Conceptual Framework OF Industrial Engineering: Departemen Teknik Industri

Departemen Teknik Industri
CONCEPTUAL FRAMEWORK OF INDUSTRIAL ENGINEERING
Sasaran
Mampu mengidentifikasikan perbedaan dan persamaan antara Science, Engineering dan Industrial Engineering baik yang terkait dengan obyeknya, metoda analisis dan sinthesis, output, ukuran kinerja dan validitas serta profesinya
TI-1101 Pengantar Teknik Industri Conceptual Framework
Materi
Linkage Between Science, Engineering and Industrial Engineering History, Scope and Framework of Engineering History, Scope and Framework of Industrial Engineering
Linkage Science Engineering And Industrial Engineering
Sasaran
Memahami keterkaitan dan karakteristik Science, Engineering dan Industrial Engineering serta persamaan dan perbedaannya
Engineering
Science
Industrial Engineering
Object : Natural System Artificial System Integrated System Phenomena : Determistic Det./Probabilistic Prob/Uncertainty Output : Theory/Knowledge Product/service Value Added Performance : Truth Benefit Efficiency Validity : Absolute Relative Contextual Start : Curiosity Need/Problem Need/Problem Profession : Scientist Engineer Industrial Engineer
Science
Prime objective: increase knowledge of natural system Research (Scientific Method)
Formulate Hypothesis Execute Experiment Analyze Result Generalize Hypothesis Theory/Law (New Knowledge) Publish the New Knowledge
Basic Knowledge And Tool

Basic knowledge
Logic Creativity
Tool
Analysis Synthesis
Process
Scientific Research
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Types of Research
Basic Research - Curiosity

- Theory/Explanation
Applied Research
- Need/Problem - Product/Service/Method - Purposive - Private Domain Invention
- Neutral
- Public Domain Discovery
History Scope and Framework of
ENGINEERING
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Sasaran
Memahami disiplin engineering baik body of knowledge, fungsi dan proses engineerring maupun sejarah dan perkembangannya
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Engineering
Prime objective: use the knowledge to design and develops usable devices, structure and processes for better human life
Design Process
Identification of Need Problem Definition Search Constraint Criteria Alternative Solution Analysis Decision Specification Communication
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Basic Knowledge And Tool

Basic knowledge
Mathematics Natural Sciences
Tool
Analysis Synthesis
Process
Applied Research Design 13
Basic Engineering Process

Symptom/Need Problem (Incl.Outcome)
Analysis(Incld. Exptation)
Synthesis of Alt.Solution
Decision ( Best Altv.) Solution, System or Method

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Problem
Difference
Expectation Objective
Reality Achievement
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Characteristic Of Engineer Solve Problem Analyze Design System

Creativity Analysis Synthesis
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Engineering Function
Research Development Design Production &Testing Construction Operation
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Engineering Era
Early
Era : Before 1750 Knowledge : -Mathematics -Physics
Modern
- After 1750 - Not Only Mathematics & Physics
* Chemical
* Molecular * Social Sciences
Object
: Physical System
- Not Only Physical System * Life System

Abstract
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Early Engineering Era

Egyptian Engineering (3200 BC) Mesopotamian Engineering (2000 BC) Greek Engineering (500 BC) Roman Engineering (320 BC) Oriental Engineering European Engineering
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Early Engineering Era(1)

Egyptian Engineering
3200 BC, Irrigation 3000 BC, Pyramids
Mesopotamian Engineering
Sumerians Built City Walls, Temple and Dug Irrigation Canal Assyrians Invented Weapon Made of Iron 2000 BC : Assyrians Invented Cavalry
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Greek Engineering
500-400 BC: Golden Age of Greece ( Art, Philosophy, Science, Literature, and Government ) 440 BC : Pericle Built Temple on the Acropolis 350 BC : Demetrius Produced the Most Fearsome War Machine ( Belfry Had 9 Stories, 75 Feet
Square at the Base, Stood 150 Feet Tall, Weighed 180 Tons, Pushed by 3400 Soldiers)
270 BC
: Ktesibios Designed Water Clock in Alexandria Aristoteles: Mechanika Is the First Engineering Text Plato: Natural Law Archimedes: Archimedes Principle
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Roman Engineering
1200 BC : Central Indirect Housing Heating in Beycesultan, Turkey 312 BC : Appian Way( Roma - Capera) First Major Surfaced Road in Europe 40 AD : Claudius Built a Tunnel to Drain Lake Fucius for Irrigation 100 AD : Alexandria Produced Engineering Manuscripts Entitled: Mechanics, Pneumatics, Siegecraft, Automation-making, The Surveyors Transit, and Measurement and Mirrors 97-104 AD : Frontinus Built Roman Aqueduct
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Oriental Engineering
1. China
Great Wall 400 BC : Invented Escapement Mechanisms for Clock 105 AD : Paper Was Made in China 1200 AD : Magnetic Needle Was Made
2. India
Ironwork Jundishapur Was World Science Capital 700 AD: Indian System of Numbers Was Informed to Western Civilization
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European Engineering
1286 : Eyeglasses Invented in Europe 14 Century : Cannon Was Invented in Germany 15 Century : Renaissance 1474 : Republic of Venice Developed the First Formal Patent Law 1483 : Leonardo Da Vinci Was One the Great Geniuses Moved to Milan 1514 : Michelangelo Was Selected in Completing St Peters Cathedral 1594 : Galileo Was Issued a Patent on a Device for Lifting Water
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Modern Engineering Era
Big Five Engineering

Civil Mechanical Electrical Chemical Industrial Engineering
Newer Engineering
. Nuclear . Computer . Bioengineering . Environmental . Etc.
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Big 5 Disciplines
Military Engineering
Civil Engineering Mechanical Engineering

Mathematics + Physics Mechanical Principle Steam Engine
Electrical Engineering
Mathematics + Physics Electrical Science Telegraph: Samuel Morse Carbon filament lamp: Thomas Edison
Chemical Engineering
Mathematics + Physics + Chemistry Synthetic Material
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Newer Discipline
After World War I Consider As Special Discipline in One of the Big Five Discipline
Nuclear Engineering Electronic Engineering Aeronautical Engineering Computer Engineering Astronautical Engineering Environmental Engineering Bioengineering Etc
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Relationship of Industrial Engineering to Other Engineering and Scientific Disciplines

Logic
Statistics
Electrical Engineering
Quality & Reliability Operation Research Computer & Inf.Sci

Control Theory
Mathematics
Physics
Civil Engineering
Military Engineering
Mechanical Engineering
Psychology and Sociology
Early Industrial Engineering (Scientific Management) Productivity Science Early Management Philosophy
Ergonomics Economics
Manufacturing Engineering
Chemistry
Chemical Engineering
Physiology
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History Scope And Framework of INDUSTRIAL ENGINEERING
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Sasaran
Memahami konsep Teknik Industri baik batasan, objek kajian, ruang lingkup, profesi maupun latar belakang kenapa disiplin ini lahir
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Why IE Was Born ?

As a Result of Industrial Revolution Need for Technically Trained People Who Could Plan, Organize, and Manage the Operations of Large Complex System Need to Increase Productivity and Efficiency of Operations
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Pioneers Of IE
Adam SMITH Charles BABBAGE Eli WHITNEY Henry TOWNE Frederick W TAYLOR Frank B GILBERTH Lillian GILBERTH
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Adam SMITH
Wealth of Nations (1776) Specialization of Labor
Division of the task in pin making into 4 separate operations increased output by a factor of almost 5 10 worker could produce 48.000 pins per day
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Charles BABBAGE
On the Economy of Machinery and Manufacture (1832)
motion and time study division of labor
Result of factory visit in England and USA(early 1800) Observed the manufacture of straight pins that:
involve 7 distinct operations measured the cost and time of performing each operation Money Could Be Saved Using Woman and Children
Critics : Do not attempt to improve the work methods or reduce the operation time
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Henry TOWNE
The Engineer As Economist (1886)
Stressed the Need for Engineers to Be Concerned With the Profitability Effect of Their Decisions
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Frederick Winslow TAYLOR

(1856-1915) FW Taylor was Influenced by Towne and Wentworth 1874 : Machinist Apprentice in the Hydraulic Work 1983 : Mechanical Engineer From Stevens Institute and Work at Midvale Steel Company 1881 : Began Study of Metal Cutting 1895 : Presented A Piece Rate System at ASME Meeting 1903 : Presented Shop Management 1909 : Presented Principle of Scientific Management
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Principle of Scientific Management

1. Develop a science for each element of a mans work, which replaces the old rule of thumb method 2. Select scientifically and then train, teach, and develop the workman, whereas previously he chose his own work methods and trained himself as best as he could 3. Cooperate heartily with the men so as to ensure that all of the work being done is in accordance with the principles of the science which has been develop 4. There is almost an equal division of the work and the responsibility between management and the workmen. The management takes over all work for which they are better fitted than the workman.
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Industrial Engineering ?
Industrial Engineering Is Concerned With the Design, Improvement, and Installation of Integrated Systems of People, Material, Information, Equipment, and Energy. It Draws Upon Specialized Knowledge and Skill in the Mathematical, Physical, and Social Sciences Together With the Principles and Methods of Engineering Analysis and Design to Specify, Predict, and Evaluate the Results to Be Obtained From Such System
Object
Knowledge
Skill
Result
Job
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Object
Integrated System
People/Man
+
Material + Equipment + Information + Energy
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Schematic Representation of Integrated System

Environment Boundary Man Input Mat
Machine
Out-put
Feed-back
: Interaction
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Knowledge
Mathematics Physics Social Sciences
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Skill
Method of Engineering Analysis Design
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Result
Specify Predict Evaluate
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Job
Design Installation Improvement
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Contextual
2+2=?
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What Design IE Do ?
Integrated System Industrial System (Manufacturing System)
Human Activity System
Management Control System

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Human Activity System

Manufacturing Process Material and All Other Resources Machines and Equipment Methods by Which Workers Perform Task Layout of Facilities and Specification of Material Flow Material Handling Equipment and Procedures Workplace Design Storage Space Size and Location Procedures for Maintenance and House Keeping Safety Procedures
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Management Control System(1)

Management Planning System Forecasting Procedures Budgeting and Economic Analysis Wage and Salary Plans Inventive Plans and Other Employee Relation System Recruiting, Training, and Placement of Employee Material Requirement Planning Inventory Control Production Schedulling Dispatching
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Management Control System(2)

Progress and status reporting Corrective action procedures Information system Quality control system Cost control and reduction Resources allocation Organization design Decision support system Etc
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Performance
Efficiency
Effective
Min Cost
Objective Achievement/Actual
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What Does IE Do ?
Production Operations
Management System
Corporate Services
*Comprehensive Planning *Policies & Procedures * Performance Measurement * Analysis
* Product &Services * Information System * Manufacturing Process * Financial &Cost System * Facilities * Personnel * Work Methods & Standards * Production Planning & Control
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Conceptual Framework OF Industrial Engineering: Departemen Teknik Industri

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