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Specification Number: ES-2329

Revision Number: 3






SPECIFICATION REVISION PAGE

REV. NO.



SIGNATURE AND TITLE



DATE


PAGES AFFECTED
REVISION NOTATIONS

1


Manager, Engineering
Construction Services




Pages 1,3, 4, 5, 6, 7, 8, 12,
13, 14, 16, 17 and 18





Manager, Quality
Construction Services











Director,
Construction Services








2


Manager, Engineering
Construction Services




Pages 1,2,3,4,5, 6,7, 8, 9,
12,13,14, 15, 16,17,18
and VDR form CE-209-34




Manager, Quality
Construction Services





Dwg. 2200-1600-I001&I002





Director,
Construction Services








3


Manager, Engineering
Construction Services





Pages 4, 6-7, 12, and 14-15





Manager, Quality
Construction Services











Manager, Projects & Estimating
TurboFa b











Manager, Engineering
Construction Services










Manager, Quality
Construction Services











Director,
Construction Services






i


Specification Number: ES-2329
Revision Number: 3






TABLE OF CONTENTS



Paragraph Page



1.0 Scope 1

2.0 Applicable Documents 1

3.0 General Requirements 2

4.0 Painting 9

5.0 Inspection & Testing 10

6.0 Preparation for Shipment 11

7.0 Start-Up Services 11

8.0 Documentation 12

9.0 Warranty 14

10.0 Data Sheets 14

Attachment 1 Application Data Sheet

P&ID Drawing 2200-1600-I001 Modulating Diverter

P&ID Drawing 2200-1600-I002 On/Off Diverter
















ES-2329 ii


Specification Number: ES-2329
Revision Number: 3
ES-2329



1

INTERNALLY INSULATED SINGLE BLADE DIVERTER VALVE


1.0 SCOPE

This specification establishes the minimum vendor requirements for the design,
fabrication, materials, codes, quality assurance, performance and documentation for a
single blade, flap-type, internally insulated diverter valve. This specification may
accompany other specifications for a Heat Recovery Steam Generator (HRSG) or
Waste Heat Recovery unit (WHRU) system and is intended to obtain a diverter valve
of standard industry design and quality.

2.0 APPLICABLE DOCUMENTS

2.1 Industry Standards

, American National Standard Institute

ANSI B-16.5 Steel Pipe Flanges and Flanged Fittings
ANSI B-16.9 Steel Butt Weld Fittings
ANSI B-31.3 Refinery Piping

, American Society of Mechanical Engineers

ASME Sec. VIII, Div. I Pressure Vessels

, American Welding Society Structural Welding Code (AWS), D1.1

, National Electrical Manufacturers Association (NEMA)

, National Fire Protection Association (NFPA)

2.2 Federal Standards

, Occupational Safety and Health Act (OSHA)Part 1910, General
Industry Safety and Health Regulations

2.3 Solar Standards

ES-1647 - "General Electrical Specification"
ES-1648 - "General Instrumentation"
ES-1649 - "Instrumentation Calibration and Checkout"
ES-1650 - "Preparation for Shipment and Loadout"
ES-1656 - "Electrical Requirements for Packaged Equipment"
ES-1671 - "Welding"
ES-1672 - "Surface Preparation and Painting"

2.4 Customer Standards

Specific standards may be listed in Attachment I, "Application Data Sheet".


Specification Number: ES-2329
Revision Number: 3
ES-2329



2

3.0 REQUIREMENTS

3.1 General Requirements

3.1.1 Suitability - The diverter valve and its related accessory equipment shall
be completely suitable for the service defined herein and on the
Application data Sheet, Attachment 1, of this specification.

3.1.2 Exceptions to Specification - Vendor's standard offering may be
proposed providing all variations from this specification are submitted in
writing.

3.1.3 Performance Characteristic - The performance characteristics of the
diverter valve shall meet the requirements as defined on the Application
Data Sheet, Attachment 1 of this specification.

3.1.4 Environmental Conditions - The diverter valve shall withstand the
operational and storage environments as defined herein and on the
Application Data Sheet, Attachment 1 of this specification.

3.1.5 Scope - The diverter valve shall be furnished complete with all
accessories and appurtenances as specified on the Application Data
Sheet, Attachment 1 to this specification.

3.1.6 All diverter valve equipment shall be designed for a minimum useful life
of 20 years under the environmental and operating conditions described
on the Application Data Sheet, Attachment 1 of this specification. The
exhaust gas from one or more Solar turbines shall constitute the main
source of exhaust gas flow. The turbine exhaust gas temperature and
flow rate will be specified in Attachment 1.

3.2 Diverter Valve

3.2.1 The Diverter Valve shall be vendor's standard design with at least 30
similar units operating satisfactorily.

3.2.2 All piping, equipment, instrument and electrical terminations shall be
suitable for standard connection to customer's plant. All connections
shall be located outside the unit casing.

3.2.3 The diverter valve shall be completely shop assembled into a ready-to-
ship unit. Vendor shall define the interfaces and provide a step-by-step
description of how field assembly should be accomplished.

All units designed for outdoor service shall have 1/8" minimum
continuous seal welds on all external welds.


Specification Number: ES-2329
Revision Number: 3
ES-2329



3
Base - The diverter valve shall be mounted on a suitable support
framework or legs with pads to evenly distribute the load.

All electric interfaces shall be terminated in a "Junction Box", mounted on
the diverter valve housing.

3.3 Diverter Valve Criteria

3.3.1 The single blade valve is required to direct the turbine exhaust flow to
either a process user or to bypass when no heat is required for process
use. In some cases, when modulation capability is specified, the valve is
required to have an actuator with a positioner to rotate the blade and
divide the flow between the process and the bypass in response to a
control signal from the HRSG, WHRU or other control panel.

3.3.2 Operating Performance Objectives

3.3.2.1 Low Pressure Drop - When the valve is seated in one flow
direction, the pressure drop, inlet to outlet, should not exceed
1" W.G. when the flow is straight through and 1.5" W.G. when
flow is turned 90.

3.3.2.2 Low Seal Leakage - The leakage past a closed valve should
not exceed 1/4% of the exhaust gas flow for a `metal leaf'
type seal at the specified maximum design exhaust gas flow
and temperature. Metal leaf seals shall be provided, unless
otherwise specified.

3.3.2.3 Maximum velocity straight through the diverter shall not
exceed 125 fps, using the smaller of the inlet or outlet flange
inside liner dimensions for the area calculation. The
maximum velocity through the flange leading into the bypass
stack or ducting may exceed 125 fps although the bypass
seals shall not be mounted in the flow steam 125fps.

3.3.2.4 Operating Stability - The valve drive system and blade
construction shall be sufficiently stiff to avoid flow-induced
flutter and vibration. This objective applies to all blade
positions for modulating and on/off service in all expected
operating situations.

Operators and all drive system components shall be sized
with a safety factor equal to 2 or more at 80 psig minimum air
supply pressure, in hot condition travel mode to process (with
turbine exhaust gas flow). Operators shall be capable of
transmitting the predicted maximum required torque plus the
safety factor, within the recommended torque rating specified
by the actuator manufacturer.


Specification Number: ES-2329
Revision Number: 3
ES-2329



4

3.3.3 Mechanical Design Requirements - Codes and standards as listed in
Section 2 shall apply as applicable.

3.3.3.1 The Housing (casing) design pressure shall be 15" W.G., as
a minimum, for carbon steel housings. In no case shall the
exterior steel housing be less than 1/4" for carbon steel
material.

All exterior surfaces shall be designed for a maximum 140F
surface temperature over a 2 square feet area with an
ambient temperature of 100F in 1 mph air movement.
Vendor to identify any areas that are not compliant. No
localized area shall be greater than 300F. Internal ceramic
fiber insulation with a density of at least 6 pcf shall be
provided between the inner steel liner and the outer steel
casing unless specified otherwise on "Application Data
Sheet."

3 All hot flanges with operating temperatures greater than the
base paint coat maximum temperature rating shall be
painted with a high temperature coating to withstand the
highest obtainable flange temperature at 1050F operating
temperature.

3.3.3.2 Access doors seals shall be protected from exposure to high
velocity gas streams by deflector strips, or other devices.

3.3.3.3 Steel parts that are subject to temperatures above 400F
shall not be galvanized or otherwise coated with zinc or
cadmium.

3.3.3.4 Bolted fastener materials shall be in accordance with the
following table, where the temperature indicates maximum
operating temperature of the part.


Specification Number: ES-2329
Revision Number: 3
ES-2329



5




TEMP. F


MATERIAL


BOLTS


NUTS


900 - 1100


CrMoV


A193 Grade B16


A194 Grade 4, 7, 7M

600 - 899


CrMo


A193 Grade B7
(or the above)


A194 Grade 4, 7, 7M


400 - 599


CrMo


A193 Grade B7
(or the above)


A194 Grade 2 or Grade 2H, (or either
Of the above)

399 or Below


CS


Zinc chromate plated carbon steel,
A307 Grade A, A325, A-449
Type 1 (or any of the above)


Zinc chromate plated carbon steel,
A563 (or any of the above)


Flanges (Cold Flanges)


CS


CS


CS

3.3.3.5 Lifting Attachments - Unless otherwise specified, the unit
shall be provided with suitable lifting attachments to enable
the unit to be lifted in its normal position and shipping
positions. The attachments shall be located so that when
hoisted, adequate clearance will exist between lifting slings
and all exterior parts of the equipment. The eye of each
lifting attachment shall be designed per ANSI standards. The
equipment members to which pad eyes are attached shall be
of sufficient strength to withstand stress in the amount and
direction of pull specified for the pad eyes. The lifting
attachments and suitable reinforcements shall be capable of
withstanding handling conditions which might be encountered
such as rapid lowering and violent braking of load.

3.3.3.6 Diverter blade shall be double wall fabricated construction
with 6 pcf min. ceramic fiber internal insulation or non-
insulated blade design with an alternate method to reduce
heat loss in the HRSG mode.

3.3.3.7 An external, position-indicating arm shall be incorporated on
drive shaft (opposite the actuator end) to show position of the
blade. The actuator I/P transducer shall also have a position
indicator.



Specification Number: ES-2329
Revision Number: 3
ES-2329



6
3.3.3.8 Liner material for internally insulated valves may be corten
(12 GA) for operating temperatures less than 1000F, 409 or
410 stainless steel (16 GA) for operating temperatures up to
1200F, and 304 or 316 stainless steel (14 GA) for
temperatures up to 1650F maximum and 309 or 310
stainless steel (16 GA) for operating temperatures greater
than 1650F up to 2000 F maximum.

The design shall accommodate thermal expansion of the
inner liners without buckling or exposing insulation. The inner
liners shall protect the insulation from erosion. The liner shall
not make direct contact with the outer casing.

3.3.3.9 Anchor bolt holes in the support leg pads shall be slotted 3/4"
x 2", with the long dimension in the direction of outlet flow to
process.

3.3.3.10 Flanges for connecting ductwork shall have minimum 5/8"
diameter holes for 1/2" bolts. If rolled structural angles are
used, positioning a flat washer onto the fillet is not permitted.
Use beveled washers instead. Washers shall make flat
contact on the flange and not overhang the radius on the end
of the angle leg.

3.3.3.11 All external joint welds shall be continuous; i.e., no skip
welding is permitted.

3.3.3.12 The actuator system shall include the following components
(refer to instrument schematic):

a. Pressure switch to indicate low-pressure in air supply
b. Positive sealing check valve in air supply line to
accumulator tank with pressure gauge, relief valve
and drain valve
c. Air accumulator tank designed per ASME Sec VIII
sized to stroke valve from open-to-process to open-to-
bypass with no incoming air supply. Tank shall
preferably be vertical, with air supply connection and
air outlet-to-actuator connection at top of tank.
d. Two (2) speed control valves.
e. Air Cylinder actuator and positioner; input signal to
positioner is 4-20 mA unless specified otherwise on
Attachment 1, Application Data Sheet.
f. Stainless tubing and Swagelok fittings between
components, sized for unimpaired operation of the
actuator.
On-shore: 304 Stainless
Off-shore: 316 or 316L Stainless
3 g. One (1) air regulator and pressure gauge;
Fisher 67CFR
h. Three-way solenoid valve.
i. Four-way air pilot valve.
j. Instrumentation is designed and wired for failsafe


Specification Number: ES-2329
Revision Number: 3
ES-2329



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operation to divert the exhaust flow to bypass upon
loss of electrical power, control signal or loss of air
pressure.
3 k. Junction box, stand off mounted with all electrical
components pre-wired to termination strip. Type per
Attachment 1, Application Data Sheet.


3.3.3.13 When an electric actuator is specified on "Attachment 1",
Application Data Sheet, it shall be AUMA, Bettis, Limitorque
or equal.

3.3.3.14 An insulated, cool outside, gas tight access door shall be
provided when specified on Attach. 1, `Application Data
Sheet'. The door shall have a minimum inside dimension of
20" x 20".

3 3.3.3.15 Bearings shall be on stand-off mounts away from the hot gas
casing and packings. Bearings shall be self-aligning,
relubricable, and weatherproof. Bearings shall be easily
serviceable without major disassembly of diverter or
ductwork.

3.3.3.16 The diverter shall be provided with seals in both the bypass
and boiler positions. Seals shall be designed for long life,
maintaining sealing efficiency. Seals shall be easily
replaceable without major disassembly of diverter or
ductwork.

3.3.3.17 Controls shall be configured for the diverter to "Fail-Safe" in
the "Gas Flow to Bypass Position". Limit switches shall be
provided for indication of the diverter being in either full open
or full closed position. When "modulating service" is
specified, a positioner for 4-20ma input is required. All
controls and instruments shall be suitable for the area
classifications as specified on "Attachment 1, Application
Data Sheet."

3.3.3.18 The diverter body shall be designed according to AISC and
AISI Guidelines considering pressure, thermal, seismic, and
operating conditions. Under these conditions, the deflection
of the frame and/or blade shall not exceed the span
length/360 at normal operating conditions.


Specification Number: ES-2329
Revision Number: 3
ES-2329



8

3.3.3.19 Diverter blade shall be designed so that in-service stress-
relieving at the operational temperature will not distort the
blade thus deteriorating sealing efficiency.

3.3.3.20 When specified on the "Application Data sheet; Attachment 1,
a two position locking mechanism shall be provided. The
mechanism shall incorporate a pinned lockout arm that will
positively lock the blade in either the full open or the full
closed position. The mechanism shall be designed to restrain
the maximum force exerted by the actuator at the maximum
pressure delivered by the air accumulator tank (if provided).
The lockout pin shall be provided with a holder for the pin.
Lockout pin shall have a 1.5 factor of safety.

3.3.4 Proposals - Section II of the Application Data Sheet shall be filled in by
the bidder and submitted with the proposal.

3.3.5 After Award of Contract - Complete detailed drawings shall be submitted
by the supplier to the purchaser for approval. The drawings shall show
equipment design parameters and performance data of the accessories
(i.e., actuators, limit switches, and any controls that are provided). The
drawings shall include interface and mounting dimensions, weight, and a
bill of material which calls out major components and materials.

Operation and Maintenance Manuals in the quantity specified in the
"Supplier Drawing and Data Request Form" (Attachment 2) shall be
provided to the purchaser 10 days prior to shipment. The Operation and
Maintenance Manual shall contain as-built drawings and a list of
recommended spare parts including manufacturer, model and part
numbers.

3.3.6 Quality Assurance and Quality Control Program

3.3.6.1 All work on the diverter valve, including engineering, design,
material procurement, fabrication, inspection, and final
shipment shall follow a written Quality Control Program. It
shall be made available to the purchaser upon request. All
QA/QC documents shall be completed by Certified Quality
Control personnel. The purchaser shall be notified at least
ten (10) days prior to performing final inspection and testing
of the equipment.

3.3.6.2 Purchaser's quality control representatives shall be afforded
access during all phases of manufacture to those areas of the
supplier's plant in which the diverter valve and its accessories
are being processed.


Specification Number: ES-2329
Revision Number: 3
ES-2329



9

3.3.7 Functional Tests

3.3.7.1 Diverter manufacturer shall shop adjust the controls and test
all control functions. Solar reserves the right to witness.
Field adjustments are not acceptable.

Functional tests shall verify by mutual agreement that the
blade and sealing surfaces meet squarely and tightly. The
valve shall be stroked from full open to full closed 5 times and
the seals rechecked for tightness. Travel time should be
noted for compliance to Attachment 1 Application Data Sheet.
The mechanical drive train shall be checked for "tightness" at
travel limits.

3.3.8 Additional Requirements

Any additional requirements which are considered necessary for
satisfactory performance of the diverter equipment are to be stated in the
proposal by the Vendor. Any additional requirements by Solar will be
stated on the Application Data Sheet, Attachment 1 to this specification.

3.3.9 Workmanship

The diverter equipment shall be constructed in accordance with quality
requirements described herein and in purchase order documentation.
Particular attention shall be given to neatness and thoroughness of
marking of parts, welding and brazing, painting, machining, and freedom
from corrosion, burrs, or sharp edges.

Vendor shall warrant that all loose ship equipment, e.g. instruments,
actuators, valves, etc. will mate easily and properly to their point of
connection when installed.

4.0 PAINTING

4.1 Painting shall be per Attachment 1, Application data sheet unless otherwise
specified.

4.2 Sub-vendor equipment such as pressure switches, solenoids, actuators, valves,
fans/motors and junction box shall be installed on the finish painted diverter valve
in the condition received from sub-vendor. Repainting to Solar standard or diverter
manufacturer standard is not required unless the subvendors equipment does not
meet the corrosion protection intended, as marked on the Application Data Sheet,
Attachment 1. Diverter valve manufacturer has ultimate responsibility.


Specification Number: ES-2329
Revision Number: 3
ES-2329



10

5.0 INSPECTION & TESTING

5.1 Inspection and In-House Test Requirements

Inspection and tests shall be as specified on the Application Data Sheet
Attachment 1.

5.1.1 Calibration of Test Equipment

Test equipment shall be calibrated using standards traceable to National
Bureau of Standards (NBS). Equipment shall be calibrated at intervals
of six months or when there is reason to suspect equipment accuracy,
whichever occurs first.

5.1.2 Operation and Control Devices Tests

Control devices shall be shop tested on all diverters to prove correct
operation. Shutdowns shall be caused by simulating shutdown
conditions to verify the failsafe mode.

5.1.3 Test of Auxiliary Equipment

Testing of diverter components shall be outlined in the Supplier Quality
Plan (ITP) and approved by Solar. The test as a minimum shall verify
compliance to the applicable specifications, drawings and application
data sheets.

5.1.4 Examination

Each diverter valve shall be examined to verify compliance with the
requirements of this specification for items which have not been verified
by tests. The examination shall verify that the actuator and auxiliaries
are furnished complete and as specified. For the seal air fan (when
supplied), and all the electrical motors, performance curves indicating
that the auxiliary equipment meets the operational requirements
specified herein will be accepted as evidence of compliance.

Any unit containing defects, visible damage, or deterioration after all the
required tests have been performed may be rejected, at Solar's option.

5.1.5 Assembly Test

While assembled, as much of the system as practical shall be
functionally checked and operated. If required, following all testing, the
hardware and piping or tubing shall be disassembled and tagged prior to
shipment to expedite field erection. Tagging shall be stainless steel or
aluminum and consistent with drawing notations.


Specification Number: ES-2329
Revision Number: 3
ES-2329



11

5.1.6 Solar shall be provided a minimum of 10 days prior notification for all
testing. Rescheduling of the testing date within the 10 days notification
to suit the actual ready period is permissible with the concurrence of the
Solar Quality Assurance Engineer at the 10 day point.

6.0 PREPARATION FOR SHIPMENT

Packaging and preservation shall be in accordance with Company Specification ES-
1650, latest revision, "Preparation for Shipment and Loadout of Equipment". The level
of packaging or preservation will be specified on the inquiry or Purchase Order.

6.1 Marking and Unpacking

6.1.1 Marking

Shipment marking information shall be provided on interior packages
and exterior shipping containers in accordance with the contractor's
commercial practice. The information shall include nomenclature,
contract or order number, contractor's name and destination. All
tagging shall be consistent with drawing notations.

6.1.2 Lifting & Unpacking Instructions

Instructions shall be provided and shall be sealed in a waterproof
envelope which shall be tacked, stapled or otherwise securely attached
to the outside of each basic equipment container in the most protected
location. The words "Lifting & Unpacking Instructions" shall be
stenciled on each container indicating location of such instructions.

6.2 Shipping

When preparing for shipment Vendor shall follow the Purchase Order
instructions.


7.0 START-UP SERVICES

When requested, manufacturer shall furnish the services of fully trained and qualified
engineers or technicians to check, adjust, and assist during startup of the unit and to
instruct owner's operating personnel in proper operation of equipment. Proposal shall
reflect estimated number of days required and per diem rate of personnel. Instruction
period shall be in addition to startup time.

7.1 Sub-Vendors

Supplier shall arrange for Sub-Vendor Service representatives as required to
install and commission their equipment. Specific areas of concern are diverter
valve actuators with positioners and associated controls. Sub-Vendor rates will
be as charged by the Sub-Vendor with no additional charges by the vendor.

7.2 Rates


Specification Number: ES-2329
Revision Number: 3
ES-2329



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Startup services shall be performed per the purchase order instructions.


8.0 DOCUMENTATION

8.1 Company requires all vendor data to reference Company Project and Purchase
Order number.

8.2 Vendor shall include the following documentation with bid proposal:

8.2.1 Complete the Vendor Data Sheet (Attachment 2 of this specification).

8.2.2 Statement of adherence, exception and/or clarification to all codes and
specifications referenced by Company's requisition package.

8.2.3 Utility requirements (power, instrument air).

8.2.4 Published rate schedule for service personnel.

8.2.5 General arrangement drawing.

8.3 Company requires the following information for approval prior to the start of any
fabrication:
3
8.3.1 Dimensioned general assembly drawing with bill of material.
Instrument submittals shall easily cross reference to assigned tag
numbers or diverter manufacturer bill of material numbers.

8.3.2 Bypass support structure drawings.
3
8.3.3 P&ID with instruments tagged per bill of material or other method.
3
8.3.4 Electrical schematic with junction box terminal strip layout.

8.3.5 Limit switch, positioner, pressure switch, air regulators, air pilot, actuator,
and solenoid data sheet and engineering information.

8.3.6 Calculation of diverter wall heat loss and separate calculation at any
potential hot spot area.

8.3.7 Motor data sheets.

8.3.8 Insulation data sheets (specifications).

8.3.9 Seal air fan data sheets with performance curve.

8.3.10 Actuator torque calculations.

8.3.11 Pressure drop calculations.

8.3.12 Seal air isolation valve engineering information.



Specification Number: ES-2329
Revision Number: 3
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8.3.13 Lifting lug attachment calculations.

8.3.14 Lockout arm, block and pin stress calculations.

8.3.15 Accumulator tank, ASME B&PV Code, U1 form.

8.4 Vendor shall incorporate all Company comments into the vendor information and
return to Company for final approval before commencing fabrication. No
subsequent revisions may be issued without Company approval.

8.5 Vendor is to supply six (6) sets of Job Books for the diverter assembly. The Job
Books should include original engineering cut sheets, typed calculation and data
sheets. The books shall include as a minimum the following items:

8.5.1 Items 8.3.1 to 8.3.15.

8.5.2 Recommended spare parts list with unit prices. Two lists, one for startup
and one for two year's operation shall be submitted.

8.5.3 Descriptive literature of all major components.

8.5.4 Maintenance instructions.

8.5.5 Recommended startup and operating procedures.

8.6 Drawings

8.6.1 All drawings shall be "C" size format. Drawings as a set shall clearly
show all installation and interconnect data necessary for Solar and
Solar's client. All assembly, field wiring, and loose ship field piping shall
be completely identified with shipping tag identification, wire numbers,
terminal numbers, assembly tab identification, and precise identification
and designation of interface points for flange connections, piping and
wiring connections at skid components such as limit switches, I/P
converter, and valves.


8.6.2 Drawings shall provide sufficient detail to permit Solar and Solar's clients
to clearly understand the scope of supply, major details of manufacture,
shipping and handling requirements, foundation needs, and installation
requirements. Shop drawings are not required. Drawings shall provide
dimensions and tolerances from a common reference point for all major
interface points including foundation tie down points and piping
interfaces.



Specification Number: ES-2329
Revision Number: 3
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9.0 WARRANTY

9.1 Vendor shall comply with Solar Turbines General Conditions of Contract
Purchase of Special Equipment, Form 2000-A current revision, or comply with
conditions as dictated by Solar purchasing department.


10.0 DATA SHEETS

10.1 Bidder must fill out the Data Sheets included in this Specification
for his Bid to be considered. However, alternate Bids may be
submitted with the original bid as long as the alternate is placed on
separate Data Sheets and is indicated as being an alternate Bid.



Specification Number: ES-2329
Revision Number: 3
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3
Application Data Sheet - Attachment 1 Inquiry/PD#

Specification For Single Blade Diverter Valve

I. Specified Data and Requirements

Use Solar ES-2206 Attachment 1 - Application Data Sheet

Turbine Exhaust Flow Conditions,: Minimum Design Maximum

Ambient Temp., F.
Exhaust Temp., F. *
Exhaust Flow Rate, lb/hr.
Exhaust Flow Rate, ACFM
Exhaust Pressure, in. w.g.

* All components contacting exhaust shall have a design temperature of 1050F. at 15 in W.G.
unless specified here: F. maximum exhaust gas design temperature.

Ambient Conditions:

Location: Indoor Outdoor Marine Offshore

Air Temp.: Max/Min F Elevation, ft.
Design Wind Speed, mph Seismic Zone
Job Location:

Actuator: Pneumatic: Cylinder Scotch Yoke

Available air max./min., psig

Electric Actuator

Modulating On/Off Service

Max time for Full Stroke from open-to-process

to open-to-bypass, 30 Seconds: Other

Electrical: Voltage/Phase/Freq

Motors [ ] Mill & Chem Duty (TEFC, 1.15SF)

Other Space Heaters Reqd

Tropicalization Required Heater Voltage

Area Classification: NEC Class Group Division

Junction Box: Nema 4 Nema 4X

Material

Job Specification(s):
(if other than NEMA or NEC)

Insulation: Internal External None

Type: Ceramic Fiber 6 PCF Other

Other

Paint System: Solar Spec. ES-1672, Rev. Color:RAL 7032 Grey

Other


Specification Number: ES-2329
Revision Number: 3
ES-2329




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FLANGE CONNECTIONS: INSIDE LINER DIMENSIONS [ ], INCHES or
INSIDE DUCT (UNINSULATED) [ ], INCHES


Table 1


SATURN
20


CENTAUR
40


CENTAUR
50


TAURUS
60


TAURUS
70


MARS
90 & 100


TITAN
130


TURBINE EXHAUST METAL
ELLOWS, FLANGE I.D. B


24"


30"


36"


36"


54"
3


N/A
(See below)


72"
3

DIVERTER INLET


24"



30"


36"



36"


54"



66" SQ.


72"


DIVERTER OUTLET TO
ROCESS/HRSG P


30" SQ.


42" SQ.


42" SQ.


48" SQ.


54" SQ.


66" SQ.


72" SQ.


DIVERTER OUTLET TO BYPASS


24"



30"



36"



36"



45"



60" SQ.


72"

DIMENSION FROM BASE TO
HORIZONTAL FLOW CENTERLINE


3'-9"


4'-7"


4'-7"


5'-5"



6'-2"



6'-6-1/4"


7'-0"


TURBINE EXHAUST-UNLINED
(Vertical or 90 Horizontal
Discharge)


N/A


N/A


N/A


N/A


N/A


2'-10" X
5-7-5/8"

N/A


SILENCER INLET FLANGE I.D.


18"


30"


36"


36"



45"



90 9/16" SQ.


96"SQ.


SILENCER OUTLET FLANGE I.D.


24"


40"


40"


42"


54"



90 9/16" SQ.


96"SQ.

FLOW ORIENTATION

THREE WAY DIVERTER
Flow to Inlet: Vertical [ ] Horizontal [ ]
Flow to Bypass: Vertical [ ] Horizontal [ ]
Flow to Process: Vertical [ ] Horizontal [ ]
or HRSG

`Y' TYPE DIVERTER
Flow to Inlet: Vertical [ ] Horizontal [ ]
Flow to both
outlets: Vertical [ ] Horizontal [ ]

EXPANSION JOINT (1050F Design unless specified otherwise)
INLET [ ] OUTLET TO PROCESS/HRSG [ ] BYPASS [ ]
FLAT BELT TYPE [ ] FACE/FACE DIM. INCHES

OTHER:
MOVEMENTS (INCH): COMPRESSION: 1-1/2 (AXIAL) (12" LENGTH)
EXTENSION: 1/2 (AXIAL)
LATERAL: 3/4

OTHER: LENGTH INCH
COMPRESSION AXIAL EXTENSION (AXIAL) LATERAL




Specification Number: ES-2329
Revision Number: 3
ES-2329




17

Attachment 1 - Application Data Sheet

Features and Accessories - Scope of Supply

NOTE:IF THE "INCLUDE" BOX IS NOT CHECKED OR FILLED IN THAT ITEM SHALL NOT BE PROVIDED.


ITEM


INCLUDE


DATA ATTACHED


NOTES

1" DIA., NPT, DRAIN CONNECTION
ITH PIPE CAP W











BLADE POSITION INDICATION
RANSMITTER T








4-20 mA OUTPUT SIGNAL


METAL LEAF SEALS







DEFAULT; PER SECT. 3.3.2.2

SEVERE DUTY TADPOLE SEALS








1050F CERAMIC ROPE, STAINLESS WIRE
BRAIDED

SEAL AIR FAN










- PROCESS ONLY








- BYPASS & PROCESS











AUTOMATIC DAMPER
WITH ACTUATOR











BYPASS STACK/SILENCER
SUPPORT STRUCTURE








Showing structural members clearing diverter valve
and actuator instruments/tubing

ACTUATOR P&ID
MODULATING








(STD. = RH UNLESS MARKED)
DWG. # 2200-1600-I001 LH_________


ACTUATOR P&ID
ON / OFF






(STD = RH UNLESS MARKED.)
DWG. # 2200-1600-I002 LH_________


ACCESS DOOR, 20" X 20"








PER SECTION 3.3.3.14


LOCKING PIN SYSTEM






PER SECTION 3.3.3.20


CSA / CENELEC CERTIFICATES









IEC/AS CERTIFICATES











OFFSHORE/MARINE MTL.









NO YELLOW METALS

BYPASS STACK

TOP OF STACK ELEV. FEET












Specification Number: ES-2329
Revision Number: 3
ES-2329




18

Attachment 1 - Application Data Sheet - continued



II. Bidder Data Required with Quotation: Inquiry or Job No.:

Date:

Actuator:Manufacturer and Model No.

Max torque capability, lb-ft @ 80 psig

Minimum Pressure required for pneumatic actuator, psig

Failure position on loss of electrical power or
air supply

Materials, Type (Spec.) and Thickness (gauge)

A. Outer Casing

B. Blade (Flapper)

C. Actuating Shaft

D. Insulation

E. Liner

F. Internal Bolts/Nuts

Leakage past closed door seals at maximum turbine exhaust pressure % of flow

Pressure Loss at Design Flow Conditions:

To HRSG/Process, "H
2
0

To Bypass, "H
2
0

Shaft Bearings, Type and Lubricant

Type of Door Seals Tadpole [ ] Metal Leaf [ ] Other

Time for blade travel seconds

Utility Requirements

Compressed Air: scfm @ psig

Electrical Power: Amps Voltage Phase

Loose Shipped Parts List:













By submitting this attachment with the proposal, the vendor acknowledges this is a job
specific performance and manufacturing guarantee.

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