Part Number: 198934 Revision: 7

ROOF STAIR
INSTALLATION AND STORAGE INSTRUCTIONS

READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY BEFORE BEGINNING ASSEMBLY OF GRAIN BIN EFFECTIVE DATE: December, 2012

TABLE OF CONTENTS Description Page Table of Contents ........................................................................ 2 New in This Manual ..................................................................... 3 Limited Warrenty ......................................................................... 4 & 5 Disclaimers .................................................................................. 6 Critical Assy ................................................................................. 7 Product Storage ........................................................................... 8 & 9 Important Notes ........................................................................... 10 Planning the Location of Ladder Components ............................ 11 Roof Stair Assembly .................................................................... 12 External Ladder Assembly Considerations ........................... 13 Typical Roof Stair Modules Layout ....................................... 14 Roof Stair Module Layout ..................................................... 15 Stair Assembly ...................................................................... 16 - 20 Inspection Hatch Cage Assembly ......................................... 21 - 23 Roof Stair Hardware Usage .................................................. 23 Roof Stair Package Bills of Material ..................................... 24 Optional Peak Rail Assembly ...................................................... 24 - 27 Peak Rail Hardware Usage .................................................. 28 Peak Rail Bills of Material .................................................... 28 Optional Peak Platform Assembly .............................................. 29 - 31 Peak Platform Hardware Usage .......................................... 31 Peak Platform Bills of Material ............................................. 31 Optional Stair Block-off Assembly .............................................. 32 - 34 Stair Block-off Hardware Usage .......................................... 34 Stair Block-off Bills of Material ............................................. 34 Optional Catwalk Access Information ......................................... 35 Appendix I - Roof Stair Part Identification ................................... 36 - 37 Appendix II - Roof Stair Part Identification .................................. 38 - 39

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NEW IN THIS MANUAL

Added new stair packages to all charts and diagrams

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LIMITED WARRANTY
Westeel Division of Vicwest Operating Limited Partnership ("Westeel") warrants products that it has manufactured and/or that are branded with its name (the "goods") subject to the following terms and limitations, (the "warranty"): 1. Duration of Warranty. The duration of the warranty is limited as follows:
Galvanized Bins EasyCheck EasyFlow EasyAer Floors SeedStor-K Cones Paint Structural SeedStor Cones Paint Structural Elite Cones Paint Structural WESTEEL cones Paint Structural Smooth Wall Bins Paint Structural 12 months 12 months 24 months 12 months 12 months 12 months 30 months 30 months 10 years 30 months 10 years no warranty 12 months 30 months 10 years

The duration of the warranty will run from the date of purchase from a dealer or distributor authorized by Westeel (the "warranty period"). 2. Limitation of Remedies Replacement. Within the warranty period, Westeel will replace the goods and/or original manufactured components thereof which are found, to Westeel's satisfaction, to be defective. Westeel is not responsible for direct, indirect, special, consequential, or any other damages of any kind, including personal injury to any individual, howsoever caused, including caused by transportation of the goods for repair or replacement Procedure for Obtaining Service. In the event of a warranty claim, the purchaser must complete any and all information required by Westeel in order to properly assess or investigate the claim. Westeel will not be responsible for the removal of any of the goods found to be defective, or transportation charges to and from Westeel's authorized dealer or distributor, or for installation of any replacement goods and/or parts furnished under the warranty.

3.

Limitations as to Scope of Warranty. The warranty does not extend to defects or damage Page 4 caused, in whole or in part, by: i. ii. iii. iv. v. vi. vii. viii. ix. 4. use of a kind and/or to a degree not reasonably expected to be made of the goods; improper storage of the goods both prior to and after purchase; damage caused by, or in the course of, installation or assembly; any use of the goods which is not an intended use as specified in Westeel's published product literature, or otherwise specified by Westeel in writing; any equipment attached to or used in conjunction with the goods; any field modifications or substitutions to original bin components; inadequate ventilation or any other circumstance not in keeping with proper maintenance and/or use of the goods; Acts of God, accident, neglect or abuse of the goods by the purchaser and/or any other individual or entity; or Any use or installation inconsistent with Westeels Standard Disclaimers.

Limitations as to Manufacturer. The warranty does not cover products sold by Westeel that are not manufactured by Westeel. In those circumstances, the purchaser is referred to the manufacturer of those products. Limitation of Implied Warranties and Other Remedies. To the extent allowed by law, neither Westeel nor its dealers, nor any company affiliated with Westeel makes any warranties, representations, or promises as to the quality, performance, or freedom from defect of any Product covered by this Warranty. WESTEEL HEREBY DISCLAIMS, TO THE EXTENT APPLICABLE, ANY AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. A PURCHASERS ONLY REMEDIES IN CONNECTION WITH THIS WARRANTY ARE THOSE SET FORTH IN THIS WARRANTY. IN NO EVENT WILL WESTEEL, ITS DEALERS, OR ANY COMPANY AFFILIATED WITH WESTEEL BE LIABLE FOR INCIDENTIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES. Some jurisdictions do not allow waivers of certain warranties, so the above waivers may not apply to you. In that event, any implied warranties are limited in duration to ninety (90) days from delivery of the products. You may also have other rights which vary from jurisdiction to jurisdiction.

6.

7.

Exclusive Warranty. This warranty is the only warranty provided by Westeel and all other warranties and/or commitments, whether express or implied and no matter by whom made, statutory or otherwise, are subsumed and replaced by it and are of no legal effect. If any provision of the warranty is held by a court of competent jurisdiction to be void or unenforceable, in whole or in part, such provision shall be deemed severable and will not affect or impair the legal validity of any other provision of the warranty.

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DISCLAIMERS
Foundation Design The foundations for the stiffened bin models are based on 4000 lbs. per sq. ft. (192 kPa) soil bearing capacity. All foundation designs use 3000 lbs. per sq. in. (21 MPa) ultimate compressive strength (after 28 days) for concrete and 43,500 lbs. per sq. in. (300 MPa) re-bar. The foundation designs included in this manual are suggestions only, and will vary according to local soil conditions. Westeel will not assume any liability for results arising from their use. IMPORTANT:Foundation should be uniform and level. Level should not vary by more than " over a span of four feet under the bottom ring angle. Any variance from level must be shimmed under upright base assembly. If being utilized to support a full floor aeration system, this levelness requirement should extend across the complete floor area. Method of Erection The recommendations for erecting Westeel Grain Bins should be closely followed to achieve the full strength of the bin and to achieve adequate weather sealing. Warranty is void if the recommendations are not followed including but not limited to: 1. Wall sheets and/or uprights, which are not specified for a given tier, are used. 2. Foundations are found to be inadequate or out-of-level. 3. Anchor bolts (cast-in-place, drill-in, chemical type or other) are found to be inadequate. 4. Off-center loading or unloading is used. This does not apply to the use of approved side unloading systems. 5. Materials stored are not free-flowing or have a compacted bulk density greater than 55 lbs/ft3 (880 kg/m3). If using Bin Jacks: Always lift on an upright. Choose a hoist with a suitable capacity for the expected empty bin deadload. Make sure the rated capacity of the hoist is not exceeded. LADDER \ STAIR USAGE The WESTEEL Ladder \ Stair in grain bin is designed to provide access to the roof for inspection and maintenance purposes only. Excessive weight can cause component failure. The Ladder \ Stair is not designed to support the transport of heavy apparatus from the ground to the roof. The user should not carry more than 30 lbs of tools and equipment on his person. No more than one person should stand on the same ladder rung, stair tread or platform at the same time. No more than two persons should occupy the ladder \ staircase at the same time. Design These Westeel Grain Bins are designed for: 1. Non-corrosive, free-flowing materials up to 55 lbs/ft3 (880 kg/m3) average compacted bulk density. 2. Maximum horizontal gusted wind speed of 94 mph (151 km/h). 3. Seismic zone 2a (U.B.C. 1997). 4. 15.0 lbs/ft2 (.72 kPa) roof snow load. 24.0 lbs/ft2 (1.15 kPa) roof snow load when the optional roof stiffening rings are installed. 5. 4000 lbs. (17.8 kN) evenly distributed on peak ring for 15 24 bins. 5000 lbs. (22.2 kN) evenly distributed on peak ring for 27 48 bins.
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Site and Assembly Unless otherwise specifically provided in writing, Westeel does not take responsibility for any defects or damages to any property, or injury to any persons, arising from or related to any site or assembly considerations, including but not limited to: Bin location and bin siting; Soil conditions and corresponding foundation requirements (note that the examples provided in manuals are for specifically stated soil conditions); Bin assembly (Westeel recommends the use of qualified bin installers; contact Westeel for information on installers in your area); Field modifications or equipment additions that affect the bin structure; Interconnections with neighbouring structures. Compliance with all applicable safety standards, including but not limited to fall restraint systems (ladders or other systems). Local safety authorities should be contacted as standards vary between jurisdictions.

Critical Assembly Requirements

1. Local code and jurisdictional requirements that are applicable to the grain bin installation must be adhered to. 2. Foundations must be designed for the loads being imparted to them, and for local soil conditions. Westeel foundation guidelines are for a set of stated conditions and may not be applicable to local conditions. 3. A foundation must provide uniform and level support to the grain bin structure being supported. Surface imperfections causing gapping must be remedied. This may involve, but not be limited to - grouting under the bottom ring of a non-stiffened bin, and shimming under the uprights of a stiffened bin or under the legs of a hopper. 4. If extending an existing bin, ensure that the foundation is adequate for the increased loads that will be subjected to it. 5. If installing an existing bin on a hopper, ensure that the bin is designed for a hopper application, and that the foundation is capable of withstanding the substantial point loads that the hopper legs apply. If uprights are present, ensure that they are supported. 6. Ensure that the proper hardware is utilized for all bolted connections. Refer to the Hardware Where Used Chart in the Installation Manual. If a shortage occurs do not substitute. Take the necessary steps to obtain the proper hardware. Ensure nuts are tightened to the required torque values as provided in the Installation Manual. 7. Refer to the appropriate Installation Manual to ensure a safe, proper structure, in particular but not exclusively for the wall sheet and upright layouts. Do not deviate from the layouts provided. 8. Ensure that an integral end-to-end connection exists between mating uprights. Successive uprights must not overlap.

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9. Vertical tolerances between uprights and wall sheets are tight. This can be affected by jacking techniques, which can allow the tolerance to grow or shrink depending on the technique used. The gapping between successive uprights must be monitored to ensure that upright holes align with bin sheet holes. 10. When installing roof stiffening rings, and if it is necessary to shorten the stiffening ring tubes, shorten them as little as possible. Initially the nuts on the expanders should be centered and as close together as possible. When tightening, share the amount of takeup between expanders such that the nuts remain centered, and the amount of engagement between all expanders on the same ring is equalized. 11. Before anchoring the bin to the foundation, ensure that the bin is round. The maximum variation from perfect roundness is 3/4" on the radius (see details in "wall sheet and bottom angle " section of manual). Locate anchor bolts towards the outside of the anchor bolt holes (away from bin) to permit the incremental expansion that can occur with the initial filling. Grain Bin Use
1.

Do not off-center unload a grain bin. It is imperative to unload from the center of the bin first, until as much grain as possible has been removed, and only then proceed to unload from the next closest unload gate to the center. Continue utilizing the unload gates in succession from the center towards the outside. Gate control mechanisms should be clearly marked and interconnected to prevent an external gate from being opened first. The only exception to center unloading is when a properly designed and installed side draw system is utilized. However, as bins tend to go out of round when employing side draws, the bin must be completely emptied before refilling. When unloading a bin with a mobile auger through a properly designed auger chute, the entry end of the auger should be pushed into the center of the bin before the auger is engaged. Slower rates of flow are preferable and should not exceed the capacity of an 8 auger. Ensure that the inner door panels of grain bin doors are completely closed and latched before filling the grain bin. Never enter a loaded grain bin for any reason. Grain can be a killer.

2.

3.

4. 5.

Product Storage
Rust on Galvanized Parts 1. White rust forms when moisture is allowed to collect on galvanized surfaces that have yet to develop the durable zinc oxide layer. This zinc oxide layer naturally occurs as the surface interacts with carbon dioxide, and is characterized over time by the dull grey appearance that weathered galvanized surfaces get. 2. Parts that are not well ventilated or well drained can collect water between surfaces and develop white rust. 3. White rust is not a structural concern if its development is stopped in the early stages. A light film or powdery residue can occur after a period of heavy rainfall or a short time of improper storage. If white rust has started to develop, separate parts and wipe off any moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil to the entire part.

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4. If moisture is left on parts, this white rust can become more aggressive and turn into red rust. Red rust can cause degradation in the material and become a structural concern. Any parts that have red rust should be replaced immediately.

Storage Guidelines 1. Keep all bundles dry before assembly of the bin. Start assembly as soon as possible. Do not lay bundles on the bare ground, raise all bundles 6 8 off the ground on wood blocks or timbers. Store curved wall sheets hump-up. All other bundles material should be placed so that they are well sloped to promote good drainage. 2. Roof sheets must be elevated at least 12 at the small end of the sheets.

3. Temporary storage can be provided by erecting a simple framework supporting a waterproof tarp.

4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact the parts inside.

If Parts Become Wet 1. If goods become submerged or wet, the bundles should be opened as soon as possible, sheets or material separated and dried. Keep separated until assembly. Brace goods properly so as to avoid damage or injury from material falling when in storage.

2. Any boxed goods that become wet should be dried and stored in a new box that is free of moisture. 3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean, lint-free cloth. This will assist in preventing any further moisture from contacting the galvanizing on the steel. Due to safety concerns with installation and use, Westeel does not recommend the use of oil on other parts such as roof sheets and safety ladders.
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IMPORTANT NOTES
1. In order to maintain your wall sheets in good condition separate sheets and allow air circulation between them. Store sheets in a dry place. Do not store sheets with sheet ends pointing upwards. 2. To keep an even pressure on walls, the bin must always be unloaded from the centre. 3. Contact local power officials for minimum power line clearance. 4. See "Disclaimers - Design" for materials which can be stored. 5. Tighten all bolts to the recommended torque setting (see Recommended Bolt Torques table in Appendix). 6. Do not locate grain bin close to high buildings, which might cause snow to fall onto or build up on the roof of the grain bin. Consider future expansion and allow space for loading and unloading of the bin. Your dealer and local government agricultural consultants can help you plan your storage system for maximum efficiency. Shortages and Damaged Parts; Report damaged parts or shortages immediately to the delivering carrier, followed by a confirming letter requesting inspection by the carrier, if required. Order any replacement parts immediately to ensure that assembly will not be held up by missing parts. All parts will be charged for and credit will be issued by party at fault - no credit will be issued if freight bill are signed as received in good condition. Order Optional Equipment; Optional equipment such as unloading augers, aeration equipment, anchor bolts, foundation sealant, external ladders, safety cage and platforms, etc., should all be on site and checked before assembly starts. Plan your installation in advance. For details, see assembly instructions supplied with optional equipment. List of Warning Decals;

236564

236088

Consistent with Westeel Limiteds policy of continued research and development of our products, we reserve the right to modify or change information contained in this publication without notice.
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PLANNING THE LOCATION OF LADDER COMPONENTS

Timing of the positions of ladder, eaves rails, roof stairs or roof ladders, platforms and inside ladders, with respect to each other, and other bin components is very important. Consideration of this must be given to this during the planning stages before erection of the bin is initiated. The following are some points to consider. Inside Ladders The inside ladder sections bolt to existing holes in the horizontal seams of the wall sheets which are spaced at a consistent 9 3/8. The inside ladders should also be centered on the roof panel that contains the inspection hatch opening. Therefore this roof panel should be centered on the horizontal wall sheet hole that is also the intended center of the inside ladder sections. Spinning the top ring angles, and roof sheets, relative to this location on the wall sheets, may be required to achieve optimum fit-up. Roof Stairs or Roof Ladders The external ladder sections bolt to existing holes in the horizontal seams of the wall sheets. The roof stairs, or roof ladders, bolt to the ribs of roof panels. The roof stairs, or roof panels, are also positioned to the right, or left, of the inspection hatch. The latter should be centered on the inside ladders, if present. It may also be desirable to position the roof stairs, or roof ladders, relative to some external elements such as overhead conveyors, or catwalks. Therefore the roof panel to which the roof stairs, or roof ladders, are bolted to, must be centered as much as possible, to the center of the external ladder and eaves rails. Spinning the top ring angles, and roof sheets, relative to the wall sheets, to align this roof panel relative to the intended location of the external ladder may be required to achieve optimum fit-up. Uprights Stiffened bins must be given additional consideration since the external ladder/platform combinations must be mounted on either side of a stiffener location. On a stiffened wall sheet the upright locations can be identified by the line of vertical holes set in from either end (see page 11). Therefore, for fully featured bins containing external ladders, eaves rails, platforms, roof stairs or roof ladders, and inside ladders, the following is an example of the timing considerations that should be undertaken prior to the construction of the bin. Select the location of the various ladder components relative to external elements such as conveyors or catwalks. Select the location of the various ladder components relative to other bin elements such as stencil sheets, door openings, remote vent opener, etc. Determine the upright location that the external ladder sections and platforms will be centered on. During the initial assembly phases mark these locations on the top ring of wall sheets. For non-stiffened bins this is not a consideration. Determine if the inspection hatch is located on the right, or left side of the external ladder sections. Locate the top ring angles and roof panels relative to this position such that the roof panel containing the inspection hatch is centered, as much as possible, on the hole in the wall sheet that depicts the center of the inside ladder sections. In general, the center of the inside ladder sections should be 37 (or 4 horizontal wall sheet spaces @ 9 3/8) to the right or left of the center of the external ladder sections. In the absence of an internal ladder, center the roof panel to which the roof stairs or roof ladders are being bolted to, to the center of the external ladder sections.

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PLANNING THE LOCATION OF LADDER COMPONENTS (cont.)

CENTER THE SIDEWALL LADDER ON THE ROOF LADDER, OR ROOF STAIRS, AS MUCH AS POSSIBLE. ON STIFFENED BINS, THE POSITION OF THE SIDEWALL LADDER RELATIVE TO THE UPRIGHTS CAN BE IMPORTANT (SEE BELOW). IT MAY BE NECESSARY TO POSITION THE ROOF RELATIVE TO THE UPRIGHTS WHEN INITIALLY ASSEMBLING TO AVOID INTERFERENCE WITH THE UPRIGHT.

IF PRESENT, INSIDE LADDERS SHOULD BE CENTERED ON THE INSPECTION HATCH

If there is a ladder/platform combination, it is necessary to position the consecutive sidewall ladder runs on either side of an upright. The proper side wall bolt holes are illustrated below for a ladder positioned to the left of the upright. The mirror image of these holes can be used if the ladder is on the right side of the upright.

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PLATFORM ATTACHMENT POINTS

LADDER ATTACHMENT POINTS

UPRIGHT LOCATION

Wall Ladder Assembly Considerations When mated with a roof stairs, the external ladders, cages and eaves rails
should be assembled as per the assembly instructions contained with those products. However, there are a few additional requirements as noted below. 1. For 15 54 Diameter: Bolt on the single ladder extension rung (234098) when assembling the pass through rails to the top ladder section as shown. The same hardware that is supplied with the ladder package is used. For these bin diameters, the cage assembly remains as per the instructions provided in the ladder installation manual.

SINGLE LADDER EXTENSION (234098)

Figure 1
For 60 108 Diameter: Bolt on the double rung ladder extension (234103) as illustrated below. This double rung part is an extension of the ladder. The pass through rails (234505), are raised accordingly. For stability both pass through rails must be secured to the bottom lip of the first roof stair (Figure 4). The support arms (234504) must also be used as described below. For these bin diameters the top safety cage section only must be extended. See the illustration for the difference in the top cage section.

60' 54'

108'

60'

108'

Figure 2
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2. On the side of the roof stair opposite to the inspection hatch location, the support arms (234504) are installed as per the instructions in the ladder manual, using the support arm clips (234517) and support arm brackets (234518), if the roof stair is properly centered to the external ladder. Alternatively one support arm can be attached to the stair stringer, (Figure 3). If there is interference of the support arm that extends inward, with the stair stringer, another means of properly supporting the pass through rail, inwards and outwards, will need to be developed. The method proposed in the next step would be adequate.
PASS THROUGH RAILS (234505)

LADDER SUPPORT ARMS (234504)

SUPPORT ARM BRACKETS (234518)

Figure3
SUPPORT ARM CLIP (234517)

3. On the side of the roof stair adjacent to the inspection hatch, the support arms (234504) are used to form part of the protective cage around the inspection hatch (Figure 27). It is very important that the pass through rail is secured to the roof structure in an inwards and outwards direction. Pick the location where the pass through rail crosses the flange of the bottom stair tread. Drill a 3/8 hole completely through the pass rail tube, and through the flange of the stair tread. Secure using a 3/8 x 4 1/2 fully threaded bolt (150475) that is triple nutted as shown (Figure 4). Secure the bolt to the pass through rail with one nut, and sandwich the flange on the stair tread with the remaining 2 nuts. Adjust the relative position of the nuts and tighten to lock into position. If possible, also secure the second pass through in the manner as well.
PASS THROUGH RAILS (234505)

STAIR TREAD

Figure4

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TYPICAL ROOF STAIR INSTALLATION

(BOTTOM STAIR MODULE SHOWN AS IF INSPECTION HATCH ON RIGHT SIDE OF STAIRS)
HAND RAIL STAIR TREAD

SHORT HANDRAIL

LEFT STRINGER (BOTTOM FLANGE POINTS OUTWARD) HANDRAIL POST

MIDDLE RAIL (BOTTOM FLANGES POINT OUTWARDS)

STRINGER RIGHT (BOTTOM FLANGES POINTS OUTWARD) 3/8 x 1 BOLT AND NUTS (TYPICAL) 3/8 x 1 BOLTS AND NUTS (TYPICAL)

SHORT MIDDLE RAIL

Z-SHAPE SUPPORTS

Figure5

*SHORT HANDRAIL AND MID-RAIL ARE PROVIDED FOR THE BOTTOM STAIR MODULE (THIS MODULE IS AT THE LOWERSM POSITION ON THE ROOF). THE OTHER MODULES CONTAIN THE REGULAR LENGTH HANDRAILS AND MIDRAILS (SEE LAYOUT SECTION).

For larger bin diameters, additional roof stair modules bolt together as shown in the layout drawings. The bottom end of the stair, the short rail and short midrail bolt on the side of the stair adjacent to the inspection hatch. The mating handrail post is moved forward to accommodate.
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ROOF STAIR MODULE LAYOUTS

ROOF STAIRS (in assembly order) BIN MODEL STAIR TREAD MODULES 15' 5 18' 7 21' 8 24' 6 5 27' 5 7 30' 7 6 33' 8 7 36' 8 8 39' 5 7 7 42' 7 6 7 45' 6 8 8 48' 8 8 7 51' 5 7 7 7 54' 7 7 7 6 60' 8 8 7 7 66' 6 6 6 8 8 72' 8 8 8 7 7 78' 7 7 7 7 7 7 84' 5 5 7 7 7 7 7 90' 8 8 8 8 8 8 96' 6 6 8 8 8 8 8 102' 7 7 7 7 7 7 7 7 108' 5 5 8 8 8 8 8 8 SHADED MODULE IS THE BOTTOM MODULE (supplied with short hand and mid rails)

DESCRIPTION STRINGER RIGHT STRINGER LEFT HAND RAIL MIDDLE RAIL SHORT HAND RAIL* SHORT MIDDLE RAIL*

NON COMMON PART NUMBERS 5 TREAD 6 TREAD 7 TREAD MODULE MODULE MODULE 234059 234057 234055 234058 234056 234054 234065 234066 234067 234060 234061 234062 234087 234071 234088 234072 234089 234073

8 TREAD MODULE 234053 234052 234068 234063 234090 234074

* SUPPLIED FOR BOTTOM MODULE ONLY

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Roof Stair Assembly The following assembly instructions should be used in combination with the layouts provided in the Layout Section for the bin diameter under construction. The layouts provide part numbers, and relative positioning of the principle components. 1. In general 3/8 x 1 bolts and nuts are used unless noted otherwise. The best method of construction would be to conduct as much of the assembly on the ground, as possible, and then lift the completed assembly into place and secure to the bin roof structure.
Z-SECTION BOLTS ON SUCH THAT THE FLANGE WITH MULTIPLE SLOTS POINTS DOWN THE ROOF AND MATES WITH THE ROOF RIBS.

Figure6

MATING STRINGER SECTIONS OVERLAP. BOTTOM FLANGES POINT OUTWARD.

2. If multiple stringer sections are being utilized, assemble these sections together. Consult the Layout Section for the bin diameter in question, for the part numbers being utilized, and the location of each. Note that there are left and right stringer section sections and the stringer flanges point outwards. It is also necessary to bolt on the stair treads at this time. For the larger bin diameters with many stair modules it would be desirable to assemble the stair in manageable parts and bolt the mating assemblies together as they are fitted to the roof.

CENTER STAIR ASSEMBLY ON UNDERLYING ROOF PANEL.

Figure7

3. Z-supports bolt to the stringers at the hole locations in the bottom flanges. There should be a Z-support at every hole location. Note that the flange with the multiple slots is positioned downwards and mates to the roof ribs. On the top flange of the Z-support there are three possible bolting locations. These allow the roof stairs to be shifted to the right or left in relation to the underlying roof panels if this is desirable. In general the center bolting location should be used. However at the bottom end of the roof stairs, it may be desirable to shift the Zsupport to the right or left if there is the possibility of it interfering with the operation of the inspection hatch, or if it interferes with the use of the internal ladder sections. Page 17

LOWER ZSUPPORT SHIFTED TO AVOID INSPECTION HATCH

Figure8

For 60 108 Diameter Bins: For bins where there is a step in the roof ribs, there are two sizes of Z-supports to accommodate the additional height at the bottom of the roof. The standard Z-section (234070) is 4 high. These are used at the top of the roof. The extended Z-sections (234104) are 7 high and are used at the bottom of the roof.

Figure9

4. At this time the roof stairs can be mounted to the roof panel. Position the bottom Z-section relative to the bottom holes in the roof panels. There is flexibility with the fit-up but the bottom stair tread should be positioned close enough to the pass through rails to permit the bolting of the two pieces together as provided in Step 3 in the External Ladder Assembly Considerations above. In general, the center of the bottom flange on the Z section is located 6 above the bottom hole in the roof ribs on 15 to 24 diameter roofs, and 5 above the bottom hole in the roof rib for 27 to 54' diameter roofs. For bin diameters 60 and larger the Z section is located 12 above the bottom edge of the roof rib. In all cases the bottom stair tread should be within 1 to 2" of the ladder pass through rail. There is some allowance in the slotted holes for side to side movement. For best results center the roof stair on the roof panel, and on the ladder pass through rails, as much as possible (see section on Timing Considerations). Drill hole locations into the roof ribs as required and secure with hardware. Putting the sealing washer on the inside insures a water tight seal. Note: If the layouts are followed correctly, and if the roof stairs are located properly, there should be no interference between the Z-supports and existing bolt locations along the roof rib. If this does occur, the complete stair assembly can be moved up or down slightly to avoid these bolt locations. Alternately the Z sections can be rotated at these locations such that the bottom flange is pointing upwards.

Figure10

POSITION BOTTOM STAIR TREAD WITHIN 1" TO 2" OF THE LADDER PASS THROUGH RAIL Page 18

SECURE PASS THROUGH RAILS TO BOTTOM OF STAIR TREAD AS PER ITEM 3 IN PREVIOUS SECTION.

5. For extra stability at the top of the stairs, locate the point where the Z-section protrudes across neighboring roof ribs. Using the closest slot in the bottom flange of the Z-support as a guide, drill a 3/8 hole through the underlying rib. Insert a 3/8 x 4 1/2 fully threaded bolt (150475), washers and triple nut as shown. Secure the bolt to the roof rib with one nut, and sandwich the flange on the Z-section with the remaining two nuts. Adjust to take up the slack and tighten to lock in position. Repeat on the other side, and at other locations where convenient. Putting a sealing washer (taken from a 3/8 bin bolt) on the inside insures a water tight seal.

FOR EXTRA STABILITY BOLT THE Z-SECTION TO OTHER ROOF RIBS

Figure11

6. Attach the vertical hand rail support C-sections as shown. Consult the Layouts for part numbers and positioning. There is a long handrail, that goes on the side of the roof stair opposite to the inspection hatch, and a short section, that goes on the side adjacent to the inspection hatch. The lower vertical hand rail support, on the side of the stair next to the inspection hatch, is positioned higher up on the stringer to accommodate access to the inspection hatch. ON THE BOTTOM STAIR MODULE, THE SHORT HANDRAIL POSITIONED ON INSPECTION HATCH SIDE

ON THE BOTTOM STAIR MODULE, THE LONGER HANDRAIL POSITIONED ON THE NONINSPECTION HATCH SIDE

Figure 12

ON THE BOTTOM STAIR MODULE, THE VERTICAL HANDRAIL SUPPORT ON INSPECTION HATCH SIDE OF THE STAIR IS POSITIONED HIGHER UP, TO ACCOMMODATE SHORTER HANDRAIL

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7. Bolt on hand rails and mid rails as shown in the Typical Roof Stair Module Assembly. If multiple stair modules are being used, mating handrails fit into each other at the support post locations. One end of one handrail fits into the other end of the second handrail as shown. The mid rails are positioned on the inside of the vertical hand rail supports, with the V positioned as shown. Mating mid rails also overlap.

MATING HANDRAILS OVERLAP AT SUPPORT POST LOCATIONS.

MATING HANDRAILS OVERLAP AT SUPPORT POST LOCATIONS.

MATING HANDRAILS OVERLAP AT SUPPORT POST LOCATIONS.

Figure13

Figure13

8. Attach a warning chain (234101) to a spare hole on the upper end of a hand rail, by securing a bolt through the end link on the chain. Drape the chain across the stairwell opening and hook into a hole (must be drilled) on the opposite handrail

HOOK SECURES TO SPARE HOLE IN HANDRAIL.

Figure15
Page 20

Inspection Hatch Cage Assembly (This is supplied as a standard feature of the roof stairs.)
1. Attach three 1 diameter support arms (234504) to the pass through rail adjacent to the inspection hatch as illustrated, using support arm clips (234517). Position the lowest 1 diameter support arm just above the bend in the pass through rail, position the top support arm as high as possible and position the center support arm midway between the other two. UPPER SUPPORT ARM POSITIONED AS HIGH AS POSSIBLE. PASS THROUGH RAIL

SUPPORT ARMS (234504)

PLASTIC CAP (234559) SUPPORT ARM CLIPS

MIDDLE SUPPORT ARM POSITIONED MID-WAY BETWEEN UPPER AND LOWER

VERTICAL SUPPORT TUBE (234069) LOWER 1 DIAMETER SUPPORT ARM POSITIONED JUST ABOVE BEND IN PASS THROUGH RAIL.

BOTTOM SUPPORT ARM (234100)

BOTTOM, LOWER 1 DIAMTER SUPPORT ARM POSITIONED BELOW BEND IN PASS THROUGH RAIL.

Figure16

POSITION VERTICAL SUPPORT TUBE, DRILL WALL SHEET TO MATCH AND SECURE WITH HARDWARE.

2. Using the support arms as guides, position the vertical support tube (234069) such that it attaches to the other ends of the support arms using the support arm clips, bridges the eave of the roof panel, and aligns alongside the wall sheet. Using the holes in the vertical support tube as a guide, drill 3/8 holes through the crest of the mating wall sheet corrugations and attach using 3/8 x 2 bolts. Putting the sealing washer on the inside insures a water tight seal. Attach the plastic cap (234559) to the vertical support tube. Page 21

3. Also bolt on the 1 diameter, longer, lower support rail (234100) between the pass through rail and the vertical support tube, again using support arm clips. Position the lower rail lower down on the pass through rail, below the bend in the pass through rail (Figure 16).

4.

When attaching the top support rail to the pass through rail, use the bolt and nut to secure the end link on the second warning chain (234101). Hook the other end of the chain to a mating hole in the vertical hand rail support across the opening.

SECOND WARNING CHAIN (234101)

HARDWARE ON UPPER SUPPORT ARM CLIP USED TO SECURE WARNING CHAIN

Figure18

Figure17

5. Prevent the support arm clips from sliding down the pass through rail tube and the vertical support tube by securing with the self drilling screws provided (900461).

SELF DRILLING SCREW (900461) SECURES SUPPORT ARM CLIP.

Figure19

Page 22

6.

Attach the final support arm (234504) to the vertical support tube, and to the nearest roof rib, as shown, utilizing the support arm clip and support arm bracket, as shown. Drill into, and secure to the roof rib as required.

Figure 20

USE SUPPORT ARM AS BRACE TO SECURE VERTICAL SUPPORT TUBE.

ROOF STAIR HARDWARE USAGE

All roof stair and related connections are made using 3/8" x 1" bolts and 3/8" nuts, except for the following: - Clamps built into Top Cage Hoops secure using 3/8" x 1 " bolts - Pass Through Rails secure to sidewall ladder using 3/8" x 2 " bolts (these are supplied with the ladder) - Vertical Support Tube secures to the wall sheet using 3/8" x 2 " bolts - Pass Through Rails secure to front lip of stair tread using 3/8" x 4 " fully threaded bolts and 3 - 3/8" nuts at each location - For stability, "Z" supports secure to roof ribs using 3/8" x 4 " fully threaded bolts and 3 - 3/8" nuts at each location - To keep the horizontally placed support arms from slipping down the vertical supports, secure using the #10 x " self drilling screw 234085 - Roof Stairs Hardware Package Description Bolts - 3/8" x 1" (bag of 50) Bolts - 3/8" x 1 1/2" Bolts - 3/8" x 2 1/2" Bolts - 3/8" x 4 1/2" Nuts - 3/8" (bag of 100) Self Drill Screws - #10 x 3/4" Support Arm Clip Pipe Cap Chain Manual - WC Roof Stairs1

Part Number 234943 193797 150517 150475 235951 900461 234517 234559 234101 198934

Quantity 4 5 7 18 2 14 7 3 2

Page 23

PartNo. 234050 234052 234053 234054 234055 234056 234057 234058 234059 234060 234061 234062 234063 234064 234065 234066 234067 234068 234069 234070 234071 234072 234073 234074 234085 234087 234088 234089 234090 234098 234100 234103 234104 234504 234511 234542BDL 234543BDL 235943 235951

Description HANDRAILPOST STRINGER8TREADLEFT STRINGER8TREADRIGHT STRINGER7TREADLEFT STRINGER7TREADRIGHT STRINGER6TREADLEFT STRINGER6TREADRIGHT STRINGER5TREADLEFT STRINGER5TREADRIGHT MIDDLERAIL5TREAD MIDDLERAIL6TREAD MIDDLERAIL7TREAD MIDDLERAIL8TREAD STAIRTREAD HANDRAIL5TREAD HANDRAIL 6 TREAD HANDRAIL6TREAD HANDRAIL7TREAD HANDRAIL8TREAD SUPPORTPOST ZSUPPORT4" MIDDLERAIL5TREADSHORT MIDDLERAIL6TREADSHORT MIDDLERAIL7TREADSHORT MIDDLERAIL8TREADSHORT ROOFSTAIRHARDWAREPACKAGE HANDRAIL5TREADSHORT HANDRAIL6TREADSHORT HANDRAIL7TREADSHORT HANDRAIL8TREADSHORT LADDERSINGLERUNG SUPPORTARMBOTTOM LADDERDOUBLERUNG ZSUPPORT7.87" SUPPORTARM LADDERCAGETOPHOOP LADDERCAGEVERTICALBARBUNDLE30" LADDERCAGEVERTICALBARBUNDLE25" BOLT.375x1.0GR8.2ZJS500(Bagof50) NUTHEX.37516GR5ZJS500(Bagof100)

Size 39.2" 104.4" 104.4" 91.1" 91.1" 77.8" 77.8" 64.5" 64.5" 55.1" 68.4" 81.7" 95.0" 12"x24" 55.1" 68.4" 68.4 81.7" 95.0" 1.66ODx79.0" 48.0" 37.1" 50.4" 63.7" 77.0" 37.1" 50.4" 63.7" 77.0" 4.8" 1.25"ODx41.9" 15.8" 48.0" 1.0"ODx36.0"

Weight 6.7 35 35 31.9 31.9 27.2 27.2 22.6 22.6 6.1 7.6 9 10.6 7.7 8.8 10.9 13 15.1 12.1 14.2 4.1 5.6 7.1 8.5 18.82 5.9 8 10.1 12.2 1.7 3.6 4.3 20.86 1.9 5.4 8.4 7.7 2.55 1.6

ROOF STAIR PACKAGES 15' 18' 21' 24' 27' 30' 33' 36' 39' 42' 45' 48' 51' 54' 60' 66' 72' 78' 84' 90' 96' 102' 108' 234075 234076 234077 234078 234079 234080 212615 234082 212616 234083 212617 234084 212618 234105 234106 212619 234107 234109 212620 234110 212621 212622 212623 4 4 4 6 6 6 6 6 8 8 8 8 10 10 10 12 12 14 16 14 16 18 18 1 1 2 2 2 2 2 3 6 5 6 1 1 2 2 2 2 2 3 6 5 6 1 1 1 1 2 2 1 3 3 2 2 6 5 8 1 1 1 1 2 2 1 3 3 2 2 6 5 8 1 1 1 1 1 3 2 1 1 1 1 1 3 2 1 1 1 1 1 2 2 1 1 1 1 1 2 2 1 2 1 1 1 3 3 1 2 2 1 2 5 3 1 2 1 2 4 3 2 6 5 4 4 11 10 15 1 1 3 4 3 3 4 5 11 10 12 5 7 8 10 11 12 14 15 17 18 20 21 23 24 27 30 34 37 39 43 46 49 51 1 2 1 1 1 3 3 1 2 2 1 2 5 3 1 2 1 2 4 3 2 6 5 4 4 11 10 15 1 1 3 4 3 3 4 5 11 10 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 3 3 3 3 3 4 4 4 4 5 5 2 2 3 3 3 3 3 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 4 3 4 5 4 5 5 5 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 4 4 6 6 1 1 1 2 2 2 2 3 3

Page 24

Optional Peak Rail Assembly

The peak rail is an option to the roof stairs and is intended to be assembled to the roof stairs. 1. Bolt the two extensions (234068) to the upper vertical handrail support C-sections on the roof stair (fIGURE 21). Note that these supports should be installed such that the center web of the C-section is on the inside of the bin (towards the peak ring). The tops of the peak rail extensions protrude about 8 above the vertical handrail supports. They are bolted on, such that the protruding legs of the angles are on the inside and pointing towards the peak ring.
EXTENSION FLANGES ON INSIDE EXTENSION (234068)

Figure 21

PEAK RING TOP VIEW

CENTER WEB OF HANDRAIL SUPPORT FACING TOWARDS PEAK RING VERTICAL HANDRAIL SUPPORT C-SECTION

2. Preassemble the peak rail support posts (234092) to the support clips (234093) such that when the clips match the slope of the roof, the support posts are vertical. The flange on the support posts should be oriented such that the peak rails are attached on the inside of the support posts.
SUPPORT POST FLANGES ON INSIDE (TOWARDS PEAK RING)

SUPPORT POSTS ARE VERTICAL

Figure 22

3. Using U bolts, loosely secure one peak rail tube to the extensions (234068) that are attached to the roof stair handrail support posts and the second tube to the mid-point of the handrail support posts. At the upper location the tubes should butt up against the flange of the extensions. At the mid-point location, the tubes should not protrude inside of the plane of the handrail support. Once the tubes have been leveled (as per the following instructions) it is necessary to secure the ends of the tubes using self-drilling screws at the two locations referred to here. Drill in from the outside of the tubes, through the pilot holes provided.
BUTT TUBE ENDS AGAINST EXTENSIONS BEFORE SECURING

Figure 23

LOWER TUBES SHOULD NOT PROTRUDE INSIDE OF SUPPORT POSTS

Page 25

4. The support posts should be roughly distributed among the available roof ribs for the roof in question. Start with the support post that is across from the roof stairs. Using the peak rail tubes as guides, position this support post such that it mates with both tubes at the two desired locations. Drill the roof rib to mate with the holes in the support clip. Secure the support post assembly to the ribs and to the safety tubes. The support posts should be vertical.

USE THE PEAK RAIL TUBES LOOSELY SECURED TO THE ROOF STAIR, TO LOCATE THE SUPPORT POST ACROSS FROM THE ROOF STAIRS.

Figure 24

5. Locate the remaining support posts such that the spaces between them are roughly equal, secure to the peak rail tubes using the U-bolts. Drill into the roof ribs and secure with the hardware provided.

DISTRIBUTE REMAINING PEAK RING SUPPORT POSTS EQUALLY AROUND THE ROOF

SECURE ON ROOF RIBS

Figure 25

6. Drill in self drilling screws from the back of the handrail supports and extensions (as per #3) to secure the end of the peak rail tubes at all four locations
USE SELF DRILLING SCREWS TO SECURE PEAK RING TUBES AT ROOF STAIR HAND RAIL SUPPORT LOCATIONS

Figure 26

Page 26

7. Install pipe plugs (234102) into the end of the peak rail tubes. 8. Tighten all connections 9. Install two support arms (234504) on two support posts at roughly 90 to the roof stairs (one of either side) to brace the structure laterally. Bolt the support arms to the flange of the support posts and attach the other end to the roof rib using the support arm brackets (234518)

FASTEN SUPPORT ARMS TO STIFFEN THE STRUCTURE

Figure 27

Variation: It is possible to install the peak rails independent of the roof stairs. However additional parts will be required. Two additional peak rail support posts (234092) and two additional support clips (234093) will be required to secure the ends of the tubes. Also, some means of stiffening these two posts against lateral failure will also be required. This could be accomplished with two braces (234504) attached to each post flange at roughly 90 to each other and secured to the roof ribs with support arm brackets (234518).

EXTRA PARTS REQUIRED 234092: SUPPORT POSTS - 2 234093: SUPPORT CLIPS - 2 234504: SUPPORT ARMS - 4 234518: SUPPORT ARM BRACKETS - 4

PROVIDE LATERAL SUPPORT TO POSTS AT ENTRY POINT

Figure 28
Page 27

PEAK RAIL HARDWARE USAGE All peak rail connections are made using 3/8 x 1 bolts and 3/8 nuts except for the following: Safety tubes are secured to support posts and to the vertical handrail supports on the roof stairs by 5/16 Ubolts and 5/16 lock nuts

234095 - Roof Peak Rail Package (15' to 27' Roofs) Part Number Description Quantity 234091 Ring for 15' - 27' Bins 2 234092 Support Post 5 234097 Hardware Package 1 234504 Support Arm 2 234086 Post Extension 2 234096 - Roof Peak Rail Packages (30' to 108' Roofs) Part Number Description Quantity 234094 Ring for 30' - 108' Bins 2 234092 Support Post 7 234097 Hardware Package 1 234504 Support Arm 2 234086 Post Extension 2 234097 - Roof Peak Rail Hardware Package Part Number Description Quantity 235943 Bolt 3/8" x 1" (Bag of 50) 1 234099 Bolt "U"-Round 5/16" 18 235955 Nut - 3/8" 1 900225 Nut - 5/16" Hex Nylon Lock 40 234093 Roof Clip 7 234102 Pipe Plug 4 157042 1" Self Drillling Screw 10 234518 Support Arm Bracket 2 198934 Roof Stair Manual 1

Page 28

Optional Peak Platform Assembly

The peak platform is an option to the roof stairs and peak rails, and is to be assembled in conjunction with them. 1. The peak platform support ring is located similar to the peak rail tubes that are provided with the peak rail assembly, only it is positioned towards the bottom of the peak rail support posts and roof stair handrail posts. The support ring is secured to the posts using the half-round clips (234114) and diameter self drilling screws. First bolt the half-round clips onto all of the posts with the supporting ends facing inward towards the peak ring. Securely seat the supporting 1.66 dia. tube into the half-round cradles and secure with a self drilling screw that is drilled in from the backside.
DRILL IN SELF DRILLING SCREW THROUGH PILOT HOLE IN THE POSTS (ALL LOCATIONS)

HALF ROUND CLIP (234114)

SUPPORT RING

Figure 29

2. The peak platform deck pieces (234118) are evenly distributed around the peak ring as shown such that the amount of overlap between adjacent pieces is roughly even. The wider end is supported on the support ring, and the narrow end rests on the ribs of the roof sheets. To initiate the alignment, one deck piece should be centered on the top roof stair tread. There will be interference between the deck piece and the skid resistance indentations on the stair tread. The best way to overcome this interference is to shorten the peak platform deck piece enough to avoid the skid resistance indentations that are on the top surface of the stair tread. Secure the deck piece to the stair tread with at least two self drilling screws.

SOME INTERFERENCE WITH THE SKID RESISTANCE INDENTATIONS ON THE STAIR TREAD WILL OCCUR IN THIS AREA

Figure 30

Page 29

3. Distribute the remaining deck pieces around the roof such that the amount of overlap between adjacent pieces is roughly equal. Align the deck pieces such that at least two of the pilot holes on the wide end are squarely aligned over the center of the support ring and secure with the self drilling screws.

Figure 31

DISTRIBURE AMOUNT OF OVERLAP AMOUNG DECK PIECES

POSITION PILOT HOLES IN DECK PIECES DIRECTLY OVER SUPPORT TUBE AND SECURE WITH SELFDRILLING SCREWS

4. Position the toe board pieces (234119) such that they loop around the outside circumference of the deck pieces and bridge between the support posts. Overlap mating toe board pieces at the support post locations and secure to the support posts using self drilling screws. It may be required to shorten some of the toe board pieces to prevent unsightly overhang.

SECURE WITH SELF-DRILLING SCREWS AT ALL POST LOCATIONS

POSITION TOE BOARD STRIPS SUCH THAT THEY ARE INSIDE THE OUTER EDGE OF THE PLATFORM PIECES

Figure 32

Page 30

Variation: It is possible to install the peak rail and platform independent from the roof stairs. The two additional support posts and related parts as identified in the previous section will be required. There will be no need to shorten the one deck piece to avoid interference with the top roof stair tread. However, it will be necessary to provide a means of supporting the wide end of the one deck piece that would normally be supported by the stair tread. This can be done by bridging between the two support posts on either side of the entry point. Secure the deck piece to this support using the self drilling screws.
ADDITIONAL SUPPORT POSTS

Figure 33
IT WILL BE NECESSARY TO BRIDGE THIS GAP TO SUPPORT THE PLATFORM DECK PIECE

Peak Platform Hardware Usage All peak Platform connections are made using 3/8 x 1 bolts and nuts except for the following: Insure support ring tubes are sitting fully in the half round clips (234114) and secure to the support posts using self drilling screws through the pilot hole in each support post Secure platform deck pieces using self drilling screws Secure toe boards using self drilling screws Part Number 234112 234118 234119 234117 234115 - Peak Platform 15' - 27' Bins Description Support Ring - Small Platform Piece Toe Board Hardware 234116 - Peak Platform 30' - 54' Bins Description Support Ring - Large Platform Piece Toe Board Hardware Quantity 1 12 3 1

Part Number 234113 234118 234119 234117

Quantity 1 16 4 1

234117 Peak Platform Hardware Package Part Number Description 234114 Support Ring Clip 235943 Bolt - 3/8" x 1" (Bag of 50) 235955 Hex Nut - 3/8" (Bag of 50) 157042 1" Self Drilling Screw

Quantity 9 1 1 100

Page 31

Optional Roof Stair Block-Off Assembly The Roof Stair Block-off Package is an option that mates with a roof stair package when the roof stairs is not used in combination with a Westeel ladder package. Such would be the case if the roof stair was being accessed from an overhead conveyor, and there was no wall ladder. The Stair Block-off Package is intended to provide a barrier at the lower end of the roof stair to prevent somebody from stepping off into space. Some of the necessary parts are supplied with the roof stair package that forms the Inspection Hatch Cage Assembly (see applicable section). The balance of the parts are supplied as part of the Roof Stair Block-off Package. 1. As shown in the diagram position one of the vertical support tubes (234069) such that it aligns with the inspection hatch roof sheet rib that is furthest away from the roof stair. The bend in the support tube bridges the eave of the roof sheets and aligns alongside the top wall sheet. Keep the support pushed up as high as possible. Using the holes in the support tube as guides, and keeping the support tube in a vertical orientation, drill 3/8 holes through the crest of the mating wall sheet corrugations and attach using 3/8 x 2 bolts. Putting the sealing washers on the inside insures a water tight seal.

USE SUPPORT ARM TO BRACE VERTICAL SUPPORT TUBE TO ROOF RIB (BOTH SIDES)

ATTACH THIS VERTICAL SUPPORT TUBE FIRST IN-LINE WITH ROOF RIB BESIDE INSPECTION HATCH.

POSITION SUPPORT ARMS EQUAL DISTANCE ALONG VERTICAL SUPPORT TUBES

SECURE TO TOP WALL SHEET

Figure 34

SECURE SECOND VERTICAL TUBE TO STAIR TREAD FLANGE AT THIS LOCATION

2. Attach four 1 diameter support arms (234504) to the vertical support tube, as illustrated using support arm clips (234517). Position the lowest just above the bend in the vertical support tube, position the highest towards the top, and the other two roughly equal distances apart. Attach a fifth support arm onto the upper portion of the vertical support tube in the same manner and brace down to the nearest roof rib, as shown. Secure the lower portion of the support arm with a support arm bracket (234518) that is secured to the roof rib.

Page 32

3. Using the four support arms as guides, place them horizontally and position a second vertical support tube such that it attaches to the other end of the support arms using the support arm clips, bridges the eave of the roof panel and aligns alongside the top wall sheet. Secure in a similar manner to the first. 4. When attaching the top support arm to the second vertical support tube, use the bolt and nut to secure the warning chain (234101). Hook the other end of the chain to a mating hole in the vertical hand rail support across the opening.

HARDWARE ON UPPER SUPPORT ARM CLIP USED TO SECURE WARNING CHAIN

Figure 36 Figure 35

5. The second vertical support tube should be positioned in close proximity to the bottom stair tread on the roof stair. Pick the location where the vertical support tube crosses the flange of the stair tread and drill a 3/8 hole through both. Secure using a 3/8 x 4 fully threaded bolt (150475) that is triple nutted as shown. Secure the bolt to the vertical support tube with one nut, and sandwich the flange on the stair tread with the remaining two nuts. Adjust the relative position of the nuts and tighten to lock into position.
VERTICAL SUPPORT TUBE (234069)

Figure 37

STAIR TREAD

Page 33

6. Attach four more 1 diameter support arms to the second vertical support tube in a similar manner to # 2 above. Using these as guides, position and secure the third and last vertical support tube as per # 3 above. Use the last support arm to brace the third vertical support tube to the roof rib as per # 2 above. 7. Prevent the support arm clips from sliding down the vertical support tubes by securing with the self drilling screws provided (900461).

SELF DRILLING SCREW (900461) SECURES SUPPORT ARM CLIP

Figure 38

8. Secure the plastic caps (234559) to the vertical support arm tubes.

Roof Stair Block-Off Package Hardware Usage (Note: Required hardware also supplied with Roof Stair Packages): All Roof Stair Block-Off Package connections are made using 3/8 x 1 bolts and 3/8 nuts except for the following connections. Vertical Support Tubes are secured to the grain bin wall sheets using 3/8 x 2 bolts and nuts Secure middle Vertical Support Tube to the bottom Stair Tread using a 3/8 x 4 fully threaded bolt and triple nutting as shown in the instructions. Prevent the support arms from sliding down by securing the support arm clips with self drilling screws.

Part Number 234069 234504 234517 234518

Roof Stair Block-Off Package (234049) Description Vertical Support Tube Support Arms Support Arm Clips Support Arm Bracket

Quantity 2 8 13 2

Page 34

CATWALK ACCESS Catwalks can be accessed from a roof stair with the aid of a plate fabricated as shown. The plate can be bolted to the back off any stair tread on the roof stair and then used to support the bottom of a standard ladder section (234500) which could then tie in with an access point on the catwalk. Ladder sections must be supported structurally every 44.

Page 35

APPENDIX I ROOF STAIR PARTS IDENTIFICATION

P/N 234050 Handrail Post 234052 234053 234054 Shown Right Stringer, Left is mirrored. 234055 234056 234057 234058 234059 L

Description Stringer - 8 Tread Left Stringer - 8 Tread Right Stringer - 7 Tread Left Stringer - 7 Tread Right Stringer - 6 Tread Left Stringer - 6 Tread Right Stringer - 5 Tread Left Stringer - 5 Tread Right

"L" 104.4 104.4 91.1 91.1 77.8 77.8 66.7 66.7

P/N 234060 234061 234062 234063 234071 234072 234073 234074

Description Middle Rail - 5 Treads Middle Rail - 6 Treads Middle Rail - 7 Treads Middle Rail 8 Treads Middle Rail 5 Treads Short Middle Rail 6 Treads Short Middle Rail 7 Treads Short Middle Rail 8 Treads Short

"L" 55.1 68.4 81.7 95 37.1 50.4 63.7 79 234064 Stair Tread

234069 Vertical Support Tube P/N 234065 234066 234067 234068 234087 234088 234089 234090 Description Handrail - 5 Treads Handrail - 6 Treads Handrail - 7 Treads Handrail 8 Treads Handrail 5 Treads Short Handrail 6 Treads Short Handrail 7 Treads Short Handrail - 8 Treads Short "L" 55.1 68.4 81.7 95 37.1 50.4 63.7 79

Page 36

APPENDIX ROOF STAIR PARTS IDENTIFICATION

234098 Single Rung Ladder Extension 234070 Z Support 4

234100 Support Arm 1 Dia 234103 Double Rung Ladder Extension

234504 Support Arm 1 Dia 234104 Z Support 7

234517 Support Arm Clip

Page 37

APPENDIX II PEAK RAIL AND PLATFORM PARTS IDENTIFICATION

234086 Post Extension

234092 Support Post

234102 Pipe Plug 234093 Roof Clip

234118 Platform Piece 234114 Support Ring Clip Page 38

APPENDIX II PEAK RAIL AND PLATFORM PARTS IDENTIFICATION

96

234119 Platform Toe Board

234518 Support Arm Bracket

234091 Peak Rail Tube 85 diameter (1.25 OD Tube)

234094 Peak Rail Tube 109 diameter (1.25 OD Tube)

234112 Peak Platform Support Ring Small - 85 diameter (1.66 OD Tube)

234113 Peak Platform Support Ring Large - 109 diameter (1.66 OD Tube)

Page 39

450 Desautels, P.O. Box 792 Winnipeg, Manitoba CANADA R3C 2N5 Phone: 204-233-7133 Fax: 204-235-0796 www.westeel.com

Westeel Division of Vicwest Corporation

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