ORI-FlowCal

Flow Calculation of Pressure Drop Devices and Nozzles for Air and Gases according to DIN ISO EN 5167 resp. VDI 2041 and DIN ISO EN 9300 Version 07 - 01.02.2012
yellow background fields Enter here please the orifice data and standard conditions orange background fields Enter here please the actual measurement values green background fields Contain the calculation results blue background fields Warning hints Deutsch English Language Selection English KI Revsion 00 supports now orifices (ISO 5167-2) Revsion 01 supports now SAO nozzles (VDI 2041) Revsion 02 supports now Venturi tubes (ISO 5167-4) Revsion 03 changes in calculations of ISO 5167:2004 Revsion 04 Venturi nozzles (ISO 5167-3) and flow coefficient C (Re) Revsion 05 supports now critical Venturi nozzles (ISO 9300) Revsion 06 Adiabatic calculation bore conditions Revsion 07 Improvement critical nozzle calculation At time only is supported the calculation for the below listed Media and flow elements. Data validity: Allow List Media: Flow Element Types according: Air_humid Orifice-Corner ISO 5167-2 & ASME<1.5" Air_dry Orifice-D-D/2 ISO 5167-2 H2O_Steam Orifice-Flange ISO 5167-2 Ar Orifice-1/4Circle VDI2041 CO2 Venturi nozzle ISO 5167-3 CO Venturi tube ISO 5167-4 C=0,995 H2 Venturi tube-Re ISO 5167-4 Re-optimized He SAO VDI2041 Inlet nozzle Re-optimizedN2 Restrictor Restrictor O2 Nozzle-crit ISO 9300 critical nozzles CH4 C2H6 C3H8 n-C4H10 iso-C4H10 Nat_GasH Nat_GasL N2O NO Xe H2O_water Conversions: 0,1919980546 kg/min 0,003 kg/s 191998 mg/min 0,1607088797 m/min 0,0027 m/s 160709 ml/min 3 3 0,1593998862 Nm /min 0,0027 Nm /s 159400 ml/min

Orifice Sizing Data Pipe Inner diameter Bore- / Orifice diameter Flow Element Type Media Standard Conditions Standard pressure Standard temperature Standard rel. humidity

D d

25,000 12,0000 Orifice-1/4Circle Air_humid

mm mm FALSCH

PN TN RHN

1013,25 20,00 0,0

mbar C %

Sensor Measurement Values DP pressure + against - connection Absolute pressure at inlet Temperature at in- or outlet Rel. Humidity at inlet

DP P T RH

5,000 1005,00 20,0 0,0

mbar mbar C %

Flow Results Mass Flow Actual Volume Flow Standard Volume Flow Flow velocity (bore) Flow velocity (pipe) Sonic velocity (bore) Sonic velocity (pipe) Pressure ratio bore/pipe Critical pressure ratio Absolute pressure bore (adiabatic) Temperature bore (adiabatic) Actual density bore (adiabatic) Mach number bore Mach number pipe

Qm Qact QN vd vD cd cD r r* Pd Td d Mad MaD

11,5198833 9,6425328 9,5639932 23,7198 5,4566 342,7490 343,3366 0,9950 0,5282 1000,0000 18,9974 1,1928 0,0692 0,0159

kg/h m/h Nm3/h m/s m/s m/s m/s = Pd/PD = Pd/PD_Max mbar C kg/m3 = vd / cd = vD / cD

Please consider: Outlet pressure: 530,8 mbar or smaller intended ??? For subcritical operation stay below Mach = 0,5 in bore ! Otherwise can critical operation occur... Adiabatic values are approximations! Typical remaining pressure loss: Orifice: 3,4 mbar SAO/Venturi max. 1,0 mbar SAO/Venturi min. 0,3 mbar

Diffusor =45 Diffusor =15 Diffusor =8

Results Orifice and Gas Properties Real gas factor Actual density Standard density Actual viscosity (dyn.) Standard viscosity ( dyn.) Actual viscosity ( kin.) Standard viscosity ( kin.) Actual molar humidity ratio Molar humidity ratio (Standard) Molar mass (actual) Molar mass (Standard) Isentropic exponent General gas constant Specific gas constant Diameter ratio Bore ratio Discharge coefficient Velocity of approach factor Flow number Expansion factor Reynolds number (bore) Reynolds number (pipe)

Z N N N xv_act xv_N Mact MN R Rs m C E Red ReD

0,99963 1,1946947 1,20451 1,81393E-05 1,81393E-05 1,51832E-05 1,51832E-05 0,00000 0,0000 28,9635 28,9635 1,40078 8314,41 287,065099 0,480000 0,230400 0,798167 1,027648 0,820235 0,997991 18717,8 8984,5

kg/m3 kg/m3 Pa.s . Pa s m/s m/s g/mol g/mol J/(kmol*K) J/(kg*K) =d/D = (d / D) =C*E -

Dynamical pressure of flow at inlet: Average: 0,1779 mbar In outlet the remaining pressure drop is adding. Minimum necessary DP: In to outlet Typically 3,6 mbar Orifice: Average: 1,2 mbar SAO/Venturi Minimum 0,4 mbar SAO/Venturi Static pressure measurement is free of acceleration effects abt. 2x D before and 6x D after bore Straight inlet 4 - 32x D straight outlet 2 - 8x D after flow element No disturbance should come closer than: 4x D before Plus-DP and 4x d after Minus-DP Generally: Caution at bore Re-numbers smaller than 200000 and smaller than DN 50 the ISO 5167 is no more valid without calibration Attention: Follow opening ratio and application limits acc. standard !!! Typical Beta 0,25 . 0,75 Other media and flow elements must be integrated in the code.

Applying this software is on own risc and side effects in relation of it without any guarantee

TetraTec Instruments GmbH Gewerbestr. 8, D-71144 Steinenbronn

Tel.: 07157 / 5387-0, Fax: 07157 / 5387-10 Email: info@tetratec.de