Shackles

s e l k c a h S

Copyright 2006 The Crosby Group, Inc. All Rights Reserved

57

Shackles

Shackles
What It Takes To Be
G-209

Crosby Or Equal
COMPETITION CROSBY

G-2130

DESIGN
The theoretical reserve capability of carbon shackles should be as a minimum 5 to 1, and alloy shackles a minimum of 5 to 1*. Known as the DESIGN FACTOR, it is usually computed by dividing the catalog ultimate load by the working load limit. The ultimate load is the average load or force at which the product fails or no longer supports the load. The working load limit is the maximum mass or force which the product is authorized to support in general service. The design factor is generally expressed as a ratio such as 5 to 1. Also important to the design of shackles is the selection of proper steel to support fatigue, ductility and impact properties.

Ask: What is Working Load Limit and design Crosby carbon shackles have the highest factor for shackles? design factor (6 to 1) in the industry. All of Crosbys design factors are Ask: Is deformation upon overloading a criti- documented. Crosby purchases only cal consideration in their design? special bar forging quality steel with special cleanliness and guaranteed Ask: Do they jeopardize other properties by hardenability. All material chemistry is having hardness high in order to increase independently verified prior to working load or design factor? manufacturing. The design of Crosby shackles assure that strength, ductility and fatigue properties are met. Ask: Are their shackles closed die forged with close tolerance pin holes? Each shackle is closed die forged. Closed die forging produces consistent dimensions. Close tolerance holes and Ask: Do their shackles have good fatigue life? concentric pins with good surface finishes are provided by Crosby and are proven to Ask: Do their shackles have a fatigue life that provide improved fatigue life in actual meets the new world standards? use. Crosby shackles are fatigue rated as well as load rated. Many forge bows, utilizing an open die forging process which allows for inconsistent dimensional accuracy and increased pin hole clearance, thus jeopardizing the fatigue life of the shackle in actual use. All Crosby shackle bows and pins are quenched and tempered, which enhances their performance under cold temperaAsk: If not, are they willing to accept the tures and adverse field conditions. increased risk of inconsistency? Crosbys Quenched and Tempered carbon shackles are recommended for all critical Ask: If not, why are they willing to accept applications including overhead lifting. inferior impact, toughness, and product Alloy shackles are recommended when deformation? specific dimensional requirements dictate a size that requires higher working load Ask: Why do many manufacturers not limits. Crosbys Quenched and Tempered recommend non-heat treated shackles for shackles provide the tensile strength, overhead lifting? ductility, impact and fatigue properties that are essential if they are to perform Ask: Why do some recommend Quench and time after time in adverse conditions. Tempering for alloy but not carbon grades? These properties assure that the inspection criteria set forth by ANSI will Many normalize the shackle bows. As a result, desired properties are not achieved. effectively monitor the ability of the shackles to A few even provide bows in an as continue in service. forged condition, resulting in the possibility of brittle failure. Ask: Are their bows and pins quenched and tempered? Ask: Do they have an active traceability system used in manufacturing? Ask: Is the material chemistry independently verified? Ask: What training support is provided? Crosby forges Crosby or CG, the Working Load Limit, and the Product Identification Code (PIC) into each bow and pin of its full line of screw pin, round pin, and bolt type anchor and chain shackles. Seminars conducted by Crosby provide training on the proper use of shackles. Crosby training packets, supplied free to attendees of Crosby seminars, provide training materials needed to explain the proper use of shackles.

CLOSED DIE FORGED

The proper performance of premium shackles depends on good manufacturing techniques that include proper forging and accurate machining. Closed die forging of shackles assures clear lettering, superior grain flow, and consistent dimensional accuracy. A closed die forged bow allows for an increased cross section that, when coupled with quench and tempering, enhances strength and ductility. Closed die bow forgings combined with close tolerance pin holes assures good fatigue life. Close pin to hole tolerance has been proven to be critical for good fatigue life, particularly with screw pin shackles.

QUENCHED AND TEMPERED

Quench and tempering assures the uniformity of performance and maximizes the properties of the steel. This means that each shackle meets its rated strength and has required ductility, toughness, impact and fatigue properties. The requirements of your job demand this reliability and consistency. This quench and tempering process develops a tough material that reduces the risk of brittle, catastrophic failure. The shackle bow will deform if overloading occurs, giving warning before ultimate failure.

IDENTIFICATION AND APPLICATION INFORMATION

The proper application of shackles requires that the correct type and size of shackle be used. The shackles working load limit, its size, a traceability code and the manufacturers name should be clearly and boldly marked in the bow. Traceability of the material chemistry and properties is essential for total confidence in the product. Material chemistry should be independently verified prior to manufacturing.

* G-2160 Wide Body Shackles are metric rated at 5 to 1. G-2140 shackles, 200 ton and above, are rated at 4 to 1 in short tons.

58

Remember, When buying Crosby, youre buying more than product, youre buying Quality. Copyright 2006 The Crosby Group, Inc. All Rights Reserved

Crosby Value Added

Charpy impact properties: Crosbys Quenched and Tempered shackles have enhanced impact properties for greater toughness at all temperatures. If requested at the time of order, Crosby can provide Charpy impact properties. Fatigue properties: Fatigue properties are available for 1/3 to 55 metric ton shackles. These Crosby shackles are fatigue rated to 20,000 cycles at 1-1/2 times the Working Load Limit. Ductility properties: Typical ductility properties are available for all sizes upon special request. Hardness levels and material tensile strengths: Typical values are available for all sizes of shackles, and actual values can be furnished if requested at the time of order. Proof Testing: If requested at the time of order, shackles can be furnished proof tested with certificates. Mag Certification: If requested at the time of order, shackles can be Mag inspected with certificates. Certification: Certification to World Class Standards is available upon special request at the time of order; American Bureau of Shipping, Lloyds Register of Shipping, Det Norske Veritas, American Petroleum Institute, RINA, Nuclear Regulatory Commission, and several other world wide standards. Applications: Round Pin Shackles can be used in tie down, towing, suspension or lifting applications where the load is strictly applied in-line. Screw Pin Shackles can be used in any application where a round pin shackle is used. In addition, screw pin shackles can be used for applications involving side-loading circumstances. Reduced working load limits are required for side-loading applications. Bolt-Type Shackles can be used in any application where round pin or screw pin shackles are used. In addition, they are recommended for permanent or long-term installations and where the load may slide on the shackle pin causing the pin to rotate. Material analysis: Crosby can provide certified material (mill) analysis for each production lot, traceable by the Product Identification Code (PIC). Crosby, through its own laboratory, verifies the analysis of each heat of steel. Crosby purchases only special bar forging quality steel with specific cleanliness requirements and guaranteed hardenability. Field inspection: Written instructions for visual, magnaflux, and dye penetrant inspection of shackles are available from Crosby. In addition, acceptance criteria and repair procedures for shackles are available. QUIC-CHECK: Shackles incorporate two marking indicators forged into the shackle bow at 45 angles from vertical. These are utilized to quickly check the approximate angle of a two-legged hitch or quickly check the angle of a single leg hitch when the shackle pin is secured and the pull of the load is off vertical or side loaded, thus requiring a reduction in the working load limit of the shackle.

G-209 S-209 Screw pin anchor shackles meet the performance requirements of Federal Specification RR-C-271D Type IVA, Grade A, Class 2, except for those provisions required of the contractor.

G-213 S-213 Round pin anchor shackles meet the performance requirements of Federal Specification RR-C-271D Type IVA, Grade A, Class 1, except for those provisions required of the contractor.

G-2130 S-2130 Bolt-type anchor shackles meet the performance requirements of Federal Specification RR-C-271D Type IVA, Grade A, Grade A, Class 3, except for those provisions required of the contractor.

G-210 S-210 Screw pin chain shackles meet the performance requirements of Federal Specification RR-C-271D Type IVB, Grade A, Class 2, except for those provisions required of the contractor.

G-215 S-215 Round pin chain shackles meet the performance requirements of Federal Specification RR-C-271D Type IVB, Grade A, Class 1, except for those provisions required of the contractor.

G-2150 S-2150 Bolt-type chain shackles meet the performance requirements of Federal Specification RR-C-271D Type IVB, Grade A, Class 3, except for those provisions required of the contractor.

Copyright 2006 The Crosby Group, Inc. All Rights Reserved

59

Shackles Shackles

Crosby Round Pin Shackles

ROUND PIN ANCHOR SHACKLES
Capacities 1/2 thru 35 metric tons. Forged - Quenched and Tempered, with alloy pins. Working Load Limit permanently shown on every shackle. Hot Dip galvanized or Self Colored. Fatigue rated. Shackles can be furnished proof tested with certificates to designated standards, such as ABS, DNV, Lloyds, or other certification. Charges for proof testing and certification available when requested at the time of order. Shackles are Quenched and Tempered and can meet DNV impact requirements of 42 joules at -20 degree C. Look for the Red Pin . . . the mark of genuine Crosby quality.
d n u o R

ROUND PIN CHAIN SHACKLES

G-213 S-213
Round pin anchor shackles meet the performance requirements of Federal Specification RR-C-271D Type IVA, Grade A, Class 1, except for those provisions required of the contractor. For additional information, see page 361.
s e l k c a h S n i P

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G-215 S-215
Round pin chain shackles meet the performance requirements of Federal Specification RR-C-271D Type IVB, Grade A, Class 1, except for those provisions required of the contractor. For additional information, see page 361.

Nominal Size (in.) 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2

Working Load Limit (t) * 1/2 3/4 1 1-1/2 2 3-1/4 4-3/4 6-1/2 8-1/2 9-1/2 12 13-1/2 17 25 35

SN213Header

Stock No. S-213 1018026 1018044 1018062 1018080 1018106 1018124 1018142 1018160 1018188 1018204 1018222 1018240 1018268 1018286 1018302

G-213 1018017 1018035 1018053 1018071 1018099 1018115 1018133 1018151 1018179 1018197 1018213 1018231 1018259 1018277 1018295

Weight Each (kg.) .06 .08 .13 .17 .32 .68 1.05 1.58 2.27 3.16 4.42 6.01 7.82 13.4 20.8

Dimensions (mm) A 11.9 13.5 16.8 19.1 20.6 26.9 31.8 36.6 42.9 46.0 51.5 57.0 60.5 73.0 82.5 B 7.85 9.65 11.2 12.7 16.0 19.1 22.4 25.4 28.7 31.8 35.1 38.1 41.4 51.0 57.0 C 28.7 31.0 36.6 42.9 47.8 60.5 71.5 84.0 95.5 108 119 133 146 178 197 D 6.35 7.85 9.65 11.2 12.7 16.0 19.1 22.4 25.4 28.7 32.8 36.1 39.1 46.7 53.0 E 19.8 21.3 26.2 29.5 33.3 42.9 51.0 58.0 68.5 74.0 82.5 92.0 98.5 127 146 F 15.5 19.1 23.1 26.9 30.2 38.1 46.0 53.0 60.5 68.5 76.0 84.0 92.0 106 122 G 32.5 37.3 45.2 51.5 58.5 74.5 89.0 102 119 131 146 162 175 225 253 H 46.7 53.0 63.0 74.0 83.5 106 126 148 167 190 210 233 254 313 348 N 34.0 40.4 47.2 54.0 60.5 74.0 87.0 96.5 115 130 140 156 165 197 222 P 6.35 7.85 9.65 11.2 12.7 17.5 20.6 24.6 26.9 31.8 35.1 38.1 41.1 57.0 61.0

Tolerance +/C 1.50 1.50 3.30 3.30 3.30 3.30 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 A 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 3.30 3.30 3.30 3.30

G-213 S-213
Nominal Size (in.) 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 Working Load Limit (t)* 1/2 3/4 1 1-1/2 2 3-1/4 4-3/4 6-1/2 8-1/2 9-1/2 12 13-1/2 17 25 35
SN215Header

Stock No. S-215 1018829 1018847 1018865 1018883 1018909 1018927 1018945 1018963 1018981 1019007 1019025 1019043 1019061 1019089 1019105

G-215 1018810 1018838 1018856 1018874 1018892 1018918 1018936 1018954 1018972 1018990 1019016 1019034 1019052 1019070 1019098

Weight Each (kg) .05 .08 .11 .18 .23 .55 .91 1.49 2.15 2.86 4.08 5.44 7.33 13.6 19.6

Dimensions (mm) A 11.9 13.5 16.8 19.1 20.6 26.9 31.8 36.6 42.9 46.0 51.5 57.0 60.5 73.0 82.5 B 7.85 9.65 11.2 12.7 16.0 19.1 22.4 25.4 28.7 31.8 35.1 38.1 41.4 51.0 57.0 C 6.35 7.85 9.65 11.2 12.7 15.7 20.6 24.6 25.4 31.8 35.1 38.1 41.1 54.0 51.0 D 6.35 7.85 9.65 11.2 12.7 16.0 19.1 22.4 25.4 28.7 31.8 35.1 38.1 44.5 53.3 E 24.6 29.5 35.8 41.4 46.0 58.5 70.0 81.0 93.5 103 115 127 137 162 184 F 15.5 19.1 23.1 26.9 30.2 38.1 46.0 53.0 60.5 68.5 76.0 84.0 92.0 106 122 G 22.4 26.2 31.8 36.6 41.4 51.0 60.5 71.5 81.0 91.0 100 111 122 146 172 K 40.4 48.5 58.5 67.5 77.0 95.5 115 135 151 172 191 210 230 279 312 N 34.0 40.4 47.2 54.0 60.5 74.0 87.0 96.5 115 130 140 156 165 197 222

Tolerance +/G 1.50 1.50 3.30 3.30 3.30 3.30 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 A 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 3.30 3.30 3.30 3.30 3.30

* NOTE: Maximum Proof Load is 2.0 times the Working Load Limit. Minimum Ultimate Strength is 6 times the Working Load Limit. For Working Load Limit reduction due to side loading applications, see page 68.

G-215 S-215 60 Copyright 2006 The Crosby Group, Inc. All Rights Reserved

Crosby Screw Pin Shackles

SCREW PIN ANCHOR SHACKLES
Capacities 1/3 thru 55 metric tons. SCREW PIN Forged - Quenched and Tempered, with alloy pins. CHAIN Working Load Limit permanently shown on every shackle. SHACKLES Hot Dip galvanized or Self Colored. Fatigue rated. Shackles can be furnished proof tested with certificates to designated standards, such as ABS, DNV, Lloyds, or other certification. Charges for proof testing and certification available when requested at the time of order. Shackles are Quenched and Tempered and can meet DNV impact requirements of 42 joules at -20 C. Sizes 1/2t - 25t meet the performance requirements of EN13889:2003 Crosby products meet or exceed all requirements of ASME B30.26 G-210 S-210 including identification, ductility, design factor, proof load and Screw pin chain shackles meet the temperature requirements. Importantly, Crosby products meet other performance requirements of Federal critical performance requirements including fatigue life, impact Specification RR-C-271D, Type IVB, properties and material traceability, not addressed by ASME B30.26. Grade A, Class 2, except for those provisions required of the contractor. For Look for the Red Pin . . . the mark of genuine Crosby quality. additional information, see page 361.
Working Load Limit (t) * 1/3 1/2 3/4 1 1-1/2 2 3-1/4 4-3/4 6-1/2 8-1/2 9-1/2 12 13-1/2 17 25 35 55 Dimensions (mm) A 9.65 11.9 13.5 16.8 19.1 20.6 26.9 31.8 36.6 42.9 46.0 51.5 57.0 60.5 73.0 82.5 105 B 6.35 7.85 9.65 11.2 12.7 16.0 19.1 22.4 25.4 28.7 31.8 35.1 38.1 41.4 51.0 57.0 70.0 C 22.4 28.7 31.0 36.6 42.9 47.8 60.5 71.5 84.0 95.5 108 119 133 146 178 197 267 D 4.85 6.35 7.85 9.65 11.2 12.7 16.0 19.1 22.4 25.4 29.5 32.8 36.1 39.1 46.7 53.0 69.0 E 15.2 19.8 21.3 26.2 29.5 33.3 42.9 51.0 58.0 68.5 74.0 82.5 92.0 98.5 127 146 184 F 14.2 15.5 19.1 23.1 26.9 30.2 38.1 46.0 53.0 60.5 68.5 76.0 84.0 92.0 106 122 145 G 24.9 32.5 37.3 45.2 51.5 58.5 74.5 89.0 102 119 131 146 162 175 225 253 327 H 37.3 46.7 53.0 63.0 74.0 83.5 106 126 148 167 190 210 233 254 313 348 453 L 4.06 4.85 5.60 6.35 7.85 9.65 11.2 12.7 12.7 14.2 16.0 17.5 19.1 20.6 25.4 31.0 35.1 M 28.4 35.1 42.2 51.5 60.5 68.5 85.0 101 114 129 142 156 174 187 231 263 330 P 4.85 6.35 7.85 9.65 11.2 12.7 17.5 20.6 24.6 26.9 31.8 35.1 38.1 41.1 57.0 61.0 79.5 Tolerance +/C 1.50 1.50 3.30 3.30 3.30 3.30 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 A 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 3.30 3.30 3.30 3.30 6.35

G-209 S-209

Screw pin anchor shackles meet the performance requirements of Federal Specification RR-C-271D Type IVA, Grade A, Class 2, except for those provisions required of the contractor. For additional information, see page 361.
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Nominal Size (in.) 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-1/2

SN209Header

Stock No. S-209 1018384 1018400 1018428 1018446 1018464 1018482 1018507 1018525 1018543 1018561 1018589 1018605 1018623 1018641 1018669 1018687

G-209 1018357 1018375 1018393 1018419 1018437 1018455 1018473 1018491 1018516 1018534 1018552 1018570 1018598 1018614 1018632 1018650 1018678

Weight Each (kg) .03 .05 .09 .14 .17 .33 .62 1.07 1.64 2.28 3.36 4.31 6.14 7.80 12.6 20.4 38.9

G-209 S-209
Nominal Size (in.) 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-1/2 Working Load Limit (t)* 1/2 3/4 1 1-1/2 2 3-1/4 4-3/4 6-1/2 8-1/2 9-1/2 12 13-1/2 17 25 35 55
SN210Header

Stock No. S-210 1019169 1019187 1019203 1019221 1019249 1019267 1019285 1019301 1019329 1019347 1019365 1019383 1019409 1019427 1019445 1019463

G-210 1019150 1019178 1019196 1019212 1019230 1019258 1019276 1019294 1019310 1019338 1019356 1019374 1019392 1019418 1019436 1019454

Weight Each (kg) .05 .08 .13 .20 .27 .57 1.20 1.43 2.15 3.06 4.11 5.28 7.23 12.1 19.2 32.5

Dimensions (mm) A 11.9 13.5 16.8 19.1 20.6 26.9 31.8 36.6 42.9 46.0 51.5 57.0 60.5 73.0 82.5 105 B 7.85 9.65 11.2 12.7 16.0 19.1 22.4 25.4 28.7 31.8 35.1 38.1 41.4 51.0 57.0 70.0 C 6.35 7.85 9.65 11.2 12.7 15.7 20.6 24.6 25.4 31.8 35.1 38.1 41.1 54.0 60.0 66.5 D 6.35 7.85 9.65 11.2 12.7 16.0 19.1 22.4 25.4 28.7 31.8 35.1 38.1 44.5 51.0 66.5 E 24.6 29.5 35.8 41.4 46.0 58.5 70.0 81.0 93.5 103 115 127 137 162 184 238 F 15.5 19.1 23.1 26.9 30.2 38.1 46.0 53.0 60.5 68.5 76.0 84.0 92.0 106 122 145 G 22.4 26.2 31.8 36.6 41.4 51.0 60.5 71.5 81.0 91.0 100 111 122 146 172 203 K 40.4 48.5 58.5 67.5 77.0 95.5 115 135 151 172 191 210 230 279 312 377 L 4.85 5.60 6.35 7.85 9.65 11.2 12.7 12.7 14.2 16.0 17.5 19.1 20.6 25.4 31.0 35.1 M 35.1 42.2 51.5 60.5 68.5 85.0 101 114 129 142 156 174 187 231 263 330

Tolerance +/G 1.50 1.50 3.30 3.30 3.30 3.30 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 A 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 3.30 3.30 3.30 3.30 3.30 6.35

* NOTE: Maximum Proof Load is 2.0 times the Working Load Limit. Minimum Ultimate Strength is 6 times the Working Load Limit. For Working Load Limit reduction due to side loading applications, see page 68.

G-210 S-210 Copyright 2006 The Crosby Group, Inc. All Rights Reserved 61

Shackles

Crosby Alloy Screw Pin Shackles

G-209A
Capacities 2 thru 21 metric tons. Forged Alloy Steel - Quenched and Tempered, with alloy pins. Working Load Limit permanently shown on every shackle. Hot Dip Galvanized. Crosby products meet or exceed all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, Crosby products meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26. Shackles can be furnished proof tested with certificates to designated standards, such as ABS, DNV, Lloyds, or other certification. Charges for proof testing and certification available when requested at the time of order.

Screw pin anchor shackles meet the performance requirements of Federal Specification RR-C-271D Type IVA, Grade B, Class 2, except for those provisions required of the contractor. For additional information, see page 361.
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G-209A Crosby Alloy Screw Pin Shackles

Nominal Size (in.) 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 Working Load Limit (t)* 2 2-2/3 3-1/3 5 7 9-1/2 12-1/2 15 18 21
SN209AHeader

G-209-A Stock No. 1017450 1017472 1017494 1017516 1017538 1017560 1017582 1017604 1017626 1017648

Weight Each (kg) .14 .17 .29 .63 1.02 1.53 2.41 3.09 4.31 6.01

A 16.8 19.1 20.6 26.9 31.8 36.6 42.9 46.0 51.5 57.0

B 11.2 12.7 16.0 19.1 22.4 25.4 28.7 31.8 35.1 38.1

C 36.6 42.9 47.8 60.5 71.5 84.0 95.5 108 119 133

D 9.65 11.2 12.7 16.0 19.1 22.4 25.4 29.5 32.8 36.1

Dimensions (mm) E F G 26.2 23.1 45.2 29.5 26.9 51.5 23.3 30.2 58.5 42.9 38.1 74.5 51.0 46.0 89.0 58.0 53.0 102 68.5 60.5 119 74.0 68.5 131 82.5 76.0 146 92.0 84.0 162

H 63.5 74.0 83.5 106 126 148 167 190 210 233

L 6.35 7.85 9.65 11.2 12.7 12.7 14.2 16.0 17.5 19.1

M 51.5 60.5 68.5 85.0 101 114 129 142 156 174

P 9.65 11.2 12.7 17.5 20.6 24.6 26.9 31.8 35.1 38.1

Tolerance +/C A 3.30 1.50 3.30 1.50 3.30 1.50 3.30 1.50 6.35 1.50 6.35 1.50 6.35 1.50 6.35 1.50 6.35 1.50 6.35 3.30

* Maximum Proof Load is 2 times the Working Load Limit (metric tons). Minimum Ultimate Load is 4.5 times Working Load Limit based on Metric tons. For Working Load Limit reduction due to side loading applications, see page 68.

62

Copyright 2006 The Crosby Group, Inc. All Rights Reserved

Crosby Bolt Type Shackles

Working Load Limit permanently shown on every shackle. BOLT TYPE Capacities 1/3 thru 150 metrics tons. CHAIN Forged Quenched and Tempered, with alloy pins. SHACKLES Hot Dip galvanized or Self Colored. Fatigue rated. Crosby products meet or exceed all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, Crosby products meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26. Sizes 1/2t - 25t meet the performance requirements of EN13889:2003 Shackles 55 metric tons and smaller can be furnished proof tested with G-2150 S-2150 G-2130 S-2130 certificates to designated standards, such as ABS, DNV, Lloyds, or Bolt Type Chain shackles. Thin hex head Bolt Type Anchor shackles with thin other certification when requested at time of order. bolt - nut with cotter pin. Meets the head bolt - nut with cotter pin. Meets the performance requirements of Federal performance requirements of Federal Shackles 85 metric tons and larger can be provided as follows.

Specification RR-C-271D Type IVA, Grade A, Class 3, except for those provisions required of the contractor. For additional information, see page 361.

Non Destructive Tested Serialized Pin and Bow Material Certification (Chemical) Certification must be requested at time of order.

Specification RR-C271D Type IVB, Grade A, Class 3, except for those provisions required of the contractors. For additional information, see page 361.

Look for the Red Pin . . . the mark of genuine Crosby quality.
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G-2130 S-2130

Nominal Size (in.) 3/16 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-1/2 3 3-1/2 4

Working Load Limit (t) * 1/3 1/2 3/4 1 1-1/2 2 3-1/4 4-3/4 6-1/2 8-1/2 9-1/2 12 13-1/2 17 25 35 55 85 120 150

Stock No. G-2130 S-2130 1019464 1019466 1019468 1019470 1019471 1019472 1019481 1019490 1019506 1019515 1019524 1019533 1019542 1019551 1019560 1019579 1019588 1019597 1019604 1019613 1019622 1019631 1019640 1019659 1019668 1019677 1019686 1019695 1019702 1019711 1019739 1019757 SN2130Header

Weight Each (kg) .03 .05 .10 .15 .22 .36 .62 1.23 1.79 2.28 3.75 5.31 7.18 9.43 15.4 23.7 44.6 70 120 153

A 9.65 11.9 13.5 16.8 19.1 20.6 26.9 31.8 36.6 42.9 46.0 51.5 57.0 60.5 73.0 82.5 105 127 133 140

B 6.35 7.85 9.65 11.2 12.7 16.0 19.1 22.4 25.4 28.7 31.8 35.1 38.1 41.4 51.0 57.0 70.0 82.5 95.5 108

C 22.4 28.7 31.0 36.6 42.9 47.8 60.5 71.5 84.0 95.5 108 119 133 146 178 197 267 330 372 368

Dimensions (mm) D E F 4.85 15.2 14.2 6.35 19.8 15.5 7.85 21.3 19.1 9.65 26.2 23.1 11.2 29.5 26.9 12.7 33.3 30.2 16.0 42.9 38.1 19.1 51.0 46.0 22.4 58.0 53.0 25.4 68.5 60.5 28.7 74.0 68.5 31.8 82.5 76.0 35.1 92.0 84.0 38.1 98.5 92.0 44.5 127 106 51.0 146 122 66.5 184 145 76.0 200 165 92.0 229 203 104 254 229

H 37.3 46.7 53.0 63.0 74.0 83.5 106 126 148 167 190 210 233 254 313 348 453 546 626 653

L 24.9 32.5 37.3 45.2 51.5 58.5 74.5 89.0 102 119 131 146 162 175 225 253 327 365 419 468

N 4.85 6.35 7.85 9.65 11.2 12.7 17.5 20.6 24.6 26.9 31.8 35.1 38.1 41.1 57.0 61.0 79.5 92.0 105 116

Tolerance +/C A 1.50 1.50 1.50 1.50 3.30 1.50 3.30 1.50 3.30 1.50 3.30 1.50 6.35 1.50 6.35 1.50 6.35 1.50 6.35 1.50 6.35 1.50 6.35 1.50 6.35 3.30 6.35 3.30 6.35 3.30 6.35 3.30 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35

G-2150 S-2150

Dimensions Tolerance Nominal Working Weight Stock No. (mm) +/Size Load Limit Each G-2150 S-2150 A B D F G K M P R G A (in.) (t)* (kg) 1/4 1/2 1019768 .06 11.9 7.85 6.35 15.5 19.1 40.4 24.6 39.6 6.35 1.50 1.50 5/16 3/4 1019770 .10 13.5 9.65 7.85 19.1 25.4 48.5 29.5 46.2 7.85 1.50 1.50 3/8 1 1019772 .15 16.8 11.2 9.65 23.1 31.0 58.5 35.8 55.0 9.65 3.30 1.50 7/16 1-1/2 1019774 .22 19.1 12.7 11.2 26.9 36.1 67.5 41.1 63.5 11.2 3.30 1.50 1/2 2 1019775 1019784 .34 20.6 16.0 12.7 30.2 41.4 77.0 46.0 71.0 12.7 3.30 1.50 5/8 3-1/4 1019793 1019800 .67 26.9 19.1 16.0 38.1 51.0 95.5 58.5 89.5 16.0 3.30 1.50 3/4 4-3/4 1019819 1019828 1.14 31.8 22.4 19.1 46.0 60.5 115 70.0 103 20.6 6.35 1.50 7/8 6-1/2 1019837 1019846 1.74 36.6 25.4 22.4 53.0 71.5 135 81.0 120 24.6 6.35 1.50 1 8-1/2 1019855 1019864 2.52 42.9 28.7 25.4 60.5 81.0 151 93.5 135 25.4 6.35 1.50 1-1/8 9-1/2 1019873 1019882 3.45 46.0 31.8 28.7 68.5 91.0 172 103 150 31.8 6.35 1.50 1-1/4 12 1019891 1019908 4.90 51.5 35.1 31.8 76.0 100 191 115 165 35.1 6.35 1.50 1-3/8 13-1/2 1019917 1019926 6.24 57.0 38.1 35.1 84.0 111 210 127 183 38.1 6.35 3.30 1-1/2 17 1019935 1019944 8.39 60.5 41.4 38.1 92.0 122 230 137 196 41.1 6.35 3.30 1-3/4 25 1019953 1019962 14.2 73.0 51.0 44.5 106 146 279 162 230 54.0 6.35 3.30 2 35 1019971 1019980 21.2 82.5 57.0 51.0 122 172 312 184 264 60.0 6.35 3.30 2-1/2 55 1019999 1020004 38.6 105 70.0 66.5 145 203 377 238 344 66.5 6.35 6.35 3 85 1020013 56 127 82.5 76.0 165 216 429 279 419 89.0 6.35 6.35 * NOTE: Maximum Proof Load is 2.0 times the Working Load Limit. Minimum Ultimate Strength is 6 times the Working Load Limit. For Working Load Limit reduction due to side loading applications, see page 68. Individually Proof Tested with certification. Furnished in Anchor style only and furnished with Round Head Bolts with welded handles.
SN2150Header

Copyright 2006 The Crosby Group, Inc. All Rights Reserved

63

Shackles

BOLT TYPE ANCHOR SHACKLES

Crosby Alloy Bolt Type Shackles

Quenched and Tempered. G-2140 / S-2140 Alloy bows, Alloy bolts. ALLOY Forged Alloy Steel 30 thru 175 metric tons. BOLT TYPE Cast Alloy Steel 200 thru 400 metric tons. ANCHOR SHACKLES

Working Load Limit is permanently shown on every shackle. All sizes are individually proof tested to 2.0 times the Working Load Limit. Pins are galvanized and painted red. Shackles are Quenched and Tempered and can meet DNV impact requirements of 42 joules at -20 C. Crosby products meet or exceed all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, Crosby products meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26. G-2140 meets the performance requirements of Federal Specification RR-C Shackles 200 metric tons and larger are provided as follows. 271D, Type IVA, Grade B, Class 3, except Non Destructive Tested for those provisions required of the contractor. For additional information, Serialized Pin and Bow see page 361. Material Certification (Chemical) Magnetic Particle Inspected. Certification must be requested at time of order.
s e l k c a h S e p y T t l o B y o l l A

y b s o r C

Nominal Shackle Size (in.) 1-1/2 1-3/4 2 2-1/2 3 3-1/2 4 4-3/4** 5 ** 6 ** 7 **

Working Load Limit (t)* 30 40 55 85 120 150 175 200 250 300 400

SN2140Header

Stock No. S-2140 1021129 1021147 1021165 1021183 -

G-2140 1021110 1021138 1021156 1021174 1021192 1021218 1021236 1021414 1021432 1021450 1021478

Weight Each (kg) 8.52 15.4 23.6 43.5 81 120 153 204 272 352 500

Dimensions (mm) A 60.5 73.0 82.5 105 127 133 140 184 216 213 210 B 92.0 106 122 145 165 203 229 267 305 305 356 C 41.1 57.0 61.0 79.0 92.0 105 116 152 165 172 184 D 41.4 51.0 57.0 71.0 82.5 95.5 108 121 127 152 178 E 146 178 197 267 330 372 368 397 508 495 572 F 35.3 44.5 51.0 66.5 76.0 95.5 102 95.5 98.5 121 165 G 175 225 253 327 365 419 468 533 622 635 660 H 197 230 264 344 419 483 502 521 558 618 710 J 254 313 348 453 546 625 626 743 889 895 1022 K 98.5 127 146 184 200 229 254 279 330 330 330 L 39.1 46.7 53.0 69.0 79.0 92.0 104 114 114 127 152

Tolerance +/A 3.30 3.30 3.30 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 E 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35

* Note: Maximum Proof Load is 2.0 times the Working Load Limit. Minimum Ultimate Load is 4 times the Working Load Limit on 200 thru 400 metric Tons. For sizes 30 thru 175 metric Tons, Minimum Ultimate Load is 5.4 times the Working Load Limit. ** Cast Alloy Steel. Furnished with Round Head Bolts with welded handle. For Working Load Limit reduction due to side loading applications, see page 68.

64

Copyright 2006 The Crosby Group, Inc. All Rights Reserved

Crosby Wide Body Shackles

G-2160 "WIDE BODY" SHACKLES

Patented

All sizes Quenched and Tempered for maximum strength. Forged alloy steel from 30 through 300 metric tons. Cast alloy steel from 400 through 1000 metric tons. Sizes 300 tons and smaller are proof tested to 2 times the Working Load Limit. Sizes 400 tons and larger are tested to 1.33 times Working Load Limit. All ratings are in metric tons, embossed on side of bow. Bows and pins are furnished Dimetcoted. All Pins are Dimetcoted then painted red. Greatly improves wearability of wire rope slings. Can be used to connect HIGH STRENGTH Synthetic Web Slings, HIGH STRENGTH Synthetic Round Slings or Wire Rope Slings. Increase in shackle bow radius provides minimum 58% gain in sling bearing surface and eliminates need for a thimble. Increases usable sling strength minimum of 15%. Pin is non-rotating, with weld on handles for easier use (300t and larger). All 2160 shackles are individually proof tested and magnetic particle inspected. Crosby certification available at time of order. Crosby products meet or exceed all requirements of ASME B30.26 including identification, ductility, design factor, proof load and temperature requirements. Importantly, Crosby products meet other critical performance requirements including fatigue life, impact properties and material traceability, not addressed by ASME B30.26. Shackles requiring ABS, DNV, Lloyds and other certifications are available upon special request and must be specified at time of order. Shackles are produced in accordance with certified lifting appliance requirements. Non Destructive Testing Serialization / Identification Material Testing (Physical / Chemical / Charpy) Proof Testing
Dimensions (mm)

s e l k c a h S

y d o B

e d i W

y b s o r C

Working Load Limit (t)* 30 40 55 75 125 200 300 400 500 600 700 800 900 1000

G-2160 Stock No. 1021575 1021584 1021593 1021290 1021307 1021316 1021325 1021334 1021343 1021352 1021361 1021254 1021389 1021370
G-2160

Weight Each (kg) 11.3 15.9 32.2 45 73 227 368 472 625 831 1109 1368 1559 1824

A 197 230 264 346 400 508 591 715 809 913 992 986 1050 1176

B +/6.35 60.5 73.2 82.5 105 130 150 185 220 250 275 300 325 350 380

C 35.1 44.5 51.0 54.0 65.0 85.0 102 131 142 153 167 183 198 212

D +/.5 41.4 51.0 57.4 70.0 80.0 105 133 160 180 200 215 230 250 270

E 90.4 102 118 121 145 185 235 280 318 350 376 400 430 450

G 51.0 58.7 66.8 64.0 80.0 110 140 160 170 185 200 210 220 230

H 165 205 238 290 365 480 600 575 630 700 735 750 757 760

J 79.5 95.3 114 120 150 205 265 320 340 370 400 420 440 460

K 63.5 76.2 88.9 92.5 110 137 160 185 225 247 270 277 293 308

P 232 270 327 313 380 495 601 690 790 865 940 975 1025 1075

R 279 346 394 465 576 757 950 985 1085 1200 1275 1323 1373 1405

* Ultimate Load is 5 times the Working Load Limit. Forged Alloy Steel. Proof Load is 2 times the Working Load Limit. Cast Alloy Steel. Proof Load is 1.33 times the Working Load Limit.

Copyright 2006 The Crosby Group, Inc. All Rights Reserved

65

Shackles

Crosby COLD TUFF Shackles

G-2130CT & G-2140CT
Forged - Quenched and Tempered, with alloy bolt. G-2130CT - Carbon Steel G-2140CT - Alloy Steel
s e l k c a h S

Working Load Limit permanently shown on every shackle. Individually Serialized with Certification. Fatigue Rated (G-2130CT only). All sizes are individually proof tested to 2.0 times the Working Load Limit. Finish is Inorganic Zinc Primer or Hot Dipped Galvanized. Bow and Bolt are Certified to meet charpy impact testing of 31 ft-lbs. min. ave. at -4 F. Individually Mag Inspected with certification. Type Approval and certification in accordance with DNV Specification 2.7-1 Offshore Containers and DNV rules for Lifting Appliances - Loose Gear. COLD TUFF shackles are suitable for use to -50 F.

F F U T

D L O C

y b s o r C

G-2130CT
Bolt Type Anchor shackle with thin head bolt - nut with cotter pin. Meets the performance requirements of Federal Specification RR-C271D Type IVA, Grade A, Class 3, except for those provisions required of the contractor. For additional information, see page 361.
Nominal Shackle Size (in.) 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 Working Load Limit (t)* 4-3/4 6-1/2 8-1/2 9-1/2 12 13-1/2 17 25
SN2130CTHeader

G-2130 CT Stock No. 1260568 1260577 1260586 1260595 1260604 1260613 1260622 1260633

Weight Each (kg) 1.23 1.76 2.57 3.75 5.31 6.85 9.43 15.4

Dimensions (mm) A 31.8 36.6 42.9 46.0 51.5 57.0 60.5 73.0 B 22.4 25.4 28.7 31.8 35.1 38.1 41.4 51.0 C 71.5 84.0 95.5 108 119 133 146 178 D 19.1 22.4 26.2 28.7 32.8 35.1 39.1 46.7 E 51.0 58.0 68.5 74.0 82.5 92.0 98.5 127 F 46.0 53.0 60.5 68.5 76.0 84.0 92.0 106 H 126 148 167 190 210 233 254 313 L 89.0 102 119 131 146 162 175 225 N 20.6 24.6 26.9 31.8 35.1 38.1 41.1 57.0 P 108 120 137 150 168 183 195 233

Tolerance +/A 1.50 1.50 1.50 1.50 1.50 3.30 3.30 3.30 C 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35

* NOTE:For Working Load Limit reduction due to side loading applications, see page 68.

G-2140CT
G-2140 meets the performance requirements of Federal Specifications RR-C-271D, Type IVA, Grade B, Class 3 except for those provisions required of the contractor. For additional information, see page 361.
Nominal Shackle Size (in.) 1-1/2 1-3/4 2 2-1/2 3 3-1/2 4 4 3/4 5 Working Load Limit (t)* 30 40 55 85 120 150 175 200 250
SN2140CTHeader

G-2140 CT Stock No. 1260801 1260812 1260823 1260834 1260843 1260852 1260861 1260870 1260889

Weight Each (kg) 9.43 15.4 23.6 43.5 81 120 153 204 272

Dimensions (mm) A 60.5 73.0 82.5 105 127 133 140 184 216 B 41.4 51.0 57.0 70.0 82.5 95.5 108 121 127 C 146 178 197 267 330 372 368 397 508 D 39.1 46.7 53.0 69.0 79.0 92.0 104 114 114 E 98.5 127 146 184 200 229 254 279 330 F 92.0 106 122 145 165 203 229 267 305 H 254 313 348 453 546 625 626 743 889 L 175 225 253 327 365 419 468 533 622 N 41.1 57.0 61.0 79.0 92.0 105 116 152 165 P 195 233 258 329 419 483 502 521 558

Tolerance +/A 3.30 3.30 3.30 6.35 6.35 6.35 6.35 6.35 6.35 C 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35

* NOTE: Maximum Proof Load is 2.0 times the Working Load Limit. 4-3/4t - 175 t, Minimum Ultimate Load is 5.4 times the Working Load Limit. 200t and larger, Minimum Ultimate Load is 4 times the Working Load Limit. Furnished with Round Head Bolts with welded handle.

66

Copyright 2006 The Crosby Group, Inc. All Rights Reserved

Crosby Shackles
APPLICATION INFORMATION

Round Pin Shackles can be used in tie down, towing, suspension or lifting applications where the load is strictly applied in-line. G/S-213 G/S-215

G-209 A

G/S-209

G/S-210

Screw Pin Shackles can be used in any application where a round pin shackle is used. In addition, screw pin shackles can be used for applications involving side-loading circumstances. Reduced working load limits are required for side-loading applications. While in service, do not allow the screw pin to be rotated by a live line, such as a choker application.

G/S-2130

G/S-2150

G/S-2140

G-2160

Bolt-Type Shackles can be used in any applications where round pin or screw pin shackles are used. In addition, they are recommended for permanent or long term installations and where the load may slide on the shackle pin causing the pin to rotate.

QUIC-CHECK INFORMATION
All Crosby Shackles, except for G-2160s incorporate markings forged into the product which address an easy QUIC-CHECK feature. Angle indicators are forged into the shackle bow at 45 angles from vertical. These are utilized to quickly check the approximate angle of a two-legged hitch or quickly check the angle of a single leg hitch when the shackle pin is secured and the pull of the load is off vertical or side loaded, thus requiring a reduction in the working load limit of the shackle.

G-2130

Copyright 2006 The Crosby Group, Inc. All Rights Reserved

67

Shackles

Crosby Shackles
Angle loads must be applied in the plane of the bow. IN-LINE
Side Loading Reduction Chart For Screw Pin and Bolt Type Shackles Only + Angle of Side Load from Vertical In-Line of Shackle Adjusted Working Load Limit 0 In-Line* 100% of Rated Working Load Limit 45 from In-Line* 70% of Rated Working Load Limit 90 from In-Line* 50% of Rated Working Load Limit * In-Line load is applied perpendicular to pin. + DO NOT SIDE LOAD ROUND PIN SHACKLE

45 DEGREES

90 DEGREES

Never Exceed 120 included angle. Use Bolt Type and Screw Pin Shackles ONLY.

Shackles symmetrically loaded with two leg slings having a maximum included angle of 120 can be utilized to full Working Load Limit.

68

Copyright 2006 The Crosby Group, Inc. All Rights Reserved