09AE01 APPLIED NUMERICAL METHODS

3104

INTRODUCTION TO COMPUTATIONAL METHODS: Examples, solving sets of equations, Gauss elimination method, Choleski method, Iterative methods, Relaxation method, System of non-linear equations- Newton Raphson method, Computer programs. (6) NUMERICAL INTEGRATION: Newton-Cotes integration formulas, Trapezoidal rule, Simpson's rules, Gaussian quadrature, Adaptive integration, Cubic spline functions - Bezier curves and B-splines, Computer programs. (6) BOUNDARY VALUE PROBLEMS AND CHARACTERISTIC VALUE PROBLEMS: Shooting method, solution through a set of equations, derivative boundary conditions, Rayleigh-Ritz method, characteristic value problems, solution using Characteristic polynomial method, Jacobi method, Power method and Inverse power method. (6) NUMERICAL SOLUTION OF PARTIAL DIFFERENTIAL EQUATIONS: Laplace's equations, representations as a difference equation, Iterative methods for Laplace's equations, Poisson equation, derivative boundary conditions, irregular and non-rectangular grids, Matrix patterns, Sparseness, ADI method, Applications to heat flow problems, computer programs. (7) PARABOLIC PARTIAL DIFFERENTIAL EQUATIONS: Explicit method, Crank-Nicholson method, derivative boundary condition, stability and convergence criteria, Parabolic equations in two or more dimensions, applications to heat flow problems, computer programs. (6) HYPERBOLIC PARTIAL DIFFERENTIAL EQUATIONS: Solving wave equation by finite differences, stability of numerical method, method of characteristics, Wave equation in two space dimensions, computer programs. (6) CURVE FITTING AND APPROXIMATION OF FUNCTIONS: Least square approximation, fitting of non-linear curves by least squares, regression analysis, computer programs. (5) NOTE: Exposure to MATLAB / C / C++ for the solution of design problems will be given to the students and they have to submit Assignments/Term papers using Computer programs. Total 42 REFERENCES: 1. Curtis F Gerald and Patrick O Wheatley, "Applied Numerical Analysis", Pearson Education, 2002. 2. Rajasekaran S, Numerical Methods in Science and Engineering A Practical Approach, Wheeler Publishing, 1999, 3. Douglas J Faires and Riched Burden, "Numerical Methods", Brooks/Cole Publishing Company, 1998.. 4. Steven C Chapra and Raymond P Canale, Numerical Methods for Engineers with Software and Programming Applications, Tata McGraw Hill Edition, 2004. 5. John H Mathews and Kurtis D Fink, Numerical Methods using MATLAB, Prentice Hall, 1998. 6. Ward Cheney and David Kincaid, "Numerical Mathematics and Computing", Brooks/Cole Publishing Company, 1999,

09AE02 AUTOMOTIVE SYSTEMS 3003

INTRODUCTION: Passenger, commercial vehicles, types and specifications, off highway vehicles. (2)

VEHICLE PERFORMANCE: Resistance, power and torque curve, driving force against vehicle speed, acceleration and gradeability in different gears for a typical car or truck plotted from specifications. Calculation and plotting the curves of air, rolling and gradient resistances, driving force, engine power, speed, rear axle ratio. Torque and mechanical efficiency at different vehicle speeds. (6) ENGINE BASIC THEORY: Engine types and their operation, classification, Properties of I.C. engine fuels, actual cycle, air fuel cycle, combustion charts (equilibrium), two stroke engines, four stroke engine, characteristics of engines, air capacity of engine, valve timing diagram. (6) FLYWHEEL, CLUTCH AND GEAR BOX: Flywheel, clutch, gear box types, general function and design characteristics, decoupling of power, speed and torque characteristics of power transmission system. (4) PROPELLER SHAFT AND FINAL DRIVE: Functional and design characteristics of propeller shaft, selection criteria for

material and cross section of propeller shaft, need for differential and final drive. WHEELS AND TYRES: Use of different types of wheels and tyres, specification, materials.

(4) (3)

STEERING AND SUSPENSION: Effort multiplication and geometry in steering, types of springs used in suspension system, need for damping. (5) BRAKES: Distribution of braking force on front and rear wheels, stopping distance and braking efficiency, introduction to ABS. (3) ELECTRICAL AND ELECTRONIC SYSTEMS: Application of electricity in automobiles, starting, charging, lighting and accessory systems. Application of basic electronic components in automobiles. (6) ALTERNATE ENERGY AND PROPULSION SYSTEMS: Introduction to alternate fuels LPG, CNG, Bio fuels, Alcohol fuels. Introduction to electric, hybrid and fuel cell vehicles. (3) Total 42 REFERENCES: 1. W H & Anglin D L, Automotive Mechanics, Tata McGraw Hill Publishing Company, 2004. 2. Robert Bosch Automotive Hand book, 5th edition, 2004. 3. Ganesan V , Internal Combustion Engines, Tata McGraw Hill, New Delhi, 2003. 4. Mathur L and Sharma R P, Internal Combustion Engines, Dhanpat Rai Publications (P), Ltd, New Delhi, 2002. 5. Heinz Heisler, Advanced Engine Technology, SAE 1995. 6. Richard Stone, Introduction to IC Engines, 2nd edition, Macmilan,1992. 7. Obert E F, Internal Combustion Engine analysis and Practice ", International Text Book Co., Scranton, Pennsylvania, 1988. 8. John B Heywood, Internal Combustion Engine Fundamentals, McGraw Hill International Editions, 1988.

09AE03 AUTOMOTIVE MATERIALS 3003

CLASSIFICATION: Metals, ceramics, glasses, elastomers, polymers, composites, smart materials, members of each class, nano science materials, material properties viz mechanical, thermal, wear, corrosion / oxidation. (3) MATERIAL SELECTION: Selection strategy, property limits and material indices, function objectives and constraints, performance maximizing criteria. (3) MATERIAL PROPERTY CHARTS: Modulus - density, strength density, modulus strength, specific stiffness and specific strength, fracture toughness, modulus fracture etc. (3) SELECTION OF MATERIALS AND SHAPE: Shape factors, elastic extrusion, elastic body and twisting, failure, bending and twisting, axial loading and column buckling, efficiency of standard sections, material limits for shape factors, microscopic shape and shape factors. (4) FERROUS ALLOYS: Types of cast irons, properties, structures, compositions and applications, plain carbon steels, low alloy steels and effects of alloying elements, high alloy steels, stainless steel types, castability, formability, machinability, hardenability and weldability of the material, high temperature steels and super alloys. (7) NON FERROUS ALLOYS: Alloys of copper, aluminium, nickel, magnesium, titanium, lead, tin, zinc - compositions, heat treatments, structures, properties, applications, castability, formability, machinability, hardenability and weldability. (5) BODY MATERIALS: Steels HSLA, aluminium alloys, magnesium alloys, plastics and ceramics, ULSAB, ULSAS, DP, IF, TRIP Steels. (5) COMPOSITES: Types of composites, volume fraction - lamellar composites production and properties of whiskers of silicon carbide, graphite, fibres of zirconia, alumina and boron nitride - metal filaments - boron filaments - glass fibres applications. (4) NON-METALLIC MATERIALS: Ceramics, refractories, abrasives, enamels, cement glasses, polymers: thermosetting and thermoplastics, types of polymerisation, elastomers, electrical conducting polymers. (4) ELECTRICAL AND MAGNETIC MATERIALS: P and N type semiconductors, single crystals, soft and hard magnets, superconductors, MEMS materials, nano science materials, smart materials, shape memory alloys. (4)

Total 42 REFERENCES: 1. Michael F. Ashby, Materials Selection in Mechanical Design, Butterworth Heinemann, 2005. 2. Daniel Yesudian C., Materials Science and Metallurgy, Scitech Publications (India), 2004. 3. Polmear I.J., Light Alloys, Arnold Publishers, 1995. 4. Swarup D. and Saxena M.N., "Elements of Metallurgy", Rastogi Publishers, Meerut, 1994. 5. Srinivasan N.K. and Ramakrishnan S.S., "The Science of Engineering Materials", Oxford and IBH Pub. Co., New Delhi , 1993. 6. Van Vlack L.H., "Elements of Materials Science and Engineering", Addison Wesley, New York, 1991. 7. Guy A.G," Elements of Physical Metallurgy", Oxford & IBH Pub. Co., 1990.

09AE04 VEHICLE DYNAMICS

3104

INTRODUCTION: Relevance of vibration analysis, earth and vehicle coordinate system. Longitudinal, lateral and vertical vehicle dynamics, vehicle springing system - requirements, sprung mass and unsprung mass, wheel hop, shimmy, wheel wobble, choice of suspension spring rate, calculation of effective spring rate, measurement and effect of centre of gravity. (8) PERFORMANCE MODE: Acceleration - free body diagram of accelerating vehicle, maximum transferable tractive force, gradability, deceleration - free body diagram of decelerating vehicle, maximum decelerating rates, stopping distance, maximum braking force, adhesion utilisation. Straight line motion - aerodynamic forces and moments, viscosity effects, separation and its control; aerodynamic lift and its control, ground effect, styling for minimum drag. (10) VIBRATION: Single degree of freedom system, two degree of freedom system, free and forced vibrations, damped and undamped vibrations, dynamic absorbers, vibration isolation, continuous systems, torsional vibrations. Transient vibration, mathematical modeling of vibrating systems - discrete and continuous. Multi degrees of freedom system. (10) RIDE MODE: Effects of damping vibration, vibration absorbers, pitch and bounce motion, oscillation centers, active and semi active suspension, orthogonality of mode shapes, modal analysis, vehicle performance testing. (8) HANDLING MODE: Tyres - mechanics, testing and modeling, vehicle control-low speed cornering and static steeringAckerman steering geometry, steady-state cornering -steering factors, vehicle control parameters (under steer, neutral steer and over steer) , roll steer, compliance steer, ride steer, slip angle steer, steady state handling-lateral acceleration gain, characteristic speed, yaw velocity gain, critical speed, effect of braking on vehicle handling, constant radius testing, fish hook measurement testing. (8) AERODYNAMIC DRAG OF CARS: Cars as a bluff body, flow field around car, drag force, types of drag force, analysis of aerodynamic drag, drag coefficient of cars, strategies for aerodynamic development, low drag profiles. Scope, historical developments, fundamentals of fluid mechanics, flow phenomenon related to vehicles, external and Internal flow problem, resistance to vehicle motion, performance, fuel consumption and performance potential of vehicle aerodynamics. (6) Total 42 REFERENCES: 1. Thomas D Gillespie, Fundamentals of Vehicle dynamics, SAE USA 1992. 2. Thomson WT Theory of Vibration with Applications, CBS Publishers and Distributors, New Delhi. 1990. 3. Wong J Y, Theory of Ground Vehicles, John Wiley & Sons, New York, 1978. 4. Cole D E, Elementary Vehicle Dynamics, Ann Arbor, Michigan, USA, 1972. 5. Maurice Olley, Chassis Design Principles and Analysis, Bentley publishers. 6. Patent No. 5809444, Vehicle Dynamics. 7. Patent No. 5455770, Vehicle Dynamics. 8. Patent No. 20070251756 - Automotive steering system.

09AE05 AUTOMOTIVE COMPONENT MANUFACTURING 3003

ENGINE COMPONENTS: Casting of engine block - conventional and expendable pattern, machining of engine blocks in machining center. Preparation of casting for cylinder heads, forging of crank shaft, connecting rod and gudgeon pins, machining and heat treatment, casting of piston by gravity casting, squeeze casting, machining and finishing, upset forging of valves, heat treatment and surface improvement, cylinder liners and piston ring manufacturing. Engine bearing

manufacturing.

(10)

TRANSMISSION COMPONENTS: Manufacturing of friction plates using conventional blanking and fine blanking. Manufacture of composite friction lining, composite moulding of phenol formaldehyde lining. Casting of gear box casing, precision forging of gears, gear hobbing, shaping, powder metallurgy, orbital forming of spur, helical, and bevel gears, hypoid gears, heat treatment and finishing. Continuous casting of propeller shaft, extrusion of propeller shaft, extrusion dies, heat treatment and surface hardening of propeller shaft, composite propeller shaft manufacturing. Forging of rear axles, casting of rear axle casing, wheels, brake drum, tyre manufacturing. (12) BODY COMPONENTS: Introduction, thermoforming and hydro forming, press forming, welding of body panels, resistance welding and other welding processes. Introduction, principle of injection moulding, injection moulding of instrument panel, moulding of bumpers, reinforced reaction injection moluding, tooling and tooling requirements, manufacture of metal/polymer/metal panels. Adhesives and sealants, leaf spring manufacturing, composite leaf springs, wrap forming of coil springs. (10) SURFACE COATINGS: Chemical vapour deposition, physical vapour deposition, sol-gel processing, spraying, plating, paining in paint booth. (4) ELECTRICAL COMPONENTS: Starter motor, alternator, regulator, battery, lamps, control switches, electronic gauges. (6) Total 42 REFERENCES: 1. Philip F. Ostwald & Jairo Munuz, Manufacturing Processes and Systems, John Wiley & Sons, New York, 1998. 2. Degarmo E.P., Materials and process in Manufacturing, Macmillan Publishing Co., 1997. 3. Heldt P.M., High Speed Combustion Engines, Oxford IBH publishing Co., Calcutta, 1996. 4. Kalpakjian,Manufacturing and Engineering and Technology, Addison Wesloy, Publishing Company, 1995. 5. Sanjay K Mazumdar, Composites Manufacturing, CRC Press, NY, 2003.

09AE06 AUTOMOTIVE ELECTRONICS 3003

ANALOG CIRCUIT BUILDING BLOCKS: Switches, active resistors - Current sources and sinks - Current mirrors/amplifiers - Voltage and current references, Comparator, Multiplier. (6) AMPLIFIERS: MOS and BJT inverting amplifier - Improving performance of inverting amplifier - CMOS and BJT differential amplifiers - Characterization of Op-Amp - The BJT two stage op-amp - The CMOS two stage op-amp - Opamps with output stage, Folded Cascade op-amp, Trans-conductance Amplifier. (6) FILTERS: Low pass filters - High pass filters Band Pass filters Phase Locked Loops. (5)

DATA CONVERTER FUNDAMENTALS: Ideal A/D and D/A converters, Quantization noise, Signed codes, Performance limitations. D/A converter - Current scaling, Voltage scaling and Charge scaling D/A converters - Serial D/A converters Serial A/D converters, Parallel - High performance A/D converters. (6) LAYOUT ISSUES: CMOS design rules - layout of CMOS - BJT- Capacitors Resistors - Mixed layout issues: Floor planning, power supply & ground, fully differential matching, Guard rings and shielding. (4) SENSORS AND ACTUATORS: Types of sensors, sensor for speed, throttle position, exhaust oxygen level, manifold pressure, crankshaft position, coolant temperature, exhaust temperature, air mass flow for engine application. Solenoids, stepper motors, relay. (4) ELECTRONIC CONTROL UNIT: Microprocessors, microcontrollers, types of memory, memory interface, interrupts, input/output interfacing. Engine control module, powertrain control module, hardware and software components, interfacing with sensors, system integration. (5) ENGINE ELECTRONICS: Throttle body fuel injection, multi point fuel injection, gasoline direct injection, common rail direct injection, variable timing ignition, distributor less ignition. Engine mapping, on - board diagnostics. (4) TRANSMISSION ELECTRONICS: Multiplexing and De-multiplexing electronically controlled automatic transmission system. (2) Total 42 REFERENCES: 1. Jose E. Franca Hannis Tsividis, "Design of Analog - Digital VLSI Circuits for Telecommunication and Signal

Processing", Prentice Hall, International Edition, 2002. David A. Johns, Ken Martin, Analog Integrated Circuit Design John Wiley & Sons, 2002. Benhard Razavi, Data Converters Kluwer Publishers, 2000. Phillip Allen and Douglas Holmberg "CMOS Analog Circuit Design" Oxford University Press, 2000. Robert Bosch, Automotive Hand Book SAE, 5th edition, 2000. Jacob Baker R., Lee H.W. and Boyce D.E., CMOS Circuit Design, Layout and Simulation Prentice Hall of India, 1998. 7. William B.Riddens -Understanding Automotive Electronics, 5th edition- Butter worth Heinemann Woburn- 1998. 8. Mohammed Ismail and Terri Faiz Analog VLSI Signal and Information Process, Mc-Graw Hill Book Company, 1994. 9. Randall L. Geiger, Phillip E. Allen, Noel R. Strader, "VLSI Design Techniques for Analog and Digital Circuits", McGraw Hill, International Edition 1990. 10. Crouse W.H. Automobile Electrical Equipment McGraw Hill Book Co., Inc., New York 3rd edition,1986. 2. 3. 4. 5. 6.

09AE07 MODERN CONTROL SYSTEMS 3104

INTRODUCTION : Open loop and closed loop systems - examples - Elements of closed loop systems - Transfer function of elements - Modelling of physical systems - Mechanical systems - Translational and Rotational systems - Electrical networks - Thermal systems - Analog circuits. (5) TRANSFER FUNCTION: Transfer function - Transfer function of DC generator, DC servomotor, AC servomotor - Transfer function of potentiometer, Synchro, Tachogenerator, Stepper motor, Thermal & Hydraulic systems Block diagram Signal flow graph - Mason's gain formula. (6) TIME DOMAIN ANALYSIS: Standard Test signals Time response of second order system - Time domain response Performance criteria - Types of systems - Steady state error constants - Generalised error series - Feeback characteristics of control systems introduction to PID Controllers. (6) STATE SPACE ANALYSIS: Introduction to state space analysis - Phase variable and canonical forms - State transition matrix - Solutions to state space equation - Discretisation of state space equation - Controllability and Observability of systems. (6) FREQUENCY RESPONSE OF SYSTEMS: Frequency domain specifications - peak resonance, resonant frequency, bandwidth and cut-off rate - Estimation for second order systems - correlation between time and frequency response for second order systems. (5) SYSTEM STABILITY: Characteristic equation - Routh Hurwitz criterion of stability - Absolute and Relative stability Nyquist stability - Nyquist stability criterion - Assessment of relative stability Gain and Phase Margin. (5) FREQUENCY DOMAIN ANALYSIS: Polar plots - Magnitude and phase angle curves - Straight line approximation Corner frequencies - Bode plots - Assessment of stability - Gain Margin and phase Margin Assessment. (5) ROOT LOCUS METHOD: Root Locus concept - Root Locus procedure - Root Locus construction - Root contours. (4)

Total 42 REFERENCES: 1. Ogata K., "Modern Control Engineering", Pearson Education, New Delhi, 2003. 2. Nagrath., I.J., and Gopal, M, 'Control Systems Engineering" Prentice Hall of India, New Delhi, 2002 3. Richard .C Dorf and Robert.H. Bishop, "Modern Control Systems.", Addison-Wesley -8th edition, 2001 4. C.Norman. S. Nise, Control system Engineering, third Edition, John Wiley & Sons, Singapore, 2001. 5. Kuo B.C., "Automatic Control Systems", Prentice-Hall Of India Pvt. Ltd., New Delhi, 1987

09AE08 ELECTRIC AND HYBRID VEHICLES

3003

ELECTRIC VEHICLES: Layout of an electric vehicle, performance of electric vehicles traction motor characteristics, tractive effort, transmission requirements, vehicle performance, energy consumption, advantage and limitations, specifications, system components, electronic control system. (8) HYBRID VEHICLES: Concepts of hybrid electric drive train, types, architecture of series and parallel hybrid electric drive train, merits and demerits, series and parallel hybrid electric drive train design. (6) ELECTRIC PROPULSION SYSTEMS: DC motors, AC motors, permanent magnet motors, brushless DC and reluctance motors, characteristics, regenerative braking. (6) MOTOR CONTROLLERS AND CONTROL SYSTEMS: Control system principles, speed and torque control DC motors

and AC motors.

(6)

ENERGY STORAGES: Electromechanical batteries- types of batteries lead acid batteries, nickel based batteries, lithium based batteries, electrochemical reactions, thermodynamic voltage, specific energy, specific power, energy efficiency, ultra-capacitors. (6) GENERATORS: DC generators, AC generators, voltage and frequency regulations. (4)

FUEL CELLS & SOLAR CARS: Fuel cell, construction, working, equations, possible fuel sources, fuel reformer, design. Solar cars- photovoltaic cells, tracking, efficiency and cost comparison. (6) Total 42 REFERENCES: 1. Mehrdad Ehsani, Yimin Gao, sebastien E. Gay and Ali Emadi, Modern Electric, Hybrid Electric and Fuel Cell Vehicles: Fundamentals, Theory and Design, CRS Press, 2004. 2. James Larminie and John Loury, Electric Vehicle Technology-Explained, John Wiley & Sons Ltd., 2003. 3. Sandeep Dhameja, Electric Vehicle Battery Systems, Butterworth Heinemann, 2002. 4. Ronald K Jurgen, Electric and Hybrid Electric Vehicles, SAE, 2002. 5. Ron Hodkinson and John Fenton, Light Weight Electric/Hybrid Vehicle Design, Butterworth-Heinemann, 2001.

09AE09 AUTOMOTIVE INSTRUMENTATION AND VEHICLE TESTING 3003

INSTRUMENTATION: Introduction, characteristics and calibration. (3)

VEHICLE WIND TUNNEL TEST: Test requirements ground boundary simulation-wind tunnel selection and Reynolds number capability, model requirements, model details, model mounting, test procedure. (2) VEHICLES RIDE VIBRATION AND BODY TEST: Vibration measurement instrument accelerometer and signal conditioning, graphical presentation. Dynamic simulation sled testing, methodology, vehicle acceleration measurement and documentation. Dolly roll over test, dolly role over fixture, photographic / video coverage, instrumentation. Vehicle roof strength test test procedure and test measurements. Door system crush test procedure and measurements. (7) FUEL CONSUMPTION TEST: Type I & II, test route selection, vehicle test speeds, cargo weights, driver selection, test data form, calculations. Test on rough terrain, pot holes with laden and unladen conditions. (6) VEHICLE SUSPENSION AND STABILITY FOR DIRECTIONAL CONTROL: Measurement of dimensional and geometric characteristics, measurement of centre of gravity position, measurement of moments and products of inertia, measurement of suspension kinematic characteristics, measurement of suspension elastic and coulomb friction characteristics, measurement of shock absorber characteristics. (8) STEERING CONTROL SYSTEM DIRECTIONAL CONTROL TEST: Analysis of constant radius test, constant steer angle test, constant speed variable radius test, constant speed variable steer angle test, response gain test. (4) WHEELS AND BRAKING PERFORMANCE TEST: Dynamic cornering fatigue, dynamic radial fatigue tests procedure, bending moment and radial load calculations. Impact test road hazard impact test for wheel and tyre assemblies, test procedures, failure criteria and performance criteria . Bumpers - types of tests, pendulum test, fixed collision barrier test, procedure, performance criteria. Air and hydraulic brake test, air brake actuator, valves test, performance requirements. Parking brake drawbar pull test, grade holding test. (8) ENERGY CONSUMPTION TEST: Engine cooling fan, air conditioning and brake compressors, hydraulic pumps power consumption. Antilock brake systems energy consumption. (4) Total 42 REFERENCES: 1. W.H.Crouse & D.L.Anglin, Automotive Mechanics Tata McGraw Hill Publishing Company, 2004. 2. Rangan, Mani and Sharma, Instruementation, Tata McGraw Hill Publishers, New Delhi, 2004. 3. SAE Hand book, vol. 3, SAE Publications, 2000. 4. Stockel M. W, Auto Mechanics Fudamentals, Good Heart-Wilcox Co., Inc., 2000. 5. Jain.R.K., Mechanical and Industrial Measurements, Khanna Publishers, Delhi, 1999. 6. Tim Gilles, Automotive Service Delmar Publishers, 1998. 7. Beckwith.T.G. and Buck.N.L., Mechanical Measurements, Addition Wesley Publishing Company Limited, 1995.

ELECTIVES
09AE11 AUTOMATIC TRANSMISSION 3003

INTRODUCTION: Principles of automatic transmission, advantages, limitations, main components of automatic transmission, hydraulic control system, pumps, automatic variable delivery pump. (3) CENTRIFUGAL CLUTCHES AND FLUID COUPLING: Principle of centrifugal clutches, comparison between conventional and centrifugal clutches, centrifugal clutches used in two wheelers, principles of fluid coupling, principles of energy transfer, working fluid, requirements, fluid coupling characteristics, fluid coupling with conventional gear boxes. (5) OVERDRIVES: Overdrives - overdrive operations, going into overdrive, coming out of overdrive, locking out the overdrive, advantages, WARNER automatic overdrives, speed sensitive clutch, locking arrangements for sun gear, Planetary gear train, typical gear ratios, drawbacks of over drives, reverse lock up, over drive lubrication. (7) HYDRODYNAMIC TORQUE CONVERTERS: Introduction to torque converters, comparisons between fluid coupling and torque converters, performance characteristics, slip, principles of torque multiplication, 3 and 4 phase torque converters, typical hydrodynamic transmission. (7) HYDROSTATIC DRIVES: Principles of hydrostatic drives, different systems of hydrostatic drives, constant displacement pump and constant displacement motor, variable displacement pump and constant displacement motor and variable displacement motor, variable displacement pump and variable displacement motor, applications, plunger type pump and plunger type motor, advantages and limitations, typical hydrostatic drives, Janney hydrostatic drives, Nel Glasgow transmission-hydrostatic shunt drives. (6) TYPICAL AUTOMATIC TRANSMISSION SYSTEMS: Automatic transmission systems, drive ranges, hydraulic control systems, selector lever, PNDLR drive ranges. (6) ELECTRIC DRIVES: Early Ward Leonard control system - main features, generator, merits, reverse motion, modified WARD LEONARD control system - main features, modifications. Modern electric drives - main features, advantages of electric drives, limitations of electric drive, variations of torque and speed with armature current Generator, motor, series motor, variations of efficiency with armature current. (8) Total 42 REFERENCES: 1. Jack Erjavec, Automatic Transmissions, Delmar Publishers,1st edition,2005. 2. Tom Birch and Chnck Rockmood, Automatic Transmissions and Transaxles, Prentice Hall,1 st edition,2002. 3. Mathias F Brejeha, Automatic Transmission, Prentice Hall,1998. 4. William Turney, Automatic Transmissions and Transaxles, Chek Chart Publishers,1997. 5. Tucker H F, Automatic Transmission, Van Nostrand Reinhold Company,1980.

09AE18 EMISSION, NOISE, VIBRATION AND HARSHNESS CONTROL 3003

EMISSIONS FROM SI AND CI ENGINES: Emission formation in SI and CI engines effect of pollution on human health. Emission norms - EURO & Bharath norms, emission regulations and emission test cycles. - causes for the increase in emissions in engines, engine modifications to reduce emissions, role of engine fuel in engine emission, effect of fuel properties and additives on emissions, use of alternate fuels. (8) EMISSION CONTROL TECHNIQUES: Crank case emission control, fuel evaporation & control, EGR, intake temp control, air injected exhaust, thermal reactors, catalytic converters types, tuning of mechanical systems - A/F ratio control. (6) INSTRUMENTATION FOR EMISSION MEASUREMENT: NDIR analyzer, flame ionization detectors, chemiliuminescent analyzer, smoke meters, gas chromatograph. (4) NOISE AND NOISE CONTROL: Sound wave and its propagation, sound measurement, subjective response and ratings. Reverberation time and absorption of sound. Identification of noise sources, quantification, noise measuring instruments, control of air borne noise - use of noise absorber, barrier, different materials, criteria for the selection of materials, control of structure borne noise - treatments for vibration damping materials for hood liner and head liner, evaluation of natural

frequencies of critical members, resonance, ill effects of resonance. sound isolation- machine enclosures, silencers and mufflers. (12) VIBRATION MEASUREMENT AND CONTROL: Measurement of vibration, FFT analyzer. Methods of vibration control -excitation reduction at source, balancing of rigid, flexible and variable mass rotors. Dynamic properties and selection of structural materials- viscoelastic polymers, vibration absorbers- tuned absorber, tuned and damped absorber (qualitative treatment only), untuned viscous damper, vibration isolation. (12) Total 42 REFERENCES: 1. John Fenton, Handbook of Automotive Power Train and Chassis Design, SAE 1998. 2. Rao S S, "Mechanical Vibrations", Addison Wesley Longman, New Delhi, 1995. 3. Heinz Heisler, Advanced Engine Technology, SAE 1995. 4. Automobiles and pollution SAE Transaction, 1995. 5. Seto, Mechanical Vibrations ", Schaum Outline Series, McGraw Hill Book Company, New York, 1990. 6. Springer and Patterson, Engine Emission, Plenum Press 1990. 7. Thomson W T, "Theory of Vibration with Applications", CBS Publishers and Distributors, New Delhi, 1990. 8. Ashok Kumar Mallik, Principles of Vibration control, Affiliated East-West Press (P) Ltd., New Delhi, 1990. 9. Grover G K, "Mechanical Vibrations ", New Chand and Brothers, Roorkey, 1989. 10. Tse Morse and Hinkle, Mechanical Vibration, Prentice Hall of India Ltd., New Delhi,1987.

09AE19 QUALITY ASSURANCE AND RELIABILITY

3003

QUALITY IN MANUFACTURING ENGINEERING: Importance of manufacturing planning for quality initial planning for quality concept of controllability: self controls defining quality responsibilities on the factory flow self inspection automated manufacturing overall review of manufacturing planning process quality audits quality and production floor culture. (5) QUALITY IN DESIGN ENGINEERING: Opportunities for improvement product design - early warning concepts and design assurance - designing for basic functional requirements designing for time oriented performance (reliability) availability designing for safety designing for manufacturability cost and product performance cost of quality design review concurrent engineering improving the effectiveness of product development. (5) QUALITY MANAGEMENT SYSTEM: Need for quality management system design of quality management system quality management system requirements ISO 9001 and other management systems and models - improvements made to quality management systems. (5) CONTINUOUS IMPROVEMENT: Basic quality engineering tools and techniques - statistical process control - techniques for process design and improvement - Taguchi methods for process improvement - six sigma - the DRIVE framework for continuous improvement. (4) CONCEPTS OF RELIABILITY: Definition of reliability- Reliability Vs Quality-Reliability function-MTTF Hazard rate function- Bathtub curve Derivation of the reliability function-constant failure rate model Time dependent failure models- Weibull distribution Normal distribution- The lognormal distribution. (5) RELIABILITY OF SYSTEM AND MODELS: serial configuration parallel configuration combined series parallel systems- system structure function, Minimal cuts and Minimal paths Markov analysis Load sharing systems, standby system, degraded systems , three state devices covariate models , static models, dynamic models, physics of failure models. (6) DESIGN FOR RELIABILITY: Reliability design process- system effectiveness- Economic analysis and life cycle cost Reliability allocation ARINC, AGREE- Design methods- parts and material selection, Derating , stress-strength analysis Failure Analysis Identification of failure mode Determine of causes Assessment of effects classification of severity- computation of critically index corrective action- System safety and FTA. (6) THE ANALYSIS OF FAILURE DATA AND RELIABILITY TESTING: Data collection Empirical methods ungrouped and grouped complete, censored data static life estimation- test time calculation Burn in testing, Acceptance, sequential, binomial testing Accelerated life testing other acceleration models Experimental design- Reliability growth process- idealized growth curve- various growth models- Identifying failure and repair distributions.

(6) Total 42 REFERENCES: 1. Oakland J.S., Total Quality Management - Text with Cases, Butterworth Heinemann An Imprint of Elseiver, First Indian Print, New Delhi, 2005. 2. Elanchezhian C., Vijaya Ramnath B. and Sunder Selwyn T., Engineering Metrology, Eswar Press, Chennai, 2004. 3. Patrick D T o'connor, Practical Reliability Engineering, John-Wiley and Sons inc, 2002. 4. David J Smith, Reliability, Maintainability and Risk: Practical Methods for Engineers, Butterworth, 2002. 5. Way kuo, Rajendra Prasad V, Frank A and Tillman, Ching- lai Hwang, Optimal reliability design and applications , Cambridge University Press P Ltd., 2001. 6. Charles E Ebling, An introduction to Reliability and Maintainability Engg , Tata Mc Graw Hill, 2000. 7. Srinath l S, Engineering Design and Reliability, ISTE, 1999. 8. John A.Bosch, Giddings and Lewis Dayton, Coordinate Measuring Machines and Systems, Marcel Dekker, Inc., 1999. 9. Juran J.M. and Gryna F.M., Quality Planning and Analysis, Tata McGraw Hill Edition , New Delhi, 1995. 6. Oleg Vinogradov, Introduction to Mechanical Reliability: A Designers Approach, Hemisphere Publications, 1991.

09AE21 AUTOMOTIVE ERGONOMICS AND SAFETY 3003

INTRODUCTION: Definition, human technological system, multidisciplinary engineering approach, human machine system, manual, mechanical, automated system, human system reliability, conceptual design, advanced development, detailed design and development, human system modeling. (6) INFORMATION INPUT: Input and processing, text, graphics, symbols, codes, visual display of dynamic information, auditory, tactual, displays, speech communications. (3) BIOMECHANICS : Biostatic mechanics, statics of rigid bodies, upper extremity of hand, lower extremity and foot, bending, lifting and carrying, biodynamic mechanics, human body kinematics, kinetics, impact and collision. (4) BIOTHERMODYNAMICS AND BIOENERGITICS: Bio-thermal fundamentals, human operator heat transfer, human system bioenergetics, thermoregulatory physiology, human operator thermo regularity, passive operator, active operator, heat stress. (5) VEHICLE ERGONOMICS: Introduction, seating dimensions, interior ergonomics, ergonomics system design, seat comfort, suspension seats, split frame seating, back passion reducers, dash board instruments, electronic displays, commercial vehicle cabin ergonomics, mechanical package layout, goods vehicle layout. (10) ENVIRONMENTAL CONDITIONS: acceleration, sound, vibration. Illumination, heat ventilation and air conditioning, noise, motion, speed and (6)

HUMAN FACTORS APPLICATIONS: Human error, accidents, human factors and the automobile, organizational and social aspects, steps according to ISO/DIS6385, OSHAs approach, virtual environments. (4) SAFETY: Seat belt, air bag, collapsible steering, warning systems, ABS braking system, collision safety systems, global safety standards in automotive applications. (4) Total 42 REFERENCES: 1. Bridger R.S., Introduction to Ergonomics, Taylor and Francis, London, 2003. 2. Chandler Allen Phillips, Human Factors Engineering, John Wiley & Sons, New York, 2000. 3. Martin Helandar, A Guide to Ergonomics of Manufacturing, Taylor and Francis, 1996. 4. Mark.S.Sanders, Human Factors in Engineering and Design, McGraw Hill, New York, 1993. 5. John Fenton, Hand book of automotive power train and chassis design, SAE, 1998.

09MD16 DESIGN OF AUTOMOTIVE SYSTEMS

3003
INTRODUCTION : Fundamentals of designing automobiles, general layout of the automobile, types of chassis layout, various types of frames, constructional details, materials,unitized frame body construction. (8)

DESIGN OF ENGINE COMPONENTS: Choice of material for various engine components, design of cylinder, design of piston assembly, design of connecting rod, design of crankshaft under bending and twisting, balancing weight calculations, design of valves, valve springs and design of flywheel. (8)

DESIGN OF CLUTCH & BRAKES: CLUTCHES: Introduction-design diagrams of clutch, calculation of critical parameters of clutches, design calculation of standard elements of friction clutches.

BRAKES: Pressure distribution along shoe length, determining braking torque, design of drum brakes-internally expanding brakes, design of disc brakes. (8)

DESIGN OF TRANSMISSION SYSTEMS: Determining main parameters of transmission, differential, axle shafts, gear box, design of universal joint and propeller shaft, location determination of universal joint and propeller shaft. (10)

SUSPENSION AND STEERING SYSTEM: Oscillation and smoothness of ride, fundamentals of designing and calculating steering control linkage, steering gears, hydraulic booster. (6)

AUTOMOTIVE ELECTRONICS: Sensors in automobiles, engine management system. (2)

Total 42

REFERENCES: 1. Lukin P Gasparyants G and Rodionov V, Automobile Chassis Design and Calculations, Mir Publishers, Moscow, 1989. 2. Heinz Heisier, Vehicle and Engine Technology, SAE, New York, 1999. 3. Gillespie T D, Fundamentals of Vehicle Dynamics, SAE Inc., New York, 1992. 4. Schwaller A E, Motor Automotive Technology, Third Edition, Delman Publishers, New York. 5. Steed W - Mechanics of Road Vehicles- Illiffe Books Ltd., London- 1960. 6. Giles J G, Steering, Suspension and Tyres, Iiiffe Book Co., London- 1988.

09AE23 AUTOMOTIVE INFOTRONICS 3003

DRIVER ASSISTANCE SYSTEMS: Introduction, driver support systems driver information, driver perception, driver convenience, driver monitoring. Vehicle support systems general vehicle control, collision avoidance, vehicle status monitoring. (5) TELEMATICS: Global positioning systems, geographical information systems, navigation systems, automotive vision system, road recognition, driver assistance systems. (8) SAFETY SYSTEMS: Airbags, seat belt tightening system, collision warning systems, child lock, anti - lock braking systems. anti - spin regulation, traction control systems. (9) SECURITY SYSTEMS: Anti theft technologies, smart card system, number plate coding. COMFORT SYSTEMS: Active suspension systems, requirement and characteristics, different types, power steering, collapsible and tiltable steering column, power windows. (6) (8)

ADAPTIVE CONTROL SYSTEMS: Adaptive cruise control, adaptive noise control, active roll control system, cylinder cutoff technology. (6) Total 42 REFERENCES: 1. Ljubo Vlacic, Michel Parent and Fumio Harashima, Intelligent Vehicle Technologies, Butterworth-Heinemann publications, Oxford, 2001. 2. Robert Bosch, Automotive Hand Book, 5th Edition, SAE, 2000. 3. Ronald K Jurgen, Navigation and Intelligent Transportation Systems Progress in Technology, Automotive Electronics Series, SAE, USA, 1998. 4. William B Riddens, Understanding Automotive Electronics, 5th edition, Butter worth Heinemann Woburn,1998. 5. Bechhold, Understanding Automotive Electronics, SAE, 1998.

09AE24 EMBEDDED SYSTEMS, MICROPROCESSORS AND MICROCONTROLLERS 3003

MICROPROCESSORS AND MICROCONTROLLER: Microprocessors - introduction, 8085 architecture, types of memory, machine cycles and timing diagram, addressing modes, instruction set, development of simple programs. 8051 Microcontroller architecture, registers, addressing modes, interrupts, port structure, timer blocks and applicationstemperature control and stepper motor speed control. (10) INTERFACING 8255: Basic concepts of I/O, I/O mapping and memory mapping, 8255 block diagram, port structure, Interrupts, multiple interrupt processing. Applications-seven segment display interface, keyboard interface. Introduction to RISC, CISC. (7) HARDWARE MODULES: 16-bit Infineon microcontrollers-architectural overview of C166 family-memory organization, fundamental CPU concepts and optimization measures, on-chip system resources, peripheral event controller (PEC) and interrupt control, external bus interface, parallel ports, general purpose timers(GPT), watchdog timer, serial channels, capture/compare units, pulse width modulation unit, analog to digital converter, real time clock, on-chip I 2C bus module, on-chip CAN, Flexray module, universal serial bus (USB) interface, SDLM interface, power management monitoring features, special features of XC166 family. Introduction to 32-bit tri-core architecture. (10) SOFTWARE DEVELOPMENT TOOLS: Introduction to KEIL integrated development environment (IDE), creating new project, creating new file, adding files to project, options for target, compile and building project, simulation and debugging, set breakpoints, monitor on-chip peripherals using simulators, study of example programs. Introduction to digital application virtual engineer (DAVE) software, configuring the on-chip resources using DAVE software, automatic code generation using DAVE software. (8) INTEGRATION OF HARDWARE AND SOFTWARE: Introduction to Infineon microcontroller development kit (easy kit), developing project using KEIL software, downloading embedded software into target system, introduction to on-chip debugging resources (JTAG), debugging target system using on-chip debugging support (OCDS). (4) CASE STUDY: Driving of a brushless DC Motor without sensors. (3) Total 42 REFERENCES: 1. Werner Klingenstein & Team, Semiconductors: Technical Information, Technologies and Characteristic Data, Publicis Corporate Publishing, 2nd edition, 2004 2. Ljubo Vlacic, Michel Parent & Furnio Harshima, Intelligent Vehicle Technologies: Theory and Applications, Butterworth-Heinemann publications, 2001.

3. 4. 5. 6.

Arnold Berger, Embedded System Design: An Introduction to Processes, Tools, and Techniques CMP Books, 2001. David E Simon, An Embedded Software Primer, Pearson Education, Asia, 2001. Wayne Wolf, Computers as Components Morgan Kaufmann Publishers, 2001. Ronald K Jurgen ,Automotive Electronics Handbook , McGraw Hill , 2000.

09AE41 INDUSTRIAL VISIT AND TECHNICAL SEMINAR

1022

The student will make atleast two technical presentations on current topics related to the specialization. The same will be assessed by a committee appointed by the department. The students are expected to submit a report at the end of the semester covering the various aspects of his/her presentation together with the observation in industry visits. A quiz covering the above will be held at the end of the semester.

09AE51 AUTOMOTIVE SIMULATION AND ANALYSIS LABORATORY 0032

Design and Simulation of 1. 2. 3. 4. 5. 6. 7. 8. 9. Engines Cooling System Powertrain Steering System Brake System Suspension System Chassis Frame Aerodynamic forces Hybrid Vehicles

10. Electric Vehicles

09AE53 AUTOMOTIVE ENGINE TESTING AND MEASUREMENT LABORATORY

0032

1. 2. 3. 4. 5. 6. 7.

Study of Engine Components Compression and Vacuum Tests Ignition Systems Petrol Injection Systems Diesel Injection Systems Alternate Fuel Engines Charging Systems

8. 9.

Engine Noise & Vibration Emission

09AE55 OBJECT COMPUTING AND DATA STRUCTURES LABORATORY 2034

PRINCIPLES OF OOP: (2) Programming paradigms, basic concepts and benefits of OOP, applications of OOP.

INTRODUCTION TO C++: History of C++, structure of C++, basic data types, derived data types, symbolic constants, dynamic initialization, type modifiers, type casting, operator and control statements, input and output statements in C++. (3) CLASSES AND OBJECTS: Class specification, member function specification, scope resolution operator, access qualifiers, instance creation, member functions, function prototyping, function components, passing parameters, call by reference return by reference, inline functions, default arguments, overloaded function. (3) Array of objects, pointers to objects, this pointer, dynamic allocation operators, dynamic objects. Constructors, parameterized constructors, overloaded constructors, constructors with default arguments, copy constructors, static data members and static objects as arguments, returning objects, friend function and friend class, local classes and nested class, empty static and CONST classes. (7) OPERATOR OVERLOADING: Operator function, overloading unary and binary operator, overloading the operator using the friend function, stream operator overloading. (3) INHERITANCE: Defining derived classes, single inheritance, protected data with private inheritance, multiple inheritance, multi level inheritance, hierarchical inheritance, hybrid inheritance, multipath inheritance, constructors in derived and base class, abstract classes, virtual function and dynamic polymorphism, virtual destructor. (6) EXCEPTION HANDLING: Principle of exception handling, exception handling mechanism, multiple catch, nested try, rethrowing the exception. (3) TEMPLATES: Template functions and template classes. (2) JAVA INTRODUCTION: Java and internet, byte code, feature of Java, review of Java, methods and classes, packages and interfaces. (2) MULTI THREADING: Multithread Model, setting priority to thread, synchronization of threads. (3) APPLETS: Applet class, AWT class, methods, controls, introduction to swing. (4) ISO STREAMS: Character stream, byte streams, object serialization (4) REFERENCES: 1. Bjarne Stroustrup, The C++ Programming Language, Addison Wesley, 2004. 2. Stanley B Lippman and Josee Lajoie, The C++ Printer, Addison Wesley Longman, 2005. 3. Patrick Naughton and Herbert Schildt Java 2: Complete Reference, Tata MCGraw Hill, 2003. 4. Joseph Weber L, Using Java 2 Platform, Prentice Hall Inc., 2005. Total 42