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GEA Kba
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Editorial
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The Kba Green Line offers the right products for simple refrigeration applications. With a clear focus on standardised refrigeration tasks, the Kba Green Line combines low investment and operating costs with proven Kba quality. The Kba Blue Line offers the best technical solution for complex refrigeration applications. The Blue World stands for maximum goods protection, optimum maturing or finishing processes and universal use, even in difficult environmental conditions. Do you have a complex refrigeration task in a small space? Then our high performance ceiling evaporator, the Kba DE professional, is the right choice (p. 32). Precision in the cold storage room has a name: Kba SG commercial. It sets the worldwide standard for all high performance Air Coolers in cold storage and deep-freeze areas (p. 42). The Swiss Army Knife of Air Coolers is the Kba SG industrial. No matter how high the power demand, the Kba SG industrial masters the most complex refrigeration tasks (p. 66). For shock cooling and freezing meat and sausage products, baked goods, pizza and frozen vegetables, the SF blastfreezer is the specialist (p. 98). In large production and working rooms, such as slaughterhouses and dairies, our dual discharge Kba DZ production feels right at home, and the people who work there feel comfortable too (p. 108). At the end of the catalogue is an informational section (p. 128) where we provide details regarding general topics, such as an overview of the models, corrosion protection, noise, etc. Enjoy your exciting journey through GEA Kbas Blue World.
Welcome!
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Table of Contents
Editorial............................. 2 Your GEA Kba ................. 6 GEA Kba Quality............. 8 Air Cooler Selection........ 10 Blue Line/ Green Line....................... 15 Challenges ....................... 16
Kba
DE professional............... 32 Specific advantages......... 33 Construction.................... 34 Model classification ........ 36 Technical Data ................ 36 Dimensional drawings.... 38 Versions ........................... 39 Accessories ...................... 40
DE professional
SG commercial ................ 42 Specific advantages ........ 43 Construction.................... 46 Model classification......... 48 Technical Data ................ 48 Dimensional drawings.... 54 Versions ........................... 56 Accessories....................... 58
SG commercial
Fresh solutions.
SG industrial.................... 66 Specific advantages......... 67 Construction.................... 70 Model classification ........ 72 Technical Data ................ 72 Dimensional drawings.... 88 Versions ........................... 90 Accessories....................... 92
SG industrial
SF blastfreezer ................ 98 Specific advantages......... 99 Construction.................. 101 Model classification ...... 103 Technical Data .............. 103 Dimensional drawings 105 Versions ......................... 106 Accessories .................... 107
SF blastfreezer
DZ production...............108 Specific advantages.......109 Construction..................111 Model classification ......114 Technical Data ..............114 Dimensional drawings 123 Versions .........................125 Accessories.....................127
DZ production
Further information...... 128 Model overview............ 130 Sound output specifications ................ 131 Protection against corrosion ....................... 132 QV Chart ........................ 136 Expansion valve............ 137 Assembly instructions 140 Glossary......................... 141
Information
GEA Kba
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n Continuity
n Quality
n Optimum solutions
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GEA Kba
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GEA Kba
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GEA Kba
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For all companies that process fresh foods, allow them to ripen or store them, refrigeration has a great impact on their economic success. The focus is always on the cooled goods.
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Environmental Impact
Complex Environment
People at the site and their usage patterns create a complex environment. If doors are opened frequently or for long periods, the cold storage room can be subject to high levels of humidity. Long periods in storage or the use of aggressive cleaning agents as required for meat or fish processing also increase the degree of complexity.
Simple Environment
The environment of the application is the second factor in selecting the right Air Cooler. Constructional conditions may necessitate an Air Cooler with a long air throw, low profile design or special accessories.
High performance Air Coolers from GEA Kba offer optimum goods protection and support for finishing processes to guarantee that the value of your cooled goods is preserved and enhanced.
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GEA Kba
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The degree of complexity is determined by two factors: the cooled goods themselves, and their environment. These determine which line of GEA Kba Air Coolers offers the most suitable products for your needs.
Complex Chilled Goods Chilled goods for which temperature, humidity and air speed must be precisely maintained; more agressive chilled goods
Supermarket freezer
Complex Goods Simple Environment Kba Blue Line Simple Goods Simple Environment Kba Green Line
Simple Chilled Goods Temperature must be precisely maintained; less aggressive chilled goods
Petrol stations
Beverage cooling
More information is available on the following pages: Pages 22-23 Blood/blood plasma Pharmaceuticals Pages 16-17 Fruit/vegetables Long-term storage Pages 20-21 Low temperature distribution Pages 24-25 and Pages 30-31 Pages 28-29 Pages 18-19 Cheese production
Pages 26-27
Complex Goods Complex Environment Kba Blue Line Simple Goods Complex Environment Kba Blue Line
Butcher
Workroom
GEA Kba
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junior DF Q0 up to 2,1 kW
Just cool.
The right product line for simple refrigeration applications. With a clear focus on standardised refrigeration applications, the Kba Green Line offers affordable prices and low operation costs in combination with our proven GEA Kba quality.
compact DF Q0 up to 10 kW
market plus SP Q0 up to 50 kW
comfort DP Q0 up to 28 kW
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GEA Kba
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DE professional Q0 up to 9,4 kW
Fresh solutions.
The best technical solution for complex refrigeration applications. The Kba Blue Line stands for maximum goods protection, optimum maturing or finishing processes and universal use even in challenging environmental conditions.
SF blastfreezer Q0 up to 64 kW
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DZ production Q0 up to 78 kW
SF starts on page 98
SG industrial Q0 up to 170 kW
SG commercial Q0 up to 32 kW
GEA Kba
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In parts of the world where the cultivation and harvest of fruits and vegetables depends a great deal on the seasons, optimum long-term storage is a complex refrigeration task.
The environment
In long-term storage, the initial storage phase is differentiated from the storage period. Initial cooling phase: In this phase large quantities are chilled within a short period. The field heat must be removed from the product and its temperature reduced to the level appropriate for storing it. Correspondingly, the demand for power is high. To avoid the formation of heat pockets and to cool the entire storage room evenly, a high degree of air circulation is required. Storage period: Once the proper storage temperature for the refrigerated goods has been achieved, the heat from respiration and transpiration must be removed. The demand for power decreases significantly, promoting energy efficiency.
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Short and Long-Term Storage of Fruits and Vegetables Our solution: The Kba SG commercial and Kba SG industrial
The Kba SG commercial and SG industrial are best suited for a wide variety of applications in both the initial cooling phase and the storage period. They ensure maximum preservation of the goods value by allowing minimal dehumidification of the fruits and vegetables in storage.
To preserve the products quality and value, the dehumidification of the produce must be minimised as it is cooled. The degree of dehumidification of the cooled goods depends primarily on the difference (DT1) between the evaporation temperature of the refrigerant and the inlet temperature which comes into the Air Cooler. The smaller this difference, the less moisture is removed from the cooled goods. In this way, the produce retains its natural appearance and its taste as well as its value. Quick cool down in the initial cooling phase: Optimal air circulation in the storage room and few and brief defrosting phases are the keys to a quick, even, chilling process. The standard air guiding grid used in the Kba SG achieves optimum ventilation of the space. This avoids the formation of heat pockets that can reduce product quality. Retaining the product value during the storage period: Cooled goods in both simple cold storage and storage with a controlled atmosphere (CA storage) require an appropriate air speed during the storage phase due to their sensitivity and low necessity for cold temperatures. The Kba SG models feature fans with speed controllers which can be adapted precisely for your specifications and set for the required air circulation in the storage room (air exchange rate). For example, for seeded fruit, the air must be exchanged 15-25 times per hour, but for most types of vegetables, it must be exchanged twice as often. Only the correct stacking method ensures even air flow and uniform temperature in all areas of the storage room. The second factor that impacts the storage phase is humidity. If it is too high, parasitic infestation can occur; if it is too low, the produce dries out. The solution is keeping the temperature difference (DT1) to a minimum. This requires that the fins have very even folds. The patented Kba CAL distributor combined with the highly efficient Kba HFE tube/fin system guarantees the minimum difference even in the partial-load range. Because these applications often run at temperatures below the dew point, we recommend using the double insulated drip tray. It ensures that condensation water does not reduce product quality or create the risk of an accident.
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Kba SG commercial
Kba SG industrial
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GEA Kba
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Cheese
Worldwide there are more than 3,000 types of cheese, making it one of the most important dairy products. Its nutritional value is unsurpassed as seen through its ingredients (amino acids, minerals, trace elements, fat-soluble vitamins, etc.). After a short production phase, its edibility as well as value is added through the aging process. In addition to its storage, cheese itself represents a complex refrigeration challenge.
The environment
The environmental conditions change depending on the production step. Hygiene plays a significant role in the initial steps of turning milk into cheese. The corrosive substances found in cleaning agents make this environment particularly complex. If people are involved in the cheese production, these working areas must naturally meet the needs of the employees on site. Although air movement must be kept to a minimum, the temperature level in the aging and storage areas must be uniform, so that all of the cheeses ripen evenly. At the same time, particular attention must be paid to the precise maintenance of humidity levels.
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Cheese Production, Aging and Storage Our solution: A star of the Kba Blue Line for every room size
With the Kba Blue Line, cheese production facility operators can enjoy a secure investment and long service life.
Two factors are critical when selecting the right Air Cooler for the successful operation of cheese production, aging and storage rooms: 1. The precise maintenance of the environmental conditions and the appropriate aging time for the various types of cheese. 2. The use of corrosion-resistant materials. The cheese production process starts with coagulating the milk by adding lactobacilli and rennet. Hygiene plays a significant role here in terms of preventing failed fermentation later. The Air Cooler must be resistant to the corrosive substances in the cleaning and disinfecting agents that are used. The aging process begins in the salt bath, which can last anywhere from a few hours to five days. Depending on the type of cheese, it is treated with molds, red smear or salt. Later, chemical and biochemical reactions determine aroma and consistency. Different storage periods give individual cheeses their typical character. The salty, ammoniacal and acidic conditions in the room in addition to the presence of bacteria, mold spores and high humidity have an aggressive, corrosive effect on the materials used to construct the Air Cooler.
Cheese types Aging Room Temp./Rel. humidity/ Period 4-6C/80-90%/6-12 mo. 12-14C/80-90%/4-9 wk. 14C/90-95%/4-7 wk. Treatment
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Turn occasionally Wash and dry every 10 days Spray with red mold or rub it in, treat every 3-4 days with salt water
Various forms of corrosion protection as well as flexible ventilation play important roles in selecting the right air cooler. Fans with speed controllers create a comfortable atmosphere for both employees and the product. High quality stainless steel housing and tubes and goldlack coated fins guarantee maximum corrosion protection. Because the entire production process depends on continuous refrigeration, the economic success or failure of the company also depends on high facility security and reliability. All Kba Blue Line Air Coolers meet these particular requirements. Hinged fans and fold-down drip trays make it easier to clean the Air Coolers while meeting the requirements for food hygiene regulations and the HACCP guidelines.
Corrosion protection: housing, brackets, stainless steel tubes, goldlack coated fins
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GEA Kba
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Flowers
The sensitivity of delicate cut flowers makes this refrigeration task particularly complex.
The environment
Despite the fact that flowers are often kept in large spaces where employees and customers also move about, the requirements for the environment are simple: short term storage, and little exposure of the refrigeration components to corrosive substances. Note: For storage in supermarkets, flowers should not be kept together with fruits or vegetables. Fruits and vegetables produce the ripening gas ethylene, which causes flowers to wither much more quickly.
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Cooling Flowers Our solution: The Kba DZ production and the Kba SG
Draft-free Air Coolers achieve a mild cooling effect for sensitive flowers.
The market value of flowers depends directly on their freshness; wilted flowers cannot be sold. This freshness, i.e. with full, saturated colour, lush blossoms with strong leaves and stems, requires maximum precision in the maintenance of storage temperature, humidity and of course, very low, but even, air circulation across the entire flower storage area. The Kba Blue Line is well-known for its long throw range and high air volume flow. When set correctly, they cool cut flowers with tenderness. For draft-free, even ventilation with the Kba Blue Line SG, we recommend using PVC or textile hoses. The manufacturer can adapt these accessories precisely for the respective application. Without spending a great deal of time and effort on assembly, even long storage areas can be cooled evenly and without drafts. Regularly cleaning the air hoses is necessary to ensure trouble-free operation and a germ-free environment. The Kba DZ production model with reduced air speed is perfectly adapted for draft-free ventilation. The air flows out evenly on both sides of the cooler. When it is mounted in the centre of the room, it provides air circulation on both sides. Homogeneous room conditions are the result. In addition, the air volume can be set with a delta-wye switch to accommodate especially challenging requirements. The hinge-down drip trays make it easier to clean the cooler; in other versions, the fans are even hinged. Moreover, it is just as important to keep the difference between the air temperature at entry and at exit to a minimum. Discharge temperatures that are too low can lead to frost, which damages the flower, leaving it worthless. The precision required for maintaining the temperature and humidity is provided by the Kba HFE tube/fin system together with the Kba CAL distributor. The lowest possible temperature difference (DT1), as well as even frost build-up on the fins, with fewer defrost intervals and fewer dangerous temperature fluctuations, minimise loss of value the flowers retain their perfect appearance.
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GEA Kba
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The sensitive, life saving characteristics of blood plasma and difficult environmental conditions make this refrigeration task complex.
The environment
The requirements for reliable and precise temperature maintenance are extremely high. Temperature drops caused by changing physical conditions must be prevented to the greatest possible extent with very precise ventilation. Keeping the temperature distribution in the frozen storage area as uniform and consistent as possible is imperative. In this case, humans present the greatest challenge for the refrigeration system and the Air Cooler. Especially in medical and laboratory environments, scheduling when and how often someone enters the deep freeze area cannot be planned. Every time the door is opened and every second that it stays open, warmth, and more importantly, moisture, enter the room. The moisture condenses on the surface of the Air Cooler and reduces the refrigeration capacity. The cooler must be defrosted. To prevent strong temperature fluctuations, the defrosting procedure must be carried out quickly and the heat it generates should be kept from entering the room.
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Deep Freezing in Medical and Laboratory Applications Our solution: the powerful Kba SG models
The Kba Blue Line SG is the right solution for deep freeze applications for room temperatures as low as -55C.
Very low temperatures in cold storage demand specially designed Air Coolers. For this reason there are Kba Blue Line SG Air Cooler models optimised for each special task. This high performance Air Cooler is based on the high capacity Kba HFE tube/fin system with the Kba CAL distributor, proven in thousands of applications. Even if the dehumidification of the cooled goods does not play a role in this application, the minimal frost build-up ensures a long cooling period and long operating periods between defrosting phases. This means that despite a high traffic load, the desired temperature can be precisely maintained and the necessity for defrosting the coolers is greatly reduced. In view of the increasing cost of energy, this is an important contribution to the energy balance of the entire system. The material characteristics of the components vary significantly within this temperature range. Specialised knowledge is required to adapt the components to these operating conditions. Special brazing material used in the production of the heat exchanger prevents brittleness and stress cracks that could lead to leaks in the cooler. In deep-freeze operations, electric motors have to overcome high internal resistance. With the grease and bearings we have developed in-house, the Air Coolers start easily, even at very low temperatures. The metal air duct and air straightener always ensure even room ventilation and uniform temperature of the goods, without the risk of heat pockets. Fans that are adapted to the operating conditions in this way reduce the time and effort spent on maintenance and extend service life.
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GEA Kba
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The modern processing methods in the food industry often rely on the advantages of freezer storage. This applies particularly to convenience foods, vegetables and, naturally, also for fish and meat.
The environment
System complexity depends on an entire range of factors. Construction specifications, such as large halls, require a long throw range. If the room is frequently filled or if products are regularly removed, opening and closing the doors causes a relatively high input of moisture. The Air Coolers used must be able to accommodate this high amount of moisture and handle it with as few defrost intervals as possible. If aggressive, corrosive particles suspended in the air enter in the storage area from other rooms, this must also be taken into consideration when selecting corrosion protection.
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Freezer Storage for Food Products Our solution: the powerful Kba SG industrial
The Kba SG industrial : the energy-saving powerhouse in the frozen storage area.
The standard models in the Kba Blue Line master classic deep freeze applications (-18C to -28C). Frozen goods should be stored at temperatures of -18C, at most. Thawing must be prevented, even if a high traffic load allows a great deal of warm air and moisture to enter the storage area. The air that enters must be lead as quickly as possible to the Air Cooler. Fans with speed control motors or delta/star switches make it possible to adjust the air volume flow in this way. The standard air guiding grids for the Kba SG commercial and the Kba SG industrial provide even room ventilation with cool air, even in very long deep-freeze storage areas. Proper distance between the stacks of goods and the cold storage room walls ensures good air circulation. This achieves a uniform room temperature and prevents damage to the goods. Minimal dehumidification is also important for the storage of unsealed or exposed cooled goods. The Kba HFE tube-fin system and the Kba CAL distributor guarantee all of this. A long cooling period and long operating periods between defrosting phases ensure that the temperature of the cold storage area and the goods remain stable. The coolers themselves rarely have to be defrosted. Considering the increasing cost of energy, this is an important contribution to the energy balance of the entire system. Fan collar heaters with covering
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GEA Kba
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Meat and poultry are naturally high quality foods. To ensure that the quality remains high, the right treatment in accordance with food and consumer product legislation is of utmost importance.
The environment
The complex environment inside butcher shops and slaughterhouses are particular challenges for Air Coolers. Large quantities of meat naturally require high air flow rates. Correspondingly, a heavy accumulation of animal fat is deposited on Air Cooler surfaces. To meet requirements for hygiene (in accordance with food hygiene ordinances, VDI 6022, HACCP), regular and intensive cleaning is necessary. The agents used for cleaning and disinfection almost always contain corrosive substances that react aggressively with the materials used to construct the Air Cooler. For this reason, using the correct amount of the cleaners and disinfectants as well as removing them thoroughly is imperative.
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Rapid cooling
Storage room
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GEA Kba
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Baked Goods
In order to provide customers with fresh baked goods at any time day and night production processes have changed tremendously in recent times. In order for products to remain on site for baking, they are produced in a central location, flash frozen, and then distributed. Due to the fact that these are sensitive cooled goods that require unique environmental conditions, this refrigeration task is categorized as complex.
The environment
The environmental demands depend on the actual task at hand. For the environment of every application, the following must be taken into consideration: Special air guiding fittings installed on site lead to for a large air-side pressure drop. The external resistance of the goods must also be assessed correctly. This is the only way to ensure that the right fan design will provide sufficient air flow rate.
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Blast Freezing Baked Goods Our solution: the Kba SF blastfreezer or Kba SG industrial
More than enough capacity for blast freezing. Thats what the Kba Blue Line SF blastfreezer and SG industrial offer.
Achieving the specified core temperature quickly and reliably is the main challenge for blast freezing. Even small discrepancies in performance can cause delays which exceed the specified time limit, turning tasty treats into second-rate goods that are no longer worth processing. Precision in cooling capacity depends not only on the coolers nominal capacity, but also on the availability of this capacity when it is needed. The Kba Blue Line SF blastfreezer and the Kba SG industrial are characterised by their long service life and short defrosting phases made possible by the Kba HFE tube/fin system and the Kba CAL distributor. Electric defrosting is used most frequently, but both product lines can be used with any established defrosting method, i.e. hot gas or an additional brine cycle. Often, blast freezing rooms are only used 6-8 hours per day. In these cases, defrosting with air circulation while the cold room door is open is also possible. This saves significant amounts of energy.
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Kba SF blastfreezer
ith tunnel freezers and spiral freezers, the W effects of moist, warm bakery air must be prevented. For smooth, trouble-free operation, it is important to clearly define the amount of goods and the entry temperatures in the design phase and to include reserves in the plan. If the planned quantities or temperatures are exceeded, achieving the core temperature by the specified time, is no longer possible. In such a case, the products would lose their desired appearance and taste.
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GEA Kba
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Distribution warehouses are responsible for distributing goods for entire companies and serve as an interface between manufacturer and customer or between wholesale and retail sellers.
The environment
Regardless of the cooled goods themselves, the demands of the environment are usually complex. High stock turnover causes a high rate of traffic in the loading area. Debris from tires and pavement as well as dust from cardboard boxes enter the air which is drawn into the Air Coolers and partially blown back out again. For this reason, loading areas and cooling rooms must be especially easy to clean. Moreover, the Air Coolers used must have a high cooling capacity and offer long cooling periods. The construction design usually requires a long air throw range.
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In certain circumstances when external temperatures are very high, the temperature falls below dew-point level in the loading zone and condensation can forms in the drip tray. At this point, water droplets could drip onto the goods stored below and damage the packaging. For this reason we recommend an insulated drip tray for loading zones and for areas kept at temperatures just over 0C.
Kba SG industrial
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GEA Kba
Kba DE professional
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Kba DE professional
High performance ceiling unit that covers a large scope for commercial applications.
Q0 1,5
9,4 kW
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Compact ceiling unit for complex refrigeration tasks in small and low spaces.
The Kba DE professional can cope with challenging environmental conditions, i.e. doors that are frequently opened, open sales areas, and low noise requirements.
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Kba DE professional
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1. Casing Al-Stucco, top panel: galvanised steel High-grade powder coating, papyrus white RAL 9018 - Retains Food safe - Easy to clean - Optimum corrosion protection Drip tray and side panels removable Low construction height Quick and easy assembly Stainless steel mounting material and brackets Plastic drain 2. Heat exchanger Fin spacing DEA.D: 4,5mm DEB.D: 7mm Aligned tube arrangement, spacing 50 x 50mm HFE tube/fin system Tubing: Cu-special Fins: Al End plates: Al Kba-CAL refrigerant distributor for multiple injection 3. Fans Fans individually connected to internal junction box 300mm In accordance with VDE specifications with built-in protector Application range: -30C to +50C 23010% V-1~
50/60 Hz Protection class IP44 Insulation class B Operating data can be found with Kba Select or in the technical data Optional Controller: Phase control Transformer Delta/star Frequency converter Please observe the manufacturers information
60 Hz A 0,30 min
-1
W 65
W 90
A 0,40
1400
1500
4. Electric defrost 230 10% V-1~ oder 400 10% V-3~ -Y Heaters with CrNi tube sleeves Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Designed to defrost the heat exchanger quickly and evenly To prevent vapor build-up and to promote heat exchange with little loss, the heaters are mounted in special expanded tube sleeves Wired ready for connection to the connection box in accordance with VDE specifications
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Kba DE professional
nC an be used with all HFC refrigerants. Performance data can be found with Kba Select (Product Selection Software) nF or water/brine circulation choose your Air Cooler with Kba Select n For CO2 operation and for NH3 applications, immediate selection with Kba Select is possible or ask our technical staff in sales
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The performance data in the QV Charts refer to the combination of materials: tubes, Cu/fins, Al.
Fresh solutions.
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4,5/7mm
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DEA(E) ...D
Rating Q 0 at 50 Hz Model tL10C DT1=8K kW tL1-18C DT1=7K kW m m/h m dm mm mm mm LW(A)** Surface Airflow Air throw Tube volume Inlet Outlet Blade Sound output Connections
Fans
4,5 mm
Electric Defrosting 230 V-1~ 400 V-3~
min -1
kW
DEA 071D DEA 081D DEA 091D DEA 072D DEA 082D DEA 092D DEA 083D DEA 093D DEA 084D DEA 094D
1,90 2,10 2,35 3,80 4,20 4,70 6,30 7,05 8,40 9,40
1,51 1,67 1,87 3,02 3,34 3,74 5,01 5,60 6,68 7,47
12,9 16,1 19,3 25,8 32,2 38,6 48,3 57,9 64,4 77,2
1100 1070 1035 2200 2140 2070 3210 3105 4280 4140
9 9 9 11 11 11 12 12 16 16
2,8 3,5 4,2 5,6 7,0 8,4 10,5 12,6 14,0 16,8
15 15 15 15 22 22 22 22 22 28
300 300 300 300 300 300 300 300 300 300
68 68 68 71 71 71 73 73 74 74
1350 1350 1350 1350 1350 1350 1350 1350 1350 1350
77 77 77 77 77 77 77 77 77 77
0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
1,46 2,15 2,15 2,51 3,72 3,72 5,24 5,24 5,15 5,15
DEB(E)...D
Rating Q 0 at 50 Hz Model tL10C DT1=8K kW tL1-18C DT1=7K kW m m/h m dm mm mm mm LW(A)** Surface Airflow Air throw Tube volume Inlet Outlet Blade Sound output Connections
Fans (operating values at 50 Hz)***
7 mm
Electric Defrosting 230 V-1~ 400 V-3~
min -1
kW
DEB 071D DEB 081D DEB 091D DEB 072D DEB 082D DEB 092D DEB 083D DEB 093D DEB 084D DEB 094D
1,53 1,80 2,00 3,06 3,60 4,00 5,40 6,00 7,20 8,00
1,22 1,43 1,59 2,43 2,86 3,18 4,29 4,77 5,72 6,36
5,4 10,6 12,7 16,8 21,2 25,4 31,8 38,1 42,4 50,8
1280 1220 1120 2560 2440 2240 3660 3360 4880 4480
10 10 10 12 12 14 14 14 17 17
2,8 3,5 4,2 5,6 7,0 8,4 10,5 12,6 14,0 16,8
15 15 15 15 22 22 22 22 22 28
300 300 300 300 300 300 300 300 300 300
68 68 68 71 71 71 73 73 74 74
1350 1350 1350 1350 1350 1350 1350 1350 1350 1350
77 77 77 77 77 77 77 77 77 77
0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
1,46 2,15 2,15 2,51 3,72 3,72 5,24 5,24 5,15 5,15
** For changes in sound power level, see page 131 *** Values free discharge, dry fin surfaces, RT 20C
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DEB(E) ...D
tL1 [C] Air inlet temperature Q 0 [kW] Cooling capacity
Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K bis 6 K with electronic expansion valve
Example selection: For examples and explanations, please see the information section on pg. 136.
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GEA Kba
Kba DE professional
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DE. 071D DE. 081D DE. 091D DE. 072D DE. 082D DE. 092D DE. 083D DE. 093D DE. 084D DE. 094D
260 260 260 260 260 260 260 260 260 260
1080 1080 1080 1780 1780 1780 2480 2480 3180 3180
660 660 660 660 660 660 660 660 660 660
672 672 672 672 672 672 672 672 672 672
730 730 730 1430 1430 1430 2130 2130 2830 2830
175 175 175 175 175 175 175 175 175 175
0,69 1,38 1,38 1,21 2,42 2,42 3,44 3,44 4,58 4,58
0,77 0,77 0,77 1,30 1,30 1,30 1,80 1,80 0,57 0,57
1,46 2,15 2,15 2,51 3,72 3,72 5,24 5,24 5,15 5,15
25,8 26,7 31,0 44,8 46,9 54,2 67,0 73,4 79,4 86,6
24,0 28,0 26,4 41,1 42,2 53,6 61,8 70,2 72,2 76,5
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Kba DE professional
Protection against corrosion Version V6.01 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al, protective coating on both sides Casing: Al-Stucco., protective coating on both sides Top Panel: Sendzimir galvanised steel, protective coating on both sides Version V6.02 Heat exchanger: Tubing: Stainless steel Fins: Al goldlack coating End plates: Stainless steel Casing: Al-Stucco. Top Panel: Sendzimir galvanised steel, protective coating on both sides Version V6.03 Heat exchanger: Tubing: Stainless steel Fins: Al End plates: Al Casing: Al-Stucco. Top Panel: Sendzimir galvanised steel, protective coating on one side Version V6.04 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al Casing: Al-Stucco. Top Panel: Sendzimir galvanised steel, protective coating on one side
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Further information regarding corrosion protection can be found on pages 132 to 135
Note: Details regarding the versions pictured here can be found in the product selection software Kba Select
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Kba DE professional
For Air Coolers with blow through fans, for on site assembly. Suitable for air conditioning or heating in winter. For optimum heat transfer, the heaters are mounted in Cu tube sleeves. Use only with running Air Cooler fans. Failure in doing so will cause the ceiling of the cold storage room to overheat. Design: 230 10% V-1~ oder 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Casing: Al Fins: Al Tube sleeves: Cu
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Electric radiator
Model Nominal capacity at 230V kW H L Dimensions Li E F Weight kg
76 76 76 76
Selection table
For Air Coolers Quantity Electric radiator 23010%V-1~ Model HR Connection value per Air Cooler kW
071D 081D 091D 072D 082D 092D 083D 093D 084D 094D
1 1 1 1 1 1 1 1 1 1
4-70 4-70 4-70 4-140 4-140 4-140 4-210 4-210 4-280 4-280
1,07 1,07 1,07 2,14 2,14 2,14 3,37 3,37 4,33 4,33
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GEA Kba
Kba SG commercial
42
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Kba SG commercial
The Kba SG commercial is a high performance Air Cooler intended for a wide range of commercial applications with a complete capacity spectrum. Draw-through fans guide the air flow evenly through the heat exchanger, enabling the maximum use of the air cooler surface. Goods are cooled down more quickly with optimum air distribution, thanks to the patented standard air guiding grid
Q0 0,7
32 kW
43
The Kba SG commercial can cope with the most challenging environmental demands due to its comprehensive standard equipment and numerous alternative versions as well as accessories.
Precision in the cold storage room has a name: Kba SG commercial The Kba SG commercial sets the worldwide standard for all high performance Air Coolers in cold and frozen Chill Rooms.
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GEA Kba
Kba SG commercial
Kba SG commercial: Specific Advantages What are the effects of a long air throw range?
Fan Guard
1 Air volume flow measurement on a standard evaporator with a Fan Guard on the air discharge: The air stream dissipates only after a few metres. It has twisting characteristics.
0,5 m/sec.
44
0,5 m/sec.
0,5 m/sec.
Air throw comparison at a nominal capacity of 5.95 kW Fan Guard: 40% Fan Guard and Guide-Wheel: 80% Kba Air Guiding Grid: 100%
1 2 3
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Kba Blue Line Kba SG commercial: Specific Advantages Goods stay at a uniform temperature due to improved air distribution
Refrigeration in large, long cold storage areas can be realized with GEA Kba Air Coolers. Very long throw ranges can be achieved with the Air Guiding Grid. This allows the chilled air to reach the most remote corners of the cold storage area. When used in compliance with product specific stacking, room ventilation is trouble-free, and heat pockets are prevented. Clear advantages are: Even air distribution Short cooling times Uniform product cooling No fluctuations in product temperatures Quality is retained Kba Air Guiding Grid short cooling times
Kba SG commercial
45
Kba SG commercial
1 Casing
4 Electrical defrost
46
1. Casing Al-Stucco High-grade powder coating, papyrus white RAL 9018 - Food safe - Easy to clean - Optimum corrosion protection Drip tray and side panels removable Stainless steel mounting material and brackets Plastic drain 2. Heat exchanger Fin spacing SGA.C: 4,5mm SGB.C: 7mm SGL.C: 12mm Aligned tube arrangement, spacing 50 x 50mm HFE tube/fin system Tubing: Cu-special Fins: Al End plates: Al Kba-CAL refrigerant distributor for multiple injections 3. Fans 250 to 500mm In accordance with VDE specifications with built-in protector Application range: -40C to +45C SG. 011 -083C: 230 10%V-1~, 50/60Hz SG.091 -103C: 40010%V-3~, 50/60Hz Protection class IP44 Insulation class F Operating data can be found with Kba Select or in the technical data
011-083
091-103
Please observe the manufacturers information. Motor label data (max. allowable value +40C)
50 Hz min SG.011/021C SG.031/041C SG.051-081C SG.091/101C
-1
W 38 90 210 450
4. Electrical defrost 230 10% V-1~ or 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Designed to defrost the heat exchanger quickly and evenly To prevent vapor build-up and to promote heat exchange with little loss, the heaters are mounted in special expanded tube sleeves Wired ready for connection to the connection box in accordance with VDE specifications
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Kba SG commercial
nC an be used with all HFC refrigerants. Performance data can be found with Kba Select (Product Selection Software) nF or water/brine circulation choose your Air Cooler with Kba Select n For CO2 operation and for NH3 applications immediate selection with Kba Select is possible or ask our technical staff in sales
47
The performance data in the QV Charts refer to the combination of materials: tubes, Cu/fins, Al.
Fresh solutions.
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4,5mm
Surface
Air flow
Air throw
Tube volume
48 SGA 011C SGA 021C SGA 031C SGA 041C SGA 051C SGA 061C SGA 071C SGA 081C SGA 091C SGA 101C SGA 012C SGA 022C SGA 032C SGA 042C SGA 052C SGA 062C SGA 072C SGA 082C SGA 092C SGA 102C SGA 013C SGA 023C SGA 033C SGA 043C SGA 053C SGA 063C SGA 073C SGA 083C SGA 093C SGA 103C
m/h
dm
mm
1,00 1,23 1,98 2,19 3,45 3,81 5,69 6,73 9,42 10,80 1,99 2,45 3,96 4,38 6,91 7,62 10,1 12,5 18,86 21,60 2,99 3,68 5,94 6,57 10,35 11,42 15,2 18,9 28,29 32,41
0,79 0,97 1,57 1,73 2,74 3,03 4,52 5,34 7,49 8,57 1,57 1,94 3,14 3,47 5,48 6,05 9,02 10,68 14,98 17,16 2,36 2,92 4,70 5,20 8,21 9,07 12,1 14,9 22,47 25,75
7,3 9,7 12,5 16,6 23,1 28,7 34,5 51,5 61,8 82,3 14,5 19,2 24,6 33,0 45,7 57,1 68,5 103,0 123,0 164,0 21,5 28,7 37,0 49,2 68,3 85,5 103,0 154,0 184,0 246,0
620 520 1060 970 1620 1600 2610 2640 4010 4300 1240 1040 2120 1940 3240 3200 5220 5280 8020 8600 1860 1560 3180 2910 4860 4800 7830 7920 12000 12900
7 7 10 10 13 13 19 19 23 23 11 11 14 14 18 18 26 26 33 33 13 13 17 17 22 22 32 32 40 40
1,3 1,3 2,1 2,8 3,8 4,8 5,7 8,8 10,6 13,6 2,3 3,1 3,9 5,3 7,6 9,1 10,8 16,6 19,8 26,1 3,4 4,5 5,8 8,1 11,1 13,1 16,2 24,6 29,6 38,5
10 10 10 10 10 10 10* 10* 10* 12* 10 10 10 10 10* 12* 12* 15* 15* 15* 10 10 10 10* 12* 12* 15* 22* 22* 22*
15 15 15 15 22 22 22 28 28 35 15 18 18 22 28 28 35 35 35 42 15 22 28 28 35 35 35 42 54 54
250 250 300 300 400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500
230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz
1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417
32 32 86 86 105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360
0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86
* Multiple injections with direct expansion using Kba CAL distributors. The cooler rating at 60 Hz is 10% higher on average due to the higher speed and higher air flow.
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011 021
49
012 022
Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K bis 6 K with electronic expansion valve
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Example selection: For examples and explanations, please see the information section on pg. 136.
7mm
SGB 011C SGB 021C SGB 031C SGB 041C SGB 051C SGB 061C SGB 071C SGB 081C SGB 091C SGB 101C SGB 012C 50 SGB 022C SGB 032C SGB 042C SGB 052C SGB 062C SGB 072C SGB 082C SGB 092C SGB 102C SGB 013C SGB 023C SGB 033C SGB 043C SGB 053C SGB 063C SGB 073C SGB 083C SGB 093C SGB 103C
0,91 1,13 1,74 2,00 2,91 3,34 4,3 5,3 8,42 9,50 1,82 2,27 3,47 4,00 5,82 6,68 8,4 10,6 16,86 19,01 2,73 3,40 5,21 6,00 8,73 10,02 12,6 16,1 25,29 28,50
0,72 0,90 1,37 1,59 2,31 2,65 3,4 4,3 6,69 7,54 1,44 1,79 2,75 3,17 4,61 5,30 6,6 8,5 13,37 15,07 2,16 2,69 4,12 4,76 6,92 7,95 10,1 12,7 20,07 22,61
4,9 6,5 8,2 11,1 15,2 19,1 22,8 34,1 41,0 54,5 9,5 12,7 16,3 21,7 30,2 37,7 45,2 67,7 81,2 108,0 14,2 19,1 24,3 32,5 45,1 56,5 67,6 101,0 122,0 162,0
700 640 1300 1180 1770 1760 2460 2770 4530 4660 1400 1280 2600 2360 3540 3520 4920 5540 9060 9320 2100 1920 3900 3690 5310 5280 7380 8310 13600 14000
8 8 12 12 14 14 20 20 26 26 12 12 17 17 19 19 28 28 37 37 15 15 21 21 24 24 34 34 45 45
1,3 1,3 2,1 2,8 3,8 4,8 5,7 8,8 10,6 13,6 2,3 3,1 3,9 5,3 7,6 9,1 10,6 16,6 19,8 26,1 3,4 4,5 5,8 8,1 11,1 13,1 16,2 24,5 29,6 38,5
10 10 10 10 10 10 10* 10* 10* 12* 10 10 10 10 10* 12* 12* 15* 15* 15* 10 10 10 10* 12* 12* 15* 22* 22* 22*
15 15 15 15 22 22 22 28 28 35 15 18 18 22 28 28 35 35 35 42 15 22 28 28 35 35 35 42 54 54
250 250 300 300 400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500
230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz
1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417
32 32 86 86 105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360
0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86
* Multiple injections with direct expansion using Kba CAL distributors. The cooler rating at 60 Hz is 10% higher on average due to the higher speed and higher air flow.
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011 021
51
012 022 032 042 052 062 072 082 092 102
013 023
Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K bis 6 K with electronic expansion valve
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Example selection: For examples and explanations, please see the information section on pg. 136.
12mm
Fans (operating values at 50 Hz)
SGL 051C SGL 061C SGL 071C SGL 081C SGL 091C SGL 101C SGL 012C SGL 022C SGL 032C SGL 042C SGL 052C 52 SGL 062C SGL 072C SGL 082C SGL 092C SGL 102C SGL 013C SGL 023C SGL 033C SGL 043C SGL 053C SGL 063C SGL 073C SGL 083C SGL 093C SGL 103C
2,20 2,60 3,69 4,70 6,58 7,48 1,45 1,75 2,55 3,09 4,40 5,21 7,38 9,39 13,14 14,95 2,17 2,63 3,82 4,63 6,61 7,81 11,05 14,10 19,72 22,43
1,74 2,06 2,92 3,73 5,21 5,93 1,15 1,39 2,02 2,45 3,49 4,13 5,84 7,45 10,41 11,85 1,72 2,08 3,03 3,67 5,23 6,19 8,75 11,17 15,63 17,77
9,5 11,8 14,1 21,1 25,2 33,5 5,9 8,0 10,1 13,5 18,5 23,2 27,8 41,5 50,0 66,3 8,7 11,6 15,0 20,0 27,7 34,6 41,3 62,1 74,5 99,1
1910 1900 3020 3060 4890 5020 1610 1470 2990 2710 3820 3800 5440 6260 9780 10000 2410 2210 4490 4240 5730 5700 9070 9400 14700 15100
15 15 21 21 28 28 14 14 19 19 21 21 30 30 40 40 17 17 24 24 26 26 37 37 49 49
3,8 4,8 5,7 8,8 10,6 13,6 2,3 3,1 3,9 5,3 7,6 9,1 10,6 16,2 19,8 26,1 3,4 4,5 5,8 8,1 11,0 13,1 16,2 24,5 29,6 38,5
10 10 10* 10* 10* 12* 10 10 10 10 10* 12* 12* 15* 15* 15* 10 10 10 10* 12* 12* 15* 22* 22* 22*
22 22 22 28 28 35 15 18 18 22 28 28 35 35 35 42 15 22 28 28 35 35 35 42 54 54
400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500
230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz
1307 23010% V-1~ 50/60 Hz 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417
105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360
0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86
* Multiple injections with direct expansion using Kba CAL distributors. The cooler rating at 60 Hz is 10% higher on average due to the higher speed and higher air flow.
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53
012 022 032 042 052 062 072 082 092 102
013 023 033 043 053 063 073 083 093 103
Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K bis 6 K with electronic expansion valve
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Example selection: For examples and explanations, please see the information section on pg. 136.
Kba SG commercial
54
With double, insulated drip trays the following dimensions are changed: Width B: +60mm Height H: +30mm Depth T: +30mm
Kba SG commercial
011C 021C 031C 041C 051C 061C 071C 081C 091C 101C 012C 022C 032C 042C 052C 062C 072C 082C 092C 102C 013C 023C 033C 043C 053C 063C 073C 083C 093C 103C
360 565 420 345 380 360 565 420 345 380 460 665 440 345 480 460 665 440 345 480 560 815 570 415 530 560 815 570 415 530 560 915 640 495 630 560 1065 640 495 780 660 1065 650 495 780 660 1315 650 495 1030
93 93 93 93
80 80
200 290 265 160 283 200 290 265 160 283
0,77 0,77 0,96 0,96 1,44 1,61 1,73 2,18 2,90 3,68 1,38 1,38 1,72 1,72 2,64 2,64 3,11 3,90 6,50 8,42 1,84 1,84 2,42 2,42 3,90 3,90 4,47 5,63 9,37
0,35 0,35 0,42 0,42 0,24 0,24 0,29 0,35 0,35 0,44 0,69 0,69 0,77 0,77 0,44 0,44 0,52 0,65 0,65 0,84 0,92 0,92 1,21 1,21 0,65 0,65 0,75 0,94 0,94 1,82
1,16 1,16 1,38 1,38 1,68 1,85 2,02 2,53 3,25 4,12 2,07 2,07 2,49 2,49 3,08 3,08 3,63 4,55 7,15 9,27 2,76 2,76 3,63 3,63 4,55 4,55 5,22 6,57 10,32 13,92
100 200 340 321 210 333 100 200 340 321 210 333
143 160 300 430 419 260 408 143 160 300 430 419 260 408 143 150 300 430 419 260 458 143 150 300 430 419 260 533 143 160 400 500 525 320 533 143 160 400 500 525 320 658 143 143 80 80
360 1015 420 345 730 365 360 1015 420 345 730 365 460 1215 440 345 930 465 460 1215 440 345 930 465 560 1375 570 415 1030 515 560 1375 570 415 1030 515 560 1575 640 495 1230 615 560 1875 640 495 1530 765 660 1875 650 495 1530 765 660 2375 650 495 2030 1015
200 290 265 160 690 325 200 290 265 160 690 325
143 100 200 340 321 210 840 375 143 100 200 340 321 210 840 375 173 160 300 430 419 260 945 430 173 160 300 430 419 260 945 430 173 150 300 430 419 260 1095 480 173 150 300 430 419 260 1320 555 173 160 400 500 525 320 1320 555 173 160 400 500 525 320 1695 680 80 80
360 1365 420 345 1080 365 715 143 360 1365 420 345 1080 365 715 143
200 290 265 160 1040 325 683 200 290 265 160 1040 325 683
460 1665 440 345 1380 465 915 143 100 200 340 321 210 1290 375 833 460 1665 440 345 1380 465 915 143 100 200 340 321 210 1290 375 833 560 1875 570 415 1530 515 1015 173 160 300 430 419 260 1445 430 938 560 1875 570 415 1530 515 1015 173 160 300 430 419 260 1445 430 938 560 2175 640 495 1830 615 1215 173 150 300 430 419 260 1695 480 1088 560 2625 640 495 2280 765 1515 173 150 300 430 419 260 2070 555 1313 660 2625 650 495 2280 765 1515 173 160 400 500 525 320 2070 555 1313
660 3375 650 495 3030 1015 2015 173 160 400 500 525 320 2695 680 1688 12,09
The dimensions are only valid for the standard model design! Note the differences in dimension among versions and accessories.
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Kba SG commercial
Motor versions Version V1.33 quiet design Especially suited for sales areas, etc. Reduced air flow rate, VL Lower sound power level, Lw (A) Fans 230 10%V-1~ For alternative motor versions, see Kba Select or version overview, p. 126 Water/brine circulation Version V2.05 Large number of circuits (small pressure drop) Version V2.06 Small number of circuits (large pressure drop) Casing versions Double insulated drip tray V3.09 The double insulated drip tray has 25mm of insulation. The insulation prevents condensation water from building up on the bottom side of the tray and reduces the transfer of defrosting heat into the Cold Room. This changes the following dimensions: Width B: +60mm Hight H: +30mm Depth T: +30mm
Defrost versions All GEA Kba Air Coolers are available with electric defrosting. See nomenclature, p. 48 Hot gas defrost in the drip tray Hot gas connection on both sides V4.01 Copper design V4.02 Stainless steel design Hot gas in the heat exchanger V6.05 Hot gas connection on the heat exchanger Hot gas in the heat exchanger and in the drip tray, copper design Copper with/without check valve Hot gas connection on both sides V6.07 with check valve V6.08 without check valve
56
Upon request: additional defrosting circuit: warm brine; the circuit is integrated into the heat exchanger.
Corrosion protection Stainless steel casing V3.12 For protection in aggressive cold storage air, i.e. in smokehouses and curing areas, all casing components are stainless steel and of industrial quality. Version V6.01 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al protective coating on both sides Casing: Al-Stucco., protective coating on both sides
Hinged fans V3.10 To make the coolers easy to clean, the fans are mounted with stainless steel hinges. Hinge-down drip tray V3.11 The hinge-down drip tray is easy to assemble and makes it easy to clean the devices from below.
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Kba SG commercial
57
Further information regarding corrosion protection can be found on pages 132 to 135
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Kba SG commercial
Adapter for textile hose connection and Shut-Up With the Kba Shut-Up and fitting adapter, (aluminium, powder-coated RAL 9018) mounting a PVC or textile hose is quick and easy.
Fan unit for assembling fan collar heaters This fan unit (collar made of aluminium, powdercoated RAL 9018) is used to assemble a fan collar heater.
Air Guiding Grid design: plastic (not suitable for fan collar heaters)
Fan unit design: suitable for use with fan collar heaters
58
Selection table
For Air Coolers Adapter Quantity G mm Note
Applications Assembling fan collar heaters for deep-freezing starting at -18C If fan collar heaters are used for a deep-freeze application, a fan with an aluminium collar must be used instead of the standard fan unit. Please note this in planning. Scope of delivery Complete fan unit consisting of: Collar: Al Stucco, white powder-coated RAL 9018 Food safe High protection against corrosion Air Guiding Grid: Plastic Motor and blade: Standard
SG 011-021C SG 031-041C SG 051-061C SG 071-081C SG 091-101C SG 012-022C SG 032-042C SG 052-062C SG 072-082C SG 092-102C SG 013-023C SG 033-043C SG 053-063C SG 073-083C SG 093-103C
1 1 1 1 1 2 2 2 2 2 3 3 3 3 3
270 325 425 425 525 270 325 425 425 525 270 325 425 425 525 Not assembled upon delivery (cannot be used with electric defrosting SGHR)
For greater pressure drops we recommend using more powerful fans. When using textile or PVC hoses, take the G (mm) in the selection table into consideration. For more information, contact our sales engineers, Tel.: ++49 (0)89/74473-0. For more detailed information, please see the information provided by the textile or PVC hose manufacturer.
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Kba SG commercial
59
SG commercial
-10%
-5%
Selection table
for model Shut-Up
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Kba SG commercial
The defrosting hood optimises the defrost process, especially for deep-freeze applications. Applications Frozen storage starting at -18C Alternating defrosting of the Air Coolers in one room Advantages (in connection with Shut-Up) With the defrost hood and Shut-Up, a positive accumulation of heat occurs in the Air Cooler during the defrost process. The heat remains in the cooler, which means: Defrost times are reduced by more than 50% Significant amounts of energy are saved No frost build-up on the ceiling of the storage room or on the goods due to minimal vapour build-up < Defrost temperature in cooler is 5C = Construction The defrosting hood consists of 6mm of thick expanded polycarbonate To a large extent, the insulated plastic prevents temperatures from falling below the dew point and the related formation of ice. The material is temperature resistant from -100C to +140C Results of endurance tests with regard to contact with foodstuffs are available. The defrosting hoods are delivered as a kit for every fan module and can be assembled on site according to the enclosed assembly instructions Please note the minimum wall clearance Wmin Module dimensions and weight:
Model H mm B mm Wmin. mm Weight kg
Calculation hint Due to the additional external pressure, the air quantity and Air Cooler capacity change:
Model Change in air quantity Change in rating
SG commercial
-10%
-5%
For deep-freeze applications, GEA Kba engineers recommend an insulated drip tray.
60
20
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250
Kba SG commercial
Selection table
For Air Coolers VRB Quantity Model Designation Connection power/cooler kW
SG 011, 021C SG 031, 041C SG 051, 061C SG 071, 081C SG 091, 101C SG 012, 022C SG 032, 042C SG 052, 062C SG 072, 082C SG 092, 102C SG 013, 023C SG 033, 043C SG 053, 063C SG 073, 083C SG 093, 103C
1 1 1 1 1 2 2 2 2 2 3 3 3 3 3
VRB 25 VRB 30 VRB 40 VRB 40 VRB 50 VRB 25 VRB 30 VRB 40 VRB 40 VRB 50 VRB 25 VRB 30 VRB 40 VRB 40 VRB 50
0,31 0,39 0,48 0,48 0,27 0,62 0,78 0,96 0,96 0,54 0,93 1,17 1,44 1,44 0,81
Fan collar heater cover Benefits: Contact protection Reduces heat radiation from the fan collar heaters into the Cold Room Improves heat conductivity at the collar Increases the efficiency of the fan collar heaters Protects against slipping Only available for usage with a metal air duct; fan unit for assembling a fan collar heater VRB, see page 58!
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Kba SG commercial
62
570 615
570 615
570 635
570 635
710 835
710 835
910 1000
910 1000
910 1010
910 1010
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Kba SG commercial
Intended for Air Coolers with draw-through fans. Self assembly is required. Suitable for air conditioning or heating in the winter. Use only with running Air Cooler fans. Failure to do so will cause the ceiling of the cold storage room to overheat. Please observe the respective safety guidelines. Scope of delivery (unassembled): Electric finned tube heater in stainless steel with connection ends: 1,5 x 2000 mm Assembly kit connection box IP 54
63
Normal construction version Model for blade mm Nominal rating at 230V kW Weight kg Model
Additional heater for greater heating capacity Nominal rating at 230V kW Weight kg
SG 011, 021C SG 031, 041C SG 051, 061C SG 071, 081C SG 091, 101C SG 012, 022C SG 032, 042C SG 052, 062C SG 072, 082C SG 092, 102C SG 013, 023C SG 033, 043C SG 053, 063C SG 073, 083C SG 093, 103C
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1,36 1,75 2,47 2,47 3,19 2,72 3,50 4,94 4,94 6,38 4,08 5,25 7,41 7,41 9,57
1 SGHR 25 1 SGHR 30 1 SGHR 40 1 SGHR 40 1 SGHR 50 2 SGHR 25 2 SGHR 30 2 SGHR 40 2 SGHR 40 2 SGHR 50 3 SGHR 25 3 SGHR 30 3 SGHR 40 3 SGHR 40 3 SGHR 50
2,72 3,50 4,94 4,94 6,28 5,44 7,00 9,88 9,88 12,76 8,16 10,50 14,82 14,82 19,14
1 SGHR 25 + 1 SGHR 25 Z 1 SGHR 30 + 1 SGHR 30 Z 1 SGHR 40 + 1 SGHR 40 Z 1 SGHR 40 + 1 SGHR 40 Z 1 SGHR 50 + 1 SGHR 50 Z 2 SGHR 25 + 2 SGHR 25 Z 2 SGHR 30 + 2 SGHR 30 Z 2 SGHR 40 + 2 SGHR 40 Z 2 SGHR 40 + 2 SGHR 40 Z 2 SGHR 50 + 2 SGHR 50 Z 3 SGHR 25 + 3 SGHR 25 Z 3 SGHR 30 + 3 SGHR 30 Z 3 SGHR 40 + 3 SGHR 40 Z 3 SGHR 40 + 3 SGHR 40 Z 3 SGHR 50 + 3 SGHR 50 Z
Kba SG commercial
Air hoses (on site procurement, not available from Kba) Ventilation can be optimised with textile/PVC air hoses. Applications Applications in work and production areas Cooled goods that are sensitive to drafts (i.e. flowers, ripening cheeses) Advantages The air hoses make uniform air distribution possible at very low air speeds. Working in a draft-free environment yields low illness rates Maximum protection for sensitive cooled goods No condensation water: temperatures do not fall below the dew point because air can penetrate the woven material Calculation hint Please order the corresponding adapter (see page 58). Please take the respective pressure drop for the cooler rating into consideration.
64
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GEA Kba
Kba SG industrial
66
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Kba SG industrial
The Kba SG industrial is a master of customisation. No matter how great the demand for power, the Kba SG industrial is the answer. Its versatility allows the Kba SG industrial to master the most complex refrigeration tasks.
Q0 5
170 kW
The Kba SG industrials enormous air volume and directed air flow achieve maximum cooling and freezing speeds.
67
Even the standard design includes the hinge-down drip tray. This makes it easy to clean and assemble the cooler, to make service work simple.
To clean the heat exchanger, hinged fans are an optional accessory. This allows easy access to the heat exchanger.
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GEA Kba
Kba SG industrial
Kba SG industrial: Specific Advantages What are the effects of a long air throw range?
Fan Guard
1 Air volume flow measurement on a standard evaporator with a Fan Guard on the air discharge: The air stream dissipates only after a few metres. It has twisting characteristics.
0,5 m/sec.
68
0,5 m/sec.
0,5 m/sec.
The illustration shows the Kba SG commercial line. The illustrations also apply to the Kba SG industrial line.
Air throw comparison at a nominal capacity of 5.95 kW Fan Guard: 40% Fan Guard and Guide-Wheel: 80% Kba Air Guiding Grid: 100%
1 2 3
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Kba Blue Line Kba SG industrial: Specific Advantages Goods stay at a uniform temperature due to improved air distribution
Refrigeration in large, long cold storage areas can be realized with GEA Kba Air Coolers. Very long throw ranges can be achieved with the Air Guiding Grid. This allows the chilled air to reach the most remote corners of the cold storage area. When used in compliance with product specific stacking, room ventilation is trouble-free, and heat pockets are prevented. Clear advantages are: Even air distribution Short cooling times Uniform product cooling No fluctuations in product temperatures Quality is retained Kba Air Guiding Grid short cooling times
Kba SG industrial
With Kba Air Guiding Grid - Better distribution of cooled air - Products are cooled more evenly: 1K - Short cooling times - Lower temperature difference (DT1) - Lower operational costs Key: t0 = Evaporating temperature at coil outlet t0h = Superheated temperature at coil outlet tL1 = Air entry temperature into the Air Cooler Kba Air Guiding Grid More uniform product temperatures
Kba SG industrial
1 Casing
4 Electric defrost
1. Casing Smooth Sendzimir galvanised steel High-grade powder coating, papyrus white RAL 9018 - Food safe - Easy to clean - Optimum corrosion protection Hinge-down drip tray and removable side panels Stainless steel mounting material Plastic drain up to 1 1/4", longer than 2", stainless steel
70
2. Heat exchanger Fin spacing SGA.I: 4,5mm SGB.I: 7mm SGK.I: 12mm Aligned tube arrangement, spacing 50 x 50mm HFE tube/fin system SG industrial-F: HFC/CO2 Kba-CAL refrigerant distributor from the entire HFC/CO2 line (up to 32 bar) Tubing: Cu-special Fins: Al End plates: Al SG industrial-G: Glycol Distributor tubes for multiple injections Tubing: Cu-special Fins: Al End plates: Al SG industrial-N: Pump operation, NH3 Distributor tubes for multiple injections Tubing: VA Fins: Al End plates: Al 3. Fans 500/560/630/710/800mm With built-in protector to be connected on site
Application range: -40 C to +45 C 40010% V-3~ 50Hz In the standard design the fans are equipped with Air Guiding Grid, air duct and contact protection. Protection class IP 66 Insulation class F Operating data can be found with Kba Select or in the technical data. Optional Controller: Phase control Transformer Delta/star Frequency converter with all-pole sinusoidal filter Please observe the manufacturers information. Motor label data (max. allowable value +40C)
50 Hz min SG.50F41-F85 SG.56F41-F85 SG.63F41-F85 SG.71F41-F84 SG.80F41-F84
-1
4. Electric defrost 230 10% V-1~ or 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1,5 mm2 x 1000 mm Designed to defrost the heat exchanger quickly and evenly To prevent vapor build-up and to promote heat exchange with little loss, the heaters are mounted in special expanded tube sleeves Wired ready for connection to the connection box in accordance with VDE specifications
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Kba SG industrial
nC an be used with all HFC refrigerants. Performance data can be found with Kba Select (Product Selection Software) nF or water/brine circulation choose your Air Cooler with Kba Select n For CO2 operation and for NH3 applications immediate selection with Kba Select is possible or ask our technical staff in sales
71
The performance data in the QV Charts refer to the combination of materials: tubes, Cu/fins, Al.
Fresh solutions.
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4,5mm
Outlet
Blade
mm
mm
min -1
72
50-F41 50-F61 56-F41 56-F61 56-F81 63-F41 63-F61 63-F81 71-F41 71-F61 71-F81 80-F41 80-F61 80-F81 50-F42 50-F62 56-F42 56-F62 56-F82 63-F42 63-F62 63-F82 71-F42 71-F62 71-F82 80-F42 80-F62 80-F82 50-F43 50-F63 56-F43 56-F63
9,8 12,2 12,5 15,7 17,6 15,5 19,2 21,1 23,1 28,3 31,6 31,8 39,5 44,0 19,6 24,6 25,1 31,6 35,3 30,8 38,6 42,1 46,3 56,8 63,2 63,7 79,0 88,0 29,5 37,0 37,7 47,5
7,9 9,8 10,1 12,5 14,1 12,3 15,3 16,7 18,5 22,6 25,2 25,5 31,5 35,1 15,6 19,6 20,1 25,2 28,2 24,6 30,8 33,6 37,1 45,3 50,5 51,0 63,1 70,2 23,5 29,5 30,1 37,8
55 82 73 110 146 99 148 198 154 231 308 179 269 359 110 164 146 220 292 198 296 396 308 462 616 358 538 718 165 246 220 330
5900 5400 7200 6750 6300 8010 7650 7020 11700 11000 10400 18450 17460 16200 11800 10800 14400 13500 12600 16020 15300 14040 23400 22000 20800 36900 34920 32400 17700 16200 21600 20250
23 23 28 28 28 33 33 33 43 43 43 48 48 48 33 33 39 39 39 45 45 45 58 58 58 63 63 63 40 40 49 49
15 15 18 18 18 21 21 21 26 26 26 21 21 25 25 25 29 29 29 35 35 35 26 26 32 32
9 13 12 17 23 16 23 31 24 36 48 28 42 56 17 25 22 34 45 30 45 60 46 70 93 54 82 108 25 37 33 50
10 10 10 15 15 15 22 22 15 22 22 15 22 22 15 15 15 22 22 22 22 22 22 28 28 22 2x22 2x22 15 22 15 22
28 28 28 35 35 28 35 35 35 35 42 42 42 42 35 35 35 42 42 42 42 42 42 54 54 54 2x42 2x42 42 42 42 42
500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560
1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338
657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813
1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78
www.kueba.com
Blade
mm
min -1
56-F83 63-F43 63-F63 63-F83 71-F43 71-F63 71-F83 80-F43 80-F63 80-F83 50-F44 50-F64 56-F44 56-F64 56-F84 63-F44 63-F64 63-F84 71-F44 71-F64 71-F84 80-F44 80-F64 80-F84 50-F45 50-F65 56-F45 56-F65 56-F85 63-F45 63-F65 63-F85
53,1 46,3 58,0 63,1 69,5 85,2 95,0 95,7 118,5 132,0 39,3 49,3 50,3 63,2 70,7 61,7 77,2 84,2 92,7 113,6 126,6 127,6 158,1 176,0 49,1 61,6 63,0 79,1 88,5 77,2 96,5 105,3
42,3 37,1 46,2 50,5 55,5 68,1 75,8 76,5 94,6 105,5 31,5 39,3 40,1 50,5 56,5 49,3 61,7 67,2 74,1 90,7 101,1 102,0 126,2 140,5 39,2 49,2 50,2 63,1 70,6 61,7 77,1 84,1
438 297 444 594 462 693 924 537 807 1077 220 328 293 440 584 396 592 792 616 924 1232 716 1076 1436 275 410 366 550 730 495 740 990
18900 24030 22950 21060 35100 33000 31200 55350 52380 48600 23600 21600 28800 27000 25200 32040 30600 28080 46800 44000 41600 73800 69840 64800 29500 27000 36000 33750 31500 40050 38250 35100
49 58 58 58 68 68 68 72 72 72 42 42 51 51 51 60 60 60 73 73 73 74 74 74 47 47 56 56 56 66 66 66
32 38 38 38 41 41 41 27 27 33 33 33 39 39 39 44 44 44 31 31 36 36 36 43 43 43
66 45 67 89 69 104 138 81 121 161 33 50 44 66 88 59 89 118 92 138 184 107 161 214 41 62 55 82 109 74 111 147
22 22 22 28 28 2x22 2x28 28 2x28 2x28 15 22 22 28 2x22 22 28 2x22 28 2x22 2x28 28 2x28 2x28 22 22 22 28 2x22 22 28 2x22
54 42 54 54 54 2x42 2x42 54 2x54 2x54 42 54 54 54 2x42 54 54 2x42 54 2x54 2x54 64 2x54 2x54 54 54 54 54 2x42 54 54 2x54
560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630
1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919
813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539
1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38
73
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74
63F42
www.kueba.com
50F44
50F64 56F44
63F44
71F64
56F64
75
Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K bis 6 K with electronic expansion valve
Example selection: For examples and explanations, please see the information section on pg. 136.
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7mm
50-F41 50-F61 56-F41 56-F61 56-F81 63-F41 63-F61 63-F81 71-F41 71-F61 71-F81 80-F41 80-F61 80-F81 50-F42
76
7,9 10,6 10,5 14,1 16,5 12,6 16,6 19,7 19,1 25,1 29,2 26,3 31,6 38,6 15,8 21,3 21,1 28,1 32,8 25,3 33,3 39,5 38,3 50,3 58,5 52,8 63,2 77,2 23,7 32,1 31,7 42,2
6,3 8,5 8,5 11,2 13,1 10,1 13,2 15,7 15,2 20,1 23,3 21,1 25,2 30,8 12,6 17,1 16,8 22,5 26,2 20,2 26,6 31,6 30,6 40,1 46,7 42,1 50,5 61,7 19,0 25,6 25,3 33,7
36 54 48 72 97 65 98 130 101 152 203 118 177 236 72 109 96 145 193 130 195 260 202 304 406 236 354 472 109 163 145 217
6300 5900 7900 7500 7300 8600 8400 8200 12300 12000 11600 20250 19350 18450 12600 11800 15800 15000 14600 17200 16800 16400 24600 24000 23200 40500 38700 36900 18900 17700 23700 22500
25 25 30 30 30 35 35 35 45 45 45 50 50 50 36 36 42 42 42 48 48 48 61 61 61 66 66 66 44 44 53 53
16 16 20 20 20 23 23 23 27 27 27 23 23 27 27 27 31 31 31 37 37 37 29 29 34 34
9 13 12 17 23 16 23 31 24 36 48 28 42 56 17 25 22 34 45 30 45 60 46 70 93 54 82 108 25 37 33 50
10 10 10 15 15 15 22 22 15 22 22 15 22 22 15 15 15 22 22 22 22 22 22 28 28 22 2x22 2x22 15 22 15 22
28 28 28 35 35 28 35 35 35 35 42 42 42 42 35 35 35 42 42 42 42 42 42 54 54 54 2x42 2x42 42 42 42 42
500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560
1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338
657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813
1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78
50-F62 56-F42 56-F62 56-F82 63-F42 63-F62 63-F82 71-F42 71-F62 71-F82 80-F42 80-F62 80-F82 50-F43 50-F63 56-F43 56-F63
www.kueba.com
Blade
mm
min -1
56-F83 63-F43 63-F63 63-F83 71-F43 71-F63 71-F83 80-F43 80-F63 80-F83 50-F44 50-F64 56-F44 56-F64 56-F84 63-F44 63-F64 63-F84 71-F44 71-F64 71-F84 80-F44 80-F64 80-F84 50-F45 50-F65 56-F45 56-F65 56-F85 63-F45 63-F65 63-F85
49,3 38,1 50,1 59,5 57,5 75,5 87,8 79,2 95,0 116,0 31,6 42,8 42,3 56,3 65,7 50,8 66,7 79,2 76,7 100,6 117,1 105,6 126,6 154,5 39,5 53,5 53,0 70,3 82,2 63,5 83,5 99,1
39,3 30,5 40,0 47,5 46,0 60,3 70,1 63,2 75,8 92,5 25,2 34,2 33,8 45,0 52,5 40,5 53,3 63,2 61,3 80,5 93,5 84,5 101,1 123,5 31,6 42,7 42,2 56,2 65,6 50,7 66,6 79,1
290 195 293 390 303 456 609 354 531 708 145 217 193 289 386 260 391 520 404 608 812 472 708 944 181 272 241 362 483 326 489 650
21900 25800 25200 24600 36900 36000 34800 60750 58050 55350 25200 23600 31600 30000 29200 34400 33600 32800 49200 48000 46400 81000 77400 73800 31500 29500 39500 37500 36500 43000 42000 41000
53 62 62 62 72 72 72 76 76 76 46 46 55 55 55 64 64 64 77 77 77 78 78 78 51 51 60 60 60 70 70 70
34 40 40 40 43 43 43 30 30 36 36 36 42 42 42 46 46 46 33 33 39 39 39 46 46 46
66 45 67 89 69 104 138 81 121 161 33 50 44 66 88 59 89 118 92 138 184 107 161 214 41 62 55 82 109 74 111 147
22 22 22 28 28 2x22 2x28 28 2x28 2x28 15 22 22 28 2x22 22 28 2x22 28 2x28 2x28 28 2x28 2x28 22 22 22 28 2x22 22 28 2x22
54 42 54 54 54 2x42 2x42 54 2x54 2x54 42 54 54 54 2x42 54 54 2x42 54 2x54 2x54 64 2x54 2x54 54 54 54 54 2x42 54 54 2x54
560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630
1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919
813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539
1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38
77
www.kueba.com
50- 50- 6363- 63- 71- 7180F41 F61 F41 F61 F81 F61 F81 F81 56- 56- 56- 7180- 80F41 F61 F81 F41 F41 F61
78
50- 50- 60- 56- 71- 71- 71- 80- 80F42 F62 F42 F82 F42 F62 F82 F62 F82 56- 56- 63- 63- 80F42 F62 F62 F82 F42
63- 56- 71- 71- 71- 80F43 F83 F43 F63 F83 F83 50- 56- 63- 63- 80- 80F63 F63 F63 F83 F43 F63
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5044
5644 5064
6344
56- 6364 64
79
50F45
56F45 50F65
63F45
Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K bis 6 K with electronic expansion valve
Example selection: For examples and explanations, please see the information section on pg. 136.
www.kueba.com
10mm
50-F41 50-F61 56-F41 56-F61 56-F81 63-F41 63-F61 63-F81 71-F41 71-F61 71-F81 80-F41 80-F61 80-F81 50-F42
80
6,6 9,3 8,6 11,7 14,1 11,0 14,5 17,2 15,6 21,6 26,1 22,3 27,8 34,6 13,1 18,6 17,5 23,6 28,3 21,8 28,8 34,6 31,3 43,3 52,1 44,8 55,8 69,2 19,7 28,1 26,1 35,5
5,3 7,5 7,0 9,5 11,3 8,7 11,5 13,7 12,5 17,2 20,7 17,8 22,2 27,6 10,5 14,8 13,8 18,8 22,6 17,5 23,1 27,6 25,1 34,6 41,5 35,8 44,5 55,3 15,7 22,3 20,8 28,3
26 39 35 52 69 47 70 94 73 109 146 85 128 170 52 78 69 104 139 94 141 187 146 218 292 170 256 340 78 117 104 156
6500 6300 8000 7600 7400 9100 8800 8500 12800 12400 12150 21150 20520 19800 13000 12600 16000 15200 14800 18200 17600 17000 25600 24800 24300 42300 41040 39600 19500 18900 24000 22800
26 26 31 31 31 36 36 36 46 46 46 51 51 51 37 37 43 43 43 49 49 49 62 62 62 67 67 67 45 45 54 54
17 17 20 20 20 23 23 23 28 28 28 24 24 28 28 28 32 32 32 37 37 37 29 29 35 35
9 13 12 17 23 16 23 31 24 36 48 28 42 56 17 25 22 34 45 30 45 60 46 70 93 54 82 108 25 37 33 50
10 10 10 15 15 15 22 22 15 22 22 15 22 22 15 15 15 22 22 22 22 22 22 28 28 22 2x22 2x22 15 22 15 22
28 28 28 35 35 28 35 35 35 35 42 42 42 42 35 35 35 42 42 42 42 42 42 54 54 54 2x42 2x42 42 42 42 42
500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560
1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338
657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813
1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78
50-F62 56-F42 56-F62 56-F82 63-F42 63-F62 63-F82 71-F42 71-F62 71-F82 80-F42 80-F62 80-F82 50-F43 50-F63 56-F43 56-F63
www.kueba.com
Blade
mm
min -1
56-F83 63-F43 63-F63 63-F83 71-F43 71-F63 71-F83 80-F43 80-F63 80-F83 50-F44 50-F64 56-F44 56-F64 56-F84 63-F44 63-F64 63-F84 71-F44 71-F64 71-F84 80-F44 80-F64 80-F84 50-F45 50-F65 56-F45 56-F65 56-F85 63-F45 63-F65 63-F85
42,5 32,8 43,3 52,0 47,1 65,1 78,1 67,2 83,7 104,0 26,3 37,3 34,8 47,3 56,8 43,8 57,8 69,2 62,7 86,7 104,1 89,7 111,6 138,5 33,0 46,7 43,5 59,1 71,1 54,8 72,2 86,6
34,1 26,2 34,6 41,5 37,6 52,0 62,5 53,7 66,8 83,1 21,1 29,8 27,8 37,7 45,3 35,1 46,1 55,3 50,1 69,2 83,2 71,6 89,1 110,7 26,3 37,3 34,8 47,2 56,7 43,7 57,7 69,1
208 141 211 281 219 327 438 255 384 510 104 156 139 208 278 188 281 375 292 436 584 340 512 680 130 196 174 261 347 235 352 469
22200 27300 26400 25500 38400 37200 36450 63450 61560 59400 26000 25200 32000 30400 29600 36400 35200 34000 51200 49600 48600 84600 82080 79200 32500 31500 40000 38000 37000 45500 44000 42500
54 63 63 63 73 73 73 77 77 77 47 47 56 56 56 65 65 65 78 78 78 79 79 79 52 52 61 61 61 71 71 71
35 41 41 41 44 44 44 31 31 36 36 36 42 42 42 47 47 47 34 34 40 40 40 46 46 46
66 45 67 89 69 104 138 81 121 161 33 50 44 66 88 59 89 118 92 138 184 107 161 214 41 62 55 82 109 74 111 147
22 22 22 28 28 2x22 2x28 28 2x28 2x28 15 22 22 28 2x22 22 28 2x22 28 2x22 2x28 28 2x28 2x28 22 22 22 28 2x22 22 28 2x22
54 42 54 54 54 2x42 2x42 54 2x54 2x54 42 54 54 54 2x42 54 54 2x42 54 2x54 2x54 64 2x54 2x54 54 54 54 54 2x42 54 54 2x54
560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630
1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919
813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539
1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38
81
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50F41
56- 63- 56- 7171- 71- 80- 80F41 F41 F81 F41 F61 F81 F61 F81 50- 56- 63- 63- 80F61 F61 F61 F81 F41
82
SGK(E)
50F42
50- 56- 63- 63- 80- 80- 80F62 F62 F62 F82 F42 F62 F82 56- 63- 56- 71- 71- 71F42 F42 F82 F42 F62 F82
Dt1=14K Dt1=13K Dt1=12K Dt1=11K Dt1=10K Dt1= 9K Dt1= 8K Dt1= 7K Dt1= 6K Dt1= 5K Dt1= 4K
SGK(E)
50F44
56F44 50F64
63F44 56F64
71F64 80F44
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SGK(E)
50F44
56F44 50F64
63F44 56F64
71F64 80F44
Dt1=14K Dt1=13K Dt1=12K Dt1=11K Dt1=10K Dt1= 9K Dt1= 8K Dt1= 7K Dt1= 6K Dt1= 5K Dt1= 4K
83
SGK(E)
50F45
56F65 63F45
Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K bis 6 K with electronic expansion valve
Example selection: For examples and explanations, please see the information section on pg. 136.
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12mm
50-F41 50-F61 56-F41 56-F61 56-F81 63-F41 63-F61 63-F81 71-F41 71-F61 71-F81 80-F41 80-F61 80-F81 50-F42
84
6,2 8,5 7,9 11,0 13,3 9,7 13,5 16,0 14,2 19,9 24,2 20,2 24,8 31,9 12,4 17,0 15,7 21,9 26,7 19,5 26,9 31,9 28,4 39,9 48,4 40,4 49,6 63,8 18,6 25,4 23,6 32,9
4,9 6,8 6,3 8,8 10,7 7,8 10,8 12,7 11,4 15,9 19,3 16,1 19,8 25,5 9,9 13,5 12,6 17,5 21,3 15,5 21,5 25,5 22,7 31,9 38,6 32,3 39,6 51,0 14,8 20,3 18,8 26,3
22 33 30 44 59 40 60 80 62 93 124 72 108 144 44 66 59 88 118 80 119 159 124 186 248 144 216 288 66 99 89 133
6700 6500 8100 7900 7700 9200 9000 8700 12800 12600 12400 21600 20880 20520 13400 13000 16200 15800 15400 18400 18000 17400 25600 25200 24800 43200 41760 41040 20100 19500 24300 23700
27 27 32 32 32 37 37 37 47 47 47 52 52 52 37 37 43 43 43 49 49 49 62 62 62 67 67 67 45 45 54 54
18 18 21 21 21 24 24 24 28 28 28 24 24 28 28 28 32 32 32 37 37 37 29 29 35 35
9 13 12 17 23 16 23 31 24 36 48 28 42 56 17 25 22 34 45 30 45 60 46 70 93 54 82 108 25 37 33 50
10 10 10 15 15 15 22 22 15 22 22 15 22 22 15 15 15 22 22 22 22 22 22 28 28 22 2x22 2x22 15 22 15 22
28 28 28 35 35 28 35 35 35 35 42 42 42 42 35 35 35 42 42 42 42 42 42 54 54 54 2x42 2x42 42 42 42 42
500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560
1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338
657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813
1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78
50-F62 56-F42 56-F62 56-F82 63-F42 63-F62 63-F82 71-F42 71-F62 71-F82 80-F42 80-F62 80-F82 50-F43 50-F63 56-F43 56-F63
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Blade
mm
min -1
56-F83 63-F43 63-F63 63-F83 71-F43 71-F63 71-F83 80-F43 80-F63 80-F83 50-F44 50-F64 56-F44 56-F64 56-F84 63-F44 63-F64 63-F84 71-F44 71-F64 71-F84 80-F44 80-F64 80-F84 50-F45 50-F65 56-F45 56-F65 56-F85 63-F45 63-F65 63-F85
40,0 29,2 40,4 47,9 42,6 59,8 72,6 60,6 74,4 95,8 24,7 33,9 31,4 43,9 53,4 38,9 53,9 63,8 56,9 79,8 96,8 80,8 99,2 127,7 30,9 42,4 39,3 54,9 66,7 48,6 67,3 79,8
32,0 23,3 32,3 38,2 34,1 47,8 58,0 48,4 59,5 76,5 19,8 27,1 25,1 35,1 42,6 31,1 43,0 51,0 45,4 63,7 77,3 64,5 79,3 102,0 24,7 33,9 31,4 43,8 53,3 38,8 53,8 63,7
177 119 179 239 186 278 372 217 324 432 88 132 118 177 236 159 239 318 248 371 496 289 432 576 110 165 148 221 295 199 299 398
23100 27600 27000 26100 38400 37800 37200 64800 62640 61560 26800 26000 32400 31600 30800 36800 36000 34800 51200 50400 49600 86400 83520 82080 33500 32500 40500 39500 38500 46000 45000 43500
54 63 63 63 73 73 73 77 77 77 47 47 56 56 56 65 65 65 78 78 78 79 79 79 52 52 61 61 61 71 71 71
35 41 41 41 44 44 44 31 31 36 36 36 42 42 42 47 47 47 34 34 40 40 40 46 46 46
66 45 67 89 69 104 138 81 121 161 33 50 44 66 88 59 89 118 92 138 184 107 161 214 41 62 55 82 109 74 111 147
22 22 22 28 28 2x22 2x28 28 2x28 2x28 15 22 22 28 2x22 22 28 2x22 28 2x28 2x28 28 2x28 2x28 22 22 22 28 2x22 22 28 2x22
54 42 54 54 54 2x42 2x42 54 2x54 2x54 42 54 54 54 2x42 54 54 2x42 54 2x54 2x54 64 2x54 2x54 54 54 54 54 2x42 54 54 2x54
560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630
1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919
813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539
1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38
85
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SGL(E)
50F41
50- 56- 56- 71- 71- 71- 80- 80F61 F61 F81 F41 F61 F81 F61 F81 56- 6363- 63- 80F41 F41 F61 F81 F41
86
SGL(E)
50F42
50- 56- 56- 71- 71- 71- 80- 80F62 F62 F82 F42 F62 F82 F62 F82 56- 6363- 63- 80F42 F42 F62 F82 F42
Dt1=14K Dt1=13K Dt1=12K Dt1=11K Dt1=10K Dt1= 9K Dt1= 8K Dt1= 7K Dt1= 6K Dt1= 5K Dt1= 4K
SGL(E)
50F43
50F63 56F43
56- 56- 71- 71- 71- 80- 80F63 F83 F43 F63 F83 F63 F83 6363- 63- 80F43 F63 F83 F43
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SGL(E)
50F44
50F44 56F44
71F64 80F44
80F84
Dt1=14K Dt1=13K Dt1=12K Dt1=11K Dt1=10K Dt1= 9K Dt1= 8K Dt1= 7K Dt1= 6K Dt1= 5K Dt1= 4K
87
SGL(E)
50F45
50F65 56F45
Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K bis 6 K with electronic expansion valve
For examples and explanations, please see the information section on pg. 136.
Example selection:
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Kba SG industrial
88
* Note the differences in dimension for accessories! The dimensions are only valid for the standard model design! When installing fans other than those listed in the Technical data, dimensions T and A are larger.
Kba SG industrial
kg
704 1054 704 1054 704 1054 704 1054 704 1054 729 1254 729 1254 729 1254
190 190 190 190 190 190 190 190 310 310 310
329 329 429 429 429 479 479 479 629 629 629
783 783 783 783 783 883 883 883 983 983 983 983 983 983
783 783 783 783 783 883 883 883 983 983 983 983 983 983 783 783 783 783 783 883 883 883 983 983 983 983 983 983 783 783 783 783 783 883 883 883 983 983 983 983 983 983 783 783 783 783 783 883 883 883
1783 1783 1783 1783 1783 2083 2083 2083 2383 2383 2383 2383 2383 2383
130 146 163 185 214 205 236 269 286 334 387 352 401 452 214 247 268 313 363 347 410 473 486 584 680 610 687 802 302 353 377 446 519 490 583 679 704 847 999 886 999 375 441 470 560 648 633 755 883 895 1084 1132
122 139 152 164 192 192 215 241 264 301 343 309 353 400 199 223 247 282 321 319 367 416 441 516 592 523 608 696 278 317 345 399 454 447 517 594 637 746 866 755 880 343 393 428 497 564 576 670 768 806 949 958
119 130 149 165 184 186 208 232 257 290 328 301 341 384 193 216 241 271 307 310 353 398 427 494 562 508 584 664 270 306 335 383 433 490 583 680 701 710 997 732 844 973 333 378 414 476 536 558 642 731 777 905 926
117 127 146 163 180 182 203 225 251 281 317 295 331 370 189 210 235 268 296 302 342 384 416 478 540 495 565 638 264 297 327 379 417 422 481 544 599 688 790 712 815 933 325 366 404 470 515 543 621 703 755 872 999 900
10,51 2,29
1020 1820
10,31 2,60 12,91/2 13,74 2,60 16,34/2 14,30 2,87 17,17/2 15,60 2,87 18,47/2 22,10 2,87 24,97/2 16,90 2,87 19,77/2 18,20 2,87 21,07/2 26,00 2,87 28,87/2 8,60 3,75 12,35/2 10,80 3,75 14,55/2 12,04 3,75 15,79/2 14,40 3,75 18,15/2 18,92 3,75 22,67/2 16,00 4,33 20,33/2 18,00 4,33 22,33/2 24,00 4,33 28,33/2 24,75 4,84 29,59/2 27,00 4,84 31,84/2 38,25 4,84 43,09/3 29,25 4,84 34,09/2 31,50 4,84 36,34/2 45,00 4,84 49,84/3 13,00 5,20 15,60 5,20 18,20 5,20 20,80 5,20 28,60 5,20 23,84 5,96 18,2/2 20,8/2 23,4/2 26/2 33,8/3 29,8/2
1325 2020 1040 757 1454 1325 2020 1040 757 1454 1325 2020 1040 757 1454
80-41 1535 2020 1130 757 1454 80-61 1535 2020 1130 757 1454 80-81 1535 2020 1130 757 1454 50-42 50-62 56-42 56-62 56-82 720 720 920 920 920 2620 2620 2620 2620 2620 870 870 870 870 870 895 895 895
400 800 1340 804 729 400 800 1340 804 729 400 800 1340 804 729 190 500 190 500 190 190 190 190 190 190 310 310 310 550 550 550 600 600 600 860 860 860 860 860 960 960 960 518 518 576 576 576 639 639 639
704 2054 1000 704 2054 1000 704 2054 1000 704 2054 1000 704 2054 1000 729 2454 1200 729 2454 1200 729 2454 1200
329 1783 329 1783 429 1783 429 1783 429 1783 479 2083 479 2083 479 2083 629 2383 629 2383 629 2383
63-42 1020 3020 63-62 1020 3020 63-82 1020 3020 71-42 71-62 71-82
1325 3420 1040 757 2854 1400 1325 3420 1040 757 2854 1400 1325 3420 1040 757 2854 1400
80-42 1535 3420 1130 757 2854 1400 80-62 1535 3420 1130 757 2854 1400 80-82 1535 3420 1130 757 2854 1400 50-43 50-63 56-43 56-63 56-83 720 720 920 920 920 3620 3620 3620 3620 3620 870 870 870 870 870 895 895 895
400 800 1340 804 729 2383 400 800 1340 804 729 2383 400 800 1340 804 729 2383 190 500 860 860 860 860 860 960 960 960 518 518 576 576 576 639 639 639 329 2783 329 2783 429 2783 429 2783 429 2783 479 3283 479 3283 479 3283 629 3783 629 3783 629 3783 190 500 190 550 190 190 190 190 190 310 310 310 550 550 600 600 600
704 3054 1000 2000 704 3054 1000 2000 704 3054 1000 2000 704 3054 1000 2000 704 3054 1000 2000 729 3654 1200 2400 729 3654 1200 2400 729 3654 1200 2400
89
63-43 1020 4220 63-63 1020 4220 63-83 1020 4220 71-43 71-63 71-83
26,82 5,96 32,78/2 35,76 5,96 41,72/3 37,84 6,88 44,27/3 41,28 6,88 47,64/3 58,48 6,88 64,49/4 44,72 6,88 51,01/3 48,16 6,88 54,38/3 68,80 6,88 74,6/4 16,85 6,74 22,64/2 20,22 6,74 25,82/2 23,59 6,74 29/2 26,96 6,74 32,18/2 37,07 6,74 41,72/3 31,20 7,80 35,10 7,80 46,80 7,80 47,92 8,71 52,27 8,71 74,05 8,71 56,63 8,71 60,98 8,71 87,12 8,71 39/3 42,9/3 54,6/4 57,2/3 61,6/4 83,6/4 66/4 70,4/4 96,8/5 27,3/2 31,2/2 35,1/2 39/3 50,7/3 46/3 50,6/3 64,4/4
1325 4820 1040 757 4254 1400 2800 1325 4820 1040 757 4254 1400 2800 1325 4820 1040 757 4254 1400 2800
80-43 1535 4820 1130 757 4254 1400 2800 80-63 1535 4820 1130 757 4254 1400 2800 80-83 1535 4820 1130 757 4254 1400 2800 50-44 50-64 56-44 56-64 56-84 720 720 920 920 920 4620 4620 4620 4620 4620 870 870 870 870 870 895 895 895
400 800 1340 804 729 3783 400 800 1340 804 729 3783 400 800 1340 804 729 3783 190 190 190 190 190 190 190 190 310 310 310 500 500 550 550 550 600 600 600 860 860 860 860 860 960 960 960 518 518 576 576 576 639 639 639 329 3783 329 3783 429 3783 429 3783 429 3783 479 4483 479 4483 479 4483 629 5183 629 5183 629 5183
1179 1021
704 4054 1000 2000 3000 704 4054 1000 2000 3000 704 4054 1000 2000 3000 704 4054 1000 2000 3000 704 4054 1000 2000 3000 729 4854 1200 2400 3600 729 4854 1200 2400 3600 729 4854 1200 2400 3600
1783 2783 1783 2783 1783 2783 1783 2783 1783 2783 2083 3283 2083 3283 2083 3283 2383 3783 2383 3783 2383 3783 2383 3783 2383 3783 2383 3783
63-44 1020 5420 63-64 1020 5420 63-84 1020 5420 71-44 71-64 71-84
1325 6220 1040 757 5654 1400 2800 4200 1325 6220 1040 757 5654 1400 2800 4200 1325 6220 1040 757 5654 1400 2800 4200
80-44 1535 6220 1130 757 5654 1400 2800 4200 80-64 1535 6220 1130 757 5654 1400 2800 4200 80-84 1535 6220 1130 757 5654 1400 2800 4200 50-45 50-65 56-45 56-65 56-85 720 720 920 920 920 5620 5620 5620 5620 5620 870 870 870 870 870 895 895 895
400 800 1340 804 729 5183 400 800 1340 804 729 5183 400 800 1340 804 729 5183 500 500 550 550 550 600 600 600 860 860 860 860 860 960 960 960 518 518 576 576 576 639 639 639 329 4783 329 4783 429 4783 429 4783 429 4783 479 5683 479 5683 479 5683
1279 1201 1073 1034 1512 1300 1235 1184 474 559 594 708 827 774 926 1085 434 501 541 629 722 703 819 942 422 481 524 603 686 679 784 895 412 466 511 595 660 662 758 860
704 5054 1000 2000 3000 4000 190 704 5054 1000 2000 3000 4000 190 704 5054 1000 2000 3000 4000 190 704 5054 1000 2000 3000 4000 190 704 5054 1000 2000 3000 4000 190 729 6054 1200 2400 3600 4800 190 729 6054 1200 2400 3600 4800 190 729 6054 1200 2400 3600 4800 190
1783 2783 3783 20,00 8,00 1783 2783 3783 24,00 8,00 1783 2783 3783 28,00 8,00 1783 2783 3783 32,00 8,00 1783 2783 3783 44,00 8,00 2083 3283 4483 36,80 9,20 2083 3283 4483 41,40 9,20 2083 3283 4483 55,20 9,20
The dimensions are only valid for the standard model design! Note the differences in dimension among versions and accessories.
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Kba SG industrial
Hinged fans V3.10 To make the coolers easy to clean, the fans are mounted with stainless steel hinges. Defrost versions All GEA Kba Air Coolers are available with electric defrosting. See nomenclature, p. 72 Hot gas defrost in the drip tray Hot gas connection on both sides V4.01 Copper V4.02 Stainless steel Hot gas in the heat exchanger V6.05 Hot gas connection on the heat exchanger Hot gas in the heat exchanger and in the drip tray, copper design with/without check valve Hot gas connection on both sides V6.07 with check valve V6.08 without check valve
For certain applications, i.e. in small spaces and quick cooling rooms, the fan guard version is the right solution. In this version, the design of the fan unit includes a contact safety grille without the Air Guiding Grid and air duct.
90
Upon request: additional defrosting circuit: for defrosting with hot gas. A separate circuit for the hot gas is integrated into the heat exchanger. For alternative motor versions, see Kba Select or version overview, pg. 130 Water/brine circulation V2... Tube circuitry and connections for water and brine are available. Alternative casing versions Double insulated, hinge-down drip tray V3.09 The double-shelled drip tray has 25 mm of insulation. The insulation prevents condensation water from building up on the bottom side of the tray and reduces the transfer of defrosting heat into the cold storage area. This changes the following dimensions: Width B: +60mm Height H: +30mm Depth T: +30mm
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Kba SG industrial
91
urther information regarding F corrosion protection can be found on pages 132 to 135
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Kba SG industrial
Recommended for frozen storage Shut-Up Defrosting hood Fan collar heaters Duct at 5 incline Double insulated drip tray Insulate the top panel on site Shut-Up The Kba Shut-Up optimises the defrosting procedure, especially in deep-freeze applications. Applications Frozen storage starting at -18C Alternating defrosting of the Air Coolers in one room Advantages (in connection with the defrosting hood) With Shut-Up and the defrost hood, a positive accumulation of heat occurs in the Air Cooler during the defrost process. The heat remains in the cooler, which means: Defrost times are reduced by more than 50% Significant amounts of energy are saved No frost build up on the ceiling of the storage room or on the goods due to minimal vapour build-up < Defrost temperature in the cooler is 5C = Calculation hint Due to the additional external pressure, the air quantity and Air Cooler capacity change:
Model Change in air quantity Change in rating Cooling phase, fans switched on: Shut-Up is inflated
92
Kba SG industrial
-10%
-5%
Selection table
for model Shut-Up
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Kba SG industrial
W min
20
Mode of operation during defrosting: Shut-Up is suspended over the fan unit, closing the Air Cooler. Hot air cannot escape. The cold air from the room forms a blocking layer on the outside of the defrosting hood. Hot air cannot escape A chimney effect is prevented Defrosting process with Shut-Up and defrost hood
93
33 36 45 61 60
Calculation hint Due to the additional external pressure, the air quantity and Air Cooler capacity change:
Model Change in air quantity Change in cooler rating
With our deep-freeze package (Shut-Up and defrosting hood) you will reduce defrosting time by more than half
Fan collar heater VRB To prevent the fan blade from freezing up at the fan nozzle of the air coolers in extreme humidity conditions in the freezer and frozen storage area.
SG industrial
-10%
-5%
For deep-freeze applications, GEA Kba engineers recommend an insulated drip tray. When using floor brackets, please make sure that you have the correct defrost hood.
he standard Kba SG industrial line is T suitable for use with fan collar heaters. We recommend using fan collar heaters for applications below 0C for version V1 .60 to prevent temperatures from falling below the dew point.
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350
Kba SG industrial
Included in delivery: Electric tubular heater with stainless steel sleeve 8.5 mm Connection ends: 1.5 x 2000 mm Tension spring: stainless steel
Duct at 5 incline For complex deep-freeze applications, the duct has a 5 incline to ensure trouble-free operation. Applications Deep-freeze applications at high humidity Deep-freeze applications with high-availability, sensitive products (e.g. pharmaceuticals) with few redundant coolers Advantages Ventilation ducts with a 5 incline ensures that condensation water runs out of the duct into the drip tray. Reduced risk of fan blades at the collar freezing up Prevents ice formation on the Air Guiding Grid Construction Ventilation ducts have a 5 inclination toward the casing as well as an integrated air guiding grid Ventilation duct is made of Sendzimir galvanised steel plate, coated (RAL 9018) Suitable for installation with the Kba Shut-Up with no additional accessories necessary Calculation hint The ducts positioned at a 5 incline should always be used along with the Shut-Up, defrosting hoods, fan collar heaters and insulated drip trays. Floor Mounting Brackets SK
Technical Data
Model For blade mm P at 230V kW Weight kg
Selection table
94
for model VRB
1 2 3 4 5
Fan Collar Heater Cover Benefits: Contact protection Reduces heat radiation from the fan collar heaters into the Cold Room Improves heat conductivity at the collar Increases the efficiency of the fan collar heaters Protects against slipping Can only be used with a metal air duct.
Kba SG
50
56
63
71
80
Dimensions mm
1048 1073 1101 1101 1584 1684 1984 2184 782 807 835 835 According Kba SG dimension page 89
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Kba SG industrial
For Air Coolers with draw through fans, self assembly is required. Air Coolers are suitable for air conditioning or heating in the winter. se only with running Air Cooler fans. Failure to do so can cause the ceiling of the cold storage room to U overheat. Please observe the respective safety guidelines. Scope of delivery (unassembled): Electric finned tube heater in stainless steel with connection ends: 1,5 x 2000 mm Assembly kit including bracket for heater with clamp, connection box IP 54, mounting material a) b) c)
Model
for blade mm
Weight kg
Model
for blade mm
Weight kg
Selection table
For Air Coolers kW Normal heating capacity Number to order kW Number to order
SG 50-1 SG 56-1 SG 63-1 SG 71-1 SG 80-1 SG 50-2 SG 56-2 SG 63-2 SG 71-2 SG 80-2 SG 50-3 SG 56-3 SG 63-3 SG 71-3 SG 80-3 SG 50-4 SG 56-4 SG 63-4 SG 71-4 SG 80-4 SG 50-5 SG 56-5 SG 63-5
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3,19 3,51 8,08 9,48 10,5 6,38 7,02 16,2 19,0 21,0 9,57 10,5 24,3 28,5 31,5 12,8 14,1 32,2 38,0 42,0 15,9 17,6 40,4
a) 1 SGHR 50 a) 1 SGHR 56 b) 1 SGHR 63 b) 1 SGHR 71 b) 1 SGHR 80 a) 2 SGHR 50 a) 2 SGHR 56 b) 2 SGHR 63 b) 2 SGHR 71 b) 2 SGHR 80 a) 3 SGHR 50 a) 3 SGHR 56 b) 3 SGHR 63 b) 3 SGHR 71 b) 3 SGHR 80 a) 4 SGHR 50 a) 4 SGHR 56 b) 4 SGHR 63 b) 4 SGHR 71 b) 4 SGHR 80 a) 5 SGHR 50 a) 5 SGHR 56 b) 5 SGHR 63
6,38 7,02 12,1 14,2 15,8 12,8 14,0 24,2 28,4 31,6 19,1 21,1 36,3 42,6 47,4 25,5 28,1 48,4 56,8 63,2 31,9 35,1 60,5
b) 1 SGHR 50 + 1 SGHR 50Z b) 1 SGHR 56 + 1 SGHR 56Z c) 1 SGHR 63 + 1 SGHR 63Z c) 1 SGHR 71 + 1 SGHR 71Z c) 1 SGHR 80 + 1 SGHR 80Z b) 2 SGHR 50 + 2 SGHR 50Z b) 2 SGHR 56 + 2 SGHR 56Z c) 2 SGHR 63 + 2 SGHR 63Z c) 2 SGHR 71 + 2 SGHR 71Z c) 2 SGHR 80 + 2 SGHR 80Z b) 3 SGHR 50 + 3 SGHR 50Z b) 3 SGHR 56 + 3 SGHR 56Z c) 3 SGHR 63 + 3 SGHR 63Z c) 3 SGHR 71 + 3 SGHR 71Z c) 3 SGHR 80 + 3 SGHR 80Z b) 4 SGHR 50 + 4 SGHR 50Z b) 4 SGHR 56 + 4 SGHR 56Z c) 4 SGHR 63 + 4 SGHR 63Z c) 4 SGHR 71 + 4 SGHR 71Z c) 4 SGHR 80 + 4 SGHR 80Z b) 5 SGHR 50 + 5 SGHR 50Z b) 5 SGHR 56 + SGHR 56Z c) 5 SGHR 63 + SGHR 63Z
Kba SG industrial
Air Hoses (on site procurement, not available from Kba) Ventilation can be optimised with textile/PVC air hoses. Applications Applications in work rooms and production areas Cooled goods that are sensitive to drafts (i.e. flowers, ripening cheeses) Advantages The air hoses make uniform air distribution possible at very low air speeds. Working in a draft-free environment yields low illness rates Maximum protection for sensitive cooled goods No condensation water: temperatures do not fall below the dew point because air can penetrate the woven material Calculation hints Please take the respective pressure drop for the cooler design into consideration.
96
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Kba SF blastfreezer
98
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Kba SF blastfreezer
High performance Air Cooler for blast cooling and freezing meat and sausage products, baked goods, pizza and frozen vegetables. Blow-through fans guide the air flow horizontally through the heat exchanger. This achieves optimum air speeds.
Q0 10
70 kW
Large fin spacing guarantees quick cooling process and long evaporator operating periods.
7 mm
99
10 mm
12 mm
High air circulation rate with indirect air flow over the cooled goods: more cost-effective, the products retain their quality and reach the proper core temperature as quickly as possible.
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GEA Kba
Kba SF blastfreezer
Adjustable floor mounting brackets: can be perfectly adapted to on site conditions Hinge-down drip tray on both sides: standard
150mm
100
Illustration shows accessories: cover hoods on either side the connection side and the return bends side.
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Hmin: 1812mm
Outstanding GEA Kba quality: with HFE tube/fin system and CAL refrigerant distributor
Kba SF blastfreezer
1. Casing Smooth Sendzimir galvanised steel High-grade powder coating, papyrus white RAL 9018 - Food safe - Easy to clean - Optimum corrosion protection Fold-down drip tray Floor mounting brackets are adjustable on both sides, from 25 mm increments to 150 mm increments Drain: plastic 2. Heat exchanger Fin spacing SFB: 7 mm SFK: 10 mm SFL: 12 mm Aligned tube arrangement, spacing 50 x 50 mm HFE tube/fin system Multiple injections with Kba CAL refrigerant distributor Tubing: Cu-special Fins: Al End plates: Al 3. Fans (standard) 560 mm With built-in protector to be connected on site Application range: - 50 C to + 60 C (50 Hz) - 50C to + 40C (60 Hz) 400 10%V-3~,50 Hz Protection class IP 54 to EN 60529 Insulation class F
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Standard: 50 Pa external pressure Version V1.60: 100 Pa external pressure Operating data can be found with Kba Select or in the technical data Controller: Standard 50Pa V1.60 100Pa Phase control Transformer Delta/star Frequency converter with all-pole sinusoidal filter Please observe the manufacturers information.
101
4. Electric defrost 230 10% ~ oder 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Designed to defrost the heat exchanger quickly and evenly To prevent vapor build-up and to promote heat exchange with little loss, the heaters are mounted in special expanded tube sleeves Wired ready for connection to the connection box in accordance with VDE specifications
Kba SF blastfreezer
n Can be used with all HFC refrigerants. Performance data can be found with Kba Select n For use with water/brine circulation please contact our sales team n For CO2 operation, please contact our sales team n For NH3 applications, please contact our sales team
The ratings in the QV Chart refer to the combination of materials as follows: tubes, Cu/fins, Al.
102
. s n o i t u l o s h s e r F
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SF L E 56 - F 6 6 C
Generation code Number of fans: Coil depth: Refrigerant: Fan diameter: 2-8 4 tubes 6 tubes F = HFC/CO2 56 = 560mm
Electric defrost: E = with electric defrost SFB(E)-F Standard design [50Pa external pressure]
Rating Q 0 at 50 Hz Model SF.C tL1=-18 C DT1 = 7K NB 3 kW tL1 =-25C DT1 = 6K NB 4 kW m m/h m/s dm mm mm Surface Air flow rate Air speed Tube volume Inlet Connections Outlet
7 mm
Fans (operating values at 50 Hz)
Blade Fan 400 10% V-3~ 50Hz
mm
min-1
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
10 mm
Fans (operating values at 50 Hz)
Fan 400 10% V-3~ 50Hz
103
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
12 mm
Fans (operating values at 50 Hz)
Fan 400 10% V-3~ 50Hz
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
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15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
10 mm
Fans (operating values at 50 Hz)
Fan 400 10% V-3~ 50Hz
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
12 mm
Fans (operating values at 50 Hz)
Fan 400 10% V-3~ 50Hz
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
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Kba SF blastfreezer
Weight [Net]
SF.C
H min mm
H max mm
SFK.C kg
SFL.C kg
800 800
2400
L = 755 T = 836
G 1 " E1 B
105
G 1 "
E2 B
E2
G 1 "
E1
E3
E1
W = 400
W = 650
Wall clearance: Model with hinged fans (V3.10)
Kba SF blastfreezer
Protection against corrosion Stainless steel casing V3.12 For protection in aggressive cold storage air, i.e. in smokehouses and curing areas. All casing components are composed of stainless steel and are of industrial quality. V6.01 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al protective coating Casing: Sendzimir galvanised steel, protective coating on both sides V6.02 Heat exchanger: Tubing: Stainless steel Fins: Al goldlack coating End plates: Stainless steel Casing: Sendzimir galvanised steel protective coating on both sides Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request V6.03 Heat exchanger: Tubing: Stainless steel Fins: Al End plates: Al Casing: Sendzimir galvanised steel, protective coating on one side Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request V6.04 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al Casing: Sendzimir galvanised steel, protective coating on one side
Fans with high external pressure (100 Pa) V1.60 For alternative motor versions, see Kba Select or version overview, p. 130 Alternative casing versions Hinged fans V3.10 To make the devices easy to clean, the fans are mounted with stainless steel hinges. Defrost versions All GEA Kba Air Coolers are available with electric defrosting. See nomenclature, pg. 103 Hot gas defrost in the drip tray Hot gas connection on both sides V4.01 Copper V4.02 Stainless steel Hot gas in the heat exchanger V6.05 Hot gas connection in the heat exchanger
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Our dual discharge Kba DZ production is designed for usage in production and work rooms, such as in slaughterhouses and dairies.
Q0 3
78 kW
The low profile ceiling design saves space and distributes cool air perfectly in cold storage as well as large refrigerated warehouses.
Even the standard design includes the hinge-down drip tray. This makes it easy to clean and assemble the cooler, making service work simple.
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To meet the strictest hygiene requirements, the Kba DZ production can be cleaned quickly and easily, thanks to its optional hinged fans.
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GEA Kba
Kba DZ production
2. Hygiene Even in the standard design, the brackets are designed such that the Air Coolers can be mounted as desired: Clean along with the ceiling to create a hygienic area For deep-freeze applications, keep a clearance of 20 mm from the ceiling to create an insulating air cushion.
20 mm
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The adjustment can be made on site by simply moving the brackets. The standard ceiling clearance is 20 mm. However, when an order is placed, this specification can be given as 3 mm.
3 mm
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Kba DZ production
3 Fan
1. Casing Smooth Sendzimir galvanised steel High-grade powder coating, papyrus white RAL 9018 - Food safe - Easy to clean - Optimum corrosion protection Hinge-down drip tray and removable side panels Stainless steel mounting material Plastic drain up to 1 1/4" longer than 2", stainless steel 2. Heat exchanger Fin spacing DZA: 4,5mm DZB: 7mm DZK: 12mm Aligned tube arrangement, spacing 50 x 50 mm HFE tube/fin system DZ production-F: HFC/CO2 Kba-CAL-refrigerant distributor from the entire HFC/CO2 line (up to 32 bar) Tubing: Cu-special Fins: Al End plates: Al DZ production-G: Glycol Distributor tubes for multiple injections Tubing: Cu-special Fins: Al End plates: Al DZ production-N: Pump operation, NH3 Distributor tubes for multiple injections Tubing: VA Fins: Al End plates: Al
3. Fans 400/450/500/560mm With built-in protector to be connected on site Application range: - 40 C to + 45 C 400 10% V-3~, 50 Hz At maximum speed, ( operation) minimal moisture is discharged from the fins Protection class IP54 Insulation class F Operating data can be found with Kba Select or in the technical data Controller: Phase control Transformer Delta/star Frequency converter Please observe the manufacturers information.
Y operation A min
-1
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Kba DZ production
230 10% V-1~ or 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Designed to defrost the heat exchanger quickly and evenly To prevent vapour build-up and to promote heat exchange with little loss, the heaters are mounted in special expanded tube sleeves Wired ready for connection to the connection box in accordance with VDE specifications The following designs are available upon request: Special voltage upon request Special design for frequency converter Hot air construction: up to +65/+70 C
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nC an be used with all HFC refrigerants. Performance data can be found with Kba Select (Product Selection Software) nF or water/brine circulation, choose your Air Cooler with Kba Select n For CO2 operation and for NH3 applications, immediate selection with Kba Select is possible or ask our technical staff in sales
The performance data in the QV Charts refer to the combination of materials: tubes, Cu/fins, Al.
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Fresh solutions.
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4,5mm
Electric defrost: E = with electrical defrost Fan diameter: 40 = 400mm 45 = 450mm 50 = 500mm 56 = 560mm
Rating Q 0 at 50 Hz Model DZA(E) kW kW m m/h m dm mm t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K Surface Airflow Air throw Tube volume Connections Inlet
Outlet
Blade
mm
mm
min -1
40-F41 40-F61 45-F41 45-F61 50-F61 50-F81 56-F61 56-F81 40-F42 40-F62 45-F42 45-F62 50-F62 50-F82 56-F62 56-F82 40-F43 40-F63 45-F43 114 45-F63 50-F63 50-F83 56-F63 56-F83 40-F44 40-F64 45-F44 45-F64 50-F64 50-F84 56-F64 56-F84
5,0 6,3 7,6 9,4 13,4 15,0 17,3 19,4 10,1 12,6 15,2 18,8 26,8 29,9 34,5 38,9 15,1 18,8 22,8 28,2 40,2 44,9 51,8 58,3 20,1 25,1 30,4 37,6 53,5 59,8 69,0 77,7
4,0 5,0 6,1 7,5 10,7 11,9 13,8 15,5 8,0 10,0 12,1 15,0 21,4 23,9 27,6 31,1 12,0 15,0 18,2 22,5 32,1 35,8 41,3 46,6 16,1 20,1 24,3 30,0 42,8 47,8 55,1 62,1
33 49 44 66 110 146 132 176 66 99 88 132 220 293 264 352 99 148 132 198 329 439 395 528 132 198 176 264 439 586 527 704
2890 2720 4400 4050 5400 5175 7245 6975 5780 5440 8800 8100 10800 10350 14490 13950 8670 8160 13200 12150 16200 15525 21735 20925 11560 10880 17600 16200 21600 20700 28980 27900
2x9 2x9 2 x 11 2 x 11 2 x 14 2 x 14 2 x 16 2 x 16 2 x 12 2 x 12 2 x 14 2 x 14 2 x 17 2 x 17 2 x 19 2 x 19 2 x 15 2 x 15 2 x 17 2 x 17 2 x 20 2 x 20 2 x 22 2 x 22 2 x 18 2 x 18 2 x 20 2 x 20 2 x 23 2 x 23 2 x 25 2 x 25
5 8 7 11 17 23 21 28 11 16 14 21 35 46 41 55 16 25 22 32 52 70 62 83 22 33 29 42 70 93 82 110
400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560
1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090
320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640
0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05
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Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C)
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Example selection: For examples and explanations, please see the information section on pg. 136.
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7mm
40-F41 40-F61 45-F41 45-F61 50-F61 50-F81 56-F61 56-F81 40-F42 40-F62 45-F42 45-F62 50-F62 50-F82 56-F62 56-F82 40-F43 40-F63 45-F43 45-F63 50-F63 50-F83 56-F63 56-F83 40-F44 40-F64 45-F44 45-F64 50-F64 50-F84 56-F64 56-F84
4,2 5,5 6,0 7,7 11,4 13,7 15,0 17,7 8,4 11,0 12,0 15,3 22,8 27,3 30,0 35,4 12,6 16,5 18,0 23,0 34,2 41,0 45,0 53,1 16,8 22,0 24,0 30,7 45,5 54,7 60,0 70,8
3,3 4,4 4,8 6,1 9,1 10,9 12,0 14,1 6,7 8,8 9,6 12,3 18,2 21,8 24,0 28,3 10,0 13,2 14,4 18,4 27,3 32,8 36,0 42,4 13,4 17,6 19,2 24,5 36,4 43,7 48,0 56,6
22 33 29 43 72 96 87 116 44 65 58 87 145 193 174 232 65 98 87 130 217 289 260 347 87 130 116 174 290 386 347 463
3140 2980 4545 4275 5670 5580 7740 7560 6280 5960 9090 8550 11340 11160 15480 15120 9420 8940 13635 12825 17010 16740 23220 22680 12560 11920 18180 17100 22680 22320 30960 30240
2 x 10 2 x 10 2 x 12 2 x 12 2 x 15 2 x 15 2 x 17 2 x 17 2 x 13 2 x 13 2 x 15 2 x 15 2 x 18 2 x 18 2 x 20 2 x 20 2 x 16 2 x 16 2 x 18 2 x 18 2 x 21 2 x 21 2 x 23 2 x 23 2 x 19 2 x 19 2 x 21 2 x 21 2 x 24 2 x 24 2 x 26 2 x 26
5 8 7 11 17 23 21 28 11 16 14 21 35 46 41 55 16 25 22 32 52 70 62 83 22 33 29 42 70 93 82 110
400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560
1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090
320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640
0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05
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Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K to 6 K with electronic expansion valve
Example selection: For examples and explanations, please see the information section on pg. 136.
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10mm
40-F41 40-F61 45-F41 45-F61 50-F61 50-F81 56-F61 56-F81 40-F42 40-F62 45-F42 45-F62 50-F62 50-F82 56-F62 56-F82 40-F43 40-F63 45-F43 45-F63 50-F63 50-F83 56-F63 56-F83 40-F44 40-F64 45-F44 45-F64 50-F64 50-F84 56-F64 120 56-F84
3,6 4,9 5,2 7,1 9,6 12,0 12,8 15,4 7,2 9,8 10,3 14,1 19,2 23,9 25,5 30,8 10,8 14,7 15,5 21,2 28,8 35,9 38,3 46,2 14,4 19,6 20,6 28,3 38,4 47,8 51,0 61,6
2,9 3,9 4,1 5,7 7,7 9,6 10,2 12,3 5,7 7,8 8,2 11,3 15,3 19,1 20,4 24,6 8,6 11,7 12,3 17,0 23,0 28,7 30,6 36,9 11,5 15,7 16,5 22,6 30,6 38,2 40,8 49,2
16 23 21 31 52 69 62 83 31 47 42 62 104 139 125 167 47 70 62 94 156 208 187 250 62 94 83 125 208 278 250 334
3330 3240 5040 4905 5850 5760 7965 7740 6660 6480 10080 9810 11700 11520 15930 15480 9990 9720 15120 14715 17550 17280 23895 23220 13320 12960 20160 19620 23400 23040 31860 30960
2 x 11 2 x 11 2 x 13 2 x 13 2 x 16 2 x 16 2 x 18 2 x 18 2 x 14 2 x 14 2 x 16 2 x 16 2 x 19 2 x 19 2 x 21 2 x 21 2 x 17 2 x 17 2 x 19 2 x 19 2 x 22 2 x 22 2 x 24 2 x 24 2 x 20 2 x 20 2 x 22 2 x 22 2 x 25 2 x 25 2 x 27 2 x 27
5 8 7 11 17 23 21 28 11 16 14 21 35 46 41 55 16 25 22 32 52 70 62 83 22 33 29 42 70 93 82 110
400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560
1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090
320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640
0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05
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Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K to 6 K with electronic expansion valve
Example selection: For examples and explanations, please see the information section on pg. 136.
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Kba DZ production
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DZ 40 DZ 45 DZ 50 DZ 56
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GEA Kba
Kba DZ production
40-F41 40-F61 45-F41 45-F61 50-F61 50-F81 56-F61 56-F81 40-F42 40-F62 45-F42 45-F62 50-F62 50-F82 56-F62 56-F82 40-F43 40-F63 45-F43 45-F63 50-F63 50-F83 56-F63 56-F83 40-F44 40-F64 45-F44 45-F64 50-F64 50-F84 56-F64 56-F84 124
419 419 419 419 522 522 522 522 419 419 419 419 522 522 522 522 419 419 419 419 522 522 522 522 419 419 419 419 522 522 522 522
433 433 439 439 564 564 541 541 433 433 439 439 564 564 541 541 433 433 439 439 564 564 541 541 433 433 439 439 564 564 541 541
1024 1024 1224 1224 1624 1624 1824 1824 1624 1624 2024 2024 2624 2624 3024 3024 2224 2224 2824 2824 3624 3624 4224 4224 2824 2824 3624 3624 4624 4624 5424 5424
1513 1513 1513 1513 1902 1902 1902 1902 1513 1513 1513 1513 1902 1902 1902 1902 1513 1513 1513 1513 1902 1902 1902 1902 1513 1513 1513 1513 1902 1902 1902 1902
1536 1536 1536 1536 1926 1926 1926 1926 1536 1536 1536 1536 1926 1926 1926 1926 1536 1536 1536 1536 1926 1926 1926 1926 1536 1536 1536 1536 1926 1926 1926 1926
650 650 850 850 1050 1050 1250 1250 1250 1250 1650 1650 2050 2050 2450 2450 1850 1850 2450 2450 3050 3050 3650 3650 2450 2450 3250 3250 4050 4050 4850 4850
600 600 800 800 1000 1000 1200 1200 600 600 800 800 1000 1000 1200 1200 600 600 800 800 1000 1000 1200 1200
1200 1200 1600 1600 2000 2000 2400 2400 1200 1200 1600 1600 2000 2000 2400 2400
187 187 187 187 287 287 287 287 187 187 187 187 287 287 287 287 187 187 187 187 287 287 287 287 187 187 187 187 287 287 287 287
331 331 331 331 431 431 431 431 331 331 331 331 431 431 431 431 324 324 324 324 424 424 424 424 324 324 324 324 424 424 424 424
2,46 2,46 3,06 3,06 5,73 7,64 6,87 9,16 4,28 4,28 5,44 5,44 10,32 13,76 12,00 16,00 6,36 6,36 7,80 7,80 14,52 19,36 17,22 22,96 7,80 7,80 10,40 10,40 20,22 26,96 23,40 31,20
1,38 1,38 1,72 1,76 2,29 2,29 2,60 2,60 2,29 2,29 2,87 2,87 3,75 3,75 4,33 4,33 3,18 3,18 4,00 4,00 5,20 5,20 6,36 6,36 4,00 4,00 5,20 5,20 6,88 6,88 8,00 8,00
3,84/1 3,84/1 4,78/1 4,82/1 8,02/2 9,93/2 9,47/2 11,76/2 6,57/1 6,57/1 8,31/1 8,31/1 14,07/2 17,51/2 16,33/2 20,33/2 9,54/1 9,54/1 11,8/1 11,8/1 19,72/2 24,56/2 23,58/2 29,32/2 11,8/1 11,8/1 15,6/1 15,6/1 27,1/2 33,84/2 31,4/3 39,2/3
87 98 101 116 190 218 215 244 133 153 162 191 317 366 373 434 201 233 255 297 440 518 523 614 268 310 325 383 579 677 685 799
83 91 95 107 174 196 196 218 123 138 150 172 285 321 335 381 187 211 237 269 394 453 466 534 249 282 300 345 515 592 608 692
81 88 93 103 169 187 189 207 116 134 146 165 274 303 322 360 183 204 231 259 377 426 446 502 243 272 292 332 493 556 566 650
92 103 106 122 200 229 226 256 140 160 170 200 333 384 392 456 212 245 268 311 462 544 550 644 281 326 341 402 608 710 719 839
87 95 100 112 183 205 205 229 130 145 157 181 300 337 352 400 196 222 248 282 413 476 489 561 261 296 315 363 541 621 638 727
85 93 98 108 177 196 198 217 122 140 153 174 288 319 338 378 192 215 242 272 396 448 468 528 255 286 307 349 517 584 585 683
The dimensions are only valid for the standard model design! Note the differences in dimension among versions and accessories.
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Kba DZ production
To make the devices easy to clean, the fans are mounted with stainless steel hinges.
Defrosting versions All GEA Kba Air Coolers are available with electric defrost. See nomenclature, pg. 114 Hot gas defrost in the drip tray Hot gas connection on both sides V4.01 Copper V4.02 Stainless steel Hot gas in the heat exchanger V6.05 Hot gas connection in the heat exchanger Hot gas in the heat exchanger and in the drip tray, copper design Copper with/without check valve Hot gas connection on both sides V6.07 with check valve V6.08 without check valve
The cooling capacity data, technical data and dimensions correspond with those for the standard Kba DZ. Water/brine circulation
V2... Tube circuitry and connections for water and brine are available. Alternative casing versions Double insulated drip tray V3.09 The double insulated drip tray has 25 mm of insulation. The insulation prevents condensation water from building up on the bottom side of the tray and reduces the transfer of defrost heat into the Cold Room. This changes the following dimensions: Width B: +60mm Hight H: +30mm Depth T: +60mm
urther information regarding F corrosion protection can be found on pages 132 to 135
Protection against corrosion Stainless steel casing V3.12 For protection in aggressive environments, i.e. smokehouses and curing areas. All casing components are composed of stainless steel.
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V6.01 Heat exchanger: Tubing: Cu Fin: Al goldlack coating End plates: Al protective coating Casing: Sendzimir galvanised steel, protective coating on both sides
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Kba DZ production
Heat exchanger: Tubing: Stainless steel Fins: Al goldlack coating End plates: Stainless steel Casing: Sendzimir galvanised steel, protective coating on both sides Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request V6.03 Heat exchanger: Tubing: Stainless steel Fins: Al End plates: Al Casing: Sendzimir galvanised steel, protective coating on one side Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request V6.04 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al Casing: Sendzimir galvanised steel, protective coating on one side
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Electric radiator DZHR For Air Coolers with blow-through fans, for on site assembly. Suitable for air conditioning or heating in winter. For optimum heat transfer the heaters are mounted in Cu tube sleeves. For Air Coolers with blow-through fans, on site assembly. Only for use with running Air Cooler fans so that the ceiling of the cold storage areas does not overheat. Construction: 230 10% V-1~ oder 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Casing: Sendzimir galvanised steel Fins: Al Tube sleeves: Cu Completely powder-coated RAL 9018
Selection table
For aircoolers Rating kW Number to order
DZ 40-1 DZ 45-1 DZ 50-1 DZ 56-1 DZ 40-2 DZ 45-2 DZ 50-2 DZ 56-2 DZ 40-3 DZ 45-3 DZ 50-3 DZ 56-3 DZ 40-4 DZ 45-4 DZ 50-4 DZ 56-4
2,88 3,69 7,65 9,20 5,52 7,26 15,90 18,80 8,15 11,25 22,50 27,20 11,25 14,50 31,80 37,50
2 DZHR 40-1 2 DZHR 45-1 2 DZHR 50-1 2 DZHR 56-1 2 DZHR 40-2 2 DZHR 45-2 2 DZHR 50-2 2 DZHR 56-2 2 DZHR 40-3 2 DZHR 45-3 2 DZHR 50-3 2 DZHR 56-3 2 DZHR 40-4 2 DZHR 45-4 2 DZHR 50-4 2 DZHR 56-4
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GEA Kba
Further Information
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Further Information
All GEA Kba Air Coolers have been developed and manufactured in accordance to the highest quality standards and have been optimised for their respective refrigeration task. To aid in the selection of the most appropriate GEA Kba high performance Air Cooler, as well as to ensure optimal operation, we present the following helpful information on the next pages, as requested by our valued customers. GEA Kba Line Air Coolers are available in a wide variety of designs, each perfect for a particular refrigeration application. The overview of the different design versions on page 130 shows the possibilities offered by the respective product lines. Background knowledge for a practical comparison of sound output specification for Air Coolers can be found on page 131. The Kba Blue Line offers the right products for complex refrigeration applications. For this reason, we provide information regarding corrosion protection, starting on page 132. The most significant cooling tasks along with their recommended corrosion protection are discussed there. To quickly and easily determine the capacity Q V of GEA Kba Air Coolers in a variety of application conditions, the product sections include QV Charts. The QV Charts are explained on page 136. In addition to the Air Cooler, the expansion valve plays a particularly important role in achieving optimum operating conditions in the refrigeration plant. Information regarding expansion valve settings as well as design selection can be found on page 137. For the best possible operation of the air cooler, weve included assembly instructions for suction lines, condensation lines, traps and clearances on page 140. Explanations of concepts and abbreviations are included in the glossary, on page 141.
V.
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Further Information
DE.D
SG.C
SG.I
SF
DZ
=/
/ /
= =
130
V6.04: Tubes: Cu, Fins: aluminium "goldlack", Casing: aluminium/Sendzimir galvanised steel, protective coating on one side.
=
=
=/
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Further Information
Sound output specifications for Air Coolers Due to the reflection in the cold storage area, the sound power LW(A) should always be used for a technical comparison between Air Coolers. In this case, only sound power offers information that can be compared because it does not depend on the distance to the sound source, the installation location or the surroundings. Sound power Addition of sound sources at the same level
Correction of sound level by change of fan speed Acoustic power LW is the sound energy radiated per time unit in [W] = [Nm/s] Advantages: Independent of environmental influences, of distance to the sound source or on the reference surface used Disadvantage: Cannot be measured directly Sound intensity and A-evaluation The human ear can perceive sound at frequencies between approx. 15 and 20,000 Hertz. Perception or sensitivity to sound depends strongly on the respective frequency. Very high and low tones are often percieved as less loud than those in the mid-frequency range from about 1000 to 5000 Hertz. For this reason, evaluation filters in accordance to EN 61 672-1 are used. In audio technology and in the environmental field, the A-evaluation is most significant because, for certain sound intensities, it has frequency behavior similar to that of the human ear.
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Further Information
Maintenance and service n general, GEA Kba Air Coolers do not I require maintenance. However, in accordance with hygiene regulations, the forced convection Air Cooler must be cleaned regulary. The degree of related contamination affects the effectiveness of the fan-Air Cooler. As a result, regular cleaning with cleaners compatible with materials used in the Air Cooler, is required. Only the cleaners compatible with the materials in the cooler may be used, and any manufacturers instructions must be taken into account (i.e. mixture ratio, duration of exposure, finishing treatments). When using steam or high-pressure cleaning, do not spray the electrical connection areas directly. Before undertaking any maintenance or cleaning work, ensure that the electrical connections for the cooler are all disconnected from the mains and cannot be switched back on.
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Further Information
When using cleaning and disinfection agents, please pay attention to their compatibility with the materials used in the product and observe the safety specifications given by the manufacturer regarding their cleaning and disinfection agents.
Short overview Slightly aggressive air in the environment: Very aggressive air in the environment: Cold storage areas for fruits and tropical fruits Cold storage areas for pharmaceutical products Cold storage areas for smoked meats and fish, Salt curing rooms Malt houses Industrial facilities: steel mills, foundries Swimming pools Cold storage areas for fresh salads and marinades Cheese ripening rooms
Application
Note
Regular cleaning and disinfection T ype of cleaning or disinfection The concentration must be known Baked goods D eep-freeze storage area B last freezing rooms F ermentation interrupter/machines Beverages Fermenting cellar/wine low CO2 content higher CO2 content or sulphur or chlorine F ruit juice filling systems acids, i.e. lemon, wine or sulphuric acids Aerosols V6.03 V6.02 VA VA Al Al goldlack Al goldlack Al goldlack Al goldlack Al VA Al/galvanised steel, coated (one side) Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) no exposure no exposure organic compositions dust, vapours including baking ingredients none none V6.03 Cu Cu VA Al Al Al Al Al Al Al / galvanised steel Al / Steel Al/galvanised steel, coated (one side) i.e. foam or manual process, etc. cleaning agents that contain chlorine, acids or alkali V6.02 VA Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides)
Fin spacing at least 7 mm Fin spacing at least 7 mm Fans with speed controllers
V6.02
VA
VA
Air speed Observe if people are present Observe air speed if people are present
V6.01
Cu
Al-sl
Malt houses
V6.02
VA
VA
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Note
Cheese Storage Low NH3 content, low relative humidity Low NH3 content, high relative humidity R ipening rooms High NH3 content, high relative humidity V6.01 Cu Al goldlack Al goldlack Al goldlack Al-sl Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Little air movement For very low exposure, standard design is available
V6.02
VA
VA
V6.02
VA
VA
Fruits/vegetables Citrus fruits High fruit acid content V6.02 VA Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Al/galvanised steel, coated (one side) Al/galvanised steel Note high external pressure For optimum ventilation note stacking plans Low dehumidification at low DT1 / low airspeed during long-term storage
V6.01
Cu
Al goldlack Al Al
VA
B ananas Vegetables
V6.03 Standard
VA Cu
Al Al
Meat/sausage D eep-freeze storage area (packaged/unsealed goods) Cold storage area for raw/fresh meats Rapid cooling for carcasses No exposure Standard Cu Al Al Al/galvanised steel Recommended accessories: Shut-Up and Defrosting hood
Standard V6.02
Cu VA
Al VA
Al/galvanised steel Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) VA Al, protective coating (both sides)/galvanised steel, coated (both sides) High air flow rate required
Smoked meat/sausage
V6.02
VA
VA
VA VA
VA VA
Central storage area Picking/distribution Dust, debris, etc. Standard V6.04 Frozen storage areas No exposure Standard Cu Cu Cu Al Al goldlack Al Al Al Al Al/galvanised steel Recommended accessories: Shut-Up and Defrost hood Al/galvanised steel Al/galvanised steel
Marinades/ready-to-eat salads Occasional open storage Salts, acids, vinegar, preservatives V6.01 Cu Al goldlack Al goldlack Al-sl Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides)
V6.02
VA
VA
Dairy facilities L ow percentage Vapours from lactic and butyric acids V6.01 VA Al goldlack Al - sl Al, protective coating (both sides)/galvanised steel, coated (both sides)
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Construction Heat exchanger Tube Fin Al goldlack End plate VA Al, protective coating (both sides)/galvanised steel, coated (both sides) Casing
Note
H igh percentage
V6.02
VA
Fish/seafood Preparation rooms Amines, salts V6.02 VA Al goldlack Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Observe air speed if people are present Recommended accessories: Shut-Up and defrost hood
V6.02
VA
VA
Coffee Roasters Organic acids V6.02 VA Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides)
Pastry shops C andy manufacturers V6.01 Cu Al goldlack Al goldlack Al-sl Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Little air movement
Preparation of icing/frosting
V6.01
Cu
Al-sl
Swimming pools D ehumidification Chlorine gas, muriatic acid, (cleaning agents) V6.02 VA Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides)
Kiln drying Hardwoods (e.g. oak, tropical woods) Softwoods (e.g. spruce, fir, pine) Industrial facilities Crane cabs in steel mills/foundries Grains, animal feeds Storage rooms Sea air (no direct seawater) Cold rooms near the sea Air with slight salt content V6.01 Cu Al goldlack Al goldlack Al-sl Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Dust, often moist Standard Cu Al Al Al/galvanised steel, coated (one side) Aggressive gases (chlorine), sulphur dioxide, metallic dusts V6.03 VA Al Al Al/galvanised steel, coated (one side) Organic acids (folic acid), cresylic acid, ammonium Low amounts: organic acids; resins V6.02 VA Al goldlack Al VA Al, protective coating (both sides)/galvanised steel, coated (both sides) Al/galvanised steel, coated (one side)
V6.03
VA
Al
V6.02
VA
VA
Cattle sheds/intensive animal husbandry Heat recovery NH3 atmosphere, sulphur compositions, dusts V6.02 VA Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides)
Key Al Al goldlack Cu VA = = = = Aluminium Aluminium epoxy resin coating, goldlack coating Copper Stainless steel, depending on application V2A= 1.4301 or V4A= 1.4404
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SGB(E)..C
012 022 032 042 052 062 072 082 092 102
For practical assistance during selection, we have created QV Charts, which include the catalogue comparison value for standard conditions 2 and 3 (incl. latent capacity). In accordance with EN 328, the performance specifications are based on the air inlet temperature tL1 at the Air Cooler and the difference DT1 between the air inlet temperature tL1 and the evaporating temperature t0 at the coil outlet. To yield results close to those of the practice values, we multiplied the capacity measured for a dry surface by the Eurovent factors for latent capacity. In this way, we also take into consideration the latent heat which is caused by precipitation at the frost limit, given that the Air Coolers surface is either frost free, or is covered with very little frost. All ratings are effective when relative humidity is between 85% and 95% and the higher humidity values correspond with low DT1 values. In our QV Charts, the change in the k-value is factored in with tL1. The humidity capacity cannot be used to calculate how much the air is cooled. VL = Q0 dry where DTL = tL1- tL2 x cpL x DTL
Application example: Given: tL1 = 1C, DT1 = 8K, Q0 = 8kW; for reasons of operational safety at least two fans are required; A ppropriate product line: i.e. SGBE.C (= SG commercial with fin spacing of 7 mm and electrical defrosting). Fin spacing of 7 mm or more is best for evaporating temperatures below -2 C because the greater fin spacing achieves longer operating periods before defrosting again. During operation, this yields lower costs and better system availability. R efrigerant: R404A T o determine: model size S olution: In the QV Chart, follow the DT1 = 8 K curve to the intersection with vertical lines for tL1 = +1 C, then draw a horizontal line to the vertical line for Q0 = 8 kW. The Air Cooler model SGBE 072C can be found underneath. In general, the following applies: If the intersection is located between two model curves, the smaller cooler model is sufficient as long as a lower evaporating temperature is acceptable and the compressor can run for a longer period. However, this means higher operating costs. For this reason, GEA Kba recommends choosing the larger Air Cooler in order to reach higher evaporating temperatures, which in turn lowers the operating costs. This is because the compressor does not run for longer periods and because the Air Coolers service life is longer. A modification of DT1 to DT1 = 1 K yields a change in capacity by approx 10% for DT1 = 10 K. Automatic defrosting (electric heaters, hot gas, cold gas) is recommended if the intersection DT1/tL1 is below the frost limit.
Because the QV Charts cannot consider all possible operating conditions, particularly when coolants are used, we recommend using our selection software, Kba Select, with its HELP program. Capacity measurements were performed with R507.
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the expansion valve regulates the normal superheat, preventing the loss in capacity that is associated with over heating. The pressure drop in the evaporator does not affect the superheat if the valve has external pressure compensation. The expansion valve with external pressure compensation cannot change the pressure drop, but it can prevent unnecessary increases in overheating as well as drops in cooling performance. Setting the expansion valve The optimum capacity of an Air Cooler can only be reached if the expansion valve is adapted for the respective Air Cooler system. For this reason, the expansion valve setting should be checked for every Air Cooler. Wed like to make assembly as simple and convenient as possible. For this reason, weve equipped all forced convection Air Coolers with a Schrader valve soldered into the suction line. As previously described, we determine the cooling capacity of our Air Coolers in accordance with EN 328. The superheat values, toh, specified are 0.5 to 0.7 times the temperature difference, DT1. This rate should also be the goal during operation: i.e. for a DT1 of 8 K, about 4.0 to 5.5 K. The less superheat, the better the Air Cooler capacity. However, thermostatic expansion valves in combination with different Air Cooler models have their own specifications for the lowest allowable amount of superheat. If the valve is open too far when not enough heat is being produced, for example, the valve regulates the amount based on sudden changes (Hunting). This leads to a lower capacity for the Air Cooler. The fluctuations should not exceed 0.5 K. The correct superheat ratio The optimum amount of superheat t0h during operation is 0.65 times (overheating ratio) the temperature difference t1 between the air inlet temperature tL1 and the evaporating temperature t0 at the Air Coolers suction line (Fig. 1, page 138). If the valve facilitates this rate while overheating at t0h 4 K, a minimum temperature difference of t1 ~ 6 K can be reached at the cooler: t1 = t0h / 0.65 = 4 K / 0.65 = ~ 6 K
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Fig. 1
Measuring superheat The Air Cooler must be completely ice and frost free and working at the designated ambient temperature. On our forced convection Air Coolers, pressure can be measured easily using a Schrader valve, which is soldered into the suction line of every standard model! Use a gauge in accordance with at least measuring class 1. The evaporating temperature t can be read directly on the gauge. If only one pressure scale (excess pressure!) is available, the vapour pressure table (absolute pressure!) provides more assistance. The temperature measurement is performed near the sensor on the expansion valve. To prevent measuring errors, the measuring device sensor should be insulated at a length of 10 x the tube diameter. The results will be most accurate if the temperature is recorded for at leat 15 minutes. The difference between the measured temperature and the evaporating temperature is the valves overheating setting during operation (Fig. 3).
Influence of superheat on the evaporator capacity If the overheating ratio deviates from the specifications in EN 328, the cooling capacity of the Air Cooler changes (Fig. 2). If the difference is too great, however, serious malfunctions can be expected, as we will later discuss. In operation, a refrigeration system still functions acceptably at an overheating ratio between 0.5 and 0.7 the loss in capacity still does not appreciably affect the systems function.
Fig. 3
138
Setting the expansion valve If the overheating at the coil outlet deviates from the value t1 x 0.65, the nominal capacity of the valve becomes inconsistant with the Air Cooler during operation. To achieve better cooler performance, the valve must be adjusted. Please observe the manufacturers instructions and always adjust in small increments. After each adjustment of the valve, wait for stable function (often up to 30 minutes) and only then, if necessary, should the valve be adjusted further. If the refrigeration system is operated with an overheating ratio of <0.65 at the coil outlet, i.e. with a valve that is opened too far, the regulation is based on sudden changes (Hunting). This also has a negative affect on the Air Cooler capacity. The fluctuations in overheating should not exceed 0,5 K.
Fig. 2
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Order now!
Upon request, GEA Kba can provide an easy to use gauge a convenient tool for the technician. You can order this expansion valve calculator at no cost via fax ++49 (0)89 / 744 73 - 107 or at kueba@geagroup.com.
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Maintain a sufficient wall clearance to ensure optimum Air Cooler air flow rates. No tubes, etc. should pass through this minimum clearance area. In some circumstances this can lead to uneven frost build-up and loss of capacity. The recommended clearance always includes a free intake area. Side clearance Side clearance should be selected such that service work can be carried out. This, together with the wall clearance , should be equal to at least the area of the air inlet. This ensures a 100% air flow rate and full cooling capacity.
W1
>3
min. 0,6 x H
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Vapour From Esp-valve or Hot Gas Inlet with Hot Gas defrosting
Liquid
Vapour bubbles
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Edition 01/2012