Marks&Spencer SSC BA 4 0 en (FILEminimizer)

Storage and retrieval machine
Operating Instructions
Operation
Table of contents
Page
4 4.1 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.5.1 4.2.5.2 4.2.5.3 4.2.5.4 4.2.5.4.1 4.2.5.4.2 4.2.5.4.3 4.2.5.5 4.2.5.6 4.2.5.7 4.2.5.7.1 4.2.5.7.2 4.2.5.7.3 4.2.5.7.4 4.2.5.7.5 4.2.5.7.6 4.2.5.7.7 4.2.5.7.8
OPERATION .......................................................................................................... 4 General .................................................................................................................. 4 Control elements .................................................................................................. 5 Aisle entrance ....................................................................................................... 5 Aisle panel control elements ............................................................................... 5 Control elements on emergency control cabinet............................................... 7 Visualization .......................................................................................................... 9 Control panel Siemens TP 177B .......................................................................... 9 General panel functions ..................................................................................... 10 Navigation bar ..................................................................................................... 13 Status messages ................................................................................................ 14 Main menu (Main) screen ................................................................................... 15 MFS orders screen ............................................................................................. 16 Faults screen....................................................................................................... 17 Fault history screen............................................................................................ 18 Semi screen......................................................................................................... 19 Service screen .................................................................................................... 20 Data screen ......................................................................................................... 21 LU info screen ..................................................................................................... 22 Storage DIF (direct interface) screen ................................................................ 23 Retrieval DIF (direct interface) screen .............................................................. 24 Drives screen ...................................................................................................... 25 Operating hours screen ..................................................................................... 26 LHD top view screen .......................................................................................... 27 Load handling device (LHD) screen .................................................................. 28 PLC inputs screen .............................................................................................. 29
4.2.5.7.9 PLC outputs screen ............................................................................................ 30 4.2.5.8 Options screen.................................................................................................... 31 4.2.5.8.1 Commissioning Service screen......................................................................... 32 4.3 4.3.1
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Safety devices ..................................................................................................... 33 Driving aisle safety devices ............................................................................... 33 1
Operation
Operating instructions
4.3.2 4.3.2.1 4.3.2.2 4.3.2.3 4.4 4.4.1 4.5 4.5.1 4.5.1.1 4.5.1.2 4.5.1.3 4.5.1.4 4.5.1.5 4.5.2 4.5.2.1 4.5.2.2 4.5.2.3 4.5.2.4 4.5.2.4.1 4.5.2.4.2 4.5.2.4.3 4.5.2.5 4.5.2.6 4.5.2.7 4.5.3 4.5.3.1 4.5.3.1.1 4.5.3.1.2 4.5.3.2 4.5.3.2.1 4.5.3.2.2 4.5.3.3 4.5.3.4
Safety equipment at storage and retrieval machine ......................................... 34 Mechanical safety equipment at storage and retrieval machine ..................... 34 Electrical safety equipment at storage and retrieval machine ........................ 34 Other safety devices ........................................................................................... 35 Activation requirements for Automatic/Semi/Service mode ........................... 35 Check list - Test activities for Semi- and Service Mode .................................. 36 Operation modes ................................................................................................. 36 Automatic mode .................................................................................................. 36 Starting Automatic Mode .................................................................................... 36 Operation in Automatic Mode ............................................................................ 37 Automatic order processing interrupted ........................................................... 37 Deletion of active automatic order ..................................................................... 37 Deactivation of automatic mode ........................................................................ 38 Semi mode ........................................................................................................... 38 Switching on Semi mode externally .................................................................. 38 Switching on Semi mode on board .................................................................... 39 Approach rack compartment coordinates ........................................................ 39 Rack compartment coordinates ......................................................................... 39 Preconditions for entry of coordinates ............................................................ 41 Entering target coordinates................................................................................ 43 Execution of semi orders.................................................................................... 43 Serving rack compartment with load handling device (LHD) .......................... 44 Semi-Mode after interruption of Automatic Mode ............................................ 45 Deactivation of Semi mode ................................................................................. 45 Service mode ....................................................................................................... 45 Service mode without clearing ........................................................................... 46 Switching on Service Mode ................................................................................ 46 Running Service Mode ........................................................................................ 47 Service Mode with clearing ................................................................................ 48 Switch on Service Mode with clearing............................................................... 48 Running service mode with clearing ................................................................. 48 Stop service mode with clearing ........................................................................ 49 Service mode - Clearing without orbiter............................................................ 49
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List of illustrations
Fig. 4-1 Fig. 4-2 Fig. 4-3 Fig. 4-4 Fig. 4-5 Fig. 4-6 Fig. 4-7 Fig. 4-8 Fig. 4-9 Fig. 4-10 Fig. 4-11 Fig. 4-12 Fig. 4-13 Fig. 4-14 Fig. 4-15 Fig. 4-16 Fig. 4-17 Fig. 4-18 Fig. 4-19 Fig. 4-20 Fig. 4-21 Fig. 4-22 Fig. 4-23 Fig. 4-24 Fig. 4-25 Fig. 4-26 Fig. 4-27 Fig. 4-28 Fig. 4-29 Fig. 4-30 Fig. 4-31 Fig. 4-32 Fig. 4-33 Fig. 4-34 Schematic overview of control and communication system ............................................................... 4 Aisle panel control elements ............................................................................................................... 5 Desk SRM control panel ..................................................................................................................... 7 SRM emergency control panel: Control elements .............................................................................. 8 SRM overview in Visu ......................................................................................................................... 9 TP 177B Front and side view ............................................................................................................ 10 Bottom view of TP 177B DP ............................................................................................................. 10 Bottom view of TP 177B PN/DP ....................................................................................................... 10 Alphanumerical screen keyboard...................................................................................................... 11 Numerical screen keyboard .............................................................................................................. 12 Navigation bar ................................................................................................................................... 13 Operating state.................................................................................................................................. 13 Main menu (main) ............................................................................................................................. 15 MFS orders ....................................................................................................................................... 16 Faults ................................................................................................................................................ 17 Fault history....................................................................................................................................... 18 Semi .................................................................................................................................................. 19 Service screen .................................................................................................................................. 20 Service symbols ................................................................................................................................ 20 Data screen ....................................................................................................................................... 21 LU info screen ................................................................................................................................... 22 Storage DIF pallet / Muli ................................................................................................................ 23 Retrieval DIF Pallet / Muli (orbiter) ................................................................................................. 24 Drives screen .................................................................................................................................... 25 Operating hours ................................................................................................................................ 26 LHD Top view screen ........................................................................................................................ 27 LHD screen ....................................................................................................................................... 28 Light barrier symbols ......................................................................................................................... 28 Switch symbols ................................................................................................................................. 28 PLC inputs screen ............................................................................................................................. 29 PLC outputs ...................................................................................................................................... 30 Options screen .................................................................................................................................. 31 Commissioning Service screen......................................................................................................... 32 System of coordinates ...................................................................................................................... 42
Revision history and version control

Date Reason (first issue, modification, revision, etc.) Responsible person Version
2012-05
First issue
Weiglmeir
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Operation
4
4.1
Operation
General
The plant features 4 double-deep pallet storages and retrieval machines each of which is equipped with a telescope fork. Fig. 4-1 shows a schematic overview of the control and communication system.
Fig. 4-1 Schematic overview of control and communication system
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4.2
Control elements
There are various locations from where the storage and retrieval machine can be operated in the different operation modes. For an overview, see Table 1. The control panel shown in Fig. 4-1 (aisle control panel, see. Chapter 4.2.4) which is installed between the aisles is used for controlling the machine in semiautomatic operation. Via this panel, up to 2 neighboring SRMs can be monitored and operated (in semiautomatic mode).
5 1
4.2.1
Aisle entrance
3 2
The aisle door giving access to the storage and retrieval machine can only be opened using the key with special locking function (from key switch Auto/Local/Semi see Fig. 4-2).
4.2.2
Aisle panel control elements
Via the Auto/Semi/Local key switch (1) (see Fig. 4-2), the following functions can be performed:
Here, you can preset operation modes Automatic/Semi and manual mode (see Section 4.5). In Automatic or Semi position, you can acknowledge current faults on the SRM using the fault ackn. button (4) (see Section 4.5). If Local is selected, the user can control the machine from within the aisle (key can be taken out). Use the Automatic On (2) or Automatic Off (3) buttons to turn automatic operation of the SRM on/off while the key switch is in Auto position. With the >Emergency Stop< pushbutton (6) the SRM can be switched off in case of an emergency. With the aisle main switch (5), power supply to the SRM can be cut off.
Fig. 4-2 Aisle panel control elements
HBW aisle entrance SRM 1. 2. 3. 4. 5. 6. >AUTO/SEMI/LOCAL< key switch Automatic on Automatic off Acknowledge fault Aisle main switch External emergency stop pushbutton
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Usability KEY SWITCH Enabled control station (Mode) stationary control cabinet VISU (AUTO mode) stationary control cabinet / aisle control panel (SEMI mode) SRM emergency control panel / hoisting platform control panel (SERVICE or SEMI mode) stationary control cabinet SRM emergency control panel Auto Clear
Auto
off
SEMI
Auto
off
Local
Local
Table 1: Usability in key switch positions
Illuminated pushbuttons
Description
Function Lamp on Lamp flashing
Lamp Automatic on Automatic mode is being deactivated, home position was requested or machine in Semi operation mode Automatic/Semi is off
2.1
AUTO ON (green)
activates AUTO see Section 4.5
Lamp off AUTO OFF 2.2 ACKNOWAcknowledge fault LEDGE FAULT see Chapter 5 (red) Aisle access (white) Request aisle access Lamp on Lamp flashing Lamp on 2.4 Lamp flashing
switches AUTO off no illuminated pushbutton see Section 4.5 Fault Fault, waiting for shutdown fault cannot be acknowledged yet Aisle access permitted Aisle access requested but not enabled yet
2.3
Table 2 : Illuminated pushbuttons
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4.2.3
Control elements on emergency control cabinet 2 4 3
Fig. 4-3 Desk SRM control panel

SRM emergency control panel 1 2 3 >Manual/Auto< key switch >Acknowledge fault< pushbutton Switch button >Clear / Travel without orbiter< >Emergency stop< pushbutton Release button
4 5
Via the Auto/Manual key switch (see Fig. 4-3) (1), the user obtains permission to control the machine from this location. Using the Clear selector button/switch, operation modes Clear and Clear without orbiter are controlled. Clear operation mode may only be used in Service mode. If the key-operated momentary-contact switches "Clear" are actuated in Semi-Mode, this will result in a fault "Clearing without Set-up Mode". The Clear without orbiter position is latching to ena ble control of the SRM in automatic or semi mode from the aisle panel. Activation of Clear without orbiter is possible in all operation modes. In order for this operation mode to be activated, the orbiter must be deactivated additionally on the panel in Options and service menu (see 4.2.5.8.1). This operation mode is required to move the SRM without the orbiter, e.g. in order to move the recovery trolley to the channel where the orbiter got stuck. In this operation mode, the SRM can also be moved with the orbiter when it has failed completely or if the current orbiter fault cannot be eliminated on site, and the SRM has to be moved to a service station. With the >Emergency Stop< pushbutton (4) the SRM can be switched off in case of an emergency. Illuminated pushbutton >Acknow. fault< (2) is used for acknowledging faults. The release button (6) releases SRM movement in Semi and Service operation modes.
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In each SRM, the SRM emergency control panel is installed on the emergency control panel, as shown in Fig. 4-4. Here, the hoisting platform control panel is installed (see Section 4.2.4) which can be used for monitoring the relevant SRM and controlling it in Semi or Service mode.
Fig. 4-4 SRM emergency control panel: Control elements
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4.2.4
Visualization
Via the visualization system (VISU), basic functions can be controlled. The visualization computer is installed at the I-point. Refer to the VISU operating instructions for information on how to open the control and overview screens for SRM.
Fig. 4-5 SRM overview in Visu Via the VISU the whole plant can be controlled, i.e.,

The individual controllers (SRM and CSC) can be switched on or off in automatic mode. The operating conditions and faults are indicated. In a separate menu, faults can be sorted according to control group and type, displayed and printed, if necessary. Faults can be acknowledged. (see Chapter 5).
SRM home position travel can be requested.
4.2.5
Control panel Siemens TP 177B
Via the control panel Siemens TP 177B, the storage and retrieval machine can be monitored and controlled. In order to use a panel for controlling the machine, the key switches must be in the correct position (see Table 1). Control panel views
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Fig. 4-6 TP 177B Front and side view

1 Slot for multi-media card 2 Display/touch screen 3 Seal 4 Cutout for straining clamp
Fig. 4-7 Bottom view of TP 177B DP

1 Power supply 2 DP bus port 3 USB connection
Fig. 4-8 Bottom view of TP 177B PN/DP

1 Power supply 2 DP bus port 3 Ethernet port 4 USB connection
4.2.5.1
General panel functions
The control panel Siemens TP 177B features a touchscreen via which the control objects such as buttons, switches and IO fields can be controlled. Using your finger or a pen with a plastic tip, press on an object to activate it. Warning Only touch one control object on the screen at a time. Don't touch more than one object at the same time, this might trigger unwanted actions.
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Warning Don't use any pointed or sharp objects for selecting the required control object, this might damage the plastic surface of the touch screen. The feedback of the fields corresponds to the feedback on the computer, some buttons will be shown against a shaded background to indicate that they are active. Fields with an input function are indicated in the whole project by black text on white background. If an input field is activated, a keyboard will be displayed for entry of the values. Depending on the type of variable, numerical or alphanumerical keys will be available.
Fig. 4-9 Alphanumerical screen keyboard
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Operation
Fig. 4-10
Numerical screen keyboard
In the upper bar, the current input is displayed, the character to the left of the cursor is deleted by pressing the BSP (Backspace) button; to confirm your entry, press (Return), to cancel it, press ESC (Escape). The project is divided in individual screens, some of which are only available to users with extended rights (administrator).
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4.2.5.2
Fig. 4-11:
Navigation bar
In all screens, except for the overview screen, you will see the navigation bar shown in
6 Fig. 4-11
7 Navigation bar
It enables quick navigation through the different screens and provides an overview of the currently selected storage and retrieval machine. 1 2 3 4 5 6 7 8 Switch to Main menu (Main) screen Switch to Semi screen (control in semi-automatic operation mode) Switch to Service screen (control in manual operation mode) Switch to Data screen (data overview screen) Switch to Options screen (options menu) Status (see Section 4.2.5.3); switch to Faults screen Type and number of selected storage and retrieval machine Operating state (see Fig. 4-12) Value 0 1 2 3 4 5 6 7 Fig. 4-12 Symbol Meaning Off Automatic mode Service mode Long-time block Em. stop Fault Reference travel operation Semi mode Operating state
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Operation
4.2.5.3
Status messages
The status message shows the current message, warning or fault of the selected storage and retrieval machine. The texts are identical to the visualization messages. The status messages are described in detail in chapter 5. In addition to the plain text of the message, a number and the corresponding bit are displayed. In this way, the meaning can be identified quickly. Press the status message to open Faults. This is necessary to identify the cause of a fault as all current messages are displayed here in chronological order.
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Operation
4.2.5.4
Main menu (Main) screen
10 07 1
11
Fig. 4-13 The main menu provides an overview of the current state of the storage and retrieval machine. 1 2 3 4 5 Displays actual and set coordinates of the selected storage and retrieval machine MFS orders Faults: Display of current faults Semi on: activate semi-automatic operation from selected storage and retrieval machine Service on: activate Service mode at storage and retrieval machine on emergency control panel (only hoisting platform control panel in the case of pallet SRM). Off: Switch off semi-automatic / service mode. The field (Semi OK) indicates if the conditions for activation of semi mode are met ( ).
Main menu (main)
The field (Semi OK) indicates if the conditions for activation of semi mode are met ( ) (only hoisting platform control panel in the case of pallet SRM). By slow flashing ( 1 Hz) the field indicates that communication with the controller has been established. In this field, the status messages are displayed The Service switch is only visible at the storage and retrieval machine, as this is the only place where this operation mode is permissible.
10
Note
6 7
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Operation
4.2.5.4.1 MFS orders screen
Fig. 4-14 The MFS order screen displays the current orders as well as the telegram contents. 1 Use these buttons to select the orders, the type of the chosen order is displayed in the middle. Delete order (if possible).
MFS orders
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4.2.5.4.2 Faults screen
2 1
Fig. 4-15 In the Faults screen, messages and additional information are displayed. The content of this screen is updated by the controller continuously. This means that only current fault messages are displayed. 1 In order to enable easy troubleshooting, the messages are sorted in chronological order (the message on top was the first message that arrived). Above the fault messages, the coordinate at which the fault was triggered is displayed. Use this button to acknowledge the fault (see Chapter 5). The field can only be used when the key switch is in the correct position. Press this button, to display the fault history screen.
Faults The symbol in the status bar shows that additional messages are present. Emergency stop faults can only be acknowledged in key switch positions Service or Semi. In this case, an additional message appears in the panel showing that the fault can only be acknowledged at the machine.
2 3
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Operation
4.2.5.4.3 Fault history screen
Fig. 4-16 In the Fault history screen, messages and additional information are displayed. The content of this screen is updated by the controller continuously. This means that current fault messages and fault messages already acknowledged are displayed. 1 The faults are marked with a time and date stamp and are displayed in chronological order (the top message is the most current one).
Fault history 2 3 The current date and time is also displayed. Press this button, to return to the Fault screen from where you can access the menu bar (Main, Semi, etc.).
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4.2.5.5
Semi screen
2 3 4 9
semi not possible
5 6 7
Fig. 4-17 In Semi screen, the semi order to be executed can be configured after selection of Semi mode. In this process, the machine moves to the specified position in semi-automatic mode. 1 Display of actual and set positions as well as actual coordinates and current step in fork and positioning step sequence. Input fields for set coordinates. Switch: get <-> bring. Switch: with fork cycle <-> without fork cycle (= positioning only). 9 5 6 7 8
Semi Go: starts the semi order. Stop: deletes the semi order (only while drives are stopped and semi order is active). Press Horn to activate the start-up warning signal and to test the signal horn. Status line: is displayed in Semi mode. Here, it is indicated if a semi order is active or possible or why the input is not correct. Selection of pallet type
2 3 4
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Operation
4.2.5.6
Service screen
5 6
Fig. 4-18 In the Service menu you can move all axes in jog mode. After selection and setup, the drive can be moved in jog mode. Setting options: 1 This area provides an overview of the first six drives. For each drive, the actual position (ACT pos.), the set position (SET pos.) and the actual coordinate (ACT) are displayed. The currently selected drive is shown against a gray background. To select the drive press buttons << and >>, the name of the selected drive is displayed in the text field in the middle. As soon as the end of the list is reached, press the button again to jump to the opposite end of the list. Here, you can set the speed at which the drive is to be operated via the drop-down menu. V0V4 are speed levels up to a max. of 0.5 m/s. Use >|< to center the forks.
Service screen 4 5 6 7 The direction of operation must be preset using this switch. Display of the current status of the selected drive (see Fig. 4-19). Indicates if the drive has reached its set position (see Fig. 4-19). Press Horn to activate the start-up warning signal and to test the signal horn. Field 6 5 5 Fig. 4-19 Symbol Meaning Drive in position Drive stopped Drive running Service symbols
20
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4.2.5.7
Data screen
2 Stock image 2
Fig. 4-20 The Data screen branches off to the data of the storage and retrieval machine. Press buttons 1 to 9 to open the corresponding overview screen: 1 2 3 4 LU Info provides information on the transport units on the load handling device (LHD). Direct storage interface. Direct retrieval interface. Drives / drive controller.
Data screen 5 6 7 8 9 Operating hours (if available). LHD top view shows a top view of all relevant sensors of the LHDs. LHD shows a side view of other relevant sensors. PLC inputs. PLC outputs.
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Operation
4.2.5.7.1 LU info screen
1 2
width
Fig. 4-21 In the LU info screen all properties of the transport goods measured by the storage and retrieval machine are shown. 1 2 LHD occupation. Recycle bin for deleting and re-measuring of LU info (only possible from emergency control panel if storage and retrieval machine was switched off).
LU info screen
22
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4.2.5.7.2 Storage DIF (direct interface) screen
3 Storage DIF pallet / Muli If several hand-over stations are provided, they can be represented separately: 1 2 3 Coupling signals from CS -> SRM Coupling signals from SRM -> CS Selection of storage place
Fig. 4-22
For each hand-over station (storage/retrieval place), a Direct Interface is provided. Via this interface, coupling signals coordinating the load handling procedure are exchanged.
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Operation
4.2.5.7.3 Retrieval DIF (direct interface) screen
3 Fig. 4-23 Retrieval DIF Pallet / Muli (orbiter) If several hand-over stations are provided, they can be represented separately: 1 2 3 Coupling signals from CS -> SRM Coupling signals from SRM -> CS Selection of retrieval place
For each hand-over station (storage/retrieval place), a Direct Interface is provided. Via this interface, coupling signals coordinating the load handling procedure are exchanged. The interface representation in the touch panel is used both for representation of the orbiters and of the machines with a Muli.
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4.2.5.7.4 Drives screen
Fig. 4-24 The Drives screen shows the details (1) of the individual drives. To select the LHD press buttons (2) << and >>, the name of the selected drive is always displayed in the middle of the text field.
Drives screen
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Operation
4.2.5.7.5 Operating hours screen
Fig. 4-25 The Operating hours screen shows the operating hours since the time of commissioning (1) and the last maintenance inspection (2). When the key switch is in the correct position, the maintenance interval (3) can be set, and the operating hours can be reset in the maintenance inspection (4).
Operating hours
26
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4.2.5.7.6 LHD top view screen
11 15 13 9 7
6 5
8 10
12 14
16
2 17
18 19
Fig. 4-26
LHD Top view screen 9 10 11 12 13 14 15 16 17 18 19 Chain conveyor speed v1/v2 left Chain conveyor speed v1/v2 right Chain conveyor stop left Chain conveyor stop right Clearance left Clearance right Cap check left (if applicable) Cap check right (if applicable) Cable end (if applicable) Switch to side view Selection of LHD (also >>)
In the LHD Top view screen, the most important input signals are displayed. 1 2 3 4 5 6 7 8 Depth 1 fine positioning left Depth 2 fine positioning left (if applicable) Depth 1 fine positioning right Depth 2 fine positioning right (if applicable) Fork in middle fork occupied Muli is flush with left side Muli is flush with right side
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Operation
4.2.5.7.7 Load handling device (LHD) screen
Fig. 4-27 In the LHD screen, the input signals for pallet height and compartment occupation are displayed.
LHD screen The graphical elements used have the following meaning: Symbol Meaning Signal = 0 Signal = 1; light barrier sees reflector, light sensor sees object Light barrier symbols Meaning Signal = 0 Signal = 1; Switch actuated Switch symbols
Fig. 4-28 Symbol
Fig. 4-29
28
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4.2.5.7.8 PLC inputs screen
Fig. 4-30 In the PLC Inputs screen, all input signals are displayed.
PLC inputs screen
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Operation
4.2.5.7.9 PLC outputs screen
Fig. 4-31 In the PLC Outputs screen, all output signals are displayed.
PLC outputs
30
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4.2.5.8
Options screen
1 2 3
6 7 8 9
4 5
Fig. 4-32 In the Options screen, you can change the panel settings and use additional functions. 1 2 In order to improve the readability of the display, you can also control the contrast here. The Clean button (2) enables cleaning of the touchscreen by opening a screen for 45 seconds which prevents accidental pressing of buttons. The remaining time is displayed by a count-down bar. Press the button Change language to switch through the available project languages. Login or More >> (9) opens the login screen for SSI Schfer service staff. In order
Options screen to use the additional options, you will have to log in with your user name and password. 5 Logout enables manual logout. However, after a certain time of inactivity, the user will be logged off automatically. Branch off to Service screen Branch off to TP Install screen. Branch off to TP Messages screen. see (4)
6 7 8 9
3 4
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Operation
4.2.5.8.1 Commissioning Service screen
Fig. 4-33
Commissioning Service screen
In the Commissioning Service screen, the drives can be moved without encoders and presets can be performed. 1 2 3 4 Buttons for shutdown of position measurement system of the corresponding axis. Press these buttons to perform a preset of the relevant drive. Press the buttons to deactivate the orbiter. Press it again to activate it again. Press this button to perform a lamp test (indicator lamps)
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4.3
Safety devices
4.3.1
Driving aisle safety devices
For the protection of persons and equipment, various safety devices are provided. They are explained in detail in the following sections Additionally, the safety and warning references in Chapter 2, Safety, are binding on the operator and the operating staff
The following description of the safety devices provides an overview of the mechanical and electrical safety devices. The driving aisle of the SRM is secured against unauthorized access by fences and barriers. The aisle access doors (4 and 7) are provided with limit switches which are integrated in the safety circuits in the control cabinet and, via the contact conductor, in the emergency-off circuit of the storage and retrieval machine. The driving lane buffers (5) brake down the storage and retrieval machine in case of failure of the brake of the traveling mechanism or failure of end position switches. With the aisle main switch (1), power supply to the SRM can be cut off. The storage and retrieval machine is protected against unintentional start-up by means of the >Auto/Semi/Local< (3) key switch (special locking system) provided at the aisle entrance.
Note
Warning
Familiarize yourself with the function of the safety devices for your own safety before operating the unit. In case safety devices are not complete or don't work properly report to your superior immediately. (see Annex A, Daily inspection work).
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Operation
4.3.2
Safety equipment at storage and retrieval machine
4.3.2.2
Electrical safety equipment at storage and retrieval machine
The mechanical and electrical safety devices of the storage and retrieval machine described below protect the operating staff from injuries and the storage and retrieval machine from material damage. Daily checks must be carried out before commencing the work to make sure that the safety devices are installed and work properly.
Two types of electrical safety devices prevent the operating staff from injuries and the storage and retrieval machine and its subassemblies from material damage in case of malfunction of the unit or failure of the control system: 1. Hardware interlocks 2. Software interlocks Hardware interlocks These are emergency-stop switches which switch off the storage and retrieval machine in a safe manner: 1. 2. 3. 4. 5. 6. 7. 8. 9. Main switch, control cabinet Emergency stop button on aisle panel Emergency stop pushbutton on SRM emergency control panel Emergency-stop switch at traveling unit Emergency-stop switch at hoisting unit Catching device Speed controller Regulator rope monitoring End position speed monitoring in X-direction
4.3.2.1
Mechanical safety equipment at storage and retrieval machine
A safety harness with safety catching device is provided in the control room to facilitate climbing up/down the hoisting platform. The safety harness with safety catching device must always be used.
Warning
Danger of falling ! Familiarize yourself with the function of the safety harness and the safety catching device
The storage and retrieval machine is protected against unintentional start-up by means of the >Auto/Manual< key switch (special locking system) provided at the aisle entrance and the storage and retrieval machine. Never enter the aisle without having the key with you!
10. External em. stop In case of danger for persons or equipment: Press emergency stop button!
Warning
In Service Mode, the emergency-stop switches 4, 5, 6, 7, 8, 9 and 10 (see above) can be bridged and thus be made ineffective by actuating the Switch button >Clear / Travel without orbiter< in emergency control panel (see Fig. 4-3) in the emergency control panel. Software interlocks The software interlocks are designed according to the state of the art and the applicable standards. If the program detects that an interlock was violated, a fault will be triggered and a fault message displayed. For information on faults and repair of faults, see Chapter 5
Warning
There is the risk that somebody activates the storage and retrieval machine from the outside! Never go directly from one aisle to the other. Always switch off the machine from the outside and take the key with you!
The mechanical safety catching device is activated by the speed limiter. Buffers are provided at the hoisting platform end positions to stop the hoisting platform in an emergency situation.
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Operating Instructions Additional conditions for Semi-Mode:
Operation
4.3.2.3
Signal horn
Other safety devices
A warning signal sounds at the storage and retrieval machine if:

the Horn key is pressed at the SRM control terminal (in Semi- and Service Mode) a position measurement system was preset and the preset was OK, Automatic mode is switched on 3 seconds permanent sound of signal horn, Fire alarm was triggered (sequence: short short short short pause) and as startup warning in fire department mode.
LHD has to be in center position (exception: a fork cycle initiated in Semi-Mode was interrupted). Switches >Auto/Semi/Local< at aisle panel of storage and retrieval machine must be set to Semi and switch >Auto/Manual< on storage and retrieval machine must be set to Auto for control outside of aisle For operation from the emergency control panel, the key switches at the aisle control panel and the emergency control panel must be set to Local and Manual position, respectively.
Additional conditions for Automatic mode:
Signal horn test Press the Horn key to test the function of the signal horn. In case an indicator fails or in case of malfunctions, inform the maintenance staff immediately.
Note
Fork must be in center position (exception: storage and retrieval machine was stopped while executing an order). The fire department cage must be in its centering position (type XL at X=106, Y=1, S=1, D=2 in stock image). Switches >Auto/Manual< on storage and retrieval machine and at aisle panel of storage and retrieval machine must be set to Auto. The storage and retrieval machine will start automatically after activation.
4.4
Activation requirements for Automatic/Semi/Service mode
Warning
Prior to switching on the storage and retrieval machine, the following conditions must be fulfilled for all operation modes:

Danger! Risk of fatal injuries or material damage !
Unlock all emergency off devices. Repair all faults of the storage and retrieval machine if this is required by the operation mode (exception, e.g. faults by deactivated encoders in service mode, see Chapter 5). Remove fire department equipment (control panels, interlocks, etc.). Acknowledge faults. Close SRM aisle door. Persons are not allowed to stay in the SRM aisle during operation, remove any foreign objects.
Additional conditions for Service mode:
Switch >Auto/Semi/Local< on storage and retrieval machine aisle panel must be set to Local. Switch >Auto/Manual< on emergency control panel must be set to "Manual" so that control is enabled on the control panel.
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Operation
4.4.1
Check list - Test activities for Semi- and Service Mode
4.5
Operation modes
Three operating modes are possible: 1. Automatic mode as standard mode (see Section 4.5.1), 2. Semi mode to convey pallets manually (see Section 4.5.2) and 3. Service mode to eliminate faults (see Section 4.5.3).
Valid only if storage and retrieval machine is at a standstill

Check function of aisle door contact switches *. Check function of emergency-stop pushbuttons*. Check function of lighting. Signal horn test.
* Actuate door contact and/or emerNote

gency-off pushbutton after switching on Semi-/Service Mode. The storage and retrieval machine must be switched off and the corresponding message appears in the fault display
Note
Manual or Automatic Mode (see Section ) is preset via the key switch at the SRM aisle entrance (see Section 4.2).
4.5.1
Automatic mode
In automatic mode, the orders are executed automatically by the storage and retrieval machine via the Material Flow System (MFS)
4.5.1.1
Starting Automatic Mode
On SRM control cabinet

Turn >Manual/Auto< key switch on storage and retrieval machine to "Auto" and take out key The operating staff must leave the aisle. Persons are not allowed to stay in the SRM aisle during operation, remove any foreign objects.
Warning
The storage and retrieval machine will start automatically after activation. Danger! Risk of possibly fatal injuries or material damage!
At aisle entrance

Fulfill startup requirements (see Section 4.4). Put the key taken out of the storage and retrieval machine into the >Auto/Semi/Local< key switch on the aisle panel, turn it to Auto and press the Auto On button. The signal horn sounds for 3 seconds to announce the activation of Automatic Mode. 1475400
36
Storage and retrieval machine Via VISU Terminal

Operation
4.5.1.3
Fulfill startup requirements (see Section 4.4). Key switches on storage and retrieval machine and aisle panel must be set to Auto Switch on storage and retrieval machine at VISU in C-Desk Menu (see VISU operating instructions) The signal horn sounds for 3 seconds to announce the activation of Automatic Mode.
Automatic order processing interrupted
In case of malfunctions the storage and retrieval machine is turned off. In order to repair faults, another operating mode (Semi or Service mode) can be selected now. After eliminating the fault and restarting Automatic Mode, automatic order processing is continued. If, in Automatic mode, the storage and retrieval machine has stopped as a result of a fault with the fork extended, the automatic order will remain active. In this case, it should be tried to repair the cause of the fault in Service mode and to complete the order after that.
4.5.1.2
Operation in Automatic Mode
After activation of automatic mode, the storage and retrieval machine can process the orders issued by the MFS. The following types of orders are possible: Get Storage and retrieval machine receives the order to pick up one or two pallets from the storage place or the rack Storage and retrieval machine receives the order to put one or two pallets on the retrieval place or into the rack Storage and retrieval machine receives the order to move to a certain coordinate. When the storage and retrieval machine receives the Fire alarm signal, it will move to a special position once the automatic order has been completed. This can only happen if the storage and retrieval machine was in automatic mode when the fire alarm occurred. Via the >Home Position< button at the VISU or the control terminal or via a MFS home position travel command, an order is sent to the storage and retrieval machine: In this case the storage and retrieval machine moves to the maintenance position (for easy access to emergency control panel) and Automatic Mode is switched off
4.5.1.4
Deletion of active automatic order
Bring
An automatic order can be deleted either via the Visualization in the control room or from the SRM control terminal. On Visu terminal
Positioning
Fire alarm operation
Set all >Manual/Auto< key switches (1) (see Fig. 4-2 and Fig. 4-3) on the storage and retrieval machine to "Auto" Via the VISU the order to be processed by the storage and retrieval machine can be deleted (see VISU operating instructions). You can delete either the active order or the buffered order.
On SRM control terminal
Set key switch according to control station. Do not turn operation modes on.
Home position travel
Note
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37
Operation
Operating instructions Via VISU Terminal:
On the VISU (see Chapter Error! Reference source not found.), press button "SRM off".
Fig. 4-14) and select active or buffered order. Press button with cross (2) . Display shows zeros; switch to send order screen, here you will see the order with information deleted.
Automatic
Active orders are deleted automatically at the storage and retrieval machine if the forks are in center position and a manual intervention is performed, e.g. aisle door opened or Semi / Service mode activated.
4.5.1.5
Deactivation of automatic mode
At aisle entrance
Press Automatic Off button on aisl e desk. The storage and retrieval machine will complete its active order, this is signaled by the green "Automatic On" button flashing. As soon as the order has been completed, the storage and retrieval machine will be turned off.
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Operation
4.5.2
Semi mode
Fig. 4-13 2. Press button Semi on on control panel. The Start-up routine in process status message will be displayed on the control panel. After a short time, the status message disappears, Semi mode is activated and the Semi mode screen is displayed (see Fig. 417). Now, the storage and retrieval machine is ready for Semi mode
In this semiautomatic operation mode, orders can be entered by the user manually, which is not possible in automatic mode. This operation mode can be used:
for manual storage and retrieval of goods (see chapter 4.5.2.5) and for approaching compartment coordinates (for troubleshooting, test and inspection operations) (see chapter 4.5.2.3). All interlocks necessary for the operation are active. If goods are moved to another storage place, the stock image in the MFS has to be updated accordingly via a stock image update telegram.
Note
4.5.2.1
Switching on Semi mode externally
At aisle entrance Turn key switch >Auto/Local/Semi< (see Fig. 4-2) to >Semi. On aisle control panel 1. Fulfill startup requirements (see Section 4.4). On the control panel, a checkmark will appear below the Semi button (see Fig. 4-13)
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Operation
4.5.2.2
Switching on Semi mode on board
4.5.2.3
Approach rack compartment coordinates
At aisle entrance 1. Turn key switch "Auto/Semi/Local" (see Fig. 4-2) to "Local" and take out the key (1). 2. Put on safety harness. 3. Request aisle access by pressing the illuminated pushbutton [aisle access]. The lamp of the button will be flashing. As soon as the lamp lights up steadily, you can enter the aisle. On control cabinet or emergency control panel 4. Open aisle entrance door and go to the driver's cabin. If access to the hoisting platform is via a ladder, use appropriate safeguards to prevent falling down. 5. Insert key and turn >Manual/Auto< key switch (1) on emergency control panel (see Fig. 4-3) to "Manual". 6. Fulfill startup requirements (see Section 4.4). On the control panel, checkmarks will appear below the "Semi" and "Service" buttons (see Fig. 4-13)). 7. Press button Semi on on control panel. The Start-up routine in process status message will be displayed on the control panel. After a short time, the status message disappears, Semi mode is activated and the Semi mode screen is displayed (see Fig. 417). Now, the storage and retrieval machine is ready for Semi mode. In Semi mode with operator on board, the storage and retrieval machine will move at a maximum speed of 0.5 m/s in all axes.
Compartment coordinates can be approached without picking/bringing load. The coordinates can be selected by the operator. Coordinates which are not suitable for the selected load goods type cannot be approached.
4.5.2.4
Rack compartment coordinates
Range of rack compartment coordinates X-coordinate Y-coordinate Page Depth X 1 to X 69 Y 1 to Y 11 1 = left, 2 = right 1-5
Note
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Storage and retrieval machine Storage places SRM 1 SRM 2 SRM 3 SRM 4 SRM 5 SRM 6 SRM 7 SRM 8 SRM 9 SRM 10 SRM 11 SRM 12 X 1 Y1 S2 T1
Operation
SRM 11 SRM 12 X 1 Y1 S1 T1 X 1 Y1 S2 T1 X 1 Y1 S1 T1 X 1 Y1 S2 T1 X 1 Y1 S1 T1 X 1 Y1 S2 T1 X 1 Y1 S1 T1 X 1 Y1 S2 T1 X 1 Y1 S1 T1 X 1 Y1 S2 T1 X 1 Y1 S1 T1
X 1 Y1 S1 T1 X 1 Y1 S2 T1
Retrieval places SRM 1 SRM 2 SRM 3 SRM 4 SRM 5 SRM 6 SRM 7 SRM 8 SRM 9 SRM 10 X 1 Y1 S1 T1 X 1 Y1 S2 T1 X 1 Y1 S1 T1 X 1 Y1 S2 T1 X 1 Y1 S1 T1 X 1 Y1 S2 T1 X 1 Y1 S1 T1 X 1 Y1 S2 T1 X 1 Y1 S1 T1 X 1 Y1 S2 T1
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Operation
Blocked rack compartments The following compartments are disabled and can be approached but not served for this reason. Figure 0 represents all values of the corresponding axis. SRM 1 X 02-09 62-69 10-69 SRM 2-11 X 02-09 62-69 10-61 SRM 12 X 02-09 62-69 10-69 Y 1-11 1-11 1-11 Page 1 1 2 Depth 03-05 03-05 03 for Indu/Chep
4.5.2.4.1 Preconditions for entry of coordinates

LAM in center position The z-axis / orbiter must be in center position, and the center switches must be OK (see Fig. 4-26). If these conditions are met, the text Entry possible is displayed in the Semi Order screen (see Fig. 417).
Y 1-11 1-11 1-11
Page 1,2 1,2 1,2
Depth 03-05 03-05 03 for Indu/Chep
Y 1-11 1-11 1-11
Page 2 2 1
Depth 03-05 03-05 03 for Indu/Chep
Height classes Height class 1 SRM 1-12 X Y 01-69 1 Page 1,2 Depth 1-5
Height class 2 SRM 1-12 X Y 01-69 2-7
Page 1,2
Depth 1-5
Height class 3 SRM 1-12 X Y 01-69 9-11
Page 1,2
Depth 1-5
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Operation
Forward
X
Ymax
Xmax
Backward
Y
Depth D D=2 D=1
Z
left side S=1 D=0 D=1 Center position Load handling device right side S=2 D=2
Fig. 4-34
System of coordinates
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Operation
4.5.2.4.2 Entering target coordinates

Semi orders are entered in Semi screen (see Fig. 4-17). In order for the coordinate to be approached only, without fork cycle must be displayed in the button (4). The target coordinates X, Y, side and depth are selected by pressing the corresponding buttons of the target coordinate. This is only possible if SemiMode is active. The coordinates are entered via a numerical keyboard (see Fig. 4-10). The coordinate last entered is displayed. The number entered is checked for validity of the rack compartment coordinates.
4.5.2.4.3 Execution of semi orders
If controlled from the outside, the storage and retrieval machine starts the travel operation immediately after receipt of the order. If operator is on board, travel operations will only be executed if the release button is pressed (see Fig. 4-3). The release button at the same time performs a dead man function. If the button is released, the Semi-Order is stopped. The storage and retrieval machine is decelerated electrically until it is at a standstill. Press the button again to continue the order. To cancel the semi order press the Stop button when the machine is at a standstill.
Note
If the coordinate cannot be approached, a message is displayed in the status line, the order cannot be started.
If the storage and retrieval machine has completed the order or if the order was canceled, the text Semi order in process disappears and Entry possible is displayed again. The storage and retrieval machine is ready for accepting new semi orders. If a semi order is active, the storage and retrieval machine cannot be switched off with the OFF switch (Fig. 4-13)
By pressing the GO button in the Semi screen (see Fig. 4-17), the semi order is started if it is executable. Status message Semi order in process signals the execution of the semi order. The Entry possible message disappears.
Note
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Operation
4.5.2.5
Serving rack compartment with load handling device (LHD)
Note
Not all compartments can be approached, depending on the orbiter occupation.
In semi mode, orders for load pick-up and handover can be entered and executed. To that end, switch (4) is to be set to with fork cycle. Use switch (3) to switch between load pick-up and handover. Fork cycles are possible in all approachable and non-disabled compartments as well as the conveyor system. If the order cannot be executed, the reason of the rejection is displayed in the status line. If the orbiter or compartment occupation is incorrect, the order can be accepted, but it will be stopped by a fault. Execution corresponds to Section 4.5.2.4.3 Fork/orbiter cycle procedure: 1. The orbiter moves from the middle to the selected side until it reaches the preset depth. 2. The orbiter then carries out the relative hoisting movement. The pallet is lowered or lifted. 3. After this, the orbiter returns to the initial position (middle). This sequence only works if the storage and retrieval machine performs a semi order (compartment coordinates see chapter 4.5.2.3) with fork cycle, the orbiter occupation corresponds to the fork cycle type (Get or Bring, pallet type) and the compartment check (compartment occupied sensor and stock image) detects a correct compartment occupation for the orbiter cycle
The orbiter cycle is stopped
Note
if the operation mode is changed, if the order is deleted and in the case of a fault.
Note
If a semi order is not completed, but stopped via "Stop", not all of the required actions (sensor check, booking of pallet in stock image) may be performed.
Note
If the storage place of a load item was changed, it must be rebooked in the MFS.
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Operation
4.5.2.6
Semi-Mode after interruption of Automatic Mode
4.5.2.7
Deactivation of Semi mode
Semi mode can be turned off in two different ways: 1. Press the Off button in the m ain menu to stop Semi-Mode. 2. Select another operating mode.
If Automatic Mode was interrupted and the storage and retrieval machine is afterwards to be operated in Semi-Mode or in Service mode the following applies:
As soon as the operator enters the aisle, the current order will be deleted by the MFC automatically. Now, the operator must restore the original state, i.e. move the pallet to its starting position and the orbiter back to the SRM. In the case of a fault at the storage/retrieval station to the conveyor plant, the original state must be restored, too, when the aisle is entered. Once the fault has been repaired, the SRM can be switched to automatic mode again, the MFC will issue the order again. The functions of the corresponding mode can be used if the storage and retrieval machine can be turned on.
Turn key switch (Fig. 4-2/1) >Auto/Semi/Local< on aisle panel from Semi to Auto Switch >Manual/Auto key switch (Fig. 4-3/1) on the emergency control panel from Manual to Auto
For shutdown by selection of another operation mode
Note
the storage and retrieval machine must be at a standstill and no order may be active anymore.
Note
After manual intervention the orbiters have to be moved to center position before starting Automatic Mode again.
Otherwise, the storage and retrieval machine will trigger a fault.
4.5.3
Service mode
Service Mode is an operation mode for adjusting sensors, eliminating the cause of faults and maintaining and repairing the storage and retrieval machine. Travel operations in the different axes are possible in inching mode. It has to be distinguished between Service Mode without clearing (see Section 4.5.3.1) and Service Mode with clearing (see Section 4.5.3.2)
This mode may only be used by operating, maintenance and repair staff which is trained by SSI SCHFER NOELL.
Warning
Danger for persons and equipment!
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Operation
4.5.3.1
Service mode without clearing
4.5.3.1.1 Switching on Service Mode

At aisle entrance 1. Turn key switch "Auto/Semi/Local" (see Fig. 4-2) to "Local" and take out the key (1). 2. Put on safety harness. 3. Request aisle access by pressing the illuminated pushbutton [aisle access]. The lamp of the button will be flashing. As soon as the lamp lights up steadily, you can enter the aisle. On control cabinet or emergency control panel 4. Open aisle entrance door and go to the driver's cabin. If access to the hoisting platform is via a ladder, use appropriate safeguards to prevent falling down. 5. Insert key and turn >Manual/Auto< key switch (1) on emergency control panel (see Fig. 4-3) to "Manual". 6. Fulfill startup requirements (see Section 4.4). On the control panel, checkmarks will appear below the "Semi" and "Service" buttons (see Fig. 4-13)). 7. Press function button Service ON (see on the control panel. The Start-up routine in process status message will be displayed on the control panel. After a short time the storage and retrieval machine is active. The status message on the control panel no longer appears and the Service operating mode is activated. The panel will switch to " Service" screen automatically see Fig. 4-18
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Operation
4.5.3.1.2 Running Service Mode

To run Service Mode you just need the NTOP Service Menu (see Fig. 4-18) Only one axis can be addressed at a time in inching mode.
Note
High risk of damage! Carry out input and travel commands carefully.
Preselect direction. Direction + means forward in the case of the travel unit, up in the case of the hoist unit and to right in the case of the forks Preselect speed, 4 different speed levels are available, with "V1" being the slowest speed (creeping). Select symbol >|<, to move the orbiter to middle position. To that end, however, the orbiter lift must be in bottom position. Press the CLEAR button to address the drive with the selected direction and speed. At speed level V1, the relevant drive will be stopped as soon as the positions of the nearest compartment coordinate are reached If >|< is selected, the orbiter will remain in the middle position. Reaching of the position is displayed on the panel (Fig. 4-19).
Warning
In this mode many fault evaluations are deactivated! There is the risk that the fork takes up the transport goods out-of center or the fork hits the rack
Moving of axes Select the required axis using the arrow buttons (see Fig.4-18/2). The traveling unit, hoisting unit, orbiter and chain conveyor are available
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Operation
4.5.3.2
Service Mode with clearing
Service Mode with clearing must be selected in order to bypass safety interlocks. In addition to that the machine can be moved out of emergency switch-off positions in this mode.
4.5.3.2.2 Running service mode with clearing

All axes can be addressed without interlocks via the corresponding function keys. However, this is only possible at speed level V1. This mode may only be used by operating, maintenance and repair staff which is trained by SSI Schfer.
4.5.3.2.1 Switch on Service Mode with clearing

At aisle entrance 1. Turn key switch "Auto/Semi/Local" (see Fig. 4-2) to "Local" and take out the key (1). 2. Put on safety harness. 8. Request aisle access by pressing the illuminated pushbutton [aisle access]. The lamp of the button will be flashing. As soon as the lamp lights up steadily, you can enter the aisle. At emergency control panel 1. Use key (Fig. 4-3/1) to open the aisle door. 2. Turn >Auto/Manual< key switch (1) on storage and retrieval machine to Manual. 3. press (and keep pressed) Switch button >Clear / Travel without orbiter< on SRM emergency control panel (see Fig. 4-3). 4. Press Acknowledge fault pushbutton. On the control panel, a checkmark will appear if Service ok (see Fig. 4-13) 5. Press function button Service ON (see Fig. 413) on the control panel. The Start-up routine in process status message will be displayed on the control panel. After a short time the storage and retrieval machine is active. The status message on the control panel no longer appears and the Service operating mode is activated. 6. The panel will switch to "Service" screen automatically (see Fig. 4-18).
Warning
Danger of serious injuries and high risk of damage! Carry out input and travel commands carefully. Safety switches are not effective anymore. In this operation mode almost all fault evaluations and safety interlocks are deactivated.
The following safety switches can be bypassed in this mode: Traveling unit end position/speed monitoring, emergency limit stop switch of traveling unit, emergency limit stop switch, hoist unit, regulator rope break monitoring, hoisting unit catching device and speed regulator of hoisting unit. The traveling unit and the hoisting unit can also be moved with the fork extended. As soon as the Switch button >Clear / Travel without orbiter< is actuated, these safety devices are bypassed and the machine is in Service with clearing mode. As soon as the Switch button >Clear / Travel without orbiter< is released, the machine switches to Service mode, i.e. normal service mode (see Section 4.5.3.1.2).
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Operation
4.5.3.3
Stop service mode with clearing
Service mode can be turned off in two ways: 1. Press the "Off" function key in the main menu to switch off the storage and retrieval machine. 2. Select another operating mode * Switch >Manual/Auto key switch (1) (see Fig. 4-2 or Fig. 4-3) from "Manual" to "Auto"
Note
In case of malfunctions the storage and retrieval machine is turned off automatically.
4.5.3.4
Service mode - Clearing without orbiter
In this operation mode, the SRM can be moved even when the orbiter is not on the SRM. This operation mode is required to move the recovery trolley to the channel where the orbiter got stuck, for example in order to move the orbiter back to the SRM in an emergency. This function is activated as follows: 1. Turn >Clear < (see Fig. 4-3) key switch (3) to Clearing without orbiter. 2. On the control panel (see Fig. 4-33 ), deactivate the orbiter by pressing button LHD1 disable.
Note
Now, the SRM can be moved in Semi mode or via MFC order without an orbiter cycle.
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1475400

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Storage and retrieval machine

Safety devices ..................................................................................................... 33 Driving aisle safety devices ............................................................................... 33 1

Storage and retrieval machine

Storage and retrieval machine

Revision history and version control

Storage and retrieval machine

Fig. 4-1 Schematic overview of control and communication system

Storage and retrieval machine

Aisle panel control elements

Fig. 4-2 Aisle panel control elements

Storage and retrieval machine

Table 1: Usability in key switch positions

Function Lamp on Lamp flashing

activates AUTO see Section 4.5

Table 2 : Illuminated pushbuttons

Storage and retrieval machine

Control elements on emergency control cabinet 2 4 3

Fig. 4-3 Desk SRM control panel

Storage and retrieval machine

Fig. 4-4 SRM emergency control panel: Control elements

Storage and retrieval machine

SRM home position travel can be requested.

Control panel Siemens TP 177B

Storage and retrieval machine

Fig. 4-6 TP 177B Front and side view

Fig. 4-7 Bottom view of TP 177B DP

Fig. 4-8 Bottom view of TP 177B PN/DP

General panel functions

Storage and retrieval machine

Fig. 4-9 Alphanumerical screen keyboard

Storage and retrieval machine

Numerical screen keyboard

Storage and retrieval machine

Storage and retrieval machine

Storage and retrieval machine

Main menu (Main) screen

Main menu (main)

Storage and retrieval machine

4.2.5.4.1 MFS orders screen

Storage and retrieval machine

4.2.5.4.2 Faults screen

Storage and retrieval machine

4.2.5.4.3 Fault history screen

Storage and retrieval machine

Storage and retrieval machine

Storage and retrieval machine

Storage and retrieval machine

4.2.5.7.1 LU info screen

Storage and retrieval machine

4.2.5.7.2 Storage DIF (direct interface) screen

Storage and retrieval machine

4.2.5.7.3 Retrieval DIF (direct interface) screen

Storage and retrieval machine

4.2.5.7.4 Drives screen

Storage and retrieval machine

4.2.5.7.5 Operating hours screen

Storage and retrieval machine

4.2.5.7.6 LHD top view screen

Storage and retrieval machine

4.2.5.7.7 Load handling device (LHD) screen

Fig. 4-28 Symbol

Storage and retrieval machine

4.2.5.7.8 PLC inputs screen