SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Insp of API Tank Plate Mat'l & Appurtenances
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2023
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

Shell & Floor Plates & Miscellaneous (Use applicable API Standard & 32-SAMSS-005 or 32-SAMSS-006) Tank Manufacturer shall submit a complete material specification with the proposal & may propose the use of alternative materials to those that are listed in API STD 650. The alternative materials shall comply with all requirements of API STD 650 & 32-SAMSS-005. The chemical compositions and mechanical properties of non-ASTM materials shall be submitted to SA Engineer for approval. Design metal temperature (Impact Test Exemption, API 650, Fig. 2.1) shall be determined to be the lowest of following temp values: 1) The lowest one-day mean atmospheric temperature (LODMAT) per SAES-A-112, or 2) The minimum operating temperature, or 3) The hydrostatic test temperature Ensure Plates are impact tested (cert review) or verify that an exemption is allowable All materials shall be clearly identified & provided with mill test certs. Materials shall be alloy-verified by Tank Fabricator per SAES-A-206 as applicable. Check plates mat'l thicknesses & markings. Annular plate material shall be of same material group per API STD 650 as the lowest shell course.

A1

32-SAMSS-005, Para. 2.2

A2

32-SAMSS-005, Para. 2.2.9.3

A3

32-SAMSS-005, Para. 2.2 32-SAMSS-005, Para. 2.2.1.5

A4

A5

ALL BOTTOM PLATES ARE GRIT-BLASTED CLEAN ON BOTH SIDES. INSPECT TOPSIDE / BOTTOMSIDE BEFORE THEY ARE LAYED DOWN FOR WELDING & COATING. IDENTIFY ANY PLATE IMPERFECTIONS & HANDLING DAMAGE (GRIP MARKS). IDENTIFY ANY RESIDUAL OIL CONTAMINATION ON PLATES.
A foundation drip ring shall be provided in order to prevent the ingress of rainwater or condensation between the tank bottom and foundation. The ring shall meet the following requirements. 1) Material shall be carbon steel, 3.2 mm (1/8 inch) thick. 2) Extend at least 75 mm (3 inch) beyond the outer periphery of the concrete ring wall. Verify Dimensions on Receipt meet Nozzles and Manways (Tank Appurtenances) Utilize API Stds, 32-SAMSS-005 & IFC Drawings for: A) Correct Material & Schedule/Thickness used (Micrometer/caliper) B) PWHT & NDE Requirements (especially shop fabricated inserts) All shell nozzles shall be the API Low Type, unless otherwise specified. (32-SAMSS-005, Para. 3.7.6.4) Bottom Connections Bottom connections shall be designed per API STD 650, App. O. Connections shall be fabricated from elbows (miter joints prohibited) Vortex breakers shall be provided for bottom connections.

32-SAMSS-005, Para. 2.2.1.5

A6

B1

As Referenced

B2

32-SAMSS-005, Para. 3.8.2

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Insp of API Tank Plate Mat'l & Appurtenances
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2023
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

B3

Mixers - Number and type of mixers shall be as specified on the Storage Tank Data Sheet and: A) Side-entry propeller mixers shall be designed, inspected, and tested in accordance with 32-SAMSS-017. 32-SAMSS-005, B) Nozzles for side-entry mixers shall be designed* in accordance with Para. 3.8.13 API STD 650 for manways. Supports for the mixer may be needed to maintain stresses at nozzle-to-shell junction within the allowable limits. (*Increased strength & Full penetration welds) C) Jet-nozzle mixers shall not be used in tanks with internal floating roofs on floats. Bolting - Flange bolting material shall conform to A193 Grade B7 bolts with A194 Grade 2H nuts. All bolting shall be coated with a fluoropolymer/ceramic coating in accordance with 09-SAMSS-107. Gaskets Gasket materials shall be non-asbestos according to SAES-L-005. 32-SAMSS-005, Para. 2.7 32-SAMSS-005, Para. 2.9

B4

B4

Tank Appurtenances* Schedule & Orientations - Form 2696-ENG (Appurtenances consist of Nozzles & manways, Venting Devices, Temperature Instruments, Level Gauging Systems, Sample Connections, and Stairways/Ladders/Platforms) Check Appurtenances received (condition & specifications) against 32SAMSS-005 Requirements & Form 2696-ENG for all items.

C1

32-SAMSS-005

REMARKS:

NOTES: 1. Receiving Inspection of Tank Materials & verification of mill certificates shall be performed by an Inspector experienced in API work, preferably an API 653 Certified Tank Inspector. This checklist does not include all materials used in Tank Fabrication. Utilize the applicable Referenced Documents during Receipt Inspection and account for all tank materials received. Utilize API Stds with this work. REFERENCE DOCUMENTS: 1. 32-SAMSS-005, Manufacture of Atmospheric Tanks, 30 November 2003 2. 3. 4. 5. 32-SAMSS-006, Manufacture of Low Pressure Storage Tanks, 30 November 2003 API 650, Welded Steel Tanks for Oil Storage, Tenth Edition, Addendum 4, December 2005 SAES-D-100, Design Criteria of Atmospheric & Low-Pressure Tanks (31 December, 2003) Schedule Q, Contractor's Quality Requirement, (Latest Edition)

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

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