Tender No. 135045 Project No.

SE-13-20

SPECIFICATIONS

FOR THE PROCUREMENT OF LIGHTED BUOYS

Republic of Panama

April 2013

ACP Form No. 1510

Autoridad del Canal de Panam 1. BID. NO.: 2.DATE:

Request for Proposal / CONTRACT 3. REQUISITION NO. 4. PROJECT NO.

PAGE 1 OF 1 PAGES 5. CONTRACT NO.

135045

August 5, 2013

561396 / 599173

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6. ORIGINATED BY: (Include name and address)

7.

AUTORIDAD DEL CANAL DE PANAM CONSTRUCTION CONTRACTS MANAGEMENT DIVISION (IAC) BUILDING 732, WEST COROZAL BALBOA, REPUBLIC OF PANAMA

Public bidding based on lowest price Negotiated bidding based on lowest price Negotiated bidding based on the best value Reverse negotiated bidding at the lowest price Non-Negotiated bidding based on the best value Public bidding in two stages
N/A

8. SEND PROPOSAL TO: (If different from originating office)

9. BIDDING
10. Proposals must be submitted in a sealed envelope before the time and date and at the place specified in the REQUEST FOR PROPOSAL. Place: BUILDING 732, WEST COROZAL, REP. OF PANAMA , Local time: 10:00 A.M. (LOCAL TIME), Date: _August 19, 2013__. 11. Any proposals received after the specified time and date shall be registered in the statistical chart for the record, but the envelopes shall not be opened, and shall be returned to the respective offerors. 12. Proposals must include a proposal bond. Yes. No. 13. Submittal of a proposal by an offeror in the bidding proceeding shall constitute his acceptance, without reserves or conditions, of the documents, terms, and conditions of the bidding. 14. FOR INFORMATION CALL: (NAME) 15. TELEPHONE NO.: 16. E-MAIL:

Alina de Casal, Contract Specialist

(X) X X PART I II

(507) 276-4930/1929

acasal@pancanal.com

17. CONTENTS OF THE REQUEST FOR PROPOSAL DESCRIPTION (X) PART DESCRIPTION Bidding Form X III Contract clauses Specifications, Terms, and Conditions X IV Instructions and Evaluation Criteria

18. PROPOSAL
19. Proposals shall remain valid for a period of 20. ACKNOWLEDGEMENT OF RECEIPT OF AMENDMENTS (The offeror acknowledges receipt of any amendments to the bidding, indicating the number and date of the amendment). 21A. ITEM NO. 30, 60, 90, or ___Calendar days counted from the date specified for receipt of the proposals. 20B. Date 20A. Amendment No. 20B. Date 20A. Amendment No.

21. PRICE LIST 21B. 21C. DESCRIPTION OF GOODS OR SERVICES QUANTITY (SEE ATTACHED SHEET(S)

21D. UNIT

21E. UNIT PRICE

21F. AMOUNT

22. OFFEROR 22A. NAME AND ADDRESS OF OFFEROR (Include physical and postal 22B. TAXPAYER NUMBER: address)

22C. EMPLOYER NUMBER:

22D. NAME AND TITLE OF PERSON AUTHORIZED TO SIGN THE PROPOSAL

22E. TELEPHONE NO. (Include area code) 22H. FAX NO. (Include area code)

22F. SIGNATURE OF OFFEROR:

22G. DATE:

23.CONTRACT (FOR OFFICIAL USE)

23A. ITEMS AWARDED: 23B. AMOUNT:

23C. ADMINISTRATED BY: (Indicate Contract Administration Office if different from originating office)

23D. PAYMENTS SHALL BE MADE BY: ACCOUNTING DIVISION AUTORIDAD DEL CANAL DE PANAM BALBOA, REPUBLIC OF PANAMA 25. AUTORIDAD DEL CANAL DE PANAM

24. NAME OF CONTRACTING OFFICER (Type or print)

26. DATE:

27. The contractor shall present the performance bond and the payment bond within the ten (10) workdays following the date indicated in block 26. Yes No. IMPORTANT Perfection of the contract shall be made in this form for quotes/bids, unless there have been clarifications or negotiations in a negotiated bidding. In these cases, the form Contract shall be used.

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TABLE OF CONTENTS PART I PROPOSAL FORM Page

ACP FORM 1510 ...... 1

TECHNICAL SPECIFICATIONS, TERMS AND CONDITIONS

Division DIVISION 00 Section 00 20 00 00 43 00 00 63 19 Title PROCUREMENT AND CONTRACTING REQUIREMENTS Instructions to Tenderers and Evaluation Criteria Price Proposal Clarifications GENERAL REQUIREMENTS Summary of Work Contract Requirements Submittal Procedures VARIOUS (Not Used in this Contract) DIVISIONS 09 09 97 13 DIVISIONS 10-25 FINISHES Corrosion Control Coatings VARIOUS (Not Used in this Contract) DIVISIONS 26 26 42 00 DIVISIONS 27-34 ELECTRICAL Cathodic Protection VARIOUS (Not Used in this Contract) DIVISIONS 35 35 59 23.19 ANNEXES A B Contract Drawings Other Solicitation Documents END OF TABLE OF CONTENTS WATERWAY AND MARINE CONSTRUCTION Navigation Buoys 1 to 2 1 to 7 Pages

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DIVISION 01 Section 01 11 00 01 13 00 01 33 00 DIVISIONS 02-08

1 to 2 1 to 4 1 to 4

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SECTION 00 20 00 - INSTRUCTIONS TO TENDERERS AND EVALUATION CRITERIA PART 1 - GENERAL

1.1 DEFINITIONS

1.1.1 Comparable Projects. Those projects executed by the Tenderer that include the manufacturing, inspection, testing, and quality assurance of steel buoys of approximately the same size, functionality and complexity as those requested under Section 35 59 23.19 (Navigation Buoys). If not buoys, comparable projects may include steel welded tanks or other steel welded fabricated structure of similar complexity. 1.2 QUALIFICATIONS OF THE TENDERER. The Tenderer shall have a satisfactory past performance, in at least two (2) comparable projects in the last 10 years. 1.3 TECHNICAL PROPOSALS CONTENT. The information submitted by the Tenderer with its technical proposal shall be precise, factual and responsive, and shall be comprehensive enough to provide a thorough basis to enable evaluation by the ACP. The technical proposal information shall be organized sequentially under tabs as indicated below. Manufacturing schedules may be provided separately but shall be bound and clearly marked. For each of the following categories of information, the Tenderer shall indicate whenever a subcontractor will perform the related work, and identify the proposed subcontractor. The following documents shall comprise the technical proposal: 1.3.1 (TAB A) Standard testing and inspection procedures, as part of the TIP (see paragraphs 2.4.1 to 2.4.2 on Section 35 59 23.19 (Navigation Buoys). 1.3.2 (Tab B) Experience and Past Performance. The Tenderer shall provide information regarding its experience and compliance with paragraph 1.2 of this section. For the evaluation of past performance, the ACP reserves the right to contact some of the references provided by the Tenderer and other sources of information, including but not limited to internal electronic vendors databases. The information provided by the Tenderer shall include as a minimum the following: 1.3.2.1 Listing of comparable projects. For each previous project identified by the tenderer, include: contract number; scope of work; duration of the contract; schedule and actual completion dates; clients name and address; name, telephone, e-mail and fax numbers of the personnel responsible for the acceptance of the projects listed. 1.3.2.2 References. Provide at least two (2) references letters of previous clients, for listed comparable projects, whose contracts were accomplished by the tenderer. 1.4 CONTRACT AWARD. The award of the Contract will be made in accordance with the methods and procedures described in the Evaluation Criteria of this Request for proposals and in accordance with the process established in Articles 83 - 84 of the ACPs Acquisition Regulation.

END OF SECTION

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00 43 00

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PRICE PROPOSAL FOR PROCUREMENT OF LIGHTED BUOYS

Item

Description

Qty

Unit Price

Amount

1. Salt water buoys- green aliphatic polyurethane coating and zinc anode protection 2. Salt water buoys- red aliphatic polyurethane coating and zinc anode protection 3. Fresh water buoys- green aliphatic polyurethane coating and magnesium anode protection 4. Fresh water buoys- red aliphatic polyurethane coating and magnesium anode protection Fresh water buoys- yellow aliphatic 5. polyurethane coating and magnesium anode protection Salt water buoys- green aliphatic polyurethane 6. coating and zinc anode protection Salt water buoys- red aliphatic polyurethane 7. coating and zinc anode protection

$_________

$______________

$_________

$______________

$_________

$______________

$_________

$______________

$_________

$______________

$_________

$______________

$_________

$______________

TOTAL AMOUNT (Items 1 to 7 ).. Notes:

$ ___________________

1. The total amount to be proposed shall include all costs of whatever nature associated with performing the work required in this RFP and to be incurred by the Tenderer either in the Republic of Panama or in any other country. 2. AWARD: Evaluation for award will be based on the total amount. Award will be made to the responsible Tenderer whose proposal: (1) conforms to the terms and conditions of this RFP, and (2) offers the lowest price that meets the requirements stated in the tender document in accordance with the specified evaluation criteria. Bidders shall submit prices for all items in the Bid Schedule.

TENDERERS NAME: _______________________________________________________________

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SECTION 00 63 19 CLARIFICATIONS

PART 1 - GENERAL
1.1 SCOPE. The purpose of this section is to facilitate the resolution of clarifications or questions about the content of this solicitation. Refer to contract clause 4.28.72 (Consultations)

PART 2 PRODUCTS
2.1 FORM. The tenderers shall use Form 5425-A (Clarification Form.doc), furnished under Annex B (Other Solicitation Documents).

PART 3 EXECUTION
3.1 General. To elaborate their questions during the solicitation process, the interested party shall complete the form in MS Word and send it to the email indicated on the block 16 of the form 1510, as an attachment.

END OF SECTION

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SECTION 01 11 00 SUMMARY OF WORK PART 1 - GENERAL

1.1 DELIVERY. The lighted buoys shall be delivered at place (DAP) according to contract clause 4.28.90 (Proposed Term, Condition and Place of Delivery) to the following location: Autoridad del Canal de Panam Esclusas de Pedro Miguel Cuadrante Este- Norte Panam Repblica de Panam 1.2 SCOPE. In general the work includes the fabrication, inspection, testing, furnishing, transportation and handling at the indicated location of lighted buoys. The tower, buoy hull, counterweights, corrosion control coatings, and anodic protections shall be manufactured in accordance to contract drawings and specifications. 1.2.1 Salt water buoys. For use on the Atlantic and Pacific entrances of the canal, quantities of buoys shall be as requested under the bid schedule, Section 00 43 00 (Price Proposal), and coating color codes specified on Section 09 97 13 (Corrosion Control Coatings). Each buoy shall have 6 zinc anodes as indicated on Section 26 42 00 (Cathodic Protection). 1.2.2 Fresh water buoys. For use on Gatun Lake, quantities of buoys shall be as requested under the bid schedule, Section 00 43 00 (Price Proposal), and coating color codes specified on Section 09 97 13 (Corrosion Control Coatings). Each buoy shall have 6 magnesium anodes as indicated on Section 26 42 00 (Cathodic Protection). 1.3 1.3.1 WORK BY ACP ACP will provide and install the solar panels, batteries and lights for the buoys.

PART 2 - PRODUCTS Not used in this section PART 3 - EXECUTION Not used in this section

END OF SECTION

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SECTION 01 13 00 CONTRACT REQUIREMENTS

PART 1 - GENERAL 1.1 DEFINITIONS: The definitions in this section apply to all other sections of the specifications.

1.1.1 ACP means the Panama Canal Authority, or Autoridad del Canal de Panam as it is officially known in Spanish. 1.1.2 1.2 day means a calendar day and year means 365 days or 366 days in the case of a leap year. EXECUTION OF WORK

1.2.1 The Contractor shall deliver the first eleven buoys, within 120 days after the date the Contractor receives the Notice of Award. The eleven bouoys will be comprised of seven of the salt water buoys requested under item 1, and four salt water buoys requested under item 2 of the bid schedule (see Section 00 43 00 (Price Proposal)). 1.2.2 The Contractor shall deliver two of the salt water buoys under item1 and the nine fresh water buoys included in the contract (item 3, 4 and 5), within 150 days after the date the Contractor receives the Notice of Award. 1.2.3 The Contractor shall deliver the remaining 6 buoys, within 180 days after the date the Contractor receives the Notice of Award. 1.3 CONTRACT DRAWINGS AND SPECIFICATIONS

1.3.1 The ACP shall retain the copyright and other intellectual property rights in the ACPs specifications and other data and documents supplied or made available by (or on behalf of) the ACP under the Contract. The Contractor may, at his cost, copy, use, and obtain communication of these data and documents for the purposes of the Contract. They shall not, without the ACPs consent, be copied, used or communicated to a third party by the Contractor, except as necessary for the purposes of the Contract. Any permitted communication shall only be to third parties who are subject to appropriate confidentiality obligations specified by the ACP and the Contractor shall remain responsible for ensuring that the documents are not, without the ACPs consent, further copied, used or communicated. 1.3.2 Contract Drawings. The work shall conform to the following Contract drawings. The official Contract drawings are provided in Annex A (Contract Drawings) in Acrobat (.pdf-extension) format.

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Drawing No.

Title AUTORIDAD DEL CANAL DE PANAM VICEPRESIDENCIA EJECUTIVA DE INGENIERA Y ADMINISTRACIN DE PROGRAMAS DIVISIN DE INGENIERA Edificio 721, Corozal Oeste, Repblica de Panam

Rev. No.

Date

SK-23-33 SK-23-34 Sheets 1 to 5 SK-23-35 Sheets 1 to 3 SK-23-36 5088-569 Sheet 1 to 2

Lighted Steel Navigation Buoy 8 x 26 Lighted Steel Navigation Buoy 8 x 26 Hull

26-Mar-13

Lighted Steel Navigation Buoy 8 x 26 Tower Lighted Steel Navigation Buoy 8 x 26 Anodes Arrangement All locks Anodes Master Drawing 2 -

26-Mar-13 26-Mar-13 26-Mar-13 09-Feb-01

END OF SECTION

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SECTION 01 33 00 - SUBMITTAL PROCEDURES PART 1 GENERAL

1.1 DEFINITIONS:

1.1.1 Data: Submittals, which provide calculations, descriptions, or documentation regarding the work. 1.1.2 Drawings: Submittals which graphically show relationship of various components of the work, schematic diagrams of systems, details of fabrication, layouts of particular elements, connections, and other relational aspects of the work. 1.1.3 Instructions: Preprinted material describing installation of a product, system, or material, including special notices and material safety data sheets, if any, concerning impedances, hazards, and safety precautions. 1.1.4 Schedules: Tabular lists showing location, dates, features, or other pertinent information regarding products, materials, equipment, or components to be used in the work. 1.1.5 Statements: A document, required of the Contractor, or through the Contractor, from a supplier, installer, manufacturer, or other lower tier Contractor, the purpose of which is to confirm the quality or orderly progression of a portion of the work by documenting procedures, acceptability of methods or personnel, qualifications, or other verifications of quality. 1.1.6 Reports: Reports of inspections or tests, environmental reports, including analysis and interpretation of test results. Each report shall be properly identified. Test methods used shall be identified and test results shall be recorded. 1.1.7 Certificates: Statement signed by an official authorized to certify on behalf of the manufacturer of a product, system, or material, attesting that the product, system, equipment calibration or material meets specified requirements. The statement must be dated after the award of the contract, must state the Contractors name and address, must name the project and location, and must list the specific requirements that are being certified. 1.1.8 Samples: Samples, including both fabricated and unfabricated physical examples of materials, products, and units of work as complete units or as portions of units of work. 1.1.9 Records: Documentation to record compliance with technical, environmental or administrative requirements. 1.1.10 Operation and Maintenance Manuals: Data that forms a part of an operation and maintenance manual. 1.2 APPROVED SUBMITTALS. The Contracting Officers approval of submittals shall not be construed as a complete check, but will indicate only that the general method of materials, detailing and other information are satisfactory. Any approval or consent, or any review or comment or failure to do the same by the Contracting Officer shall not relieve the Contractor from any of its responsibilities or
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obligations under the Contract, including responsibility for errors, omissions, discrepancies and noncompliances, which may exist, as the Contractor under the Contractors Quality Control requirements of this Contract is responsible for dimensions, the design of adequate connections and details, and the satisfactory construction of all work. After the Contracting Officer has approved submittals, no resubmittal for the purpose of substituting materials or equipment will be considered unless accompanied by an explanation of why a substitution is necessary. 1.3 DISAPPROVED SUBMITTALS. The Contractor shall make all corrections required by the Contracting Officer and promptly furnish a corrected submittal in the form and number of copies specified for the initial submittal. The corrected submittal shall be submitted as a new review cycle. Submittals with status of disapproved, revise and resubmit, approved as noted resubmit, and proceed as noted resubmit shall be resubmitted in no more than 7 days, unless the Contracting Officer decides otherwise. 1.3.1 WITHHOLDING OF PAYMENT: Payment for materials incorporated in the works will not be made if required approvals have not been obtained from the Contracting Officer.

PART 2 - PRODUCTS
Not used in this section

PART 3 - EXECUTION
3.1 General. The Contracting Officer may request submittals in addition to those specified when deemed necessary and at its sole discretion to adequately describe the work covered in the respective sections. Units of weights and measures used in all submittals shall be the same as those used in the Contract drawings. Each submittal shall be complete and in sufficient detail to allow ready determination of compliance with Contract requirements. Proposed deviations from the Contract requirements shall be clearly identified. Submittals shall include items such as: Contractors, manufacturers, or fabricators drawings; descriptive literature including (but not limited to) catalog cuts, diagrams, operating charts or curves; test reports; samples; operation and maintenance manuals (including parts list); certifications; warranties; and other such required submittals. Submittals requiring ACP approval shall be scheduled and made prior to the acquisition of the material or equipment covered thereby. Samples remaining upon completion of the work shall be picked up and disposed of in accordance with manufacturers Material Safety Data Sheets (MSDS) and in compliance with existing Panamanian laws and regulations. 3.2 Timeframe. Submittals covering component items forming a system or items that are interrelated shall be scheduled to be coordinated and submitted concurrently. Certifications to be submitted with the pertinent drawings shall be scheduled. Adequate time, a minimum of 14 days without including delivery time, shall be allowed for the ACP review and approval. No delay damages or time extensions will be allowed for time lost in late submittals. 3.3 Submittals. Submittals shall be made in accordance with the following:

3.3.1 When required by the specifications or by the Contracting Officer, the Contractor shall submit seven copies (unless otherwise specified) of the following documents for approval:

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Section 01 33 00 - Submittal Procedures

3.3.1.1 List of Materials. Before any material, accessory, or equipment to be incorporated into the project may be purchased, the Contractor shall submit a complete list of such materials, accessories, or equipment, together with the manufacturers names and addresses and their catalogue numbers and trade names. 3.3.1.2 Descriptive Data. The Contractor shall furnish detailed information and descriptive data for the different materials, accessories, and equipment to be incorporated into the work, for the purpose of determining quality and compliance with the requirements of the specifications. Any material, accessories or equipment that, in the judgment of the Contracting Officer does not comply with the specifications, shall be rejected. The products of any recognized manufacturer, regularly engaged in his commercial production, shall not be excluded on the basis of minor differences, as long as he is in compliance with specification requirements concerning materials, capacity, and performance. 3.3.1.3 Submittals of Materials, Accessories, and/or Equipment: (a) Each submittal of material, accessories, and/or equipment shall be accompanied by its respective form (ACP Form 3816-I), completed in full and certified by the Contractor. Each copy of the information submitted for approval shall be properly identified with the number and name of the section of the specifications, the corresponding material or equipment, and the Contract number under which the submittal is made. Should there be any differences between the equipment or material proposed and those specified, these shall be clearly shown on the materials, accessories, and/or equipment submittal. Fabrication of material or equipment, or construction related thereto shall not start until approval has been given. (b) As soon as the materials, accessories, and/or equipment submittals have been approved, each copy of the submittal shall be identified with a stamped seal indicating Approved or Approved with Notes and a set of copies shall be returned to the Contractor. The submittal of materials, accessories, and/or equipment that have been approved in this manner shall not require re-submittal. However, if a copy received by the Contractor has been stamped Rejected, these materials, accessories, and/or equipment shall be re-submitted as soon as possible with the necessary corrections and/or adjustments required by the Contracting Officer. If the Contractor desires to have more than one (1) copy returned to him, he shall increase the number of copies submitted in equal proportion, indicating his request in writing on the submittal form. (c) The approval of materials, accessories, and/or equipment submittals by the Contracting Officer does not represent, under any circumstances, a complete review of the items, but only indicates that, in general, the materials, equipment, system, arrangements, details, and/or methods of construction are satisfactory. Such approval does not relieve the Contractor from responsibility for any error or omission, which may exist, and the Contractor shall be responsible for the dimensions and design of adequate connections, details, proper construction, installation, and operation of all the work according to specifications. The approval shall be subject to a final inspection prior to acceptance of the project. 3.3.2 Shop Drawings

3.3.2.1 Definition. Workshop drawings are drawings submitted to the ACP by the Contractor or Subcontractor for the purpose of showing the proposed detailed methods of manufacture and assembly of

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structural parts and details of the installation of systems, materials, and equipment. These shop drawings shall include drawings, diagrams, sketches, listing, and a descriptive explanation of the equipment, 3.3.2.2 Responsible signature. When the Contractor is required to submit shop drawings, each sheet of the shop drawing shall bear a responsible signature to indicate the Contractors approval as an evidence of the coordination and review work that he is required to perform before submission and of his acceptance of the shop drawing as well.

END OF SECTION

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SECTION 09 97 13 - CORROSION CONTROL COATINGS

PART 1 - GENERAL 1.1 APPLICABLE PUBLICATIONS. The following publications, of the issues listed below but referred to thereinafter by basic designation only, form a part of this specification to the extent indicated by the references thereto: 1.1.1 Federal Standards: FED-STD-141D FED-STD-595C(1) Paint, Varnish, Lacquer and Related Materials: Methods of Inspection, Sampling and Testing Colors Used in Government Procurement

1.1.1

Military Specifications: MIL-A-22262B MIL-P-24647D Abrasive Blasting Media Ship Hull Blast Cleaning Paint System, Anticorrosive and Antifouling, Ship Hull

1.1.2

Society for Protective Coatings (SSPC) Publications: Steel Structure Painting Manual, Volumen 2, System and Specifications, Eight Edition, 2000 PA 2-04 Vis 1-89 Measurement of Dry Paint Thickness with Magnetic Gages Visual Standard for Abrasive Blast Cleaned Steel (Standard Reference Photographs)

1.1.3

National Fire Protection Association (NFPA) Code: 10-09 Portable Fire Extinguishers (National Fire Code, Vol. 1, 1989) Errata 1994; Errata 1995

1.1.4

RAL Color code system : RAL (http://www.ralcolor.com/ )

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1.2

SUBMITTALS

1.2.1 Materials and Samples. Each type of material, including solvents, primers, and coatings proposed for use on the project, with its batch number and date of manufacture, and MATERIAL SAFETY DATA SHEET (form OSHA-174) shall be submitted for approval on the forms FORMULARIO PARA PRESENTACIN DE MATERIALES (ACP No. 1528) accompanied by technical descriptive literature and statements of compliance with the respective specifications. The forms and material samples shall be submitted and approved before the beginning of preparation of surfaces. 1.2.2 Equipment and Samples. Each type of mechanical equipment to be used shall be submitted using the above described forms, and shall be approved before the beginning of preparation of surfaces. 1.2.3 1.3 Storage Provisions. Shall be submitted for approval. QUALITY ASSURANCE PROVISIONS

1.3.1 Inspection. Surface preparation, application procedures, and material selection could be examined by ACP to determine conformance with the requirements of this specification. Each separate operation shall be approved prior to initiation of subsequent operations. The Contractor shall take into account and consider in his work schedule reasonable and necessary times to perform quality control inspections as well as ACPs quality assurance inspections. The Contractor shall be prepared to repair coatings on the delivery site (paragraph 1.1 Section 01 11 00 (Summary of Work)), according to paragraph 3.4.5, in the event that a buoy has a defect once it arrives in Panama. 1.4 RESERVED

PART 2 PRODUCTS 2.1.1 Container Identification. Solvents, thinners, primer, and coatings containers shall plainly show the designated name, formula and specification number, batch number, color, date of manufacture, date of expiration, manufacturers instructions, and name of manufacturer, all of which shall be plainly legible at the time of use. 2.1.2 Condition of Materials. At the time of use or application of materials, these shall conform to the manufacturers standards as stated in the approved submittals. Primers and coatings shall conform to the manufacturer standards for viscosity, density, volume solids contents, flash point, and other physical properties. 2.1.3 Blasting Abrasive Materials. Shall be Garnet, coal slag or approved equal, for sand blasting cleaning in accordance with Military Specification MIL-A-22262, this material will not be approved for recycling. As an option, the Contractor may use recyclable angular steel grit conforming to SAE J-1993, manufactured by Ervin Industries Inc., Amasteel Division, 3893 Research Park Drive Ann Arbor, MI 48108 2217. Telephone (734) 769-4600, Fax (734) 663-0136 or equal. The abrasive shall conform to a 12/40-mesh sieve analysis.

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Section 09 97 13 - Corrosion Control Coatings

2.1.3 2.1.4

Solvents. Shall be appropriate for the coating materials used. Thinner. Shall conform to the paint manufacturer specifications for each paint system.

2.1.5 Epoxy primer. Epoxy primer high solids with excellent chemical and abrasion resistance.. Epoxy primer shall meet the requirements of MIL-P-24647, Type III, Class 1A, Grade A or B, Application 2, and shall be listed in QPL-24647, Intergard 264, manufactured by International Paint or equal. 2.1.6 Ablative antifouling paint. A high performance, TBT free, polishing antifouling. Ablative antifouling paint shall meet the requirements of MIL-P-24647, Type I, Class 1A, Grade A or B, Application 2, and shall be listed in QPL-24647. The colors required are red and black (manufacturers' standard colors are acceptable), Interspeed 640, manufactured by International Paint or equal. 2.1.7 Polyurethane topcoat. A two pack, low VOC polyurethane finish with outstanding resistance to severe weathering. This coating shall meet the following requirements: 1) it shall be a commercial product from the same manufacturer that supplies the epoxy primer and ablative antifouling paints; 2) it shall have a Volatile Organic Compound (VOC) content of no more than 340 g/L (2.8 lb/gal), a lead content of less than 0.06% by weight, and a chromium content of less than 0.06% by weight; 3), Interthane 900, manufactured by International Paint or equal. PART 3 - EXECUTION 3.1 PROTECTION

3.1.1 Metals. Metals to be coated in accordance with this section of the specifications shall be protected after preparation of surfaces from corrosion by the environment until such time as the metal surface is completely protected by the approved coating system. Protection from corrosion by the environment shall include dehumidifiers, protection by shelter, adequate storage provisions, or other covering of the metals from rain, dew, and other sources of moisture, soil, dust, dirt, or salts in the wind, which may injure the metal during its temporary storage. 3.1.2 Contaminated Surfaces. Surfaces which have been prepared for coating application and which have become contaminated in any manner, such as with rust, moisture, soil, dust, dirt, salts or other contaminants, shall again undergo surface preparation to achieve the requirements of these specifications or the referenced standards, as the case may be. 3.1.3 Adjacent Surfaces. Care shall be exercised in protecting adjacent surfaces, fixtures, equipment, or other property of the ACP, and other work from splattering and splashing of coating system materials during the progress of the work. Where such marring of surfaces and equipment occurs, the surfaces and equipment shall be promptly scraped off and thoroughly wiped off with cloths saturated with an appropriate solvent. Drop cloths and other approved means of protection shall be employed for protection. At the end of each day, all cloths and waste, which have been used in the preparation and application of flammable paint material, shall be properly disposed of or placed in covered metal containers. 3.1.4 Contractors Workers. Adequate safety precautions and equipment shall be provided by the Contractor for the protection of the health of workers. All health and safety requirements in Section 01 35 29 (Safety Requirements) shall be strictly followed.

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3.2 CARE AND PREPARATION OF COATING SYSTEM MATERIALS. Coating system materials shall be carefully and thoroughly mixed mechanically prior to the application. Only clean brushes and spray equipment shall be used in application of the coating system materials. Care shall be exercised in sealing coating system containers after each application period and at the end of each days work. Where ineffectual closing of containers occurs and a skin forms on coating system materials overnight, material from such containers shall be screened through insect screening of not more than No. 14 mesh before application. Ready-mixed materials shall be stored in suitable cans and drums, which shall be inverted frequently to retard settling of solid matter. 3.3 PREPARATION OF SURFACES

3.3.1 General. Critical surfaces such as mechanically finished surfaces shall be adequately protected in place to prevent any physical damage during the cleaning, abrasive blasting, and painting operations. The protection shall meet the approval of the Contracting Officer. Surfaces of materials to be painted shall be clean and free from loose particles, rust, and foreign matter before application of the paint. Surface cleaning and coating application work shall be programmed so that dust and other contaminants from the cleaning process will not fall on wet, newly painted surfaces. Coated surfaces marred or otherwise damaged shall be cleaned, repaired, and recoated. 3.3.2 SP1, Solvent Cleaning. Shall be in accordance with SSPC Steel Structures Painting Manual, Volume 2, Chapter 2, to remove oil, grease, dirt, soil, salts, and contaminants by cleaning with clean rags soaked in solvent. 3.3.3 SP2, Hand Tool Cleaning. Shall be in accordance with SSPC Steel Structures Painting Manual, Volume 2 to remove the major part of rust mill scale, paint, corrosion products, using hand tools. 3.3.4 SP3, Power Tool Cleaning. Shall be in accordance with SSPC Steel Structures Painting Manual, Volume 2 to remove visible rust mill scale, paint, corrosion products, and other foreign matter and grinding to round all sharp edges and pitted surfaces by power tools. 3.3.5 SP10, Near-White Blast Cleaning. Shall be in accordance with SSPC Steel Structures Painting Manual, Volume 2, Chapter 2, and SSPC -Vis 1, to remove by dry blast cleaning nearly to white metal cleanliness, until at least 95% of the surface area is free of visible residues. 3.3.6 Contaminants Removal. After abrasive blast cleaning or after power tool cleaning (if abrasive blast cleaning is not required), and prior to painting, dirt or other contaminants shall be removed from the metal surface by vacuum cleaning or blown off with clean and dry air. 3.3.7 Abrasives shall be clean, dry, and free of oil, grease, and other harmful materials at the time of use. Recycled abrasives shall be clean, dry, and shall maintain the size required by Subparagraph 2.1.3 3.4 PAINT APPLICATION

3.4.1 General. Coatings shall be applied by skilled coatings applicators, following the manufacturers instructions. To prevent the formation of skins and loss of volatile solvent, primer and coatings liquid containers shall be covered when delays in application are encountered. Primer in drums shall be thoroughly mixed prior to pouring into smaller containers. Primer and coating materials shall be thoroughly mixed

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Section 09 97 13 - Corrosion Control Coatings

mechanically immediately before use and at frequent intervals during application and shall be applied in proper consistency. The meeting line between colors shall be straight and sharply defined, with no blending, running, or gaps. Primers and coatings shall be applied uniformly and free from sags, wrinkles, runs, holidays, smears, and dirt. Coatings shall not be defaced by spattered materials from other coats. Drops, spatters, sags and overspray of coating materials shall be removed before drying. Hiding shall be complete, and each coat shall be applied to produce a film of uniform thickness. Special attention shall be given to insure that edges, corners, crevices, welds, bolts, and rivets receive a film thickness equivalent to that of adjacent painted surfaces or as specified in paragraph 3.5, whichever is greater. 3.4.2 Properties, Mixing, and Thinning of Primers and Coatings. At the time of application, containers of coating materials, primers, and coatings shall show no signs of deterioration. Coating materials shall be thoroughly stirred mechanically, strained, and kept at a uniform consistency during application. Where approved by the Contracting Officer, as necessary to suit conditions of surface, temperature, weather, and method of application, the packaged paint may be thinned immediately prior to application if in accordance with the provisions of the applicable manufacturers instructions, but not in excess of 8 parts of suitable thinner per volume. The use of thinning for any reason shall not relieve the Contractor from obtaining complete hiding or providing the film thickness specified. For catalyzed coatings, the manufacturers recommended induction time after mixing shall be allowed prior to application. 3.4.3 Atmospheric and Ambient Conditions. Coatings shall be applied only to surfaces which are completely free from surface moisture, as determined by sight or touch, and in which the subsurface moisture is nonexistent or is within the limits specified for the moisture meter used in determining subsurface moisture. The temperature of the surface to be painted and the ambient temperature shall be less than 35 C (95 F). During periods of inclement weather, painting shall not be permitted. Surfaces to be painted shall be protected from rain; dew, other sources of moisture, soils, and dust, dirt, or salts in the wind during painting and finishing. Painting shall not be applied while the metal surface temperature is less than 3 C (5 F) above the dew point. 3.4.4 Time Scheduling of Coating Application. Surfaces that have been cleaned, or otherwise prepared for priming or coating shall be given a coat of the specified first-coat material as soon as practicable after such preparation has been completed; but in any event, prior to any deterioration of the prepared surface. Care shall be exercised to protect the prepared metal, in accordance with paragraph 3.1, until it is completely primed. Primed surfaces shall be topcoated as soon as practicable after the coat of primer is adequately dry for recoating, but not later than 14 days after application of the primer, unless otherwise approved by the Contracting Officer. Each coat of primer or topcoat shall be allowed to dry in accordance with the manufacturers recommendations. 3.4.5 Repair Coatings. Any surface that requires a repair coating shall be cleaned and recoated as specified in the Tables shown at the end of this section, at no additional cost to the ACP. In addition, if required by the Contracting Officer, the Contractor shall submit for approval the repair procedure. 3.5 COATING SYSTEMS

3.5.1 General. Coating work shall be as specified in the Tables shown at the end of this section. Methods of surface preparation prior to application of primers or coatings shall be in accordance with the requirements of paragraph 3.3. Scratched, marred, and welded surfaces shall receive a touch-up, surface preparation,

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primer, and coatings matching the original coating system. Primer and finish coats shall be well worked into joints and corners. 3.5.2 Primer and Coating Film Thickness. Each coat of primer or coating shall have sufficient dry film thickness (DFT) to completely hide the immediately preceding coat or the substrate, as the case may be. If after application of any coat or any finish system specified, the result is not in conformance with the stated requirements for hiding and the film thickness specified in the tables at the end of this section, additional coats shall be applied, as required, for conformance, at no additional cost to the ACP. Conformance with minimum dry film thickness shall be verified per Steel Structures Painting Council Paint Application Specification SSPC-PA-2. TABLE I - COATING SYSTEM FOR BUOYS ABOVE THE WATERLINE 1. Description Surface: All exterior steel surfaces above the water line; complete, including buoy hull exterior, tower and pocket battery. 2. Surface Preparation: Solvent cleaning to remove grease. Power tool cleaning to remove existing rust scale, weld spatter and slag; grinding to round all sharp edges. Dry abrasive blast cleaning to near white metal in accordance with SSPC-SP 10. 3. First and Second Coats: Epoxy primer high solids with excellent chemical and abrasion resistance. Apply by spraying two coats, 5 mils minimum dry film thickness each, using contrasting colors for each coat (haze gray followed by off-white or buff). Sharp corners, edges, and other hard-to-coat areas shall be striped before each full coat is applied. 4. Third Coat: Aliphatic polyurethane (finish color). Apply by spraying one coat, 4 mils minimum dry film thickness. Sharp corners, edges, and other hard-to-coat areas shall be striped before the full coat is applied. Note: The required finish color for the polyurethane shall be in accordance with RAL standard. These colors and anodes for each buoy are indicated as follows: Working condition Salt water Colors of buoys Green Paint Code (RAL) RAL 6017 Anodes description Zinc Anode, see section 26 42 00 (Cathodic Protection) for specification and quantity. Zinc Anode, see section 26 42 00 (Cathodic Protection) for specification and quantity. Magnesium Anode, see section 26 42 00 (Cathodic Protection) for specification and quantity. Magnesium Anode, see section 26 42 00 (Cathodic Protection) for specification and quantity.

Salt water

Red

RAL 3020

Fresh water

Red

RAL 3020

Fresh water

Green

RAL 6017

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Working condition Fresh water

Colors of buoys Yellow

Paint Code (RAL) RAL 1021

Anodes description Magnesium Anode, see section 26 42 00 (Cathodic Protection) for specification and quantity.

TABLE II - COATING SYSTEM FOR BUOYS BELOW THE WATERLINE 1. Description of Surface. All exterior steel surfaces below the water line; complete, including buoy hull exterior, counterweight and counterweight tube. 2. Surface Preparation. Solvent cleaning to remove grease. Power tool cleaning to remove existing rust scale, weld spatter and slag; grinding to round all sharp edges. Dry abrasive blast cleaning to near white metal in accordance with SSPC-SP 10. 3. First and Second Coats. Epoxy primer high solids with excellent chemical and abrasion resistance. Apply by spraying two coats, 5 mils minimum dry film thickness each, using contrasting colors for each coat (haze gray followed by off-white or buff). Sharp corners, edges, and other hard-to-coat areas shall be striped before each full coat is applied. 4. Third and Fourth Coats. Ablative antifouling. Apply by spraying two coats, 4 mils minimum dry film thickness each, using contrasting colors for each coat (black followed by red). Sharp corners, edges, and other hard-to-coat areas shall be striped before each full coat is applied. Note: The first coat of antifouling must be applied when the second coat of the epoxy primer is still tacky.

END OF SECTION

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DIVISIN 26 - ELECTRICAL SECTION 26 42 00- CATHODIC PROTECTION PART 1 - GENERAL

1.1 WORK INCLUDED: The work covered by this section includes furnishing labor and materials necessary for installation of a complete cathodic protection system. 1.2 SYSTEM DESCRIPTION: The contract drawings indicate the extent of the work, dimensions, location and arrangement of the anodes. The contract drawings and specifications shall be studied by the Contractor so that anodes will be properly located. 1.3 APPLICABLE PUBLICATION: The following publication, of the issue listed below but referred to thereinafter by basic designation only, form a part of this specification to the extent indicated by the reference thereto: 1.1.1 National Association of Corrosion Engineers (NACE) Standard: RP-01.69(83) 1.1.2 Control of External Corrosion on Underground or Submerged Metalic Piping Systems

American Society for Testing Materials (ASTM) Standard: B 418-12 B 843-07 Standard Specification for Galvanic Zinc Anodes Cast and Wrought

Standard Specification for Magnesium Alloy Anodes for Cathodic Protection

1.2 WORKMANSHIP. The Contractor's corrosion engineer shall supervise and inspect the installation of the cathodic protection system. The corrosion engineer shall be a person, who, by reason of his knowledge of the physical sciences and the principles of engineering and mathematics, acquired by professional education and related practical experience, is qualified to engage in the practice of corrosion control on buried or submerged metallic piping systems. Such person may be a licensed professional engineer, architect or a person certified as being qualified by the National Association of Corrosion Engineers. The Contractor's personnel shall be experienced in the installation of cathodic protection systems. The installation shall be in accordance with the recommendations of Section 9, NACE RP-01. 1.3 1.3.1 SUBMITTALS Descriptive Data: Shall be submitted for each type of anode.

1.3.2 Evidence of Qualifications: Evidence of qualifications and experience of the corrosion engineer shall be submitted by the Contractor.

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PART 2 - PRODUCTS
2.1 MATERIALS

2.1.1 General: Defective materials, or materials damaged in the course of installation shall be replaced or repaired in a manner meeting with the approval of the Contracting Officer. All materials shall be new, standard cataloged products of concerns regularly engaged in the commercial production of these products and shall be the standard latest design conforming to these specifications. 2.1.2 Magnesium anode (For use in fresh water): Shall be magnesium anode. The nominal dimensions of each anode shall be 7x 6"x 18", single strap, conforming to ASTM B843, nominal weight shall be 50 pounds. See item 10 on drawing 5088-569 sheet 1 of 2. As manufactured by Corrpro Companies, Inc, 7000B Hollister, Houston, TX 77040, Telephone (713) 460-6000, Fax (713) 460-6060, or equal. 2.1.3 Zinc anode (For use in salt water): Shall be zinc anode. The nominal dimensions of each anode shall be 2x 6"x 12", double strap, conforming to ASTM B418, nominal weight shall be 38 pounds. See item 15 on drawing 5088-569 sheet 2 of 2. As manufactured by Corrpro Companies, Inc, 7000B Hollister, Houston, TX 77040, Telephone (713) 460-6000, Fax (713) 460-6060, or equal. 2.1.4 Epoxy Primer. According to Section 09 97 13 (Corrosion Control Coatings).

PART 3 - EXECUTION
3.1 INSTALLATION

3.1.1 Verification. The Contractor, prior to commencement of work, shall become thoroughly familiar with the details of the work, working conditions, and any other data needed for the installation of the cathodic protection bonds. The Contractor shall advise the Contracting Officer of any discrepancy prior to performing any work. Modifications and departures from design in the contract drawings shall be approved by the Contracting Officer. 3.1.2 Anode Installation. Each buoy shall have 6 anodes installed in the arrangement shown on drawing SK-23-36 and of the type indicated for the working condition, salt water or fresh water. The anode brackets shall be painted prior to installation with two coats of epoxy primer and shall be welded to the buoys. Damaged paint shall be repaired with two coats of epoxy primer. See table I of Section 09 97 13 (Corrosion Control Coatings), for coating procedures.

END OF SECTION

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DIVISION 35 WATERWAY AND MARINE CONSTRUCTION SECTION 35 59 23.19 NAVIGATION BUOYS PART 1 - GENERAL
1.1 SCOPE. This specification defines the manufacturing requirements for lighted steel navigational buoys, to be used as navigational aids on navigable waters under ACPs jurisdiction. 1.2 REFERENCES. The following publications, of the issues listed below but referred to thereinafter by basic designation only, area a part of this specification to the extent indicated by the references thereto: 1.2.1 ASTM International (ASTM): A36-08 A48-03 A285-03 A312-11 A314-08 A366-10 D2000-08 Standard Specification for Carbon Structural Steel Standard Specification for Gray Iron Casting Presure Vessel Plates, Carbon Steel, Low and Intermediate Tensile Strength Seamless and Welded Austenic Stainless Steel Pipes Standard Specification for Stainless Steel Billets and Bar for Forging Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, Plate, and Flat Bar. Standard Classification System for Rubber Products in Automotive Applications.

1.2.2

American Welding Society (AWS): D1.1-10 B1.10-09 B2.1-09 Structural Welding Code Steel Guide for Non Destructive Inspection of Welds Welding Procedures and Performance Qualification

1.3

SUBMITTALS

1.3.1 Prior to Manufacturing. The Contractor shall submit to the Contracting Officer, 15 days after the Notice of Award the following documentation for review and approval. The Contractor shall not commence manufacture without the approval. 1.3.1.1 Standards Compliance and Certifications. The Contractor shall submit certifications for the steel and the manufacturer, and conformance with standards of organizations in the form of certificates, labels, listings or other appropriate documents, for the Contracting Officers review.

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1.3.1.2 Fabrication Procedure. The Contractor shall prepare and submit for review, within 15 days after receipt of notice of award and before performing any work under this Contract, a description of the fabrication procedure for the steel navigation buoys. 1.3.1.3 Complete Welding Procedure Specification (WPS). The Contractor shall submit within 15 days after receipt of notice award and before performing any work under this Contract the welding procedures conforming to the requirements listed in this specification that includes as a minimum: filler metal specifications, weld preparation, and treatment and welding process. 1.3.1.4 Testing and Inspection Program. The Contractor shall submit a Testing and Inspection Program, that shall include testing and inspection of the completed buoys. The program shall cover factory testing and tests by the Contractor and shall detail the applicable standards for inspection and testing. Inspection and tests shall be in accordance with recognized industry standards, and these specifications. Acceptance criteria for each test shall be included in the Testing and Inspection Program, including as minimum: visual and non-destructive testing of welds. 1.3.1.5 Welder Qualification. Welders employed for welding under this contract shall submit certification that are qualified to perform the work according to the procedures developed by the Contractor in accordance with AWS certifications. 1.3.1.6 Schedule. The Contractor shall submit within 15 calendar days after of award a practicable a production schedule showing the order in which the Contractor proposes to perform the work, and the dates on which the Contractor contemplates starting and completing the salient features of the work; including acquiring materials and inspections for acceptance of the Contracting Officer. The schedule shall be in the form of a progress chart of suitable scale to indicate appropriately the percentage of work schedule for completion at any given date during the period. A revised schedule shall be submitted upon request of the Contracting Officer or his representative at any given time during the Contract. 1.3.2 Prior to Delivery. Prior to the shipment of the buoys, the Contractor shall submit to the Contracting Officer, the following documentation for review: 1.3.2.1 Testing and Inspection Reports. The Contractor shall furnish to the Contracting Officer for his review a report on all tests and inspections, showing in detail all test procedures and inspection results for each of the finished items offered for delivery. One copy of the certified testing and inspection reports shall be submitted to the Contracting Officer. Reports shall include, as minimum, the following: (a) (b) (c) (d) (e)
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Air test for buoy body Air test for battery pockets Weld inspection Dimensional inspection Paint inspection

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1.4

PACKAGING AND MARKING

1.4.1 Packing. The buoys shall be shipped fully assembled. The ends of the vent pipes shall be covered with a heavy tape to protect them and to prevent water from entering the battery pocket. The buoy must be properly supported and protected from abrasive wear to prevent damage during shipment. Support of the lighted buoy towers and counterweights is particularly important. 1.4.2 Marking. Each buoy shall be stenciled in 2-inch black painted block characters with the following information: contract number, type, the buoy's identification number, and the shipping weight. This marking shall be located midway between the top and the bottom of the buoy body. 1.4.3 Serial Number. Each buoy shall be identified by a serial number. The serial numbers shall be of the form 009-##. The first two digits are the last two digits of the year built, and the final two digits are the sequential number of the buoy. Example: 009-01. The serial number shall be a bead of weld not less than 1/8 inch high by 1/4 inch wide applied to the top buoy head 3 inches from and parallel to the outside edge of the head in the shapes of the characters that make up the serial number. The characters of the serial number shall be block digits with a maximum width of 1-3/4 inches and a height of 2-1/2 inches. The entire serial number shall not exceed 12 inches in length. 1.5 DELIVERY. The Contractor shall be responsible for the shipping, handling and transportation to the ACP facilities; as well as the lifting and handling equipment within the ACP grounds.

PART 2 - PRODUCTS
2.1 MATERIALS

2.1.1 Steel Bars, Shapes and Plates. All steel bars, shapes, and plates 3/16 inch thick or more shall meet the requirements of drawings SK-23-34 and SK-23-35. 2.1.2 Steel Sheets. All steel sheets less than 3/16 inch thick, shall meet the requirements of drawings SK-23-34 and SK-23-35. 2.1.3 Dished and Flanged Head. The top and bottom buoy heads shall be steel meeting the material requirements indicated on drawing SK-23-34. 2.1.4 Stainless Steel Hardware (Bolts, nuts, pins, swing bolts, etc). Shall comply with the material requirements listed in drawings SK-23-33, SK-23-34 and SK-23-35. 2.1.5 Vent Pipe. The vent lines, vent bends and connectors (elbow and universal coupling) shall be stainless steel complying with material specification as shown on drawing SK-23-33. 2.1.6 Battery Pocket Flange. The battery pocket flange shall be fabricated in accordance to drawing SK-23-34. The face of the flange that receives, shall be machined to a flat and true finish as specified on the drawing, so it is watertight.
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2.1.7 Battery Pocket Gasket. The battery pocket gasket shall be neoprene sheet rubber, color black and shall comply with hardness, nominal shore A, durometer: 50-55; according to ASTM D2000-08. 2.1.8 Counterweight. The counterweight shall be cast iron meeting the requirements of any class listed in ASTM A48-03 and having a composition that results in gray iron with a minimum tensile strength of 18,000 psi. The surface of the counterweight shall be free of any fused-on sand and shall be smooth. Runners, risers, fins, and other cast-on pieces shall be removed. Repairs to the surface of the counterweight shall be made by plugging or welding. The weight is indicated on the drawings SK-2334. 2.1.9 Counterweight material assembly. The void between the counterweight and the counterweight tube shall be filled with an epoxy filler. This filler shall be: Intergard 822 (manufactured by International Paint Inc.), or equivalent approved by the Contracting Officer prior to application. The product shall comply with MIL Spec DOD-C-24176, Types I and II. Also, the product shall exhibit good adhesive qualities, which will not flow or sag from a vertical surface and will not become brittle. 2.2 FABRICATION

Steel Welding: Shielded-Metal-Arc-Welding (SMAW), Gas-Metal-Arc-Welding (GMAW), 2.2.1 or Submerged-Arc-Welding (SAW) shall be used to weld the steel parts of the buoy. The plates, bars, and other shapes forming the various components of the buoy shall be fitted and fared prior to being welded in place. The gap between parts shall never exceed 3/16 inch. All welds shall be as indicated on the drawing. All welding procedures and weld quality for steel, shall meet the requirements of AWS D1.1. 2.2.2 Welding Filler Metals (Electrodes): Welding filler metals shall conform to the AWS Filler Metal Specifications. SMAW electrodes for medium steel and medium steel casting shall conform to AWS A5.1, series E60XX or E70XX. GMAW filler metal shall conform to AWS A5.18 or A5.20 SAW filler metal shall conform to AWS A5.17M. Corrosion resisting steels shall be welded with electrodes conforming to AWS A5.4 2.2.3 Weld Quality

2.2.3.1 Preparation of Surface: Surfaces and edges to be welded shall be smooth, uniform, and free from tears, fins, cracks, and other discontinuities which would adversely affect the quality or strength of the weld. Surfaces to be welded and surfaces adjacent to a weld shall also be free from loose scale, slag, rust, moisture, grease, and other contaminants. Machining, cutting, chipping, or grinding shall be used for joint preparation or the removal of unacceptable work or metal. 2.2.3.2 Weld Size: Fillet weld size shall not exceed the size shown on the drawing by more than 1/16 inch. Fillet weld size shall not be less than the size specified on the drawing except if undersized

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by no more than 1/32 inch for less than one quarter of the weld length or 6 inches in any one continuous location. Where the fillet weld size is not shown on the drawing, its nominal size shall be equal to the thickness of the thinner of the members to be joined. Reinforcement of butt welds shall be below the surface of the joined members. Welds used to build up the edges of cut pieces for fit shall not be more than 1/4 inch wide. 2.2.3.3 Weld Profiles: Acceptable fillet and butt weld profiles shall meet the requirement specified in AWS D1.1 section 5.24 - Figure 5.4, Acceptable and Unacceptable Weld Profile. Fillet welds shall be free of harmful defects such as insufficient throat, excessive convexity, undercut deeper than 1/32 inch, overlap, insufficient leg, and inadequate penetration. 2.2.3.4 Weld Appearance: All welds shall be uniform in size and contour. Fillet welds shall be extended around the ends of members to form closed loops. Weld craters at the ends of increments in intermittent welds and elsewhere shall be filled up to prevent cracking. All welding slag, oxide, and spatter shall be completely removed from both interior and exterior surfaces before painting. 2.2.3.5 Finished Welds: All welds shall be free of harmful defects such as cracks, porosity, voids, holes, or gaps. There shall be no burn through. Angular or thickness misalignment, warpage, or dimensional change due to heat from the welding operation shall be less than 1/4 inch. Welds shall not be peened or caulked. 2.2.3.6 Temporary Welds: Upon removal of clips, brackets, etc. which have been temporarily welded, the welds shall be chipped off and ground flush. All gouges, undercuts, or other scars in the base metal which are more than 1/16 inch in depth shall be filled with weld metal and fared out by grinding. 2.2.4 Threads: The threads on all nuts and bolts shall be Standard National Course (NC) threads. The threads on all vent pipes, pipe couplings, nipples, elbows, unions, and pipe plugs shall be American Standard Taper Pipe Threads (NPT). All threads shall be protected from abrasive blasting. 2.3 2.4 FINISHES. Shall be according to section 09 97 13 (Corrosion Control Coatings). TESTING AND INSPECTION PROCEDURES

2.4.1 Testing and inspection. The Contractor is responsible of performing all testing and inspections to ensure compliance with the requirements of these specifications. The Contractor may use his own or any other appropriate facilities suitable for the performance of the inspections required herein. The inspections and tests to be performed or supplied by the Contractor are as follows: 2.4.1.1 Visual Inspection. Prior to any testing, all components shall be visually inspected for quality of workmanship, conformance to this specification, and the intrinsic safety of operation of the test apparatus. The inspection shall include checks of mechanical fit, alignment of parts, workmanships welds (paragraph 2.2.3), identification numbers, and cleaning and painting.

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2.4.1.2 Dimensional Inspection. The manufacturer shall perform a complete dimensional check of each buoy to certify that these are in accordance with the contract drawings and these specifications. 2.4.1.3 Mechanical Testing for Casting. Castings which are of questionable integrity in the opinion of the ACP Inspector may be tested using one or both of the non-destructive techniques Magnetic Particle Examination or Liquid Penetrant Examination. Any cracks discovered shall cause the casting(s) to be rejected. 2.4.1.4 Welds Inspection. All weld inspection shall be performed prior to the application of the epoxy primer. Welds in and around the lifting eyes, mooring eyes and tower feet shall be tested by a nondestructive technique; test results must be submitted to the ACP, prior to shipment of buoys. Testing shall be by magnetic particle or liquid dye penetrant methods. Welds failing to meet the requirements of sections 2.2.1 to 2.2.3 shall be repaired. 2.4.1.5 Defects and Repairs. The finished pipe sections shall be free from unacceptable discontinuities (defects) like cracks, sweats and leaks. Defects in the welds, such as sweats or leaks, shall be repaired. Repairs of this nature shall be made by proven procedures and shall be retested. Injurious defects in the pipe wall, caused with manual or automatic arc welding, provided their depth does not exceed one third the specified wall thickness, will be allowed. 2.4.2 Verification of Performance. A verification during production shall be performed on every buoy offered for acceptance. The following types of test or inspections are required, to verify the performance: 2.4.2.1 Air Test: Each buoy shall be subjected to air testing to determine its watertight integrity. The buoy internal spaces shall be stabilized to the ambient air temperature prior to performance of the air test. All welding shall be completed prior to the air testing. Any welding after the completion of the air test shall require retesting. A test record shall be maintained which shall include the date tested, the buoy identification number, and the results of the test. Separate air test shall be performed on the buoy body and on the buoy battery pockets. The buoy body and the battery pockets cannot be under pressure at the same time during testing. All test results must be submitted to the ACP, prior to the shipment of the buoys. (a) Buoy Body Test Performance: An air pressure of 3.0 psi shall be built up in the buoy body through the air test fitting. The inlet air shall then be turned off and the pressure reading observed for 10 minutes after pressure stabilization. While the buoy is pressurized, all welds on the buoy body shall be checked for leaks by applying a soapy water solution with a soft brush. Any drop in pressure or any leak detected by the soapy water application shall be repaired in accordance with the requirements of AWS D1.1 and retested. Material rejected after retested shall not be sumitted without specific approval of the Contracting Officer. (b) Battery Pocket Test Performance. The battery pockets shall be sealed and the couplings shall be plugged with pipe plugs prior to testing. An air test pressure of 2.0 psi shall be applied to the pockets from the end of a vent pipe. The crossover pipe between the battery pockets cannot be obstructed during this test, to ensure that both pockets are pressurized at the same time. The inlet air shall
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then be turned off and the pressure reading observed for 10 minutes after pressure stabilization. While the buoy is pressurized, all welds on the buoy body shall be checked for leaks by applying a soapy water solution with a soft brush. Any drop in pressure or any leak detected by the soapy water application shall be repaired in accordance with the requirements of AWS D1.1 and retested. Material rejected after retested shall not be sumitted without specific approval of the Contracting Officer. (c) Pressure Gauges: A calibrated pressure gauge shall monitor the test pressure. A gauge range shall be selected such that the test pressure of 2.0 psi is not less than 20% of the scale. The gauge shall have a 1 percent accuracy at the test pressure and a 1oz/in2 of sensitivity. 2.4.2.2 Paint Inspection: According to the requirements indicated on section 09 97 13 (Corrosion Control Coatings). 2.4.3 Inspections by the ACP. The ACP reserves the right to perform or witness any of the inspections set forth in this specification to the extent practicable, at all places, including the period of manufacturing, and in any event before acceptance. Inspectors representing the ACP shall have access to all reasonable facilities to verify that the finished material is furnished in accordance with these specifications. All materials, both in the form of raw materials and at every stage of manufacture, and all workmanship, can, from the beginning to the end of the work, be subject to the inspection of the ACP. The inspectors may at any time reject any and all work or material not complying with the specification. The Contractor shall furnish, at his own expense, all materials, test pieces, properly machined, to the satisfaction of ACP inspectors.

PART 3 - EXECUTION
3.1 FINAL INSPECTION AND ACCEPTANCE. Final inspection will be conducted on the Republic of Panama at the expense of the ACP. The ACP shall perform inspection and tests within 30 days from the date the supplies are received on the location indicated on this solicitation. The ACP shall issue a Certificate of Final Acceptance upon satisfactory completion of final inspection.

END OF SECTION

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