ISA100 Field Wireless System

4 April 2012 Wireless Solution Dept., IA Technology Development Business HQ

Copyright Yokogawa Electric Corporation

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Do you like wires?

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Why Wireless

Improve Safety and Production quality

Flexibility in monitoring points, environmental monitoring Enhanced process insights - less blind spots

Reduce

Capital-ex

No wiring, less infrastructure required..

Reduce Operational-ex
Less maintenance, less downtime, higher productivity, easy modification/expansion

Help you to meet regulatory requirements Faster engineering cycles

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Why Wireless

Reduction of Capital-ex

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ISA100

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ISA100

ISA: The International Society of Automation

Founded in 1945, a leading, global, nonprofit organization that is setting the standard for automation

ISA100: Wireless Systems for Industrial Automation

Developing a Reliable, Universal family of Wireless Standards

ISA100.11a:
Addresses wireless sensor networks in the operating plant environment The first standard to provide reliable and secure operation on various applications
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What is Field wireless ?

Position of Field Wireless System

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ISA100 members

ISA100.11a - End User Driven Standard

25% Others

42% Users
33% Manufacturers

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ISA100 family

Plant-wide needs today and into the future.

A Complimentary Family of Standards that Accommodate your Plant-wide Needs.

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Voice of Customer

ISA100.11a solutions meet all requirements.

Covers a broad range of applications, worldwide State-of-the-art mesh fully integrated with standard IP Powerful, flexible, and extensible application layer

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Core user requirements for wireless sensing

Security Reliable communication

Flawless application of proven cryptography 24x7 operation; High data integrity

Good power management Long and deterministic battery life

Open
Multi-speed Multi-functional

Buy instruments from multiple suppliers

Some devices report frequently, other not One network, many applications

Scalable
Global Usability Quality of Service Multi-protocol Control ready

Scalable in numbers, space, and rate

One technology legal everywhere Controlled latency, low error rate Cleanly integrate with wired investment Solves real problems, Day One

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ISA100.11a Architecture

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ISA100.11a Standard System-level Overview

Routing Devices DUOCAST I/O Devices

Backbone Routers

Gateways & System Manager Security Manager

Wireless Network
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Backbone Network
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Plant Network

ISA100.11a Architecture

Consultants Vendors

Technologists

Copyright ISA 2008

Users

System Integrators
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ISA100 Role and Yokogawa Products

Role Field Devices Input/ Output Router Backbone Router Role Definition and Responsibilities Sources or consumes data. Does not route. Routes messages for other devices operating in the wireless subnet. Routes data via the backbone. Mitigates between devices operating in the wireless subnet and devices operating on the backbone. The brains of the network. Manages all network devices through policy-controlled configurations based on collection of performance parameters reported. Enables, controls and supervises the secure operation of all devices present in the network. Provides an application interface between the wireless network and the plant network.

EJX / YTA / YTMX

System Manager

Security Manager Gateway

YFGW710

System Time Source

Provisioning

Responsible for maintaining the master time source of the network.

Provisions devices with configurations required for operation within the network.

FieldMate

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ISA100.11a User classifications

Safety Control

Class 0: Emergency action

(Instrumented protection systems)

Class 1: Closed loop regulatory control

(Regular control loop that are normally critical)

Class 2: Closed loop supervisory control

(Set point manipulation for optimisation etc)

Class 3: Open loop control

(Manual / human actions on alerts)

Monitoring Class 4: Alerting

(Short term operational consequences, event driven)

Class 5: Logging & downloading / Uploading

(No immediate operational consequences)

Wireless now and in the future

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ISA100.11a Technologies

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1. Security

Advanced technologies to prevent from data falsification, information leakage and spoofing
Advanced Encryption Standard(AES)128 Bit Codified Atomic International Time (TAI Nonce) The Join Key Management (Auto-generated Join Key) Two Layered security model Over The Air (OTA) provisioning security
Application TL Security Security UDP / IP Secure sessions Between IP ports Protects the data Layer 5 DL Security Hop-by-hop Protects the mesh Layer 2
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Application

Security UDP / IP

ISA100.11a Mesh

ISA100.11a Mesh

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Data Flow

2. Reliable communication

Channel Hopping to avoid radio interference Channel Black listing for coexistence with Wi-Fi
Back Listing

IEEE 802.15.4 Radio: 2.4GHz ISM Band

WiFi 802.15.4 (channel)

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

- Mesh network - Duo cast

22MHz 2400MHz 2425MHz 2450MHz 2475MHz

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

802.15.4 Cnannel

Back Listing
Superframe

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Star Topology

In a star network each device communicates directly with the master device or base-radio Latency within such networks is low
Communication without delay

However there are no redundant communication paths

Duocasting will address this adding redundancy

Power consumption is low

Measure & Communicate
Gateway

Backbone Router I/O device

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DUOCAST

Mesh Topology

In a mesh network devices can communicate with each other and the gateway
Paths are built depending upon signal strength

Latency depends where you are in the mesh

Can be high at the mesh edges

However, redundant data paths are formed

Multiple routes exist to reach the gateway

Power consumption is higher

Measure, Transmit & route for other devices

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7. Scalability

IPv6 for Addressing Expendable BBR up to a thousand Devices/Gateway

Controller

Gateway

BBR

BBR

BBR

BBR : Backbone Router

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10. Multi-Protocol

Native mode
Basic function blocks supported by standard: AI/AO, DI/DO Publish/Subscribe, Alerts (events, alarms), Bulk transfer

Tunneling

Legacy protocol can be tunneled thru ISA100.11a Non-native fieldbus(ex: HART) commands/services over ISA100.11a ISA100.11a native mode uses an extensible object model New WCI specifications build on that base
Native
HOST A

Extensions to native mode

Native

HOST B

FF

FF

HOST C

HART

HART
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11. Control ready

One second data update functionality Enables fast update applications by the Backbone Routing
One Second Updates
R

Backbone Router

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WCI
Wireless Compliance Institute

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ISA100 Wireless Compliance Institute

WCI is a support organization for end-users and vendors and provides:

Technical expertise and tools Compliance testing and certification Market awareness and education

With a mission to help decrease time, cost and risk associated with the implementation and deployment of ISA100 wireless technology WCI certifies the ISA100.11a devices

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WCI : Certified devices

www.isa100wci.org/
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Multi vender device interoperability

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Yokogawa Field Wireless

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The worlds first ISA100.11a Yokogawa Field Wireless Devices

YTA510 Temperature Transmitter

YTMX580 Wireless Temperature Multiplexer

YFGW710 FIELD Wireless Integrated Gateway

EJX510B Absolute and Gauge Pressure Transmitter

EJX110B/EJX430B/EJX310B Differential Pressure Transmitter

EJX210B Flange mounted Differential Pressure Transmitter - 30 -

EJX118B Differential Pressure Transmitter with Diaphragm Seal

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Yokogawa Wireless Benefit

Reliable wireless network with less devices

600m Long transmittable distance (LOS)

Communication Stability Robustness

50m even in pipe jungle Robustness in Wi-Fi Co-existence

Quick update time

Up to 1 second

Unique Battery Pack Solution

Long battery life, Maintainability , Low Cost
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Typical wireless device implementation design

Transmittable distance 600m LOS Transmittable distance 50m in pipe jungle

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PRM Asset Management

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CENTUM VP Device Diagnosis

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Field Digital Network

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For more information

Latest updates Technical document Various application

www.field-wireless.com
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Thank you for your attention

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