F.L.

Smidth, Chennai

Pyroprocessing - Indicative Mass and Heat Balance

Project Clinker Production : Ambient Temperature xxx 7000 tpd 49C

Heat Input relative to 0 deg C Mass flow kg/kg clinker Sensible heat of Kiln Feed Heat through combustibles in raw meal Sensible heat of Cooling air Sensible Heat of PH Leak Air Sensible heat of coal Sensible heat of coal conveying Air Heat of coal Combustion in Kiln Heat of coal in Calciner Total Input 4.4 2.30 0.22 0.16 0.08 0.248 0.248 0.284 0.238 49 49 89 59 1.59 Sp.heat capacity Kcal/kg degC 0.213 Temperature deg C 60 Heat kcal/kg Clinker 20.32 8.00 27.95 2.67 4.11 1.18 288.4 411.6 764

Heat Output relative to 0 deg C Mass flow kg/kg clinker Heat of PH Exit Gases Heat of PH Exit Dust-ILC tower Heat of reaction excl combustibles Heat Through Cooler Vent Heat Through Clinker Heat of Evaporation of Moisture Radiation Loss from Preheater Radiation Loss from Kiln Radiation Loss from Cooler Total Output 4.4 1.19 1.00 0.254 0.189 316 114 2.04 0.13 Sp.heat capacity Kcal/kg degC 0.256 0.228 Temperature deg C 305 305 Heat Kcal/kg clinker 158.9 9.3 410.0 95.3 21.5 4.8 36 21 6.0 764

Specific Fuel Consumption (Total Heat Output - Total Sensible Heat) Kcal/kg clinker

700

Cooler-Indicative Mass & Heat Balance(Normal)

Project : zzz Clinker Production : 7000 tpd Ambient Temperature 49C
Heat Input relative to 0 deg C Mass flow Sp.heat capacity Temperature kg/kg clk Kcal/kg degC deg C Clinker Dust Cool. Air (ambient.) Fan energy Total heat, in 1.00 0.05 2.30 0.264 0.264 0.248 1450 1450 49

Heat Kcal/kg clk 383 19.9 27.9 4.6

3.35

435

Heat Output relative to 0 deg C Mass flow Sp.heat capacity Temperature kg/kg clk Kcal/kg degC deg C Sec. air Sec. air, dust Tert. Air Tert. air, dust Excess air Clinker Radiation Total heat, out 0.42 0.02 0.69 0.03
1.19

Heat Kcal/kg clk 146.0 5.9 154.0 6.0 95.3 21.5 6

0.277 0.249 0.267 0.232

0.254

1243 1243 837 837

316

1.00

0.189

114

3.35

435