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95% volume of void usable . Saves land when put underground ( as against a pond or tunnel) High loading can drive over the tank thus enabling regulations to be met and additionally use the car park area to install under . Fully sealed tank leak free 25 year life + Quick installationlarge block sizes . More cost efficient than other methods . Lightweight ..no cranes required . Modular can be made in a variety of shapes . Gives up to 3 times the storage of a stone fill tank . Low maintenance . Simple distribution pipe with multiple silt traps . The product of choice for large installations especially on Muddy sites . Manufactured from Recycled PVC get carbon credits . No EPA issues . In Use and Tested design for many years
Traffic Boxes Vertical Loading (Yield) of > or = 550KN/m2@ 2% deflection. Lateral Loading (Yield) of > or = 75 KN/m2 @ 2% deflection. Non-Traffic Boxes Vertical Loading (Yield) of > or = 275KN/m2@ 2% deflection. ( Greenfield ) Lateral Loading (Yield) of > or = 40 KN/m2 @ 2% deflection.
Installation & Cover Depths: Traffic Areas Minimum Cover Dept .5m Non Traffic Areas Minimum Cover Depth .3m Manufactured from 100% recycled uPVC and HIPS Good resistance to common chemicals EN 14030. Life expectancy > or = 25 years in PH 4 to 9 @25 C.The Armada Floodbox has a UV resistance of 3 months minimum. Minimum delivery 80 m3 per trailer load (i.e 13 pallets ).
Installation Procedures
1. Tank Base Soil survey : It is very important that the soil that will be supporting the base of the tank is tested and checked to determine if it is suitable to support the weight of the tank full of water . A number of tanks have collapsed under top loading due to subsidence of the sand base . An engineer should certify this is suitable first . If the site is a wet water one that floods it will be necessary to have a higher depth , usually equivalent to the depth of the water to hold the tank down after installation . Also if the base is soft it will be necessary to excavate to allow for Hardcore filling to stiffen up the foundations . The Engineer will advise on Vortex control units , Petrol Interceptors and Silt traps 2. Preparing the Tank Void for excavation : Using the design and Excavation drawings provided by the Project Engineer or by Armada mark out the area to be excavated allow a minimum of 1 meter all round the Tank for workspace and backfilling . Taper to 45* for safe working . Excavate the tank to the drawing depth that has been calculated . The Fall gradient should be 1:150 . The levels should be + or 20mm and there should be no sharp objects showing such as stone or waste metal /plastic above ground that could puncture the Waterproof membrane. Spread the sand or gravel bed to a depth of 100-150mmlevel and compress it . Top layer can be 50-60mm of compacted quarry dust . Note : the Armada design has a high 95% void and this minimises the Earthwork and excavation costs , thus speeding up the time on site ..Also the water in the Hole will be required to be pumped out before and work on the excavation can be started . 3. GeoTextile Filter non Woven First layer : Depending on the size and traffic spread the specified Geo textile or non woven material over the bottom of the tank and lap up the sides of the tank . This is to ensure there is enough material to seal the tank . Typically the material will be 200g/m2 or 9kn and is used to protect the Waterproof membrane from puncturing .
4. Waterproof Cover : Now lay the Polythene or PVC impermeable layer on the base over the Geotextile and or Non Woven . Mark the 4 corners, so as to have accurate reference points for laying the Stormwater blocks . Again lap the material up all sides and add 1 m all round for sealing to the top layer when closing off the tank . This material should be a min 460 gsm/m2 . 5. GeoTextile Filter Non Woven Second Layer : Unroll the material and carefully lay up over the waterproof cover ,again lapping up the side walls and allowing for some taping to the top layer of geotextile to close off the top ,usually 300mm. Again this material should be 200 gms /m2 . Mark the Corners so as to know where to position the Blocks . 6. Central Distribution Pipe This pipe should be a twin wall PVC 4% perforated pipe and will typically be 220500mm in Diameter . Cut to length and position as per drawing . The pipe should be supported in place with a concrete support of a minimum of 300mm all round . The inlet will be connected to a Silt Collection Chamber and the Outlet to a Flow Control Chamber ( some will have a Vortex Control unit attached ) . The pipe should be wrapped in a non woven filter material ..200gsm/m2 . This layer should be wrapped additionally up the sides of the blocks that are proud to the central distribution pipe so as to prevent silt blocking the flow . The gap that will accommodate the pipe should typically be 600mm wide . 7.Armada Stormwater Blocks Positioning : With the 4 corner marks and following the drawing stack the blocks to the required height . Ensure they are correctly aligned with the design flows . Line the Distribution pipe trench with stone 15-45 mm size to the level of the blocks at the top . On top of the stone lay a perforated vent pipe along the length of the installation 100-150mm twin wall PVC pipe ,sealed at the downstream end . This is a vent pipe to allow for air to escape when the tank is filling and is connected to the upstream manhole by a solid PVC Pipe . Seal the entry with a sleeve and glue and tape up . NB : support the vent pipe until the connection is made and the backfilling is in place so as to prevent distortion of the vent pipe . 8. Close off the tank : Carefully fold over each layer and roll back the material so as to form the top layer from the starting roll . Using Jointing Tape or glue seal the layers together with overlaps of min 150mm and use the recommended adhesive . The waterproof layer is very important and that it is sealed properly either with waterproof lining tape or the relevant adhesive . Double protect the corners with spare material as these are most prone to puncturing and damage . 9.Attach Top Hats to Central Distribution Pipe ; At each end of the Distribution Pipe carefully cut back the material . Glue or weld the Top Hat to the waterproof material and when set dry push the Distribution pipe through the top hat so as to sleeve it outside the tank . Overlap the distribution pipe with a neoprene seal and slide a jubilee clip over and screw tightly so it will have a waterproof seal . Connect the central Distribution pipe to the manholes at the inlet and outlet with solid PVC pipe . Manholes are normally 3m from the Distribution pipe .
10 . Backfilling : Now the tank is complete a final inspection should be done of all fittings , welds , seals and manholes . Measure and check the installation is to specification . Backfill the recess at the sides and top with the specified stone and compact . Usually the installation will have a 300mm layer covering the top so as to allow Traffic but up to 650mm if machinery is to travel on the top . NB layer the material in 300mm depths and never use site debris. 11. Approval and Sign off The site owner or developer should be shown the location of the development and have it marked off . If a trafficked installation a sign should show maximum loading . If a Greenfield installation a sign should warn traffic to keep away and also show the max loading . NB : The rooftop of the tank must be lower than the lowest gully trap on site or the tank may not work efficiently .
Maintenance
The main benefit in using an Armada system is that there is little maintenance required . Silt pits and gullies should be inspected regularly and cleared if required of leaves and debris . Also the manholes and exit pipes should be inspected . The system can be further flushed through the vent pipes . Generally there is little maintenance . Laboratory testing : All products have been tested to industry standards and BS standards by a recognised laboratory . Copies of test results can be provided on request . BS standard 6399 part 1 1996 .
Important Note :
The handling , storage and use and disposal of Armada products are beyond our use and Armada disclaim all liability for loss damage injury or expense in any way connected with such activities . Also we make no warranties . express or implied as to the suitability of the product for any particular use . These data sheets have been compiled by Armada Innovations using information to hand and is provided without any representation to its accuracy and does not constitute a guarantee of the of the product or its properties .