Académique Documents
Professionnel Documents
Culture Documents
PLC-Compatible PSU
near-Field Communications
Hot Topic p. Hot T
Survival
Guide
TheelecTronica
Make the
Most of
Munichs
Mega-
techfest.
TABLEOFCONTENTS
38. Hot Topic
NFC: Dont Leave Home Without It
52. Design Ideas
Automotive Power-Conditioning Circuit Eliminates Power-Hold
Relay; more
56. Applications
Design Your Own PLC-Compatible PSU
60. Advertiser Index
01.11.12 ELECTRONIC DESIGN EUROPE
P. 4
P. 8
4. Editorial
Can The Chip Makers Beat The Eurozone Blues?
8. Product News
Intermediate Bus Converters Incorporate Digital Control; more
18. Power Design
Tighten The Gap Between ADC Datasheet Specs And The Real World
24. Technology
The Electronica 2012 Survival Guide
3 ELECTRONIC DESIGN EUROPE
CAN THE CHIP
MAKERS BEAT
THE EUROZONE
BLUES?
A
big question on peoples minds at
this years Electronica show in Mu-
nich will be how the international
electronics industry is riding the
nancial storm created by the euro-
zone crisis.
Europes semiconductor manufacturers
have all experienced a drop in revenues
this year. As an industry group, the decline
is around 8% with some companies experi-
EDITORIAL
06.09.12 ELECTRONIC DESIGN EUROPE
By Paul Whytock Editor-in-Chief
4 01.11.12 ELECTRONIC DESIGN EUROPE
ELECTRONIC DESIGN EUROPE
encing a 15% reduction. In
contrast to those depress-
ing gures, industry analysts
and pundits are saying 2013
and 2014 will be positive
with growth rates estimated
between 6% and 9%.
So given those encour-
aging predictions, answer-
ing how the semiconductor
industry will fare relative to
the eurozone cash dilem-
ma is easy. Or is it?
Hardening Attitudes
Europes politicians still
havent hammered out a
strategy that resolves the
problems created by a
debt-laden boom in Eu-
rope that led to the bust.
Many senior government
ministers claim it wasnt
foreseen, which is hard to
believe given past industry
examples like the boom
and bust that deeply affect-
ed the electronics industry
back in 2000. As it stands,
huge monetary bailouts to
countries that have created
overwhelming debt arent
providing an instant nan-
cial solution.
The crisis is aggravated
by the hardening attitudes
of the voting population
of countries that have to
shoulder the major bur-
den of providing bailout
cash to save the Euro. A
recent opinion poll in Ger-
many found that only 25%
of Germans think Greece
should stay in the eurozone
or get more nancial help.
So against this backdrop,
what are the prospects for
international semiconduc-
tor companies?
Amid rising economic
concernsincluding the
Euro zone crisis, slowing
manufacturing growth in
China, and stubbornly high
unemployment in the Unit-
ed Statessecond-quarter
growth for the global semi-
conductor industry was
highly disappointing, says
Dale Ford, senior director
of electronics and semi-
conductor research at in-
dustry analysts IHS.
Approximately two-thirds
of the worlds semicon-
ductor suppliers saw their
revenues decline in the
second quarter of 2012
ELECTRONIC DESIGN EUROPE
6
compared to the same period in 2011.
This weak performance bodes ill for the
semiconductor industrys growth pros-
pects for 2012, Ford continues.
Brighter Prospect
But what about next year? World Semi-
conductor Trade Statistics maintains the
worldwide semiconductor market will
grow by 7.2% in 2013 and reach a total
value of 255 billion, followed by 4.4%
growth to reach 266 billion in 2014.
And there are some signs that this opti-
mism could be well placed.
Among the recent positive news about
Europes semiconductor business, the
Taiwan Semiconductor Manufacturing
Company (TSMC) has decided to invest
1.11 billion in Netherlands-based lithog-
raphy specialist ASML Holding NV. By do-
ing this, TSMC has joined Intel in taking a
stake in Europes largest chip-equipment
maker to secure future technology.
TSMC gets a 5% equity holding in
ASML for 834 million of the total in-
vestment, and 276 million will go on
research and development of next-gen-
eration lithography technologies. TSMC
also will gain access to machines under
development that will reduce manu-
facturing costs. Intel agreed to invest
as much as $4.1 billion last month in
ASMLs industry investment programme
to fund innovation.
So how are some of Europes major
chip companies doing in terms of equity
value? ARM has stormed into the lead
when it comes to market capitalisation
and is way ahead of Inneon, STMicro-
electronics, and NXP, making it Europes
most valuable semiconductor company.
In capitalisation terms, the gures are
Arm at $12 billion, NXP at $5.8 billion,
and STMicroelectronics at $4.8 billion.
Looking Further Aeld
International electronics, IT, and com-
munications companies are recognising
01.11.12 ELECTRONIC DESIGN EUROPE
the need to fully develop and nancially
exploit emerging markets. Many CEOs
will admit they have implemented this
business strategy but do concede that
a lot of work remains if the full nancial
trading potential of such territories is to
be engaged.
A recent report from Global Intelligence
Alliance (GIA) concluded that technology
and telecom companies are expecting
50% of their global revenues will come
from emerging markets by 2017. This is
an enormous gure and one that I treat
with caution given the uneasy political
and nancial characteristics of some
territories. However, GIA makes clear in
its report that Brazil, Russia, India, and
China are still the top four most important
emerging markets for 2012-2017.
Of these, GIA maintains that Russia
is least favoured, with most companies
focusing more on India, Brazil, and Chi-
na. Some of the larger technology com-
panies are targeting Brazil as their top
emerging market and surprisingly favour
Vietnam over Russia as their fourth most
preferred market.
Also seen as worthwhile are Indonesia,
Mexico, South Africa, the Philippines,
Argentina, Thailand, Turkey, Malaysia,
Singapore, and the United Arab Emir-
ates. Thats quite a mix of countries, and
it will be interesting to see future trading
trends for electronics companies that do
push into those emerging markets.
So it would appear that despite the eu-
rozone crisis, there remains ample op-
portunity for the semiconductor industry
to move forward in 2013. Sectors such
as automotive, medical, and industrial
electronics continue to provide a stable
source of revenue for the chip makers.
But its the erce market competition be-
tween giant adversaries like Apple and
Samsung in the smart-phone and tablet
markets that provide the semiconductor
industry with very high-volume orders.
Analysts IHS recently reported on how
Apple is the worlds leading OEM pur-
chaser of semiconductors. This year it is
expected to buy nearly $28 billion worth
of semiconductors, up 15% from $24
billion in 2011. Apple is also expected
to achieve the strongest growth in chip
spending among the worlds top 10 OEM
semiconductor buyers and is set to ex-
pand its lead in global chip purchasing
in 2013 with growth of over 12%.
Having big spenders like that sounds
like a great prospect for the semicon-
ductor companies and their share-
holders, but with one very important
proviso: beware an overly dominant
purchasing position held by one global
OEM customer. Chip suppliers could
see immense pressure to cut pricing.
Its far better to have a broad selection
of protable OEMs needing semicon-
ductor products that are prepared to
pay a fair price. Q
ELECTRONIC DESIGN EUROPE 7
8 01.11.12 ELECTRONIC DESIGN EUROPE
Tualatin, Ore., U.S.: CUI has released two
series of fully regulated intermediate bus
dc-dc converters following its licensing
of Ericssons FRIDA II digitally controlled
advanced bus converter portfolio. The
NQB and NEB series, which are part of
CUIs Novum Advanced Power range,
are pin-compatible with Ericssons
BMR456 and BMR457 series, respec-
tively (see the gure).
The quarter-brick NQB and eighth-
brick NEB series are based on a 32-
bit ARM MCU with power-optimising
rmware designed to maximise and
atten the efciency curve, providing
peak performance
across a much
wider range of
loading conditions
than other
intermediate bus
converters.
With typical
efciencies as
high as 96.4%
and optimised
efciency from
20% to 100% load,
the modules suit
applications where
loading conditions
can vary greatly.
The rmware is
also designed to handle input voltage
transients with slew rates of up to 0.5
V/s, while keeping the output voltage
within 10% and ensuring the output
voltage doesnt trigger over-voltage
protection.
The NEB and NQB series both provide
a digital interface that complies with PM-
Bus 1.2. A range of parameters can be
set via a USER_STORE memory block.
A number of protection features can be
set, including over-temperature, over-
current, and over-voltage.
The converters are available in two
input range congurations: 40- to 60-V
PRODUCT NEWS
By Staff
INTERMEDIATE
BUS CONVERTERS
INCORPORATE
DIGITAL CONTROL
CUIs NQB and NEB series of fully regulated intermediate bus dc-dc converters are pin-
compatible with Ericssons BMR456 and BMR457 series, respectively.
dc input for datacom applications and
36 to 75 V dc for telecom applications.
The NEB eighth-brick series is offered
with power ratings ranging from 264
to 300 W, while the NQB quarter-brick
series is available in 420- to 468-W
congurations.
Output voltage for all models is
preset at 12 V dc. For dynamic bus
applications, users can dynamically
adjust the NEBs output voltage via
PMBus from 6.9 to 13.2 V dc and the
NQBs output voltage from 4.0 to 13.2
V dc. For higher-power requirements,
optional Droop Load Sharing is offered
in both series.
CUI
www.cui.com
CSLOC Ecosystem For Video
Surveillance Over Coax Grows
Milpitas, Calif., U.S.: Intersil has expanded
its Techwell SLOC (Security Link Over
Coax) standardisation ecosystem, de-
signed to accelerate the global adoption
and implementation of hybrid IP-based
security systems for the video surveil-
lance market (see the gure). The com-
9 ELECTRONIC DESIGN EUROPE
10 01.11.12 ELECTRONIC DESIGN EUROPE
pany has joined forces with nearly 100
others, including Sony, Altronix, and
Hikvision, to address the need for in-
creased security in next-generation vid-
eo surveillance systems.
SLOC is a modem physical-layer
technology that enables high-resolution
megapixel and HD IP-based cameras
to operate within the existing analogue
CCTV coaxial cable infrastructure with-
out the need for new cabling. It consists
of a camera transmitter and a DVR/NVR
receiver, a combination that en-
ables high-performance and ro-
bust bidirectional communication
between the camera and the video
recorder over long cable runs.
SLOC supports up to 500 m of
coaxial cabling, eliminating repeat-
ers. Embedded analogue CVBS
(color, video, blanking, sync) video
features enable latency-free live
viewing and control of digital IP
cameras.
Intersil
www.intersil.com
330-W Open-Frame Supply
Achieves 15-W/in.
3
Density
Simi Valley, Calif., U.S.: N2Powers
330-W XL330-54 ac-dc power
supply offers an impressive com-
bination of power and density. The
open-frame power supply delivers
a power density of 15 W/in.
3
with
only 13CFM cooling. Measuring 34 mm
(1.35 in.) high, its 76- by 135-mm (3 by
5.3 in.) footprint makes it 32% smaller
than similarly rated 1U power supplies,
which tend to come in 102- by 152-mm
(6 by 4 in.) form factors (see the gure).
Achieved through synchronous recti-
cation, Or-ing MOSFETs, and a unique
active power factor correction (PFC)
design, the XL330-54s 90% maximum
full-load efciency yields 23% less heat
than most comparable power supplies,
Intersil has expanded its Techwell SLOC
standardisation ecosystem, which is designed to
accelerate the global adoption and implementation
of hybrid IP-based security systems for the video
surveillance market.
www.micreI.com
2011 MicreI, Inc. AII rights reserved.
MicreI, Innovation Through TechnoIogy and HyperLight Load are registered trademarks of MicreI, Inc.
MLF and 0LFURLeadFrame are registered trademarks of Amkor TechnoIogy, Inc.
Extend Your Battery Lifel
with Micrel's "Green Power" Regulators
HyperLight Load
8ynchronous Buck
IdeaI for use in:
Mobile handsets
Portable media/MP3 players
Portable navigation devices (GPS)
WiFi/WiMax/WiBro modules
Solid State Drives/Memory
Wireless LAN cards
Portable applications
MI C2315 5 d e l i v e r s e x t r e me l y h i g h e f f i c i e n c y f o r
por t abl e pr oduct s and gr een home/ of f i ce appl i ances.
Mi c r el ' s Hy per Li ght Load
package.
For more information, contact your local Micrel sales representative
or visit Micrel at: www.micrel.com/index.php/en/products/power-
management-ics/dc-dc-switching-regulators-/step-down-internal-
switches/article/7-mic23155.html
Ultra High Efhciency - > 93%
Ultra 8mall 8ize - 2.5 x 2.5mm
Ultra Powerful - 2A
Ultra Fast - 4MHz
MIC23155
0.47H
2.2F
SS
PGOOD
EN
4.7F
VOUT
Down to 0.7V
VIN
2.7V to 5.5V
2.5mm x 2.5mm
Thin MLF
A
G1 G1
R1
100k
R3
100k
R2
100k
V+
V
R4
100k
G2 G2
G2
B
A simple op-amp circuit placed between a transformerless circuit with a
ground tied to neutral and a circuit with an earth ground will eliminate the
safety and noise problems associated with such connections.
55 ELECTRONIC DESIGN EUROPE
APPLICATIONS By Roberto Scibilia and Lars Lotzenburger Texas Instruments
01.11.12 ELECTRONIC DESIGN EUROPE 56
N
arrow-band low-frequency pow-
er-line communications (NB LF
PLC) is a hot topic these days.
Engineers creating PLC modems
must consider which PLC stan-
dard (PRIME, G3, S-FSK) will be
used and which hardware will get the
best performance out of the design.
The modems power supply unit (PSU)
also is essential for good performance.
The PSU supplies the PLC modem as
well as all of the other components in
the device. In PLC-enabled smart me-
ters, for instance, the metrology part is
powered from the same supply. How-
ever, the modem plays a primary role in
the power supply design.
The rst parameter to check is the ef-
ciency of such a power supply over a
wide load range. Reception mode, when
the modem listens for the data packet at
the power line, requires about 200 mW.
However, the power consumption can
go up to almost 3 W if the modem needs
to transmit data packets into a power
line with low impedance (~2 ).
The modem is in listening mode most
of the time. It should have good efciency
at this working point. At the same time, it
must be able to respond very quickly to
more amps during data transmission.
The next parameter is the operating
frequency of the power supplys switch-
ing parts. Ideally, this frequency (and
the rst few harmonics) should not fall
into the frequency region where PLC
communication is performed. The NB LF
PLC frequency range is 0 to 500 kHz.
While most of the world uses the entire
band, in Europe the CENELEC commit-
tee has dened four bands going up
to only 148.5 kHz: Cen A (3 to 95 kHz),
Cen B (95 to 125 kHz), Cen C (125 to
140 kHz), and Cen D (140 to 148.5 kHz).
Cen A is reserved for metering operated
by utilities and their partners, while the
DESIGN
YOUR OWN
PLC-COMPATIBLE
PSU
remaining bands can be used for other
kinds of applications.
Knowing the devices end application
can help identify the right parts for the
PSU from the beginning. A design that
allows the selection of an operating fre-
quency by changing the values of pas-
sive components enables a common
PSU for different PLC applications. Of
course, working in the PLC transmission
band is allowed, but additional ltering
might be necessary.
Another important requirement is that
the mains lter of the PSU must not atten-
uate the PLC signal. By nature, the PLC
signal is injected at the same point the
PSU is connected to the mains. If a three-
phase smart meter design is planned,
the design must ensure the system works
even if one or two phases fail. A three-
phase PLC design will listen to all three
phases and drive (the same signal) into
all three phases at the same time.
Constant Switching Frequency
The design introduced here fullls
all of the requirements for a PLC-com-
patible PSU. We cannot use a typical
Green Mode controller, because it
adapts the switching frequency (FSW)
and the operating mode to the load.
For example, the UCC28600 works
at high line at 130 kHz for most of the
load conditions. But when the load is
very small, which is the case in receive
mode, the switching frequency decreas-
es to 40 kHz to stay in quasi-resonant
mode and prevent switching losses.
For very light loads, the frequency will
be clamped to 40 kHz and the control-
ler will enter a
burst mode.
The frequency
57 ELECTRONIC DESIGN EUROPE
90 to 460 V
AC
50 to 60 Hz
Isolated AC-DC
with LM5021, 85%
F
SW
= 140 kHz
Regulation
16-V
winding
5-V
winding
Buck
TPS54040, 92%
Passive lter
LDO with
TPS76933
Buck
TPS62240,
91%
12 V 5%
500 mA
15 to 18 V
200 mA
(300 mApk)
80 mV p-p
3.3 V 3%
50 mA
(100 mA)
1.8 to 1.9 V
3%
150 mA
1. The proposed PSU design for PLC is
designed to maintain constant switching
frequency, even at light loads, to avoid
introducing harmonics to the PLC signal.
Rectier and lter #2
D1
MB8S
R7
10k
L2
1 mH
D4
MB8S
C2
0.1 F
1 kV
+
C3
47 F
350 V
+
C8
47 F
350 V
R19
10k
L5
1 mH
2. The 10-k
resistors damp
a second filter
after the rectifier
to prevent
unwanted
resonance in
the megahertz
range.
58
variation is even wider at low line, as the
controller sweeps the frequency back
and forth from 40 kHz to 130 kHz.
A better choice for this converter is
the LM5021, which can be congured
with constant switching frequency, with
or without pulse-skip mode and burst
mode. Burst mode keeps the switching
frequency constant inside each burst,
while the pulse skipping introduces a
frequency of FSW/n, where n = number
of skipped pulses.
Pulse skip mode should then be
avoided since it may generate sub-har-
monics in the PLC band. Figure 1 shows
the architecture of the whole PSU with
the description of all outputs needed by
the system.
An isolated yback converter provides
two outputs, 16 V and 5 V. The regulation
is connected on both outputs, but with
greater importance given to the 5-V out-
put. The 16-V output will supply the trans-
mitter section, which accepts 15 V to 18 V.
The 5-V section is down-stabilised to
3.3 V by means of a low dropout regula-
tor (LDO) and feeds the microcontroller.
A buck converter with a TPS62240 sup-
plies the digital part of the load.
The yback converter represents the
interface to the mains and the power line
communication. In typical ofine yback
converters, the input lter (Filter #1) has
classX capacitors connected directly
between line and neutral or line to line.
We want to avoid them, because they
create low impedance for the PLC sig-
nal and might reduce the signal-to-noise
ratio of the receiver.
An inductor should be the rst com-
ponent seen from the mains side, and
it must have higher reactance than the
PLC output impedance. A 10- fused
resistor is used to control the inrush cur-
rent and to protect the converter in case
of short circuit.
A second lter after the rectier, like
the rst one, has two functions: common
mode and differential mode, damped by
the 10-k resistors to avoid unwanted
resonance in the megahertz range (Fig.
2). The equivalent LC lter is achieved
by twice the inductance times the ca-
pacitor C2. The clamp network con-
nected to the MOSFETs drain is not the
typical RCD circuit, but a diode and tran-
sient voltage suppressor (TVS) in series.
01.11.12 ELECTRONIC DESIGN EUROPE
E
f
c
i
e
n
c
y
(
%
)
1 2 3 4 5 6 7 8 9 10 11
Output power (W)
160 V dc no skip 160 V dc with skip 325 V dc no skip
325 V dc with skip 565 V dc no skip 565 V dc with skip
85%
80%
75%
70%
65%
60%
55%
3. The efficiency of the flyback converter varies
with and without skip-cycle mode. Disabling the
skip-cycle mode improves light load efficiency.
59 ELECTRONIC DESIGN EUROPE
The advantage of this
setup compared to an
RCD network is that dur-
ing burst mode, an RCD
networks clamping ca-
pacitor would dissipate
energy into the parallel
resistor because it would
remain charged, or at
least, it wouldnt dis-
charge itself after each
burst cycle. In the diode
plus TVS case, the en-
ergy is lost during the
burst because there is
no storage element.
This strategy added to
the low startup current of
the LM5021. The burst mode feature lets
the yback stage gain efciency at light
load, even at high input voltages, which
is the case for a three-phase input.
By means of an NPN transistor and a
resistor, a small current is injected into
the current sense pin, sufcient to dis-
able the skip-cycle mode. If, in other
applications, the power supply was al-
lowed to take advantage of this working
mode, the resistor could be open and
the transistor unpopulated.
Figure 3 demonstrates efciency with
and without skip-cycle mode, showing
a clear improvement in the light load
efciency. Two groups of three curves
have been plotted by varying the input
voltage and the load. The
green lines show higher
efciency due to the skip-
cycle mode, while the
feature was disabled in
the red curves.
Figure 4 is a photo of
the prototype. It is impor-
tant to note that the lter
electrolytic capacitors are
quite large compared to
the available surface be-
cause the converter must
work from 90 V ac to 460
V ac, in single-phase,
three-phase, and line-to-
line delta connection. Q
ROBERTO SCIBILIA joined the Energy
System Labs at Italtel in 1990 after earn-
ing his masters degree in electronic en-
gineering, completed at the University of
Palermo in 1989. He is currently part of a
reference design team in Freising, Germa-
ny, as an application engineer, taking care
of off-line and isolated switching power
supply design.
LARS LOTZENBURGER graduated as a
diplom-engineer (FH) in 2001 and joined
Texas Instruments the same year as a sys-
tems engineer for data converter software.
In 2009 he internally changed his position
to become a systems engineer for power-
line communication (EMEA).
4. The filter electrolytic capacitors
in the prototype are quite large
compared to the available surface
because the converter must work
from 90 V ac to 460 V ac, in single-
phase, three-phase, and line-to-
line delta connection.
Publisher
bill baumann
00 1 212.204.4365
bill.baumann@penton.com
editor-in-Chief
Paul WhytoCk
00 44 20 8859 1206
paul.whytock@penton.com
editor-in-Chief, Electronic Design
Joe desPosito
00 1 212.204.4368
joe.desposito@penton.com
Creative direCtor
dimitrios bastas
00 1 212.204.4372
dimitrios.bastas@penton.com
managing editor
riChard gaWel
00 1 212.204.4381
richard.gawel@penton.com
assoCiate editor
sally Ward-foxton
Phone: +44 7979 553 549
sally.ward-foxton@penton.com
grouP ProduCtion manager
Justin marCiniak
00 1 913.967.1730
justin.marciniak@penton.com
ad ProduCtion manager
Julie gilPin
00 1 913.967.1373
julie.gilpin@penton.com
editorial offiCes
new york, ny 10011
00 1 212.204.4200
free subscription
status of subscription
address change
missing back issues
sales rePresentatives
e|design brand manager
traCy smith
Phone: 00 1 913.967.1324
tracy.smith@penton.com
united kingdom and european sales:
mark durham
Phone: +44 (0)7958 564137
mark.durham@penton.com
CirCulation Customer serviCe (live)
Phone: 00 1 847.763.9504
fax: 00 1 847.763.9673
electronicdesign@halldata.com
Archive
eleCtroniC design; maChine design;
miCroWaves & rf; sourCe esb; msd;
hydrauliCs & PneumatiCs; md&d; auto
eleCtroniCs; defense eleCtroniCs;
medi Cal desi gn; ee&t; di stri buti on
resourCes; global PurChasi ng;
eleCtroniC design China; engineering
tv; PoWer eleCtroniCs teChnology
Ad INdEX
digikey........................................................................................................................................................................................... 2
Micrel...........................................................................................................................................................................................11
Microchip..................................................................................................................................................................................... 5
60 01.11.12 ElEctronic DEsign EuropE