Control and Instrumentation Works

I H L
PROTECT TO PROSPER
HINDUSTAN INSECTICIDES LIMITED

RASAYANI
TENDER FOR CONTROL & INSTRUMENTATION
DOC NO
: : : : PLANT-1 7722
LIST OF DOCUMENTS
SHEET NO PROJECT CONTRACT
CLIENT : M/s HINDUSTAN INSECTICIDE LIMITED
LIST OF DOCUMENTS 1. 2. 3. 4. 5. 6. 7. 8. ANNEXURE-I- HIL TENDER DOCUMENT- GENERAL TERMS & CONDITIONS OF THE TENDER( 4 PAGES) ANNEXURE-II- HIL SPECIAL TERMS AND CONDITIONS( 3 PAGES) ANNEXURE-III- GENERAL SPECIFICATION FOR CONTROL & INSTRUMENTATION( 42 PAGES) ANNEXURE-IV- INSTRUMENT DATA SHEET AND INSTRUMENT INDEX PLANT-I ( 37 PAGES) ANNEXURE- V- INSTRUMENT DATA SHEET AND INSTRUMENT INDEX PLANT-II ( 56 PAGES) ANNEXURE- VI- PLC IO LIST FOR PLANT-I & II ( 5 PAGES) ANNEXURE- VII- VENDOR LIST FOR INSTRUMENTS ( 3 PAGES) ANNEXURE- VIII- PRICE BID DOCUMENT, PART A- SUPPLY & PART B- ERECTION( 5 PAGES)
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Annexure-I
I H L
PROTECT TO PROSPER
HINDUSTAN INSECTICIDES LIMITED

(A GOVT. OF INDIA ENTERPRISE) RASAYANI-410207, DIST: RAIGAD,MAHARASHTRA GRAM : HINCIDES, RASAYANI PH.NO.: 02192-2503
Email : hilrasayani@bsnl.in FAX NO.: (02192) 250392/250970
TENDER DOCUMENT
ISSUED TO :
Ref. No. - 09/2012
No. :
Ref. No. - 04//12-13 Tender Documents, when issued in Hindi & English, must be filled up in only one language either ISSUE AUTHORISATION: English or Hindi. GENERAL TERMS AND CONDITIONS OF TENDER 1. 2. 3. SUBJECT OF TENDER :Tender for work contract for CONTROL AND INSTRUMENTATION WORKS at Hindustan Insecticides Ltd., Rasayani(Maharashtra) SCOPE OF WORK : Details of the scope of work including specification and guarantee are given in the tender papers. MODE OF SUBMITTING TENDER : Tender in the prescribed terms as given in tender papers should be sent either by Courier Service/Speed Post/Regd. A.D. OR personally delivered in SEALED Envelopes addressed to the Commercial Manager Hindustan Insecticides Ltd., Rasayani-410207 in two separate bids i.e. * * Techno Commercial bid accompanied by EMD as given at clause 9 below and duly signed General Terms & Conditions of Tender ( Annexure-1) in one sealed envelope. Price bid in another sealed envelope.
Both these sealed envelopes, duly super scribed as Techno Commercial Bid and Price Bid must be put in one separate sealed envelope super scribed as TENDER for_ CONTROL AND INSTRUMENTATION WORKS DUE ON 15.01.2013 before submitting the same in the tender box kept at HIL Corporate office at above mentioned address. The price quoted should either be typed or written in clear legible terms both in figures and in words. In case of variation in figures and words the words version shall be taken as final. Over writing in the tender is not allowed. Correction made in the tender should be initialed by the tenderer and each page of the terms and conditions, tender forms duly filled in should be signed and dated by the tenderer.
Tenderers may also download the Tender document from HIL Website (www.hil-india.com) and submit their offer as mentioned above by enclosing the required Tender cost by way of Demand Draft/ Pay Order in favor of M/s Hindustan Insecticides Ltd. payable at Panvel / Rasayani alongwith Techno- commercial bid.
SIGN OF AUTHORISED SIGNATORY NAME OF SIGNATORY _____ FIRMS NAME _________________ SEAL _______________________ Date ___________ (Contd2
-24. DOCUMENTS TO BE SUBMITTED ALONGWITH TENDER: a. List of works carried giving full addresses of the parties where such contract was done in the past along with photo state copies or duly attested true copies of any certificate in support of similar satisfactory works. b. Organizational details of the tendering firm viz: proprietary/partnership/private Ltd. or Public Ltd. In case of proprietary firm copy of registration certificate, partnership firms a copy of partnership deed and in case of Private Ltd. /Public Ltd. Company a copy of articles of association/memorandum should be submitted. c. Income Tax Regn. No. of the firm should be submitted. d. e. Income tax clearance certificate should be submitted as per prevailing Govt. guidelines. When the annual Total contract value of the quoted item is Rs. 20.00 lakhs or more the Tenderers including S.S.I & PSU should also submit copies of their audited Balance sheets for immediately preceding three financial years. The bidders who have not carried out contract work HIL earlier would be required to submit documentary evidence of being in business for similar works, along with satisfactory performance certification from their customers for the last three years. Such bidders would be subject to satisfactory testing of their samples whenever required. Service Tax Registration of the firm should be submitted. LAST DATE FOR SUBMITTING TENDER : The sealed tender should be sent so as to reach on or before 15.01.2013 at 14.00 Hrs. Tender received after this date and time may not be entertained and considered. DUE DATE FOR OPENING TENDER :The Techno commercial bids under sealed envelopes will be opened at 14.30 Hrs on 15.01.2013 in the HIL office in the presence of such Tenderers or their duly authorized representative who desire to be present personally. TENDER PRICE: The price break-up should be quoted for all the materials/ equipments/services separately and should be given separately in the prescribed format . There would generally be no negotiations hence please submit your most competitive prices while submitting the price bid. STATUTORY LEVIES AND TAXES: Sales Tax, Excise duty and any other taxes or levies payable if any in addition to the quoted item-wise price should be mentioned separately. HIL shall provide the C form to avail the concessional Central Sales Tax rate. Since HIL is a manufacturer of pesticides it would be possible for HIL to obtain material and equipment at concessional duty rates for the specific purchase for utilizing the same in the production of insecticides/pesticides provided the intimation is given to Hindustan Insecticides Ltd., for necessary action. Please note that any tax/levies imposed by the State Govt./Local authorities other than octroi after submitting the tender shall not be considered by HIL and the cost attributed on this account will be borne by the Tenderers. However any change in Excise duty and CST shall be on HILs a/c after order placement.
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SEAL ________________________
SIGN OF AUTHORISED SIGNATORY NAME OF SIGNATORY _______ FIRMS NAME _________________ Date ___________
(Cont3
-39. EARNEST MONEY: Earnest Money deposit, should be submitted alongwith TechnoCommercialbid for each item as shown in NIT on our Web Site www.hil-india.com. EMD shall be given in the form of a Bank Draft/Pay Order in favor of M/s. Hindustan Insecticides Ltd., Rasayani on any Scheduled Bank at Panvel/Rasayani. Tender received without EMD shall be rejected. Request for adjustment of EMD against pending bills will not be entertained. EMD deposited against our earlier tenders shall not be adjusted. EMD is to be deposited along with this tender a fresh. The EMD amount shall be converted into Security Deposit for all the successful Tenderers and same shall be refunded to them after completing the order satisfactorily. No interest shall be payable by HIL on EMD/ Security Deposit amount. Small scale Units registered with NSIC are exempted from Tender Document fee & EMD but Authenticated copy of the valid NSIC certificate should be submitted along with Techno commercial bid of the tender to qualify for such exemptions. FORFEITURE OF EARNEST MONEY : If any Tenderer subsequently withdraws his tender or makes any modification/alteration unilaterally in the tender after opening of the tender, the earnest money shall be liable to be forfeited. VALIDITY PERIOD OF THE TENDER :The tender should be valid for a period of 120 days. During the pendency of order no revision of price shall be entertained. Conditional tenders will not be accepted. Price breakup should be shown distinctly in the Price Bid. Price offered by the tenderers should remain firm during the validity of order from the date of issue of LOI/Placement of order as the case may be. The supplies shall be taken in staggered manner as per HIL's requirement. ACCEPTANCE OF TENDER : M/s. Hindustan Insecticides Limited, reserves the right to accept or reject any or all tenders without assigning any reason. There would generally be no negotiations hence please submit your most competitive prices while submitting the price bid. HIL may seek clarification on the tendered prices and the terms and conditions before accepting any tender. INCOMPLETE TENDER OR LATE TENDER : Tenders received late, unsealed or without superscription and without Earnest Money deposit or incomplete in any other respect are liable to be rejected. For such cases the decision of the tender opening committee constituted by HIL management will be final. SUCCESSFUL TENDERER : The successful tenderer shall be informed of the intention of HIL to award the work through letter of intent/ Purchase Order before the date of expiry of the validity of the tender. PURCHASE ORDER/WORK ORDER/AGREEMENT : The successful tenderer shall be issued a Work Order or shall be called upon to enter into an agreement for execution of supply work/services after the issue of letter of intent to the successful tenderer as per clause 14 above and such successful tenderer shall be called hereafter SUPPLIER. PAYMENT : As mentioned in the special terms & conditions. While evaluating the lowest bidder discounts such as prompt payment discount or discount on particular day of payment would not be taken into account though our order may include this option.
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16. 17.
SEAL ________________________
SIGN OF AUTHORISED SIGNATORY NAME OF SIGNATORY _______ FIRMS NAME _________________ Date ___________
(contd.4
-418. LIQUIDATED DAMAGE: Any breach of the terms of the purchase order contract including timely completion of the order as per the schedule and to the satisfaction of HIL as per specification and scope of work laid down, in full or in part that would put HIL to loss HIL shall have right to impose a liquidated damages @ % of the total value for every week or part thereof of delay, subject to a maximum of 5% of the total order value for such failure to comply with the terms and conditions of the Work Order. RISK PURCHASE: In the event of failure or delay on the part of the supplier to fulfil his obligation in the execution of the order/contract to HILs satisfaction, HIL shall have the right to terminate the order/contract and make necessary alternate arrangements for completion of the order/contract through other means at delinquent suppliers risk and cost. In such an event the earnest money deposit will be forfeited without prejudice to HILs right to claim compensation from supplier for the loss incurred by HIL as a result of suppliers failure to fulfill his obligation under the contract/order conditions. The damages so claimed by HIL will be in addition to the liquidated damages recoverable by HIL as mentioned in our liquidated damage clause. The supplier shall have no claim for compensation for any loss that may accrue from any material he might have collected or engagements, he may have entered into on account of the order/contract. FORCE MAJEURE: If the execution of the work by the successful tenderer is delayed beyond the stipulated period given in the work order as a result of outbreak of war, acts of God, fire, flood and earth quakes, strikes, riots or acts of nature the supplier shall not be held responsible for such delay and HIL and the supplier shall immediately consult with each other to determine the measures to be taken. The contractor shall have to provide proof of existence of such condition of force majeure as stipulated above to entire satisfaction of HIL duly certified by an appropriate authority as required by HIL in the event of enforcement of the force majeure clause to justify the delay in execution of the work. The contractor shall not be allowed to sublet or assign the work awarded hereunder to any other party unless approved by HIL in writing. 21. ARBITRATION/CONCILIATION: All disputes and differences arising between the parties in respect of the order/contract or breach thereof will be decided by a sole arbitrator appointed by General Manager, HIL . The Arbitration is to be proceeded under the Indian Arbitration Act and the rules framed there under. The decision of the arbitration of all the parties to the proceeding will be binding and the laws applicable will be Law of India. The venue for arbitration shall be Rasayani. 22. LEGAL JURISDICTION : Dispute, if any, arising out of supplies made against purchase order for Rasayani unit shall be subject to the jurisdiction of Panvel or Alibaug courts respectively for all legal matters pertaining to the Purchase Order, as the case may be. 23. In case any dispute arises then clause no. 21 i.e. arbitration will be applicable first. . Clause No.22 will not be applicable without arbitration.
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20.
For HINDUSTAN INSECTICIDES LTD.
Commercial Manager
SIGN OF AUTHORISED SIGNATORY NAME OF SIGNATORY __________ FIRMS NAME _________________ SEAL ________________________ Date __________
ANNEXURE-II ERECTION & COMMISSIONING OF CONTROL & INSTRUMENTATION SYSTEM FOR PLANT-I & II
Hindustan Insecticides Ltd, a Government of India enterprises, is setting up two pesticide manufacturing plants( PLANT-I & PLANT-II) at their unit at Rasayani, Maharashtra state. These two plants are batch operated plants and are located side by side at a distance of about 20 meters apart. These two plants will have a common control room situated inside PLANT-I. The plants are multi storied building( ground + three floor) with a ground floor plinth area of approximately (20 m x 20 m) Scope of work: Scope of the work involves the following: 1. Design, engineering, manufacture, procurement, programming, inspection, delivery to site, storage, erection, termination, testing, calibration, loop checking, commissioning and handing over of control and instrumentation, field instrumentation and Programmable Logic Controllers (PLC) for the PLANT-I & PLANT-II . 2. Fabrication of steel structures required for installation of instruments including fixing of anchor fasteners where ever required. Requisite steel & anchor fasteners will be supplied by HIL. 3. All minor civil works associated with the installation is in partys scope. 4. Site clearing, removal temporary structures made for erection, removal debris, etc 5. All necessary works required for commissioning of the system . Time of completion Two months (60 days) from the date of work to proceed notice issued by HIL Payment terms 1. No mobilisation advance will be paid 2. Supply :- 80 % of the value of the supply items will be paid after receipt of the items at HIL store. Balance 20 % will be paid after installation and commissioning of the system. 3. Erection & commissioning:-Interim payment will be made against running bills duly certified by the engineer in charge after deducting the statutory deductions and any other amount due from the contractor in the following manner
a. 80% after installation and hook ups. b. 20 % after commissioning. Final 20 % payment will be made after completion of the work in all respects and after settlement of accounts of all the department issues and reconciliation of its use/return, clearance of site and removal temporary structures and debris and settlement of all claims on account of labour employed by the contractor and after deducting statutory deductions (taxes) and any other deduction due from the contractor. Special Terms and conditions and General Instructions 1. The contractor has to submit 10 % of the contract value as security deposit at the time of signing the agreement before starting work for the faithful execution of the work. This amount will be retained by HIL for 1 year from the date of completion (till the
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completion of the guarantee period) of the work as guarantee for the work. If the contractor fails to submit this, 10 % amount will be withheld from the contractors bill towards security deposit. 2. The contractor at his own expense abide all the statutory rules, regulations, laws of the company, Government of India, state Government, local bodies and other statutory authorities in execution of the work assigned to him. 3. The contractor at his own expense abide all the statutory rules, regulations, laws of the Government of India, state Government, local bodies and other statutory authorities in the employment of labour for the work assigned to him. 4. The contractor at his own expense abides all the rules of the company with respect to safety, labour etc. The contractor should obtain safety clearance in the prescribed format, if required, from the companys safety department for carrying out the works. 5. The contractor shall be responsible for all obligations under ESI act, PF act and any other acts and regulations that may be relevant in carrying out the work assigned to him. 6. The contractor shall indemnify the company against any claims from any person engaged by the contractor in connection with the work for any kind payment. 7. The contractor shall not sublet or subcontract the work or part of the work to any other party without the prior consent of the company. 8. All the drawings, documents, specifications etc related to the work, given by the company to the contractor shall remain the property of the company. The contractor shall not disclose the details of the said documents to anybody or shall not publish any information contained in that without the written consent of the company. 9. All the tools & tackles required for the work is to be brought by the contractor. 10. Valid test certificates of the lifting equipments is to be produced before starting the work and is to submitted to the engineer in charge for verification and approval. 11. All the equipments handed over to the contractor for erection are to be inspected thoroughly by the contractor for any damages which might have occurred during transportation/handling and if damages are observed, the same is to be informed to the engineer in-charge immediately. 12. The equipments handed over to the contractor for erection is to be handled very carefully. The contractor should use the correct tools and correct practices in handling and installation of the equipments. The Contractor will be responsible for any damages to the equipment during erection of the equipments. The cost of repair/replacement of the equipment, if required, along with the liquidated damages for the delay in the work due to damages during erection will be in the contractors account. 13. The work men engaged by the contractor shall be qualified, experienced and competent for the respective item of work. Wherever necessary the supervisors, workmen engaged by the contractor shall hold licenses/permits for carrying out the respective work. 14. The instruction manual given by the instrument supplier should be read before starting the erection. Any special instruction given shall be strictly followed.
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15. Utilities like electricity, water, air etc will be provided free of cost by the company at a point about 50 meters away from the site. 16. Steel plates and other structural materials required for the erection will be supplied by the company on weight basis. Materials will be issued only for the works specified in the contract and not for making templates, lifting, moving of the equipments. 17. After completion of the work, the contract has to submit a material reconciliation statement showing the receipt and the consumption details. Balance quantity if any will have to be returned to stores. 18. Wastage /scrap allowance permitted will be 3.0 %. Wastage more than this will be deducted from the contractors bill based on the market value of the steel items at the time of billing. All the scrap items shall be the property of HIL and will have to be returned to stores as per the instruction of the engineer in charge. 19. All the instruments for erection will be issued from the HIL stores which are about 500 meters from the site. Shifting the equipments from the stores to site is in contactors scope. 20. Where ever required, anchor fasteners are to be provided and are to be done by the contractor. Anchor fasteners will be supplied by HIL. 21. Consumables like welding rods, cutting wheel, grinding wheel, cutting gas etc are to be brought by the contractor. 22. After completion of the work, clearance of the site, removal of temporary structures used for erection works, removal of debris etc are in the contractors scope. 00------------------00
ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

GENERAL SPECIFICATION FOR CONTROL & INSTRUMENTATION WORK
DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13
1.0 INTRODUCTION This specification is intended to provide the technical guidelines for Control & Instrumentation (C&I) system with auxiliaries and accessories for the PLANT-I & PLANT-II at Rasayani, Mahashatra for Hindustan Insecticides Limited (HIL).
The C&I system called for in the specification shall be designed for safe, reliable, efficient and smooth operation of the plant and its associated auxiliaries with minimum intervention of the operating personnel during normal working of the plant, load fluctuation / safe shut down of the unit. The C& I system shall be based on PLC with the latest state of the art technology.
This technical specification covers the design, engineering, procurement, manufacture, testing at vendors works, supply with all taxes-duties & other charges as applicable, packing, forwarding to site, unloading, storage, handling at site, erection, testing, loop checking, commissioning of Field Instrumentation, Programmable Logic Controllers (PLC) with its associated IO sub-system, hardware, software, peripherals, accessories, control & monitoring system and all necessary installation materials on turnkey basis for insecticides and to complete the quantum of work given in this specification to quality standards and trouble free operation of plant.
The specification shall be read in conjunction with the attachments giving the technical details. All these documents shall form as a whole the complete specification. Technical specifications and annexed drawing and documents are to be thoroughly read and understood by the Vendor. Vendors are required to check and satisfy themselves about the adequacy of the information provided and shall stand guarantee for the performance of the system as whole. Changes in the specification where specifically required to suit the design shall be listed out in the form of deviation in the offer and the reason for the same shall also be furnished. It is not the intent to completely specify all details of design and construction features herein. Nevertheless, the instruments / systems / equipments and their installation shall conform to high standards of engineering design and workmanship in all respects.
In the event of any conflict between this specification, related standards, etc., the vendor shall refer the matter to HIL / JP Consulting Engineers and obtains clarifications and then proceeds with the manufacture of the items in question.
SCOPE OF WORK & SERVICES

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This specification together with the attachments like, drawings, documents annexed herewith covers the basic requirement of design, manufacture, supply, erection, testing, commissioning of control and instrumentation system. 2.1 SCOPE OF SUPPLY, WORK & SERVICES The scope of supply and works shall completely cover all the C&I equipment, functions, activities and documentation specified under the accompanying Technical Specifications. It shall also include but not limited to the following: 1. Design, engineering, manufacture, procurement, programming, inspection, delivery to site, storage, erection, termination, testing, calibration, loop checking, commissioning and handing over of control and instrumentation, field instrumentation and Programmable Logic Controllers (PLC) for the PLANT-I & PLANT-II . 2. The automation of each of the valve, motors and its related auxiliaries shall be through a PLC. 3. The PLC shall have redundancy in processor, communication modules, and communication networks. 4. Automation includesRedundant PLC and its sub-systems. Cabinets / panels with base frames Earthing required for automation Communication cable, special cables, etc. Required mounting racks and furniture Design and development of software for HMI functions Erection hardware and accessories power supply,
PLC shall be provided with their STD. communication port to facilitate communication with other system in case of future expansion. The control equipments shall be located in the control room which is airconditioned and shall have suitable partitions for installation of various equipments. Laying of instrumentation cables signal, control, power, and earthling. Supply and erection of junction boxes, local panels, conduits, glands, impulse tubing, pneumatic tubing.
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Supply & erection of hardware and accessories required for installation.
Laying, terminating of cables from field instrument, panel / local panel to marshalling cabinet of PLC. Laying, terminating of cables from MCC to marshalling rack of PLC. Laying, termination of cables of all inputs / outputs from marshalling rack to PLC. Vendor shall terminate all the field instrumentation inputs / outputs to local junction box / panel by segregating analog and digital signal and from the local junction box / panel to the marshalling rack of PLC, using multi-core / multi-pair cables. Supply, erection, testing and commissioning of UPS system of sufficient capacity with Power Distribution Board (PDB). Vendor shall distribute the electrical power from UPS-PDB to the field instrument, PLC, consoles. Supply and erection of earthling pits required for instrumentation and automation. One Universal hand-held calibrator with rechargeable battery and batterycharger shall be supplied for calibrating the field transmitters. Supply, Erection of desk / furniture like console desk, printer desk, chairs, etc. in the control room. Vendor shall design and develop software and logic required for safe and trouble-free operation of the plant. The Vendor shall provide necessary support and assistance during interfacing and integration of free issue equipments provided by HIL, if any. Instrument Air line will be provided in the plant at various locations, vendor shall further distribute using piping & instrument air header and distribution lines to suite the requirement. Submission of documents as mentioned in the Drawings and Documents clause 6.0 of this volume. Arranging inspection of client / Consultant or any third party appointed by HIL at
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the manufacturers premises. The Vendor shall arrange all tools and tackles, special testing equipments and consumables required for erection and commissioning activities. All safety tools required to the workmens working on site like helmets, safety belt shall be provided by vendor. If vendor require any safety, tools, tackles or equipment at site for installation period, it shall be provided by HIL on daily charge basis. The Vendor shall provide skilled technical personnel for the erection, testing and commissioning of field instruments, UPS, PLC under the supervision of respective equipment suppliers. Civil works like chipping, digging, grouting, concreting including filling material etc, required for the erection of instrumentation equipments like cabinets, junction boxes, cabling etc. shall be done by contractor. Contractor has to make the level & finish as it was in original. Only Cutout required at the entry of Panel Rooms shall be provided by HIL. Any additional item / instrument which are not specifically mentioned in technical specification but are required to make the system complete in all respects for safe, efficient, reliable operation and guaranteed performance shall be considered and listed by the Vendor. So vendor will have to mention this point in meeting of technical bidding. 2.2 VENDORS RESPONSIBILITY
1. Any exception / deviation from the technical specification shall be indicated and description of exception / deviation and reason shall be provided. 2. Proper sizing of PLC, considering the spares in I/O channels, CPU. 3. Proper sizing of UPS, to provide sufficient power to PLC, its accessories and field instruments and with spare capacity. 4. Proper sizing flow meters, level sensors, pressure sensors, valves, actuators, etc. for the process conditions. 5. The components shall be assembled at the vendors premises and ship the materials in assembled condition.
6. Before dispatch to site, surfaces of all instrument / components / accessories which are intended to be painted shall be thoroughly cleaned and be painted with undercoat and finishing paints. Damage to the painting suffered during transit/erection shall be made good by the vendor without price implications 4|Page

before the final acceptance.
7. Vendor will be responsible for all damage due to improper preparation of the goods / Instrument for shipment and storage.
8. The instrument / equipment supplied shall meet the guaranteed performance specified in the specification when operated at the rated / specified conditions. The acceptance of the equipment shall be subject to satisfying these parameters during shop test at vendors works and / or at site installation in complete assembled condition.
9. Design criteria for C&I equipments shall be as indicated / mentioned in this specification. 2.3 TRAINING & SUPPORT The vendor shall train HIL Engineers & Operators / Technicians on PLC system for acquaintance, installation, testing, commissioning, operation and maintenance at manufactures works / site. Training period shall be a week for three engineers and three supervisors of HIL. The vendor also shall provide post-commissioning support on asrequired basis beyond guarantee period.
3. SAFETY, STANDARDS & METERING BASIS

3.1 STANDARDS All the equipments and their accessories covered in this specification shall be designed, manufactured and tested in compliance with the latest relevant standards and codes of practices published by the Bureau of Indian Standards and Foreign Standards such as ANSI, ISA, OSHA, NEC, IEC, IEEE, NEMA, ASTM, BS, DIN, etc., wherever applicable, in order that specific aspects under Indian conditions are taken care of. The equipments shall also conform to the latest Indian Electricity Rules as regards, safety, earthing and other essential provision specified therein for installation and operation of electrical / electronic equipments. Besides this, the equipment and works shall conform to the relevant Acts, Rules, and Directions of the Statuary Institutions, State and Central Government of India.
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3.2 PROTECTION
Degree of protection of the Instrumentation equipment shall be of the
following classes of International Protection as per IEC 947.1, 1988; IEC 529, 1992 and IS 13947 (Part-1), 1993. Devices / instruments in field Panels, Boxes in field Cabinets, Panels in Control/electrical room IP-65, zone 2, class II A/B IP-65 IP-42
3.3
VOLTAGE ,SIGNAL AND INSTRUMENT AIR LEVELS 1. UPS Voltages a) Input Voltage b) Output Voltage Instrument Power Transmitters 415 V AC, 50 Hz, 3 Phase 230 V AC, 50 Hz, 1 Phase 24 VDC (UPS Power) 4 - 20 mA DC Output, Isolated loop powered 24V DC by PLC
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PLC SIGNAL LEVELS a) Analog Input b) Analog output c) Digital Input d) Digital output 4-20 mA, isolated, loop powered 24 VDC by PLC 4-20 mA, DC, Isolated loop Powered 24 VDC by PLC Potential free form Instrument & MCC interrogated to 24 VDC by PLC 24 VDC for solenoids & Lamps Potential free for MCC
5.
PLANT Power
415 V AC, 50 Hz, 3Phase
24V DC required for input interrogation, relay, lamps etc. shall be generated using redundant power packs. Generally the Lamp indications in field panel / 6|Page

control panel shall be LED type.
6. 3.4
Instrument air
5-6 kg/cm2
METERING BASES Pressure above 0.1 kg/sq.cm Pressure below 0.1 kg/sq.cm and draft Vacuum Differential pressure Temperature Flow (gases) Flow (steam & condensate) Flow (liquid) Flow (lube. oil) Level Density Conductivity : : : : : : : : : : : : kg/sq.cm mm WC mm Hg or mm WC mm WC , kg/sq.cm Degree Celsius N cu.m/h kg/h or t/h cu.m/h or T/Hr liters (totalized) mm, cm, m , liter gms / cu.m , kg/cu m micro mho/cm
4.0
4.1
TECHNICAL SPECIFICATION
GENERAL
Each instrument shall be tagged using a SS nameplate attached firmly to it at a visible place furnishing the following information as applicable: (a) Manufactures name/trade mark (b) Model No. Serial No. (c) Tag No. (d) Operating range (e) Supply Voltage (f) Body material (g) Wetted part material. All instructions shall be in English. Instruments shall be designed for continuous operation in dusty, wet atmosphere containing grit and micron size dust particles. Enclosure shall be IP-65. The Control and On-Off valves shall be supplied complete with actuator and accessories (such as electro-pneumatic positioner, solenoid valve, position switches, air filter regulator with pressure gauges, etc.) in assembled condition. Accessories shall be securely mounted and easily removable for maintenance
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works. The Control valve / On-Off valve on failure will move to safe end position as per process requirement / as indicated in the data sheets. The flow direction shall be clearly marked on the valve body. All instruments shall be provided with double compression type cable glands. 4.2 FIELD INSTRUMENTS
4.2.1 FLOW INSTRUMENTS

For Steam flow meter, Multivariable type pressure Transmitter shall be of SMART, 2-wire type, 4-20mA output, integral LCD display with NPT (F) process connection. The transmitter housing shall be of die-cast aluminum. It shall be provided with inbuilt temperature & pressure compensation to calculate flow of steam in mass. For Temperature compensation RTD Pt 100 shall be provided with thermo well. Refer Temperature measurement specification for details of RTD. The accuracy of the system shall be 1 % Mass flow rate. System accuracy shall not be affected by changes in process medium concentration, density, or Temperature. The calibration range shall be easily changed without removal of the flow meter from the process.
For flow measurement, DP type Pressure transmitters shall be of SMART, 2wire type, 4-20mA output, integral LCD display with NPT (F) process connection. Wetted parts shall be made of material, which is corrosion resistant to process fluid. Accuracy shall be 0.075% of span or better; with over pressure withstand capacity of at least 30% of range or maximum working pressure whichever is higher. Span and zero adjustments shall be easily accessible. DP type transmitters shall normally have 3 valve manifold of SS316. Orifice plate shall be of concentric type designed & manufactured to ISO 5167 or better. Orifice plate shall be SS316 & shall not be less than 3 mm thickness upto 300 mm pipe or not less than 6mm for pipe having more diameters. Beta Ratio shall be determined by contractor based on the services but shall be between 0.34 & 0.70. Vent hole shall be located at top & drain holes at bottom of plate. 4.2.2 Pressure Measurement All pressure measuring instruments shall be IP65. Pressure gauge dial shall be 150mm size, white, non-rusting aluminum, with black figures. The dial face shall be marked with pressure element material. Pointers shall have micrometer 8|Page

adjustment. The gauge shall have accuracy of 1% of FSD as minimum, with over range protection of 130% of FSD. Window shall be of shatterproof glass. Pressure gauges shall be provided with snubbers, gauge savers wherever applicable. All pressure instruments shall be provided with block and bleed, bypass, drain/vent valves etc. as per installation requirement. For water / air / Processor applications, the bourdon tube type of pressure gauge shall be used. The sensing material and movement material SS304. The process connection shall be NPT (M), bottom entry. Pressure transmitters shall be of SMART, 2-wire type, 4-20mA output, integral LCD display with NPT (F) process connection. Wetted parts shall be made of material, which is corrosion resistant to process fluid. Accuracy shall be 0.2% or better; with over pressure withstand capacity of at least 30% of range or maximum working pressure whichever is higher. Span and zero adjustments shall be easily accessible. Pressure switches shall be either diaphragm type or bellow type. Electrical connection shall be NPT (F). Process connection shall be NPT (M) or otherwise indicated. Repeatability shall be 0.5% of URV as a minimum. For low-pressure application, where long elements are used, well-supported protecting tube shall be installed to prevent mechanical damage and erosion of the elements. 4.2.3 Level Measurement Ultrasonic type level consists of the sensor and the transmitter. The system shall be capable of continuously measuring and displaying the level of the slurry / acid / water in the tanks/ reactors. Transmitters shall be of the SMART type with HART Protocol. The output of the transmitter shall be 4-20mA DC, isolated. Transmitter shall be of integral type with LCD display. The cable entry to the transmitter shall be NPT. The transmitter housing shall be of die-cast aluminum. The accuracy of the system shall be 0.5% of FSD. Resolution of the system shall be 1mm. The system shall be suited for outdoor installation and shall have IP65 or better enclosure. The system shall have the following features: 1.1 Adjustable blanking zone. 1.2 Battery free, non-volatile memory. 1.3 Output linearization to create output signal proportioned to level.
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1.4 Temperature compensation. For level measurement, DP type Pressure transmitters shall be of SMART, 2wire type, 4-20mA output, integral LCD display with NPT (F) process connection. Wetted parts shall be made of material, which is corrosion resistant to process fluid. Accuracy shall be 0.075% of span or better; with over pressure withstand capacity of at least 30% of range or maximum working pressure whichever is higher. Span and zero adjustments shall be easily accessible. DP type transmitters shall normally have 3 valve manifold of SS316.
4.2.4 Temperature Measurement

For temperature measurement in the range of -50-200C, 3-wire type RTD-Pt100 (100ohms at 0C) shall be used. For temperature measurement above 300C, normally thermocouple shall be considered. Thermocouples shall be of K-type magnesium oxide filled and metallic sheathed as per ANSI MC-96.1/ IS 2054, 2055, 2056 & 2057. Temperature element calibration shall confirm to relevant IS/DIN standards of latest revision.
Temperatures elements shall be provided with SS thermo well fabricated out of bar stock of material and shall be flanged type. Insertion of thermo well as per mentioned in Temp. Element datasheet. Any pipe of less than 3 nominal diameter shall be expanded to 4 size to install thermo well. The temperature transmitters shall be SMART type and capable of accepting the universal inputs from the sensors. The output of the transmitter shall be 420mA DC, isolated with LCD display. Local temperature gauge shall be hermetically sealed type with dial of 150mm size, white, non-rusting aluminum, with black figures. The dial face shall be marked with temperature element material. Pointers shall have micrometer adjustment. The gauge shall have accuracy of 1% of FSD as minimum. Window shall be of shatterproof glass. Impulse lines
Seamless SS316 tubes of size (12 mm OD) 0.65 thick shall be used for
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impulse pipes. Double compression type joints shall be provided. For proper drainage, impulse lines from primary point to transmitter shall be laid with gradient of 1:10 at least. All erection fittings shall be rust proof.
4.3
ON OFF VALVES 4.3.1 Valves Butterfly Valve Butterfly valves shall be wafer type design flangeless. The valve shall be suitable to mount between ANSI 150# flanges. Butterfly valve shall be of Quarter turn type with controllability ranging between 20% and 70%. Butterfly valves used for modulating / control services shall have Equal Percentage characteristics; Butterfly valves used for On-Off services shall have On-Off characteristics. Material of construction of the valve shall be as specified in the datasheet / shall be suitable for indicated process medium.
Ball Valve Ball valves shall be of full bore type with flanges suitable for ANSI 150#. Ball valves shall be of Quarter turn type with controllability ranging between 20% and 70%. Ball valves used for On-Off services shall have On-Off characteristics. Material of construction of the valve shall be as specified in the datasheet / shall be suitable for indicated process medium. For detailed specification, refer technological volume. 4.3.2 Actuator Actuator sizing shall be such that it must be capable to generate power to stroke the valve through its full travel at 125% of maximum pressure drop condition with specified stroke time. Vendor shall guarantee that the size of the actuator is adequate to meet the operating thrust requirement for the valve under extreme condition. Calculation for selection of actuator size shall be submitted. Actuator shall be sized for shut11 | P a g e

off differential pressure. 4.3.3 Accessories Limit Switch Proximity type switches shall be considered. The position of Limit switches shall be adjustable and secure mounting over full stroke range. Each switch shall have potential free contacts. Contact rating shall be 24V DC. Electrical connection shall be terminated at terminal box. Terminals shall be suitable for 1.5sq.mm connection and cable entry for external cables shall be of NPT (F).
4.4 Control Valve 4.4.1 General requirements All Control valve and accessories shall be from reputed, experienced manufacturers of specified type and range of valves. 4.4.2 Control Valve Sizing The valve sizing shall be suitable for obtaining maximum flow conditions with valve opening at approximately 80% of total stem travel and minimum flow conditions with valve stem travel not less than 10% of total valve stem travel .All the valves shall be capable of handling at least 120% of the required maximum flow. Further, the valve stem travel range from minimum flow to maximum flow condition shall not be less than 50% of the total; valve stem travel. While deciding the size of valves, the contractor shall ensure that valves, the contractor shall ensure that the valve outlet velocity does not exceed 8 m/sec for liquid service, 150 m/sec for steam service and 50%of sonic velocity for flashing services. Control valves (CV) shall be properly sized for the operating conditions and to suit the system requirement characteristics. Sizing CV shall generally be calculated based on Normal Pressure Drop and 1.3 times normal flow. However, when maximum flow is greater than 1.3 times normal flow, size cv shall be calculated based on 1.1 times maximum flow .the manufacturers published CV values shall be used to determine valve size. Valves in which considerable expansion takes place or substantial quantities of liquid flash to vapour, shall have body one size larger than trim. Control valves trim shall be stellited. High pressure control valves in steam feed water services and for flashing service shall have plug material 1712 | P a g e

4PH stainless stellited .The design of all Control valves shall be such that the internal parts shall not chatter or vibrate due to any Operating condition. The control valves size calculation and data sheets along with all detail data, drawing shall be furnished to Owner for approval. Control valves for water applications shall be designed to prevent cavitations, wire drawing, flashing on the downstream side of valve and downstream piping. The characteristic of the control valves shall be determined based on the application/service. All control valves shall have bolted bonnets and the design of bonnet shall be as per service conditions and subject to Owners approval. Necessary type of gland packing, seals, lubricating and isolating valves or any other such accessories shall be provided as per service requirements. Double seated valve leakage shall not exceed 0.5% of rated capacity. Cage guided valves shall not be supplied for viscous service. However, for high pressure steam and water service the trim design shall be cage type low noise. Valves with tight shut off trim shall be bubble tight. All flange dimensions shall be as per ASA B 16.15 and high pressure control valve shall be either butt or socket weld type as per piping standard, and edge preparation drawing for these control valves shall be furnished. Valve stem shall be polished and finished to 2-4 Microns RMS in case of Teflon packing. Hysteresis of valve shall be limited to 5% of input signal span for valves without positioners and 0.5% of input signal for valves with positioners. Each control valve shall have stainless steel name plate permanently fastened to the yoke which shall be visible when valve is in service and fully insulated. The name plate shall include the following information Tag No. and valve serial material Body material, size and pressure rating Trim material, size, characteristics Action on Air/Supply failure Spring range Stem Travel in mm.
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Face to Face dimensions of flanged straight through control valve shall conform to ISA-RP 4.1
4.4.3 Valve Body Material The control valve body material shall be (i) carbon steel as per ASTM-A216 GR WCB for non-corrosive, non flashing and non- cavitations series (ii) Alloy steel as per ASTM A-217 GR. for severe flashing/cavitations services. The control valve trim shall be (a) 17-4 PH SS for severe services listed under item nos. (ii) &(iii) above, (b) 316 SS for services listed at (iv) and (c) 316 SS with satellite faced guide posts and bushing for remaining application. However, the contractor shall provide valves with body and trim materials better than specified materials and in such cases, the contractor shall furnish the comparsion of properties including cavitations resistance, hardness, tensile strength, strain energy, erosion resistance etc. of the approved material vis-vis the specified material for owners engineer consideration approval. 4.4.4 Valve Actuators All control valves shall be furnished with suitable pneumatic actuators. The valve actuators shall be capable of operating at 300 deg c continuously. An adequate allowance for stem force, at least 0.15 kg/cm2 per linear millimeter of sealing surface, shall be provided in selection of the actuator to ensure tight sealing unless otherwise specified. The travel time of the actuators should not exceed 10 seconds. All actuator accessories such as limit switches, solenoid valves, electro pneumatic transmitters & air filter regulator etc. shall be provided as per the requirements. Electro pneumatic shall be side mounted, weather proof type to IP 65 & Flameproof to IIA, IIB, complete with pressure gauges. All control valves having positioners shall have mounting plates drilled holes for mounting of air filter regulators. All air connection shall be NPT (F) unless otherwise limited by condition such as speed response.
4.5 PROCESS CONTROL SYSTEM OVERVIEW This specification and system architecture drawing enclosed defines the
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minimum technical requirements of plant automation system comprising of PLC and its peripherals. The plant automation system shall be capable of controlling and monitoring the entire functional unit by executing all functional requirements. The philosophy shall be that the plant shall be operated and controlled from PLC with all closed-loop set in auto-mode. Sequencing, interlocking and logic functions shall be implemented in the PLC. Redundancy in PLC is adopted to increase the availability of the control system. PLC shall have the data acquisition and control of the process parameters of the various plant units, which can also be subsequently used to generate various reports for Management Information System. Operators interface to the plant and process is on Human Machine Interface (HMI) which is a PC based workstation. The visual display of the workstation provides various colour graphics of the plant process, which are dynamic and real time to plant operating conditions. The keyboard & mouse of the workstation enables the operator to provide the set-points and commands to control the process.
4.6
PROGRAMMABLE LOGIC CONTROLLER 4.6.1 General
Plant-I & Plant-II shall be operated, monitored and controlled through dedicated PLC, located in the respective area control room.
Redundancy in the PLC shall be provided towards processor, power supply, communication modules and communication network as indicated in the architecture drawing. All the specified redundancies shall be achieved by duplication of hardware, cable, etc. and not only through software. PLC shall be featured to provide Std. communication ports and Ethernet as indicated in the architecture drawing. PLC shall be able to operate satisfactorily from 15 Deg.C to 55 Deg.C and 20%95% humidity. The system shall be programmed in general as per logic diagram or ladder 15 | P a g e

diagram. Online modification of program (ladder logic), input / output assignment, loop creation, logic / sequence table creation, graphic creation shall be possible from the engineering station without affect on the plant operation. FORCE ON and FORCE OFF of any input or output internal coils / contacts of the ladder logic or logic diagram shall be done during online and test run. These features allow the operator for troubleshooting and bypassing the interlocks. The system shall have extensive set of self-diagnostic hardware and software for easy and fast maintenance. Diagnostics shall be provided at PLC, Communication, HMI levels. Online replacement of any modules shall be possible so that removal / addition of any module shall not interrupt the system. Operation of PLC shall not be affected by a momentarily power loss. Single hardware failure shall affect few numbers of control loops and shall not affect the process. Failure of engineering station shall not affect the process and dynamic data shall be available in operating station and also operation shall be possible from Operator stations and local control stations, if any. Critical system alarms are to be configured for display in the operators screens. Alarms like processor failure, power supply failure, communication link failure, communication module failure, IO link failure are to be configured for display in the operators screens. The design of system electronics shall be in compliance with the Electro magnetic compatibility requirements as per IEC: 801 [Electro magnetic compatibility for industrial Process measurement and control Equipment]. 4.6.2 Processor The processor shall microprocessor-based system with 32-bit processor. Processor shall be of modular in construction and expandable in future by extending additional modules. The processor shall be redundant and work on hot redundant mode. On failure of one processor, the control shall get transferred to the standby processor. Switching over from main processor to standby processor shall be automatic and bump-less. The take over time of the backup controller shall be less than one configured cycle time. In case of failure of complete processor system i.e.,
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both processors failing, the system output shall take fail safe automatically. Failure of processor should be annunciated in the Operator cum Engineering station for buprofezin plant & operator station for Multi product plant. The offered processor type shall have a minimum reference capacity to handle 1000 real time inputs/outputs. The loading of the processor shall be upto 60% to achieve optimum performance. The size of the primary memory shall be sufficient for the storage of the program instructions required by the logic schemes. Loading of memory shall be 60% and shall have 40% free space for future use. Memory shall be expandable generally memory shall be Non-volatile. The processor shall have capability to implement all the control functions required to execute the logic schemes. The minimum functional requirements of the processor are as follows: Multi loop controls. PID, Cascade, feedback control Timer ON delay, OFF delay. Self-tuning capacity for closed loop. Algorithms, Arithmetic function, comparison, limiter, selector, and logic function etc., Automatic start up sequence and automatic shutdown sequence. Emergency and safety shutdown. Communication with various levels Diagnostics of the entire system as well as its connected equipment. Capable of interfacing special modules like positioning, weighing, etc., Ladder logic or Structured-Text programming shall be accessible by any windows based operating system. 4.6.3 Input-Output System General This subsystem basically comprises input / output (I/O) units along with other accessories. It provides the main interface between process/ instrumentation system and the control room automation system Each input / output channel shall be electrically isolated from external control
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circuit by suitable means. The minimum isolation level between input / output logic circuit shall be 1000V DC. The input / output channel shall be protected against the reversal of power supply polarity. Surge withstands capacity for IO modules shall be as per IEEE standards or IEC/EN 61000. All the cards shall be modular & plug-in type. On-line replacement of modules shall be possible and shall not affect the processing / other cards in the rack.
The field cables shall not be brought directly to the I/O cards. The same shall be routed through the field termination / marshalling racks. For different type of inputs /outputs, different coloured wires and terminal blocks shall be provided. All internal wires shall be neatly dressed, bundled together and routed in PVC channels / cable alleys with removable covers. The terminals for connection of external cables shall be located in marshalling rack/panels. The size of marshalling rack/panels shall be decided during detail engineering considering number of field cables to be terminated. The maximum number of inputs / outputs per module shall be limited as follows: Digital input Module : 16/32 Channel. Digital Output Module : 16/32 Channel Analog input Module : 8/12 Channel Analog output Module : 8/12 Channel Analog Inputs Modules 1.5 Analogue input cards shall be differential type. 1.6 Galvanic isolation shall be provided for individual channels of Analog input modules. 1.7 Channel shall be capable to accept SMART transmitter 1.8 Channel shall loop power the transmitters with 24VDC. Measurement DC signals shall be in the range 4-20 mA. 1.9 Load driving capability of minimum 600 ohms at 24 VDC 1.10 Module shall have provision of filtering the measuring signals and input-open circuit detection. 1.11 Healthy status indication on the module shall be provided.
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Analog Output Module 2.1 Galvanic isolation shall be provided for individual channels of Analog output modules. 2.2 Analog DC output signals shall be generally in the range 4-20 mA. 2.3 Load driving capability of minimum 600 ohms at 24 VDC. 2.4 Healthy status indication on the module shall be provided.
Binary / Digital Input Module * Binary input channels shall be optically isolated.
* Contacts to be sensed are potential free from the field switches or from MCC. The signal shall be interrogated at 24V DC. * The channel state of binary input module shall be visible from the indicators on the front panel of the card. Binary / Digital Output Module * Binary output channels shall be optically isolated.
* The voltage used for the binary output module for field instruments shall be 24V DC and towards MCC, potential free contacts are to be provided. * The channel state of binary output module shall be visible from the indicators on the front panel of the card. * Binary outputs shall be taken through fused terminals having fuse-blown indication. * For switching of external devices through binary output from PLC, interposing relays working on 24V DC shall be used. All interposing relays shall be preferably located separately in the panel.
4.6.4 Power Supply Module Power supply module shall be redundant and suitable to operate on 230V AC, 50 Hz, and single phase from UPS. Failure of the power supply module shall not affect the process control. The module shall provide power supply to the processor / IO rack. Switchover due to power supply failure shall be bumpless and automatic.
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The bulk power supply modules shall work on hot redundant mode and shall have a common output to feed to the processors / IO-system in such a way that in case of failure of one module, the other shall takeover without interruption of processor operation. Switchover between the bulk power supply modules shall be bumpless and automatic. The power supply module shall have LED for showing healthiness of the module. All modules shall have over-current and over-voltage protection. Suitable cooling arrangement shall be provided for each module to ensure their continuous operation. 4.6.5 Communication Module
The communication module and network shall be redundant and offer continuous uninterrupted communication for all the connected equipment.
Communication between IO sub-system (RIO) and processor shall be redundant. Communication between processor and operator / engineering station shall be redundant. Switching over shall be bump less and automatic. Indication for failure of communication module / network shall be available in module and station level. Redundant communication network links shall be connected to redundant network modules. Communication shall be envisaged on industrial Ethernet with TCP/IP. Operating speed shall be 100 Mbps. Standard communication port shall also be provided as a feature, to communication for future expansion. 4.6.7 Scan Time & Update Time The parameters indicated are under worst loaded conditions and shall be better during normal operating conditions.
Scan Time is the time taken by system to read input, process input, Executing logic and update control output for all the logics configured within the system. Scan time for analog signals : Max. 250 m-sec Scan time for digital signals : Max. 100 m-sec 20 | P a g e

Scan time for pulse signals : Max. 100 m-sec Scan for closed loops : Max 5 m-sec Screen update Time is the time taken to update the dynamic parameters on the HMI graphic screen Screen update time for real time data : 2 seconds Keyboard command execution time : 2 seconds
4.6.8 FACTORY ACCEPTANCE TEST (FAT) to PLC Vendor shall demonstrate functional integrity of the PLC system hardware and software. No material or equipment shall be transported until all required tests have been successfully completed and the material / equipment have been certified 'Ready for shipment' by purchaser / consultant. It shall be vendor's responsibility to modify and / or replace any hardware or software if the specified functions are not completely achieved satisfactorily during a FAT. Testing and FAT shall be carried out in 2 phases. Under the first phase, vendor shall perform tests at his works to ensure that all components function in accordance with the specification for each type of test. A test report shall be submitted for purchaser / consultant review. Following tests shall be performed by the vendor and reports shall be forwarded to purchaser Quality Control Test, which shall be carried out to assure quality of components and modules. System Pretest, which shall be physical check of all modules, racks, cabinets etc. System Power-Up Test, which shall test functionally all hardware and software.
The second phase of the testing shall systematically, fully and functionally test all hardware and software in the presence of purchaser / consultant.
All systems shall be interconnected to simulate, as close as possible, the total integrated system. Vendor shall submit the procedure for Factory Acceptance Test for approval by purchaser / consultant. 4.7 OPERATOR STATION, ENGINEERING STATION AND PRINTERS
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The PLC System shall be provided with Workstations One Operator Cum Engineering Station for Plant-I & another Operator Station for Plant-II. The Workstation shall be on Windows XP platform. Software offered for programming, controlling and monitoring shall be fully compatible with Windows 2000/XP platform or latest operating platform available. Dedicated individual licenses shall be provided for use of the software in this workstation. The Operating Station shall present the necessary plant information in a manner, which can be easily understood and absorbed by the Operator. The Operator cum Engineering Station shall also provide the facilities to engineer and program the plant so as to control the plant process and shall be loaded with engineering software. It shall also be possible to use the Engineering Station as Operator Station. These displays shall be in the form of plant overviews, area overviews, group and sub group overviews, drive level displays, alarm list, sequences of event list with time stamping, mimic diagrams, hardware status displays, logs, bar charts, trends curves, etc. The workstation shall have the following minimum design features and shall be identical and interchangeable: * Processor of latest configuration (preferred above 2.5GHz). * * * Minimum 1GB RAM and shall be expandable Minimum 250 GB Hard Disc. Drive controllers
* High resolution 22-inch TFT colour monitor with pixel resolution of 1280x1024, 32 bit color support as minimum. * Serial, Parallel, USB, Network interface ports for connecting the data highway, printers etc., * Latest DVD-RW for data back-up and installation. * *
*
Optical scroll mouse and QWERTY keyboard. One USB Flash drive (4GB Pen Drive).
Dynamic graphic capability with control through dynamic graphics.
* Console for mounting the monitors, key-board, mouse and the electronic unit of the workstation along with strain relieving type of chair for each station. High resolution A3-colour Laser printer shall be provided for data logging, report generation and alarm printing. Necessary consumables for printing shall be provided with the printer. Sufficient quantity of consumables shall be supplied for operating the system up to guarantee period and hand over the excess after commissioning. Console for mounting the printer shall be provided. 22 | P a g e

4.8 HMI (OPERATOR & OPERATOR+ENGINEERING STATION) Generally, the operation of plant will be carried out from the PLC with HMI Software in Operator cum Engineering stations and Operator station in the following modes: Manual Mode: Enables the Motor to be operated from the local start/stop station located in MCC room & local Push Button station in field, for maintenance purposes. In this mode PLC will be bypassed. Auto Mode: Enables the Plant to be fully controlled from the control room, with interlock and permissive active. The local start button in MCC and Local Start field Push Button is disabled; however the Local field & MCC stop button always functional. In this mode motor / valve to be operated from HMI screen of PLC through software. It will not be affected to sequence of plant control logic. Typically, valve/motor/ equipment level symbols on the graphic display shall be a multi-colour variable, indicating by colour code their current status. AUTO / MANUAL status should be indicated by the appearance of text auto adjacent to the motor symbol when in auto, text blanked when in manual, or some equivalent display format. The general philosophy is that any function, which trips or running must be displayed, so that the operator can rapidly determine the cause of any problem preventing the plant from running. HMI software shall be accessible using any Windows based operating system. Visual display call up time shall not exceed one (1) second. HMI software shall have the following as minimum: a. Plant overview graphics. b. Plant detail graphics. c. Group displays. d. Trend Display Analog / Digital indication and controls. Sequence control. Real time trend. Historical trend. e. Loop detail displays. f. Report graphics
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g. h. i. j. k.
PLC Diagnostics displays. Window operator function and Popup screens Reports. Alarm and event handling. Alarm monitoring & display
HMI Workstations shall have a page configured System Configuration, to display all the nodes & buses in the network and indicate healthiness / status of each.
a) Plant Overview Graphics These graphics will be designed and developed to provide unit / area status and control. Process flow will generally be indicated with the status of plant sections and main process variables displayed. The operator shall be able to select a plant detail graphics from the plant overview graphics. The overview display will have freely assignable blocks. Other displays shall be accessible by function key available in MIMIC screen. b) Plant Detail Graphics
Custom built graphics shall be used for showing a detail of sections of the plant. The status of all relevant rotating equipment and all process and utility variables shall be displayed. The operator will control the plant rotating equipment and on-off devices utilizing control functions available on the plant detail graphics i.e. as a minimum: Perform "auto/manual" selection. . Action "stop/start", "open/close". Accept alarms.
It shall be possible to monitor any variable/parameter/alarm status in the controllers and change set point value, manipulated variable, controller mode etc., from the graphic display. Also motors / pumps status and valve status shall be displayed on the graphic display with different colour.
c) Group Displays
All the relevant process data shall be grouped together to enable the operator to perform a control management of individual small sections of the plant. Loop details shall be displayed in a bar graph format, numeric displays, colour changes and descriptions and shall include the following details:
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* Analog Indicator : Bar graph, numerical value, engineering limits, alarm set points, loop tag, loop description. * Analog Controller: Bar graphs of process variable and controller output, numeric values of process variable, controller output and control set point, alarm set point and control set- point indication, controller status such as auto/ manual, local/remote, loop tag, loop description, engineering units. * Totalizes: Numeric values of totalized units and actual value, totalizer status, engineering units, loop tag, loop description. * Sequences: Status of sequence in process terminology, loop tag, loop description. * Binary Indication: Status of all selections, status of loop tag, loop descriptions. The operator will perform all the analogue control functions from these displays. As a minimum the operator shall be able to perform the following actions: * Analog Controllers: Control set point adjustment, PID parameter, manual/auto selection, and manual output adjustment. * Totalizers: Reset functions, target adjustment. * Sequences: Manual/auto selection, step control in manual. * Binary Control: Stop/start motor and pump equipment, open/close process devices, selection of various modes.
d) Trend Displays
Trend displays of both "real-time process variables and historical process variables shall be available and shall be designed to allow for variable time frames as well as range adjustment "zooming". Multi-colour assignment of tag references shall be possible. At least 4 separate measurement signals shall fit simultaneously onto one screen display with different colors. Each measurement signal shall show identification data, scale and unit, and the instantaneous value of measurement. The time scale of the trend display shall be selectable at, e.g., 5 mins, 20 mins, 1 hour, 3 hours and 12 hours. It shall be possible to scroll back the trend display over the previous 24 hours minimum to 15 days depending on scan interval. Storage of historical trend will be on non-volatile memory such as hard disk or CDs. It shall be possible to sample and store data at the intervals mentioned below. * At intervals of 1 second or 10 second for the real time trend.
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* At 1 min., 2 min., 5 min., 10 min. of interval for historical trend. * Alarm and Event Listing * Whenever a condition occurs that falls outside of the normal operating envelope an alarm will be generated. The alarm list generated shall carry relevant information as to the alarm nature, the loop tag and time of occurrence. Normal operational events such as motors starting or stopping, valves opening or closing shall be considered events and a list of selected events shall be provided. The event list and alarm list will be considered one chronological list, where events and alarms are distinguished by priority levels. The alarm / event list shall extend at least up to the 300 latest entries. A priority code shall determine the manner in which alarms and events are handled. The object will be to avoid the situation where a large number of alarms are routinely acknowledged by the operator without investigating the cause thereof.
e) Loop Detail Displays
* Loop detail displays will mainly be used by system control engineers. These displays will be interactive allowing adjustments of all control and indication parameters. Access to the adjustments will be by a password. The PID parameter adjustments are as specified elsewhere in this specification. * Loop display shall provide separate detailed display for each of the process inputs. The graphic representation will be similar to that of group display. The following additional information shall be displayed in alpha numeric form: - Controller tuning constant (on demand) - Control mode - Process variable zero and span values - Alarm set point - Limits on set point, output (on demand) - Output to final control element (manipulated variables) - Engineering units. * It shall be possible to change the following through the key-board of operator station: - Changing tuning constants - Changing process variable for testing - Changing limits on set points, outputs etc. - Specifying alarm by-pass function - Changing alarm set points - Changing control mode 26 | P a g e

- Changing output to final control element - For digital points, it shall be possible to issue start/stop or open /close command. - Changing time span of trend * The loop display shall also contain a trend displaying process variable for six minutes for tuning purpose. *
f)
Output limits shall be settable and displayed.

Report Graphics
All latest reports generated by the PLC shall be available as a graphic display to the operator.
g) PLC Diagnostic Alarm / Indication / Graphics
Detail PLC diagnostic alarm / indication/ graphics shall be available on operator station.
h) Window Operation Function
Multi-window: The multi-window functions shall be provided to display without erasing the currently displayed panel, by opening up multiple rectangle windows on the screen. The number and function of windows shall be as follows: Process window Alarm window Graphic window Menu window Minimum of two windows shall be displayed simultaneously. Quarter size window: The following standard operation displays shall be displayed as quarter size windows:- Group display - Loop display - Trend display - Graphic display - Alarm summary display Popup screen: Popup screen shall be provided for all motors, valves, etc., The following function shall be operate from Popup screen - Feed back / demand of control valve etc., - Switching ON / OFF of all motors, valves, etc.,
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i)
Reports
Report formats shall be freely selected by the customer. The following reports shall be included as a minimum: - Shift reports, every 8 hours. - Daily report, every 24 hours. - Monthly report. - Rotating equipment running hours report. The following standard printouts shall be initiated automatically: - Alarms for process and system diagnostics. - Events - Operator actions such as acknowledgements of alarms, set point changes, motor stop/ star commands, selections, etc. - Scheduled reports, logs and scratch pad. The following printouts shall also be available to be printed out on a request: - Historical and real-time trends. - Latest reports System configuration and all software programs, complete with suitable comments for clarifications purposes. j) Alarm and Event Handling All alarms and selected events shall be time tagged. The PLC shall provide a priority level distinction of alarms and events. Process Alarms: New alarms shall be brought to the attention of the operators by means of audible devices and blinking fields on the graphics displays, depending on the alarm priority. Acknowledge facility shall be provided to silence the audible device. Alarms may be acknowledged but not reset until the cause of the alarm has returned to normal. An engineering facility shall be provided to override alarms. System Alarms: The operator shall be alerted to failures and be provided with detail information as to the type of fault and its location. Events: An event is defined as a change of the state of a binary variable not defined as an alarm. Events shall be displayed as colour changes or message lines and no operator action shall be required to confirm these changes in process conditions.
k) Alarm Monitoring & Display
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Alarm Management It shall be possible to display process alarms as well as system alarms on the operator stations for operator's attention and action. Alarms shall appear immediately on the operator stations and when they occur on priority basis. Alarm shall be identified without changing display by using of multi-window technique. It shall be possible to set process alarm limits from the operator keyboard i.e. alarm limits on absolute value of measured variable, rate of change of measured variable high and low deviations set points and, high extra-high and low, extra-low points on process variable and output. Top of the screen shall be reserved for showing the latest alarms irrespective of type of display. It shall be possible to access to any type of display, which contains the latest alarm with a maximum of two keystrokes.
All alarms shall be displayed as they occurred or generated with change in the color of display in the following sequence, activating on audio signal. Continuous flashing - unacknowledged alarm Steady display - Acknowledged alarm
Alarm Summary Display It shall be possible to display summary of all alarms in the sequence of their occurrence and shall disappear from display only when they are acknowledged and cleared. The alarm display shall list the following for each alarm as a minimum: The data and time of occurrence Point identification (i.e. tag number) Point description Type of alarm (absolute value or deviation) The system shall be able to display on alarm summary a minimum of alarms.
For the latest 20 tags displayed on alarm summary panel, it shall be possible directly to group display or any display by touching the screen.
Alarms can be selectively displayed limited to important alarms or limited to a certain area. Alarm History
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The history of alarm shall be maintained in the hard disk and can be reported by specifying the following search items and search conditions. Search items - Process alarm messages - System alarm messages - Status change messages - Annunciator messages - Sequence messages - Search conditions - Control station number - Tag number - Start time and stop time 4.9 SOFTWARE REQUIREMENT (LADDER LOGIC OR STRUCTURED-TEXT PROGRAMMING) The minimum software requirements of the processor are listed below. Feedback control Feedback control function such as regulatory controllers, indicators integrating / differentiating and computing units shall be provided as complete software function blocks. Feedback controllers shall have self-tuning capacity and also tuning from operator station (manual) Sequence logic control functions: Sequence logic control functions shall be used with feedback control functions to perform a pre-defined sequence of steps. Sequences can automatically change the mode of controllers, perform interlock functions and sequence status units allow sequence progress to be monitored and controlled from an operator station. Sequence logic control functions shall be executed in any way as below. * * Sequence Table (Table decision method) Sequence Logic Diagram (Interlock block diagram method)
Open Loop Control Open loop control is to be used to operate individual equipment as process drives / motors, motorised valves, on-off valves and solenoid valves. Open loop control shall be implemented using software functional blocks, with the aid of which it shall be possible to program the controls easily, quickly and
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clearly. General requirements for the functional blocks are: * The open loop control software package shall perform the combining of incoming commands into logical groups and also perform the forming of a priority system. * In the cases of a voltage failure and a voltage return or change, the open loop control software package must not give unintended control commands. * The control software package shall have inputs for the manual and automated control switch-over, locking (release) signals, protection (tripping) signals, state and range limit signals, state of safety switches and error signals. * The control software package shall not allow pumping of devices being controlled. Control of the device is prevented after tripping of the protection Switch until tripping has been acknowledged in the control room and a new command has been issued. Group Control Loops The software package shall contain functional blocks for the implementation of group controls and other sequence control functions. Sequence control functions shall also include a provision for step-by-step control. Manual operation of sequences via operator station is required. Start up and shut down procedures shall be controlled by the group control software package (in the same manner as individual control software package). In circuits with back-up provision, the changeover to back-up circuit in cases of a malfunction shall be automatic. Closed Loop Control
Closed Loop Control is based on Proportional-Integral-Derivative (PID) control, cascade control, ratio control and feed forward control blocks wit
Manual/auto selection, absolute alarming and for special cases set point deviation alarming. The control output limiting shall be included. The closed loop control and measurement functions shall be programmed using a method based on the combining together of functional blocks. The PID loop shall receive process variable from field instruments (e.g. transmitter) through the input channel and perform the required PID algorithm. The controlled
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variable shall be sent to final control element (e.g. control valve) through the output channel. Each individual closed loop control circuit shall be switchable from manual state to automatic state and vica versa. The switching shall be possible both via the program software as an automatic control, or manually from the control room. When in the manual mode.The controllers output or actuator shall remain in the state that it was when last under automatic control, unless it receives a separate command either manually or automatically. Changeover of control state from manual to automatic and vica-versa shall take place in a bumpless fashion. The upper and lower regulators of cascade circuits shall be connected together bumpless, and there shall be possibility to select manual/auto mode case by case. In case of a malfunction of the measurement circuit, the controller circuit will automatically switch to manual, and this event will be announced in the control room. Any program malfunction shall prevent the switching of the circuit to automatic. After a power failure, the controller circuit will output one of the following states: * Remains constant * Settles at the selected value * Settles at the interlocked value The adjusting parameters of the regulator circuit (PID measurement filtering constant) shall be selectable from the control room operations terminal by pressing a single key or selecting a single code. Password protection of selected function is required. It shall be possible to control adjusting parameters with outside signals on a continuous basis. It shall also be possible to change parameter according to external criteria. Self-calibration and manual calibration of PID loops shall be possible. Selector blocks and computations Alarm blocks for low-low, low, high and high-high switch points are required. High-low signal selector is needed for control purposes. It shall be made possible to form hours- of-operation and start-up -quantity computations from the binary outputs. It shall be possible to form quantity computations from the analog signals. Supervision Function
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The PLC shall continuously supervise all its components and the equipment connected to it. In case of a disturbance, the operator cum engineering stations / workstations shall get alarms, indications, and graphics notice on the monitor and critical alarms shall be printed out in the printer located in the control room with time stamping. Such critical alarms shall be specified in the application software and shall also be user programmable. The operator shall be able to supervise and carry on trouble shooting by means of the system trouble shooting displays. 4.10 CABINETS / PANELS / CONSOLES The panels shall be up right, floor mounted and dead front type and shall have ventilation with steel mesh. The outside colour of the panels shall be powder coated with colour RAL 7032 or equivalent international code. The inside colour of all these panels shall be brilliant white. Panels shall be provided with antivibration mounting pads. The panel shall be made from CRCA steel sheet with a minimum thickness of 2 mm. The gland plate shall be of thickness 3mm. The width of panel shall be as per approved panel G.A. drawings. Panels shall have lifting hooks or eyebolts on the top at the four corners, for ease of transportation. Cabinets shall be equipped with front and rear access doors. Doors shall be equipped with lockable handles. All the cabinets shall be free standing, enclosed type and shall be designed for bottom entry of cables.
The panel surface shall be thoroughly degreased, smoothed, filled and painted with rust resistant two coats of primer and three coats of paint to present a smooth and flat finish. Front of panels shall be primed and file as required giving at least two coats of primer and minimum three coats of final colour above the primer coating to present a smooth and mat finish.
Legend plates shall be provided on the panel face, desk face and for instruments behind panel/desk to identify equipment. Overall dimensions of nameplates shall be decided by the text of legend, maintaining overall consistency and clarity and avoiding size variations. Equipment inside the panel shall be so located that their terminals and adjustments are readily accessible for inspection and maintenance. Panel power supply shall be through circuit breaker. Instrument power supply shall be through a 1:1 isolation transformer. Miniature circuit breakers shall be provided on the outgoing side. The inside of panel shall be illuminated, preferably using CFL lamp. The 33 | P a g e

illumination lamp shall be switched on/off using a door switch. Fans shall be used for effective cooling of PLC and subsystem panel. Electrical accessories e.g. circuit breakers, control switches, push buttons, panel lighting fixtures, light switches etc. required for the panel shall be of acceptable reputed make and these shall be supplied with the panels/desks. These should be suitable for the application and environmental conditions. The lower 300 mm of panel section shall be free from equipments / module except terminal blocks and glands plate. Terminal blocks shall not have smaller than 2.5 sq.mm. Terminal connecting screws and shall be suitable to connect 1.0 / 1.5 sq.mm. Cables. Panel / cabinets shall be provided with the following items: * Utility Power socket (of 240V AC, 15W rating). * Power earthing bolts on either side of the panel at the bottom. * Copper bus-bar (of size 25x3mm) mounted on an insulated base inside the panel with holes and nut-bolts - for instrument signal earthing. * Visual indication shall be provided for failure of power supply on the local panels. Consoles shall have specification similar to as defined above, in construction and electrical features. SYSTEM GROUNDING
Generally the earthing for the system shall confirm to IS: 3043 Protective Earthing PE (Frame Earthing): All enclosures of the PLC equipment shall be connected to separate earth conductor, which shall be connected with plant critical earthing system. Technical Earthing TE (Signal Earthing):
Technical earthling (with one or more separate earth pits) shall be provided, having minimum earth resistance as specified by PLC manufacturer. Common signal ground points of PLC, Instruments and screens of signal cables shall be earthed to this technical earthling system.
Control rooms shall be provided with TE bars and shall be different from PE system connected to the electronic earthling system. Shields of 24 VDC signal cables shall be connected to TE system only at one end. i.e. at control room.
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JUNCTION BOXES
Junction boxes shall be weather proof IP65 & Flameproof to Gas Gr. IIA, IIB. Material of Construction shall be die cast aluminum LM-6. Terminal blocks shall be of 2.5 sq.mm.All wires in junction boxes shall be neatly dressed and ferruled. Junction box size shall be as per mentioned in tender sheet. Junction boxes shall be provided with double compression type cable glands and these shall be firmly grounded. Spare entries shall be provided with blind plugs. Voltage levels within the junction box shall be isolated from lower voltages and shall be labeled. 5. 0 INSTALLATION, TESTING AND COMMISSIONING Vendor shall offer the services of an installation team which would install the panel in the control room, instrument in field. Laying the interconnecting cables inside control room, and check out, test and commission the system. During erection, necessary erection equipments and accessories shall be provided by the vendor. Vendor's responsibility at side shall include all activities necessary to be performed to complete the job including: Receipt of hardware / software and checking completeness of supplies. Installation of the system including free supply equipment if any. Field cable termination and inter cabinet cabling and termination. Check out instrument, panel installation Checking of interconnections, hardware and software configuration, overall system functioning etc. Loop checking. Commissioning and online debugging of the system. Involvement during plant commissioning and performance of final acceptance test. 5.0.1 Field Inspection: All Instruments shall be inspected thoroughly by vendor after its receipt at site
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for completeness and proper functioning. Vendor must initiate the remedial action, in case unsatisfactory operation of any item is observed, with intimation to Engineer-in-charge. Vendor must document all observations including details of any malfunction observed. Items / equipments requiring total replacement must document the reasons for the same. 5.0.2 ERECTION: Instruments installed in open shall be provided with suitable canopy/protection boxes, which are to be fabricated at site. All the equipment fed from electrical system and installation shall meet the statutory requirements of Indian Electricity Rules. Junction boxes shall be installed at man-height. Transmitters shall be positioned as close as possible to the measuring point and yoke mounted on instrument stands approximately 1.5m above floor level. Pneumatic signal lines shall be 6mm dia with 0.035 wall thick SS tubing. All the level and flow sensors installation shall be as per manufacturers recommendation and relevant standards / practices only. All alarm and trip switches shall be calibrated over the entire range and finally set and checked for alarm / trip points and reset points as per the alarm / trip set point schedule. After setting, these shall be sealed. Pressure / differential pressure measurements For pressures above 1.6 Kg/sq. mm seamless tubes of sizes 12mm x 0.065 or more shall be used for impulse lines. Ermeto type of joints shall be provided for impulse lines. For proper drainage impulse lines from primary point to transmitter shall be laid with a gradient of 1:10 atleast. All impulse lines shall be supported at regular intervals. Pipe fittings shall be of suitable material and covered by rust inhibitor.
.All pressure/ differential pressure instruments shall be provided with block and bleed / bypass, drain / vent etc., as per the hook up diagram.
Valves
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Instruments shall be provided with isolating valves, equalizing valves, drain valves at suitable places and shut off valves at tapping points wherever applicable. Pneumatic tubing to the final actuator shall be of the same size as the connector provided on the actuator. Smaller tubing with reducer fittings shall not be used. Instrument air lines shall be pneumatically tested for leaks. Isolation valves on instrument airlines shall be of full-bore ball valves. Flow Meter Flow meter shall be installed as per instruction given in the manufacture instruction manual. Wherever possible, the flow meter shall be installed on vertical pipe section. Upstream and downstream straight length distance shall be maintained as per the manufactures recommendations. Grounding rings of flow meter shall be fixed properly and grounded using the ground wire as per manufactures recommendation. Installation shall be as per the manufactures recommendation. Full flow in the pipe shall be always ensured, for correct measurement. The flow meter shall be installed well clear of fitting such as valves, t-pieces, elbows, etc. Required pipe length at the up-stream and down-stream of the flow meter shall be maintained. Measurement in the following locations shall be avoided: Highest point of a pipeline due to risk of air accumulating. Directly upstream from a free pipe, outlet in a down pipe. Directly on the down pipe. Level Measurement Ultrasonic level transmitter mainly for liquid level of tanks, shall be installed based on instruction given in the manufacturers manual and installation diagram/hook-up diagram. Level range/ calibration range shall be adjusted based on calibration range as indicated in the data sheet. If it is already calibrated in factory then adjustment to be done during installation. Panels / Cabinets
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PLC panels, Marshalling panels shall be erected with antivibration pads / mounting. These pads shall attenuate vibration / shock effects to tolerate levels of PLC control equipment. Field side termination shall be carried out first then panel side will be done. During termination no cards will be placed in the respective places. Before charging of PLC panels all short circuit test and earthing shall be completed. All the gland plate shall be installed after termination of all cables in PLC panels, Marshalling panels and shall be sealed properly. Cable inside the PLC panels and Marshalling panels shall be properly dressed and incoming / outgoing cables shall have sleeves indicating cable tag number and origin / termination of the cable. 5.0.3 CALIBRATION Calibration and functional checking of all type of primary and secondary instruments shall be done strictly as per manufacturers instructions and as per the general procedural guideline prior to installation All control valves shall be checked for free movement of the stem. Alignment of valve positioners shall be checked. The rated pressure of the flanges shall be checked. Limit switches shall be adjusted to the specified values. Proper connection and the action of the actuator shall be checked. The control valve along with positioner shall then be calibrated for the rated stroke and checked for linearity as per manufacturers specification. After operating the valve from the control room, the position indication of the valve shall be balanced. 5.0.4 CABLE TERMINATION Termination of copper conductor cables shall be by means of compression type tinned copper lugs. Each control cable core entering control panel, etc. shall be neatly dressed and served with nylon chord. Glanding at the field side and at control room side shall be done using double compression cable glands. Ferrules shall be used during termination. Polymer sleeve with full ferrule number printed shall be used instead of individual alpha-numeric ferrule. Crossferruling philosophy shall be adopted, as finalized during cable engineering. 5.0.5 CABLE LAYING
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All instrumentation cables shall be carried in perforated cable trays except when installed in rigid steel conduits or in duct banks or embedded conduits or buried underground. Instrument cables and power cable shall not be installed on the same cable tray. A minimum clearance of 300mm shall be kept between instrument and power cable. Cables shall be fixed to rack/trays as required for proper support, accessibility and neatness of installation. Hanging of cable racks over panels shall not be permitted. Sharp bends in cables should be avoided. The cables shall be handled as per the manufactures recommendation and installed as per standard industrial practice. All cables shall be tested for proper insulation prior to laying. Cables shall be clamped rigidly at intervals of not more than 1 meter. Cable racks for cable trays shall be fixed at a maximum interval of 1.5 m. The Vendor shall ensure that cable trays, drops etc. are not installed in such a way as to make difficult the maintenance and/or removal of mechanical or electrical equipment. Cable cut from the drums and distributed for various route lengths shall be carefully planned bearing in mind that splices will not be allowed in PVC cables. All wall openings shall be effectively sealed after installation of cables to avoid leakage of water. For cable laying, if cutting of foundations or structures is necessary, prior permission shall be obtained from the HIL. Wherever a cable crosses a temperature expansion point in structure, sufficient sag shall be provided. All cables shall be provided with identification tags indicating cable numbers in accordance with the cable schedule. Tags shall be fixed at both ends of cable, at joints and at 30m spacing for straight runs. For cable run shorter than 30m, one cable tag shall be provided in the middle. These tags shall be in addition to the end tags. The tags shall be of durable fiber or aluminum sheet with the numbers punched on them and securely attached to the cables with noncorrosive wire. The cable tags shall be marked with cable number, size and voltage grade. Individual cores of control cables shall have for identification plastic interlocked 39 | P a g e

type ferrules with engraved numbers at both ends of the circuit. All spare cores shall also have ferrules at both ends for identification and use. All power cable terminations shall be by means of crimping type cable lugs. Control cables shall be terminated by crimping All openings for cable entry in the equipment shall be sealed and made proof against entry of creeping reptiles. Unused openings, if any, shall be effectively closed. The control cables shall be clamped by means of suitable PVC straps both for horizontal and vertical runs, at each bend and turning from horizontal to vertical direction and vice versa. The clamps shall be placed at an interval of 1.5 meter in horizontal run and 1 meter in vertical run. Supporting brackets for trays shall be provided at intervals not exceeding 1.5 meter. The supporting brackets shall be galvanized after fabrication. For future installation of cables, provision shall be made to keep 20 percent space as spare on each rack/tray.
5.0.6 Loop Checking:

Loop checking shall be carried out by vendor including checking the interconnections, configuration and overall system functioning. Vendor's scope of work in loop checking shall include termination of field cables in the control room, checking of interconnection between instrument / equipment, ferruling / tagging of interconnecting cables in control room, ferruling of field cables in control room and performing overall loop performance check. Vendor shall coordinate with the field contractor for smooth and proper loop checking. Any discrepancy found during checking shall be brought to the notice of the Engineer-in-charge. Complete loop checking shall be performed in his / her or his / her authorized representative's presence. The input signals shall be simulated by disconnecting / connecting the field wires for all field switches connected to PLC. Wherever receiver cards are used, the set point shall be generated by giving the input signal to receiver card. All outputs shall be checked in filed, either for actual operation of solenoid valve or actual pick-up of electrical contractor for rotary equipments. After loop checking is completed, vendor shall connect back any terminals and connections removed for loop checking.
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5.0.7 Functional Test: All the system functions shall be checked thoroughly for proper functioning. The tests shall include: * Visual and mechanical. * Complete system configuration loading. * Demonstration of all system function. * Checking of all system displays. * Checking of correct functioning of all keyboards. * Demonstration of all system diagnostics. * Checking of proper functioning of all printers and printing of all reports. * Checking of all disc drives. * Complete checking of logic system: loading of user's program and check out of results. 5.0.8 SYSTEM ACCEPTANCE TEST The purchaser shall provisionally take over the system from vendor after system acceptance test. System acceptance test shall be started only after the satisfactory performance of loop checking and verification of records. Vendor shall provide the procedures for the same. 5.0.9 FINAL ACCEPTANCE TEST The owner will take over the system from the vendor after the final acceptance test which involves successful uninterrupted operation of the total integrated system. Vendor shall provide the procedures for the same. The warranty period commences from the day owner takes over the system.
6.0
DRAWINGS AND DOCUMENTS
Vendor shall submit the drawing and documents at various stages in sufficient sets. a) Vendor shall provide the following along with the offer:
* Catalogues of offered instrument, valve. * System configuration diagram * Technical details with literatures of the PLC system viz. processing units, process I/O unit, data bus, system cables, communication unit etc. 41 | P a g e

* Sizing Calculations for selection of instruments & valves. * Deviations if any from the specification, with reason. * Utility power & air consumption for instruments , valves.
b) The successful vendor shall furnish the following in minimum 3 sets: Specification of Field Instrument, PLC, UPS and its Accessories with catalogues. (for approval) * System architecture drawing (for approval) * Panel GA drawings (for approval) * Hardware Design Manual (for approval) * Control Philosophy (for approval) * Quality Assurance Plan (for approval) * Factory Acceptance Test (for approval) * Earthing details and calculation (for approval) * Software Design Manual (for reference) * I/O assignment (for reference) * Logic description (for reference) * panel wiring diagram (for reference) * Graphic displays (for reference) * Earthing Layout (for reference) * Test and Inspection Report (for reference) * Heat load for PLC room equipment (for reference) Any other required drawings
* Vendor shall submit following drawing / documents with final corrections / modifications (if any) as: AS BUILT DRAWING. Cable schedule Cable layout Termination drawings Installation drawings Instrument List PLC Input-Output List IO Assignment PLC HDM, SDM Any other documents modified due to site conditions
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ANNEXURE-IV
DOC NO : : : : PLANT-1 7722
PLANT-I DATA SHEET
INSTRUMENT DATA SHEET 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. INSTRUMENT INDEX FLOW SWITCH DP TYPE FLOW TRANSMITTER MULTIVARIABLE FLOW TRANSMITTER PH ANALISER PRESSURE TRANSMITTER CONTROL VALVE TEMEPERATURE ELEMENT ORIFICE PLATE TEMPERATURE TRANSMITTER TEMPERATURE SCANNER PRESSURE SWITCH DP TYPE LEVEL TRANSMITTER ULTRASONIC LEVEL TRANSMITTER DP TRANSMITTER
DOC. NO.
: 7722-JIND-101 PLANT-I : 1 0f 1 : HIL
JP CONSULTING ENGINEERS
CONSULTANT : JP CONSULTING ENGINEERS SR. NO. TAG NO. P & ID NO. SERVICE EQUP. / LINE NO. INSTRUMENT
INSTRUMENT INDEX
PLANT SHEET CLIENT
CONTRACT NO.: 7722/2012-13 TYPE VALVE MOC VALVE SIZE RANGE/SET PTS. JB NO. AH NO. MAKE MODEL REMARKS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71
PG-P510 LG-T517 PG-P001 LG-ST501 PG-P507 LG-ST503 FT-T503 LG-T-518 LT-T504 LT-T505 PG-P501A PG-P501B TE-R501A/1 TT-R501A/1 PG-R501A TE-R501A/2 TT-R501A/2 PT-R501A PHIC-R501A XV-R501A/1 TG-R501A XV-R501A/2 TG-T501A TE-T501A TT-T501A PT-T501A WT-T501A WT-HB501A PG-H501A PG-BL501 LG-T506A PG-T506 LG-T506B PG-T507A PG-T507B LT-T502 FT-T502 XV-T502 LG-T502 LT-T503 XV-T503 PG-H501B TE-R501B/1 TT-R501B/1 PG-R501B TE-R501B/2 TT-R501B/2 PT-R501B PHIC-R501B XV-R501B/2 XV-R501B/1 TG-R501B WT-HB501B WT-T501B TE-T501B TT-T501B PT-T501B TG-T501B PG-P508A PG-P508B LT T-516 TE T-516 TT T-516 TCV T-516 XV T-516 TE-R502A/1 TT-R502A/1 TCV-R502A PG-R502A PG-H502A/1 PT-R502A
HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2
/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
PR-014-X2-40 T-517 PR-040-A5-50 ST-501 PR-002-A5-50 ST-503 Water PR-002-A5-50 T-518 Organic Mixture T-504 Organic Mixture T-505
Hot Water Hot Water Organic Mixture Organic Mixture Organic Mixture Toluene Vapours Organic Mixture Corrosive Liquid Corrosive Liquid Corrosive Liquid Corrosive Liquid Corrosive Liquid Vaccum Vaccum Corrosive Liquid
Toluene Toluene Toluene Toluene Water Water Hot Water NA Organic Mixture Organic Mixture NA Vaccum Corrosive Liquid Corrosive Liquid Toulene Vapours Corrosive Liquid
Corrosive Liquid NA Vaccum Vaccum
Hot Water Hot Water Steam Hot Water Organic Mixture NA Steam
Toluene Vapours
Pressure Gauge Level Gauge Pressure gauge Level Gauge Pressure gauge Level Gauge Flow Transmitter Level Gauge Level Transmitter Level Transmitter Pressure gauge PR-Y5-50 Pressure gauge HW-005-A5-50 Temp. Element HW-005-A5-50 Temp. Transmitter HWR-006-A5-50 Pressure Gauge R-501A Temp. Element R-501A Temp. Transmitter R-501A Pressure Transmitter R-501A PH Analyzer PR-X6-25/1 On-Off Valve With f/b PR-007-Y5-150 Temp. Gauge PR-015-A5-250 On-Off Valve With f/b HWS-002-A5-40-IH Temp. Gauge T-501A Temp. Element T-501A Temp. Transmitter T-501A Pressure Transmitter T-501A Weight Transmitter HB-501A Weight Transmitter CWR-008-A5-50 Pressure Gauge PR-010-X2-150 Pressure Gauge T-506A Level Gauge PR-009-2Z-150 Pressure Gauge T-506B Level Gauge T-507A Pressure Gauge T-507B Pressure Gauge T-502 Level Transmitter PR-017-A5-50 Flow Transmitter PR-Y5-50/1 On-Off Valve With f/b T-502 Level Gauge T-503 Level Transmitter PR-Y5-50/2 On-Off Valve With f/b CWR-005-A5-50 Pressure Gauge HW-007-MS-50 Temp. Element HW-007-MS-50 Temp. Transmitter HWR-008-MS-50 Pressure Gauge R-501B Temp. Element R-501B Temp. Transmitter R-501B Pressure Transmitter R-501B PH Analyzer PR-X6-25/2 On-Off Valve With f/b PR-027-A5-250 On-Off Valve With f/b Temp. Gauge HB-501B Weight Transmitter T-507B Weight Transmitter T-501B Temp. Element T-501B Temp. Transmitter T-501B Pressure Transmitter HW-003-A5-40-IH Temp. Gauge DISCHARGE OF P508A Pressure Gauge DISCHARGE OF P508A Pressure Gauge T-516 Level Transmitter T-516 Temp. Element T-516 Temp. Transmitter T-516 Control Valve T-516 On-Off Valve With f/b R-502A Temp. Element R-502A Temp. Transmitter ST-004-A5-25-IH Control Valve ST-004-A5-25-IH Pressure Gauge PR-041-Y5-150 Pressure Gauge R-502A Pressure Transmitter
Bourdon Tube Tubular Bourdon Tube Tubular Bourdon Tube Tubular DP Type Flow Transmitter Tubular DP Type DP Type Bourdon Tube Bourdon Tube RTD Field Mounted Bourdon Tube RTD Field Mounted Diaphgram Ball Valve Bimetallic Ball Valve Bimetallic RTD Field Mounted Diaphgram Load Cell Load Cell Bourdon Tube Bourdon Tube Tubular Bourdon Tube Tubular Bourdon Tube Bourdon Tube DP Type DP Type Flow Transmitter Ball Valve Tubular DP Type Ball Valve Bourdon Tube RTD Field Mounted Bourdon Tube RTD Field Mounted Diaphgram Ball Valve Ball Valve Bimetallic Load Cell Load Cell RTD Field Mounted Diaphgram Bimetallic Bourdon Tube Bourdon Tube DP Type RTD Field Mounted Globe Type Ball Valve RTD Field Mounted Globe Type Bourdon Tube Bourdon Tube Diaphgram 25 NB 80 NB
ALREADY ALREADY ALREADY ALREADY ALREADY ALREADY 0-20 m3/hr
PROCURED PROCURED PROCURED PROCURED PROCURED PROCURED
ALREADY PROCURED 0-2400 mm 0-1300 mm ALREADY PROCURED ALREADY PROCURED 0-200 DEG C ALREADY PROCURED 0-200 DEG C 0-3 kg/cm2 0-14 ph ALREADY PROCURED ALREADY PROCURED 0-200 DEG C
-1 to 1 Kg/cm2
ALREADY ALREADY ALREADY ALREADY ALREADY ALREADY ALREADY ALREADY ALREADY 0-20 m3/hr 50 NB 0-1300 mm 50 NB 0-200 DEG C
PROCURED PROCURED PROCURED PROCURED PROCURED PROCURED PROCURED PROCURED PROCURED
ALREADY PROCURED ALREADY PROCURED ALREADY PROCURED ALREADY PROCURED
ALREADY PROCURED 0-200 DEG C

.-1 to 3 Kg/cm2
0-14 ph 25 NB 80 NB ALREADY PROCURED ALREADY PROCURED ALREADY PROCURED ALREADY PROCURED 0-200 DEG C
-1 to 1 Kg/cm2
ALREADY PROCURED ALREADY PROCURED 0-2000 mm 0-200 DEG C CS 25 NB 0-200 DEG C CS ALREADY PROCURED ALREADY PROCURED
-1 to 1 Kg/cm2
ALREADY PROCURED
DOC. NO.
: 7722-JIND-101 PLANT-I : 1 0f 1 : HIL
INSTRUMENT INDEX
PLANT SHEET CLIENT
72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142
PG-P502A LT-T508A PG-T508A LG-T509A PG-T509A XV-T509A TE-R502A/2 TT-R502A/2 PG-H502A/2 PG-H503A PG-H504A TE-R502B/1 TT-R502B/1 TCV-R502B PG-R502B PG-H502B/1 PT-R502B PG-P502B LT-T508B PG-T508B LG-T509B PG-T509B XV-T509B TE-R502B/2 TT-R502B/2 PG-H502B/2 PG-H503B PG-H504B LT-T513 FT-T513 PG-P002 LT-T514 PG-H505 TE-C501 TT-C501 PG-C501 TE-C502 TT-C502 PG-C502 TE-C503 TT-C503 PG-C503 TE-C504 TT-C504 PG-C504 TE-C505 TT-C505 PG-C505 TE-C506 TT-C506 PG-C506 PG-CF501 PG-CF502 XV-CF501 XV-CF502 PG-P503A LT-T510A PG-P503B LT-T510B PG-P503C LT-T510C WT-HP501C DPT-S501 DPT-S502 DPT-MA532 TE-R503A/1 TT-R503A/1 TCV-R503A PG-R503A PT-R503A PG-P504A
HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4
/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Toluene Toluene
Vaccum Toulene Vapours NA
Organic Mixture NA Steam Toluene Vapours Toluene Vapours Toluene Toluene
Vaccum Toulene Vapours
Methanol Methanol Methanol Slurry NA Slurry Slurry NA Slurry Slurry NA Slurry Slurry NA Slurry Slurry NA Slurry Slurry NA Slurry Oragnic Oragnic Oragnic Oragnic
Slurry Slurry Slurry Slurry
Methanol Methanol Methanol
Organic Mixture NA Steam Organic Mixture Toluene Vapours
PR-051-Y5-50 T-508A T-508A T-509A T-509A PR-048-Y5-50 PR-041-Y5-150 PR-041-Y5-150 CW-009-A5-50 CHBRR-001-A1-50-IC CHBRR-001-A1-50-IC R-502B R-502B ST-007-A5-25-IH ST-007-A5-25-IH PR-055-Y5-150 R-502B PR-052-Y5-50 T-508B T-508B T-509B T-509B PR-060-Y5-50 PR-055-Y5-150 PR-055-Y5-150 CWR-013-A5-50 CHBRR-006-A1-50 CHBRR-008-A1-25 T-513 PR-062-A5-50 P-002 T-514 BRS-010-A1-25 C-501 C-501 BRR-012-A1-40 C-502 C-502 BRR-014-A1-40 C-503 C-503 BRR-016-A1-40 C-504 C-504 BRR-018-A1-40 C-505 C-505 BRR-020-A1-40 C-506 C-506 BRR-022-A1-40 NH-A5-15 NH-A5-15 PR-067-Y5-50 PR-068-Y5-50 PR-083-Y5-50 T510A PR-083-SS-50 T510B PR-082-SS-50 T510C HP-501C S-501 S-502 MA-532 R-503A R-503A ST-012-A5-25-IH ST-012-A5-25-IH R-503A PR-094-Y5-50
Pressure Gauge Level Transmitter Pressure Gauge Level Gauge Pressure Gauge On-Off Valve With f/b Temp. Element Temp. Transmitter Pressure Gauge Pressure Gauge Pressure Gauge Temp. Element Temp. Transmitter Control Valve Pressure Gauge Pressure Gauge Pressure Transmitter Pressure Gauge Level Transmitter Pressure Gauge Level Gauge Pressure Gauge On-Off Valve With f/b Temp. Element Temp. Transmitter Pressure Gauge Pressure Gauge Pressure Gauge Level Transmitter Flow Transmitter Pressure Gauge Level Transmitter Pressure Gauge Temp. Element Temp. Transmitter Pressure Gauge Temp. Element Temp. Transmitter Pressure Gauge Temp. Element Temp. Transmitter Pressure Gauge Temp. Element Temp. Transmitter Pressure Gauge Temp. Element Temp. Transmitter Pressure Gauge Temp. Element Temp. Transmitter Pressure Gauge Pressure Gauge Pressure Gauge On-Off Valve On-Off Valve Pressure Gauge Level Transmitter Pressure Gauge Level Transmitter Pressure Gauge Level Transmitter Weight Transmitter Diff. Pressure Transmitter Diff. Pressure Transmitter Diff. Pressure Transmitter Temp. Element Temp. Transmitter Control Valve Pressure Gauge Pressure Transmitter Pressure Gauge
Bourdon Tube DP Type Bourdon Tube Tubular Bourdon Tube Ball Valve RTD Field Mounted Bourdon Tube Bourdon Tube Bourdon Tube RTD Field Mounted Globe Type Bourdon Tube Bourdon Tube Diaphgram Bourdon Tube DP Type Bourdon Tube Tubular Bourdon Tube Ball Valve RTD Field Mounted Bourdon Tube Bourdon Tube Bourdon Tube DP Type DP Type Flow Transmitter Bourdon Tube DP Type Bourdon Tube RTD Field Mounted Bourdon Tube RTD Field Mounted Bourdon Tube RTD Field Mounted Bourdon Tube RTD Field Mounted Bourdon Tube RTD Field Mounted Bourdon Tube RTD Field Mounted Bourdon Tube Bourdon Tube Bourdon Tube Ball Valve Ball Valve Bourdon Tube Ultrasonic type Bourdon Tube Ultrasonic type Bourdon Tube Ultrasonic type Load Cell Diaphgram Diaphgram Diaphgram RTD Field Mounted Globe Type Bourdon Tube Diaphgram Bourdon Tube
ALREADY PROCURED 0-1000 mm ALREADY ALREADY ALREADY ALREADY 0-200 DEG C ALREADY PROCURED ALREADY PROCURED ALREADY PROCURED 0-200 DEG C CS ALREADY PROCURED ALREADY PROCURED
-1 to 1 Kg/cm2
50 NB
PROCURED PROCURED PROCURED PROCURED
ALREADY PROCURED 0-1000 mm ALREADY ALREADY ALREADY ALREADY 0-200 DEG C ALREADY PROCURED ALREADY PROCURED ALREADY PROCURED 0-1200 mm 0-20 m3/hr ALREADY PROCURED 0-1200 mm ALREADY PROCURED 0-200 DEG C ALREADY PROCURED 0-200 DEG C ALREADY PROCURED 0-200 DEG C ALREADY PROCURED 0-200 DEG C ALREADY PROCURED 0-200 DEG C ALREADY PROCURED 0-200 DEG C ALREADY ALREADY ALREADY ALREADY ALREADY ALREADY 0-2000 mm ALREADY PROCURED 0-2000 mm ALREADY PROCURED 0-2000 mm ALREADY PROCURED 0-600 0-600 0-600 0-200 CS 25 NB ALREADY PROCURED
-1 to 1 Kg/cm2
50 NB
PROCURED PROCURED PROCURED PROCURED
50 NB 50 NB
mmwc mmwc mmwc DEG C
ALREADY PROCURED
DOC. NO.
: 7722-JIND-101 PLANT-I : 1 0f 1 : HIL
INSTRUMENT INDEX
PLANT SHEET CLIENT
143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174
LT-T511A PG-T511A LG-T512A PG-T512A XV-T512A PG-H507A PG-H508A TE-R503B/1 TT-R503B/1 TCV-R503B PG-R503B PT-R503B PG-P504B LT-T511B LG-T512B PG-T512B XV-T512B PG-H506B PG-H507B PG-H508B TE-R503A/2 TT-R503A/2 TE-R503B/2 TT-R503B/2 FT-101 PS-001 PS-002 PS-003 FS-001 FS-002 TE-S501 TT-S501
HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HEADER Steam header Air Header Nitrogen header CW Header Brine Header HIL/161/3001 3 / HIL/161/3001 3 /
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Methanol Methanol
Vacuum
T-511A PR-100-Y5-50 T-512A T-512A PR-102-Y5-50 CHBRS-023-A1-50 CHBRS-025-A1-25
Toulene Vapours
Steam STL-015-MS-25-IH Toluene Vapours STL-015-MS-25-IH Toluene vapours R-503B PR-094-Y5-50 Methanol T-511B Methanol T-512B Methanol T-512B Vacuum PR-112-Y5-50 CWR-023-A5-50 CHBRS-027-A1-25 CHBRS-029-A1-25 Organic Mixture PR-095-Y5-150 NA PR-095-Y5-150 Toulene Vapours PR-105-Y5-150 NA PR-105-Y5-150 Steam Steam Air Nitrogen Cooling Water Brine 4 Radiator Outlet PR-088-SS-200 4 Radiator Outlet PR-088-SS-200
Level Transmitter Pressure Gauge Level Gauge Pressure Gauge On-Off Valve With f/b Pressure Gauge Pressure Gauge Temp. Element Temp. Transmitter Control Valve Pressure Gauge Pressure Transmitter Pressure Gauge Level Transmitter Level Gauge Pressure Gauge On-Off Valve With f/b Pressure Gauge Pressure Gauge Pressure Gauge Temp. Element Temp. Transmitter Temp. Element Temp. Transmitter Multivariable Transmitter Pressure Switch Pressure Switch Pressure Switch Flow Switch Flow Switch Temp. Element Temp. Transmitter
DP Type Bourdon Tube Tubular Bourdon Tube Ball Valve Bourdon Tube Bourdon Tube RTD Field Mounted Globe Type Bourdon Tube Diaphgram Bourdon Tube DP Type Tubular Bourdon Tube Ball Valve Bourdon Tube Bourdon Tube Bourdon Tube RTD Field Mounted RTD Field Mounted DP Type Multivariable Transmitter Diaphragm Diaphragm Diaphragm Paddle Paddle RTD Field Mounted
0-1000 mm ALREADY ALREADY ALREADY ALREADY ALREADY ALREADY 0-200 DEG C CS 25 NB ALREADY PROCURED
-1 to 1 Kg/cm2
50 NB
ALREADY PROCURED 0-1000 mm ALREADY ALREADY ALREADY ALREADY ALREADY ALREADY 0-200 DEG C 0-200 DEG C 0-1000 kg/hr PROCURED PROCURED PROCURED PROCURED PROCURED PROCURED
50 NB
0-200 DEG C
J P CONSULTING ENGINEERS
CLIENT: HINDUSTAN INSECTICIDE LIMITED
FLOW SWITCH SPECIFICATION DATA SHEET
DOC NO. : 7722-JDF-103 CAD NO. : 7722-JHF-103 SHEET NO. :1 OF 2 PLANT PLANT-I CONTRACT NO.7722/2012-13
15/12/12
REV. DATE REVISION PREPARED CHECKED APPROVED
CLIENT: HINDUSTAN INSECTICIDE LIMITED MAKE MODEL NO. TYPE OF SWITCH CONTACT RATING END CONNECTION CABE ENTRY DIFFERENTIAL PROCESS CONNECTION OVER PRESSURE LIMIT CONTACT FORM MATERIAL WETTED PARTS CONNECTION HEAD ENCLOSURE INGRESS PROTECTION TEMPRATURE CLASS GAS GROUP PAINT FILL FLUID MEASUREMENT ELEMENT CERTIFICATES
GENERAL TAG NO. FS-001 FS-002

* * PADDLE TYPE 24 VDC 1 AMP " NPT (M) 1/2" NPT (F) CLOSED & FIXED 1/2" NPT (M) SCREWED 130 % OF SPAN SPDT SS 316 DI CAST AL DI CAST AL WEATHERPROOF IP 65 T4 IIA,IIB ZONE 2 MFG. STD. GLYCERINE SS 316 TEST
DOC NO. : 7722-JDF-103 CAD NO. : 7722-JHF-103 SHEET NO. :2 OF 2 PLANT PLANT-I CONTRACT NO.7722/2012-13
X X X X X X X X X X X X X X X
230 VAC " NPT (F)
11/4" NPT (M) FLANGED DPDT PTFE SS 316 DI CAST AL EX-PROOF IP 67 T3 IIC
X X
SS 304 MATERIAL
X EX-PRROF/CMRI
LINE NO CW HEADER BRINE HEADER
P & ID NO.
Pressure Op. max 3 5 4 6
Flow Range 0-120 m3/hr 0-90 m3/hr
SET POINT 50 m3/hr 30 m3/hr
REMARKS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
* VENDOR TO SPECIFY
15/12/12
REV. DATE REVISION
SJ
PREPARED
JP
CHECKED APPROVED
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED NOTES 1
FLOW METER - DP TYPE SPECIFICATION DATA SHEET
DOC NO. 7722-JDF-101 :7722-JHP-104 CAD NO. SHEET : 1 OF 2 PLANT PLANT-I CONTRACT NO.: 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
DOCUMENTS REQUIRED: 1 CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, IBR CERTIFICATE (WHERE EVER APPLICABLE) (2 HARD COPIES + 1 SOFT COPY) 2 CATALOGUE / MANUALS: 2 HARD COPIES + 1 SOFT COPY 3 DRAWING / DOCUMENT APPROVAL: 3 HARD COPIES. NOT REQUIRED
NR :-
15/12/12 REV. DATE REVISION
SJ PREPARED
JP CHECKED APPROVED
KALYAN, MUMBAI
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL FT-T503 SERIAL NO. / TAG NO. FT-T502 FT-T513 1 2 3 Methanol PROCESS WATER SERVICE Toluene HIL/161/3001 3 / 4 HIL/161/3001 1 / 4 P & ID NO. HIL/161/3001 1/ 4 PR-017-A5-50 PR-062-A5-50 PR-002-A5-50 LINE/ EQPT NO. 50 NB 50 NB 25 NB LINE SIZE / SCHEDULE SCH 40 SCH 40 SCH 40 ONE ONE QUANTITY ONE TYPE FLOW TRANSMITTER FLOW TRANSMITTER FLOW TRANSMITTER APPLICATION MEASUREMENT& INDICATION MEASUREMENT& INDICATION MEASUREMENT& INDICATION SERVICE CONDITIONS Methanol Toluene Water FLUID / STATE Liquid liquid Liquid FLOW - MIN. / OP. / MAX 0.0 5.0 15.0 m3/hr 0.0 5.0 15.0 m3/hr 0.0 15.0 15.0 m3/hr PRESSURE - MIN. / OP. / MAX 0.0 1.0 2.0 kg/cm2 0.0 1.0 2.0 kg/cm2 0.0 3.0 5.0 kg/cm2 TEMP. - MIN. / OP. / MAX amb amb amb deg c amb amb amb deg c amb amb amb deg c 0.8 0.9 1 DENSITY AT OP. CONDITION 1 0.8 0.9 SP. GRAVITY 512 cp 0.5 cp VISCOSITY 0.89 CP 0-2500 0-1200 0-3000 DP RANGE(mmWC) * * * MAXIMUM RANGE 0-20m3/hr 0-20m3/hr 0-20m3/hr SET RANGE TRANSMITTER MAKE MODEL NO. FLANGE DIAPHRAGM WETTED 'O' RINGS ELECTRONIC HOUSING BOLTS AND NUTS PROCESS CONNECTION- HP SIDE PROCESS CONNECTION- LP SIDE CABLE ENTRY ACCURACY OUTPUT POWER SUPPLY ZERO/SPAN ADJUSTMENT MAXIMUM LOAD @ 24 VDC INGRESS PROTECTION EX-PROOF PROTECTION TEMP. CLASS ACCESSORIES / OPTIONS LOCAL INDICATOR VENT / DRAIN MOUNTING BRACKET 3 - VALVE MANIFOLD OF SS 316 CERTIFICATES MATERIAL CALIBRATION EX-PRROF IBR * * SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2" NPT F 1/2" NPT F 1/2" NPTF 0.075% OF SPAN 4-20 mA 24 VDC REQUIRED 600 IP65 ZONE-2, IIA, IIB T3 DIGITAL LCD SS316 REQUIRED * * SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2" NPT F 1/2" NPT F 1/2" NPTF 0.075% OF SPAN 4-20 mA 24 VDC REQUIRED 600 IP65 ZONE-2, IIA, IIB T3 DIGITAL LCD SS316 REQUIRED * * SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2" NPT F 1/2" NPT F 1/2" NPTF 0.075% OF SPAN 4-20 mA 24 VDC REQUIRED 600 IP65 ZONE-2, IIA, IIB T3 DIGITAL LCD SS316 REQUIRED
DOC NO. 7722-JDF-101 :7722-JHP-104 CAD NO. SHEET : 2 OF 2 PLANT PLANT-I CONTRACT NO.: 7722/2012-13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
SJ PREPARED
JP CHECKED APPROVED
DOC NO.
7722-JDF-102 : 7722-JHF-102 :1 0F 2 PLANT-I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
JPCONSULTING ENGINEERS
MULTIVARIABLE FLOW METER DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13
SJ PREPARED
JP CHECKED APPROVED
MULTIVARIABLE FLOW METER SPECIFICATION DATA SHEET
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. 1 FT-101 STEAM SERVICE P & ID NO. STEAM HEADER LINE/ EQPT NO. 80 NB SCH 40 LINE SIZE / SCHEDULE QUANTITY ONE TYPE FLOW TRANSMITTER APPLICATION MEASUREMENT& INDICATION SERVICE CONDITIONS STEAM FLUID / STATE FLOW - MIN. / OP. / MAX 0 600 1000 kg/hr PRESSURE - MIN. / OP. / MAX 0 3 4 kg/cm2 TEMP. - MIN. / OP. / MAX amb 120 150 deg c DENSITY AT OP. CONDITION SP. GRAVITY VISCOSITY 0-1600 DP RANGE (mmWC) MAXIMUM RANGE RANGE TRANSMITTER * MAKE * MODEL NO. SS 316 FLANGE SS 316 DIAPHRAGM WETTED 'O' RINGS TEFLON/VITON ELECTRONIC HOUSING DIE CAST EPOXY SS 316 BOLTS AND NUTS 1/2" NPT F PROCESS CONNECTION- HP SIDE 1/2" NPT F PROCESS CONNECTION- LP SIDE 1/2" NPTF CABLE ENTRY 1% OF MASS FLOW RATE ACCURACY 4-20 mA HART OUTPUT 24 VDC POWER SUPPLY REQUIRED ZERO/SPAN ADJUSTMENT 600 MAXIMUM LOAD @ 24 VDC IP65 INGRESS PROTECTION ZONE-2, IIA, IIB EX-PROOF PROTECTION T3 TEMP. CLASS ACCESSORIES / OPTIONS DIGITAL LCD LOCAL INDICATOR SS316 VENT / DRAIN MOUNTING BRACKET REQUIRED 3 - VALVE MANIFOLD OF SS 316 PRESSURE COMPENSATION REQUIRED TEMPERATURE COMPENSATION REQUIRED RTD ELEMENT THERMOWELL U LENGTH 200 200mm CERTIFICATES REQUIRED MATERIAL REQUIRED CALIBRATION REQUIRED EX-PRROF IBR
NOTE:EXTENSION CABLE OF RTD SHALL BE PROVIDED BY VENDOR.
DOC NO. 7722-JDF-102 CAD NO. : 7722-JHF-104 SHEET 2 of 2 PLANT PLANT-I CONTRACT NO. 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
SJ PREPARED
JP CHECKED APPROVED
KALYAN, MUMBAI CLIENT:HINDUSTAN INSCETICIDE LIMITED NOTES:This document is the property of JP Consulting (Engineers) Unauthorized disclosure to any third party or duplication is not permitted
PH ANALYZER DATA SHEET
DOC NO. : 7722-JDPH-101 CAD NO. : 7722-JHPH-101 SHEET : 1 OF 2 PLANT : BURO CONTRACT NO.: 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
DOCUMENTS REQUIRED: 1 CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, IBR CERTIFICATE (WHERE EVER APPLICABLE) (2 HARD COPIES + 1 SOFT COPY) 2 CTALOGUE / MANUALS: 2 HARD COPIES + 1 SOFT COPY 3 DRAWING / DOCUMENT APPROVAL: 3 HARD COPIES. 4 SENSOR SHALL BE IN A CASING PIPE OF MSGL / PVDF EXTERNALLY LINED MOC, WHICH WILL BE DIPPED IN A STIRRED MSGL 4 KL REACTOR (AE 4000). SUITABLE CASING PIPE SHALL BE IN VENDOR SCOPE.
FJ - 032/0
REV.
DATE
REVISION
PREPARED
CHECKED
APPROVED
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL PHIC- R 501A PHIC- R 501B SERIAL NO. / TAG NO. 1 2 * * MAKE * * MODEL NO. Organic mixture Organic mixture SERVICE R 501 A R 501B EQUIPMENT NO. TYPE OF EQPT. HIL/161/3001 1 / 4 HIL/161/3001 1 / 4 P & ID NO. ONE ONE QUANTITY SERVICE CONDITIONS Organic mixture Organic mixture FLUID / STATE PRESSURE - MIN. / OP. / MAX Atm Atm Atm Atm Atm Atm TEMP. - MIN. / OP. / MAX Rt 60 100 Rt 60 100 DENSITY AT OP. CONDITION RTD PT 100 REQUIRED RTD PT 100 REQUIRED TEMP. COMPENSATION VISCOSITY CONDUCTIVITY 0 TO 14 PH 0 TO 14 PH MEASUREMENT RANGE SENSOR * * MAKE * * MODEL 0 TO 14 PH 0 TO 14 PH RANGE CONFIGURABLE CONFIGURABLE SET RANGE DIP TYPE ( VENDOR TO SPECIFY) DIP TYPE ( VENDOR TO SPECIFY) CELL TYPE SS 316 SS 316 ELECTRODE HOLDER SEALED DOUBLE JUNCTION SEALED DOUBLE JUNCTION REF ELECTRODE GLASS, HIGH IMPENDANCE GLASS, HIGH IMPENDANCE MEASURING ELECTRODE MSGL / PVDF MSGL / PVDF CASING PIPE CASING PIPE LENGTH 2000 mm 2000 mm VITON VITON O-RING SS 316 SS 316 OTHER WATTED PARTS 80 NB FLGD, ASA 150, ANSI B16.5 80 NB FLGD, ASA 150, ANSI B16.5 PROCESS CONNECTION 5 MTR CABLE 5 MTR CABLE ACCESSORIES IP 65 IP 65 INGRESS PROTECTION REMOTE REMOTE TRANSMITTER * * MAKE * * MODEL 2 WIRE MICROPROCESSOR BASED 2 WIRE MICROPROCESSOR BASED TYPE TOP MOUNTING TOP MOUNTING MOUNTING 24 VDC LOOP POWER SUPPLY 24 VDC LOOP POWER SUPPLY POWER SUPPLY 4-20 MA DC 4-20 MA DC OUTPUT 600 OHMS 600 OHMS PERMISSIBLE LOAD DIGITAL LCD DIGITAL LCD LOCAL INDICATOR IP 65 IP 65 INGRESS PROTECTION EX 'd', ZONE-2, IIA,IIB EX 'd', ZONE-2, IIA,IIB ELECTRICAL PROTECTION 1/2 NPT (F) 1/2 NPT (F) CABLE ENTRY 0.1% OF FULL SCALE 0.1% OF FULL SCALE ACCURACY CERTIFICATIONS TEST MATERIAL EX-PRROF
DOC NO. : 7722-JDPH-101 CAD NO. : 7722-JHPH-101 SHEET : 2 OF 2 PLANT : BURO CONTRACT NO.: 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
This document is the property of JP Consulting (Engineers) Pvt.Ltd. Unauthorized disclosure to any third party or duplication is not permitted
22 23 24 25 26 27 28 29
FJ - 105/2/0
REV.
DATE
REVISION
PREPARED
CHECKED
APPROVED
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDES LIMITED NOTES 1
This document is the property of J.P. Conslting Engineers Unauthorized disclosure to any third party or duplication is not permitted
PRESSURE TRANSMITTER DATA SHEET
DOC NO. : 7722-JDP-132 CAD NO. : 7722-JHF-132 SHEET : 1 OF 4 PLANT PLANT-I CONTRACT NO: 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
DOCUMENTS REQUIRED: 1 CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, IBR CERTIFICATE (WHERE EVER APPLICABLE) (2 HARD COPIES + 1 SOFT COPY) 2 CTALOGUE / MANUALS: 2 HARD COPIES + 1 SOFT COPY 3 DRAWING / DOCUMENT APPROVAL: 3 HARD COPIES.
NOTE:1) 2) ALL TRANSMITTER SHALL BE WITH TRADITIONAL FLANGE MOUNTING. FILL FLUID SHALL BE SUITABLE FOR THE PROCESS TEMPRATURE.
ISSUED FOR ORDER 1 15/12/12 ISSUED FOR APPROVAL / COMMENTS 0 DATE REVISION REV. P CONSULTING ENGINEERS KALYAN, MUMBAI
SJ PREPARED
JP CHECKED APPROVED Email-jpce@rediffmail.co
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDES LIMITED GENERAL SERIAL NO. / TAG NO. 1 PT-R 501A * MAKE MODEL NO. * SERVICE Toluene vapours P & ID NO. HIL/161/3001/1 of 4 LINE/ EQPT NO. R-501A QUANTITY ONE TYPE GAUGE APPLICATION MEASUREMENT& INDICATION SERVICE CONDITIONS FLUID / STATE PRESSURE - MIN. / OP. / MAX -1 0 1 Kg/cm2 TEMP. - MIN. / OP. / MAX amb 60 100 deg C FLOW - MIN. / OP. / MAX NA NA NA SPECIFIC GRAVITY MAXIMUM RANGE 0-3 Kg/cm2 SET RANGE Configurable SCALE RANGE MATERIAL SS316 FLANGE SS316 DIAPHRAGM SS316 WETTED PARTS TEFLON/VITON WETTED 'O' RINGS ELECTRONIC HOUSING DIE CAST AL.
DOC NO. : 7722-JDP-132 CAD NO. : 7722-JHF-132 SHEET : 2 OF 4 PLANT PLANT-I CONTRACT NO: 7722/2012-13 1 2 * 3 4 * 5 Vaccum 6 HIL/161/3001/1 of 4 7 R-501B 8 ONE GAUGE 9 MEASUREMENT& INDICATION 10 11 12 -1 0 1 Kg/cm2 13 amb 60 100 deg C 14 NA NA NA 15 16 17 -1 to 3 Kg/cm2 18 Configurable 19 20 SS316 21 SS316 22 SS316 23 TEFLON/VITON 24 3 PT-R 501B DIE CAST AL. SS 316 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.2 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAME-PROOF 2 IIA, IIB T3 1/2' NPT F NOT REQUIRED LCD DISPLAY SS 304 REQUIRED REQUIRED 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
PT-T501A * * Vaccum HIL/161/3001/1 of 4 T-501A ONE GAUGE MEASUREMENT& INDICATION
-1 amb NA
0 amb NA
1 amb NA
Kg/cm2 deg C
-1 to 1 Kg/cm2 Configurable SS316 SS316 SS316 TEFLON/VITON DIE CAST AL. SS 316 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.2 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAME-PROOF 2 IIA, IIB T3 1/2' NPT F NOT REQUIRED LCD DISPLAY SS 304 REQUIRED REQUIRED
SS 316 BOLTS AND NUTS CONNECTION 1/2'NPTF PROCESS - HP PROCESS - LP NOT REQUIRED FLUSHING 1/2'NPTF SS304 CABLE GLAND ELECTRICAL PHYSICAL / FUNCTIONAL SPEC. 0.2 % OF SPAN MINIMUM ACCURACY 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION FLAME-PROOF TYPE 2 ZONE IIA, IIB GAS GROUP T3 TEMP. CLASS 1/2' NPT F CABLE ENTRY NOT REQUIRED SEAL UNIT SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR LCD DISPLAY VENT / DRAIN SS 304 REQUIRED MOUNTING BRACKET REQUIRED 3 - VALVE MANIFOLD FIELD COMMUNICATOR *VENDOR TO SPECIFY 1 0 REV.
15/12/12 DATE
ISSUED FOR ORDER ISSUED FOR APPROVAL / COMMENTS REVISION
SJ PREPARED
JP CHECKED
APPROVED
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDES LIMITED GENERAL PT-T501B SERIAL NO. / TAG NO. 4 * MAKE * MODEL NO. Vaccum SERVICE HIL/161/3001/1 of 4 P & ID NO. T-501B LINE/ EQPT NO. ONE QUANTITY GAUGE TYPE MEASUREMENT& INDICATION APPLICATION SERVICE CONDITIONS FLUID / STATE PRESSURE - MIN. / OP. / MAX -1 0 1 Kg/cm2 TEMP. - MIN. / OP. / MAX amb amb amb deg C FLOW - MIN. / OP. / MAX NA NA NA SPECIFIC GRAVITY MAXIMUM RANGE -1 to 1 Kg/cm2 SET RANGE Configurable SCALE RANGE MATERIAL SS 316 FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS TEFLON/VITON WETTED 'O' RINGS DIE CAST AL. ELECTRONIC HOUSING SS 316 BOLTS AND NUTS CONNECTION 1/2'NPTF PROCESS - HP PROCESS - LP NOT REQUIRED FLUSHING 1/2'NPTF SS304 CABLE GLAND ELECTRICAL PHYSICAL / FUNCTIONAL SPEC. 0.2 % OF SPAN MINIMUM ACCURACY 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION FLAME-PROOF TYPE 2 ZONE IIA, IIB GAS GROUP T3 TEMP. CLASS 1/2' NPT F CABLE ENTRY NOT REQUIRED SEAL UNIT SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR LCD DISPLAY VENT / DRAIN SS 304 MOUNTING BRACKET REQUIRED 2 - VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR *VENDOR TO SPECIFY 1 0 REV.
DOC NO. : 7722-JDP-132 CAD NO. : 7722-JHF-132 SHEET : 3 OF 4 PLANT PLANT-I CONTRACT NO: 7722/2012-13 1 2 * 3 * 4 Toluene vapours 5 HIL/161/3001/2 of 4 6 R502B 7 ONE 8 GAUGE 9 MEASUREMENT& INDICATION 10 11 12 -1 0 1 Kg/cm2 13 amb 100 150 deg C 14 NA NA NA 15 16 17 -1 to 1 Kg/cm2 18 Configurable 19 20 SS 316 21 SS 316 22 SS 316 23 TEFLON/VITON 24 DIE CAST AL. 25 SS 316 26 27 1/2'NPTF 28 29 NOT REQUIRED 30 1/2'NPTF SS304 CABLE GLAND 31 32 0.2 % OF SPAN 33 4-20 MA 34 10-30VDC 35 600 OHM 36 NON-INTERACTIVE 37 IP 65 38 39 FLAME-PROOF 40 2 41 IIA, IIB 42 T3 43 1/2' NPT F 44 NOT REQUIRED 45 46 47 48 49 50 51 52 LCD DISPLAY 53 SS 304 54 REQUIRED 55 REQUIRED 56 6 PT-R502B
PT-R502A * * Toluene vapours HIL/161/3001/2 of 4 R502A ONE GAUGE MEASUREMENT& INDICATION 5
-1 amb NA
0 100 NA
1 150 NA
Kg/cm2 deg C
-1 to 1 Kg/cm2 Configurable SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST AL. SS 316 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.2 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAME-PROOF 2 IIA, IIB T3 1/2' NPT F NOT REQUIRED LCD DISPLAY SS 304 REQUIRED REQUIRED
15/12/12 DATE
SKJ PREPARED
CHECKED
JPP APPROVED
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDES LIMITED GENERAL PT-R503A SERIAL NO. / TAG NO. 7 * MAKE * MODEL NO. Toluene vapours SERVICE HIL/161/3001/4 of 4 P & ID NO. R503A LINE/ EQPT NO. ONE QUANTITY GAUGE TYPE MEASUREMENT& INDICATION APPLICATION SERVICE CONDITIONS FLUID / STATE PRESSURE - MIN. / OP. / MAX -1 0 1 Kg/cm2 TEMP. - MIN. / OP. / MAX amb 80 100 deg C FLOW - MIN. / OP. / MAX NA NA NA SPECIFIC GRAVITY MAXIMUM RANGE -1 to 1 Kg/cm2 SET RANGE Configurable SCALE RANGE MATERIAL SS 316 FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS TEFLON/VITON WETTED 'O' RINGS DIE CAST AL. ELECTRONIC HOUSING SS 316 BOLTS AND NUTS CONNECTION 1/2'NPTF PROCESS - HP PROCESS - LP NOT REQUIRED FLUSHING 1/2'NPTF SS304 CABLE GLAND ELECTRICAL PHYSICAL / FUNCTIONAL SPEC. 0.2 % OF SPAN MINIMUM ACCURACY 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION FLAME-PROOF TYPE 2 ZONE IIA, IIB GAS GROUP T3 TEMP. CLASS 1/2' NPT F CABLE ENTRY NOT REQUIRED SEAL UNIT SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR LCD DISPLAY VENT / DRAIN SS 304 MOUNTING BRACKET REQUIRED 2 - VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR *VENDOR TO SPECIFY 1 0 REV.
DOC NO. : 7722-JDP-132 CAD NO. : 7722-JHF-132 SHEET : 4 OF 4 PLANT PLANT-I CONTRACT NO: 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
PT-R503B * * Toluene vapours HIL/161/3001/4of 4 R503B ONE GAUGE MEASUREMENT& INDICATION 8
-1 amb NA
0 80 NA
1 100 NA
Kg/cm2 deg C
-1 to 1 Kg/cm2 Configurable SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST AL. SS 316 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.2 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAME-PROOF 2 IIA, IIB T3 1/2' NPT F NOT REQUIRED LCD DISPLAY SS 304 REQUIRED REQUIRED
15/12/12 DATE
SJ PREPARED
JP CHECKED
APPROVED
DOC NO.
: 7722-JDV-111 : 7722-JHV-111 : 1 of 3 PLANT-I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
KALYAN, MUMBAI CLIENT:HINDUSTAN INSECTICIDE LIMITED
CONTROL VALVE - GLOBE DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13
This document is the property of JP Consulting Engineers Unauthorized disclosure to any third party or duplication is not permitted
GENERAL NOTES: 1 NR - NOT REQUIRED 2 ALL TUBING SHALL BE OF 1/4" OD SS 316 TUBE. 3 ALL TUBE FITTINGS SHALL BE SWAGE LOCK OR EQUIVALENT, DOUBLE COMPRESSION TYPE. 4 INSTRUMENT SHALL BE SUITABLE TO MOUNT IN TROPICAL ENVIRONMENT & OUT DOOR APPLICATION. 5 VENDOR TO CONFIRM SUITABILITY OF STANDARD BONNET FOR SPECIFIED TEMP. FOR EACH CASE. 6 AIR FILTER REGULATOR SHALL BE SHAVO NORGEN MAKE WITH OUTPUT GAUGES AND 1/4" NPT (F) END CONNECTION. 7 DOCUMENTATION: VENDOR TO SUBMIT FOLLOWING AS MINIMUM, BUT NOT LIMITED TO, DOCUMENTS CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, HYDRO TEST ETC. (2 COPY + 1 ELECTRONIC) CALCULATION: VALVE Cv, ACTUATOR SIZE, NOISE (2 COPY + 1 ELECTRONIC) CATALOGUE AND INSTRUCTION AND OPERATING MANUALS. (2 COPY + 1 ELECTRONIC) DOCUMENTS FOR APPROVAL: ALL IN 3 COPIES. 8 VENDOR TO PROVIDE ELECTROPNEUMATIC POSITIONER WITH INPUT SIGNAL OF 4-20 mA AND OUTPUT OF 0.2
TO 1 kg/cm2.
9 PLUG, SEAT & TRIM PARTS SHALL BE HARDENED FOR STEAM SERVICE. 10 ALL VALVES SHALL HAVE PROXIMITY LIMIT SWITCHES TYPE HOUSED & TERMINATED IN ONE ENCLOSURE SUITABLE FOR ZONE2, GR. IIA / IIB. ONE SWITCH SHALL BE FOR OPEN POSITION AND ANOTHER FOR CLOSE POSITION. ENCLOSURE WILL HAVE TWO CABLE ENTRIES OF 1/2" NPT(F) WITH ONE PLUGED. 11 SOLENOID VALVE SHALL BE SUITABLE FOR ZONE2, GR. IIA / IIB.
FJ - 083/0
SJ PREPARED
JP CHECKED APPROVED
DOC NO.
: 7722-JDV-111 : 7722-JHV-111 : 2 of 3 PLANT-I 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
KALYAN, MUMBAI CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. SERVICE P & ID NO. LINE NO. LINE SIZE MAKE MODEL SERVICE CONDITIONS FLUID / STATE FLOW RATE - MIN. / OP. / MAX INLET PRESSURE - MIN. / OP. / MAX PRESSURE DROP - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX DENSITY AT OP. COND. / MOL. WT. VAPOUR PRESS. / CRITICAL PRES. COMPRE. FACTOR / CP / CV RATIO VISCOSITY (CP) DP SHUT OFF VALVE SIZING DATA CALCULATED CV % OPENING NOISE LEVEL dBA - AT 1 M SELECTED CV / FLOW AT 100% LIFT BODY SIZE / TRIM SIZE TRIM TYPE VALVE TYPE MATERIAL BODY / TRIM PACKING / BONNET SEAT INSERT/ BELLOW LEAKAGE CLASS / CHARACTERISTIC STELITING GUIDING TYPE CONNECTION TYPE SIZE, RATING AND FACING BONNET TYPE FACE TO FACE DIMENSION ACTUATOR MAKE MODEL TYPE SINGLE / DOUBLE ACTING AIR FAIL ACTION PNEUMATIC CONNECTION/ AIR SUPP HAND-WHEEL / ACTUATOR PAINTING ACTUATOR SIZE / SPRING RANGE MAKE / MODEL NO. POSITIONER ACCESSORIES / OPTIONS LUBRICATING VALVE SOLENOID VALVE LIMIT SWITCH AND QUANTITY AIR FILTER REGULATOR QUICK EXHAUST VALVE VOLUME TANK / BOOSTER RELAY CERTIFICATE IBR CERTIFICATE SPECIAL REQUIREMENT
*VENDOR TO SPECIFY
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13 1 TCV-T516 Steam HIL/161/3001 1 / 4 25NB * * STEAM 100.00 400.0 3.0 4.0 120 150 2 TCV-R502A Steam HIL/161/3001 2 / 4 25NB * * STEAM 100.0 250.0 3.0 4.0 120 150 3 TCV-R502B TOULENE VAPORS HIL/161/3001 2 / 4 25NB * * TOULENE VAPORS 0 100.0 250.0 0.0 3.0 4.0 RT 120 150
This document is the property of JP Consulting (Engineers) Unauthorized disclosure to any third party or duplication is not permitted
0.0 0.0 RT
Kg/hr Kg/cm2 deg c
0 0.0 RT
Kg/hr Kg/cm2 deg c
Kg/hr Kg/cm2 deg c
* * * * *
* * *
* * * * *
* * * * *
* * *
* * *
* * * * *
* * *
* * *
CONTOURED GLOBE
CS SS 316
* * CONTOURED GLOBE
* * CONTOURED GLOBE
PTFE PTFE CLASS VI EQUAL % NOT REQUIRED TOP GUIDED FLANGED * , 150 # RF STANDARD * * * DIAPHRAGM SINGLE CLOSE 1/4" NPT(F) NR MFG. STD. * * * * REFER NOTE: 8 NOT REQUIRED REQUIRED REFER NOTE. 10 REFER NOTE: 6 NOT REQUIRED NR NR MATERIAL NR -
CS SS 316 PTFE PTFE CLASS VI EQUAL % NOT REQUIRED TOP GUIDED FLANGED * , 150 # RF STANDARD *
CS
SS 316
PTFE PTFE CLASS VI EQUAL % NOT REQUIRED TOP GUIDED FLANGED * , 150 # RF STANDARD * * * DIAPHRAGM SINGLE CLOSE 1/4" NPT(F) NR MFG. STD. * * * * REFER NOTE: 8 NOT REQUIRED REQUIRED REFER NOTE. 10 REFER NOTE: 6 NOT REQUIRED NR NR MATERIAL NR -
* * DIAPHRAGM SINGLE CLOSE 1/4" NPT(F) NR MGF. STD. * * * * REFER NOTE: 8 NOT REQUIRED REQUIRED REFER NOTE. 10 REFER NOTE: 6 NOT REQUIRED NR NR MATERIAL NR -
FJ - 083/0
SJ PREPARED
JP CHECKED APPROVED
0 0 0
DOC NO.
: 7722-JDV-111 : 7722-JHV-111 : 3 of 3
CAD NO. SHEET
KALYAN, MUMBAI CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. 4 TCV- R503A Steam SERVICE HIL/161/3001 4 / 4 P & ID NO. ST-012-A5-25-IH LINE NO. 25NB LINE SIZE * MAKE * MODEL SERVICE CONDITIONS Steam FLUID / STATE FLOW RATE - MIN. / OP. / MAX 0 100.0 250.0 Kg/hr INLET PRESSURE - MIN. / OP. / MAX 0.0 3.0 4.0 Kg/cm2 PRESSURE DROP - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX RT 120 150 deg c DENSITY AT OP. COND. / MOL. WT. VAPOUR PRESS. / CRITICAL PRES. COMPRE. FACTOR / CP / CV RATIO VISCOSITY (CP) DP SHUT OFF VALVE SIZING DATA CALCULATED CV * * * % OPENING * * * NOISE LEVEL dBA - AT 1 M * * * * * SELECTED CV / FLOW AT 100% LIFT * * BODY SIZE / TRIM SIZE CONTOURED TRIM TYPE VALVE GLOBE TYPE MATERIAL CS SS 316 BODY / TRIM PTFE PACKING / BONNET PTFE SEAT INSERT/ BELLOW CLASS VI EQUAL % LEAKAGE CLASS / CHARACTERISTIC NOT REQUIRED STELITING TOP GUIDED GUIDING TYPE FLANGED CONNECTION TYPE * , 150 # RF SIZE, RATING AND FACING STANDARD BONNET TYPE * FACE TO FACE DIMENSION ACTUATOR * MAKE * MODEL DIAPHRAGM TYPE SINGLE SINGLE / DOUBLE ACTING CLOSE AIR FAIL ACTION 1/4" NPT(F) PNEUMATIC CONNECTION/ AIR SUPP NR MFG. STD. HAND-WHEEL / ACTUATOR PAINTING * * ACTUATOR SIZE / SPRING RANGE * * MAKE / MODEL NO. REFER NOTE: 8 POSITIONER ACCESSORIES / OPTIONS NOT REQUIRED LUBRICATING VALVE FLP TYPE REQUIRED SOLENOID VALVE REFER NOTE. 10 LIMIT SWITCH AND QUANTITY REFER NOTE: 6 AIR FILTER REGULATOR NOT REQUIRED QUICK EXHAUST VALVE NR NR VOLUME TANK / BOOSTER RELAY MATERIAL CERTIFICATE NR IBR CERTIFICATE SPECIAL REQUIREMENT
*VENDOR TO SPECIFY
PLANT PLANT-I CONTRACT NO.: 7722/2012-13 5 TCV- R503B Steam HIL/161/3001 4/ 4 STL-015-MS-25-IH 25NB * * Steam 100.0 250.0 3.0 4.0 120 150 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
0 0.0 RT
Kg/hr Kg/cm2 deg c
* * * * *
* * *
* * *
* * CONTOURED GLOBE
* * DIAPHRAGM SINGLE CLOSE 1/4" NPT(F) NR MGF. STD. * * * * REFER NOTE: 8 NOT REQUIRED FLP TYPE REQUIRED REFER NOTE. 10 REFER NOTE: 6 NOT REQUIRED NR NR MATERIAL NR -
FJ - 083/0
SJ PREPARED
JP CHECKED APPROVED
DOC NO.
:7722-JDT-121 :7722-JHT-121 : 1 OF 2 : BURO
TEMPERATURE ELEMENT DATA SHEET

CLIENT: HINDUSTAN INSECTICIDE LIMITED SR. NO.
1 2 3
This document is the property of JP Consulting (Engineers) Pvt. Ltd. Unauthorized disclosure to any third party or duplication is not permitted
CAD NO. SHEET PLANT
CONTRACT NO.7722/2012-13
TAG NO. TE-R501A/1 TE-R501A/2 TE-T501A TE-R501B/1 TE-R501B/2 TE-T501B TE-T-516 TE-R502A/1 TE-R502A/2 TE-R502B/1 TE-R502B/2 TE-C501 TE-C502 TE-C503 TE-C504 TE-C505 TE-C506 TE-R503A/1 TE-R503A/2 TE-R503B/1 TE-R503B/2 TE-S501
LINE / EQUIPMENT NO. HW-005-A5-50 R-501A T-501A HW-007-MS-50 R-501B T-501B HOT WATER TANK R-502A R-502A R-502B R-502B C-501 C-502 C-503 C-504 C-505 C-506 R-503A R-503A R-503B R-503B
PR-088-SS-200
PRESSURE PID NO. OP. HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 1 1 1 1 1 1 1 2 2 2 2 3 3 3 3 3 3 4 4 4 4 3 / / / / / / / / / / / / / / / / / / / / / / 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 MAX
TEMP. ' U ' mm C OP. MAX 0 200 150 0 200 2300 0 200 1655 0 200 150 0 200 2300 0 200 1655 0 200 2400 0 200 1615 0 200 150 0 200 1615 0 200 150
0 0 0 0 0 0 0 0 0 0 0 200 200 200 200 200 200 200 200 200 200 200
o
S/D D D D D D D D D D D D D D D D D D D D D D
D
Therm ll REQUI RED
process CAPILIARY connection REQUIRED 1/2" NPTM M20 1" BSP M 1/2 " NPTM M20 1" BSP 1/2" NPTM 1" BSPM 1/2" NPTM 1" BSP 1/2" NPTM 1" BSP 1" BSP 1" BSP 1" BSP 1" BSP 1" BSP 1" BSP 1/2" NPTM 1" BSP 1/2" NPTM 1/2" NPTM
N 2100mm 1500mm N 2100mm 1500mm 2200mm 1500mm N 1500mm N 1600mm 1600mm 1600mm 1600mm 1600mm 1600mm 1500mm N 1500mm N N
REMARKS
1 2 3
4 5 6 11 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
Y N N Y N N N N Y N Y N N N N N N N Y N Y
Y
1750 1750 1750 1750 1750 1750 1615 150 1615 150
150
FJ - 062/2/0
47 48 49 50 51 52 53 54 55 56 57 58 59
DOC NO.
:7722-JDT-121 :7722-JHT-121 : 1 OF 2 PLANT-II 1
KALYAN
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL MAKE ASSEMBLY HEAD
CAD NO. SHEET PLANT
CONTRACT NO.7722/2012-13 * REQUIRED REQUIRED REQUIRED X X

FOR HEAD MOUNTED TX.
2 3 4 X 5 6 7 8 NOT REQUIRED NOT REQUIRED
NIPPLE-UNION-NIPPLE ADJUSTABLE COMPRESSION NUT SENSOR ELEMENT RTD TYPE CALIBRATION ACCURACY CLASS THERMOCOUPLE TYPE CALIBRATION ACCURACY CLASS MATERIAL SHEATH MATERIAL SHEATH DIAMETER HEAD NIPPLE-UNION-NIPPLE ADJUSTABLE COMPRESSION NUT CONNECTION ELECTRICAL PROCESS PROTECTION INGRESS PROTECTION EX-PROOF PROTECTION TYPE ZONE GAS GROUP TEMP. CLASS THERMOWELL TYPE CONNECTION TYPE MATERIAL CONNECTION REFERENCE DRAWING BAR DIAMETER BORE NOTES : 1 2 3 4
THERMOCOUPLE Pt-100 DIN 43760 CLASS A GROUNDED ANSI 96.1 CLASS 1 SS 316 6 mm DIE CAST AL SS 304 SS 316 1/2" NPT (F) 1/2" NPT (M) IP 65 Ex 'd' ZONE 0 GR IIA, IIB T3 DRILLED BAR STOCK FLANGED SS 316 25 NB, ANSI 150# RF * 30 mm 7 mm REFER SECOND SHEET FOR TAG NO. WISE DATA. S - INDICATES SIMPLEX AND D - INDICATED DUPLEX ELEMENT. X X X X X X X X X X X X X X X X X X
RTD 3 WIRE IEC 751 CLASS B UNGROUNDED CLASS 2 SS 304 MFG. STD. Ni PLATED CS SS 304 SINGLE REFER NOTES IP 66 Ex 'ia' ZONE 1 GR IIC T4 TAPERED SCREWED SS 304
X X X 4 WIRE
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
X X
TWO
25 26 27 28 29 30
ZONE 2 T5 PIPE FABRICATED WELDED CS
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
THERMOWELL FLANGE SHALL BE OF 150#, 40 NB ASA WITH END CONNECTION OF 1/2" NPT (F). RTD WITH THERMOWELL TO BE SUPPLIED RTD SHALL BE CAPILLARY TYPE WITHOUT THERMOWELL
FJ - 062/1/0
*VENDOR TO SPECIFY
SJ PREPARED
JP CHECKED APPROVED
J P CONSULTING ENGINEERS, KALYAN MUMBAI

CLIENT: HINDUSTAN INSECTICIDE LIMITED NOTES:1
This document is the property of J P CONSULTING ENGG. Unauthorized disclosure to any third party or duplication is not permitted
DOC NO.
: 7722-JFE-104 : 1 OF 3 PLANT- I
ORIFICE PLATE ASSEMBLY DATA SHEET
SHEET PLANT
CONTRACT NO.: 7722/2012-13 1 2 3 4
CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, IBR CERTIFICATE (WHERE EVER APPLICABLE) (2 HARD COPIES + 1 SOFT COPY) CTALOGUE / MANUALS: 2 HARD COPIES + 1 SOFT COPY DRAWING / DOCUMENT APPROVAL: 3 HARD COPIES.
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
0 REV.
15/12/12 DATE REVISION
SJ PREPARED
JP CHECKED APPROVED

CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SR. NO. / TAG NO. MAKE MODEL NO. SERVICE LINE NO. P & ID NO. QUANTITY SERVICE CONDITIONS FLUID / STATE MINIMUM FLOW NORMAL FLOW (m3/hr) MAXIMUM FLOW (m3/hr) PRESSURE - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX DENSITY AT OP. CONDITION VAPOUR PRESSURE MOL. WT. / SP. GRAVITY VISCOSITY COMPRESSIBILITY FACTOR ALLOWABLE/PERMANENT DP(mmWC) CONNECTION PIPE SIZE, SCHEDULE AND ID PIPE MATERIAL CONNECTION RING MATERIAL ORIFICE PLATE CALCULATION STANDARD MATERIAL PLATE TYPE PLATE THICKNESS VENT / DRAIN HOLE BETA RATIO (d/D) ORIFICE BORE DIAMETER FLANGE ASSEMBLY STANDARD MATERIAL CARRIER RING GASKET NUTS & STUD BOLTS JACK SCREW PAIR ORIFICE TAPPING TYPE / RATING INTEGRAL ASSEMBLY MATERIAL TAPPING BLOCK THICKNESS METER RUN ASSEMBLY
MATERIAL UP STREAM / DOWN STREAM END CONNECTION
DOC NO.
: 7722-JDF-104 : 2 OF 3 PLANT-I
SHEET PLANT
CONTRACT NO.: 7722/2012-13 1 FE-T502 * * Toluene PR-017-A5-50 HIL/161/3001 1/ 4 1 TOULENE 5 10 0 amb 1 amb 2 amb 0.9 Kg/cmg C 0 amb 1 amb Liquid 2 FE-T513 * * Methanol PR-062-A5-50 HIL/161/3001 3 / 4 1 METHANOL 5 10 2 amb 0.8 Kg/cmg C Liquid 1 2 * 3 * 4 Process Water 5 PR-002-A5-50 6 HIL/161/3001 1 / 4 7 1 8 9 Water Liquid 10 11 10 12 20 13 0 3 5 Kg/cmg 14 amb amb amb C 15 1 16 17 18 0.89 CP 19 20 21 * 22 23 50 NB SCH 40 24 SS 316 25 FLANGED 26 * 27 28 ISO 5167 29 SS 316 30 CONC. SQ. EDGE 31 3.18 mm 32 NA 33 * 34 * 35 36 B16.5 37 SS 316 38 39 CAF 40 A193 GR.B7 / A194 C1.2H 41 IS 1367 CLASS 4.6 42 FLANGE TAP, 1/2" NPT (F) 43 WNRF / 300# 44 NOT APPLICABLE 45 46 47 NOT APPLICABLE 48 49 50 51 52 REQUIRED 53 NA 54 3 FT-T503
512 cp
0.5 cp
* 50 NB SS 316 FLANGED * SCH 40
ISO 5167 SS 316 CONC. SQ. EDGE 3.18 mm NA * * B16.5 SS 316 CAF A193 GR.B7 / A194 C1.2H IS 1367 CLASS 4.6 FLANGE TAP, 1/2" NPT (F) WNRF / 300# NOT APPLICABLE NOT APPLICABLE REQUIRED NA
CERTIFICATION / OPTIONS
MATERIAL IBR
0 REV.
SJ PREPARED
JP CHECKED APPROVED

CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SR. NO. / TAG NO. MAKE MODEL NO. SERVICE LINE NO. P & ID NO. QUANTITY SERVICE CONDITIONS FLUID / STATE MINIMUM FLOW NORMAL FLOW (m3/hr) MAXIMUM FLOW (m3/hr) PRESSURE - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX DENSITY AT OP. CONDITION VAPOUR PRESSURE MOL. WT. / SP. GRAVITY VISCOSITY COMPRESSIBILITY FACTOR SPECIFIC HEAT RATIO ALLOWABLE/PERMANENT DP(mmWC) CONNECTION PIPE SIZE, SCHEDULE AND ID PIPE MATERIAL 4 * *
DOC NO.
: 7722-JDF-104 : 3 OF 3 PLANT-I
SHEET PLANT
CONTRACT NO.: 7722/2012-13 FT-101 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
steam steam header 1 steam 600 1000 3 4 120 150
0 amb
Kg/cmg C
* 80 NB SS 316 SCH 40
CONNECTION RING MATERIAL ORIFICE PLATE CALCULATION STANDARD MATERIAL PLATE TYPE PLATE THICKNESS VENT / DRAIN HOLE BETA RATIO (d/D) ORIFICE BORE DIAMETER FLANGE ASSEMBLY STANDARD MATERIAL CARRIER RING GASKET NUTS & STUD BOLTS JACK SCREW PAIR ORIFICE TAPPING TYPE / RATING INTEGRAL ASSEMBLY MATERIAL TAPPING BLOCK THICKNESS METER RUN ASSEMBLY
FLANGED * ISO 5167 SS 316 CONC. SQ. EDGE 3.18 mm NA * * B16.5 SS 316 CAF A193 GR.B7 / A194 C1.2H IS 1367 CLASS 4.6 FLANGE TAP, 1/2" NPT (F) WNRF / 300# NOT APPLICABLE NOT APPLICABLE REQUIRED NA
MATERIAL IBR
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
0 REV.
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HINUSTAN INSECTICIDE LIMITTD SR. NO. PRESSURE P&ID NO. TAG NO. OP Kg/cm2 g MAX TTMP. OP
o
:7722-JDT-123 DOC. NO. :7722-JHT-123 CAD. NO. :1 OF 2 SHEET : BUPRO PLANT CONTRACT NO.: 7722/2012-13 MAX C 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RANGE oC SENSOR REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001
1 1 1 1 1 1 1 2 2 2 2 3 3 3 3 3 3 4 4 4 4
/ / / / / / / / / / / / / / / / / / / / /
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
TT-R501A/1 TT-R501A/2 TT-T501A TT-R501B/1 TT-R501B/2 TT-T501B TT-T-516 TT-R502A/1 TT-R502A/2 TT-R502B/1 TT-R502B/2 TT-C501 TT-C502 TT-C503 TT-C504 TT-C505 TT-C506 TT-R503A/1 TT-R503A/2 TT-R503B/1 TT-R503B/2
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
FJ - 068/2/1
This document is the property of JP CONSULTING (Engineers) Pvt.Ltd. Unauthorized disclosure to any third party or duplication is not permitted
DOC. NO.
:7722-JDT-123 :7722-JHT-123 :1 OF 2 PLANT-I 1
JPCONSULTING ENGINERS KALYAN

CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL
This document is the property of jp cONSULTING ENGINEERS Pvt.Ltd. Unauthorized disclosure to any third party or duplication is not permitted
TEMPERATURE TRANSMITTER DATA SHEET
CAD. NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13 2 3 X SMART RTD X X 3 WIRE IEC 751 CLASS B UNGROUNDED CLASS 2 0.25% OF SPAN DOWNSCALE X X X X X X X X X X X X X X IP 55 EX 'ia' IIC MFG. STD STANDARD MFG. STD HEAD MOUNTED RAIL MOUNTED ANALOG NOT REQUIRED LINEAR NON INTERACTIVE NOT REQUIRED X CONFIGURABLE X X X X CONVENTIONAL UNIVERSAL 4 WIRE 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
MAKE MODEL NO. TYPE SENSOR TYPE RTD TYPE CALIBRATION ACCURACY CLASS THERMOCOUPLE TYPE CALIBRATION ACCURACY CLASS TRANSMITTER ACCURACY BURN OUT SPAN / ZERO ADJUSTABLE RANGE POWER SUPPLY OUTPUT LOAD RESISTANCE AT 24 VDC LOCAL DISPLAY RESOLUTION MOUNTING CABLE ENTRY INGRESS PROTECTION EX-PROOF PROTECTION HOUSING MATERIAL CLIMATE PAINTING NOTES :
* * SMART WITH HART THERMOCOUPLE PT 100 DIN 43760 CLASS A GROUNDED ANSI 96.1 CLASS 1 0.5% OF SPAN UPSCALE EXTERNAL REQUIRED 24 VDC, 2WIRE 4-20mA HART 600 OHM MAX. DIGITAL 0.1 C 2" PIPE MOUNTED 1/2" NPT (F) IP 65 EX 'd' IIA, IIB DIE CAST AL. TROPICAL EPOXY PAINTED
FJ - 068/1/1
*VENDOR TO SPECIFY
SJ PREPARED
JP CHECKED APPROVED
DOC. NO.
: 7722-JDT-124 : 1 OF 1 PLANT-I 1 2 3
KALYAN, MUMBAI CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL MAKE MODEL NO.
TEMPERATURE SCANNER DATA SHEET
SHEET PLANT
CONTRACT NO:- 7722
TYPE INPUT QUANTITY AMBIENT TEMPRATURE AMBIENT HUMIDITY INDICATION DISPLAY
12 CHANNEL RTD PT-100, 3-WIRE 3 NO'S 0 - 55 DEG CEL 95% RH 7-SEGMENT DISPLAY FOR CHANNEL NO & TEMP INDICATION 4 DIGIT FOR LED FOR DATA 2 DIGIT FOR LED FOR CHANNEL 2 DIGIT FOR LED FOR INDICATION OF ALARM STATUS 5 LED FOR MODE 1 LED FOR POWER ON
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
DISPLAY SCAN RATE SAMPLING SPEED ACCURACY POWER SUPPLY POWER CONSUMPTION COMMUNICATION PORT MOUNTING
SETTABLE 1 TO 99 SECONDS 450 Msec PER CHANNEL 0.1% OF SPAN 110 VAC/ 230 VAC, 50 Hz < 20 VA RS-485 MODBUS PROTOCOL PANEL MOUNTED SIZE - 96(W) X192 (H) X250 (D) mm PANEL CUT OUT -92 (W) X188 (H) mm
AREA CLASSIFICATION HOUSING ENCLOSURE NOTES :
ZONE 2 , IIA & IIB M.S. POWDER COATED IP65
0 REV.
3-Dec-12 DATE
ISSUED FOR APPROVAL / COMMENTS REVISION
MN PREPARED
JP CHECKED APPROVED
DOC NO. : 7722-JDP-133 CAD NO. : 7722-JHP-133 SHEET NO. :1 0F 2 PLANT PLANT-I CONTRACT NO.7722/2012-13
PRESSURE SWITCH SPECIFICATION DATA SHEET
15/12/12
REV. DATE REVISION PREPARED CHECKED APPROVED
GENERAL TAG NO. PS-001 PS-002 PS-003

* * MICRO SWITCH CONTACT 24 VDC 1 AMP " NPT (M) 1/2" NPT (F) FIXED 1/2" NPT (M) SCREWED 130 % OF SPAN SPDT SS 316 DI CAST AL DI CAST AL WEATHERPROOF IP 65 T5 IIA,IIB ZONE 2 MFG. STD. GLYCERINE SS 316 TEST
DOC NO. : 7722-JDP-133 CAD NO. : 7722-JHP-133 SHEET NO. : 2 0F 2 PLANT PLANT-I CONTRACT NO.7722/2012-13
230 VAC " NPT (F) ADJUSTABLE 11/4" NPT (M) FLANGED DPDT PTFE SS 316 DI CAST AL EX-PROOF IP 67 T3 IIC
X X
SS 304 MATERIAL
X EX-PRROF/CMRI
LINE NO Steam header Air header Nitrogen header
P & ID NO.
Pressure Flow Range Op. max 3.0 5.0 0-600 kg/hr 6.0 7.0 0-120 LPM 6.0 7.0 0-10 m3/hr
SET POINT Adjustable Adjustable Adjustable
REMARKS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
*VENDOR TO SPECIFY
15/12/12
REV. DATE REVISION
SJ
PREPARED
JP
CHECKED APPROVED
DOC NO.
: 7722-JDF-121 : 7722-JHF-121 : 1 OF 6
DP TYPE LEVEL TRANSMITTER DATA SHEET
CAD NO. SHEET
PLANT PLANT-I CONTRACT NO. 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. LT-T 504 1 * MAKE MODEL NO. * Organic mixture SERVICE P & ID NO. HIL/161/3001 1 / 4 LINE/ EQPT NO. T-504 QUANTITY ONE TYPE DIFFFERNTILAL PRESSURE SERVICE CONDITIONS FLUID / STATE Organic mixture PRESSURE - MIN. / OP. / MAX Atm Atm Atm TEMP. - MIN. / OP. / MAX amb 45 60 FLOW - MIN. / OP. / MAX NA NA NA SPECIFIC GRAVITY 1.2 MAXIMUM RANGE 2400 mm SET RANGE SCALE RANGE 0-2400 mm MATERIAL FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS SS 316 WETTED 'O' RINGS TEFLON/VITON ELECTRONIC HOUSING DIE CAST EPOXY BOLTS AND NUTS SS 316 CONNECTION PROCESS - HP 1/2'NPTF PROCESS - LP 1/2'NPTF FLUSHING NOT REQUIRED ELECTRICAL 1/2'NPTF SS304 CABLE GLAND PHYSICAL / FUNCTIONAL SPEC. MINIMUM ACCURACY 0.075 % OF SPAN 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION TYPE FLAMEPROOF ZONE 2 ZONE IIA,IIB GAS GROUP TEMP. CLASS T3 CABLE ENTRY 1/2' NPT F TANK DETAILS TANK SHAPE Vertical Cylindrical with dish ends WITH AGITATOR / TANK DRG. ENC. Without Agitator TANK HEIGHT (mm) C-C Distance 0-2400 mm CCD (mmWC) * SEAL UNIT NOT REQUIRED SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR DIGITAL LCD VENT / DRAIN SS 316 MOUNTING BRACKET 2" PIPE , SS316 3 - VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR NR NOTE:- * (vendor to specify)
DOC NO. CAD NO. SHEET PLANT CONTRACT 3
: 7722-JDF-121 : 7722-JHF-121 : 2 OF 6 PLANT-I NO. 7722/2012-13
LT-T 505
* * Organic mixture HIL/161/3001 1 / 4 T-505 ONE
LT-T 503
*
DIFFFERNTILAL PRESSURE Organic mixture Atm Atm Atm amb 45 60 NA NA NA 1.2 1300 mm 0-1300 mm SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAMEPROOF ZONE 2 IIA,IIB T3 1/2' NPT F Horizontal Cylindrical with dish ends Without Agitator 0-1300 mm * NOT REQUIRED
* Water HIL/161/3001 1 / 4 T 503 ONE DIFFFERNTILAL PRESSURE Water Atm 45 NA
Atm amb NA
Atm 60 NA 1 1300 mm
0-1300 mm SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAMEPROOF ZONE 2 IIA,IIB T3 1/2' NPT F Vertical Cylindrical with dish ends Without Agitator 0-1300 mm * NOT REQUIRED
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
DIGITAL LCD SS 316 2" PIPE , SS316 REQUIRED NR
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. 4 LT-T 508A * MAKE MODEL NO. * TOULENE SERVICE P & ID NO. HIL/161/3001 2 / 4 LINE/ EQPT NO. T-508 A QUANTITY ONE TYPE DIFFFERNTILAL PRESSURE SERVICE CONDITIONS FLUID / STATE liquid TOULENE PRESSURE - MIN. / OP. / MAX -1 0.9 1 TEMP. - MIN. / OP. / MAX amb 40 60 FLOW - MIN. / OP. / MAX NA NA NA SPECIFIC GRAVITY 0.9 MAXIMUM RANGE SET RANGE SCALE RANGE 0-1000 mm MATERIAL FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS SS 316 WETTED 'O' RINGS TEFLON/VITON ELECTRONIC HOUSING DIE CAST EPOXY BOLTS AND NUTS SS 316 CONNECTION PROCESS - HP 1/2'NPTF PROCESS - LP 1/2'NPTF FLUSHING NOT REQUIRED ELECTRICAL 1/2'NPTF SS304 CABLE GLAND PHYSICAL / FUNCTIONAL SPEC. MINIMUM ACCURACY 0.075 % OF SPAN 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION TYPE FLAMEPROOF ZONE 2 ZONE IIA,IIB GAS GROUP TEMP. CLASS T3 CABLE ENTRY 1/2' NPT F TANK DETAILS TANK SHAPE Horizontal Cylindrical with dish ends WITH AGITATOR / TANK DRG. ENC. Without Agitator TANK HEIGHT (mm) C-C Distance 1000 mm CCD (mmWC) * SEAL UNIT NOT REQUIRED SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR DIGITAL LCD VENT / DRAIN SS 316 MOUNTING BRACKET 2" PIPE , SS316 3 - VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR NR NOTE:- * (vendor to specify)
LT-T 508 B
* * TOULENE HIL/161/3001 2 / 4 T-508 B ONE
LT-T 513
*
DIFFFERNTILAL PRESSURE TOULENE 0.9 1 40 60 NA NA 0.9 liquid
* METHANOL HIL/161/3001 3 / 4 T-513 ONE DIFFFERNTILAL PRESSURE METHANOL Atm Atm amb amb NA NA 0.8 liquid
-1 amb NA
Atm amb NA
0-1000 mm SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAMEPROOF ZONE 2 IIA,IIB T3 1/2' NPT F Horizontal Cylindrical with dish ends Without Agitator 1000 mm * NOT REQUIRED
0-1200 mm SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAMEPROOF ZONE 2 IIA,IIB T3 1/2' NPT F Vertical Cylindrical with top dish end Without Agitator 1200 mm * NOT REQUIRED
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
* (vendor to specify) 15/12/12 REV. DATE REVISION SJ PREPARED JP CHECKED APPROVED
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. LT- T514 7 * MAKE MODEL NO. * METHANOL SERVICE P & ID NO. HIL/161/3001 3 / 4 LINE/ EQPT NO. T 514 QUANTITY ONE TYPE DIFFFERNTILAL PRESSURE SERVICE CONDITIONS FLUID / STATE METHANOL PRESSURE - MIN. / OP. / MAX Atm Atm Atm TEMP. - MIN. / OP. / MAX amb amb amb FLOW - MIN. / OP. / MAX NA NA NA SPECIFIC GRAVITY 0.8 MAXIMUM RANGE SET RANGE SCALE RANGE 0-1200 mm MATERIAL FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS SS 316 WETTED 'O' RINGS TEFLON/VITON ELECTRONIC HOUSING DIE CAST EPOXY BOLTS AND NUTS SS 316 CONNECTION PROCESS - HP 1/2'NPTF PROCESS - LP 1/2'NPTF FLUSHING NOT REQUIRED ELECTRICAL 1/2'NPTF SS304 CABLE GLAND PHYSICAL / FUNCTIONAL SPEC. MINIMUM ACCURACY 0.075 % OF SPAN 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION TYPE FLAMEPROOF ZONE 2 ZONE IIA,IIB GAS GROUP TEMP. CLASS T3 CABLE ENTRY 1/2' NPT F TANK DETAILS TANK SHAPE Vertical Cylindrical with top dish end WITH AGITATOR / TANK DRG. ENC. Without Agitator TANK HEIGHT (mm) C-C Distance 1200 mm CCD (mmWC) * SEAL UNIT NOT REQUIRED SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR DIGITAL LCD VENT / DRAIN SS 316 MOUNTING BRACKET 2" PIPE , SS316 3 - VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR NR NOTE:- * (vendor to specify)
LT-T 511 A
* * METHANOL HIL/161/3001 4 / 4 T 511A ONE DIFFFERNTILAL PRESSURE METHANOL 0.9 1 40 60 NA NA 0.8
LT-T 511 B
* * METHANOL HIL/161/3001 4 / 4 T 511B
ONE DIFFFERNTILAL PRESSURE METHANOL 0.9 1 40 60 NA NA 0.8
-1 amb NA
-1 amb NA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. LT- T 516 10 * MAKE MODEL NO. * HOT WATER SERVICE P & ID NO. HIL/161/3001 3 / 4 LINE/ EQPT NO. T 514 QUANTITY ONE TYPE DIFFFERNTILAL PRESSURE SERVICE CONDITIONS FLUID / STATE HOT WATER PRESSURE - MIN. / OP. / MAX Atm Atm Atm TEMP. - MIN. / OP. / MAX amb 60 100 FLOW - MIN. / OP. / MAX NA NA NA SPECIFIC GRAVITY 1 MAXIMUM RANGE SET RANGE SCALE RANGE 0-8000 liters MATERIAL FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS SS 316 WETTED 'O' RINGS TEFLON/VITON ELECTRONIC HOUSING DIE CAST EPOXY BOLTS AND NUTS SS 316 CONNECTION PROCESS - HP 1/2'NPTF PROCESS - LP 1/2'NPTF FLUSHING NOT REQUIRED ELECTRICAL 1/2'NPTF SS304 CABLE GLAND PHYSICAL / FUNCTIONAL SPEC. MINIMUM ACCURACY 0.075 % OF SPAN 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION TYPE FLAMEPROOF ZONE 2 ZONE IIA,IIB GAS GROUP TEMP. CLASS T3 CABLE ENTRY 1/2' NPT F TANK DETAILS TANK SHAPE Vertical Cylindrical with top dish end WITH AGITATOR / TANK DRG. ENC. Without Agitator TANK HEIGHT (mm) C-C Distance 2000 mm CCD (mmWC) * SEAL UNIT NOT REQUIRED SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR DIGITAL LCD VENT / DRAIN SS 316 MOUNTING BRACKET 2" PIPE , SS316 3 - VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR NR NOTE:- * (vendor to specify)
DOC NO. CAD NO. SHEET PLANT CONTRACT
: 7722-JDF-121 : 7722-JHF-121 : 5 OF 6 PLANT-I NO. 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
11
LT-T502
TOLUENE HIL/161/3001 3 / 4 T-502 ONE DIFFFERNTILAL PRESSURE TOLUENE Atm Atm 60 100 NA NA 0.9
Atm Amb NA
0-4000 liters SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAMEPROOF ZONE 2 IIA,IIB T3 1/2' NPT F Vertical Cylindrical with top dish end Without Agitator 1900 mm * NOT REQUIRED
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HNDUSTAN INSECTICIDE LIMITED
ULTRASONIC TYPE LEVEL TRANSMITTER SPECIFICATION DATA SHEET
DOC NO. : 7722-JDL-122 CAD NO. : 7722-JDH-122 SHEET : 1 of 2 PLANT : PLANT-I CONTRACT NO.: 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
ULTRASONIC TYPE LEVEL TRANMITTER SPECIFICATION DATA SHEET
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HINDUSTANI INSECTICIDE LIMITED GENERAL LT-T 510 A SR. NO. / TAG NO. 1 Methanol SERVICE HIL/161/3001 3 / 4 P& ID NO. T-510 A EQUIPMENT NO. 1 QUANTITY SERVICE CONDITIONS Methanol FLUID / STATE PRESSURE - MIN. / OP. / MAX. Atm Atm Atm TEMP. - MIN. / OP. / MAX Rt Rt Rt 0.8 SPECIFIC GRAVITY 0.8 FLUID DENSITY @ OP. COND. No FOAMING / TYPE TANK DETAILS Vertical Cylindrical with dish ends TANK SHAPE Without Agitator WITH AGITATOR / TANK DRG. ENC. I.D. (mm) 2000 mm 1400 mm TANK HEIGHT (mm) CONNECTION TOP PROCESS CONN. ORIENTATION 80 NB FLANGED PROCESS CONNECTION FLANGED PROCESS CONNECTION TYPE SENSOR ULTRASONIC TYPE Horn ANTENNA SHAPE ANTENNA LINING SS 316 FLANGE MATERIAL FLANGE FACING & FINISH SS 316 SENSOR MATERIAL Time of flight PRINCIPAL OF OPERATION RANGE MIN CLEARANCE REQUIRED TRANSMITTER TYPE OUTPUT ACCURACY MAX. SET RANGE POWER SUPPLY LOAD RESISTANCE FREQUENCY USED LOCAL INDICATION MEASUREMENT INDICATION INGRESS PROTECTION EX-PRROF PROTECTION TEMP. CLASS CABLE ENTRY HOUSING MATERIAL HOUSING PAINT CLIMATIC PROTECTION CERTIFICATION IBR MATERIAL CALIBRATION EX-PROOF
* (VENDOR TO SPECIFY)
DOC NO. : 7722-JDL-122 CAD NO. : 7722-JDH-122 SHEET : 2 of 2 PLANT : PLANT-I CONTRACT NO.: 7722/2012-13 1 LT-T 510 C
1 2 3 Methanol HIL/161/3001 3 / 4 4 T-510 C 5 1 6 7 Methanol Methanol 8 Atm Atm Atm Atm Atm Atm 9 Rt Rt RT Rt Rt RT 10 0.8 0.8 11 0.8 0.8 12 No No 13 14 Vertical Cylindrical with dish ends Vertical Cylindrical with dish ends 15 Without Agitator Without Agitator 16 2000 mm 1400 mm 2000 mm 1400 mm 17 18 TOP TOP 19 80 NB FLANGED 80 NB FLANGED 20 FLANGED FLANGED 21 22 ULTRASONIC ULTRASONIC 23 Horn Horn 24 25 SS 316 SS 316 26 27 SS 316 SS 316 28 Time of flight Time of flight 29 30 2 LT-T 510 B Methanol HIL/161/3001 3 / 4 T -510 B 1 300 mm min clearnce from side 300 mm min clearnce from side 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
301 mm min clearnce from side
INTEGRAL 4-20 mA 0.5% Configurable 24 VDC 600 OHM REQUIRED, LCD DIGITAL LCD VOLUME MEASUREMENT IP 65 FLAMEPROOF T6 1/2" NPT (F) DIE CAST ALUMINUM
SJ PREPARED
JP CHECKED APPROVED
DOC NO.
: 7722-JDP-134 :7722-JHP-134 : 1 OF 2 PLANT-I 1
DIFFERENTIAL PRESSURE TRANSMITTER DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
DOCUMENTS REQUIRED: 1 CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, IBR CERTIFICATE (WHERE EVER APPLICABLE) (2 HARD COPIES + 1 SOFT COPY) 2 3 CTALOGUE / MANUALS: 2 HARD COPIES + 1 SOFT COPY DRAWING / DOCUMENT APPROVAL: 3 HARD COPIES.
NR :- NOT REQUIRED
SJ PREPARED
JP CHECKED APPROVED
KALYAN, MUMBAI CLIENT: GENERAL SERIAL NO. / TAG NO. MAKE MODEL NO. SERVICE P & ID NO. LINE/ EQPT NO. QUANTITY TYPE APPLICATION SERVICE CONDITIONS FLUID / STATE INLET PRESSURE OUTLET PRESSURE PRESSURE - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX FLOW - MIN. / OP. / MAX SPECIFIC GRAVITY MAXIMUM RANGE SET RANGE SCALE RANGE MATERIAL FLANGE DIAPHRAGM WETTED PARTS WETTED 'O' RINGS ELECTRONIC HOUSING BOLTS AND NUTS CONNECTION PROCESS - HP PROCESS - LP FLUSHING ELECTRICAL PHYSICAL / FUNCTIONAL SPEC. MINIMUM ACCURACY OUTPUT POWER SUPPLY MAXIMUM LOAD @ 24 VDC SPAN AND ZERO INGRESS PROTECTION EX-PROOF PROTECTION TYPE ZONE GAS GROUP TEMP. CLASS CABLE ENTRY SEAL UNIT SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR VENT / DRAIN MOUNTING BRACKET 3 - VALVE MANIFOLD FIELD COMMUNICATOR
DIFFERENTIAL PRESSURE TRANSMITTER DATA SHEET
: 7722-JDP-134 :7722-JHP-134 : 2 OF 2 PLANT-I NO.: 7722/2012-13
DPT-S501
* * Powder laden air
DPT-S502
* * Powder laden air HIL/161/3001 / 3 OF 4 S 502 ONE
HIL/161/3001 / 3 OF 4 S 501 ONE DPT MEASUREMENT& INDICATION Air 300 150 300 50 2000 Gas mmwc mmwc mmwc C m3/hr
DPT MEASUREMENT& INDICATION Air 300 150 300 50 2000 Gas mmwc mmwc mmwc C m3/hr
0 amb 0
600 80 3000
0 amb 0
600 80 3000
0-600 mm WC 0-300 mm WC
0-600 mm WC 0-300 mm WC
SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 Flameproof ZONE 2 IIA,IIB T3 1/2' NPT F NOT REQUIRED
SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 Flameproof ZONE 2 IIA,IIB T3 1/2' NPT F NOT REQUIRED
1 2 * 3 4 * Powder laden air 5 6 HIL/161/3001 / 3 OF 4 BL 501 7 ONE 8 9 DPT MEASUREMENT& INDICATION 10 11 Air Gas 12 500 mmwc 13 150 mmwc 14 0 300 600 mmwc 15 amb 50 80 C 16 0 2000 3000 m3/hr 17 18 19 0-600 mm WC 20 0-300 mm WC 21 22 23 SS 316 24 SS 316 25 SS 316 26 TEFLON/VITON 27 DIE CAST EPOXY 28 SS 316 29 30 1/2'NPTF 31 1/2'NPTF 32 NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 33 34 35 0.075 % OF SPAN 4-20 MA 36 10-30VDC 37 600 OHM 38 NON-INTERACTIVE 39 IP 65 40 41 42 Flameproof ZONE 2 43 IIA,IIB 44 45 T3 46 1/2' NPT F 47 NOT REQUIRED 48 49 50 51 52 53 54 DIGITAL LCD 55 SS 316 56 2" PIPE , SS316 57 REQUIRED 58 NR
DPT-BL 501
*VENDOR TO SPECIFY
SJ PREPARED
JP CHECKED APPROVED
ANNEXURE-V
DOC NO : : : : PLANT-1I 7722
PLANT-II DATA SHEET
INSTRUMENT DATA SHEET 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. INSTRUMENT INDEX FLOW SWITCH DP TYPE FLOW TRANSMITTER MULTIVARIABLE FLOW TRANSMITTER PRESSURE GUAGE SAFETY VALVE ON-OFF VALVE THREE WAY ON-OFF VALVE PH ANALISER PRESSURE TRANSMITTER CONTROL VALVE TEMEPERATURE ELEMENT TEMPERATURE GUAGE ORIFICE PLATE TEMPERATURE TRANSMITTER TEMPERATURE SCANNER PRESSURE SWITCH LEVEL GUAGE-MAGNETIC TYPE DP TYPE LEVEL TRANSMITTER LEVEL SWITCH ULTRASONIC LEVEL TRANSMITTER LIMIT SWITCH
DOC. NO.
: 7722-JIN-101 PLANT-II : 1 0f 1 : HIL
INSTRUMENT INDEX
PLANT SHEET CLIENT CONTRACT NO.:
7722/2012-13
REMARKS
TYPE
VALVE MOC
VALVE SIZE
RANGE/SET PTS. JB NO.
AH NO.
MAKE
MODEL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71
LT-V105 LT-V106 LT-V102 FT-V102 XV-V102/1 XV-V102/2 LT-V013A LG-SV101 TG-V103A LT-V108 XV-V102/3 XV-V103A/1 XV-V103A/2 TG-V103B LT-V103B XV-V103B/1 XV-V103B/2 LT-V109 TE-R106 TT-R106 PSV-R106 PT-R106 FT-R106 XV-R106 LG-V119 LT-V119 LT-V110 XV-V110 XV-V117 WT-T101A WT-T101B TE-R101 TT-R101 TCV-R101 PSV-R101 PT-R101 TE-VP-R101 TT-VP-R101 TG-R101 TG-E102 TG-R102 TG-E104 XV-E105 TG E-106 LG-V107 PG-V107 XV-V107 LG-V111 PG-V111 XV-V111 PHIC-R102 PT-R102 TE-VP-R102 TT-VP-R102 TE-R102 TT-R102 TCV-R102 PSV-R102 PT-R103 TE-VP-R103 TT-VP-R103 TE-R103 TT-R103 TCV-R103 PSV-R103 LS APND 101/1 LS APND 101/2 PSV-APND 101 PT-APND 101 TE-APND 101 TT-APND 101
HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P
& & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & &
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/002 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001
SOLVENT SOLVENT SOLVENT METHANOL SOLVENT SOLVENT SOLVENT SOLVENT SOLVENT SOLVENT SOLVENT Organic material Organic material Organic material SOLVENT Organic material Organic material Effluent water Organic material Organic material Organic material Organic material Organic material Organic material Organic SOLVENT solvent Organic SOLVENT solvent Organic SOLVENT Organic SOLVENT Oragnic Mixture Oragnic Mixture Oragnic Mixture Oragnic Mixture Oragnic Mixture Oragnic Mixture Oragnic Mixture Oragnic Mixture vapours Oragnic Mixture vapours vapours vapours methanol vapour methanol vapour methanol vapour Organic solvent Organic solvent Organic solvent Oragnic Mixture Oragnic Mixture Oragnic Mixture Oragnic Mixture Oragnic Mixture Oragnic Mixture steam Oragnic Mixture oragnic vapours oragnic vapours oragnic vapours Oragnic Mixture Oragnic Mixture steam nitrogen slurry na nitrogen oragnic vapours slurry slurry
V-105 V-106 V-102 PR-201-25-A5 PR-205-25-Y3 PR-204-25-A5 SV-101 V-103A V-108 PR-204-25-A5 PR-211-25-Y5 PR-215-50-Y5 V-103B V-103B PR-211-Y5-25 PR-216-50-Y5 V-109 R106 R106 R106 PR-220-25-Y5 PR-220-25-Y5 V-119 V-119 V-110 PR-210-25-Y5 PR-231-25 T-101A T-101B R-101 R-101 STEAM STEAM PRG-218-150-Y5 PRG-218-150-Y5 PRG-218-150-Y5 PRG-218-150-Y5 PR-282-50-Y5 PRG-228-200-Y5 PR-2100-50-Y5 V-298-50-Y3 PR-2105-80-Y5 V-107 V-107 V-238-50-A5 V-111 V-111 V-264-50-A5 R-102 PRG-228-200-Y5 PRG-228-200-Y5 PRG-228-200-Y5 R-102 R-102 ST-289-50-A5-IH ST-289-50-A5-IH PRG-253-200-Y5-1H PRG-253-200-Y5-1H PRG-253-200-Y5-1H R-103 R-103 ST-276-50-A5-IH ST-276-50-A5-IH APND 101 APND 101 PRV-250-100-Y5-IH V-249-40-I3 APND 101 APND 101
Level Transmitter DP Type Level Transmitter DP Type Level Transmitter DP Type flow Transmitter DP Type Flow Transmitter on-off valve with f/b Ball valve on-off valve with f/b Ball valve Level Transmitter ultrasonic Level Gauge magnetic Temp. Gauge Bimetallic Level Transmitter DP Type on-off valve with f/b Ball valve on-off valve with f/b Ball valve on-off valve with f/b Ball valve Temp. Gauge Bimetallic Level Transmitter ultrasonic on-off valve with f/b Ball valve on-off valve with f/b Ball valve Level Transmitter DP Type Temp. element RTD Temp. Transmitter Field Mounted Pressure safety Valve Pressure transmitter Diaphgram flow Transmitter DP Type Flow Transmitter on-off valve with f/b Ball valve Level Gauge magnetic Level Transmitter DP type Level Transmitter DP Type on-off valve with f/b Ball valve on-off valve with f/b Ball valve Weight transmitter Load cell Weight transmitter Load cell Temp. element RTD Temp. Transmitter Field Mounted Control valve Globe Pressure safety Valve Pressure transmitter Diaphgram Temp. element RTD Temp. Transmitter Field Mounted Temp. Gauge Bimetallic Temp. Gauge Bimetallic Temp. Gauge Bimetallic Temp. Gauge Bimetallic THREE WAY VALVE Ball valve Temp. Gauge Bimetallic Level Gauge magnetic Pressure gauge BOURDEN on-off valve with f/b Ball valve Level Gauge magnetic Pressure gauge BOURDEN on-off valve with f/b Ball valve PH CONTROLLER PH analyser Pressure transmitter Diaphgram Temp. element RTD Temp. Transmitter Field Mounted Temp. element RTD Temp. Transmitter Field Mounted Control valve Globe Pressure safety Valve Pressure transmitter Diaphgram Temp. element RTD Temp. Transmitter Field Mounted Temp. element RTD Temp. Transmitter Field Mounted Control valve Globe Pressure safety Valve Level switch tunning fork Limit switch Proximity type Pressure safety Valve Pressure transmitter Diaphgram Temp. element RTD Temp. Transmitter Field Mounted
NA NA NA NA SS 316 SS 316 NA NA NA NA SS 316 SS 316 SS 316 NA NA SS 316 SS 316 NA NA NA NA NA SS 316 NA NA NA SS 316 SS 316 NA NA NA NA CS NA NA NA NA NA NA NA SS 316 NA NA NA SS 316 NA NA SS 316 NA NA NA NA NA NA CS NA NA NA NA NA CS NA NA NA NA NA
0-2000 mm 0-2000 mm 0-1000 mm

0 -8.0 m3/hr
25 NB 25 NB 0-2000 ltr 1000 0-100 deg c 0-1800 mm 25 NB 25 NB 50 NB 0-100 deg c 0-2000 ltr 25 NB 50 NB 0-1800 mm 0-200 deg c
0-3 kg/cm2 0-3 m3/hr 25 NB 1000 0-2000 ltr 0-1600 mm 25 NB 25 NB
0-200 deg c
(-)1 to 3 kg/cm2
0-200 deg c 0-100 0-100 0-100 0-100 50 NB 0-100 deg c 550

(-)1 to 1 kg/cm2
deg deg deg deg
c c c c
50 NB 550
(-)1 to 1 kg/cm2
50 NB 0-14 ph
(-)1 to 3 kg/cm2
0-200 deg c 0-200 deg c
(-)1 to 3 kg/cm2
0-200 deg c 0-200 deg c
(-)1 to 7 kg/cm2
0-200 deg c
DOC. NO.
: 7722-JIN-101 PLANT-II : 1 0f 1 : HIL
INSTRUMENT INDEX
7722/2012-13
REMARKS
TYPE
VALVE MOC
VALVE SIZE
AH NO.
MAKE
MODEL
72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142
XV-APND 101/2 XV-APND 101/1 PG-APND 101/1 PG-APND 101/2 XV-APND 101/5 XV-APND 101/4 XV-APND 101/3 LT-V112A LT-V112B XV-APND 102/3 XV-APND102/5 XV-APND 102/2 PG-APND 102/2 TE-APND 102/1 TT-APND 102/1 TE-APND 102/2 TT-APND 102/2 XV-APND 102/1 XV-APND102/4 LS APND 102/1 LS APND 102/2 PSV-APND 102 PG-APND 102/1 PT-APND 101/1 PT-APND 101/2 WT-T 102 TE-R104 TT-R104 LG-V 113 LG-V 114 PG-V 114 XV-V 114 TE VP-R105 TT- VP R105 PT-R105 TE-R105 TT-R105 PG-R105 TCV-R 105 PSV- R 105 TE C-101 TT- C 101 FT- C101/1 FT- C101/2 FCV-C 101 LT-V 115 XV-V 115/1 XV-V 115/2 LT-V120 FT-V120 XV-V120/1 XV-V120/2 XV-V120/3 XV-V120/4 TG-R105 LT- V101 XV- V101 XV-SP 101 TG-V116 TG-SP 101 LT-SP 101 PG-SP 101 XV- V104 PG-V104 LG-V104 LG-V116 TE-V116 TT-V116 TCV-V116 FT-301 PS-301
HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P
& ID MPP/001 & ID MPP/001 & ID MPP/001 & ID MPP/001 & ID MPP/001 & ID MPP/001 & ID MPP/001 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/002 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 HEADER Steam header
slurry slurry slurry slurry vacuum vacuum vacuum solvent solvent slurry SOLVENT water oragnic vapours slurry slurry slurry SOLVENT slurry na nitrogen oragnic vapours oragnic vapours oragnic vapours slurry na Organic solvent Organic solvent Organic solvent Organic solvent Organic solvent Organic solvent Organic solvent Organic solvent Organic solvent Organic solvent steam nitrogen metahnol liquid corrosive liquid corrosive liquid corrosive liquid Methanol Methanol Methanol water water water water water water steam methanol methanol oragnic liquid hot water oragnic liquid oragnic liquid oragnic liquid Organic solvent Organic solvent Organic solvent hot water hot water na steam STEAM
on-off valve with f/b Ball valve on-off valve with f/b Ball valve Pressure gauge BOURDEN Pressure gauge BOURDEN THREE WAY VALVE THREE WAY VALVE THREE WAY VALVE Ball valve Level Transmitter DP Type Level Transmitter DP Type THREE WAY VALVE Ball valve THREE WAY VALVE on-off valve with f/b Ball valve Pressure gauge BOURDEN Temp. element RTD Temp. Transmitter Field Mounted Temp. element RTD Temp. Transmitter Field Mounted on-off valve with f/b Ball valve THREE WAY VALVE Level switch tunning fork Limit switch Proximity type Pressure safety Valve Pressure gauge BOURDEN Pressure transmitter Diaphgram Pressure transmitter Diaphgram Weight transmitter Load cell Temp. element RTD Temp. Transmitter Field Mounted Level Gauge magnetic Level Gauge magnetic Pressure gauge BOURDEN on-off valve with f/b Ball valve Temp. element RTD Temp. Transmitter Field Mounted Pressure transmitter Diaphgram Temp. element RTD Temp. Transmitter Field Mounted Pressure gauge BOURDEN Control valve Globe Pressure safety Valve Temp. element RTD Temp. Transmitter Field Mounted flow Transmitter DP Type Flow Transmitter flow Transmitter DP Type Flow Transmitter Control valve Globe Level Transmitter DP Type on-off valve with f/b Ball valve on-off valve with f/b Ball valve Level Transmitter DP Type flow Transmitter DP Type Flow Transmitter on-off valve with f/b Ball valve on-off valve with f/b Ball valve on-off valve with f/b Ball valve on-off valve with f/b Ball valve Temp. Gauge Bimetallic Level Transmitter DP Type on-off valve with f/b Ball valve on-off valve with f/b Ball valve V-116 Temp. Gauge Bimetallic SP 101 Temp. Gauge Bimetallic SP 101 Level Transmitter ultrasonic SP 101 Pressure gauge BOURDEN on-off valve with f/b Ball valve V-104 Pressure gauge BOURDEN V-104 Level Gauge magnetic V-116 Level Gauge magnetic V-116 Temp. element RTD V-116 Temp. Transmitter Field Mounted V-116 Control valve Globe LINE SIZE 80NB SCH.40 Multivariable Transmitte DP Type Multivariable Transmitter Steam PRESSURE SWITCH Diaphgram
HW-244-40-A5-IH PR-210-25-Y3 N2-248-20-A4 V-251-50-A5 V-249-50-Y5 V-255-50-Y5 PR-243-80-Y5 V-112A V-112B PR-310-80-Y5 V-340-40-Y5 HW-311-40-A5-IH V-308-40-Y3 APND 102 APND 102 PRG-309-80-Y5-1H PRG-309-80-Y5-1H PR-300-80-Y5 V-338-40-Y5 APND 102 APND 102 V-308-40-Y3 N2-307-20-A4 V-308-40-Y3 PRG-309-80-y3 T-102 R-104 R-104 V-113 V-114 V-114 V-330-50-A5 PRG_-350-200-Y3 PRG_-350-200-Y3 PRG_-350-200-Y3 R 105 R 105 R 105 ST-345-40-A5-IH ST-345-40-A5-IH C 101 C 101 PR-360-40 -Y3 PR-359-40 -Y3 PR-359-40 -Y3 V 115 PR-363-25-Y3 PR-362-40-Y3 V-120 PR-002-A5-50 V-120 V-120 V-120 V-120 ST-345-40-A5-IH V 101
SS 316 SS 316 NA NA SS 316 SS 316 SS 316 NA NA SS 316 SS 316 SS 316 NA NA NA NA NA SS 316 SS 316 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA CS SS 316 NA NA NA NA CS NA SS 316 SS 316 NA NA SS 316 SS 316 SS 316 SS 316 NA NA SS 316 SS 316 NA NA NA NA NA NA NA NA NA NA CS NA NA
40 NB 25NB 0-10 kg/cm2

(-)1 to 1 kg/cm2
50 NB 50 NB 80 NB 0-1800 mm 0-1300 mm 80 NB 40 NB 40 NB
(-)1 to 1 kg/cm2
0-200 deg c 0-200 deg c 80 NB 40 NB
0-10 kg/cm2
(-)1 to 7 kg/cm2 (-)1 to 7 kg/cm2
0-200 deg c 550 550

(-)1 to 1 kg/cm2
50 NB 0-200 deg c 0 to 5 kg/cm2 0-200 deg c

(-)1 to 1 kg/cm2
0-200 deg c 0-3 m3/hr 0-3 m3/hr 0-2000 mm 25 NB 40 NB 0 -20m3/hr
50 25 50 25
NB NB NB NB
0-100 deg c 0-600 mm 50 NB 25 NB 0-200 deg c 0-100 deg c 0-10000 ltr 0-6 kg/cm2 50 NB
(-)1 to 1 kg/cm2
550 1800 0-200 deg c
0-1000 kg/hr 0-4 kg/cm2
DOC. NO.
: 7722-JIN-101 PLANT-II : 1 0f 1 : HIL
INSTRUMENT INDEX
7722/2012-13
REMARKS
TYPE
VALVE MOC
VALVE SIZE
AH NO.
MAKE
MODEL
143 144 145 146 147
PS-302 PS-302 FS-301 FS-302 FT-T102
Air Header Nitrogen header CW Header Brine Header HIL/P & ID MPP/002
METHANOL
Air Nitrogen Cooling Water Brine METHANOL PIPE LINE
PRESSURE SWITCH PRESSURE SWITCH FLOW SWITCH FLOW SWITCH flow Transmitter
Diaphgram Diaphgram PADDLE PADDLE DP Type Flow Transmitter
NA NA NA NA NA
0-6 kg/cm2 0-6 kg/cm2
DOC NO. : 7722-JDF-102 CAD NO. : 7722-JDH-102 SHEET NO. :1 0F 2 PLANT PLANt-II CONTRACT NO. 7722/2012-13
SJ PREPARED
JP CHECKED APPROVED
GENERAL TAG NO. FS-301 FS-302

* * PADDLE TYPE 24 VDC 1 AMP " NPT (M) 1/2" NPT (F) CLOSED & FIXED 1/2" NPT (M) SCREWED 130 % OF SPAN SPDT SS 316 DI CAST AL DI CAST AL WEATHERPROOF IP 65 T3 IIA,IIB MFG. STD. GLYCERINE SS 316 TEST
DOC NO. : 7722-JDF-102 CAD NO. : 7722-JDH-102 SHEET NO. :2 0F 2 PLANT PLANT-II CONTRACT NO. 7722/2012-13
230 VAC " NPT (F)
11/4" NPT (M) FLANGED DPDT PTFE SS 316 DI CAST AL EX-PROOF IP 67 T5 IIC
SS 304 MATERIAL
X EX-PRROF/CMRI
LINE NO CW HEADER BRINE HEADER
P & ID NO.
Pressure Op. max 3.0 5.0 4 6
Flow Range 0-120 m3/hr 0- 90 m3/hr
SET POINT 2 Kg/hr 2 Kg/hr
REMARKS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
* VENDOR TO SPECIFY
15/12/12
SJ
REVISION PREPARED
JP
CHECKED APPROVED
REV.
DATE
DOC NO.
: 7722-JPF-102 : 7722-JHF-102 :1 0F 2 PLANT-II 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
MULTIVARIABLE TRANSMITTER DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13
SJ PREPARED
JP CHECKED APPROVED
MULTIVARIABLE TRANSMITTER SPECIFICATION DATA SHEET
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. 1 FT-301 STEAM SERVICE P & ID NO. STEAM HEADER LINE/ EQPT NO. 80 NB SCH 40 LINE SIZE / SCHEDULE QUANTITY ONE TYPE MULTIVARIABLE TRANSMITTER APPLICATION MEASUREMENT& INDICATION SERVICE CONDITIONS STEAM FLUID / STATE FLOW - MIN. / OP. / MAX 0 600 1000 kg/hr PRESSURE - MIN. / OP. / MAX 0 3 4 kg/cm2 TEMP. - MIN. / OP. / MAX amb 120 150 deg c DENSITY AT OP. CONDITION SP. GRAVITY VISCOSITY 0-4000 DP RANGE(mmWC) MAXIMUM RANGE RANGE TRANSMITTER * MAKE * MODEL NO. SS 316 FLANGE SS 316 DIAPHRAGM WETTED 'O' RINGS TEFLON/VITON ELECTRONIC HOUSING DIE CAST EPOXY SS 316 BOLTS AND NUTS 1/2" NPT F PROCESS CONNECTION- HP SIDE 1/2" NPT F PROCESS CONNECTION- LP SIDE 1/2" NPTF CABLE ENTRY 1% OF MASS FLOW RATE ACCURACY 4-20 mA HART OUTPUT 24 VDC POWER SUPPLY REQUIRED ZERO/SPAN ADJUSTMENT 600 MAXIMUM LOAD @ 24 VDC IP65 INGRESS PROTECTION ZONE-2, IIA, IIB EX-PROOF PROTECTION T3 TEMP. CLASS ACCESSORIES / OPTIONS DIGITAL LCD LOCAL INDICATOR SS316 VENT / DRAIN MOUNTING BRACKET REQUIRED 3 - VALVE MANIFOLD OF SS 316 PRESSURE COMPENSATION REQUIRED TEMPERATURE COMPENSATION REQUIRED RTD ELEMENT THERMOWELL U LENGTH 200 200mm CERTIFICATES REQUIRED MATERIAL REQUIRED CALIBRATION REQUIRED EX-PRROF IBR
NOTE:EXTENSION CABLE OF RTD SHALL BE PROVIDED BY VENDOR.
DOC NO. : 7722-JPF-102 CAD NO. : 7722-JHF-104 SHEET 2 of 2 PLANT PLANT-II CONTRACT NO. 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
SJ PREPARED
JP CHECKED APPROVED
PRESSURE GAUGES - BOURDON TYPE DATA SHEET

CLIENT:HINDUSTAN INSECTICIDE LIMITED SR. NO. 1 2 3 4 5 6 7 8 9 10 P&ID NO. TAG NO. LINE / EQUIPMENT NO. FLUID PRESSURE MIN MAX TEMP MIN MAX o C RANGE KG/cmg 0-10 (-)1 to 1 (-)1 to 1 (-)1 to 1 (-)1 to 1 0-10 (-)1 to 1 (-)1 to 1 0-6 (-)1 to 1
DOC NO. :7722-JDP-131 CAD NO. :7722-JHP-131 SHEET : 1 OF 2 PLANT :MPP CONTRACT NO.:7722/2012-13
ACC. (SEE NOTE 1) REMARK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/
MPP/001 MPP/001 MPP/001 MPP/001 MPP/002 MPP/002 MPP/002 MPP/002 MPP/003 MPP/003
PG-APND 101/1 PG-APND 101/2 PG-V107 PG-V111 PG-APND 102/2 PG-APND 102/1 PG-V 114 PG-R 105 PG-SP 101 PG - V104
N2-248-20-A4 V-251-50-A5 V-107 V-111 V-251-50-A3 N2-307-20-A4 V-114 R-105 SP 101 V-104
Nitrogen Solvent vapour Methanol vapour Methanol vapour Solvent vapour Nitrogen Methanol vapour Methanol vapour Organic vapour Organic vapours
a a a a a a a a
DELETE
JP CONSULTING ENGINEERS KALYAN
PRESSURE GAUGES - BOURDON TYPE DATA SHEET
CLIENT:HINDUSTANI INSECTICIDE LIMITED * MAKE * MODEL NO. SENSOR BOURDON ACCURACY 1% OF SPAN TEMP. LIMIT 200 o C OVER PRESSURE LIMIT 130 % OF SPAN SIZE MOUNTING ENTRY MATERIAL SENSOR SOCKET MOVEMENT CASE BEZEL WINDOW POINTER DIAL BEZEL TYPE END CONNECTION BLOW OUT PROTECTION MICROMETER ADJUSTMENT ENCLOSURE PAINT SPECIAL REQUIREMENT SYPHON TYPE MATERIAL CONNECTION SNUBBER TYPE MATERIAL CONNECTION GUAGE SAVER 100 MM DIRECT BOTTOM SS 316 SS 316 SS 304 SS 316 SS 316 ACRYLIC MFG. STD. WHITE SCREWED " NPT (M) NEOPRENE DISK EXTERNAL IP 55 EPOXY OIL FREE
DOC NO. :7722-JDP-131 CAD NO. :7722-JHP-131 SHEET : 1 OF 2 PLANT PLANT-II CONTRACT NO.:7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
X BELLOW X 2% OF SPAN X X 150 MM X SURFACE X BACK X X X X X
CAPSULE
X 250 MM PANEL
X X X X
PHOSPHOR BRONZE SS 304 BRASS CAST ALUMINUM ALUMINUM SHATTERPROOF X BLACK ALUMINUM X BLACK MARKING X PUSH FIT X " NPT(F) BACK SIDE X INTERNAL X IP 65 ENAMEL O2 SERVICE
PLASTIC TOUGHENED GLASS BLACK PLASTIC POINTER STOPS WITHOUT BEZEL SOLID FRONT NOT REQUIRED MFG. STD. X
U' TYPE SS 316 "NPT(M) X "NPT(F) EXTERNAL SS 316 "NPT(M) X "NPT(F) "NPT(M) X "NPT(F) SS 316
PIG TAIL TYPE X SS 304 X X INTERNAL X SS 304 X X X SS 304
X CS
NOTES : 1 ACC. :
a - SYP - SYPHON b - SNB - SNUBBER c - GS - GUAGE SAVER
FJ - 043/1/1
15/12/12
SKJ
JP
REV.
DATE
REVISION
PREPARED
CHECKED
APPROVED
DOC NO.
:7722-JDS-101 :7722-JHS-101 : 1 of 4 PLANT-II 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
JP CONSULTING
ENGINEERS KALYAN
CLIENT:HINDUSTAN INSECTICIDE LIMITED
PRESSURE SAFETY VALVE DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO:- 7722/2012-13
NOTES: 1 ' * ' VENDOR TO INDICATE 2 VENDOR TO SUBMIT CALCULATION 3 DETAIL DRAWING TO BE SUBMITTED ALONG WITH THE OFFER
SJ PREPARED
JP CHECKED APPROVED
DOC NO.
:7722-JDS-101 :7722-JHS-101 : 2 of 4 PLANT-II 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
JP CONSULTING
ENGINEERS KALYAN
CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL SR. NO. / TAG NO. MAKE MODEL NO. SERVICE LINE/ EQUIPMENT NO. P&ID NO. QUANTITY NOZZLE TYPE DESIGN TYPE BONNET TYPE SERVICE CONDITIONS FLUID / STATE CAPACITY REQUIRED PRESSURE - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX FLOW MOL. WT. / SP. GR. VISCOSITY COMPRESSIBILITY FACTOR SPECIFIC HEAT RATIO SET PRESSURE SET PRESSURE RANGE CONSTANT BACK PRESSURE VARIABLE BACK PRESSURE DIFFERENTIAL SET PRESSURE ALLOWABLE OVERPRESSURE BLOW DOWN MATERIAL BODY / NOZZLE / BONNET SEAT / DISC GUIDE / RING SPRING BELLOWS CONNECTION END CONNECTION INLET / OUTLET SIZE FLANGE RATING / FACING BASIS OF SELECTION CODE FIRE OTHER ACCESSORIES CAP - SCREWED OR BOLTED LEVER - PLAIN OR PACKED GAG LOCKING DEVICE ORIFICE DATA CALCULATED AREA SELECTED AREA ORIFICE DESIGNATION ACTUAL CAPACITY RELIEVING TEMP. COLD SET PRESSURE SAFETY VALVE -RUPTURE DISC COMBINATION CERTIFICATE REQUIRED 1
CAD NO. SHEET PLANT
CONTRACT NO:- 7722/2012-13 PSV-R106 * * STEAM HIL/ MPP/001 ONE FULL BORE SPRING LOADED CLOSED STEAM 0 0 0 3 130 250 1 4 150 500 kg/cm2 deg c KG/HR 1 0 0 2 PSV-R101 * * STEAM HIL/ MPP/001 ONE FULL BORE SPRING LOADED CLOSED STEAM 3 130 4 150 1 1 1 kg/cm2 deg c 0 0 3 PSV-R102 * * STEAM ST-289-50-A5-IH HIL/ MPP/001 ONE FULL BORE SPRING LOADED CLOSED STEAM 3 130 4 150 1 kg/cm2 deg c
3.0 kg/cm2
3.0 kg/cm2
3.0 kg/cm2
10% 10% SS SS 316 SS 316 CS NR FLANGED 40 NB ASA 150# ASME SEC VIII SS 316 SS SS 316 SS 316 SS SS 316 SS 316
10% 10% SS 316 SS SS 316 SS 316 SS SS 316 SS 316
10% 10% SS 316 SS 316 SS 316 CS NR FLANGED * RF 40 NB ASA 150# ASME SEC VIII * RF SS
CS NR FLANGED * RF 40 NB ASA 150# ASME SEC VIII -
SCREWED PACKED NR NUT * * * * SAME AS OP. TEMP SAFETY VALVE NO MATERIAL,TEST
FJ - 086/1
15/12/12 REV. DATE REVISION PREPARED CHECKED APPROVED
JP CONSULTING
ENGINEERS KALYAN
CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL PSV-R106 SR. NO. / TAG NO. 1 * MAKE * MODEL NO. STEAM SERVICE ST-276-50-A5-IH LINE/ EQUIPMENT NO. HIL/ MPP/001 P&ID NO. ONE QUANTITY FULL BORE NOZZLE TYPE SPRING LOADED DESIGN TYPE CLOSED BONNET TYPE SERVICE CONDITIONS STEAM FLUID / STATE CAPACITY REQUIRED PRESSURE - MIN. / OP. / MAX 0 3 4 kg/cm2 TEMP. - MIN. / OP. / MAX 0 130 150 deg c FLOW 0 250 500 KG/HR 1 MOL. WT. / SP. GR. 1 VISCOSITY COMPRESSIBILITY FACTOR SPECIFIC HEAT RATIO SET PRESSURE 3.0 Kg/cm2 SET PRESSURE RANGE CONSTANT BACK PRESSURE VARIABLE BACK PRESSURE DIFFERENTIAL SET PRESSURE 10% ALLOWABLE OVERPRESSURE 10% BLOW DOWN MATERIAL SS 316 BODY / NOZZLE / BONNET SS SS SS 316 SS 316 SEAT / DISC SS 316 SS 316 GUIDE / RING CS SPRING NR BELLOWS CONNECTION FLANGED END CONNECTION 40 NB * INLET / OUTLET SIZE ASA 150# RF FLANGE RATING / FACING BASIS OF SELECTION ASME SEC VIII CODE FIRE OTHER ACCESSORIES SCREWED CAP - SCREWED OR BOLTED PACKED LEVER - PLAIN OR PACKED NR GAG NUT LOCKING DEVICE ORIFICE DATA * CALCULATED AREA * SELECTED AREA * ORIFICE DESIGNATION * ACTUAL CAPACITY SAME AS OPT TEMP RELIEVING TEMP. COLD SET PRESSURE SAFETY VALVE SAFETY VALVE -RUPTURE DISC NO COMBINATION MATERIAL,TEST CERTIFICATE REQUIRED
DOC NO. :7722-JDS-101 CAD NO. :7722-JHS-101 SHEET : 3 of 4 PLANT PLANT-II CONTRACT NO:- 7722/2012-13 PSV-APND 102 * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
PSV-APND 101 * *
Nitrogen
PRV-250-100-Y5-IH HIL/ MPP/001 ONE FULL BORE SPRING LOADED CLOSED Nitrogen (-) 1 0 1 130 4 150 kg/cm2 deg c 1.2 1.1 (-) 1 0
Nitrogen
V-308-40-Y3 HIL/ MPP/001 ONE FULL BORE SPRING LOADED CLOSED Nitrogen 1 130 4 150 kg/cm2 deg c
3.0 Kg/cm2
3.0 Kg/cm2
10% 10% SS SS 316 SS 316 CS NR FLANGED 40 NB ASA 150# ASME SEC VIII * RF 40 NB ASA 150# SS 316 SS SS 316 SS 316 SS SS 316 SS 316
10% 10% SS 316 SS 316 SS 316 CS NR FLANGED * RF SS
ASME SEC VIII -
SCREWED PACKED NR NUT * * * * SAME AS OPT TEMP SAFETY VALVE NO MATERIAL,TEST
SCREWED PACKED NR NUT * * * * SAME AS OPT TEMP SAFETY VALVE NO MATERIAL,TEST
FJ - 086/1
JP CONSULTING
ENGINEERS KALYAN
CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL PSV-R105 SR. NO. / TAG NO. 7 * MAKE * MODEL NO. STEAM SERVICE ST-276-50-A5-IH LINE/ EQUIPMENT NO. HIL/ MPP/001 P&ID NO. ONE QUANTITY FULL BORE NOZZLE TYPE SPRING LOADED DESIGN TYPE CLOSED BONNET TYPE SERVICE CONDITIONS STEAM FLUID / STATE CAPACITY REQUIRED PRESSURE - MIN. / OP. / MAX 0 3 4 kg/cm2 TEMP. - MIN. / OP. / MAX 0 130 150 deg c FLOW 0 250 500 KG/HR MOL. WT. / SP. GR. VISCOSITY COMPRESSIBILITY FACTOR SPECIFIC HEAT RATIO SET PRESSURE 3.0 Kg/cm2 SET PRESSURE RANGE CONSTANT BACK PRESSURE VARIABLE BACK PRESSURE DIFFERENTIAL SET PRESSURE 10% ALLOWABLE OVERPRESSURE 10% BLOW DOWN MATERIAL SS 316 BODY / NOZZLE / BONNET SS SS SS 316 SS 316 SEAT / DISC SS 316 SS 316 GUIDE / RING CS SPRING NR BELLOWS CONNECTION FLANGED END CONNECTION 40 NB * INLET / OUTLET SIZE ASA 150# RF FLANGE RATING / FACING BASIS OF SELECTION ASME SEC VIII CODE FIRE OTHER ACCESSORIES SCREWED CAP - SCREWED OR BOLTED PACKED LEVER - PLAIN OR PACKED NR GAG NUT LOCKING DEVICE ORIFICE DATA * CALCULATED AREA * SELECTED AREA * ORIFICE DESIGNATION * ACTUAL CAPACITY SAME AS OPT TEMP RELIEVING TEMP. COLD SET PRESSURE SAFETY VALVE SAFETY VALVE -RUPTURE DISC NO COMBINATION MATERIAL,TEST CERTIFICATE REQUIRED
DOC NO. :7722-JDS-101 CAD NO. :7722-JHS-101 SHEET : 4 of 4 PLANT PLANT-II CONTRACT NO:- 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
FJ - 086/1
ON OFF BALL VALVE ANNEXURE

SR. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 TAG NO. P & ID NO. SERVICE EQUP. / LINE NO. FAIL SAFE MOC BODY BALL SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316
XV-V102/1 XV-V102/2 XV-V102/3 XV-V103A/1 XV-V103A/2 XV-V103B/1 XV-V103B/2 XV-R106 XV-V107 XV-V111 XV-APND/ 101/2 XV-APND 101/1 XV-V-110 XV-APND 102/1 XV-APND 102/2 XV-VP- 114 XV-V 115/1 XV-V 115/2 XV-V120/1 XV-V120/2 XV-V120/3 XV-V120/4 XV- V101 XV-SP 101 XV- V104 XV-V117
Solvent Solvent Solvent Solvent Solvent Solvent Solvent Organic PR-220-25-Y5 corrosive liquid Organic solvent vapours V-238-50-A5 Organic solvent V-264-50-A5 vapours HW-244-40-A5-IH Hot water PR-210-25-Y3 Solvent PR-210-25-Y5 Solvent PR-300-80-Y5 Slurry HW-311-40-A5-IH Water Organic solvent V-330-50-A5 vapours PR-363-25-Y3 Methanol liquid PR-362-40-Y3 Methanol liquid V 120 water V 120 water V 120 water V 120 water FROM V 106 Organic To SP-101 Organic V-104 Organic V-117
PR-205-25-Y3 PR-204-25-A5 PR-204-25-A5 PR-211-25-Y5 PR-215-25-Y5 PR-211-25-Y5 PR-216-25-Y5
PR-205-25-Y3 PR-204-25-A5 PR-204-25-A5 PR-211-25-Y5 PR-215-25-Y5 PR-211-Y5-25 PR-216-25-Y5 PR-220-25-Y5 V-238-50-A5 V-264-50-A5 HW-244-40-A5-IH PR-210-25-Y3 PR-210-25-Y5 PR-300-80-Y5 HW-311-40-A5-IH V-330-50-A5 PR-363-25-Y3 PR-362-40-Y3 V 120 V 120 V 120 V 120 FROM V 106 To SP-101 V-104 PR-231-25
CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE
SS SS SS SS SS SS SS
316 316 316 316 316 316 316
DOC NO. :7722-JDV-103 CAD NO. :7722-JHV-103 SHEET : 3 0F 3 PLANT :MPP CONTRACT NO:-7722/2012-13 Pressure kg/cm2 VALVE SIZE operating max 25 NB 0.3 0.5 25 NB 0.3 0.5 25 NB 0.3 0.5 25 NB 0.3 0.5 25 NB 0.3 0.5 25 NB atm atm 25 NB atm atm 25 NB
REMARKS
SS 316 SS 316 SS SS SS SS SS SS SS SS SS SS SS SS SS SS SS SS SS 316 316 316 316 316 316 316 316 316 316 316 316 316 316 316 316 316
0.3 0.3 0.3 2 0.3 atm (-)730 mm Hg 3 (-)730 mm Hg 0.3 0.3 3 3 3 3 0.3 0.3 (-)730 mm Hg
1 0.5 0.5 4 0.5 atm (-)760 MM Hg 6 (-)760 MM Hg 0.5 0.5 5 5 5 5 0.5 0.5 (-)760 MM Hg
50 NB 50 NB 40 NB
25 NB 25 NB 80 NB 40 NB 50 NB 25 NB 40 NB 50 NB 25 NB 50 NB 25 NB 50 NB 25 NB 50 NB
25 NB
DOC NO.
:7722-JDV-103 :7722-JHV-103 : 1 OF 2 PLANT-II 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
KALYAN, MUMBAI
ON-OFF VALVE-BALL TYPE DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13
FJ - 083/1
NOTES: 1 INSTRUMENT SHALL BE SUITABLE TO MOUNT IN TROPICAL ENVIRONMENT & OUT DOOR APPLICATION. 2 MAXIMUM AVALIABLE AIR PRESSURE IS 4 kg/cm2 g. ACTUATOR SPRING RANGE TO BE DESIGNED ACCORDINGLY. 3 ALL VALVES SHALL HAVE PROXIMITY TYPE LIMIT SWITCHES HOUSED & TERMINATED IN ONE ENCLOSURE SUITABLE FOR ZONE 2, GR. IIA / IIB. ONE SWITCH SHALL BE FOR OPEN POSITION AND ANOTHER FOR CLOSE POSITION. ENCLOSURE WILL HAVE TWO CABLE ENTRIES OF 1/2" NPT(F) WITH ONE PLUGED. 4 ALL MOUNTING BRACKETS / COUPLER PLATES SHALL BE IN SS316. 5 CLOSING TIME SHOULD BE LESS THAN 4 SECONDS, 6 VENDOR TO PROVIDE ACTUATOR SIZING IN TABULATED FORM INDICATING SAFETY FACTOR of 30% 7 DOCUMENTS REQUIRED: 1 CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, IBR CERTIFICATE (WHERE EVER APPLICABLE) (2 HARD COPIES + 1 SOFT COPY) 2 CATALOGUE / MANUALS: 2 HARD COPIES + 1 SOFT COPY 3 DRAWING / DOCUMENT APPROVAL: 3 HARD COPIES. 8 VENDOR TO PROVIDE AIR FILTER REGULATOR OF SHAVO & NORGEIN MAKE WITH OUTPUT GAUGE,PVC BOWL,5 MICRON FILTER & END OF 1/4" NPT(F) 9 SOLENOID VALVE SHALL BE 3/2 WAY IN IP-65, WITH FLAMEPROOF ENCLOSURE SUITABLE FOR AREA ZONE-1, IIA, IIB., OPERATING AT 24 V DC WITH COIL INSULATION CLASS F 10 ALL BALL VALVES SHALL BE DESIGNED TO FIRE SAFE AS PER BS 5351 & FIRE TESTED AS PER API607 1993,4TH EDITION 11 ALL BALL VALVES SHALL BE WITH ANTI BLOW OUT PROTECTION 12 VALVES SPECIFIED AS ES IN THE SUFFIX OF VALVES SPEC. ARE FOR HIGH TEMP. APPLICATIONS AND SHALL BE PROVIDED EXTENDED STEM
DOC NO.
:7722-JDV-103 :7722-JHV-103 : 2 0f 3 PLANT-II 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
KALYAN, MUMBAI
ON-OFF VALVE-BALL TYPE DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13 REF ANNEXURE REF ANNEXURE REF ANNEXURE REF ANNEXURE * * PROCESS REF ANNEXURE amb 50 80 deg c
GENERAL SERIAL NO. / TAG NO. SERVICE LINE NO. QUANTITY MAKE MODEL NO. SERVICE CONDITIONS FLUID / STATE INLET PRESSURE - MIN. / OP. / MAX PRESSURE DROP - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX DENSITY AT OP. COND. / MOL. WT. DP SHUT OFF VAPOUR PRESS. / CRITICAL PRESS COMPRE. FACTOR / CP / CV RATIO VISCOSITY MAKE TYPE PORT SIZE MATERIAL BODY / BALL SEAT PACKING LEAKAGE CLASS CONNECTION TYPE SIZE, , RATING AND FACING FACE TO FACE DIMENSION ACTUATOR TYPE SINGLE / DOUBLE ACTING AIR FAIL ACTION ACTUATOR MOUNTING PNEUMATIC CONNECTION HAND-WHEEL / ACTUATOR COLOUR ACTUATOR SIZE / SPRING RANGE SAFETY FACTOR FOR SIZING POSITIONER MODEL NO. ACCESSORIES / OPTIONS LUBRICATING VALVE SOLENOID VALVE LIMIT SWITCH AND QUANTITY AIR FILTER REGULATOR QUICK EXHAUST VALVE VOLUME TANK / BOOSTER RELAY CERTIFICATE SPECIAL REQUIREMENT
This document is the property oF JP CONSULTING (Engineers) Pvt. Ltd. Unauthorized disclosure to any third party or duplication is not permitted
1.5 Times of max. pressure
* 2 PIECE, FLOATING BALL FULL PORT REF. ANNEXURE PTFE PTFE CLASS VI FLANGED REF. ANNX. 150# RF * RACK AND PINION SINGLE REF. ANNEXURE ISO-5211 1/4" NPT ( F ) NOT REQUIRED MFG. STD. * * 30% NOT REQUIRED YES, REFER NOTE :9 REFER NOTE: 3 2 NOS. REQUIRED, REFER NOTE:8 NOT REQUIRED NOT REQUIRED REQD., REFER NOTE:7 NOT REQUIRED
FJ - 083/1
This document is the property of Shroff & Associates (Engineers) P Pvt.Ltd. Unauthorized disclosure to any third party or duplication is not per rmitted
ON OFF BALL VALVE ANNEXURE

SR. NO. 1 2 3 4 5 6 7 TAG NO. P & ID NO. SERVICE EQUP. / LINE NO. FAIL SAFE CONDITIO MOC BODY BALL SS 316 SS 316 SS 316 SS 316 SS 316 SS 316 SS 316
XV-APND 101/4 XV-APND 101/5 XV-APND/ 102/4 XV-APND/ 102/5 XV-E105 XV-APND 101/3 XV-APND 102/3
HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P
& & & & & & &
ID ID ID ID ID ID ID
MPP/001 MPP/001 MPP/002 MPP/002 MPP/001 MPP/001 MPP/002
Vacuum Vacuum Vacuum Vacuum Organic solvent VACCUM SOLVENT
V-255-50-Y5 PR-243-80-Y5 V-338-40-Y5 V-340-40-Y5 V-298-50-Y3 V-249-50-Y5 PR-310-80-Y5
CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE
SS SS SS SS SS SS SS
316 316 316 316 316 316 316
DOC NO. :7722-JDV-102 CAD NO. :7722-JHV-102 SHEET : 3 0F 3 PLANT PLANT-II CONTRACT NO:-7722/2012-13 Pressure kg/cm2 VALVE SIZE operating max 50 NB (-)730 mm Hg (-)760 MM Hg 80 NB (-)730 mm Hg (-)760 MM Hg 40 NB (-)730 mm Hg (-)760 MM Hg 40 NB (-)730 mm Hg (-)760 MM Hg 50 NB 0.3 0.5 50 NB (-)730 mm Hg (-)760 MM Hg 80 NB (-)730 mm Hg (-)760 MM Hg
REMARKS THREE WAY VALVE THREE WAY VALVE THREE WAY VALVE THREE WAY VALVE THREE WAY VALVE THREE WAY VALVE THREE WAY VALVE
DOC NO.
:7722-JDV-103 :7722-JHV-103 : 1 OF 2 :MPP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
KALYAN, MUMBAI
THREE WAY VALVE DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13
FJ - 083/1
NOTES: 1 INSTRUMENT SHALL BE SUITABLE TO MOUNT IN TROPICAL ENVIRONMENT & OUT DOOR APPLICATION. 2 MAXIMUM AVALIABLE AIR PRESSURE IS 4 kg/cm2 g. ACTUATOR SPRING RANGE TO BE DESIGNED ACCORDINGLY. 3 ALL VALVES SHALL HAVE PROXIMITY LIMIT SWITCHES TYPE HOUSED & TERMINATED IN ONE ENCLOSURE SUITABLE FOR ZONE 2, GR. IIA / IIB. ONE SWITCH SHALL BE FOR OPEN POSITION AND ANOTHER FOR CLOSE POSITION. ENCLOSURE WILL HAVE TWO CABLE ENTRIES OF 1/2" NPT(F) WITH ONE PLUGED. 4 ALL MOUNTING BRACKETS / COUPLER PLATES SHALL BE IN SS316. 5 CLOSING TIME SHOULD BE LESS THAN 4 SECONDS, 6 VENDOR TO PROVIDE ACTUATOR SIZING IN TABULATED FORM INDICATING SAFETY FACTOR of 30% 7 DOCUMENTS REQUIRED: 1 CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, IBR CERTIFICATE (WHERE EVER APPLICABLE) (2 HARD COPIES + 1 SOFT COPY) 2 CATALOGUE / MANUALS: 2 HARD COPIES + 1 SOFT COPY 3 DRAWING / DOCUMENT APPROVAL: 3 HARD COPIES. 8 VENDOR TO PROVIDE AIR FILTER REGULATOR OF SHAVO & NORGEIN MAKE WITH OUTPUT GAUGE,PVC BOWL,5 MICRON FILTER & END OF 1/4" NPT(F) 9 SOLENOID VALVE SHALL BE 3/2 WAY IN IP-65, INSTRICALLY SAFE SUITABLE FOR AREA ZONE-1, IIA, IIB., OPERATING AT 24 V DC WITH COIL INSULATION CLASS F 10 ALL BALL VALVES SHALL BE DESIGNED TO FIRE SAFE AS PER BS 5351 & FIRE TESTED AS PER API607 1993,4TH EDITION 11 ALL BALL VALVES SHALL BE WITH ANTI BLOW OUT PROTECTION 12 VALVES SPECIFIED AS ES IN THE SUFFIX OF VALVES SPEC. ARE FOR HIGH TEMP. APPLICATIONS AND SHALL BE PROVIDED EXTENDED STEM
SJ 15/12/12 REV. DATE REVISION PREPARED
JP CHECKED APPROVED
DOC NO.
:7722-JDV-102 :7722-JHV-102 : 2 0f 3 :MPP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
KALYAN, MUMBAI
THREE WAY VALVE DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13 REF ANNEXURE REF ANNEXURE REF ANNEXURE REF ANNEXURE * * PROCESS REF ANNEXURE amb 50 80 deg c
GENERAL SERIAL NO. / TAG NO. SERVICE LINE NO. QUANTITY MAKE MODEL NO. SERVICE CONDITIONS FLUID / STATE INLET PRESSURE - MIN. / OP. / MAX PRESSURE DROP - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX DENSITY AT OP. COND. / MOL. WT. DP SHUT OFF VAPOUR PRESS. / CRITICAL PRESS COMPRE. FACTOR / CP / CV RATIO VISCOSITY DP SHUT OFF MAKE TYPE PORT SIZE MATERIAL BODY / BALL SEAT PACKING LEAKAGE CLASS CONNECTION TYPE SIZE, RATING AND FACING FACE TO FACE DIMENSION ACTUATOR TYPE SINGLE / DOUBLE ACTING AIR FAIL ACTION ACTUATOR MOUNTING PNEUMATIC CONNECTION HAND-WHEEL / ACTUATOR COLOUR ACTUATOR SIZE / SPRING RANGE SAFETY FACTOR FOR SIZING POSITIONER MODEL NO. ACCESSORIES / OPTIONS LUBRICATING VALVE SOLENOID VALVE LIMIT SWITCH AND QUANTITY AIR FILTER REGULATOR QUICK EXHAUST VALVE VOLUME TANK / BOOSTER RELAY CERTIFICATE SPECIAL REQUIREMENT
This document is the property oF JP CONSULTING (Engineers) Pvt. Ltd. Unauthorized disclosure to any third party or duplication is not permitted
1.5 Times of max. pressure
REF. ANNEXURE * 2 PIECE, FLOATING BALL FULL PORT REF. ANNEXURE PTFE PTFE CLASS VI FLANGED REF. ANNX. 150# RF * RACK AND PINION SINGLE REF. ANNEXURE ISO-5211 1/4" NPT ( F ) NOT REQUIRED MFG. STD. * * 30% NOT REQUIRED YES, REFER NOTE :9 REFER NOTE: 3 2 NOS. REQUIRED, REFER NOTE:8 NOT REQUIRED NOT REQUIRED REQD., REFER NOTE:7 NOT REQUIRED
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This document is the property of Shroff & Associates (Engineers) Pvt.L Ltd. Unauthorized disclosure to any third party or duplication is not permitt ted
SJ 15/12/12 REV. DATE REVISION PREPARED
JP CHECKED APPROVED
KALYAN, MUMBAI CLIENT:HINDUSTAN INSCETICIDE LIMITED NOTES:This document is the property of JP Consulting (Engineers) Unauthorized disclosure to any third party or duplication is not permitted
DOC NO. :7722-JDPH-101 CAD NO. :7722-JHPH-101 SHEET : 1 OF 2 PLANT PLANT-II CONTRACT NO.: 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
DOCUMENTS REQUIRED: 1 CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, IBR CERTIFICATE (WHERE EVER APPLICABLE) (2 HARD COPIES + 1 SOFT COPY) 2 CTALOGUE / MANUALS: 2 HARD COPIES + 1 SOFT COPY 3 DRAWING / DOCUMENT APPROVAL: 3 HARD COPIES. 4 SENSOR SHALL BE IN A CASING PIPE OF SS 316 L MOC, WHICH WILL BE DIPPED IN A STIRRED REACTOR. SUITABLE CASING PIPE SHALL BE IN VENDOR SCOPE.
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CHECKED APPROVED
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL PHIC- R102 SERIAL NO. / TAG NO. 1 * MAKE * MODEL NO. Organic mixture SERVICE R102 EQUIPMENT NO. TYPE OF EQPT. HIL/ MPP/001 P & ID NO. ONE QUANTITY SERVICE CONDITIONS Organic mixture FLUID / STATE PRESSURE - MIN. / OP. / MAX atm (-)730 (-)760 mmhg TEMP. - MIN. / OP. / MAX amb 80 100 deg c DENSITY AT OP. CONDITION RTD PT 100 REQUIRED TEMP. COMPENSATION 0.95 VISCOSITY CONDUCTIVITY 0 TO 14 PH MEASUREMENT RANGE SENSOR * MAKE * MODEL 0 TO 14 PH RANGE CONFIGURABLE SET RANGE DIP TYPE ( VENDOR TO SPECIFY) CELL TYPE TOP MOUNTING SS 316 ELECTRODE HOLDER SEALED DOUBLE JUNCTION REF ELECTRODE GLASS, HIGH IMPENDANCE MEASURING ELECTRODE SS 316 CASING PIPE 2000 mm CASING PIPE LENGTH VITON O-RING SS 316 OTHER WATTED PARTS 80 NB FLGD, ASA 150, ANSi B16.5 PROCESS CONNECTION 5 MTR CABLE ACCESSORIES IP 65 INGRESS PROTECTION REMOTE TRANSMITTER * MAKE * MODEL 2 WIRE MICROPROCESSOR BASED TYPE WALL MOUNTING MOUNTING 24 VDC POWER SUPPLY POWER SUPPLY 4-20 MA DC OUTPUT 600 OHMS PERMISSIBLE LOAD DIGITAL LCD LOCAL INDICATOR IP 65 INGRESS PROTECTION EX 'd', ZONE-2, IIA,IIB ELECTRICAL PROTECTION 1/2 NPT (F) CABLE ENTRY 0.1% OF FULL SCALE ACCURACY CERTIFICATIONS TEST MATERIAL EX-PRROF
DOC NO. :7722-JDPH-101 CAD NO. :7722-JHPH-101 SHEET : 2 OF 2 PLANT PLANT-II CONTRACT NO.: 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29
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REVISION
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KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDES LIMITED NOTES 1
DOC NO. : 7722-JDP-132 CAD NO. : 7722-JHP-132 SHEET : 1 OF 4 PLANT PLANT-II CONTRACT NO: 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
NOTE:1) 2) ALL TRANSMITTER SHALL BE WITH TRADITIONAL FLANGE MOUNTING. FILL FLUID SHALL BE SUITABLE FOR THE PROCESS TEMPRATURE.
ISSUED FOR ORDER 1 15/12/12 ISSUED FOR APPROVAL / COMMENTS 0 DATE REVISION REV. P CONSULTING ENGINEERS KALYAN, MUMBAI
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KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDES LIMITED GENERAL PT-R106 SERIAL NO. / TAG NO. 1 * MAKE * MODEL NO. Solvent vapours SERVICE HIL/ MPP/001 P & ID NO. PR-218-50-Y5 LINE/ EQPT NO. ONE QUANTITY GAUGE TYPE MEASUREMENT& INDICATION APPLICATION SERVICE CONDITIONS FLUID / STATE PRESSURE - MIN. / OP. / MAX 0 0.3 1 kg/cm2 TEMP. - MIN. / OP. / MAX amb 40 60 deg c FLOW - MIN. / OP. / MAX SPECIFIC GRAVITY MAXIMUM RANGE 0- 3 kg/cm2 SET RANGE Configurable SCALE RANGE MATERIAL SS316 FLANGE SS316 DIAPHRAGM SS316 WETTED PARTS TEFLON/VITON WETTED 'O' RINGS ELECTRONIC HOUSING BOLTS AND NUTS CONNECTION PROCESS - HP PROCESS - LP FLUSHING ELECTRICAL PHYSICAL / FUNCTIONAL SPEC. MINIMUM ACCURACY OUTPUT POWER SUPPLY MAXIMUM LOAD @ 24 VDC SPAN AND ZERO INGRESS PROTECTION EX-PROOF PROTECTION TYPE ZONE GAS GROUP TEMP. CLASS CABLE ENTRY SEAL UNIT SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR VENT / DRAIN MOUNTING BRACKET 2- VALVE MANIFOLD FIELD COMMUNICATOR DIE CAST AL. SS 316 1/2'NPTF NOT REQUIRED
DOC NO. : 7722-JDP-132 CAD NO. : 7722-JHP-132 SHEET : 2 OF 4 PLANT PLANT-II CONTRACT NO: 7722/2012-13 3 PT-R102 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
PT-R101 * * Vaccum HIL/ MPP/001 PRG-218-150-Y5 ONE GAUGE MEASUREMENT& INDICATION 2
* * Vaccum HIL/ MPP/001 PRG-228-200-Y5 ONE GAUGE MEASUREMENT& INDICATION
amb
.-730 80
.-760 100
mmhg deg c
amb
.-730 80
.-760 100
mmhg deg c
.-1 to 3 kg/cm2 Configurable SS316 SS316 SS316 TEFLON/VITON DIE CAST AL. SS 316 1/2'NPTF NOT REQUIRED
.-1 to 3 kg/cm2 Configurable SS316 SS316 SS316 TEFLON/VITON DIE CAST AL. SS 316 1/2'NPTF NOT REQUIRED
1/2'NPTF WITH SS304 CABLE GLAND 1/2'NPTF WITH SS304 CABLE GLAND 1/2'NPTF WITH SS304 CABLE GLAND
0.2 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAME-PROOF 2 IIA, IIB T3 1/2' NPT F NOT REQUIRED LCD DISPLAY SS 316 REQUIRED REQUIRED
1 0 REV.
15/12/12 DATE
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KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDES LIMITED GENERAL PT-R103 SERIAL NO. / TAG NO. 4 * MAKE * MODEL NO. Vaccum SERVICE HIL/ MPP/001 P & ID NO. PRG-253-200-Y5-1H LINE/ EQPT NO. ONE QUANTITY GAUGE TYPE MEASUREMENT& INDICATION APPLICATION SERVICE CONDITIONS FLUID / STATE PRESSURE - MIN. / OP. / MAX .-730 .-760 mmhg TEMP. - MIN. / OP. / MAX amb 80 100 deg c FLOW - MIN. / OP. / MAX SPECIFIC GRAVITY MAXIMUM RANGE .-1 to 3 kg/cm2 SET RANGE Configurable SCALE RANGE MATERIAL SS 316 FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS TEFLON/VITON WETTED 'O' RINGS DIE CAST AL. ELECTRONIC HOUSING SS 316 BOLTS AND NUTS CONNECTION 1/2'NPTF PROCESS - HP PROCESS - LP NOT REQUIRED FLUSHING 1/2'NPTF SS304 CABLE GLAND ELECTRICAL PHYSICAL / FUNCTIONAL SPEC. 0.2 % OF SPAN MINIMUM ACCURACY 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION FLAME-PROOF TYPE 2 ZONE IIA, IIB GAS GROUP T3 TEMP. CLASS 1/2' NPT F CABLE ENTRY NOT REQUIRED SEAL UNIT SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR LCD DISPLAY VENT / DRAIN SS 304 MOUNTING BRACKET REQUIRED 2- VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR
DOC NO. : 7722-JDP-132 CAD NO. : 7722-JHP-132 SHEET : 3 OF 4 PLANT PLANT-II CONTRACT NO: 7722/2012-13 PT-APND 102/1 * * Oragnic solvent vapours HIL/ MPP/002 V-308-40-Y3 ONE GAUGE MEASUREMENT& INDICATION 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
PT-APND 101 * * Oragnic solvent vapours HIL/ MPP/001 V-249-40-I3 ONE GAUGE MEASUREMENT& INDICATION 5
amb
1 amb
4 amb
kg/cm2 deg c
30
.-730 80
.-760 100
mmhg deg c
1 to 4 kg/cm2 Configurable SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST AL. SS 316 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.2 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAME-PROOF 2 IIA, IIB T3 1/2' NPT F NOT REQUIRED LCD DISPLAY SS 304 REQUIRED REQUIRED
.-1 to 4 kg/cm2 Configurable SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST AL. SS 316 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.2 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAME-PROOF 2 IIA, IIB T3 1/2' NPT F NOT REQUIRED LCD DISPLAY SS 304 REQUIRED REQUIRED
1 0 REV.
15/12/12 DATE
SJ PREPARED
JP CHECKED
APPROVED
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDES LIMITED GENERAL PT-APND 102/2 SERIAL NO. / TAG NO. 7 * MAKE * MODEL NO. Oragnic solvent vapours SERVICE P & ID NO. PRG-309-80-Y3 LINE/ EQPT NO. ONE QUANTITY GAUGE TYPE MEASUREMENT& INDICATION APPLICATION SERVICE CONDITIONS FLUID / STATE PRESSURE - MIN. / OP. / MAX .-730 .-760 mmhg TEMP. - MIN. / OP. / MAX 30 80 100 deg c FLOW - MIN. / OP. / MAX SPECIFIC GRAVITY MAXIMUM RANGE .-1 to 4 kg/cm2 SET RANGE Configurable SCALE RANGE MATERIAL SS 316 FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS TEFLON/VITON WETTED 'O' RINGS DIE CAST AL. ELECTRONIC HOUSING SS 316 BOLTS AND NUTS CONNECTION 1/2'NPTF PROCESS - HP PROCESS - LP NOT REQUIRED FLUSHING 1/2'NPTF SS304 CABLE GLAND ELECTRICAL PHYSICAL / FUNCTIONAL SPEC. 0.2 % OF SPAN MINIMUM ACCURACY 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION FLAME-PROOF TYPE 2 ZONE IIA, IIB GAS GROUP T3 TEMP. CLASS 1/2' NPT F CABLE ENTRY NOT REQUIRED SEAL UNIT SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR LCD DISPLAY VENT / DRAIN SS 304 MOUNTING BRACKET REQUIRED 2- VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR
DOC NO. : 7722-JDP-132 CAD NO. : 7722-JHP-132 SHEET : 4 OF 4 PLANT PLANT-II CONTRACT NO: 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
PT-R105 * * solvent vapours
PRG_-350-200-Y3 ONE GAUGE MEASUREMENT& INDICATION
atm 90
2 150
kg/cm2 deg c
0 to 5 kg/cm2 Configurable SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST AL. SS 316 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.2 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAME-PROOF 2 IIA, IIB T3 1/2' NPT F NOT REQUIRED LCD DISPLAY SS 304 REQUIRED REQUIRED
1 0 REV.
15/12/12 DATE
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APPROVED
DOC NO.
:7722-JDV-111 :7722-JHV-111 : 1 of 3 PLANT-II 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
CAD NO. SHEET PLANT
CONTRACT NO.:7722/2012-13
This document is the property of JP Consulting Engineers Unauthorized disclosure to any third party or duplication is not permitted
GENERAL NOTES: 1 NR - NOT REQUIRED 2 ALL TUBING SHALL BE OF 1/4" OD SS 316 TUBE. 3 ALL TUBE FITTINGS SHALL BE SWAGE LOCK OR EQUIVALENT, DOUBLE COMPRESSION TYPE. 4 INSTRUMENT SHALL BE SUITABLE TO MOUNT IN TROPICAL ENVIRONMENT & OUT DOOR APPLICATION. 5 VENDOR TO CONFIRM SUITABILITY OF STANDARD BONNET FOR SPECIFIED TEMP. FOR EACH CASE. 6 AIR FILTER REGULATOR SHALL BE SHAVO NORGEN MAKE WITH OUTPUT GAUGES AND 1/4" NPT (F) END CONNECTION. 7 DOCUMENTATION: VENDOR TO SUBMIT FOLLOWING AS MINIMUM, BUT NOT LIMITED TO, DOCUMENTS CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, HYDRO TEST ETC. (2 COPY + 1 ELECTRONIC) CALCULATION: VALVE Cv, ACTUATOR SIZE, NOISE (2 COPY + 1 ELECTRONIC) CATALOGUE AND INSTRUCTION AND OPERATING MANUALS. (2 COPY + 1 ELECTRONIC) DOCUMENTS FOR APPROVAL: ALL IN 3 COPIES. 8 VENDOR TO PROVIDE ELECTROPNEUMATIC POSITIONER WITH INPUT SIGNAL OF 4-20 mA AND OUTPUT OF 0.2
TO 1 kg/cm2.
9 PLUG, SEAT & TRIM PARTS SHALL BE HARDENED FOR STEAM SERVICE. 10 ALL VALVES SHALL HAVE PROXIMITY LIMIT SWITCHES TYPE HOUSED & TERMINATED IN ONE ENCLOSURE SUITABLE FOR ZONE2, GR. IIA / IIB. ONE SWITCH SHALL BE FOR OPEN POSITION AND ANOTHER FOR CLOSE POSITION. ENCLOSURE WILL HAVE TWO CABLE ENTRIES OF 1/2" NPT(F) WITH ONE PLUGED. 11 SOLENOID VALVES SUITABLE FOR ZONE 2 GROUP IIA/B
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KALYAN, MUMBAI CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. SERVICE P & ID NO. LINE NO. LINE SIZE MAKE MODEL SERVICE CONDITIONS FLUID / STATE FLOW RATE - MIN. / OP. / MAX INLET PRESSURE - MIN. / OP. / MAX PRESSURE DROP - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX DENSITY AT OP. COND. / MOL. WT. VAPOUR PRESS. / CRITICAL PRES. COMPRE. FACTOR / CP / CV RATIO VISCOSITY (CP) DP SHUT OFF VALVE SIZING DATA CALCULATED CV % OPENING NOISE LEVEL dBA - AT 1 M SELECTED CV / FLOW AT 100% LIFT BODY SIZE / TRIM SIZE TRIM TYPE VALVE TYPE MATERIAL BODY / TRIM PACKING / BONNET SEAT INSERT/ BELLOW LEAKAGE CLASS / CHARACTERISTIC STELITING GUIDING TYPE CONNECTION TYPE SIZE, RATING AND FACING BONNET TYPE FACE TO FACE DIMENSION ACTUATOR MAKE MODEL TYPE SINGLE / DOUBLE ACTING AIR FAIL ACTION PNEUMATIC CONNECTION/ AIR SUPP HAND-WHEEL / ACTUATOR PAINTING ACTUATOR SIZE / SPRING RANGE MAKE / MODEL NO. POSITIONER ACCESSORIES / OPTIONS LUBRICATING VALVE SOLENOID VALVE LIMIT SWITCH AND QUANTITY AIR FILTER REGULATOR QUICK EXHAUST VALVE VOLUME TANK / BOOSTER RELAY CERTIFICATE IBR CERTIFICATE SPECIAL REQUIREMENT 1
CAD NO. SHEET PLANT
CONTRACT NO.:7722/2012-13 TCV -R 101 STEAM HIL/MPP/001 STEAM 25 NB * * STEAM 125 3 80 2 TCV-R 102 STEAM HIL/MPP/001 STEAM 50 NB * * STEAM 125 250 3 4 80 100 3 TCV-R103 STEAM HIL/MPP/001 STEAM 50 NB * * STEAM 125 250 3 4 80 100
25 0 amb
250 4 100
kg/hr kg/cm2 deg c
25 0 amb
kg/hr kg/cm2 deg c
25 0 amb
kg/hr kg/cm2 deg c
* * * * *
* * *
* * * * *
* * * * *
* * *
* * *
* * * * *
* * *
* * *
CONTOURED GLOBE
CS SS 316
* * CONTOURED GLOBE
* * CONTOURED GLOBE
PTFE PTFE CLASS VI EQUAL % NOT REQUIRED TOP GUIDED FLANGED * , 150 # RF STANDARD * * * DIAPHRAGM SINGLE CLOSE 1/4" NPT(F) NR MFG. STD. * * * * REFER NOTE: 8 NOT REQUIRED FLP TYPE REQUIRED REFER NOTE. 10 2 REFER NOTE: 6 NOT REQUIRED NR NR MATERIAL NR -
CS
SS 316
PTFE PTFE CLASS VI EQUAL % NOT REQUIRED TOP GUIDED FLANGED * , 150 # RF STANDARD * * * DIAPHRAGM SINGLE CLOSE 1/4" NPT(F) NR MFG. STD. * * * * REFER NOTE: 8 NOT REQUIRED FLP TYPE REQUIRED REFER NOTE. 10 2 REFER NOTE: 6 NOT REQUIRED NR NR MATERIAL NR -
* * DIAPHRAGM SINGLE CLOSE 1/4" NPT(F) NR MGF. STD. * * * * REFER NOTE: 8 NOT REQUIRED FLP TYPE REQUIRED REFER NOTE. 10 2 REFER NOTE: 6 NOT REQUIRED NR NR MATERIAL NR -
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0 0 0
DOC NO.
:7722-JDV-111 :7722-JHV-111 : 3 of 3
CAD NO. SHEET
KALYAN, MUMBAI CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. 4 TCV-R 105 Steam SERVICE HIL/MPP/002 P & ID NO. ST-012-A5-25-IH LINE NO. 25NB LINE SIZE * MAKE * MODEL SERVICE CONDITIONS STEAM FLUID / STATE FLOW RATE - MIN. / OP. / MAX 25 125 250 kg/hr INLET PRESSURE - MIN. / OP. / MAX 0 3 4 kg/cm2 PRESSURE DROP - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX amb 80 100 deg c DENSITY AT OP. COND. / MOL. WT. VAPOUR PRESS. / CRITICAL PRES. COMPRE. FACTOR / CP / CV RATIO VISCOSITY (CP) DP SHUT OFF VALVE SIZING DATA CALCULATED CV * * * % OPENING * * * NOISE LEVEL dBA - AT 1 M * * * * * SELECTED CV / FLOW AT 100% LIFT * * BODY SIZE / TRIM SIZE CONTOURED TRIM TYPE VALVE GLOBE TYPE MATERIAL CS SS 316 BODY / TRIM PTFE PACKING / BONNET PTFE SEAT INSERT/ BELLOW CLASS VI EQUAL % LEAKAGE CLASS / CHARACTERISTIC NOT REQUIRED STELITING TOP GUIDED GUIDING TYPE FLANGED CONNECTION TYPE * , 150 # RF SIZE, RATING AND FACING STANDARD BONNET TYPE * FACE TO FACE DIMENSION ACTUATOR * MAKE * MODEL DIAPHRAGM TYPE SINGLE SINGLE / DOUBLE ACTING CLOSE AIR FAIL ACTION 1/4" NPT(F) PNEUMATIC CONNECTION/ AIR SUPP NR MFG. STD. HAND-WHEEL / ACTUATOR PAINTING * * ACTUATOR SIZE / SPRING RANGE * * MAKE / MODEL NO. REFER NOTE: 8 POSITIONER ACCESSORIES / OPTIONS NOT REQUIRED LUBRICATING VALVE FLP TYPE REQUIRED SOLENOID VALVE REFER NOTE. 10 LIMIT SWITCH AND QUANTITY 2 REFER NOTE: 6 AIR FILTER REGULATOR NOT REQUIRED QUICK EXHAUST VALVE NR NR VOLUME TANK / BOOSTER RELAY MATERIAL CERTIFICATE NR IBR CERTIFICATE SPECIAL REQUIREMENT
PLANT PLANT-II CONTRACT NO.:7722/2012-13 5 FCV- C 101 Process HIL/MPP/002 STL-015-MS-25-IH 25NB * * Process 300 600 0.3 0.5 amb 50 6 TCV-V 116 HIL/ MPP/003 25 NB * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
0 0 amb
kg/hr kg/cm2 deg c
25 0 amb
125 3 80
250 4 100
kg/hr kg/cm2 deg c
* * * * *
* * *
* * *
* * * * *
* * *
* * *
* * CONTOURED GLOBE
* * CONTOURED GLOBE
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DOC NO.
:7722-JDT-121 :7722-JHT-121 : 2 OF 2 :MPP

1
CAD NO. SHEET PLANT
CONTRACT NO.7722/2012-13
PRESSURE TAG NO. LINE / EQUIPMENT NO. R106 R-101 PRG-218-150-Y5 R-102 PRG-228-200-Y5 R-103 PRG-253-200-Y5-1H APND 101 APND 102 PRG-309-80-Y5-1H R-104 R-105 PRG_-350-200-Y3 C 101 V-116 PID NO. HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/003
TEMP.
o
TE-R106 2 TE-R101 3 TE-VP-R101 4 TE-R102 5 TE-VP-R102 6 TE-R103 7 TE-VP-R103 8 TE-APND 101 9 TE-APND 102/1 10 TE-APND 102/2 11 TE-R104
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
' U ' mm S/D C OP. MAX OP. MAX 40 60 200 D 80 100 200 D 80 100 200 D 80 100 200 D 80 100 200 D 80 100 200 D 80 100 200 D 125 150 200 D 80 100 200 D 80 100 200 D (-) 20 50 200 D 90 90 90 80 125 125 125 100 200 200 200 200 D D D D
Therm ll REQUI RED
process CAPILIARY REMARK connection REQUIRED S 1/2"NPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2" NPT 1/2" 1/2" 1/2" 1/2" NPT NPT NPT NPT
2MTR 2 MTR 2 MTR 2 MTR
1 2 3
4 5 6 11 7 8 9 10 12 13
NA NA Y NA Y NA Y Y Y Y NA NA Y Y NA
2 MTR 2 MTR
14 15 16 17
TE-R105 TE-VP-R105 TE-C101 TE-V116
2MTR
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
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DOC NO.
:7722-JDT-121 :7722-JHT-121 : 1 OF 2 PLANT-II 1
JPCONSULTING ENGINEERS KALYAN

CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL MAKE ASSEMBLY HEAD
CAD NO. SHEET PLANT
CONTRACT NO.7722/2012-13 * REQUIRED REQUIRED REQUIRED X X

FOR HEAD MOUNTED TX.
2 3 4 X 5 6 7 8 NOT REQUIRED NOT REQUIRED
NIPPLE-UNION-NIPPLE ADJUSTABLE COMPRESSION NUT SENSOR ELEMENT RTD TYPE CALIBRATION ACCURACY CLASS THERMOCOUPLE TYPE CALIBRATION ACCURACY CLASS MATERIAL SHEATH MATERIAL SHEATH DIAMETER HEAD NIPPLE-UNION-NIPPLE ADJUSTABLE COMPRESSION NUT CONNECTION ELECTRICAL PROCESS PROTECTION INGRESS PROTECTION EX-PROOF PROTECTION TYPE ZONE GAS GROUP TEMP. CLASS THERMOWELL TYPE CONNECTION TYPE MATERIAL CONNECTION BAR DIAMETER BORE NOTES : 1 2 3 4
THERMOCOUPLE Pt-100 DIN 43760 CLASS A GROUNDED ANSI 96.1 CLASS 1 SS 316 6 mm DIE CAST AL SS 304 SS 316 1/2" NPT (F) 1/2" NPT (M) IP 65 Ex 'd' ZONE 0 GR IIA, IIB T3 DRILLED BAR STOCK FLANGED SS 316 25 NB, ANSI 150# RF 30 mm 7 mm REFER SECOND SHEET FOR TAG NO. WISE DATA. S - INDICATES SIMPLEX AND D - INDICATED DUPLEX ELEMENT. X X X X X X X X X X X X X X X X X
RTD 3 WIRE IEC 751 CLASS B UNGROUNDED CLASS 2 SS 304 MFG. STD. Ni PLATED CS SS 304 SINGLE REFER NOTES IP 66 Ex 'ia' ZONE 1 GR IIC T4 TAPERED SCREWED SS 304
X X X 4 WIRE
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
X X
TWO
25 26 27 28 29 30
ZONE 2 T5 PIPE FABRICATED WELDED CS
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
THERMOWELL FLANGE SHALL BE OF 150#, 25 NB ASA WITH END CONNECTION OF 1/2" NPT (F). RTD WITH THERMOWELL TO BE SUPPLIED RTD SHALL BE CAPILLARY TYPE WITHOUT THERMOWELL
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TEMPERATURE GAUGE DATA SHEET

1 2 3
This document is the property of JP consulting (Engineers) Pvt. Ltd. Unauthorized disclosure to any third party or duplication is not permitted
DOC NO. :7722-JDT-122 CAD NO. :7722-JHT-122 SHEET PLANT : 2 OF 2 :MPP 1 2 3

4 5 6 11 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
CONTRACT NO.: PRESSURE TEMP. C OP. MAX

0 0 0 0 0 0 0 0 0 100 100 100 100 100 100 100 100 200
o
TAG NO.
TG-V103A TG-V103B TG-R101 TG-E102 TG-R102 TG-E104 TG-APND-102 TG-SP 101 TG-V116
LINE / EQUIPMENT NO.

V-103A V-103B PRG-218-150-Y5 PR-282-50-Y5 PRG-228-200-Y5 PR-2100-50-Y5 PRG-309-80-Y5-1H SP 101 V-116
PID NO. OP.

HIL/ MPP/001 HIL/ MPP/001 HIL/ MPP/001 HIL/ MPP/001 HIL/ MPP/001 HIL/ MPP/001 HIL/ MPP/002 HIL/ MPP/003 HIL/ MPP/003
MAX
'U' mm
1500 1500 150 150 150 150 150 1200 1800
THERMO REMARKS WELL

NA NA Y Y Y Y Y NA NA
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
FJ - 062/2/0
47 48 49 50 51 52 53 54 55 56 57 58 59
DOC NO.
:7722-JDT-122 :7722-JHT-122 :1 0F 2 PLANT-II 1
JPCONSULTING ENGINEERS KALYAN

CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL MAKE MODEL NO. ACCURACY
This document is the property of jp Consulting (Engineers) Unauthorized disclosure to any third party or duplication is not permitted
TEMPERATURE GAUGE DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO. * * 1% OF SPAN WHITE 100 MM ACRYLIC MFG. STD. SS 304 SS 304 SCREWED EXTERNAL IP 55 EPOXY * CLASS IB CASE MERCURY 1/2" NPT (M) 316 SS RIGID SOLID ARMOURED SS316 5M 316 SS 130% ADJUSTABLE UNION COILED BI-METAL ALL ANGLE 304 SS TO SUIT THERMOWELL DRILLED BAR STOCK FLANGED 316 SS X X X X X FIXED 304 SS 8 MM TAPERED SCREWED 304 SS X X 6 MM PIPE FABRICATED WELDED CS X X X 304 SS X CLASS V FULL NITROGEN REQUIRED 304 SS ANGLE FLEXIBLE ARMOURED BENDABLE X INERT GAS NOT REQUIRED CLASS III X X X X 2% OF SPAN BLACK MARKING 150 MM SHATTERPROOF BLACK ALUMINUM CAST ALUMINUM ALUMINUM PUSH FIT INTERNAL IP 65 ENAMEL X X X MFG. STD. X WITHOUT BEZEL NOT REQUIRED X X X X TOUGHENED GLASS BLACK PLASTIC PLASTIC POINTER STOPS X 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
DIAL DIAL SIZE WINDOW POINTER CASE MATERIAL BEZEL MATERIAL BEZEL TYPE MICROMETER ADJUSTMENT ENCLOSURE PAINT BULB DIAMETER & EXTENSION DIA. FILLED SYSTEM SAMA CLASS COMPENSATION FILL FLUID ADJUSTABLE UNION BULB MATERIAL BULB EXTENSION CAPILLARY TYPE CAPILLARY MATERIAL CAPILLARY LENGTH ARMOUR MATERIAL OVER RANGE PROTECTION BI-METAL STEM TYPE TEMPERATURE ELEMENT VIEW ANGLE STEM MATERIAL STEM DIAMETER THERMOWELL TYPE PROCESS CONNECTION MATERIAL NOTES :
1. THE EMERSION LENGTH OF TEMPERATURE GAUGE ' U' IS GIVEN IN SPECIFICATION. 2 TEMPERATURE GAUGE WITH THERMOWELL 3. REMAINING GAUGES WILL BE WIHTOUT THERMOWELL
FJ - 062/1/0

CLIENT: HINDUSTAN INSECTICIDE LIMITED NOTES:1
This document is the property of J P CONSULTING ENGG. Unauthorized disclosure to any third party or duplication is not permitted
DOC NO.
: 7722-JFE-104 : 1 OF 4 PLANT-II
SHEET PLANT
CONTRACT NO.: 7722/2012-13 1 2 3 4
CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, IBR CERTIFICATE (WHERE EVER APPLICABLE) (2 HARD COPIES + 1 SOFT COPY) CTALOGUE / MANUALS: 2 HARD COPIES + 1 SOFT COPY DRAWING / DOCUMENT APPROVAL: 3 HARD COPIES.
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
0 REV.
SJ PREPARED
JP CHECKED APPROVED

CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SR. NO. / TAG NO. MAKE MODEL NO. SERVICE LINE NO. P & ID NO. QUANTITY SERVICE CONDITIONS FLUID / STATE MINIMUM FLOW NORMAL FLOW (m3/hr) MAXIMUM FLOW (m3/hr) PRESSURE - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX DENSITY AT OP. CONDITION VAPOUR PRESSURE MOL. WT. / SP. GRAVITY VISCOSITY COMPRESSIBILITY FACTOR SPECIFIC HEAT RATIO ALLOWABLE/PERMANENT DP CONNECTION PIPE SIZE, SCHEDULE AND ID PIPE MATERIAL CONNECTION RING MATERIAL ORIFICE PLATE CALCULATION STANDARD MATERIAL PLATE TYPE PLATE THICKNESS VENT / DRAIN HOLE BETA RATIO (d/D) ORIFICE BORE DIAMETER FLANGE ASSEMBLY STANDARD MATERIAL CARRIER RING GASKET NUTS & STUD BOLTS JACK SCREW PAIR ORIFICE TAPPING TYPE / RATING INTEGRAL ASSEMBLY MATERIAL TAPPING BLOCK THICKNESS METER RUN ASSEMBLY
DOC NO.
: 7722-JDF-104 : 2 OF 4 PLANT-II
SHEET PLANT
CONTRACT NO.: 7722/2012-13 FE-T102 * * METHANOL HIL/MPP/002 1 2 FT- C101/1 * * METHANOL HIL/MPP/002 1 liquid METHANOL 0.7 1.5 Kg/cmg C 0 RT 1 40 2 60 Kg/cmg DEG C liquid 1 2 3 4 5 METHANOL 6 7 HIL/MPP/002 1 8 9 METHANOL liquid 10 11 0.7 12 1.5 13 0 1 2 Kg/cmg 14 RT 40 60 DEG C 15 16 17 18 0.5 CP 19 20 21 * 22 23 40 NB SCH 40 24 SS 316 25 FLANGED 26 * 27 28 ISO 5167 29 SS 316 30 CONC. SQ. EDGE 31 3.18 mm 32 NA 33 * 34 * 35 36 B16.5 37 SS 316 38 39 CAF 40 A193 GR.B7 / A194 C1.2H 41 IS 1367 CLASS 4.6 42 FLANGE TAP, 1/2" NPT (F) 43 WNRF / 150# 44 NOT APPLICABLE 45 46 47 NOT APPLICABLE 48 49 50 51 52 REQUIRED 53 NA 54 3 FT- C101/2 * *
METHANOL 250 500 0 amb 1 amb 2 amb
0.5 CP
0.5 CP
* 40 NB SS 316 FLANGED * ISO 5167 SS 316 CONC. SQ. EDGE 3.18 mm NA * * B16.5 SS 316 CAF A193 GR.B7 / A194 C1.2H IS 1367 CLASS 4.6 FLANGE TAP, 1/2" NPT (F) WNRF / 150# NOT APPLICABLE NOT APPLICABLE REQUIRED NA SCH 40
MATERIAL IBR
0 REV.
SJ PREPARED
JP CHECKED APPROVED

CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SR. NO. / TAG NO. MAKE MODEL NO. SERVICE LINE NO. P & ID NO. QUANTITY SERVICE CONDITIONS FLUID / STATE MINIMUM FLOW NORMAL FLOW (m3/hr) MAXIMUM FLOW (m3/hr) PRESSURE - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX DENSITY AT OP. CONDITION VAPOUR PRESSURE MOL. WT. / SP. GRAVITY VISCOSITY COMPRESSIBILITY FACTOR SPECIFIC HEAT RATIO ALLOWABLE/PERMANENT DP CONNECTION PIPE SIZE, SCHEDULE AND ID PIPE MATERIAL 4
DOC NO.
: 7722-JDF-104 : 3 OF 4 PLANT-II
SHEET PLANT
CONTRACT NO.: 7722/2012-13
1 2 * * 3 * * 4 STEAM 5 ORAGNIC CORROSIVE METHANOL STEAM HEADER 6 PR-201-25-A5 PR-220-25-Y5 HIL/ MPP/001 7 HIL/ MPP/001 1 1 1 8 9 STEAM ORAGNIC CORROSIVE LIQIUD METHANOL LIQIUD 10 11 600 0.5 0.5 12 1000 1 5 13 0 3 4 Kg/cmg 0.0 0.3 1.0 Kg/cmg 0.0 0.3 1.0 Kg/cmg 14 amb 120 150 C RT 40 60 C RT 40 60 C 15 16 17 18 19 20 21 22 23 50 NB SCH 40 25 NB SCH 40 25 NB SCH 40 24 SS 316 SS 316 SS 316 25
FT-301
FT-R106 * *
FT-V-102
CONNECTION RING MATERIAL ORIFICE PLATE CALCULATION STANDARD MATERIAL PLATE TYPE PLATE THICKNESS VENT / DRAIN HOLE BETA RATIO (d/D) ORIFICE BORE DIAMETER FLANGE ASSEMBLY STANDARD MATERIAL CARRIER RING GASKET NUTS & STUD BOLTS JACK SCREW PAIR ORIFICE TAPPING TYPE / RATING INTEGRAL ASSEMBLY MATERIAL TAPPING BLOCK THICKNESS METER RUN ASSEMBLY
FLANGED * ISO 5167 SS 316 * 3.18 mm NA * * B16.5 SS 316 CAF A193 GR.B7 / A194 C1.2H IS 1367 CLASS 4.6 FLANGE TAP, 1/2" NPT (F) WNRF / 150# NOT APPLICABLE NOT APPLICABLE REQUIRED NA
MATERIAL IBR
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
0 REV.
SJ PREPARED
JP CHECKED APPROVED

CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SR. NO. / TAG NO. MAKE MODEL NO. SERVICE LINE NO. P & ID NO. QUANTITY SERVICE CONDITIONS FLUID / STATE MINIMUM FLOW NORMAL FLOW (m3/hr) MAXIMUM FLOW (m3/hr) PRESSURE - MIN. / OP. / MAX TEMP. - MIN. / OP. / MAX DENSITY AT OP. CONDITION VAPOUR PRESSURE MOL. WT. / SP. GRAVITY VISCOSITY COMPRESSIBILITY FACTOR SPECIFIC HEAT RATIO ALLOWABLE/PERMANENT DP CONNECTION PIPE SIZE, SCHEDULE AND ID PIPE MATERIAL CONNECTION RING MATERIAL ORIFICE PLATE CALCULATION STANDARD MATERIAL PLATE TYPE PLATE THICKNESS VENT / DRAIN HOLE BETA RATIO (d/D) ORIFICE BORE DIAMETER FLANGE ASSEMBLY STANDARD MATERIAL CARRIER RING GASKET NUTS & STUD BOLTS JACK SCREW PAIR ORIFICE TAPPING TYPE / RATING INTEGRAL ASSEMBLY MATERIAL TAPPING BLOCK THICKNESS METER RUN ASSEMBLY
DOC NO.
: 7722-JDF-104 : 4 OF 4 PLANT-II
SHEET PLANT
CONTRACT NO.: 7722/2012-13 FT-V-120 * * PROCESS WATER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
PR-002-A5-50
HIL/MPP/002 1 PROCESS WATER 10 20 3.0 5.0 RT RT 1.00 1.00 LIQIUD
0.0 RT
Kg/cmg C
25 NB
SCH 40 SS 316 FLANGED * ISO 5167 SS 316 * 3.18 mm NA * *
B16.5 SS 316 CAF A193 GR.B7 / A194 C1.2H IS 1367 CLASS 4.6 FLANGE TAP, 1/2" NPT (F) WNRF / 150# NOT APPLICABLE NOT APPLICABLE REQUIRED NA
MATERIAL IBR
0 REV.
SJ PREPARED
JP CHECKED APPROVED

CLIENT: HINUSTAN INSECTICIDE LIMITED SR. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PRESSURE P&ID NO. HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ HIL/ MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/003 TAG NO. TT-R106 TT-R101 TT-VP-R101 TT-R102 TT-VP-R102 TT-R103 TT-VP-R103 TT-APND 101 TT-APND 102/1 TT-APND 102/2 TT-R 104 TT-R105 TT-VP-R105 TT- C 101 TT-V116 SERVICE OP Kg/cm2 g 40 80 80 80 80 80 80 125 80 80 (-)20 90 90 90 80 MAX TEMP. OP
o
DOC. NO. :7722-JDT-123 CAD. NO. :7722-JHT-123 SHEET :1 OF 2 PLANT :MPP CONTRACT NO.: MAX RANGE oC SENSOR 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 0-200 RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD RTD REMARKS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 DELETED 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
C 60 100 100 100 100 100 100 150 100 100 50 125 125 125 100
FJ - 068/2/1
DOC. NO.
:7722-JDT-123 :7722-JHT-123 :1 OF 2 PLANT-II 1
JPCONSULTING ENGINERS KALYAN

CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL
This document is the property of jp cONSULTING ENGINEERS Pvt.Ltd. Unauthorized disclosure to any third party or duplication is not permitted
CAD. NO. SHEET PLANT
CONTRACT NO.: 2 3 X SMART RTD X X 3 WIRE IEC 751 CLASS B UNGROUNDED CLASS 2 0.25% OF SPAN DOWNSCALE X X X X X X X X X X X X X X IP 55 EX 'ia' IIC MFG. STD STANDARD MFG. STD HEAD MOUNTED RAIL MOUNTED ANALOG NOT REQUIRED LINEAR NON INTERACTIVE NOT REQUIRED X CONFIGURABLE X X X X CONVENTIONAL UNIVERSAL 4 WIRE 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
MAKE MODEL NO. TYPE SENSOR TYPE RTD TYPE CALIBRATION ACCURACY CLASS THERMOCOUPLE TYPE CALIBRATION ACCURACY CLASS TRANSMITTER ACCURACY BURN OUT SPAN / ZERO ADJUSTABLE RANGE POWER SUPPLY OUTPUT LOAD RESISTANCE AT 24 VDC LOCAL DISPLAY RESOLUTION MOUNTING CABLE ENTRY INGRESS PROTECTION EX-PROOF PROTECTION HOUSING MATERIAL CLIMATE PAINTING NOTES :
* * SMART WITH HART THERMOCOUPLE PT 100 DIN 43760 CLASS A GROUNDED ANSI 96.1 CLASS 1 0.5% OF SPAN UPSCALE EXTERNAL REQUIRED 24 VDC, 2WIRE 4-20mA HART 600 OHM MAX. DIGITAL 0.1 C 2" PIPE MOUNTED 1/2" NPT (F) IP 65 EX 'd' IIA, IIB DIE CAST AL. TROPICAL EPOXY PAINTED
FJ - 068/1/1
DOC. NO.
: 7722-JDT-124 : 1 OF 1 PLANT-II 1 2 3
KALYAN, MUMBAI CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL MAKE MODEL NO.
TEMPERATURE SCANNER DATA SHEET
SHEET PLANT
CONTRACT NO:- 7722
TYPE INPUT QUANTITY AMBIENT TEMPRATURE AMBIENT HUMIDITY INDICATION DISPLAY
12 CHANNEL RTD PT-100, 3-WIRE 3 NO'S 0 - 55 DEG CEL 95% RH 7-SEGMENT DISPLAY FOR CHANNEL NO & TEMP INDICATION 4 DIGIT FOR LED FOR DATA 2 DIGIT FOR LED FOR CHANNEL 2 DIGIT FOR LED FOR INDICATION OF ALARM STATUS 5 LED FOR MODE 1 LED FOR POWER ON
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
DISPLAY SCAN RATE SAMPLING SPEED ACCURACY POWER SUPPLY POWER CONSUMPTION COMMUNICATION PORT MOUNTING
SETTABLE 1 TO 99 SECONDS 450 Msec PER CHANNEL 0.1% OF SPAN 110 VAC/ 230 VAC, 50 Hz < 20 VA RS-485 MODBUS PROTOCOL PANEL MOUNTED SIZE - 96(W) X192 (H) X250 (D) mm PANEL CUT OUT -92 (W) X188 (H) mm
AREA CLASSIFICATION HOUSING ENCLOSURE NOTES :
ZONE 2 , IIA & IIB M.S. POWDER COATED IP65
0 REV.
3-Dec-08 DATE
MN PREPARED
JP CHECKED APPROVED
DOC NO. CAD NO. SHEET NO. PLANT CONTRACT
:-7722-JDP-133 : 7722-JHP-133 :1 0F 2 PLANT-II NO.7722/2012-13
15/12/12
REV. DATE REVISION
SJ PREPARED
JP CHECKED APPROVED
GENERAL TAG NO. PS-301 PS-302 PS-303

* * MICRO SWITCH CONTACT 24 VDC 1 AMP " NPT (M) 1/2" NPT (F) FIXED 1/2" NPT (M) SCREWED 130 % OF SPAN SPDT SS 316 DI CAST AL DI CAST AL WEATHERPROOF IP 65 T3 IIA,IIB MFG. STD. GLYCERINE SS 316 TEST
DOC NO. CAD NO. SHEET NO. PLANT CONTRACT
:-7722-JDP-133 : 7722-JHP-133 :2 0F 2 PLANT-II NO.7722/2012-13
X X X X X X X X X X X X X X X X
230 VAC " NPT (F) ADJUSTABLE 11/4" NPT (M) FLANGED DPDT PTFE SS 316 DI CAST AL EX-PROOF IP 67 T4 IIC
SS 304 MATERIAL
X EX-PRROF/CMRI
LINE NO Steam header Air header Nitrogen header
P & ID NO.
Pressure Flow Range Op. max 3.0 bar 4.0bar 0-500 kg/Hr 4.0 Bar 6.0 bar 0-120 m3/hr 4.0 bar 6.0 bar 0-10 m3/hr
SET POINT Adjustable Adjustable Adjustable
REMARKS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
15/12/12
REV. DATE REVISION
SJ
PREPARED
JP
CHECKED APPROVED
DOC NO.
:7722-JDL-124 : 7722-JDH-124 : 1 OF 2 :MPP
KALYAN, MUMBAI CLIENT:HINDUSTAN INSECTICIDE LIMITED SR. NO. 1 2 3 4 5 6 7 8 P&ID NO. HIL/MPP/001 HIL/MPP/001 HIL/MPP/001 HIL/MPP/001 HIL/MPP/002 HIL/MPP/002 HIL/MPP/003 HIL/MPP/003 TAG NO LG-V119 LG-V107 LG-SV101 LG-V111 LG-V 113 LG-V 114 LG-V104 LG-V116
EQUP. / LINE NO.
LEVEL GAUGE - MAGNETIC DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13 FLUID ORAGNIC SOLVENT ORAGNIC SOLVENT ORAGNIC SOLVENT ORAGNIC SOLVENT ORAGNIC SOLVENT ORAGNIC SOLVENT ORAGNIC SOLVENT HOT WATER SP. GR. PRESSURE Kg/cmg OP MAX TEMP. C OP MAX 1000 550 1000 550 550 550 550 1800 CCD mm GUIDE PIPE REMARKS 1 2 3 4 5 6 7 8 9 10
V-119 V-107 SV-101 V-111 V-113 V-114 V-104 V-116
DOC NO.
:7722-JDL-124 : 7722-JDH-124 : 1 OF 2 PLANT-II 1
CLIENT:HINDUSTAN INSECTICIDE LIMITED GENERAL MAKE MODEL NO. MOUNTING FLOAT LOCATION FLOAT CONSTRUCTION FLOAT DIMENSIONS INDICATING DEVICES CONNECTION PROCESS CONN. ORIENTATION PROCESS CONNECTION DRAIN CONNECTION VENT CONNECTION MATERIAL CHAMBER FLOAT GLASS FLANGE SCALE PROTECTING GUARD OPTION HEATING JACKET AUTO SHUT OFF VALVE CALIBRATION SCALE AUTO SHUT OFF VALVE TYPE END CONNECTION BODY MATERIAL TRIM MATERIAL BONNET MATERIAL LIMIT SWITCH TYPE QTY. CONTACT RATING ALARM TYPE INGRESS PROTECTION EX-PROOF PROTECTION TYPE ZONE GAS GROUP TEMP. CLASS CABLE ENTRY CLIMATIC PROTECTION CERTIFICATION IBR MATERIAL EX-PROOF NOTES : FORM 230 V, 5 A REQUIRED REQUIRED SIDE - SIDE
LEVEL GAUGE - MAGNETIC SPECIFICATION DATA SHEET
CAD NO. SHEET PLANT
CONTRACT NO.: 7722/2012-13 * * 2 3 X TOP MOUNTED INSIDE CHAMBER CYLINDRICAL X X X TOP 50 NB ASA 150# 1/2" NPT PLUG 1/2" NPT PLUG X X X X X CS SS 316 LAMINATED MS NOT REQUIRED NOT REQUIRED NOT REQUIRED X X X X X CS CS CS MICRO SWITCH ONE SPDT 24 VDC, 2 A MAKE TO ALARM IP 55 INTRINSICALLY SAFE ZONE 1 II C T5 M20 X 1.5 P COASTAL NOT REQUIRED NOT REQUIRED NOT REQUIRED T6 ZONE 2 X X POTENTIAL FREE MAG. REED SWITCH STRAIGHT X X X LEAST COUNT 5mm SS X SS 316 PP LINED CS 304 SS X X PP PP 20 NB ASA 150# X X X SIDE-TOP MOUNTED 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
SIDE MOUNTED INSIDE VESSEL BALL MFG. STD MAGNETIC TRANSMI.
25 NB SORF 150# 15 NB ASA 150# 15 NB ASA 150# 316 SS 316 SS BOROSILICATE 316 SS SS 304 ALUMINIUM
BLACK ENGRAVED SS OFFSET FLANGED 316 SS 316 SS 316 SS NOT REQUIRED INDUCTIVE
BREAK TO ALARM IP 65 NOT REQUIRED EX-PROOF ZONE 0 IIA, IIB T4 1/2" NPT (F) TROPICAL REQUIRED REQUIRED REQUIRED
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED NOTES
This document is the property of J.P. CONSULTING ENGINEERS Unauthorized disclosure to any third party or duplication is not permitted
TUNNING FORK TYPE LEVEL SWITCH DATA SHEET
DOC NO. :7722-JDL-123 CAD NO. :7722-JDL-123 SHEET : 1 OF 2 PLANT PLANT-II CONTRACT NO :- 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
NR :- NOT REQUIRED
0 REV.
SJ PREPARED
JP CHECKED APPROVED
TUNNING FORK TYPE LEVEL SWITCH DATA SHEET
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL LS APND 101/1 SERIAL NO. / TAG NO. 1 * MAKE * MODEL NO. SLURRY SERVICE 1 QUANTITY SERVICE CONDITIONS SLURRY FLUID / STATE L PRESSURE - MIN. / OP. / MAX 5 Kg/cmg TEMP. - MIN. / OP. / MAX 30 c FLUID DENSITY AT OP. CONDITI SPECIFIC GRAVITY CONNECTION TOP PROCESS CONN. ORIENTATION Flanged PROCESS CONNECTION TYPE 25 NB, 150# SORF SIZE, RATING AND FACING MATERIAL SS 316 PROBE TYPE DIE-CAST ALUMINIUM HOUSING SS 316 FLANGE SS 316 WETTED PARTS 1 % ACCURACY IP 65 INGRESS PROTECTION ZONE 2 ,II A,II B AREA CLASSIFICATION 1/2" NPT (F) 2 NOS CABLE ENTRY CONTROLLER UNIT FIELD (INTERNAL) MOUNTING 24 V DC SUPPLY VOLTAGE OUTPUT CONTACT TYPE SPDT CONTACT FORM EX-PROOF PROTECTION EX 'd' TYPE ZONE 2 ZONE II A,IIB GAS GROUP T3 TEMP. CLASS IP-65 CLIMATIC PROTECTION FLAMEPRROF ENCLOSURE OPTIONS CERTIFICATE NR IBR REQUIRED MATERIAL NR EX-PROOF / INTRINSICALLY SAF NOTES :
DOC NO. :7722-JDL-123 CAD NO. :7722-JDL-123 SHEET : 2 OF 2 PLANT PLANT-II CONTRACT NO :- 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
This document is the property of J.P. CONSULTING ENGINEERS Unauthorized disclosure to any third party or duplication is not permitted
LS APND 102/1 * * SLURRY 1 SLURRY 5 30 L Kg/cmg c
TOP Flanged 25 NB, 150# SORF SS 316 DIE-CAST ALUMINIUM SS 316 SS 316 1 % IP 65 ZONE 2 ,II A,II B 1/2" NPT (F) 2 NOS FIELD (INTERNAL) 24 V DC CONTACT SPDT EX 'd' ZONE 2 II A,IIB T3 IP-65 FLAMEPRROF
NR REQUIRED NR
0 REV.
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JP CHECKED APPROVED
DOC NO.
:7722-JDL-121 : 7722-JDH-121 :1 OF 5
CAD NO. SHEET
PLANT PLANT-II CONTRACT NO.:- 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
SJ REV. DATE REVISION PREPARED
JP CHECKED APPROVED
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL SERIAL NO. / TAG NO. LT-V102 1 * MAKE MODEL NO. * SERVICE Solvent HIL/ MPP/001 P & ID NO. V-102 LINE/ EQPT NO. QUANTITY ONE TYPE DIFFFERNTILAL PRESSURE SERVICE CONDITIONS FLUID / STATE Organic mixture PRESSURE - MIN. / OP. / MAX atm atm atm TEMP. - MIN. / OP. / MAX amb amb amb deg c FLOW - MIN. / OP. / MAX NA NA NA SPECIFIC GRAVITY 1 MAXIMUM RANGE SET RANGE SCALE RANGE MATERIAL FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS SS 316 WETTED 'O' RINGS TEFLON/VITON ELECTRONIC HOUSING DIE CAST EPOXY BOLTS AND NUTS SS 316 CONNECTION PROCESS - HP 1/2'NPTF PROCESS - LP 1/2'NPTF FLUSHING NOT REQUIRED ELECTRICAL 1/2'NPTF SS304 CABLE GLAND PHYSICAL / FUNCTIONAL SPEC. MINIMUM ACCURACY 0.075 % OF SPAN 4-20 MA DC , HART OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION TYPE FLAMEPROOF ZONE 2 ZONE IIA,IIB GAS GROUP TEMP. CLASS T3 CABLE ENTRY 1/2' NPT F TANK DETAILS TANK SHAPE vertical, conical bottom, flat top WITH AGITATOR / TANK DRG. ENC. Without agitator TANK HEIGHT (mm) 1200 mm C-C Distance 1000 mm * CCD (mmWC) SEAL UNIT NOT REQUIRED SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR DIGITAL LCD VENT / DRAIN SS 316 MOUNTING BRACKET 2" PIPE , SS316 3 - VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR
DOC NO. :7722-JDL-121 : 7722-JDH-121 CAD NO. SHEET :2 OF 5 PLANT PLANT-II CONTRACT NO.:- 7722/2012-13 1 2 3 4 * 5 Solvent HIL/ MPP/001 6 V-110 7 8 ONE 9 DIFFFERNTILAL PRESSURE 10 Solvent 11 (-)730 (-)760 mmhg 12 13 amb deg c 14 15 1.2 16 17 18 19 20 SS 316 21 SS 316 22 SS 316 23 TEFLON/VITON 24 DIE CAST EPOXY 25 SS 316 26 27 1/2'NPTF 28 1/2'NPTF 29 NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 30 31 32 0.075 % OF SPAN 4-20 MA DC , HART 33 10-30VDC 34 600 OHM 35 NON-INTERACTIVE 36 IP 65 37 38 39 FLAMEPROOF ZONE 2 40 IIA,IIB 41 42 T3 43 1/2' NPT F 44 45 Vertical both end dished 46 Without agitator 47 1800 mm 1600 mm * 48 49 NOT REQUIRED 50 51 52 53 54 55 56 DIGITAL LCD 57 SS 316 58 2" PIPE , SS316 59 REQUIRED 60 3 LT-V110 *
LT-V101
* *
Solvent
HIL/ MPP/001 V-101 ONE DIFFFERNTILAL PRESSURE Organic mixture atm atm atm amb amb 50 NA NA NA 1.2
deg c
SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA DC , HART 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAMEPROOF ZONE 2 IIA,IIB T3 1/2' NPT F vertical, conical bottom, flat top Without agitator 800 mm 600 mm * NOT REQUIRED
DIGITAL LCD SS 316 2" PIPE , SS316 REQUIRED
SJ REV. DATE REVISION PREPARED
JP CHECKED APPROVED
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL LT- V108 SERIAL NO. / TAG NO. 4 * MAKE MODEL NO. * SERVICE Solvent P & ID NO. HIL/ MPP/001 V-108 LINE/ EQPT NO. QUANTITY 1 TYPE DIFFFERNTILAL PRESSURE SERVICE CONDITIONS FLUID / STATE Organic mixture PRESSURE - MIN. / OP. / MAX atm atm atm TEMP. - MIN. / OP. / MAX amb amb amb deg c FLOW - MIN. / OP. / MAX NA NA NA SPECIFIC GRAVITY 1.2 MAXIMUM RANGE SET RANGE SCALE RANGE 0-10000 LTR MATERIAL FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS SS 316 WETTED 'O' RINGS TEFLON/VITON ELECTRONIC HOUSING DIE CAST EPOXY BOLTS AND NUTS SS 316 CONNECTION PROCESS - HP 1/2'NPTF PROCESS - LP 1/2'NPTF FLUSHING NOT REQUIRED ELECTRICAL 1/2'NPTF SS304 CABLE GLAND PHYSICAL / FUNCTIONAL SPEC. MINIMUM ACCURACY 0.075 % OF SPAN 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION TYPE FLAMEPROOF ZONE 2 ZONE IIA,IIB GAS GROUP TEMP. CLASS T3 CABLE ENTRY 1/2' NPT F TANK DETAILS TANK SHAPE vertical both end dished WITH AGITATOR / TANK DRG. ENC. Without agitator TANK HEIGHT (mm) 2000 mm C-C Distance 1800 mm * CCD (mmWC) SEAL UNIT NOT REQUIRED SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR DIGITAL LCD VENT / DRAIN SS 316 MOUNTING BRACKET 2" PIPE , SS316 3 - VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR
DOC NO. :7722-JDL-121 : 7722-JDH-121 CAD NO. SHEET :3 OF 5 PLANT PLANT-II CONTRACT NO.:- 7722/2012-13 1 2 3 4 * 5 Solvent HIL/ MPP/002 6 V-112A 7 1 8 9 DIFFFERNTILAL PRESSURE 10 Solvent 11 (-)730 (-)760 mmhg 12 13 14 15 1.2 16 17 18 0-10000 LTR 19 20 SS 316 21 SS 316 22 SS 316 23 TEFLON/VITON 24 DIE CAST EPOXY 25 SS 316 26 27 1/2'NPTF 28 1/2'NPTF 29 NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 30 31 32 0.075 % OF SPAN 4-20 MA 33 10-30VDC 34 600 OHM 35 NON-INTERACTIVE 36 IP 65 37 38 39 FLAMEPROOF ZONE 2 40 IIA,IIB 41 42 T3 43 1/2' NPT F 44 45 vertical both end dished 46 Without agitator 47 2000 mm 1800 mm * 48 49 NOT REQUIRED 50 51 52 53 54 55 56 DIGITAL LCD 57 SS 316 58 2" PIPE , SS316 59 REQUIRED 60 6 LT-V112A *
LT-V109 * * EFFULENT WATER
HIL/ MPP/001
V-109 1 DIFFFERNTILAL PRESSURE Organic mixture atm atm atm amb amb 50 NA NA NA 1.2
deg c
0-15000 LTR SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAMEPROOF ZONE 2 IIA,IIB T3 1/2' NPT F vertical both end dished Without agitator 2000 mm 1800 mm * NOT REQUIRED
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL LT-V112B SERIAL NO. / TAG NO. 7 MAKE MODEL NO. SERVICE Solvent HIL/ MPP/002 P & ID NO. V-112A LINE/ EQPT NO. 1 QUANTITY TYPE DIFFFERNTILAL PRESSURE SERVICE CONDITIONS Solvent FLUID / STATE PRESSURE - MIN. / OP. / MAX (-)730 (-)760 mmhg TEMP. - MIN. / OP. / MAX FLOW - MIN. / OP. / MAX SPECIFIC GRAVITY 1.2 MAXIMUM RANGE SET RANGE SCALE RANGE 0-5000 LTR MATERIAL FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS SS 316 WETTED 'O' RINGS TEFLON/VITON ELECTRONIC HOUSING DIE CAST EPOXY BOLTS AND NUTS SS 316 CONNECTION PROCESS - HP 1/2'NPTF PROCESS - LP 1/2'NPTF FLUSHING NOT REQUIRED ELECTRICAL 1/2'NPTF SS304 CABLE GLAND PHYSICAL / FUNCTIONAL SPEC. MINIMUM ACCURACY 0.075 % OF SPAN 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION TYPE FLAMEPROOF ZONE 2 ZONE IIA,IIB GAS GROUP TEMP. CLASS T3 CABLE ENTRY 1/2' NPT F TANK DETAILS TANK SHAPE vertical both end dished WITH AGITATOR / TANK DRG. ENC. Without agitator TANK HEIGHT (mm) 1500 mm C-C Distance 1300 mm * CCD (mmWC) SEAL UNIT NOT REQUIRED SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR DIGITAL LCD VENT / DRAIN SS 316 MOUNTING BRACKET 2" PIPE , SS316 3 - VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR NR
DOC NO. :7722-JDL-121 : 7722-JDH-121 CAD NO. SHEET :4 OF 5 PLANT PLANT-II CONTRACT NO.:- 7722/2012-13 1 2 3 4 5 Solvent 6 HIL/ MPP/001 7 V-106 1 8 9 DIFFFERNTILAL PRESSURE 10 Solvent 11 12 atm atm atm 13 amb amb amb deg c 14 NA NA NA 15 1.2 16 17 18 0-6000 LTR 19 20 SS 316 21 SS 316 22 SS 316 23 TEFLON/VITON 24 DIE CAST EPOXY 25 SS 316 26 27 1/2'NPTF 28 1/2'NPTF 29 NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 30 31 32 0.075 % OF SPAN 4-20 MA 33 10-30VDC 34 600 OHM 35 NON-INTERACTIVE 36 IP 65 37 38 39 FLAMEPROOF ZONE 2 40 IIA,IIB 41 42 T3 43 1/2' NPT F 44 vertical both end dished 45 Without agitator 46 2000 mm 47 1600 mm * 48 49 NOT REQUIRED 50 51 52 53 54 55 56 DIGITAL LCD 57 SS 316 58 2" PIPE , SS316 59 REQUIRED 60 NR 9
LT-V105
LT-V106
Solvent
HIL/ MPP/001 V-105 1 DIFFFERNTILAL PRESSURE Solvent atm amb NA atm amb NA 1 atm amb NA deg c
0-6000 LTR SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAMEPROOF ZONE 2 IIA,IIB T3 1/2' NPT F vertical both end dished Without agitator 2000 mm 1600 mm * NOT REQUIRED
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL LT-V120 SERIAL NO. / TAG NO. 10 MAKE MODEL NO. SERVICE Water HIL/ MPP/002 P & ID NO. V-120 LINE/ EQPT NO. 1 QUANTITY TYPE DIFFFERNTILAL PRESSURE SERVICE CONDITIONS Water FLUID / STATE PRESSURE - MIN. / OP. / MAX atm atm atm kg/cm2 TEMP. - MIN. / OP. / MAX amb amb amb deg c FLOW - MIN. / OP. / MAX SPECIFIC GRAVITY 1 MAXIMUM RANGE SET RANGE SCALE RANGE MATERIAL FLANGE SS 316 DIAPHRAGM SS 316 WETTED PARTS SS 316 WETTED 'O' RINGS TEFLON/VITON ELECTRONIC HOUSING DIE CAST EPOXY BOLTS AND NUTS SS 316 CONNECTION PROCESS - HP 1/2'NPTF PROCESS - LP 1/2'NPTF FLUSHING NOT REQUIRED ELECTRICAL 1/2'NPTF SS304 CABLE GLAND PHYSICAL / FUNCTIONAL SPEC. MINIMUM ACCURACY 0.075 % OF SPAN 4-20 MA OUTPUT 10-30VDC POWER SUPPLY 600 OHM MAXIMUM LOAD @ 24 VDC NON-INTERACTIVE SPAN AND ZERO IP 65 INGRESS PROTECTION EX-PROOF PROTECTION TYPE FLAMEPROOF ZONE 2 ZONE IIA,IIB GAS GROUP TEMP. CLASS T3 CABLE ENTRY 1/2' NPT F TANK DETAILS TANK SHAPE WITH AGITATOR / TANK DRG. ENC. TANK HEIGHT (mm) C-C Distance * CCD (mmWC) SEAL UNIT NOT REQUIRED SEAL TYPE CAPILLARY - MATERIAL/LENGTH CAPILLARY - TYPE FILL FLUID FLUSHING RING ACCESSORIES / OPTIONS LOCAL INDICATOR DIGITAL LCD VENT / DRAIN SS 316 MOUNTING BRACKET 2" PIPE , SS316 3 - VALVE MANIFOLD REQUIRED FIELD COMMUNICATOR
DOC NO. :7722-JDL-121 : 7722-JDH-121 CAD NO. SHEET :5 OF 5 PLANT PLANT-II CONTRACT NO.:- 7722/2012-13 1 2 3 4 5 Solvent 6 V -119 7 1 8 9 DIFFFERNTILAL PRESSURE 10 Solvent 11 atm atm atm kg/cm2 12 amb amb amb deg c 13 14 1.2 15 16 17 18 19 20 SS 316 21 SS 316 22 SS 316 23 TEFLON/VITON 24 DIE CAST EPOXY 25 SS 316 26 27 1/2'NPTF 28 1/2'NPTF 29 NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 30 31 32 0.075 % OF SPAN 4-20 MA 33 10-30VDC 34 600 OHM 35 NON-INTERACTIVE 36 IP 65 37 38 39 FLAMEPROOF ZONE 2 40 IIA,IIB 41 42 T3 43 1/2' NPT F 44 vertical both end dished 45 Without agitator 46 1500 mm 1500 mm 47 1000 mm * 48 49 NOT REQUIRED 50 51 52 53 54 55 56 DIGITAL LCD 57 SS 316 58 2" PIPE , SS316 59 REQUIRED 60 11 LT-V119
11
LT-V115
Methanol liquid
V -115 1 DIFFFERNTILAL PRESSURE Methanol atm atm amb amb 1.2
atm amb
kg/cm2 deg c
SS 316 SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2'NPTF 1/2'NPTF NOT REQUIRED 1/2'NPTF SS304 CABLE GLAND 0.075 % OF SPAN 4-20 MA 10-30VDC 600 OHM NON-INTERACTIVE IP 65 FLAMEPROOF ZONE 2 IIA,IIB T3 1/2' NPT F vertical both end dished Without agitator 2200 mm 2200 mm 1800 mm * NOT REQUIRED
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HNDUSTAN INSECTICIDE LIMITED
DOC NO. : 7722-JDL-122 CAD NO. : 7722-JDH-122 SHEET : 1 of 3 PLANT PLANT-II CONTRACT NO.:7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
ULTRASONIC TYPE LEVEL TRANMITTER SPECIFICATION DATA SHEET
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HINDUSTANI INSECTICIDE LIMITED GENERAL SR. NO. / TAG NO. 1 SERVICE P& ID NO. EQUIPMENT NO. QUANTITY SERVICE CONDITIONS FLUID / STATE PRESSURE - MIN. / OP. / MAX. TEMP. - MIN. / OP. / MAX SPECIFIC GRAVITY FLUID DENSITY @ OP. COND. FOAMING / TYPE TANK DETAILS TANK SHAPE WITH AGITATOR / TANK DRG. ENC. I.D. (mm) TANK HEIGHT (mm) CONNECTION PROCESS CONN. ORIENTATION PROCESS CONNECTION PROCESS CONNECTION TYPE SENSOR TYPE ANTENNA SHAPE ANTENNA LINING FLANGE MATERIAL FLANGE FACING & FINISH SENSOR MATERIAL PRINCIPAL OF OPERATION RANGE MIN CLEARANCE REQUIRED TRANSMITTER TYPE OUTPUT ACCURACY MAX. SET RANGE POWER SUPPLY LOAD RESISTANCE FREQUENCY USED LOCAL INDICATION MEASUREMENT INDICATION INGRESS PROTECTION EX-PRROF PROTECTION TEMP. CLASS CABLE ENTRY HOUSING MATERIAL HOUSING PAINT CLIMATIC PROTECTION CERTIFICATION IBR MATERIAL CALIBRATION EX-PROOF
* ( VENDOR TO SPECIFY)
DOC NO. : 7722-JDL-122 CAD NO. : 7722-JDH-122 SHEET : 2 of 3 PLANT PLANT-II CONTRACT NO.:7722/2012-13 LT-V 103A 3 LT-V 103B 1 2 3 4 5 6 7 8 atm amb 1.2 deg c 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
LT- SP101
Methanol liquid
SP-101 1 Oragnic
Solvent
V-103 A 1 Solvent
Solvent
V-103 B 1 Solvent
atm amb
atm amb
atm amb 1.2
deg c
atm amb
atm amb
atm amb 1.2
deg c
atm amb
atm amb
vertical,both end dished Without agitator 1500 mm 1450 mm TOP 80 NB FLANGED FLANGED ULTRASONIC Horn SS 316 * PVDF Time of flight * INTEGRAL 4-20 mA 0.5% Configurable Loop powered ,24 VDC 600 OHM REQUIRED, LCD DIGITAL LCD VOLUME MEASUREMENT IP 65 FLAMEPROOF T3 1/2" NPT (F) DIE CAST ALUMINUM * *
vertical, conical bottom, flat top Without agitator 1300 mm 1500 mm TOP 80 NB FLANGED FLANGED ULTRASONIC Horn SS 316 * PVDF Time of flight * * INTEGRAL 4-20 mA 0.5% Configurable Loop powered ,24 VDC 600 OHM REQUIRED, LCD DIGITAL LCD VOLUME MEASUREMENT IP 65 FLAMEPROOF T3 1/2" NPT (F) DIE CAST ALUMINUM * *
vertical, conical bottom, flat top Without agitator 1500 mm 1300 mm TOP 80 NB FLANGED FLANGED ULTRASONIC Horn SS 316 * PVDF Time of flight * INTEGRAL 4-20 mA 0.5% Configurable Loop powered ,24 VDC 600 OHM REQUIRED, LCD DIGITAL LCD VOLUME MEASUREMENT IP 65 FLAMEPROOF T3 1/2" NPT (F) DIE CAST ALUMINUM * *
SJ PREPARED
JP CHECKED APPROVED
DOC NO. 7722-JDF-101 CAD NO. : 7722-JHF-104 SHEET : 1 OF 3 PLANT PLANT-II CONTRACT NO. 7722/2012-13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
DOCUMENTS REQUIRED: 1 CERTIFICATES: MATERIAL, PERFORMANCE TEST, ACCEPTANCE TEST, IBR CERTIFICATE (WHERE EVER APPLICABLE) (2 HARD COPIES + 1 SOFT COPY) 2 CTALOGUE / MANUALS: 2 HARD COPIES + 1 SOFT COPY 3 DRAWING / DOCUMENT APPROVAL: 3 HARD COPIES. NOT REQUIRED
NR :-
0 REV.
SJ PREPARED
JP CHECKED APPROVED
KALYAN, MUMBAI
CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL FT-T102 SERIAL NO. / TAG NO. 1 SERVICE Methanol HIL/ MPP/002 P & ID NO. LINE/ EQPT NO. 25 NB LINE SIZE / SCHEDULE SCH 40 QUANTITY ONE TYPE FLOW TRANSMITTER APPLICATION MEASUREMENT& INDICATION SERVICE CONDITIONS Methanol FLUID / STATE Liquid FLOW - MIN. / OP. / MAX 0 250 500 kg/hr PRESSURE - MIN. / OP. / MAX 0.0 0.3 1.0 kg/cm2 TEMP. - MIN. / OP. / MAX RT 40 60 deg c 0.9 DENSITY AT OP. CONDITION 0.9 SP. GRAVITY 0.5 CP VISCOSITY 0-200 DP RANGE(mmWC) MAXIMUM RANGE RANGE TRANSMITTER MAKE MODEL NO. FLANGE DIAPHRAGM WETTED 'O' RINGS ELECTRONIC HOUSING BOLTS AND NUTS PROCESS CONNECTION- HP SIDE PROCESS CONNECTION- LP SIDE CABLE ENTRY ACCURACY OUTPUT POWER SUPPLY ZERO/SPAN ADJUSTMENT MAXIMUM LOAD @ 24 VDC INGRESS PROTECTION EX-PROOF PROTECTION TEMP. CLASS ACCESSORIES / OPTIONS LOCAL INDICATOR VENT / DRAIN MOUNTING BRACKET 3 - VALVE MANIFOLD OF SS 316 CERTIFICATES MATERIAL CALIBRATION EX-PRROF IBR * * SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2" NPT F 1/2" NPT F 1/2" NPTF 0.075% OF SPAN 4-20 mA HART 24 VDC REQUIRED 600 IP65 ZONE-2, IIA, IIB T3 DIGITAL LCD SS316 REQUIRED REQUIRED REQUIRED REQUIRED
DOC NO. 7722-JDF-101 CAD NO. : 7722-JHF-104 SHEET : 2 OF 3 PLANT PLANT-II CONTRACT NO. 7722/2012-13 3 FT- C101/2 CORROSIVE LIQUID HIL/ MPP/002 PR-359-40 -Y3 SCH 40 40 NB 1 NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
FT- C101/1 CORROSIVE LIQUID HIL/ MPP/002 PR-360-40 -Y3 40 NB SCH 40 1 NO. FLOW TRANSMITTER MEASUREMENT& INDICATION Methanol 300 600 0.3 0.5 40 60 0.9 0.9 0.5 CP 0-1200 0 -3.0m3/hr * * SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 292 1/2" NPT F 1/2" NPT F 1/2" NPTF 0.075% OF SPAN 4-20 mA HART 24 VDC REQUIRED 600 IP65 ZONE-2, IIA, IIB T3 DIGITAL LCD SS316 REQUIRED REQUIRED REQUIRED REQUIRED Liquid kg/hr kg/cm2 DEG C
FLOW TRANSMITTER MEASUREMENT& INDICATION Methanol Liquid 300 600 kg/hr 0.3 0.5 kg/cm2 40 60 DEG C 0.9 0.9 0.5 CP 0-400 0 -3.0m3/hr * * SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 268 1/2" NPT F 1/2" NPT F 1/2" NPTF 0.075% OF SPAN 4-20 mA HART 24 VDC REQUIRED 600 IP65 ZONE-2, IIA, IIB T3 DIGITAL LCD SS316 REQUIRED REQUIRED REQUIRED REQUIRED
0 0.0 RT
0 0.0 RT
SJ PREPARED
JP CHECKED APPROVED
KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED GENERAL FT-R106 SERIAL NO. / TAG NO. 4 ORAGNIC CORROSIVE LIQUID SERVICE HIL/ MPP/001 P & ID NO. PR-220-25-Y5 LINE/ EQPT NO. 25 NB LINE SIZE / SCHEDULE SCH 40 QUANTITY ONE TYPE FLOW TRANSMITTER APPLICATION MEASUREMENT& INDICATION SERVICE CONDITIONS ORAGNIC CORROSIVE FLUID / STATE Liquid FLOW - MIN. / OP. / MAX 0 0.5 1.0 m3/hr PRESSURE - MIN. / OP. / MAX 0.0 0.3 1.0 kg/cm2 TEMP. - MIN. / OP. / MAX RT 40 60 DEG C DENSITY AT OP. CONDITION 0.785 SP. GRAVITY VISCOSITY 0-1000 DP RANGE(mmWC) MAXIMUM RANGE 0 -3.0m3/hr RANGE TRANSMITTER MAKE MODEL NO. FLANGE DIAPHRAGM WETTED 'O' RINGS ELECTRONIC HOUSING BOLTS AND NUTS PROCESS CONNECTION- HP SIDE PROCESS CONNECTION- LP SIDE CABLE ENTRY ACCURACY OUTPUT POWER SUPPLY ZERO/SPAN ADJUSTMENT MAXIMUM LOAD @ 24 VDC INGRESS PROTECTION EX-PROOF PROTECTION TEMP. CLASS ACCESSORIES / OPTIONS LOCAL INDICATOR VENT / DRAIN MOUNTING BRACKET 3 - VALVE MANIFOLD OF SS 316 CERTIFICATES MATERIAL CALIBRATION EX-PRROF IBR * * SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2" NPT F 1/2" NPT F 1/2" NPTF 0.075% OF SPAN 4-20 mA HART 24 VDC REQUIRED 600 IP65 ZONE-2, IIA, IIB T3 DIGITAL LCD SS316 REQUIRED REQUIRED REQUIRED REQUIRED -
DOC NO. 7722-JDF-101 CAD NO. : 7722-JHF-104 SHEET : 3 OF 3 PLANT PLANT-II CONTRACT NO. 7722/2012-13 FT-V-120 PROCESS WATER HIL/ MPP/002 PR-002-A5-50 50 NB SCH 40 ONE FLOW TRANSMITTER MEASUREMENT& INDICATION PROCESS WATER Liquid 0 10 20 m3/hr 0.0 3.0 5.0 kg/cm2 RT RT RT DEG C 1 0-8000 0 -20m3/hr * * SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2" NPT F 1/2" NPT F 1/2" NPTF 0.075% OF SPAN 4-20 mA HART 24 VDC REQUIRED 600 IP65 ZONE-2, IIA, IIB T3 DIGITAL LCD SS316 REQUIRED REQUIRED REQUIRED REQUIRED 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
FT-V-102 METHANOL HIL/ MPP/001 PR-201-25-A5 25 NB SCH 40 ONE FLOW TRANSMITTER MEASUREMENT& INDICATION METHANOL 0.5 5.0 0.3 1.0 40 60 0.8 0-2500 0 -8.0 m3/hr Liquid m3/hr kg/cm2 DEG C
0 0.0 RT
* * SS 316 SS 316 TEFLON/VITON DIE CAST EPOXY SS 316 1/2" NPT F 1/2" NPT F 1/2" NPTF 0.075% OF SPAN 4-20 mA HART 24 VDC REQUIRED 600 IP65 ZONE-2, IIA, IIB T3 DIGITAL LCD SS316 REQUIRED REQUIRED REQUIRED REQUIRED -
SJ PREPARED
JP CHECKED APPROVED
CLIENT: HINDUSTAN INSECTICIDE LIMITED , RASAYANI GENERAL TAG NO. MAKE MODEL NO. SWITCHING ELEMENT FUNCTION
PROXIMITY LIMIT SWITCH DATA SHEET
DOC. NO. CAD. NO. SHEET PLANT
: 7722-JDL-126 :7722-JHL-126 : 1 0F 1 PLANT-II 1
CONTRACT NO:- 7722 LS-APND 102/2 2 3
LS-APND 101/2
PNP 20 mm EMBEDDABLE 0-16.2 mm 10 TO 30 V 0-150 Hz 5% PROTECTED PULSING 2V 0-200 MA 0-0.5MA 0.1MICROAMP AT 25C 20 MA LED GREEN LED YELLOW -25 TO 80C -40 TO 80C V1-CONNECTOR PA-GF35 PA-GF35 IP69K SUITABLE FOR ZONE 2,GROUP IIA/B
PNP 20 mm EMBEDDABLE 0-16.2 mm 10 TO 30 V 0-150 Hz 5% PROTECTED PULSING 2V 0-200 MA 0-0.5MA 0.1MICROAMP AT 25C 20 MA LED GREEN LED YELLOW -25 TO 80C -40 TO 80C V1-CONNECTOR PA-GF35 PA-GF35 IP69K
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
RATED OPERATING DISTANCE INSTALLATION ASSURED OPERATING DISTANCE NOMINAL RATINGS OPERATING VOLTAGE SWITCHING FREQUENCY HYSTERSIS REVERSE POLARITY PROTECTION SHORT CIRCUIT PROTECTION VOLTAGE DROP DESIGN DATA OPERATING CURRENT OFF STATE CURRENT NO-LOAD SUPPLY CURRENT OPERATING VOLTAGE DISPLAY INDICATION OF SWITCHING STATE AMBIENT CONDITION AMBIENT TEMPRATURE STORAGE TEMPRATURE MECHANICAL SPECIFICATION CONNECTION TYPE HOUSING MATERIAL SENSING FACE PROTECTION DEGREE
ENCLOSURE
NOTES :
0 REV.
15 Dec 2012 DATE
SJ PREPARED
JP CHECKED APPROVED
SPECIFICATION FOR CABLE TRAYS & AIR HEADER
CABLE TRAYS Cable trays shall be perforated type, made of hot dip galvanized steel sheet of thickness 2 mm. The trays shall have vertical edge of height not less than 25 mm on both the sides. AIR HEADER Seamless galvanized, inside & outside, carbon steel pipe used for instrument air distribution shall be as per IS 1239 class heavy. Of 1 1/2" NB X SCH 40 PIPE, INLET Valve 1" NPT(F) DISTRIBUTION Valve 10 NOS WITH 1/4" NPT(F). FOR DRAIN Valve 1/2" NPT(F) 1 NOS Isolation valve on instrument air service shall be packless gland type full bore ball valves.
000-----------------000
ANNEXURE-VII
DOC NO : : : : 7722-JPCE-101 1 of 3 BUPRO & MPP 7722
VENDOR LIST FOR INSTRUMENTATION ITEMS
FLOW TRANSMITTER 1. 2. 3. 4. 5. 6. M/s. Yokogawa India Ltd. M/s. Emerson Process Management.(I) Pvt. Ltd M/s. Endress + Hauser M/s. Siemens india limited M/s. ABB Limited M/s. Khrone Marshall
pH TRANSMITTER
1. M/s. Yokogawa India Ltd. 2. M/s. Emerson Process Management.(I) Pvt. Ltd 3. M/s. ABB Limited 4. M/s. Chemtrol Engineering Ltd 5. . M/s. Forbes Marshall pvt. ltd 6. M/s Endress Hauss
CONTROL VALVES 1. 2. 3. 4. 5. M/s. Dembla Valves Pvt. Ltd. M/s. Samson Controls Pvt. Ltd. M/s. Draling Museco M/S. RK Controls M/s Fisher (Emerson)
ON / OFF VALVES 1. 2. 3. 4. 5. 6. 7. 8. M/s. Virgo Engineers Ltd. M/s. Rotex India Ltd. M/s. Elomatic India Pvt. Ltd. M/S. Micro pneumatic M/S Sidharth Engineers M/s Weir BDK M/s Avcon Controls M/s Delval Festo
PRESSURE SAFETY VALVE 1. 2. 3. 4. 5. 6. 7. M/s. Nirmal Industries M/s. Fainger Leser Valves (P) Ltd. M/s. Fluid Tech M/s.Tyco Valves & Control India Pvt. Ltd. M/S. Rank control M/S Valcode Engineers M/s Khrone Marshall
ANNEXURE-VII

CLIENT : M/s HINDUSTAN INSECTICIDE LIMITED ,RASAYANI
DOC NO SHEET NO PROJECT CONTRACT
: : : :
7722-JPCE-101 2 of 3 BUPRO & MPP 7722
RTD, THERMOCOUPLE 1. 2. 3. 4. 5. 6. 7. M/s. J P consulting engineers kalyan. M/s. Altop Industries Ltd. M/s. Pyro Electric & Allied Instrument Pvt. Ltd. M/s. Exotherm Instruments Pvt. Ltd. M/s Radix M/s General Instrument Consortium M/s Ambetronix PRESSURE GAUGES 1. 2. 3. 4. 5. 6. M/s. J P consulting engineers kalyan. M/s waree instruments M/s. H-Guru instruments M/s General Instrument Consortium M/s. A.N. Trusts M/s Manometer India (Guages Bourdan (I) Pvt Ltd) TEMPERATURE GAUGES 1. 2. 3. 4. M/s. General Instruments Consortium M/s. Altop Industries Ltd. M/s. Pyro Electric & Allied Instrument Pvt. Ltd. M/s Manometer India (Guages Bourdan (I) Pvt Ltd) LEVEL GAUGES ( MAGNETIC TYPE ) 1. 2. 4.
5.
M/s. R.K. Dutt M/s. Revathi Electronics & Controls M/s Pune Techtrol M/s Khrone Marshall
ORIFICE ASSEMBLY 1 M/s. General Instruments Consortium 2. M/s. Tansa Equipments Pvt. Ltd. 3. M/s. Eureka Industrial Equipments Pvt. Ltd. 4. M/s General Engineering 5. M/s Engineering Specialities Pvt Ltd 6. M/s Hydropneumatic
ANNEXURE-VII

CLIENT : M/s HINDUSTAN INSECTICIDE LIMITED ,RASAYANI
DOC NO SHEET NO PROJECT CONTRACT
: : : :
7722-JPCE-101 3 of 3 BUPRO & MPP 7722
Pressure / Flow switch 1. 2. 3. 4. M/s. General Instruments Consortium M/s. Danfoss M/s. switzer Instrument M/S Dag Instruments
Temp Scanner 1. 2. M/s Radix instruments M/s Masibus instruments
PROFRAMMABLE LOGIC CONTROLLLER 1. 2. 3. 4. 5. M/s. ROCKWELL (Allen Bradley) M/s. Honeywell India limited. M/s. Schinder Electric. M/s ABB Ltd M/s Siemens
COMPUTER AND PERIPHERALS
1. 2.
M/s. DELL M/s. HP
CLIENT : JP CONSULTING ENGINEERS SR. NO. TAG NO. PLANT-I IO LIST P & ID NO. EQUP. / LINE NO.
DOC. NO. : 7722-JDIO-101
PLC INPUT OUTPUT LIST
PLANT SHEET CLIENT
: PLANT-I & II : 1 0f 1 : HIL
CONTRACT NO.: 7722/2012-13 INSTRUMENT DI DO AI AO REMARKS
A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
LT-V105 LT-V106 LT-V102 XV-V102/1 XV-V102/2 LT-V013A LT-V108 XV-103/3 XV-V103A/1 XV-V103A/2 LT-V109 XV-V103B/1 XV-V103B/2 TT-R106 PT-R106 FT-R106 XV-R106 LT-V110 WT-T101A WT-T101B TT-R101 TCV-R101 PT-R101 TT-VP-R101 XV-E105 XV-V107 XV-V111 LT-V103B PHIC-R102 PT-R102 TT-VP-R102 TT-R102 TCV-R102 PT-R103 TT-VP-R103 TT-R103 TCV-R103 LS APND 101/1 LS APND 101/2 PT-APND 101 TT-APND 101
HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P
& & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & &
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/002 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001
V-105 V-106 V-102 PR-205-25-Y3 PR-204-25-A5 V-108 PR-204-25-A5 PR-211-25-Y5 PR-215-50-Y5 V-109 PR-211-Y5-25 PR-216-50-Y5 R106 PR-220-25-Y5 PR-220-25-Y5 V-110 T-101A T-101B R-101 STEAM PRG-218-150-Y5 PRG-218-150-Y5 V-298-50-Y3 V-238-50-A5 V-264-50-A5 V-103B R-102 PRG-228-200-Y5 PRG-228-200-Y5 R-102 ST-289-50-A5-IH PRG-253-200-Y5-1H PRG-253-200-Y5-1H R-103 ST-276-50-A5-IH APND 101 APND 101 V-249-40-I3 APND 101
Level Transmitter Level Transmitter Level Transmitter on-off valve with f/b on-off valve with f/b Level Transmitter Level Transmitter on-off valve with f/b on-off valve with f/b on-off valve with f/b Level Transmitter on-off valve with f/b on-off valve with f/b Temp. Transmitter Pressure transmitter flow Transmitter on-off valve with f/b Level Transmitter Weight transmitter Weight transmitter Temp. Transmitter Control valve Pressure transmitter Temp. Transmitter THREE WAY VALVE on-off valve with f/b on-off valve with f/b Level Transmitter PH analyzer Pressure transmitter Temp. Transmitter Temp. Transmitter Control valve Pressure transmitter Temp. Transmitter Temp. Transmitter Control valve Level switch Limit switch Pressure transmitter Temp. Transmitter
1 1 1 2 2 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1
1 1
CLIENT : JP CONSULTING ENGINEERS SR. NO. TAG NO. P & ID NO. EQUP. / LINE NO.
DOC. NO. : 7722-JDIO-101
PLANT SHEET CLIENT
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83
XV-APND 101/2 XV-APND 101/1 LT-V119 XV-APND 101/5 XV-APND 101/4 XV-APND 101/3 XV-V117 LT-V112A LT-V112B XV-V110 XV-APND 102/3 TT-APND 102/1 TT-APND 102/2 XV-APND 102/1 XV-APND102/4 XV-APND102/5 XV-APND 102/2 LS APND 102/1 LS APND 102/2 PT-APND 101/1 PT-APND 101/2 WT-T 102 TT-R104 XV-V 114 TT- VP R105 PT-R105 TT-R105 TCV-R 105 TT- C 101 FT- C101/1 FT- C101/2 FCV-C 101 LT-V 115 XV-V 115/1 XV-V 115/2 LT-V120 XV-V120/1 XV-V120/2 XV-V120/3 XV-V120/3 LT- V101 XV- V101
HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P
& & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & &
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/002 MPP/002 MPP/001 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/003 MPP/003
HW-244-40-A5-IH PR-210-25-Y3 V-119 V-249-50-Y5 V-255-50-Y5 PR-243-80-Y5 PR-231-25 V-112A V-112B PR-210-25-Y5 PR-310-80-Y5 APND 102 PRG-309-80-Y5-1H PR-300-80-Y5 V-338-40-Y5 V-340-40-Y5 HW-311-40-A5-IH APND 102 APND 102 V-308-40-Y3 PRG-309-80-y3 T-102 R-104 V-330-50-A5 PRG_-350-200-Y3 PRG_-350-200-Y3 R 105 ST-345-40-A5-IH C 101 PR-360-40 -Y3 PR-359-40 -Y3 PR-359-40 -Y3 V 115 PR-363-25-Y3 PR-362-40-Y3 V-120 V-120 V-120 V-120 V-120 V 101
on-off valve with f/b on-off valve with f/b Level Transmitter THREE WAY VALVE THREE WAY VALVE THREE WAY VALVE on-off valve with f/b Level Transmitter Level Transmitter on-off valve with f/b THREE WAY VALVE Temp. Transmitter Temp. Transmitter on-off valve with f/b THREE WAY VALVE THREE WAY VALVE on-off valve with f/b Level switch Limit switch Pressure transmitter Pressure transmitter Weight transmitter Temp. Transmitter on-off valve with f/b Temp. Transmitter Pressure transmitter Temp. Transmitter Control valve Temp. Transmitter flow Transmitter flow Transmitter Control valve Level Transmitter on-off valve with f/b on-off valve with f/b Level Transmitter on-off valve with f/b on-off valve with f/b on-off valve with f/b on-off valve with f/b Level Transmitter on-off valve with f/b
2 2 2 2 2 2
1 1 1 1 1 1 1 1 1
2 2
1 1 1 1
2 2 2 2 1 1
1 1 1 1
1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1
DOC. NO. : 7722-JDIO-101
PLANT SHEET CLIENT
84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119
XV-SP 101 LT-SP 101 XV- V104 TT-V116 TCV-V116 FT-301 PS-301 PS-302 PS-302 FS-301 FS-302 FT-T513 FT-V102 FT-V120 AUTO/ MANUAL SELECTOR S/W FOR M-P-109 AUTO START/STOP M-P-109 RUN F/B M-P-109 TRIP F/B M-P-109 AUTO/ MANUAL SELECTOR S/W FOR M-P-102 AUTO START/STOP M-P-102 RUN F/B M-P-102 TRIP F/B M-P-102 AUTO/ MANUAL SELECTOR S/W FOR M-P-108A AUTO START/STOP M-P-108A RUN F/B M-P-108A TRIP F/B M-P-108A AUTO/ MANUAL SELECTOR S/W FOR M-P-108B AUTO START/STOP M-P-108B RUN F/B M-P-108B TRIP F/B M-P-108B AUTO/ MANUAL SELECTOR S/W FOR M-P-106 AUTO START/STOP M-P-106 RUN F/B M-P-106 TRIP F/B M-P-106 AUTO/ MANUAL SELECTOR S/W FOR M-R-106 AUTO START/STOP M-R-106
HIL/P HIL/P HIL/P HIL/P HIL/P
& ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 & ID MPP/003 HEADER Steam header Air Header Nitrogen header CW Header Brine Header
SP 101 V-116 V-116 Steam Air Nitrogen Cooling Water Brine METHANOL
on-off valve with f/b Level Transmitter on-off valve with f/b Temp. Transmitter Control valve flow Transmitter PRESSURE SWITCH PRESSURE SWITCH PRESSURE SWITCH FLOW SWITCH FLOW SWITCH flow Transmitter flow Transmitter flow Transmitter SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP
2 2 2 1 1 1 1 1
1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P
& & & & & & & & & & & & & & & & & & & &
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/003 MPP/003 MPP/003 MPP/003
HIL/P & ID MPP/001 HIL/P & ID MPP/001
DOC. NO. : 7722-JDIO-101
PLANT SHEET CLIENT
120 RUN F/B M-R-106 121 TRIP F/B M-R-106 122 RUN F/B M-R-101 123 TRIP F/B M-R-101 124 RUN F/B M-R-102 125 TRIP F/B M-R-102 126 RUN F/B M-VP-104 127 TRIP F/B M-VP-104 128 RUN F/B M-VP-103 129 TRIP F/B M-VP-103 130 RUN F/B M-VP-102 131 TRIP F/B M-VP-102 132 RUN F/B M-VP-101 133 TRIP F/B M-VP-101 134 RUN F/B M-R-103 135 TRIP F/B M-R-103 136 RUN F/B M-APND-101 137 TRIP F/B M-APND-101 138 RUN F/B M-APND-102 139 TRIP F/B M-APND-102 140 RUN F/B M-R-104 141 TRIP F/B M-R-104 142 RUN F/B M-R-105 143 TRIP F/B M-R-105 144 RUN F/B M-BL101 145 TRIP F/B M-BL-101 146 RUN F/B M-P-101 147 TRIP F/B M-P-101 B PLANT-II IO LIST 148 FT-T503 149 LT-T504 150 LT-T505 151 TT-R501A/1 152 TT-R501A/2 153 PT-R501A 154 PHIC-R501A 155 XV-R501A/1 156 XV-R501A/2 157 TT-T501A 158 PT-T501A 159 WT-T501A 160 WT-HB501A
HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P HIL/P
& & & & & & & & & & & & & & & & & & & & & & & & & & & &
ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID ID
MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/001 MPP/002 MPP/002 MPP/001 MPP/001 MPP/001 MPP/001 MPP/003 MPP/003 MPP/001 MPP/001 MPP/001 MPP/001 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/002 MPP/003 MPP/003 MPP/003 MPP/003 1 1 1 1 1 1 1 1 1 1 1 1 1 / / / / / / / / / / / / / 4 4 4 4 4 4 4 4 4 4 4 4 4
RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK Flow Transmitter Level Transmitter Level Transmitter Temp. Transmitter Temp. Transmitter Pressure transmitter PH analyzer on-off valve with f/b on-off valve with f/b Temp. Transmitter Pressure transmitter Weight transmitter Weight transmitter
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1
HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001
DOC. NO. : 7722-JDIO-101
PLANT SHEET CLIENT
161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202
LT-T502 FT-T502 XV-T502 LT-T503 XV-T503 TT-R501B/1 TT-R501B/2 PT-R501B PHIC-R501B XV-R501B/2 XV-R501B/1 WT-HB501B WT-T507B TT-T501B PT-T501B LT T-516 TT T-516 TCV T-516 XV T-516 TT-R502A/1 TCV-R502A PT-R502A LT-T508A XV-T509A TT-R502A/2 TT-R502B/1 TCV-R502B PT-R502B LT-T508B XV-T509B TT-R502B/2 LT-T513 FT-T513 LT-T514 TT-C501 TT-C502 TT-C503 TT-C504 TT-C505 TT-C506 LT-T510A LT-T510B
HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001 HIL/161/3001
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3
/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / /
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Level Transmitter Flow Transmitter on-off valve with f/b Level Transmitter on-off valve with f/b Temp. Transmitter Temp. Transmitter Pressure transmitter PH analyzer on-off valve with f/b on-off valve with f/b Weight transmitter Weight transmitter Temp. Transmitter Pressure transmitter Level Transmitter Temp. Transmitter Control valve on-off valve with f/b Temp. Transmitter Control valve Pressure transmitter Level Transmitter on-off valve with f/b Temp. Transmitter Temp. Transmitter Control valve Pressure transmitter Level Transmitter on-off valve with f/b Temp. Transmitter Level Transmitter flow Transmitter Level Transmitter Temp. Transmitter Temp. Transmitter Temp. Transmitter Temp. Transmitter Temp. Transmitter Temp. Transmitter Level Transmitter Level Transmitter
1 1 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DOC. NO. : 7722-JDIO-101
PLANT SHEET CLIENT
203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243
LT-T510C WT-HP501C DPT-S501 DPT-S502 DPT-MA532 TT-R503A/1 TCV-R503A PT-R503A LT-T511A XV-T512A TT-R503A/2 TCV-R503B PT-R503B LT-T511B XV-T512B TT-R503B/1 TT-R503B/2 FT-101 PS-001 PS-002 PS-003 FS-001 FS-002 TT-S501 AUTO/ MANUAL SELECTOR S/W FOR M-P-001 AUTO START/STOP M-P-001 RUN F/B M-P-001 TRIP F/B M-P-001 RUN F/B M-BL-501A TRIP F/B M-BL-501A RUN F/B M-BL-501B TRIP F/B M-BL-501B RUN F/B M-P-510 TRIP F/B M-P-510 RUN F/B M-R-502A TRIP F/B M-R-502A RUN F/B M-R-502B TRIP F/B M-R-502B RUN F/B M-K-501A TRIP F/B M-K-501A RUN F/B M-K-501B
HIL/161/3001 3 / HIL/161/3001 3 / HIL/161/3001 3 / HIL/161/3001 3 / HIL/161/3001 3 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HIL/161/3001 4 / HEADER Steam header Air Header Nitrogen header CW Header Brine Header HIL/161/3001 3 /
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
Level Transmitter Weight transmitter DIFF. Pressure Transmitter DIFF. Pressure Transmitter DIFF. Pressure Transmitter Temp. Transmitter Control valve Pressure transmitter Level Transmitter on-off valve with f/b Temp. Transmitter Control valve Pressure transmitter Level Transmitter on-off valve with f/b Temp. Transmitter Temp. Transmitter flow Transmitter PRESSURE SWITCH PRESSURE SWITCH PRESSURE SWITCH FLOW SWITCH FLOW SWITCH Temp. Transmitter SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK
1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DOC. NO. : 7722-JDIO-101
PLANT SHEET CLIENT
244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278
TRIP F/B M-K-501B AUTO/ MANUAL SELECTOR S/W FOR P-505 AUTO START/STOP M-P-505 RUN F/B M-P-505 TRIP F/B M-P-505 RUN F/B M-506 TRIP F/B M-506 RUN F/B M-532 TRIP F/B M-532 RUN F/B M-BL-501 TRIP F/B M-BL-501 AUTO/ MANUAL SELECTOR S/W FOR M-R-501B AUTO START/STOP M-R-501B RUN F/B M-R-501B TRIP F/B M-R-501B AUTO/ MANUAL SELECTOR S/W FOR M-R-501A AUTO START/STOP M-R-501A RUN F/B M-R-501A TRIP F/B M-R-501A AUTO/ MANUAL SELECTOR S/W FOR M-P-502A AUTO START/STOP M-P-502A RUN F/B M-P-502A TRIP F/B M-P-502A AUTO/ MANUAL SELECTOR S/W FOR M-P-502B AUTO START/STOP M-P-502B RUN F/B M-P-502B TRIP F/B M-P-502B RUN F/B M-CF-501 TRIP F/B M-CF-501 RUN F/B M-CF-502 TRIP F/B M-CF-502 AUTO/ MANUAL SELECTOR S/W FOR M-P-002 AUTO START/STOP M-P-002 RUN F/B M-P-002 TRIP F/B M-P-002
TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DOC. NO. : 7722-JDIO-101
PLANT SHEET CLIENT
AUTO/ MANUAL SELECTOR S/W FOR M-P-504A 279 280 AUTO START/STOP M-P-504A 281 RUN F/B M-P-504A 282 TRIP F/B M-P-504A AUTO/ MANUAL SELECTOR S/W FOR M-P-504B 283 284 AUTO START/STOP M-P-504B 285 RUN F/B M-P-504B 286 TRIP F/B M-P-504B 287 RUN F/B M-C-501 288 TRIP F/B M-C-501 289 RUN F/B M-C-502 290 TRIP F/B M-C-502 291 RUN F/B M-C-503 292 TRIP F/B M-C-503 293 RUN F/B M-C-504 294 TRIP F/B M-C-504 295 RUN F/B M-C-505 296 TRIP F/B M-C-505 297 RUN F/B M-C-506 298 TRIP F/B M-C-506 299 RUN F/B M-RV-501 300 TRIP F/B M-RV-501 301 RUN F/B M-RV-502 302 TRIP F/B M-R-502 303 RUN F/B M-R-503 304 TRIP F/B M-R-503 305 RUN F/B M-K-501C 306 TRIP F/B M-K-501C 307 RUN F/B M-K-501D 308 TRIP F/B M-K-501D
SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK SELCTOR SWITCH AUTO START/STOP RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK RUN FEEDBACK TRIP FEEDBACK
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TOTAL IO COUNTS FOR PLC 20 % spare
241 290 DI
69 82 DO
107 128 AI
11 14 AO
ANNEXURE-VIII
DOC NO : : : : PLANT-1 7722
PRICE BID
PART A- SUPPLY(2 PAGES) PART B- ERECTION AND COMMISSIONING( 2 PAGES)
DOC NO.
: 7722-JTX-101 : 1 OF 2 : PLANT-I & II
JP CONSULTING ENGINEER KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED PART-A- SUPPLY
SUPPLY TENDER
SHEET PLANT
SUPPLY SHALL BE AS PER THE SPECIFICATIONS GIVEN IN ANNEXURE-III, IV AND AS PER THE VENDER LIST IN ANNEXURE-VII
SR. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 ITEM DESCRIPTION DP TYPE FLOW TRANSMITTER MULTIVARIABLE TRANSMITTER LEVEL TRANSMITTER ULTRASONIC TYPE LEVEL TRANSMITTER DP TYPE PRESSURE TRANSMITTER DIFFERENTIAL PRESSURE TRANSMITTER TEMPERATURE TRANSMITTER TEMPERATURE ELEMENT PT 100 PH ANALYZER CONTROL VALVE ( GLOBE TYPE) ON-OFF VALVE 25 NB ON-OFF VALVE 40 NB ON-OFF VALVE 50 NB ON-OFF VALVE 80 NB THREE WAY VALVE 40 NB THREE WAY VALVE 50 NB THREE VALVE VALVE 80 NB FLOW SWITCH PRESSURE SWITCH LEVEL SWITCH LIMIT SWITCH MAGNETIC TYPE LEVEL GAUGE TEMPERATURE GAUGE QTY. 9 2 6 23 16 3 37 37 3 11 15 4 8 1 2 3 2 4 6 2 2 8 11 UNIT Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. UNIT PRICE RS. TOTAL PRICE P & F RS. RS. ED RS. VAT/CST
FREIGHT
TOTAL (Rs)
24
PRESSURE GAUGE
10
Nos.
25
TEMP SCANNER 12 INPUTS
Nos.
26
ORIFICE PLATE
11
Nos.
27
SAFETY VALVES
Nos.
DOC NO. : 7722-JTX-101
JP CONSULTING ENGINEER KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED PART-A-SUPPLY
SUPPLY TENDER
SHEET PLANT
: 2 OF 2 : PLANT-I & II
SUPPLY SHALL BE AS PER THE SPECIFICATIONS GIVEN IN ANNEXURE-III, IV AND AS PER THE VENDER LIST IN ANNEXURE-VII
SR. ITEM DESCRIPTION NO.
QTY. 10 15 8
UNIT Nos. Nos. Nos.
UNIT RATE
TOTAL
P&F
ED
VAT/CST FREIGHT
TOTAL (Rs)
1
This document is the property of JP C Consulting (Engineers) Pvt.Ltd. Unauthorized disclosure to any third par rty or duplication is not permitted
JUNCTION BOXES & AIR HEADER a Junction box 48 Terminal b Junction box 36 Terminal c Air Header- 10 Points Flameproof SS 304 double compression Cable Glands With Check Nut & PVC Hood a b c 3 1/2" NPT 1" NPT 1" ET GI PERFORATED CABLE TRAY 2mm THK.( erection) (50 W x 25 H ) mm (100 W x 25 H ) mm (300 W x 25 H ) mm Tube, Tube Fittings And Accessories 1/4" PVC Coated copper Tube 0.035" THK. 1/4"OD x 1/4"NPT Male CONNECTOR , BRASS Tube Union , 1/4" OD , BRASS Pipe Stanchion , 2" A Class MS Pipe , Each 1.5meter Length Tubing - 1/2" O.D., 0.065" THK , SS 316 1/2" OD X 1/2" NPT MALE CONNECTOR, TUBING Tube Union , 1/2" OD , SS 316 Tube end cap,1/2 " OD,SS 316 25NB BLRF ANSI 150# With 1/2" NPT Female Socket Weld "U" type Syphon, SS304 Condensate Pot , 80nb Sch 40 pipe x 300mm Long CS Pipe with 1/2" NPTF Socket 4 nos.
420 35 35 600 300 1000 1000 250 80 100 230 200 40 40 70 10 4
Nos. Nos. Nos. Mtrs. Mtrs. Mtrs. MTRS NOS. NOS. Nos. MTRS NOS NOS NOS NOS NOS NOS
4 a b c d e f g h i j k
5 CONTROL PANEL /PLC PANEL WITH ACCESSORIES(INCLUDING HMI WORK STAIONS, UPS SYSTEM CONSOLE DESK, , PRINTER DESK,CHAIRS ETC
SET
TOTAL OF PAGE 1 & 2
DOC NO.
: 7722-JTX-101 : 1 OF 2 : PLANT-I & II
JP CONSULTING ENGINEER KALYAN, MUMBAI CLIENT: HINDUSTAN INSECTICIDE LIMITED PART-B- ERECTION
ERECTION & COMMISSIONING
SHEET PLANT
ERECTION SHALL BE AS PER THE SPECIFICATION GIVEN IN ANNEXURE-II, III, & IV SR. NO. 1 2 3 4 5 6 7 8 9 ITEM DESCRIPTION DP TYPE FLOW TRANSMITTER MULTIVARIABLE TRANSMITTER LEVEL TRANSMITTER ULTRASONIC TYPE LEVEL TRANSMITTER DP TYPE PRESSURE TRANSMITTER DIFFERENTIAL PRESSURE TRANSMITTER TEMPERATURE TRANSMITTER TEMPERATURE ELEMENT PT 100 PH ANALYZER QTY. 9 2 6 23 16 3 37 37 3 11 16 3 17 3 2 3 2 4 6 2 2 8 10 10 7 6 UNIT No. No. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. Nos. RATE/UNIT RS. TOTAL RS.
10 CONTROL VALVE ( GLOBE TYPE) 11 ON-OFF VALVE 50 NB 12 THREE WAY VALVE 50 NB 13 ON-OFF VALVE 25 NB ON OFF VALVE 40 NB 14 ON-OFF 15 THREE WAY VALVE 40 NB 16 ON-OFF VALVE 80 NB 17 3 WAY VALVE VALVE 80 NB 18 FLOW SWITCH 19 PRESSURE SWITCH 20 LEVEL SWITCH 21 LIMIT SWITCH 22 MAGNETIC TYPE LEVEL GAUGE 23 TEMPERATURE GAUGE 24 PRESSURE GAUGE 25 SAFETY VALVES 26 TEMP SCANNER 12 INPUTS
LOAD CELL( erection not in scope. Scope is only 27 8 NO cable laying and termination) NOTE : Load Cell is already erected. Scope includes cable laying & termination to PLC. All the valves are erected by piping. For this instrumentation scope includes cable laying and termination to PLC
DOC NO.
: 7722-JTX-101 : 2 OF 2 : PLANT-I & II
JP CONSULTING ENGINEER
KALYAN, MUMBAI
ERECTION & COMMISSIONING
SHEET PLANT

PART-B- ERECTION ERECTION SHALL BE AS PER THE SPECIFICATION GIVEN IN ANNEXURE-II, III, & IV ITEM DESCRIPTION QTY. SR. 1 Instrument Armoured Cables( cabling) 1,800 a 1P X 1.0 mm2 b 12 P X 1.0 mm 1,000 1,000 c 2C X 1.5MM2 1,000 d 4C X 1.5MM2 1,000 e 24C X 1.5MM2 g 1 Traid X 1 mm ( from RTD & TRANSMITTER ) 100 2 a b c 3 a c d 4 a b c 3 a b c d e f g h i j k 6 GI PERFORATED CABLE TRAY 2mm THK.( erection) (50 W x 25 H ) mm (100 W x 25 H ) mm (300 W x 25 H ) mm JUNCTION BOXES & AIR HEADER( erection) Junction box 48 Terminal Junction box 36 Terminal Air Header- 10 Points Flameproof Nickel Plated Brass double compression Cable Glands With 1/2" NPT 1" NPT 1" ET Tube, Tube Fittings And Accessories 1/4" PVC Coated copper Tube 0.035" THK. 1/4"OD x 1/4"NPT Male CONNECTOR , BRASS Tube Union , 1/4" OD , BRASS Pipe Stanchion , 2" A Class MS Pipe , Each 1.5meter Length Tubing - 1/2" O.D., 0.065" THK , SS 316 1/2" OD X 1/2" NPT MALE CONNECTOR, TUBING Tube Union , 1/2" OD , SS 316 Tube end cap,1/2 " OD,SS 316 25NB BLRF ANSI 150# With 1/2" NPT Female Socket Weld "U" type Syphon, SS304 Condensate Pot , 80nb Sch 40 pipe x 300mm Long CS Pipe with 1/2" NPTF STRUCTURAL STEEL( fabrication and erection, including fixing of anchor fastners where ever required) 420 35 35 1000 250 80 100 230 200 40 40 70 10 4 2 Nos. Nos. Nos. MTRS NOS. NOS. Nos. MTRS NOS NOS NOS NOS NOS NOS MT UNIT Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. Mtrs. UNIT RATE TOTAL
This document is the property of JP Consulting g (Engineers) Pvt.Ltd. Unauthorized disclosure to any third party or dupl lication is not permitted
600 300 1000
Mtrs. Mtrs. Mtrs.
9 15 8
Nos. Nos Nos. Nos.
7 CONTROL PANEL /PLC PANEL WITH ACCESSORIES(INCLUDING HMI WORK STAIONS, UPS SYSTEM CONSOLE DESK, ,PRINTER PRINTER DESK,CHAIRS ETC 1 SET
TOTAL OF PAGE 1 & 2 Service TAX GRAND TOTAL NOTE: All Cables , & structural will be supplied by HIL , Contactor Scopes includes cable laying & temination , cable tray & it's support.

Control and Instrumentation Works

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Control and Instrumentation Works

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I H L

HINDUSTAN INSECTICIDES LIMITED

TENDER FOR CONTROL & INSTRUMENTATION

SHEET NO PROJECT CONTRACT

CLIENT : M/s HINDUSTAN INSECTICIDE LIMITED

HINDUSTAN INSECTICIDES LIMITED

For HINDUSTAN INSECTICIDES LTD.

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

SCOPE OF WORK & SERVICES

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

Supply & erection of hardware and accessories required for installation.

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

before the final acceptance.

3. SAFETY, STANDARDS & METERING BASIS

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

415 V AC, 50 Hz, 3Phase

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

control panel shall be LED type.

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

4.2.1 FLOW INSTRUMENTS

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

4.2.4 Temperature Measurement

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

PROGRAMMABLE LOGIC CONTROLLER 4.6.1 General

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13

ANNEXURE-III HINDUSTAN INSECTICIDES LIMITED RASAYANI

DOC NO:- 7722-JTS-001 REV NO:- 00 CONTRACT NO:7722/2012-13