.
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Normal Decline
Rate, MCFD
Loading Time
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Cycling
As the reservoir pressure depletes, we use cycling to return the well into its own natural rhythm.
Loaded
Closed/ Unloading
Flowing Open
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Cycling
Advantages Low initial cost Capable of being automated Used on wells with limitations and in combo with other remedies Easy, doesnt require tech expertise Unloads well & keeps it producing with minimal cost Effective in early life of well Disadvantages Wastes energy that could be utilitzed more efficiently, typically results in liquid fallback Unless automated, cant adjust with changing conditions requiring operator time to optimize Cannot reach maximum production without mechanical interface Works for limited time and then must be replaced Cant reach low bottom hole pressures
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Foaming
Foaming is a relatively inexpensive initial cost solution for gas well deliquification; it is a type of liquid and gas emulsion. The primary benefit of foaming is that the liquid is held in the bubble film and exposed to more surface area which in turn leads to a lowdensity mixture and less gas slippage. Two operating limitations govern the application of foam to the unloading of low rate gas wells: the success of foam surfactants in reducing bottomhole pressure and economics.
Closed
Open
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Foaming
Advantages Helps minimize venting Capable of being automated or truck treated Useful in wells not capable of using other remedies (eg. offshore) Simple & inexpensive for low rate wells Disadvantages Cost, especially if automated or truck treated. Ongoing. Some water must be present to make this work Can plug tubing, particularly when no water is present Scale enhancer Valuable operator time is used When automated, cant adjust with changing conditions Safety; chemical handling, MSDS, PPE, electrical equip safety
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Plungers
A plunger is a mechanical device dropped in well and utilized to push the liquids out. The well is shut in to allow the plunger to fall through the liquid; the well is then flowed allowing the critical velocity developed while the well was shut in to push the plunger to the top of the well, lifting the fluids out of the well bore. We are mainly concerned with three types of Plungers: Conventional Two Piece Flow-through
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Plunger Cycle
The compromise that usually yields the greatest production is found when balancing the plunger cycle frequency and plunger velocity that is not so fast that it damages the equipment or so slow that the plunger does not surface (approximately 750 ft per minute).
Loaded Shut in Flow Loading
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Plungers
Advantages Low cost to purchase, install, move Low maintenance Can be automated to adjust for changing well conditions Works well in standard to large tubing strings With adequate GLR (gas liquid ratio) and pressure (400 scf/bbl/1000 ft) can lift high liquid rates Disadvantages Under wrong conditions, plunger is a projectile and can blow off top of tree Requires more analytical capabilities of operator, so requires more time and attention Stalls out at low bottom hole pressure Hard to operate in small tubing and with sand
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Beam Pump
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Beam Lift
Advantages Simple, efficient and easy to use Capable of achieving absolute minimum FBHP Use up to PxA Can be automated with pump off controllers to make changes as well conditions change Disadvantages High cost to purchase, install, maintain High maintenance Prime movers gas engines high maintenance, difficult to control; electric motors expensive to operate Gas locking worse than normal in high GLR wells Safety more moving parts, more opportunity for error
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Compression
In general, compression lowers the surface pressure of a well with the intent of lowering bottom-hole pressure and increasing the gas velocity to equal or greater than the critical unload velocity It also lowers the pressure on the formation. Compression helps artificial lift methods to various degrees. Compression is a technique that is often used to assist in unloading the wells.
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Compression Types
Bypass Echo Springs PlantA Plant new 140 MMSCFD Train Jan. 2002 Plant B Patrick Draw Plant
(permit).
Wellsite
Wellsite Discharge Pressure =300 psi
Satellite
Satellite Discharge Pressure =600 psi
Export Processing/Bypassing
Export Pressure =1000 psi
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Compression
Advantages Increases rate by lowering suction (line) pressure and unloads Very attractive when small changes in pressure give big changes in rate Can be rented and maintained by vendor Can be used on wells with mechanical limitations Can be used with plungers, stop clocks, and recirc Disadvantages Wont kick off a well. Often a short term fix and downhole solution is later required Purchase/rental and operation costs; high maintenance Safety fire hazards, moving parts
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Gas, Oil and Water go to Dehydration unit removes water vapor and meters gas Production Unit (Tpak) which heats and separates gas from liquid
Separator inside Production Unit Water and oil stored for trucking
Gravity
Friction
Pressure
Velocity
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Critical Velocity/Rate
Every gas well has a critical gas velocity below which liquid cannot be effectively transported from the well bore. Below the rate or critical velocity, liquids are not effectively removed from the well bore and will settle to the bottom of the tubing creating a plug of liquid.
Gravity
Friction
Pressure
Velocity
Critical Velocity
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Gravity
Friction
Pressure
Velocity
Critical Velocity
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Tubing Size
2.375 2.016 1.90 1.66
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Normal Decline
Rate, MCFD
Loading Time
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0 PSI
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Flow Regimes
Mist
Annular
Slug
Bubble
Gas Flow
The gas phase is continuous and most of the liquid is entrained in the gas as a mist. The pipe wall is coated with a thin film of liquid and creating friction, but pressure gradient is determined predominately from the gas flow. Gas flow rates are still high. IPR curve is being followed Production rates are smooth
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Some liquid may be entrained as droplets in the gas and pipe wall friction may increase. Gas dominates the pressure gradient, but liquid accumulation is becoming significant. Gas rates begin to decline. Velocity approaching critical rate Tubing and casing pressure gradient increases (can be not considerable) Production rates are more erratic Liquid production may be constant or falling. Bottom-hole pressures increase Production trend may fall below decline curve projections
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Annular Flow
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Gas bubbles expand as they rise and coalesce into larger bubbles, then form slugs. Liquid phase is now the continuous phase. The liquid film around the slugs may fall downward. Both gas and liquid significantly affect the pressure gradient. Velocity shows marked decline. Liquid production may show a marked decrease. Gas production may increase Bottom-hole pressures may show marked increase Production trend falls below decline curve projections
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The tubing is almost completely filled with liquid. Free gas is present as small bubbles, rising in the liquid. Liquid contacts the wall surface and the bubbles serve only to reduce the density. Velocity shows marked decline. Liquid production may shows marked decrease. Gas production may suddenly improve with out intercession for a short period Production at this very low rate may continue as bubbles continue to rise through the liquid.
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Unstable Flow
Rate
TIME
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8:30
11:00
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