Acer pd311

PD311 & PD323
Service Guide
Service guide files and updates are available on the AIPG/CSD web; for more information, please refer to http://csd.acer.com.tw
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Revision History
Please refer to the table below for the updates made on P311 & PD323 service guide.
Date
Chapter
Updates
II
Copyright
Copyright 2005 by Acer Incorporated. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior written permission of Acer Incorporated.
Disclaimer
The information in this guide is subject to change without notice. Acer Incorporated makes no representations or warranties, either expressed or implied, with respect to the contents hereof and specifically disclaims any warranties of merchantability or fitness for any particular purpose. Any Acer Incorporated software described in this manual is sold or licensed "as is". Should the programs prove defective following their purchase, the buyer (and not Acer Incorporated, its distributor, or its dealer) assumes the entire cost of all necessary servicing, repair, and any incidental or consequential damages resulting from any defect in the software.
Acer is a registered trademark of Acer Corporation. Intel is a registered trademark of Intel Corporation. Pentium 4 and Celeron are trademarks of Intel Corporation. Other brand and product names are trademarks and/or registered trademarks of their respective holders.
III
Conventions
The following conventions are used in this manual:
Screen messages
NOTE
Denotes actual messages that appear on screen. Gives bits and pieces of additional information related to the current topic. Alerts you to any damage that might result from doing or not doing specific actions. Gives precautionary measures to avoid possible hardware or software problems. Reminds you to do specific actions relevant to the accomplishment of procedures.
WARNING
CAUTION
IMPORTANT
IV
Preface
Before using this information and the product it supports, please read the following general information. 1. This Service Guide provides you with all technical information relating to the BASIC CONFIGURATION decided for Acer's "global" product offering. To better fit local market requirements and enhance product competitiveness, your regional office MAY have decided to extend the functionality of a machine (e.g. add-on card, modem, or extra memory capability). These LOCALIZED FEATURES will NOT be covered in this generic service guide. In such cases, please contact your regional offices or the responsible personnel/channel to provide you with further technical details. Please note WHEN ORDERING FRU PARTS, that you should check the most up-to-date information available on your regional web or channel. If, for whatever reason, a part number change is made, it will not be noted in the printed Service Guide. For ACER-AUTHORIZED SERVICE PROVIDERS, your Acer office may have a DIFFERENT part number code to those given in the FRU list of this printed Service Guide. You MUST use the list provided by your regional Acer office to order FRU parts for repair and service of customer machines.
2.
V
Table of Contents
Chapter 1 System Introduction
Technical Specication Product Overview System Block Diagram
1
1 2 6
Chapter 2 Firmware Upgrade

Equipment Needed Installation Procedure Firmware Upgrade Procedure EDID Introduction Equipment Needed Setup Procedure EDID Key-in Procedure
7
7 8 12 15 15 16 16
EDID Upgrade
15
Chapter 3 Mechanical Disassembly and Reassembly

Equipment Needed General Information Mechanical Disassembly Procedure Mechanical Reassembly Procedure
19
19 19 20 29
Chapter 4 Troubleshooting
Equipment Needed LED Lighting Message Main Procedure
38
38 38 39
Function Test and Alignment Procedure

Product / Test Equipment / Test Condition Guide to Entering Service Mode and Factory Reset Inspection Procecdure
41
41 41 42
Chapter 5 Exploded Overview

Exploded Overview
45
45
Appendix Serial Number Denition System

I. Serial Number System Denition II. PCBA Code Denition III.The Different Parts PD311 / PD323
72
72 73 74
Chapter 1
System Introduction
Technical Specication
Item
Dimensions (LxWxH) Weight Tilt Angle Keystone correction Lamp Door Projection Power Supply Projection Lens Throw Distance
Description
169mm x 62mm (including bumps, but not including feet) x 216mm Approx. 2.9 lbs 8 degree with elevator mechanism +/-16 degree (32 degree) Lamp power supply shut off automatically when door is open - Universal AC 100-240V, 50-60Hz with PFC input - 200W Ballast from Osram - Single 12Vdc output DC/DC converter F# 2.35~2.47, f=21.83~23.81 mm (TBD), 1.10X Mechanical Zoom Lens Throw distance: 1.5~10m (Optical Performance); 1.2~12m (Mechanical travel) ECO Mode Off - 1700 ANSI Lumens (Average) - 1300 ANSI Lumens (Minimum) - 1500 : 1 Typical (Full on / Full off) - 1000 : 1 Minimum (Full on / Full off) - 75% Typical (Japan Standard) - 60% Mimum (Japan Standard) Opterating : 5~35oC Storage : -20~60oC ECO Mode On - 1445 ANSI Lumens (Average) - 1105 ANSI Lumens (Minimum)
Brightness
Contrast Uniformity Temperature Maximum Humidity
Operating : 5~35oC, 80%RH (Max.), non-condensing Storage : -20~60oC, 80%RH (Max.), non-condensing ECO Mode Off - 40dB(A) (Typical, at 23+/-2 0C) - 42dB(A) (Max, at 23 +/-2 0C) 2000 hours typical, 50% survival rate Operating : 0~2,500 ft for 5 oC~35oC ECO Mode On - 38dB(A) (Typical, at 23+/-2 0C) - 40dB(A) (Max, at 23 +/-2 0C)
Acoustic noise level Lamp Life
Altitude
2,500~5,000 ft for 5 oC~30oC 5,000~10,000 ft for 5 oC~25oC Storage : 40,000 ft (Max.)
MTBF Resolution DMD Chip
Operating more than 12,000 hours (90% Condence Level) PD311: 800(H) x 600(V) PD323: 1024(H) x 768(V) PD311: 0.55 120 DDR SVGA Digital Mirror Device PD323: 0.55 120 DDR XGA Digital Mirror Device
Chapter 1
Product Overview
Main Unit
Item 1 2 3 4 5 6 7 8 9 Zoom Ring Control Panel
Description
Remote Control Receiver Elevator Foot Zoom Lens Focus Ring Elevator Button Power Socket Connection Ports
Chapter 1
Control Panel
Item 1 2 3 4 5 6 7 8 9
3
Description Temp Indicator LED Lamp Indicator LED Power and Indicator LED (Power LED) Source Resync Empowering Key Menu Back Four Directional Select Keys
Chapter 1
Connection Ports
Item 1 2 3 4 5 6 USB Connector Audio Input Connector
Description
S-Video Input Connector Component Video Input Connector VGA Output Connector (PC Analog Signal) KensingtonTM Lock Port
Chapter 1
Connecting the Projector
Item 1 2 3 4 5 6 7 8 9 Power Cord VGA Cable
Description
Audio Cable Jack/Jack (Optional Accessory) USB Cable Audio Cable Jack/RCA (Optional Accessory) S-Video Cable (Optional Accessory) Composite Video Cable VGA to Component/HDTV Adapter (Optional Accessory) 3 RCA Component Cable (Optional Accessory)
Chapter 1
From Ballast
+385V
DC To DC +13V Module
Power Ctrl. PMD1000-1
1.5V 2.5V 3.3V (SYS) 3.3V (ADC) 5V
Flash ROM
DRCG
RDRAM
Keypad & IR Receiver

20
21
24
DMD BD
uP PIC16F57C
5 64 24
DIGITAL RGB
DMD CHIP
DMD CHIP Control
VGA IN
ADC AD9883A
Sync
S-VIDEO IN
DIGITAL YUV
16
IMAGE PROCESSING DDP2000
23
VIDEO IN
Video Decoder TVP5146
Ctrl/CLK
USB IN
DAD1000 Control
DAD1000 Reset ASIC
Front IR Receiver
BEEPER
PWM1
Ballast Control
Fan Ctrl. PMD1000-2

Fan Control
Ballast
Lamp Control
CW Driver PMD1000-3
Motor Control CW Index
IC or Chipset I/O Interface Module
AUDIO IN
AMP. TPA0172
4 2W
Blower Fan For Lamp
SYS. Fan
Blower Fan For SYS.
LAMP
CW Motor
CW INDEX SENSOR
Chapter 2
Firmware Upgrade
Equipment Needed
Software : (DDP 3020- USB)
- DLP Composer Lite (6.0) - Firmware (PD311 & PD323)
Hardware :
Item Photo Item Photo
Projector (PD311 or PD323)
USB Cable
Power Cord
PC or Laptop
Chapter 2
Installation Procedure
DLP Composer Lite Setup Procedure
No 1 Step Execute FW program Next Procedure
Choose DLP Composer Lite v6.0 Setup program. Click Next button.
Photo
Next
1. Reading the License Agreement rules. 2. Choose I accept and agree to be bound by all the terms and conditions of this License Agreement icon. 3. Click Next button.
Next
Click Next button.
Chapter2
No 5
Step Next
Procedure
1. Choose All icon. 2. Click Next button.
Photo
Next
Click Next button.
Processing
The program is executing Initializing status.
Chapter 2
USB Driver Upgrade Procedure

No 1 Step Set-up Procedure
1. Hold on Menu button and plug in Power Cord while holding on Menu. 2. Wait for about 5 secs. 3. Once Power, Lamp, Temp LED lights up, plug in USB Cable into the Projector. (Note: The system fan will not function. The light will not function as well.)
Photo
Execute Program
Execute the C:\Program les\DLP Composer 6.0\usbupdata.cmd (Note: The DLP Composer program must be closed rst.)
Type any key to continue
Press any key to continue. Then, wait for about 1 minute.
Chapter2
10
No 4
Step Update Successfully
Procedure
In 1 minute, click OK. The USB driver is updated successfully.
Photo
Device Manager
1. Right click My computer on the desktop. 2. Select Properties on the popup menu to launch the System Properties window. 3. Choose Hardware and then click Device Manager.
Ensure DDP3020 & WinDriver are properly installed
Click Jungo to ensure Texas Instruments DLPTM Processor, then, click General and check if the Location is DDP3020 or not. Also, Windriver are properly installed. If not, repeart Step 1~5.
Device Manager
11
Chapter 2
Firmware Upgrade Procedure

No 1 Step Set-up Procedure
1. Hold on Menu button and plug in Power Cord while holding on Menu. 2. Wait for about 5 secs. 3. Once Power, Lamp, Temp LED lights up, plug in USB Cable into the Projector. (Note: The system fan will not function. The light will not function as well.)
Photo
2 3 4
Set-up
Link PC USB and projector Execute the DLP Compose(TM) Lite 6.0. Click Edit and Preferences.
2
5
1. Click Library. 2. The library path in the default installation directory is C:\Program Files\DLP Composer Lite 6.0 If not, press Browse to select the right path. 1. Select Edit\Prefer ences\Communi cations and choose USB. 2. Click OK.
USB
Vendor: 0x451
Product: 0x2000
2
Chapter2
OK
12
No 7
Step
Procedure
1. Choose Flash Loader 2. Click Browse to search the rmware le. (PD311 / PD323) 3. Select the item Skip Boot Loader Area (load all but the rst 16KB). 4. Click Reset Bus to erase the ash memory. (Note: If the error message cannot open USB driver - No projectors found appears, please unplug the USB Cable and replug, then check Driver. Finally, re-do 4. Click Reset Bus to erase the ash memory.)
Photo
2 3
16 KB
4
Note:
16 KB
1. If the rmware is ready, click Start Download to process the rmware upgrade. 2. Click Yes to erase the ash memory.
13
Chapter 2
No 9
Step Proceeding
Procedure
Proceeding Picture
Photo
10
1. When Firmware Upgrade Process is nished, the LED power ashs. 2. Unplug USB Cable and Power Cord. Re-plug in Power Cable.
16 KB
11
Check Firmware
Restart the unit and enter the Service Mode to check the Firmware Version. (For entering Service Mode, please refer to Chapter 4 Function Test and Alignment Procedure.)
Chapter2
14
EDID Upgrade
EDID Introduction
Extended Display Identication Data is a VESA standard data format that contains basic information about a display device and its capabilities, including vendor information, maximum image size, color characteristics, factory pre-set timings, frequency range limits, and character strings for the model name and serial number.
The information is stored in the display and is used to communicate with the system through a Display Data Channel (DDC), which sites between the display device and the PC graphics adapter. The system uses this information for conguration purposes, so the unit and system can work together.
Note:
If a display device has digital input ports, like DVI or HDMI, but without EDID in its main board, the display device will show no image while the input source is digital signal.
Equipment Needed
Software:
- EDID Software (Generic V0.51) - EDID Table (*.ini)
Hardware:
- V3 Fixture for EDID Key-in (Fixture: JP3 must be closed) Item

RS-232 Cable (F - M)
Photo
Item
Power Adapter for Fixture
Photo
PC
Generic Fixture
VGA Cable
Power Cord
15
Chapter 2
Item
Projector (PD311 or PD323)
Photo
Item
One additional monitor (for checking the program execution)
Photo
Setup Procedure
No 1 Step Connect All Ports Procedure
1. Power Adapter to Fixture JP1 2. Fixture P1 to PC COM1 Port 3. Fixture P2 to Projector Analog Port
Photo
Adapter
JP1 P1 P2
RS-232 Cable
To Analog Port
Power On Fixture
Power on Fixture
EDID Key-In Procedure

No 1 Step Execute EDID Program. Choose Model Procedure
Click on EDID to execute EDID Program.
Photo
1. In the Port Selection Bar, please choose the Port that you use. Ex: If you use COM 1, choose COM 1 in the Port selection. 2. Click on Model. 3. Choose the EDID that responses to the model that you choose.
Chapter2
16
No 3
Step Key in Serial Number
Procedure
1. Key in the Serial Number into the Barcode blank space. 2. In Write Source Select, make a check in VGA. 3. Click Program.
Photo 1
Change Cable to Analog
Please change the Cable to Analog message is shown on the screen, then click OK. (Note: RUN message will appear on the screen.)
Finished
When the EDID program is completed, the message, OK, will appear on the screen.
17
Chapter 2
No 6
Step Check the whole process
Procedure
1. In the Read Item Selections, choose the Port that you use. Ex: If you use the Analog Port, choose Analog in the Read Item. 2. Click on Read to read EDID information. 3. The EDID Informations will show the result. (Note: After pressing Read, if the code in the Serial Blank is scrambled, please make a check in Trans.) 4. Click Reset to do the next unit or Exit to close the EDID program.
Photo
Note
Chapter2
18
Chapter 3
Mechanical Disassembly & Reassembly

This section provides disassembly & Reassembly procedures for PD311 & PD323 DMD Projector. Before you begin any of these procedures, be sure to turn off the power, computer system, and other attached devices; then disconnect the power cable from the electrical outlet. Moreover, when you disassemble the projector, be sure to put the screws in a safe place and separate them according to their category.
Equipment Needed
Item
Philips (+) : 107
Photo
Item
Philips (+) : 102
Photo
Philips (+) : 101
Hex Screw : 5mm
Screw Bit : 6.0 X 100
Side Cutter Pliers
Long Nose Pliers
Tweezers
Hexagon Keys
General Information
Before You Begin
Before proceeding with the disassembly procedure, make sure that you do the following procedures: 1. Turn off the power of the system and all the peripherals. 2. Unplug the AC adapter and all power and signal cables from the system. 3. Anti-static wrist strap.
19
Chapter 3
Mechanical Disassembly Procedure

1. Remove Lamp Module
No Procedure 1 Loosen 2 tenons to remove the Lamp Cover. Photo
Unscrew 2 screws to remove the Lamp Module.
Chapter 3
20
2. Remove Top Cover

No Procedure 1 Unscrew 3 screws in the Bottom Cover and 1 screw in the left Cover, then, unplug 1 FPC Cable to remove Top Cover Module. Photo
Remove Keypad Board: (1) Unscrew 4 screw and unplug 1 FPC to remove the Keypad Board. (2) Separate all the keypad components.
21
Chapter 3
3. Remove Main Board

No Procedure 1 Unscrew 2 screws in the IO Cover to disassemble the Rear Cover. Photo
Unscrew 3 screws, unplug 10 connectors and 1 DC DC connector in the Bottom to remove the Main Board.
Chapter 3
22
4. Remove Left Cover / Speaker / Elevator Push Button

No Procedure 1 Unscrew 1 screw to remove the left cover. Photo
(1) Unscrew 2 screws to remove the Speaker Module. (2) Loosen 2 tenons to remove the elevator push button.
(2) Elevator Push Button
(1) Speaker Module
23
Chapter 3
5. Remove Ballast Module / Fan Module

No Procedure 1 Remove Ballast Module: (1) Unscrew 3 screws and unplug 3 connectors to disassmble the Ballast. (2) Unscrew 1 screw in the grouding wire module. Photo
Remove Fan Module: (1) Unscrew 2 screws to remove the Fan Module. (2) Pull out the Interupt Switch Cable. (3) Separate all the components of the Fan Module.
Chapter 3
24
6. Remove Right Cover Module / Front Cover Module

No Procedure 1 Unscrew 1 screw to disassemble the Right Cover Module and Front Cover Module. Photo
Unscrew 2 screws to remove the Lamp Blower / Air Duct in the Right Cover Module
Loosen 2 tenons to remove the IR Board in the Front Cover Module.
25
Chapter 3
7. Remove Light Cut / Thermal Switch / Color Wheel / Photosensor Board

No Procedure 1 Remove Light Cut / Thermal Switch: (1) Unscrew 1 screw to remove the Light Cut. (2) Unscrew 2 screws to remove the Thermal Switch.
(1) Light Cut
Photo
(2) Thermal Switch
Remove Color Wheel / Photosensor Board: (1) Unscrew 2 screws to remove the Color Wheel. (2) Unscrew 1 screw to remove the Photosensor Board.
(2) Photosensor BD (1) Color Wheel
Chapter 3
26
8. Remove Engine Module

No Procedure 1 Unscrew 1 screw to remove the Interrupt Switch. Photo
Unscrew 4 screws to disassemble the Engine Module.
(1) Take off Fan Duct (2) Unscrew 3 screws to disassemble the Focus Ring. (3) Unscrew 1 screw to disassemble the Zoom Ring Holder.
(1) Fan Duct
(2) Focus Ring
(3) Zoom Ring Holder
(2) Focus Ring
(1) Fan Duct
(1) Take off Copper Foil.
(2) Unscrew 4 screws and then unscrew 2 screws to disassemble the DMD Module.
27
Chapter 3
9. Remove Blower / DC DC / Bottom Cover Module

No Procedure 1 Remove Blower / DC DC: (1) Unscrew 3 screws to remove the Blower. Notice: Please ensure the blue wire arrangement (The direction should be heading forward as the picture shows) while assembling the DC DC Module. (2) Unscrew 1 screw to remove the DC DC Module.
(2) DC DC Module
Photo
The direction should be heading forward
(1) Blower
Remove the Bottom Cover: (1) Unscrew 1 screw to remove the Ballast-to-lamp connector Module (2) Unscrew 1 screw to remove the Elevator Foot.
(2) Elevator Foot
(1) Ballast-to-lamp connector moduel
Chapter 3
28
Mechanical Reassembly Procedure

1. Assemble Bottom Cover Module / DC DC / Blower
No Procedure 1 Assemble the Bottom Cover: (1) Screw 1 screw to assemble the Elevator Foot. (2) Screw 1 screw to assemble the Ballast-to-lamp connector Module Photo
(1) Elevator Foot
(2) Ballast-to-lamp connector moduel
Assemble DC DC / Blower: (1) Screw 1 screw to assemble the DC DC Module. (1) Screw 3 screws to assemble the Blower. Notice: Please ensure the blue wire arrangement (The direction should be heading forward as the picture shows) while assembling the DC DC Module.
The direction should be heading forward
(2) Blower
(1) DC DC Module 29 Chapter 3
2. Assemble Engine Module

No Procedure 1 (1) Screw 2 screws and then screw 4 screws to assemble the DMD Module. Photo
(2) Stick on Copper Foil.
(1) Screw 1 screw to assemble the Zoom Ring Holder. (2) Screw 3 screws to assemble the Focus Ring. (3) Put on Fan Duct
(2) Focus Ring
(3) Fan Duct
(1) Zoom Ring Holder (2) Focus Ring
(3) Fan Duct
Screw 4 screws to assemble the Engine Module.
Screw 1 screw to assemble the Interrupt Switch.
Chapter 3
30
3. Assemble Photosensor Board / Color Wheel / Thermal Switch / Light Cut

No Procedure 2 Assemble Photosensor Board / Color Wheel: (1) Screw 1 screw to assemble the Photosensor Board. (2) Screw 2 screws to assemble the Color Wheel. 1 Assemble Thermal Switch / Light Cut: (1) Screw 2 screws to assemble the Thermal Switch. (2) Screw 1 screw to assemble the Light Cut.
(2) Light Cut
(1) Photosensor BD
Photo
(2) Color Wheel
(1) Thermal Switch
31
Chapter 3
4. Assemble Front Cover Module / Right Cover Module

No Procedure 1 Fasten 2 tenons to assemble the IR Board in the Front Cover Module. Photo
Screw 2 screws to assemble the Lamp Blower / Air Duct in the Right Cover Module
Screw 1 screw to assemble the Right Cover Module and Front Cover Module.
Chapter 3
32
5. Assemble Fan Module / Ballast Module

No Procedure 1 Assemble Fan Module: (1) Assemble all the components of the Fan Module. (2) Insert the Interupt Switch Cable. (3) Screw 2 screws to assemble the Fan Module. Photo
Assemble Ballast Module: (1) Screw 1 screw in the grouding wire module. (2) Screw 3 screws and plug in 3 connectors to assmble the Ballast.
33
Chapter 3
6. Assemble Elevator Push Button / Speaker / Left Cover

No Procedure 1 (1) Fasten 2 tenons to assemble the elevator push button. (2) Screw 2 screws to assemble the Speaker Module. Photo
(1) Elevator Push Button
(2) Speaker Module
Screw 1 screw to assemble the left cover.
Chapter 3
34
7. Assemble Main Board

No Procedure 1 Plug in 1 DC DC connector in the Bottom and screw 3 screws, plug in 10 connectors and to assemble the Main Board. Photo
Screw 2 screws in the IO Cover to assemble the Rear Cover.
35
Chapter 3
8. Assemble Top Cover

No Procedure 1 Assemble Keypad Board: (1) Assemble all the keypad components. (2) Screw 4 screws and plug in 1 FPC to assemble the Keypad Board. Photo
Plug in 1 FPC Cable; then, screw 1 screw in the left Cover and 3 screws in the Bottom Cover to assemble the Top Cover Module.
Chapter 3
36
9. Assemble Lamp Module

No Procedure 1 Screw 2 screws to assemble the Lamp Module. Photo
Fasten 2 tenons to assemble the Lamp Cover.
37
Chapter 3
Chapter 4
Troubleshooting
Equipment Needed
- PC or Pattern Generator - DVD Player (Video, S-Video, Audio) - Quantum Data 802B or CHROMA 2327 (Pattern Generator)
LED Lighting Message

Message Standby State (Input power cord) Power on Power off (Cooling State I) Power off (Cooling State II) Power off (Cooling Completed) Error (Over Temp.) Error (Fan lock fail) Error (Lamp fail)
O
Power LED Blue

O
Red
Blinking 1 sec on / 1 sec off O Blinking 0.5 sec on / 0.5 sec off Blinking 1 sec on / 1 sec off but Fan on
(Can be powered on via Power key during this state)
Temp LED
O O O
Lamp LED
O O O
O O O
Blinking 1 sec on / 1 sec off, Fan off (Entered Standby Mode) O O
O O
Blinking O
=> Light On
=> Light Off
Chapter 4
38
Main Procedure
No 1 Symptom No Power Procedure
- Ensure the Power Cord and AC Power Outlet are securely connected - Check Lamp Cover and Interrupt Switch - Ensure all connectors are securely connected and arent broken - Check DC-DC - Check Ballast - Check Main Board - Check LED Status a. Lamp LED Light - Check Lamp - Check Lamp Driver - Check Main Board b. Temp LED Light - Check Thermal Sensor - Check Thermal Switch - Check Fan c. Tem LED Blinking - Check Fan - Check Main Board d. No Power - Refer to No Power troubleshooting - Ensure the Signal Cable and Source work as well (If you connect multiple sources at the same time, use the Source button on the control panel to swtich) - Ensure all connectors are securely connected and arent broken - Check Main Board - Check DMD Board - Check DMD Chip - Ensure all connectors are securely connected and arent broken - Check Lamp Module - Check DC-DC - Check Ballast - Check Main Board - Check Color Wheel - Check Fan Module - Sometimes its because of the DMD Chip and the DMD Board did not assemble properly - Check DMD Board - Check DMD Chip - Check Main Board
Auto Shut Down
No Image
No Light On
5 6
Mechanical Noise Line Bar / Line Defect
39
Chapter 4
No 7
Symptom Image Flicker
Procedure
- Do Reset of the OSD Menu - Ensure the Signal Cable and Source work as well - Check Lamp Module - Check Color Wheel - Check DMD Board - Check Main Board - Do Reset of the OSD Menu - Adjust Color Wheel Index - Check Main Board - Check Color Wheel - Ensure the Projection Screen without dirt - Ensure the Projection Lens is clean - Ensure the Brightness is within spec. (Replace the Lamp if the Brightness is less than spec.) - Ensure DMD Chip is clean - Check Engine Module - Ensure the Projection Screen without dirt - Ensure the Projection Lens is clean - Clean DMD Chip and Engine Module - Check DMD Chip - Check Engine Module - Ensure the Signal Cable and Source work as well - Check Main Board - Check DMD Board - Remote Control a. Check Battery b. Check Remote Control c. IR Receiver - Control Panel a. Check FPC b. Check Keypad c. Check Main Board - Do Reset of the OSD Menu - Check Main Board - Check DMD Board - Hold Menu Key for 4 secs in the Password key-in Page. - Get unlock ID (5 characters) - Key-in unlock ID in Acerlock program to get new password - Re-log in by new password and original password will be replaced by the new password.
Color Abnormal
Poor Uniformity / Shadow
10
Dead Pixel / Dust (Out of spec.)
11
Garbage Image
12
Remote Controll or Control Panel Failed
13
Function Abnormal Forgetting Password (adminstrator Password)
14
Chapter 4
40
Function Test & Alignment Procedure

Test Equipment
- IBM PC with XGA resolution (Color Video Signal & Pattern Generator) - DVD player with Multi-system (NTSC/PAL/SECAM), equipped component S-Video and composite - HDTV Tuner or Source (480P, 720P, 1080i) - Minolta CL-100 - Quantum Data 802B or CHROMA2327 - After changing parts, check the information below.
Charge Parts/Update M/B FW Color Wheel Lamp Module Version Update v v Color Wheel Index v v v v ADC Calibration v Video Calibration v Reset Lamp Use Time Factory Reset v v EDID v
Test Condition
- Circumstance Brightness : Dark room less than 2.5 lux. - Inspection Distance : 1.5m~3m for functional inspection - Screen Size : 60 inches diagonal (wide) - After repairing each PD311 / PD323, the unit should be burn-in (Refer to the table below).
Symptom Normal Repair NFF Auto Shutdown Burn-in Time 2 Hours 4 Hours 6 Hours
Guide to Entering Service Mode

No 1 Item Service Mode Steps Please do the following steps to enter Service Mode: 1. Turn on the projector. 2. Press Power, Left button, Left button and Menu by order to enter the Service Mode. (As the following pictures show) 2 4 1 3
Power
41
Left button
Left button
Menu
Chapter 4
Inspection Procedure
No
1
Step
Reset
Specication
Procedure
Photo
Before QC Step, please do OSD reset to erase all saved change again and restore the factory defaults. Eliminate visual wavy noise by Rsync, Frequency or Tracking seletion. - Test Signal : 800x600@75Hz (PD311) 1024x768@60Hz (PD323) - Test Pattern : PANA-ICON
- check and see if image sharpness and focus are well-performed.
Frequency and Tracking
- No video noise is allowed. 3 Boundary Horz. And Vert. position of video should be adjustable to be the screen frame. - Test Signal : 800x600@75Hz (PD311) 1024x768@60Hz (PD323) - Test Pattern : General 1 - Adjust Resync or Frequency / Tracking / H. Position / V. Position to the inner of the screen. - Test Signal : 800x600@60Hz (PD311) 1024x768@60Hz (PD323) - Test Pattern : Full Screen - Adjust the center clearly; meanwhile, one slightly vague corner in the image is allowed.
- Test Signal : 480P, 1080i - Test Pattern : Master - Equipment: Quantum Data 802B or CHROMA2327
*Please refer to page 46 to enter Service Mode. Use 480P signal, smtpe bar pattern to do video calibration; then, 4:3 screen and 1080i signal. If the test result was in discoloration or ickering, please return the unit back to the repair area. (by Model)
Focus
The text in the corner should be clear after adjust the focus ring.
HDTV
No discolor
Color Performance
No image (discolor)
- Test Signal : 800x600 @60Hz (PD311)

1024x768@60Hz (PD323)
- Test Pattern : 64 RGBW Scale Pattern & 32 Grays Pattern - Please check and ensure if each color is normal and distinguishable. - If not, please adjust color index of the Engineering Mode.
Chapter 4
42
No
7
Step
Screen Uniformity
Specication
Should be compliant with 60%.(Minimum)
Procedure
- Test Signal : 1024x768@60Hz - Test Pattern : Full White Pattern & Full Black Pattern - Please check and ensure the unit is under the spec. - Please check and see if its in normal conidtion. - If not, please return the unit to repair area. *Please check and see if there are dead pixels on DMD Chip. - The total number and distance of dead pixels should be compliant with the spec. - Test Signal : 800x600@75Hz (PD311) 1024x768@60Hz (PD323) - Test Pattern : 32 Grays, Gray 10, Gray 30 (From Top to Bottom) - Please check and see if the light leaks. - Follow up TI DMD Chip Spec.
Photo
Light Leak
The unit cant accept the leakage is brighter than Gray 10 pattern
Dead Pixel (Bright pixel)
Cannot accept any bright pixel
- Test Pattern : Full Black
Dead Pixel (Dark pixel)
The numbers of dead pixel should be smaller or amount to 6 pixel.
- Test Pattern : Full White
43
Chapter 4
No
10
Step
Calibration
Specication
Calibration Pattern should be in full screen mode
Procedure
- Once Main Board is changed, Video Calibration & PC Calibration should be done as well. - Video Calibration - Test Signal : 480P, 720P, 1080i @60Hz - Test Pattern : Master - PC Calibration - Test Signal : PD323: 1024x768@60Hz PD311: 800x600@60Hz - Test Pattern : White (Top) Black (Bottom) Note: 1. Calibration Pattern should be in Full Screen Mode. 2. Please refer to 46. Guide to Entering Service Mode and Facotry Reset for entering Service Mode. 3. Choose and access Video Calibration & PC Calibration for correction in Service Mode Choose Exit to leave the Service Mode after all.
Photo
11
Blemish (Bright)
The bright blemish cannot be accepted if the problem appear with Gary 30 pattern
- Test Pattern : Full Black / Gray 30
12
Blemish (Dark)
The dark blemish cannot be accepted if the problem appear with Blue 60 pattern.
- Test Pattern : Full white / Blue 60
13
Reset
After nal QC Step, please do OSD reset to erase all saved change again and restore the factory defaults.
Chapter 4
44
Chapter 5
Exploded Overview
EXPLODED OVERVIEW (D.C. PD311)
45
Chapter 5
Exploded Parts List

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part Number 70.85M01G001 70.85M02G001 70.85M03G001 70.85M14G001 70.85M04G001 70.85M05G001 70.85M06G001 70.85M07G001 70.85M15G001 70.82Y16G001 70.85M08G001 80.85M01G001 85.005AGG040 85.1A526G050 85.00026G360 85.1A126G150 61.82Y32G001 43.85M01G001 85.1A526G030 85.1D522G051 85.0A523G050 52.82Y10G001 61.82Y19G002 52.85M02G001 41.85M09G001 70.85M20G001 85.1A326G060 Description ASSY BOTTOM COVER MODULE PD311 ASSY TOP COVER MODULE PD311 ASSY ENGINE MODULE PD311 ASSY LAMP MODULE PD311 ASSY REAR COVER MODULE PD311 ASSY LEFT SIDE COVER MODULE PD311 ASSY RIGHT SIDE COVER MODULE PD311 ASSY FRONT COVER MODULE PD311 ASSY ROD MODULE PD311 ASSY INTERLOCK SWITCH MODULE DP715 ASSY SYSTEM FAN MODULE PD311 PCBA MAIN BD FOR PD311 SCREW I/O STEEL #4-40UNC*H4*L5.5 NYLOK SCREW PAN MECH M2.6*5 Ni NYLON HEX SCREW M2.6*H36*L4 AL VULCAN-1 SCREW PAN MECH M2.6*15 Ni LAMP HOUSING SHOULDER SCREW M2.6*8-3L Ni 82Y THERMAL SWITCH / 125 u 80mm YM 70mm SCREW PAN MECH M2.6*3 Ni NYLON SCREW PAN MECH M2*5 Ni NYLOK WASH SCREW PAN MECH M3*5 Ni NYLOK SYSTEM RUBBER FOR BLOWER DUCK RUBBER SHORE A:55 DP715 FRONT AIRFLOW GUIDE NEW AL5052 0.3t DP715 SYSTEM RUBBER FOR TOP COVER RUBBER PD311 EMI GASKET W13*L13*H2 mm ,|9mm ASSY LAMP COVER MODULE PD311 SCREW PAN HEAD MECH M2.6*6 BLACK
Note: Please refer to RSPL for updated Part Number.
Chapter 5
46
ASSY BOTTOM COVER MODULE (PD311)
47
Chapter 5
Exploded Parts List

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part Number 61.82Y18G002 70.85M12G001 70.85M09G001 70.82Y07G001 70.82Y14G001 85.1A526G050 61.82Y25G001 51.82Y14G001 51.82Y15G001 42.82Y03G001 51.80J33G001 61.00022G001 85.1C227G050 52.82Y05G001 61.87340G001 85.1A522G040 51.82Y13G002 85.3A126G040 51.82Y20G001 61.82Y22G001 51.80J32G001 51.82Y28G001 52.82Y06G001 41.85M01G001 61.82Y21G001 52.82Y14G001 41.85M06G001 41.85M07G001 85.1A926G050 BOTTOM CASE MG ALLOY DP715 ASSY BLOWER4520 MODULE PD311 ASSY DC-DC MODULE PD311 ASSY BALLAST MODULE DP715 ASSY ELEVATOR MODULE DP715 SCREW PAN MECH M2.6*5 Ni NYLON BOTTOM MESH SPCC 0.5t DP715 BALLAST CNNT HOLDER PPS DP715 BALLAST CNNT LOCK PPS DP715 W.A. 2P BALLAST TO LAMP PLASTIC SCREW PC M3*8 X5.7mm PG-S-308 VULCAN-1 SELF-LOCKING RING (SPN p1.5) SCREW PAN MECH M3.5*5 COLOR (W/SP WASHER) FIXED FOOT RUBBER SHORE A:80 DP715 STAND OFF M3*4L D8.0 2100MP SCREW PAN MECH M2*4 Ni NYLOK ELEVATOR FOOT PC PD311 SCREW CAP HEAD D7.0 MECH M2.6*4 Ni ELEVATOR LINK PC MN-3600H DP715 ELEVATOR PUSH SPRING SUS304 D=p4.4 d=p0.4 L=10 DP715 BALLAST ISOLATING WASHER NYLON 66 VULCAN-1 TEFLON ELEVATOR 12*18mm 0.25t DP715 ADJUSTABLE FOOT RUBBER SHORE A:80 DP715 EMI GASKET W10*H13*L15mm BALLAST GROUND BRACKET SECC DP715 SPONGE FOR BOTTOM COVER,F12,32*3*1.6MM,DP715 EMI GASKET W10*H3*L35mm EMI Gasket W13*H2*L26mm SCREW PAN MECH PLASTIC M2.6*5 LT20 Description
Chapter 5
48
ASSY TOP COVER MODULE (PD311)
Exploded Parts List

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number 51.85M02G001 51.85M04G001 51.85M05G001 51.85M07G001 85.4A526G030 80.85M03G001 42.85M01G001 41.85M02G001 52.85M07G001 52.85M08G001 61.85M06G001 61.85M07G001 61.85M01G001 TOP CASE PC PD311 KEYPAD MAIN BUTTON PC PD311 KEYPAD BACK BUTTON PC PD311 IR LENS TOP IR PC PD311 SCREW DUBLE FLAT MECH M2.6*3 Ni NYLOK PCBA KEYPAD BD FOR PD311 FFC 20P P=0.5mm MAIN BOARD TO KEYPAD BOARD PD311 EMI GASKET W10*H10*L40mm SPONG FOR TOP COVER 1 PD311 SPONG FOR TOP COVER 2 PD311 TOP COVER AL FOIL 1 WITH F12 PD311 TOP COVER AL FOIL 2 WITH F12 PD311 LAMP HEAT PLATE AL PD311 Description

49 Chapter 5
ASSY ENGINE MODULE (PD311)
Chapter 5
50
Exploded Parts List

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part Number 70.85M13G001 80.82A02G002 48.859DMGD13 52.80J01G001 11.009F0G005 52.89633G001 61.80J10G001 61.85927G001 52.87130G001 85.1A526G050 23.82Y16G001 51.82Y06G001 51.82Y05G002 51.82Y04G002 61.82Y06G001 61.82Y07G001 23.82Y02G001 23.82Y02G002 23.82Y20G001 23.82Y20G002 61.82Y03G001 85.1A622G030 41.85M03G001 51.82Y27G001 85.YA121G035 23.85R01G001 51.82A09G002 85.1A526G060 41.82K09G001 61.82Y04G001 70.85M15G001 70.85M16G001 70.85M17G001 70.85M18G001 57.00022G001 ASSY COLOR WHEEL PD311 PCBA DMD BOARD LT20 DMD 800*600 PIXEL DDR FTP 0.55" SVGA DMD ANTIDUST RUBBER 739 SILICONE RUBBER CNNT F 166P FOR 0.55" SVGA LGA DMD SOCKET;FOXCONN THERMAL PAD FOR DMD HEAT SINK 17*13*0.3mm, Fujipoly GR-HM DMD LIGHT MASK 739 SUS301 DMD SHOULDER SCREW SB21 RUBBER BLOWER 595925 SCREW PAN MECH M2.6*5 Ni NYLON RELAY LENS 1 DP715 ZOOM RING HOLDER PC MN-3600H DP715 ZOOM RING PC PD311 FOCUS RING PC PD311 SPRING MIRROR1 SUS301 0.25t DP715 SPRING MIRROR2 SUS301 0.3t DP715 REFLECTIVE MIRROR 1 DP715 REFLECTIVE MIRROR 2 DP715 CONDENSER LENS 2 DP715 CONDENSER LENS 3 DP715 ROD COVER SUS301 0.2t DP715 SCREW PAN MECH M2*3 BLACK NYLOK EMI TAPE H45*L45mm TAPE 3M J1350 45*45mm FOR MIRROR 2 DP715 SCREW FLAT HEAD TAP M1.7*3.5 Ni PROJECTION LENS YM09H DMD MYLAR LT20 SCREW PAN MECH M2.6*6 Ni NYLOK EMI TAPE 30*50mm ROD SPRING SUS301 0.2t DP715 ASSY ROD MODULE PD311 ASSY HEATSINK MODULE PD311 ASSY ENGINE BASE MODULE PD311 ASSY ENGINE BOTTOM COVER MODULE PD311 GLUE GREEN FOR THREAD LOCKER BB2100 Description
51
Chapter 5
ASSY ENGINE MODULE (PD323)
Chapter 5
52
Exploded Parts List

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part Number 70.85M13G001 80.82A02G002 48.82GDMGD01 52.80J01G001 11.009F0G005 52.89633G001 61.80J10G001 61.85927G001 52.87130G001 85.1A526G050 23.82Y16G001 51.82Y06G001 51.82Y05G002 51.82Y04G002 61.82Y06G001 61.82Y07G001 23.82Y02G001 23.82Y02G002 23.82Y20G001 23.82Y20G002 61.82Y03G001 85.1A622G030 41.85M03G001 51.82Y27G001 85.YA121G035 23.85R01G001 51.82A09G002 85.1A526G060 41.82K09G001 61.82Y04G001 70.85M15G001 70.85M16G001 70.85M17G001 70.85M18G001 57.00022G001 ASSY COLOR WHEEL PD311 PCBA DMD BOARD LT20 DMD 1024*768 PIXEL DDR FTP 0.55" XGA DMD ANTIDUST RUBBER 739 SILICONE RUBBER CNNT F 166P FOR 0.55" SVGA LGA DMD SOCKET;FOXCONN THERMAL PAD FOR DMD HEAT SINK 17*13*0.3mm, Fujipoly GR-HM DMD LIGHT MASK 739 SUS301 DMD SHOULDER SCREW SB21 RUBBER BLOWER 595925 SCREW PAN MECH M2.6*5 Ni NYLON RELAY LENS 1 DP715 ZOOM RING HOLDER PC MN-3600H DP715 ZOOM RING PC PD311 FOCUS RING PC PD311 SPRING MIRROR1 SUS301 0.25t DP715 SPRING MIRROR2 SUS301 0.3t DP715 REFLECTIVE MIRROR 1 DP715 REFLECTIVE MIRROR 2 DP715 CONDENSER LENS 2 DP715 CONDENSER LENS 3 DP715 ROD COVER SUS301 0.2t DP715 SCREW PAN MECH M2*3 BLACK NYLOK EMI TAPE H45*L45mm TAPE 3M J1350 45*45mm FOR MIRROR 2 DP715 SCREW FLAT HEAD TAP M1.7*3.5 Ni PROJECTION LENS YM09H DMD MYLAR LT20 SCREW PAN MECH M2.6*6 Ni NYLOK EMI TAPE 30*50mm ROD SPRING SUS301 0.2t DP715 ASSY ROD MODULE PD311 ASSY HEATSINK MODULE PD311 ASSY ENGINE BASE MODULE PD311 ASSY ENGINE BOTTOM COVER MODULE PD311 GLUE GREEN FOR THREAD LOCKER BB2100 Description
53
Chapter 5
ASSY REAR COVER MODULE (PD311)
Exploded Parts List

Item 1 2 3 4 Part Number 51.82Y08G002 41.85M04G001 41.85M11G001 41.80J09G001 REAR COVER PC PD311 EMI GASKET W7.5*L200mm EMI GASKET W5*L205*H0.35 mm GASKET FOR USB 12*5*2t VULCAN Description
Chapter 5
54
ASSY LEFT SIDE COVER MODULE (PD311)
Exploded Parts List

Item 1 2 3 4 5 Part Number 51.82Y09G002 51.82Y23G002 61.82Y26G002 85.1A522G050 49.83C01G001 LEFT SIDE COVER PC PD311 ELEVATOR BUTTON PC PD311 LEFT INLET MESH SPCC PD311 SCREW PAN MECH M2*5 Ni NYLOK SPEAKER 2W4OHM L100mm REAR COVER EP910 Description
55
Chapter 5
ASSY RIGHT SIDE COVER MODULE (PD311)
Exploded Parts List

Item 1 2 3 4 5 6 Part Number 51.82Y10G002 51.82Y18G001 85.1A526G050 51.85M08G001 49.85M01G001 52.85M06G001 RIGHT SIDE COVER NORYL PD311 RIGHT VENT NORYL V0150B DP715 SCREW PAN MECH M2.6*5 Ni NYLON BLOWER DUCT PC PD311 LAMP BLOWER / 45*45*10 mm SPONG FOR BLOWER DUCT PD311 Description
Chapter 5
56
ASSY FRONT COVER MODULE (PD311)
Exploded Parts List

Item 1 2 3 4 5 6 7 8 9 Part Number 51.85M01G002 35.82Q01G001 35.85M01G001 80.85M04G001 52.82Y13G001 51.85M06G001 52.82Y08G001 61.85M04G001 51.85M11G001 FRONT COVER NORYL PD311 ACER LOGO LABEL PD322 MODEL NAME LABEL PC PD311 PCBA IR SENSOR BD FOR PD311 SPONGE FOR FRONT COVER F12 39.8*2.8*3.2mm DP715 IR LENS FRONT IR PC PD311 SYSTEM RUBBER FOR FRONT COVER RUBBER SHORE A:55 DP715 FRONT HEAT PLATE AL PD311 MYLAR FOR FRONT IR PD311 Description
57
Chapter 5
ASSY SYSTEM FAN MODULE (PD311)
Exploded Parts List

Item 1 2 3 Part Number 52.82Y11G001 61.82Y20G001 49.85M02G001 Description RUBBER FOR SYSTEM FAN5515 RUBBER SHORE A:55 DP715 FAN5515 HOLDER AL5052 0.6t DP715 SYSTEM FAN / 55*55*15 mm
Chapter 5
58
ASSY DC-DC MODULE (PD311)
Exploded Parts List

Item 1 2 3 4 5 6 7 Part Number 75.82Y01G001 51.00061G001 51.82A22G001 42.82701G002 51.85M10G001 42.82Y04G002 42.82Y02G002 Description ASSY DC DC TIGERPOWER PD323(DC-24N201) PLASTIC RIVET p3.0 SR-3L "~T" DC DC HOLDER LT20 PC+ABS C6200 W.A. (FOR SHORTED) #26 MYLAR FOR DC-DC PD311 W.A. 4P MAIN BOARD TO DC-DC BOARD PD311 W.A. 4P BALLAST TO DC-DC BOARD PD311
59
Chapter 5
ASSY BLOWER4520 MODULE (PD311)
Exploded Parts List

Item 1 2 3 Part Number 52.82Y04G001 49.82Y02G001 61.85M02G001 Description RUBBER FOR BLOWER FAN, RUBBER SHORE A:55 DP715 SUSON 4520 BLOWER R TYP BLOWER FAN PLATE AL PD311
Chapter 5
60
ASSY COLOR WHEEL (PD311)
Exploded Parts List

Item 1 2 3 4 5 6 7 8 Part Number 61.83628G001 61.82Y08G001 80.82Y05G001 52.83615G001 23.82Y19G001 85.1A526G050 42.82K08G001 51.82Y29G001 Description COLOR WHEEL SHOULDER SCREW,EzPro755 CW HOLDER SECC 1.2t DP715 PCBA PHOTO SENSOR BD DP715 COLOR WHEEL DISC RUBBER, EzPro755 COLOR WHEEL R92/G83/W110/B75 SLEEVE BEARING OF EP715 SERIES SCREW PAN MECH M2.6*5 Ni NYLON FFC 4P P=1.0 120mm CORRESPONDING 3400MP TAPE 3M J350 10*5mm FOR COLOR WHEEL DP715
61
Chapter 5
ASSY LAMP MODULE (PD311)
Exploded Parts List

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 16 17 Part Number 61.80J36G001 23.80S10G001 61.82Y16G001 61.82Y11G001 61.82Y17G001 61.82Y13G001 52.85902G011 23.85M15G001 52.80J26G001 42.82A06G001 51.82A14G002 85.1A526G050 61.82Y14G001 61.82Y15G001 61.82Y12G001 61.82Y32G001 61.86808G001 52.85M03G001 52.85M05G001 Description LAMP GLASS FIX SPRING SUS304 t=0.25mm VULCAN-1 UV/IR FILTER OF DP739 SERIES LAMP MESH RIGHT SUS301 0.2t DP715 LAMP HOUSING MG ALLOY DP715 LAMP MESH LEFT SUS301 0.2t DP715 LAMP PUSH SPRING SUS301 1/2H 0.2T DP715 LAMP CONTACT COVER RUBBER 300J OSRAM 200W E17.5 U-TYPE LAMP RUBBER VULCAN-1 CABLE 4/2P 72/61mm FOR 150W LAMP LAMP CNNT HOLDER PPS AR04 LT20 SCREW PAN MECH M2.6*5 Ni NYLON LAMP FIX SPRING SUS301 0.2T DP715 LAMP LIGHTCUT MG ALLOY 0.5T DP715 LAMP HOLDER MG ALLOY DP715 LAMP HOUSING SHOULDER SCREW M2.6*8-3L Ni 82Y LAMP CHANGER HANDLE SUS304 1.6d DP725 SPONG 1 FOR LAMP F12 PD311 SPONG 3 FOR LAMP F12 PD311

Chapter 5 62
ASSY HEATSINK MODULE (PD311)
Exploded Parts List

Item 1 2 3 4 Part Number 61.82A09G001 61.82A11G001 61.82Y10G001 85.1A526G030 DMD BACKER PLATE LT20 AL ALLOY HEATSINK SPRING PLATE LT20 SUS301 t0.4mm DMD HEATSINK AL1070 DP715 SCREW PAN MECH M2.6*3 Ni NYLON Description
63
Chapter 5
ASSY ENGINE BASE MODULE (PD311)
Exploded Parts List

Item 1 2 3 4 5 6 7 8 9 10 Part Number 52.82Y02G001 51.82Y28G001 61.82Y01G001 52.82Y03G001 61.82Y09G001 85.1A526G050 87.FL030G008 23.80S10G001 61.80J02G001 52.85M04G001 Description RUBBER RELAY TOP SILICON RUBBER DP715 TEFLON ELEVATOR 12*18mm 0.25t DP715 ENGINE BASE MG ALLOY DP715 OFF LIGHT ISOLATOR RUBBER SHORE A:55 DP715 OFF LIGHT PLATE AL 0.8t DP715 SCREW PAN MECH M2.6*5 Ni NYLON WASHER FLAT 7*3.1*0.8t PC PINGOOD WS-1M UV/IR FILTER OF DP739 SERIES UVIR HOLDER 739 SUS301 0.3t SPONG 2 FOR LAMP F12 PD311
Chapter 5
64
ASSY ENGINE BOTTOM COVER MODULE (PD311)
Exploded Parts List

Item 1 2 3 Part Number 61.82Y02G001 52.85808G001 52.82Y01G001 Description ENGINE BOTTOM COVER MG ALLOY DP715 PORON-LENS BLACK XB31 RUBBER RELAY BTM SILICON RUBBER DP715
65
Chapter 5
ASSY LENS COVER MODULE (PD311)
Exploded Parts List

Item 1 2 3 Part Number 52.85M01G001 61.85M03G001 51.83150G001 LENS CAP RUBBER PD311 LENS COVER PLATE AL PD311 CAP STRAP TDP-T90 Description
Chapter 5
66
ASSY LAMP COVER MODULE (PD311)
Exploded Parts List

Item 1 2 Part Number 51.82Y12G002 61.85M05G001 LAMP COVER NORYL PD311 LAMP COVER FOIL AL PD311 Description
67
Chapter 5
ASSY INTERLOCK SWITCH MODULE
Exploded Parts List

Item 1 2 Part Number 51.82Y24G001 75.82A04G002 Description INTERLOCK SWITCH HOLDER NORYL V0150B DP715 ASSY INTERRUPT SWITCH MODULE LT20
Chapter 5
68
ASSY BLOWER DUCT MODULE
Exploded Parts List

Item 1 2 Part Number 61.82Y27G001 52.82Y12G001 BLOWER DUCT Mg Alloy DP715 SPONGE FOR BLOWER DUCT F12 DP715 Description
69
Chapter 5
ASSY BALLAST MODULE
Exploded Parts List

Item 1 2 3 4 5 6 Part Number 51.82Y19G001 51.83142G002 42.82Y05G001 61.80J42G001 75.80J01G002 61.82K24G001 MYLAR FOR BALLAST PP 0.45t DP715 FUSE COVER (FH-1L-UL) W.A. 5P #28 110mm BALLAST TO MB DP715 SPRING FOR BALLAST EMI VULCAN-1 ASSY OSRAM BALLAST 200W(t:43441A0072) EMI SMD SPRING BSG-20*45*070 Description
Chapter 5
70
ASSY ELEVATOR MODULE
Exploded Parts List

Item 1 2 3 Part Number 51.82Y21G001 51.82Y22G001 61.82Y23G001 Description ELEVATOR HOUSING PC MN-3600H DP715 ELEVATOR STEP PC MN-3600H DP715 ELEVATOR FOOT SPRING SUS304 D=p3.8 d=p0.4 L=40 DP715
71
Chapter 5
Appendix
Serial Number Denition System

I. Serial Number System Denition
Serial No. (Acer Barcode rule), 22 digits
(Barcode Type: Code 128)
PPPPPPPPPPWWWSSSSSMMEE E
The coding rule of the Bar Code: (1) PPPPPPPPPP (10 digitals) : Part Number excluded dot
Ex: EY.J1401.001.
(2) WWW (3 digitals) : Week Code
The rst digit is the last letter of the year; the other two letters are the number of the weeks. Ex: Year 2001 10th weeks => 110. From 00001 to FFFFF by hexadecimal 0~9, A, B, C, D, E, F, weekly reset the number Started from 0001. Manufacturing Code will be applied by different manufacturing site. Coretronic : PP / RU / RM (3 different sites) If it doesnt have version control, it will be put with zero 00.
(3) SSSSS (5 digitals) : Serial Numbers
(4) MM (2 digitals) : Manufacturing Code
(5) EE (2 digitals) : Eng. Version Code
Appendix
72
II.
PCBA Code Denition

PCBA Code for Projector
A
1
B
2
XXXXXXXXXX C
3 4
XXX
5
EEEE
6
1 2 3 4 5 6
: : : : : :
ID Vendor Code P/N Revision Date Code S/N
C: M/B B: DMD/ B
73
Appendix
III. The Different Parts PD311 / PD323

PD311
Part Number 36.85M01G001 48.859DMGD13 70.85M27GR01 80.85M01G001 Description USERS GUIDE (CD) ACER PD311 DMD 800*600 PIXEL DDR FTP 0.55 ASSY FRONT COVER MODULE PD311 (RMA) PCBA MAIN BD FOR PD311 Part Number 36.85M50G001 48.82GDMGD01 70.85M30GR01 80.85M51G001
PD323
Description USERS GUIDE (CD) ACER PD323 DMD 1024*768 PIXEL DDR FTP 0.55 ASSY FRONT COVER MODULE PD323 (RMA) PCBA MAIN BD FOR PD323
Appendix
74

Acer pd311

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PD311 & PD323

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Chapter 2 Firmware Upgrade

Chapter 3 Mechanical Disassembly and Reassembly

Function Test and Alignment Procedure

Chapter 5 Exploded Overview

Appendix Serial Number Denition System

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Contrast Uniformity Temperature Maximum Humidity

Acoustic noise level Lamp Life

2,500~5,000 ft for 5 oC~30oC 5,000~10,000 ft for 5 oC~25oC Storage : 40,000 ft (Max.)

MTBF Resolution DMD Chip

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Item 1 2 3 4 5 6 7 8 9 Zoom Ring Control Panel

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Item 1 2 3 4 5 6 USB Connector Audio Input Connector

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Connecting the Projector

Item 1 2 3 4 5 6 7 8 9 Power Cord VGA Cable

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Power Ctrl. PMD1000-1

1.5V 2.5V 3.3V (SYS) 3.3V (ADC) 5V

Keypad & IR Receiver

DMD CHIP Control

IMAGE PROCESSING DDP2000

Video Decoder TVP5146

DAD1000 Reset ASIC

Fan Ctrl. PMD1000-2

IC or Chipset I/O Interface Module

Blower Fan For Lamp

Blower Fan For SYS.

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Projector (PD311 or PD323)

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Click Next button.

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Click Next button.

The program is executing Initializing status.

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USB Driver Upgrade Procedure

Type any key to continue

Press any key to continue. Then, wait for about 1 minute.

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Step Update Successfully

Ensure DDP3020 & WinDriver are properly installed

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Firmware Upgrade Procedure

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- V3 Fixture for EDID Key-in (Fixture: JP3 must be closed) Item

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EDID Key-In Procedure

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Step Key in Serial Number

Change Cable to Analog

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Step Check the whole process

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Mechanical Disassembly & Reassembly

Philips (+) : 101

Hex Screw : 5mm

Screw Bit : 6.0 X 100