FEATURES

VELJAN model V4D02 direct operated Directional Control valves conform to NFPA D05, NG 10 ( CETOP 05) standard interface. These are subplate and manifold mounted and can be used in conjunction with stack valve system. The valve mounting interface and electrical connection methods conform to international b a standards CETOP , ISO, DIN. The coils used in the wet pin design solenoids are available in A.C. and D.C. voltages and are continuously rated. Precise guide for all types of spools is achieved by uniquely designed five annuli body. Spools are interchangeable and no selective assembly is necessary.

Example:
A B o P T b a

Features
Extremely low pressure drop at high flow rates due to optimised flow paths in body & spool design. Compact five annuli body design. Mounting configuration according to CETOP R35H, ISO 4401 and DIN 24340 Wide variety of spool types including detent. Interchangeability of spools & bodies due to high precision manufacturing processes. Actuated by electrical / hydraulic / pneumatic / cam or lever mechanism. Wide range of A.C. and D.C. coil voltages are available both with or without manual override. Low electrical power consumption (48 W ) Change of solenoid coil is fast and simple without risk of oil leakage. Solenoid coil can be positioned at 90 intervals with respect to body . Electrical connection by standard 3 pin connector according to DIN 43650, ISO 4400 or with wire box. Optional plug-in connector with LED display are available. Soft shifting version by use of an orifice is optional. Every valve is factory tested prior to despatch.

OPERATION & CHARACTERISTICS

Operation
The Directional Control valve 4D02 consists of a body, spool and either one or two actuators depending upon the application. The spool is shifted by the action of electrical solenoid, mechanical, hydraulic, pneumatic, cam or lever actuator mechanism. Spool movement allows oil under pressure from port P to flow to either port A or B, and subsequently connect the other port to tank. On de-energizing the actuator, the spool is returned to the center position or offset position. Manual operation of spool is possible using the optional manual override system.

Brad Harrison or (Optional) Cannon 14S Connector

TA A P B

TB

TA A P B

TB

Orifice
Depending on the operating conditions flow from the valve can be limited by using orifice plug at port P . Consult model code for orifice sizes.

Characteristics
Design Type of Mounting Mounting Position Ambient temperature range Operating Pressure(P ,A,B) Permissible pressure (T) Max. flow Fluid Viscosity range Fluid temperature range Contamination level Sliding spool valve Subplate Optional but horizontal recommended 0....120F (-18 ....+50C) 315 bar (4550 psi) up to 210 bar (3000 psi) (DC solenoids) up to 140 bar (2000 psi) (AC solenoids) 37,0 GPM(140 l/min.) (see diagram - Pressure drop curves) Mineral oil according to DIN 51524 and 51525 10....650 cSt optimum 30 cSt 0....176F(-18....+80C) Max. permissible contamination level according to NAS 1638 Class 8 (Class 9 for 15 Micron and smaller or ISO 17/14)

SOLENOID CHARACTERISTICS PRESSURE DROP

Solenoid Characteristics
A.C Nominal Voltage Power Input Holding Power Inrush Power Permissible Voltage difference Maximum coil temperature Relative Operating Period Type of Protection Insulation Class Cycle (1/H) see ordering code 39 W 94 VA 660 VA +10 to -20 % 135 C (275 F) 100 % IP 65 H 14400 D.C. see ordering code 38 W +/- 10 % 105 C (220 F) 100 % IP 65 F 14400 Fluid 40 cSt at 50 C (120 F)
14 (203) 12 (174) 19 18 1716 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

Pressure Drop

Pressure drop bar (psi)

10 (145) 8 (116) 6 (87) 4 (58) 2 (29)

Performance data given is typical and can be influenced by application.

20 (5.3)

40 60 80 100 120 140 (10.6) (15.9) (21.2) (26.4) (31.8) (37.1)

Flow l/min. (gpm)

Spool Type 01 02 03 07 08 09 10 11 12 46 51 55 56 72 OM OT AR

Flow Direction P-A 1 3 3 12 3 3 3 5 4 1 5 9 7 4 3 6 12 P-B 1 3 3 12 3 3 3 5 4 1 5 6 7 6 3 11 5 4 9 10 7 15 5 10 6 12 9 11 A-T 4 4 5 7 3 4 3 9 B-T 10 7 8 13 6 6 9 11 13 P-T 14 P-A

o-Position P-B A-T 19 B-T 19

b-pos. a-pos. P-A P-B

17 16

18 17

12 13

13 15 11

13 11

SYMBOLS
Spring Centered
A B 1 b 2 b,X 3 4 b A B o
Spool Position 05

Spring Offset
A B 1 b 2 b,X 3 4 b a b P T
Spool Position 01

o P T
Spool Position 06

a a,Y a

P T

1 2 3 4

A B a P T b a a,Y a 1 Spool 2 Position 02 3 4

A B 1 b 2 b,X 3 a o P T Spool Position 03 b a a,Y b,a 5

2 Position Detent
A B 1b 2 3 b,X 4 b,a a b P T a,Y a
Spool Position 09

3 Position Detent
Spool Position 07

A B a o P T b b,o,a 5

01 02

a a

o o o

b b b b b b b b

11 12 51

a a a a

b b b b

03 a 07 a

o o o o

72

Standard Spools 1 solenoid operation 2 pneumatic operation 3 Hydraulic operation 4 Cam operation

08 a 09 a 10 a 46 a 55 a 56

5 lever operation Transfer position only.

o o o o

b b b b

OM a OT

o o

AR a

ORDERING CODE
V4D02 - 3202 - 0301 - B1 W07 - ** ** **
Series Cetop 05 Valve Accessories / Modifications 16 = Orifice 1.6 mm dia in P-port Body 3 = Standard body D = Soft shift Option G3 with DC-solenoid operation M = Spool Type 07,12,64,65,72 with AC & DC solenoid operation 20 = Orifice 2.0 mm dia in P-port 25 = Orifice 2.5 mm dia in P-port 32 = Tube cartridge without manual override 52 = tube cartridge with manual override and rubber cover C9 = 24 V DC Solenoid coil with 36 W G3 = Soft shift version with 0.8 mm orifice Control 1 = 1 Solenoid 2 = 2 Solenoids 4 = Lever Operated 5 = Cam Operated 7 = 2 solenoids, 2 pos. detents D = Pneumatic operation, one-sided E = Pneumatic operation, both sides F = Pneumatic operation, both sides (2 pos. detents) Seal Class 1 = NBR-seals (Standard) Spool Type Refer to page No. 4 4 = EPDM-seals (Viton) 5 = FPM-seals (Viton) Design Letter Spool Position 01=2(a,b),Spring offset pos. "b"; activated to "a" 02=2(a,b),Spring offset pos. "a"; activated to "b" 03=3(a,o,b),Spring centered pos. "o" 05=2(o,b),Spring centered pos "o"; activated to "b" 06=2(o,a),Spring centered pos. "o"; activated to "a" 07=3 pos. detents (for control 4 only) 09=2 pos. detents (for controls 7 , F & 4) in channel-Z (only body type D with DC).

Solenoid Voltage W01 = 115V/60CY AC GOR = 12V DC W02 = 230V/60CY AC GOQ = 24V DC

W06 = 115V/50 CY AC 1)GOD = 27 V DC W07 = 230V/50 CY AC for DIN connector only.

End Cap 01 = for controls 1,D 02 = for control 2, 7, E & F 04 = for control 4 & 5 05 = for control 4 & spool position 07 & 09

FUNCTIONAL LIMITS
Valve with DC Solenoid(s)
315 (4500)

P / bar (psi)

02/09/10 12 55/56 46

This functional limits have been obtained with warm solenoid condition and at 10 undervoltage from the selected nominal value. All flow data given is considered

250 (3570) 200 (2857) 150 (2143) 100 (1429) 50 (714) 0 0

07

for 2 flow directions (eg. P to A and simultaneously from B to T). For single flow direction only (4-Way-Valve used as a 3-Way-Valve) the permissible flow must be reduced by as much as 25....30 in comparison to the data shown.

20 40 60 100 120 80 140 (5.3) (10.6) (15.9) (21.2) (26.4) (31.8) (37.1)

Q/l/min (gpm)
03/08/OM/OT/AR

315 (4500)

P / bar (psi)

72 01 72 51

250 (3570) 200 (2857) 150 (2143) 100 (1429) 50 (714) 0 0

11

20 40 60 80 100 120 140 (5.3) (10.6) (15.9) (21.2) (26.4) (31.8) (37.1)

Q/l/min (gpm)

Valve with AC Solenoid(s)

315 (4500)
12/72 02 09/10/OM 46/51

P / bar (psi)

250 (3570) 200 (2857) 150 (2143) 100 (1429) 50 (714) 0 0

07 72 12

20 40 60 80 100 120 140 (5.3) (10.6) (15.9) (21.2) (26.4) (31.8) (37.1)

Q /l/min (gpm)

315 (4500)

P / bar (psi)

250 (3570) 200 (2857) 150 (2143) 100 (1429) 50 (714) 0 0

08

03

11/OT/AR 01

60 80 100 120 20 40 140 (5.3) (10.6) (15.9) (21.2) (26.4) (31.8) (37.1)

Q/l/min (gpm)

If the performance characteristics outlined above do not meet your particular requirements, please contact your local Veljan office.

1- AND 2-SOLENOID DC OPERATED VERSIONS, 3 PIN CONNECTOR

Weight Single solenoid Double solenoid 11,4lbs (5,2 Kg) 14,5lbs (6,6 Kg)

A1

A2

A3

A9
Manual override with rubber cover B B-Side V 167-01008-8 V 167-01101-8 V 167-01014-8
OVERRIDE PIN

solenoid b

solenoid a

A8 A6 A5 A7

A4

Coil can be tuned to 4x90 position. B2 B1 B3

P B4 B5 A TA
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B TB B7 B6

36 (1,42)

Dimension inch mm A1 0.41 10.5 A2 3.27 83 A3 1.54 39 A4 1.18 30 A5 12.80 325.2 A6 2.22 56.5 A7 6.40 162.6 6.6 A8 0.26 A9 3.26 82.9

Dimension inch mm B1 4.02 102 24 B2 0.94 54 B3 2.13 70 B4 2.76 46 B5 1.81 B6 14.57 370 B7 7.28 185

Plug-in connectors according to ISO 4400

Port Functions:
P=Pressure TA,TB=Tank A+B=User Versions ISO 4400 Standard<250 PG11 with LED (red) 15 ... 30V with bridge rectifier 12 ... 250V A-Side V 167-01007-8 V 167-01100-8 V 167-01076-8

1- AND 2-SOLENOID AC OPERATED VERSIONS, 3 PIN CONNECTOR

Weight Single solenoid Double solenoid 9,7 lbs (4,4 Kg) 11,4 lbs (5,2 Kg)

A1

A2

A3

A8 A6 A5 B1 B3 A7

A4

manual override

B2

Manual override with rubber cover

P A B5 TA
VELJAN HYDRAIR PVT. LTD MADE IN INDIA

B TB

B7 B6

36 (1,42)

Dimension inch mm A1 0.41 10.5 A2 3.27 83 A3 1.54 39 A4 1.18 30 A5 9.84 250 A6 2.22 56.5 A7 4.92 125 6.6 A8 0.26 A9 3.18 80.7

Dimension inch mm B1 4.02 102 24 B2 0.94 54 B3 2.13 70 B4 2.76 46 B5 1.81 B6 11.57 294 B7 5.79 147

Plug-in connectors according to ISO 4400

Port Functions:
P=Pressure TA,TB=Tank A+B=User Versions ISO 4400 Standard<250 PG11 with LED (red) 15 ... 30V with bridge rectifier 12 ... 250V A-Side V 167-01007-8 V 167-01100-8 V 167-01076-8 B-Side V 167-01008-8 V 167-01101-8 V 167-01014-8

A9

1- AND 2-SOLENOID DC OPERATED VERSIONS, WIRING BOX

Weight Single solenoid Double solenoid 12,4 lbs (5,6 Kg) 15,5 lbs (7,0 Kg)

1/2"NPT

1/2"NPT

A10

A1 A2 A9 A3 A8 A6 A5 A7 A4 B2 B1 B3

manual override

Manual override with rubber cover T

B5 B4

A TA

B TB B7

VELJAN HYDRAIR PVT. LTD MADE IN INDIA

B6

Port Functions:
P=Pressure TA,TB=Tank A+B=User

Dimension inch mm A1 0.41 10.5 A2 4.37 111 39 A3 1.54 30 A4 1.18 A5 12.81 325.2 A6 2.23 56.5 A7 6.41 162.6 A8 0.26 6.6 A9 3.19 81.0 A10 5.24 133

Dimension inch mm B1 4.02 102 24 B2 0.95 54 B3 2.13 1.81 46 B4 70 B5 2.76 B6 14.58 370 B7 7.29 185

1- AND 2-SOLENOID AC OPERATED VERSIONS, WIRING BOX

Weight Single solenoid Double solenoid 10,7 lbs (4,9 Kg) 12,4 lbs (5,6 Kg)

1/2"NPT

1/2"NPT

A10

A1

A2

A3

OVERRIDE PIN A4

A8 A6 A7 A5 A11

B2

B1 B3

Manual override with rubber cover P

B4

A B5 TA
VELJAN HYDRAIR PVT. LTD MADE IN INDIA

B TB

B7 B6

Port Functions:
P=Pressure TA,TB=Tank A+B=User

Dimension inch mm A1 0.41 10.5 A2 4.37 111 39 A3 1.54 30 A4 1.18 A5 9.85 250 A6 2.23 56.5 A7 4.92 125 A8 0.26 6.6 A9 3.19 81.0 A10 5.24 133 A11 2.91 74

Dimension inch mm B1 4.02 102 24 B2 0.95 54 B3 2.13 1.81 70 B4 46 B5 2.76 B6 14.58 294 B7 7.29 147

10

A9

LEVER OPERATED VERSION

Applicable for spool numbers Functional Limits (at 315 bar / 4500 psi) Operating force 31,7 GPM (120 l/min) 26,4 GPM (100 l/min) 15,9 GPM (60 l/min)

01, 03, 08 07, 11, 51 12

30 Newtons (6,7 lbs) Max. Tank Pressure 160 bar (2300 psi) Weight 11,4 lbs (5,2 kg)

A2 Pos 0 Pos a

A3

Pos b

A1

A4

A5

A8 A10 A9 for detent version only B1 B2 B3 B8

A6

TA

T AB
VELJAN HYDRAIR PVT. LTD MADE IN INDIA

B4 B5

TB

B7 B6 Dimension inch mm A1 0.41 10.5 A2 2.32 59 A3 2.32 59 A4 3.27 83 A5 1.54 39 A6 1.18 30 A7 7.46 189.5 6.6 A8 0.26 A9 6.30 160 A10 2.22 56.5 Dimension inch mm B1 4.02 102 B2 0.94 24 B3 2.13 54 B4 2.76 70 B5 1.81 46 B6 6.99 177.5 B7 4.76 121 B8 1.57 40

Port Functions:
P=Pressure TA,TB=Tank A+B=User

11

A7

CAM OPERATED VERSION

Applicable for spool numbers

31,7 GPM (120 l/min) 01, 03, 08 Functional Limits (at 315 bar /4500psi) 26,4 GPM (100 l/min.) 07, 11, 12, 51 Weight Max.Tank pressure 9,7 lbs (4,4 Kg) 160 bar (2300psi)
1)

Operating force F(N) Operating pressure

At tank pressure 0 bar (0 psi) At tank pressure 60 bar (858 psi ) total total working working neutral neutral stroke stroke stroke stroke 215 N (48 lbs) 255 N (57 lbs) 295 N (66 lbs) 360 N (81 lbs) 360 N (81 lbs) 360 N (81 lbs) 155 N (35 lbs) 155 N (35 lbs) 155 N (35 lbs) 290 N (65 lbs) 330 N (74 lbs) 370 N (83 lbs) 435 N (98 lbs) 435 N (98 lbs) 435 N (98 lbs)

100 bar 80 N ( 1430 psi ) (18 lbs) 200 bar 80 N ( 2860 psi ) (18 lbs) 315 bar 80 N ( 4500 psi ) (18 lbs)

1) depending on operating and tank pressure at max. flow A1 A7

A2

A3

A4

30 Max

A5 A6

B2

B1 B3 B5 T A B B6 Dimension inch mm B1 4.02 102 24 B2 0.95 54 B3 2.13 70 B4 2.76 8 B5 0.31 B6 0.87 22 27 B7 1.06 46 B8 1.81 98 B9 3.86

B4 B8

TA

VELJAN HYDRAIR PVT. LTD MADE IN INDIA

TB

3,6(0,14") WORKING STROKE 5,6(0,22") TOTAL STROKE B9

B7

Port Functions:
P=Pressure TA,TB=Tank A+B=User

Dimension inch mm A1 0.41 10.5 A2 3.27 83 A3 1.54 39 A4 1.18 30 A5 0.26 6.6 A6 2.22 56.5 A7 4.29 109 A8 0.87 22

12

A8

SOFT SHIFT VERSION, OPTION G3

VELJAN make CETOP 5 soft shift version ( option G3 ) has special solenoids that permit a multiple increase of standard spool response time.

Option G3 provides: Reduced pressure shocks in venting operations. Reduced system noise during spool transition. Increased lifetime of the valve and system.

Venting 431-90104-0

H-036-64596-0 orifice dia. 0.8 (0.03") channel

Venting DC Solenoid DC Solenoid

162.6 ( 6.40" ) 219 (8.62")

Notes: With body option "D" and "Soft Shift", the flow rating of the valve is reduced by approximately 25 of the nominal value. Ensure that channel Z is filled with oil at all times. For this the valve is equipped with venting screws. Valve to be properly vented during initial installation and after service.

13

MOUNTING CONFIGURATION, SUBPLATES

MOUNTING CONFIGURATION (according to CETOP,ISO and DIN)

Max 11.2 (0.44")

M6 or 1/4"-20 UNC 13 (0.51") lg.

A4

P A B

TA

TB

A5

A6 A7 A8 A9 A10

Dimensions mm in A1 1.81 46.0 A2 1.28 32.5 A3 0.84 21.4 6.3 A4 0.25 3.2 A5 0.13 A6 0.66 16.7 A7 1.06 27.0 A8 1.47 37.3 A9 2.00 50.8 A10 2.13 54.0

Block mounting face Flatness 0.001 mm / 100 mm length 0,8 Surface finish For valves ordered without subplate, mounting screws must be ordered separately. 4-Mounting screws M6 x 40, DIN 912; 12.9 or 1/4"-20UNC x 1 " (SAE) Torque 15 Nm Order-No. V361-08244-8 V358-12200

A1

A2

A3

SUBPLATES () dimensions in brackets are for 3/4" subplate Dimensions mm in 1.96 (2.2) 50 (56) 1.27 (1.12) 32.5 (28.5) 1.08 (1.0) 27.5 (25.5) 2.28 (2.52) 58 (64.0)
P

d2 d1 Panel opening dia 108

A1 A2 A3 A4

A1

A2

Dimensions mm in B1 B2 B3 B4 0.83 21.0

B1

B3 B4 B2 A4 A5 d3 P A3 A6 T A7 11,0x24,0 DEEP . 4 HOLES A B A2 A1 A7

0.43 11.0 0.70 18.0 1.65 42.0

Dimensions mm in A1 A2 A3 A4 A5 A6 A7 3.12 1.49 1.81 1.43 2.12 3.62 4.72 79.4 37.9 46.0 36.5 54.0 92.0 120.0

Model no. VSS-B-08-G 138 VSS-B-12-G 138

Order no. VS26-34192 VS26-34193

Weight 6.6 lbs ( 3 kg ) 6.6 lbs ( 3 kg )

d1 (A,B,P ,T) G " G 3/4"

d2 31x1.0 33x1.5

Thread for mount. screws d3 M6 x 15 dp.

14

A3

A4