PREFACE Description Module title : battery testing and charging Competence Code : 50 001 3 Scope : work safety on battery

ry testing Checking and changing battery Checking battery service continuously and regularly

Module Relationship : the module is used as a preliminary module in learning battery, includes work safety, checking, changing and routine service.

Expecting results : a. understanding procedure of work safety and healthy on battery testing. b. Able to release and re apply battery without loosing electrical memory / damaging vehicle. c. Able to connect fully available battery charger and decide suitable charging currents d. Able to use jumper lead to turn on the vehicle. e. Maintain material and component existence.

Benefits on industry after learning the module, students are expected to be able : a. integrate technology applied in industry easily / quick adaptation. b. Do hinds of vehicles needed in industry. c. Develop self ability lonely to follow technology and information development.

Requirement Before learning the module, students must follow competence units as follow : OPKR 10 016 B OPKR 10 017 B OPKR 50 001 1 OPKR 50 001 2 follow procedure of work safety and healthy. work safety and healthy on automotive industry. battery construction and operation. battery testing.

Modul Manual For student : 1. Read the module exactly, instruction chapter primary understand your purpose, expectation target, and mastering level when you learning this module. Do Exercise and tasks in the module fairly without turn on the answer key. Use quick reading technique. Report your progress to the instructor before going to the next module.

2. Ask your teacher / instructor of necessary. 3. Try to finish each module earlier before its time. 4. If you dont understand any parts of module, discuss it first too your partner before asking your teacher. You may ask another relevant source if necessary. 5. Expecting acceptence minimally 75 %. If its less than 75 %, re learn chapter that is difficult to be understood on ask for remidy from your teacher. Follow the instruction on each module.

For teacher / instructor 1. Mastering the module fully and have a draft about certain chapter that probably difficult for students and prepare any explanation / amswer. 2. Record students progress and find other relevant sources which can be suggested them. 3. Motivated students every moment, especially when they re succeed ( by praising or reward ). 4. Evaluate students successful by giving question, task, or exercise before verify that there succeed. 5. make sure students use the module orderly. 6. When each module is done, students must report it to the facilitator and be verified by test. 7. Students are ordered to resume each module they ve been learn t. 8. student s can continue to the next level after being verified.

9. If they cant finish the module on time, they will be given remidial module. 10. This module still has some in completeness, so instructors ecpected to : a. Note any lackness b.Add materials which are needed

Final Purpose After learning this module, student s are expected to be able to : a. Understand procedure of work safety and healthy on battery testing. b. Release and re apply battery without loosing electrical memory or damaging vehicle. c. Connect battery charger which fully available and decide suitable charging currents. d. Use jumper lead to turn on the vehicle. e. Understand routine battery service procedure. f. Maintain material component existence.

Ability Check If you can answer following question, please go to next competence unit.

Theory Task 1. what is the function of battery in automotive machine ? 2. how is the battery checking procedure ? 3. how is accu electrolit level checking ? 4. how is the procedure of battery releasing, accourding to safety work manual ? 5. how is the procedure of battery charging by constant currents ? 6. why does it need enough ventilation on indoor battery charging ? 7. count charging ampere on 60 Ah battery in 6 hours long! 8. count charging time for 100 Ah battery using charging ampere 12 A ?

LEARNING ACTIVITY Purpose : Understanding about checking and changing battery Capable to do routine and periodic battery check service Understanding about safety of the lask Object Description KEEPING AND CHANGING BATTERY PROCEDURE SAFETY When do battery you must attend the safety warming : 1. Avoid contact with battery electrolyte, wear safety clothes while doing battery and always wear eye protector while charging battery. 2. Battery is heavy, use the right procedure while lifting use cairy strap. 3. Battery produce hydrogen gas while its charged, this gas is very explosive so avoid flare or sparks from battery. 4. Unwear ring, bracelet and neckelage. Notes : Sparks could be produced by corslet from terminal or battery wires on battery charging unleased while turn on.

Service Procedure Caring and Keeping Battery Keep battery dry and clean. Use silk and water to clean battery if needed. Check the terminals and connection for keep them clean and tight. Use bicarbonate liquid from soda and water to unleash corotion in battery terminal or pour not water on the corotion clean the corrections with battery terminal cleaner. Full fill battery to the right level with water. Ensure battery lifted currectly. Vibration will make battery life shorter with shake of active material from the plate. Dont overcharge battery this also make battery life shorter. Sign of overcharge battery of is showed by static needs for fulfill electrolyte level of the battery. Checks : Cracks Broken, dirty, or last terminal Right electrolyte level and some dirt ]changing status, ensure by using battery test tools Electrolyte level

Some battery has light plastic box and you can see the level through that plastic. Fulfill with water if the level is low. Picture 1. level electrolyte If a battery has a coloured box, the electrolyte level usually checked by open the cover and see inside each of cell. Electrolyte must be filled to the split plastic ring that to place from its cover. Picture 2. electrolyte level Battery Release Before to release battery purpose to chargers or change and etc. There are many factor if you must attention : 1. Motor cycle set safety system ( alarm ) can be saunds whenever battery not connectivity. This is input to alarm system to overcome situation if the robber attacked motor cycle, alarm to start sound, than the robber to looses connectivity battery so to output alarm. The alarm to achieve with power supply separation. Its so have cable deafen connected with battery. When the cable not detection voltase ( cable not cone tivity ) alarm be active a power supply giving in sirine. 2. Many motor cycle pairs with radio apart from memory if battery not connectivity Suck as working is big. This method if the connectivity again. Station preset needs to pair again. Assembling again station on many radio enough needed many time and work is difficult although not sound suck as workinh is big. 3. Many radio a pairs combination equipment no the rubber and so spark from the are memory preset. Transmission supply battery to radio ( the exercise a rubber to apart from radio and to cutting this cable or may be you are a electrical, to release battery connected ). This respect with into radio combination and radio center into made ( methods ) with which method, its cant useful until secret code to input again into radio. The number code must be discarred with owner, if not its only can obtain with motorcycle supplier after that they are believed proof with owners. 4. To loose electronic memory on modern motor cycle to used management electronic machine and to use transmission automatic control used electronic to sense although memory must relevancy. To memory as well on this motor cycle always to be guild by guide from factory. The Solution This solution to words above problema is connectivity from power centre on cable before turn off this battery connected.