Manual de Servicio Accesorios

OPTlON
SERVlCE MANUAL
AFR-16
PF-117 PF-118 AD-14
JS-1002
FN-107/FN-108
P-1
Safety Precautions for Inspection and Service
When performing inspection and service procedures, observe the following precautions to
prevent accidents and ensure utmost safety.
Depending on the model, some of the precautions given in the following do not apply.
Different markings are used to denote specific meanings as detailed below.
lndicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
lndicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. lt may also be used to
alert against unsafe practices.
The following graphic symbols are used to give instructions that need to be observed.
Used to call the service technician's attention to what is graphically represented
inside the marking (including a warning).
Used to prohibit the service technician's from doing what is graphically repre-
sented inside the marking.
Used to instruct the service technician's to do what is graphically represented
inside the marking.

1. Always observe precautions.
2. Before starting the procedures, be sure to unplug the power cord.
3. Use the specified parts.
WARNING
CAUTION
WARNING
Parts requiring special attention in this product will include a label containing the
mark shown on the left plus precautionary notes. Be sure to observe the precau-
tions.
Be sure to observe the "Safety lnformation given in the Operator's Manual.
This product contains a high-voltage unit and a circuit with a large current
capacity that may cause an electric shock or burn.
The product also contains parts that can jerk suddenly and cause injury.
lf this product uses a laser, laser beam leakage may cause eye damage or
blindness.
For replacement parts, always use the genuine parts specified in the manufac-
turer's parts manual. lnstalling a wrong or unauthorized part could cause dielec-
tric breakdown, overload, or undermine safety devices resulting in possible
electric shock or fire.
Replace a blown electrical fuse or thermal fuse with its corresponding genuine
part specified in the manufacturer's parts manual. lnstalling a fuse of a different
make or rating could lead to a possible fire. lf a thermal fuse blows frequently,
the temperature control system may have a problem and action must be taken
to eliminate the cause of the problem.
P-2
4. Handle the power cord with care and never use a multiple outlet.
5. Be careful with the high-voltage parts.
6. Do not work with wet hands.
7. Do not touch a high-temperature part.
8. Maintain a grounded connection at all times. (This item may not apply in the USA.)
9. Do not remodel the product.
10. Restore all parts and harnesses to their original positions.
Do not break, crush or otherwise damage the power cord. Placing a heavy
object on the power cord, or pulling or bending it may damage it, resulting in a
possible fire or electric shock.
Do not use a multiple outlet to which any other appliance or machine is con-
nected.
Be sure the power outlet meets or exceeds the specified capacity.
A part marked with the symbol shown on the left carries a high voltage. Touch-
ing it could result in an electric shock or burn. Be sure to unplug the power cord
before servicing this part or the parts near it.
Do not unplug or plug in the power cord, or perform any kind of service or
inspection with wet hands. Doing so could result in an electric shock.
A part marked with the symbol shown on the left and other parts such as the
exposure lamp and fusing roller can be very hot while the machine is energized.
Touching them may result in a burn.
Wait until these parts have cooled down before replacing them or any surround-
ing parts.
Be sure to connect the ground wire to the ground terminal even when perform-
ing an inspection or repair. Without proper grounding, electrical leakage could
result in an electric shock or fire.
Never connect the ground wire to a gas pipe, water pipe, telephone ground wire,
or a lightning conductor.
Modifying this product in a manner not authorized by the manufacturer may
result in a fire or electric shock. lf this product uses a laser, laser beam leakage
may cause eye damage or blindness.
To promote safety and prevent product damage, make sure the harnesses are
returned to their original positions and properly secured in their clamps and sad-
dles in order to avoid hot parts, high-voltage parts, sharp edges, or being
crushed.
To promote safety, make sure that all tubing and other insulating materials are
returned to their original positions. Make sure that floating components mounted
on the circuit boards are at their correct distance and position off the boards.
P-3
1. Precautions for Service Jobs
2. Precautions for Servicing with Covers and Parts Removed
3. Precautions for the Working Environment
4. Precautions for Handling Batteries (Lithium, Nickel-Cadmium, etc.)
CAUTION
A toothed washer and spring washer, if used originally, must be reinstalled.
Omitting them may result in contact failure which could cause an electric shock
or fire.
When reassembling parts, make sure that the correct screws (size, type) are
used in the correct places. Using the wrong screw could lead to stripped
threads, poorly secured parts, poor insulating or grounding, and result in a mal-
function, electric shock or injury.
Take great care to avoid personal injury from possible burrs and sharp edges on
the parts, frames and chassis of the product.
When moving the product or removing an option, use care not to injure your
back or allow your hands to be caught in mechanisms.
Wherever feasible, keep all parts and covers mounted when energizing the
product.
lf energizing the product with a cover removed is absolutely unavoidable, do not
touch any exposed live parts and use care not to allow your clothing to be
caught in the moving parts. Never leave a product in this condition unattended.
Never place disassembled parts or a container of liquid on the product. Parts
falling into, or the liquid spilling inside, the mechanism could result in an electric
shock or fire.
Never use a flammable spray near the product. This could result in a fire.
Make sure the power cord is unplugged before removing or installing circuit
boards or plugging in or unplugging connectors.
Always use the interlock switch actuating jig to actuate an interlock switch when
a cover is opened or removed. The use of folded paper or some other object
may damage the interlock switch mechanism, possibly resulting in an electric
shock, injury or blindness.
The product must be placed on a flat, level surface that is stable and secure.
Never place this product or its parts on an unsteady or tilting workbench when
servicing.
Provide good ventilation at regular intervals if a service job must be done in a
confined space for a long period of time.
Avoid dusty locations and places exposed to oil or steam.
Avoid working positions that may block the ventilation ports of the product.
Replace a rundown battery with the same type as specified in the manufac-
turer's parts manual.
Before installing a new battery, make sure of the correct polarity of the installa-
tion or the battery could burst.
Dispose of used batteries according to the local regulations. Never dispose of
them at the user's premises or attempt to try to discharge one.
P-4
5. Precautions for the Laser Beam (Only for Products Employing a Laser)
When handling circuit boards, observe the "HANDLlNG of PWBs.
The PC Drum is a very delicate component. Observe the precautions given in "HAN-
DLlNG OF THE PC DRUM because mishandling may result in serious image problems.
Note that replacement of a circuit board may call for readjustments or resetting of partic-
ular items, or software installation.
Removing the cover marked with the following caution label could lead to possi-
ble exposure to the laser beam, resulting in eye damage or blindness. Be sure
to unplug the power cord before removing this cover.
lf removing this cover while the power is ON is unavoidable, be sure to wear
protective laser goggles that meet specifications.
Make sure that no one enters the room when the machine is in this condition.
When handling the laser unit, observe the "Precautions for Handling Laser
Equipment.
DANGER
Invisible laser radiation when open.
AVOID DIRECT EXPOSURE
TO BEAM
0947-7127-01
1144D270AA
1167P001AA
Other Precautions
P-5
ALL Areas
CAUTlON
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturer's instructions.
Germany
VORSlCHT!
Explosionsgefahr bei unsachgemem Austausch der Batterie.
Ersatz nur durch denselben oder einen vom Hersteller empfohlenen hnlichen Typ.
Entsorgung gebrauchter batterien nach Angaben des Herstellers.
France
ATTENTlON
lly a danger d'explosion s'ily a remplacement incorrec de la batterie.
Remplacer uniquement avec une batterie du meme type ou d'un type quivalent recom-
mande par le constructueur.
Mettre au rebut les batteries usages conformment aux instructions du fabricant.
Denmark
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig hndtering Udskiftning m kun ske med bat-
teri af samme fabrikat og type.
Levr det brugte batteri tilbage til leverandren.
Norway
ADVARSEL
Eksplosjonsfare ved feilaktig skifte av batteri.
Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten.
Brukte batterier kasseres i henhold til fabrikantens instruksjoner.
Sweden
VARNlNG
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparat-
tillverkaren.
Kassera anvnt batteri enligt fabrikantens instruktion.
Finland
VAROlTUS
Paristo voi rjht, los se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hvit Kytetty paristo
valmistajan ohjeiden mukaisesti.
Used Batteries Precautions
P-6
Precautions for Service
When performing inspection and service procedures, observe the following precautions to
prevent mishandling of the machine and its parts.
Depending on the model, some of the precautions given in the following do not apply.
When the user is using a word processor or personal computer from a wall outlet of the
same line, take necessary steps to prevent the circuit breaker from opening due to over-
loads.
Never disturb the LAN by breaking or making a network connection, altering termination,
installing or removing networking hardware or software, or shutting down networked
devices without the knowledge and express permission of the network administrator or
the shop supervisor.
1. DlS/REASSEMBLY, ADJUSTMENT
To reassemble the product, reverse the order of disassembly unless otherwise specified.
2. TROUBLESHOOTlNG
lf a component on a PWB or any other functional unit including a motor is defective, the
text only instructs you to replace the whole PWB or functional unit and does not give
troubleshooting procedures applicable within the defective unit.
All troubleshooting procedures contained herein assume that there are no breaks in the
harnesses and cords and all connectors are plugged into the right positions.
The procedures preclude possible malfunctions due to noise and other external causes.
Check the area surrounding the service site for any signs of damage, wear or need of
repair.
Keep all disassembled parts in good order and keep tools under control so that none will
be lost or damaged.
After completing a service job, perform a safety check. Make sure that all parts, wiring
and screws are returned to their original positions.
Do not pull out the toner hopper while the toner bottle is turning. This could result in a
damaged motor or locking mechanism.
lf the product is to be run with the front door open, make sure that the toner hopper is in
the locked position.
Do not use an air gun or vacuum cleaner for cleaning the ATDC Sensor and other sen-
sors, as they can cause electrostatic destruction. Use a blower brush and cloth. lf a unit
containing these sensors is to be cleaned, first remove the sensors from the unit.
Precautions Before Service
How to Use this Book
Precautions for Service
P-7
Be sure to unplug the copier from the outlet before attempting to service the copier.
The basic rule is not to operate the copier anytime during disassembly. lf it is absolutely
necessary to run the copier with its covers removed, use care not to allow your clothing
to be caught in revolving parts such as the timing belt and gears.
Before attempting to replace parts and unplug connectors, make sure that the power
cord of the copier has been unplugged from the wall outlet.
Be sure to use the lnterlock Switch Actuating Jig whenever it is necessary to actuate the
lnterlock Switch with the covers left open or removed.
While the product is energized, do not unplug or plug connectors into the circuit boards
or harnesses.
Never use flammable sprays near the copier.
A used battery should be disposed of according to the local regulations and never be dis-
carded casually or left unattended at the user's premises.
When reassembling parts, make sure that the correct screws (size, type) and toothed
washer are used in the correct places.
lf it becomes necessary to replace the thermal fuse or any other fuse mounted on a
board, be sure to use one of the rating marked on the blown fuse. Always note the rating
marked on the fuse, as the rating and mounting site or number used are subject to
change without notice.
Never create a closed circuit across connector pins except those specified in the text and
on the printed circuit.
When creating a closed circuit and measuring a voltage across connector pins specified
in the text, be sure to use the GND wire.
Precautions for Dis/ReassembIy
Precautions for Circuit Inspection
P-8
1. During Transportation/Storage:
During transportation or when in storage, new P.W. Boards must not be indiscriminately
removed from their protective conductive bags.
Do not store or place P.W. Boards in a location exposed to direct sunlight and high tem-
perature.
When it becomes absolutely necessary to remove a Board from its conductive bag or
case, always place it on its conductive mat in an area as free as possible from static elec-
tricity.
Do not touch the pins of the lCs with your bare hands.
Protect the PWBs from any external force so that they are not bent or damaged.
2. During lnspection/Replacement:
Avoid checking the lC directly with a multimeter; use connectors on the Board.
Never create a closed circuit across lC pins with a metal tool.
Before unplugging connectors from the P.W. Boards, make sure that the power cord has
been unplugged from the outlet.
When removing a Board from its conductive bag or conductive case, do not touch the
pins of the lCs or the printed pattern. Place it in position by holding only the edges of the
Board.
When touching the PWB, wear a wrist strap and connect its cord to a securely grounded
place whenever possible. lf you cannot wear a wrist strap, touch a metal part to dis-
charge static electricity before touching the PWB.
Note that replacement of a PWB may call for readjustments or resetting of particular
items.
The magnet roller generates a strong magnetic field. Do not bring it near a watch, floppy
disk, magnetic card, or CRT tube.
HandIing of PWBs
HandIing of Other Parts
P-9
Only for Products Not Employing an lmaging Cartridge.
Use the specified carton whenever moving or storing the PC Drum.
The storage temperature is in the range between 20C and +40C.
ln summer, avoid leaving the PC Drum in a car for a long time.
2. Handling:
Ensure that the correct PC Drum is used.
Whenever the PC Drum has been removed from the copier, store it in its carton or pro-
tect it with a Drum Cloth.
The PC Drum exhibits greatest light fatigue after being exposed to strong light over an
extended period of time. Never, therefore, expose it to direct sunlight.
Use care not to contaminate the surface of the PC Drum with oil-base solvent, finger-
prints, and other foreign matter.
Do not scratch the surface of the PC Drum.
Do not apply chemicals to the surface of the PC Drum.
Do not attempt to wipe clean the surface of the PC Drum.
lf, however, the surface is contaminated with fingerprints, clean it using the following proce-
dure.
HandIing of the PC Drum
1. Place the PC Drum into one half of its carton.
1076D001
2. Gently wipe the residual toner off the surface of the
PC Drum with a dry, Dust-Free Cotton Pad.
A. Turn the PC Drum so that the area of its surface on
which the line of toner left by the Cleaning Blade is
present is facing straight up. Wipe the surface in
one continuous movement from the rear edge of
the PC Drum to the front edge and off the surface
of the PC Drum.
B. Turn the PC Drum slightly and wipe the newly
exposed surface area with a CLEAN face of the
Dust-Free Cotton Pad. Repeat this procedure until
the entire surface of the PC Drum has been thor-
oughly cleaned.
At this time, always use a CLEAN face of the dry
Dust-Free Cotton Pad until no toner is evident on the
face of the Pad after wiping.
1076D002
P-10
%$
Even when the PC Drum is only locally dirtied, wipe the entire surface.
Do not expose the PC Drum to direct sunlight. Clean it as quickly as possible even under
interior illumination.
If dirt remains after cleaning, repeat the entire procedure from the beginning one more
time.

Only for Products Employing an lmaging Cartridge.
The storage temperature is in the range between 20C and +40C.
ln summer, avoid leaving the lmaging Cartridge in a car for a long time.
2. Handling:
Store the lmaging Cartridge in a place that is not exposed to direct sunlight.
3. Precautionary lnformation on the PC Drum lnside the lmaging Cartridge:
Use care not to contaminate the surface of the PC Drum with oil-base solvent, finger-
prints, and other foreign matter.
Do not scratch the surface of the PC Drum.
Do not attempt to wipe clean the surface of the PC Drum.
3. Soak a small amount of either ethyl alcohol or iso-
propyl alcohol into a clean, unused Dust-Free Cot-
ton Pad which has been folded over into quarters.
Now, wipe the surface of the PC Drum in one con-
tinuous movement from its rear edge to its front
edge and off its surface one to two times.
Never move the Pad back and forth.
1076D003
4. Using the SAME face of the Pad, repeat the proce-
dure explained in the latter half of step 3 until the
entire surface of the PC Drum has been wiped.
Always OVERLAP the areas when wiping. Two
complete turns of the PC Drum would be appropri-
ate for cleaning.
1076D004
HandIing of the Imaging Cartridge
lNDEX (OPTlON)
JS-1002
AFR-16
PF-117 PF-118 AD-14
FN-107/FN-108
AFR-16
11563
SERVlCE MANUAL
i
CONTENTS
GENERAL, MECHANlCAL/ELECTRlCAL
1. SPEClFlCATlONS ........................................................................................... M-1
2. COMPONENT lDENTlFlCATlON .................................................................... M-3
3. CROSS-SECTlONAL VlEW ............................................................................ M-4
4. DRlVE SYSTEM .............................................................................................. M-5
5. ELECTRlCAL COMPONENT LAYOUT ........................................................... M-6
6. DESCRlPTlON OF MODES ............................................................................ M-7
6-1. Mixed Original Mode .............................................................................. M-7
6-2. 1-Sided Mode ......................................................................................... M-7
6-3. 2-Sided Mode ......................................................................................... M-7
6-4. Single Feed Mode .................................................................................. M-7
7. DOCUMENT TAKE-UP/FEEDlNG MECHANlSM ............................................ M-8
7-1. Parts ldentification .................................................................................. M-8
7-2. Document Pick-Up Mechanism .............................................................. M-9
7-3. Document Take-Up Mechanism ............................................................. M-11
8. DOCUMENT TRANSPORT MECHANlSM ...................................................... M-13
8-2. Document Transport Mechanism ........................................................... M-13
9. TURNOVER/EXlT MECHANlSM ..................................................................... M-15
9-2. Document Transport Mechanism ........................................................... M-15
9-3. Turnover/Exit Switching Mechanism ...................................................... M-17
10. SCALE DRlVE MECHANlSM .......................................................................... M-18
10-2. Pressing of the Scale Drive Mechanism ................................................. M-18
10-3. Scale Drive Mechanism .......................................................................... M-19
10-4. Thin Paper Mode .................................................................................... M-19
11. MlSCELLANEOUS .......................................................................................... M-20
11-1. Document Size Detection Mechanism ................................................... M-20
(1) Document Width Detection .............................................................. M-20
(2) Document Length Detection ............................................................ M-20
(3) Document Size Detection ................................................................ M-21
11-2. 15 Open Detection Mechanism ............................................................. M-22
11-3. Raised/Lowered Position Detection Mechanism .................................... M-22
TEST MODES
1. OUTLlNE OF THE TEST MODES ................................................................... S-1
1-1. Test Mode Setting Procedure ................................................................. S-1
1-2. Types of Test Modes .............................................................................. S-1
2. PAPER PASSAGE CHECK ............................................................................. S-2
2-1. Paper Passage Modes ........................................................................... S-2
2-2. Paper Passage Check Procedure .......................................................... S-2
2-3. lndication by LEDs in Paper Passage Check ......................................... S-3
(1) lndication by LEDs in closure failure ............................................... S-3
(2) lndication by LEDs in Misfeed, Trouble and Warning ...................... S-3
3. UNlT CHECK ................................................................................................... S-4
ii
3-1. Unit Check Modes .................................................................................. S-4
3-2. Unit Check Procedure ............................................................................ S-4
(1) Pick-Up Motor check ....................................................................... S-4
(2) Take-Up Motor check ...................................................................... S-5
(3) Main Motor check ............................................................................ S-5
(4) Turnover/Exit Motor check ............................................................... S-5
(5) Scale Drive Motor check .................................................................. S-6
(6) Turnover Solenoid check ................................................................. S-6
4. SENSOR CHECK ............................................................................................ S-7
4-1. Sensor Check Mode ............................................................................... S-7
4-2. Sensor Check Procedure ....................................................................... S-8
(1) Sensor Check 1 check ..................................................................... S-8
(2) Sensor Check 2 check ..................................................................... S-8
5. BOARD CHECK .............................................................................................. S-9
5-1. Board Check Mode ................................................................................. S-9
5-2. Board Check Procedure ......................................................................... S-9
DlS/REASSEMBLY, ADJUSTMENT
1. MAlNTENANCE SCHEDULE .......................................................................... D-1
2. DlSASSEMBLY ............................................................................................... D-2
2-1. Removal of the Transport Belt ................................................................ D-2
2-2. Removal of the Pick-Up Rolls, Take-Up Rolls, and Separator Pads ...... D-3
3. ADJUSTMENTS .............................................................................................. D-5
3-1. Adjustment of Skew in the ADF .............................................................. D-5
3-2. Adjustment of the Document Feed Tray Reference Position ................. D-6
3-3. Adjustment of the Single Feed Tray Reference Position ........................ D-7
3-4. Adjustment of the Document Stop Position in the 1-Sided and
1-Sided Mixed Original Mode ................................................................. D-8
3-5. Adjustment of the Document Stop Position in the 2-Sided Mode ........... D-9
3-6. Adjustment of the Document Stop Position in the Single Feed Mode .... D-10
3-7. Adjustment of Turnover Solenoid ........................................................... D-11
TROUBLESHOOTlNG
1. MlSFEED DETECTlON ................................................................................... T-1
2. MlSFEED TROUBLESHOOTlNG PROCEDURES ......................................... T-3
3. Closure Failure Detection ................................................................................ T-7
4. Time chart ........................................................................................................ T-8
4-1. 1-Side Original Mode .............................................................................. T-8
4-2. Mixed Original Mode .............................................................................. T-9
4-3. 2-Side Original Scanning Mode .............................................................. T-10
4-4. Single Feed Mode .................................................................................. T-11
GENERAL,
MECHANlCAL/ELECTRlCAL
M-1
1. SPECIFICATIONS
Name : Duplexing Document Feeder
Type : Paper Take-Up : Take-up from top of stack, U-turn feeding
Transport : Single-belt transport
Turnover : Loop turnover
Ejection : Straight ejection
lnstallation : Mounted on the copier
Type of Document : Plain paper : 1-Sided mode - 50 g/m to 110 g/m
2-Sided mode - 60 g/m to 90 g/m
Single Feed mode - 35 g/m to 200 g/m
Detectable Document
Sizes
: Metric Area (Standard)
A5 C/L, B5 C/L, A4 C/L, B4 L, A3 L, 11 15 L,
8-1/2 11 L, 8 13 L
lnch Area (Standard)
A4 L, 5-1/2 8-1/2 C/L, 8-1/2 11 C/L, 8-1/2 14 L,
11 15 L, 11 17 L
Capacity : Document Feed Tray: 50 sheets -- 80 g/m
Document Exit Tray: 50 sheets -- 80 g/m
Alignment : Rear Document Edge Guide
Document Loading : Face up
Modes : Mixed Original
1-Sided
2-Sided
Single Feed
Power Source : DC 24 V -- supplied from the copier
Power Consumption : 60 W or less
Dimensions : Width 603 mm
Height 110 mm
Depth 502 mm -- excluding Document Exit Tray
Weight : 12.0 kg
Operating Environment : Same as copier
M-2
Originals Which Should
Not be Used
: The following types of originals, if used with the ADF, are
very likely to cause trouble.
Type of Original Possible Trouble
Sheets stapled or clipped together Take-up failure, damaged sheet, defective
drive mechanism due to jammed staples or
clips.
Sheets glued together Take-up failure, damaged sheet
Sheets folded, torn, or wrinkled Take-up failure, damaged sheet
Sheets severely curled Sheets mis-fed due to being dog-eared or
fed in askew
Sheets weighing less than 40 g/m Damaged sheet
Originals for Which Feed-
ing is not Guaranteed
: The following types of originals, if used with the ADF, may
or may not cause trouble.
Type of Original Possible Trouble
Pieces of paper pasted up on a sheet Folded or torn pasted-up pieces
Slightly curled sheets: curl 10 to 15 mm Dog-eared pages, ejection failure
Heat-sensitive paper Folded leading edge, ejection failure, trans-
port failure
Coated sheets Take-up failure, transport failure
Translucent paper Take-up failure, transport failure
Sheets just fed out of the copier Take-up failure, transport failure
Perforated sheets: loose-leaf, etc. Multiple feed due to burrs in perforations
Sheets with two to four holes Transport failure
Sheets folded in half or Z-folded Transport failure, distorted image
Sheets weighing 40 g/m to 50 g/m Folded leading edge
Sheets with surface irregularities:
letterhead, etc.
Take-up failure
Pencil-written sheets Dirty originals
Folded sheets Distorted image, multiple feed, take-up
failure
Sheets of a size outside the range detect-
able by the ADF
Void image
M-3
2. COMPONENT IDENTIFICATION
1. Hookup Cord
2. Rear Cover
3. Document Feed Tray
4. Upper Cover
5. Single Feed Tray
6. Take-Up Cover
7. Document Edge Guide
8. Exit Cover
9. Document Exit Tray
10. Transport Belt
11. Magnet
12. Holder Touch Lever
13. Scale Drive Lever
4490M001AA
4652M501AA
1
2 3 4 6
5
11 10
7
8
9
12 13
M-4
3. CROSS-SECTIONAL VIEW
1. Pick-Up Roll
2. Empty Sensor PC1
3. Take-Up Roll
4. Separator Pad
5. Registration Sensor PC2
6. Registration Driven Roller
7. Registration Drive Roller
8. Single Feed Empty Sensor PC9
9. Single Feed Roller
10. Single Feed Roll
11. Width Sensor 1/2/3 PC5/6/7
12. Transport Belt Drive Roller
13. Transport Belt
14. Transport Rolls
15. Transport Belt Driven Roller
16. Transport Roll
17. Turnover Roller
18. Exit Sensor PC3
19. Exit Roller
20. Exit Roll
21. Turnover/Exit Switching Plate
22. Turnover Roll
23. Turnover Sensor PC4
24. Turnover Roll
25. Transport Roller
4652M502AA
13 14 15 18 19 12
1 2 3 4 5 6
11
10
9
8
7
17
20
16
25
24 23 22 21
M-5
4. DRIVE SYSTEM
4652M503AA
Document Take-Up/Feeding
Turnover/Exit/Scale Drive
Document Transport
M-6
5. ELECTRICAL COMPONENT LAYOUT
Code Name Code Name
PWB-A
M1
M2
M3
M4
M5
SL1
PC1
PC2
PC3
PC4
Main Control Board
Pick-Up Motor
Take-Up Motor
Main Motor
Turnover/Exit Motor
Scale Drive Motor
Turnover Solenoid
Empty Sensor
Registration Sensor
Exit Sensor
Turnover Sensor
PC5
PC6
PC7
PC8
PC9
PC10
PC11
PC12
Paper Width Sensor 1 (Option)
Paper Width Sensor 2
Paper Width Sensor 3 (Option)
Pick-Up Sensor
Single Feed Empty Sensor
Take-Up Cover Open/Close
Sensor
Exit Cover Open/Close Sensor
Scale Drive Sensor
4652M504AA
PC2
PC9
PC10
PC5
PC6
PC7
PC1
M2
M1
PC8
M3
PWB-A
M4
SL1
PC11
PC3
PC4
M5
PC12
M-7
6. DESCRIPTION OF MODES
6-1. Mixed OriginaI Mode
The copier detects the size of each page of the document as it is taken up and fed in and,
according to the size detected, feeds the copy paper of the corresponding size selected
from among the available paper sources.
The mode is mainly used when making copies from a document set consisting of pages
of different sizes.
6-2. 1-Sided Mode
When a multi-page document is being copied, the copier detects the size of only the first
page of the document and copies the subsequent pages based on that size detection.
This saves the copier the time required for detecting the sizes of the subsequent pages
of the document, making for a faster and more efficient paper feed timing.
%
If a document of pages of varying sizes is used in this mode, image trouble could result
including missing copy image. (The system does not, however, force a misfeed condition.)
6-3. 2-Sided Mode
The ADF automatically turns over 2-sided originals for a speedy copying operation (cop-
ies are made in the order of the first and second pages).
6-4. SingIe Feed Mode
This mode may be used when the user wants to make copies from an original for which
feeding is not guaranteed (pasted-up sheet, translucent paper, heat-sensitive paper,
etc.).
When a single original is inserted into the Single Feed Tray, the ADF automatically takes
it up and feeds it in to let the copier run a single copy cycle.
Each original is transported at a low speed.
M-8
7. DOCUMENT TAKE-UP/FEEDING MECHANISM
7-1. Parts Identification
1. Take-Up Motor M2
2. Empty Sensor PC1
3. Single Feed Roller
4. Single Feed Empty Sensor PC9
5. Registration Roller
6. Registration Sensor PC2
7. Paper Width Sensor 1 PC5: Option
8. Paper Width Sensor 2 PC6
9. Paper Width Sensor 3 PC7: Option
10. Take-Up Cover Open/Close Sensor
PC10
11. Take-Up Rolls
12. Separator Pads
13. Pick-Up Rolls
14. Document Stoppers
15. Pick-Up Sensor PC8
16. Pick-Up Motor M1
4652M505AB
15
16
3
7
8
9
10
11
14
13
12
6
5
1
2
4
M-9
7-2. Document Pick-Up Mechanism
The document pick-up mechanism consists of the Document Stoppers and Pick-Up
Rolls.
The Document Stoppers determine the leading edge position of the document loaded in
the ADF.
They are in the lowered position when in their standby position and raised when a docu-
ment take-up sequence is started.
The Pick-Up Rolls are in the raised position in their standby state and lowered when a
document take-up sequence is started, pressing the document set downward during the
sequence with the tension of the Document Pressure Springs.
The operation of the Document Stoppers and Pick-Up Rolls is controlled by Pick-Up
Motor, Pick-Up Sensor, and a cam.
4490M007AB
Pick-Up Motor M1
Pick-Up Sensor PC8
Document Pressure Springs
Pick-Up Rolls
Document Stoppers
M-10
Control of Operation of the Document Stoppers and Pick-Up Rolls
Pick-Up Motor Control
PC8 and Cam
Operation
Document Stoppers/Pick-Up
Rolls Operation
Home position
Pick-Up Rolls press docu-
ment; Document Stoppers
retract.
Home position
CONTROL SlGNAL ON OFF WlRlNG DlAGRAM
M1 PWB-A PJ8A-2 L H 7 - H
CONTROL SlGNAL Blocked Unblocked WlRlNG DlAGRAM
PC8 PWB-A PJ12A-2 L H 3 - l
4490M008AA
Pick-Up Sensor PC8
Cam 4490M009AA
Pick-Up Roll
'RFXPHQW6WRSSHU
'RFXPHQW
3UHVVXUH6SULQJ
4652M506AA 4652M517AA
4490M008AA 4490M009AA
M-11
7-3. Document Take-Up Mechanism
The Pick-Up Rolls and Take-Up Rolls turn to transport the document loaded in the Docu-
ment Feed Tray up to the Registration Roller.
The Single Feed Roller, on the other hand, turns to transport the document placed in the
Single Feed Tray.
The Pick-Up Rolls, Take-Up Rolls, and Single Feed Roller are driven by Take-Up Motor.
To drive the Single Feed Roller, Take-Up Motor is turned backward, at which time the
Take-Up Roll Shaft also turns backward. Because of the functioning of the one-way pul-
ley, however, the backward rotation of the shaft is not transmitted to the Pick-Up Rolls or
Take-Up Rolls.
The Front Separator Pads and Separator Pads together function to prevent double feed
when two or more pages of a document set are taken up.
4490M012AD
Take-Up Rolls
Single Feed
Roller
Registration Roller
Separator Pads
Front Separator Pads
Pick-Up Rolls
Take-Up Roll Shaft
Take-Up Motor M2
One-Way Pulley
M-12
Take-Up Motor Control
The pulse signals output from PJ7A on PWB-A are supplied to the two coils inside Take-
Up Motor and the combination and sequence of the pulse signals energized are varied to
turn Take-Up Motor forward or backward.
The distance over which an original is transported is detected by counting the number of
pulses generated.
PWB-A
Sequence
1 2 3 4
PJ7A-5 L H H L
PJ7A-4 L L H H
PJ7A-6 H L L H
PJ7A-3 H H L L
Forward
Rotation
Pick-Up Rolls and Take-Up Rolls are turned to take up an
original.
%DFNZDUG
5RWDWLRQ
The Single Feed Roller is turned to take up an original.
M2 PWB-A PJ7A-3~6 Pulse Output 7 - l
M-13
8. DOCUMENT TRANSPORT MECHANISM
8-2. Document Transport Mechanism
Rotation of the Registration Rollers and Transport Belt results in the original fed from the
Document Feed Tray or Single Feed Tray being transported up to the Original Width
Scale.
The Registration Rollers and Transport Belt are driven by Main Drive Motor.
1. Main Drive Motor M3
2. Registration Driven Roller
3. Registration Drive Roller
4. Transport Belt
4650M507AA
1
2
3
4
4490M014AA
Main Drive Motor M3
Registration Rollers
Transport Belt
M-14
Main Drive Motor Control
The pulse signals output from PJ6A on PWB-A are supplied to the two coils inside Main
Drive Motor and the combination and sequence of the pulse signals energized are varied
to turn Main Drive Motor forward or backward.
pulses generated.
The motor speed is controlled by varying the cycle "A of the pulse signal.
M3 PWB-A PJ6A-3~6 Pulse Output 8 - G
PWB-A
Sequence
1 2 3 4
PJ6A-3 L H H L
PJ6A-5 L L H H
A
PJ6A-4 H L L H
PJ6A-6 H H L L
Forward
Rotation
Transports the original toward the Original Width Scale.
%DFNZDUG
5RWDWLRQ
Transports the original, which has been turned over, towards
the take-up section.
M-15
9. TURNOVER/EXIT MECHANISM
9-2. Document Transport Mechanism
The Turnover Roller and Exit Roller turn over or feed out of the ADF the original trans-
ported from the transport mechanism.
The Turnover Roller and Exit Roller are driven by Turnover/Exit Motor.
4490M015AC
Turnover/Exit Motor M4
Exit Cover Open/Close Sensor PC11
Turnover Sensor PC4
Turnover Roller
Exit Roller
Exit Sensor PC3
Turnover Solenoid SL1
Turnover Roller
Turnover/Exit Motor M4
Transport Belt
Exit Roller
4490M016AC
M-16
Turnover/Exit Motor Control
The pulse signals output from PJ4A on PWB-A are supplied to the two coils inside Turn-
over/Exit Motor to energize Turnover/Exit Motor.
pulses generated.
The motor speed is controlled by varying the cycle "A of the pulse signal.
M4 PWB-A PJ4A-3~6 Pulse Output 8 - C
PC3 PWB-A PJ11A-2 L H 3 - C
PC4 PWB-A PJ3A-5 L H 3 - C
PC11 PWB-A PJ3A-2 L H 3 - B
PWB-A
Sequence
1 2 3 4
PJ4A-3 L H H L
PJ4A-5 L L H H
A
PJ4A-4 H L L H
PJ4A-6 H H L L
(QHUJL]HG
Transports the original towards the turnover or exit
mechanism.
M-17
9-3. Turnover/Exit Switching Mechanism
The turnover/exit switching mechanism uses the Turnover/Exit Switching Plate which is
swung downward or upward to change the document path, thereby allowing the original
to be turned over or ejected from the ADF.
The switching plate is actuated as Turnover Solenoid is energized and deenergized.
SL1 PWB-A PJ5A-2 L H 8 - B
Turnover Roller
Turnover/Exit Switching Plate
Exit Roller
Original
<For Exit> SL1-Deenergized <For Turnover> SL1-Energized
Turnover/Exit Switching Plate
Exit Roller
Turnover/Exit Switching Lever
Turnover Solenoid
SL1
Turnover/Exit Switching Shaft
Arrow indicates the directionof motion when SL1 is energized.
4652M510AA
4652M508AA 4652M509AA
M-18
10. SCALE DRIVE MECHANISM
10-2. Pressing of the ScaIe Drive Mechanism
The Scale Drive Mechanism is pressed against the Scale Holder to ensure positive
action of the Original Width Scale.
4652M511AA
Scale Drive Motor M5
Scale Drive Cam
Positioning Lever
Scale Drive Sensor
PC12
Scale Drive Lever
Actuator
4652M512AA
Original Width Scale
Scale Holder
Tension Spring
Fulcrum Scale Drive Motor M5
Positioning Lever
Scale Drive Lever
M-19
10-3. ScaIe Drive Mechanism
The Original Width Scale is installed on the left edge of the Original Glass. To allow the
originals to be turned over and ejected out of the ADF even in this configuration, a mech-
anism is provided that retracts the Original Width Scale and brings it back to the original
position.
Control of Operation of the Scale Drive Lever
10-4. Thin Paper Mode
A function is provided to prevent a thin original from being bent as it is brought to contact
with the Original Width Scale. lt brings the original to a stop at an exact point without let-
ting it hit against the Original Width Scale. ln the Thin Orig. mode, the Original Width
Scale is in the retracted position.
Set method: Utility Administrator mode Expert User's Mode Thin Orig.
Functioning mode: 1-Side No Detect mode, 1-Side Mixed orig. mode, Single feeding mode
Scale Drive Sensor and Cam Operation
Home Position
Scale Drive Lever Down
is Retracting
Scale Drive Lever Up
Home Position
M5 PWB-A PJ14A-2 L H 7 - A
PC12 PWB-A PJ13A-2 H L 3 - D
Cam
4652M513AA
Scale Drive Sensor
PC12
Scale Holder
Scale Drive Lever
Actuator
4652M514AA
Rotation
Down
Stops rotating when
sensor is unblocked.
4652M515AA
Rotation
Up
Stops rotating when
sensor is blocked.
M-20
11. MISCELLANEOUS
11-1. Document Size Detection Mechanism
The document size is determined by means of two different systems of document width
detection and document length detection.
(1) Document Width Detection
The width of an original is detected by the combination of the "L and "H states of Width
Sensors 1 PC5, 2 PC6, and 3 PC7, as detected while the original is being taken up.
Each sensor is located as follows with reference to the Document Edge Guide in the rear.
PC5: 236.5 mm; PC6: 268 mm; PC7: 288 mm
(2) Document Length Detection
The length of an original is detected by counting the number of pulses generated by Main
Motor for the period of time from when the Registration Roller starts turning to when the
trailing edge of the original moves past Registration Sensor.
ln the Single Feed mode, the period of time for counting the number of pulses is up to
when the trailing edge of the original moves past Single Feed Empty Sensor.
Paper Width Sensor 1 PC5 (Option)
4652M518AA
Paper Width Sensor 2 PC6
Paper Width Sensor 3 PC7 (Option)
M-21
(3) Document Size Detection
Details of Paper Width Sensor/Document Length and Detectable Document Sizes
Standard (PC6 only)
Standard with Options (PC5, 6, 7)
Metric Area lnch Area
PC6
Document Length
(mm)
Document Size PC6
Document Length
(mm)
Document Size
H
~ 158.5 A5 C
H
~ 149.7 5-1/2 8-1/2 C
158.6 ~ 192.0 B5 C 149.8 ~ 225.9 5-1/2 8-1/2 L
192.1 ~ 220.0 A5 L 226.0 ~ 289.4 8-1/2 11 L
220.1 ~ 267.0 B5 L 289.5 ~ 307.0 A4 L
267.1 ~ 289.4 8-1/2 11 L 307.1 ~ 365.6 8-1/2 14 L
289.5 ~ 307.0 A4 L 365.7 ~ 11 17 L
307.1 ~ 340.0 8 13 L
340.1 ~ 374.0 B4 L
374.1 ~ A3 L
L
~ 220.0 A4 C
L
~ 225.9 8-1/2 11 C
220.1 ~ 391.0 11 15 L 226.0 ~ 391.0 11 15 L
391.1 ~ A3 L 391.1 ~ 11 17 L
Paper Width sensor
Document Length
(mm)
Document Size
PC5 PC6 PC7 Metric Area lnch Area
H H H
~ 158.5 A5 C 5-1/2 8-1/2 C
158.6 ~ 225.9 A5 L 5-1/2 8-1/2 L
226.0 ~ 267.0 B5 L
267.1 ~ 289.4 8-1/2 11 L
289.5 ~ 307.0 A4 L
307.1 ~ 340.0 8 13 L
340.1 ~ 365.6 8 14 L
365.7 ~ A3 L
H H L
~ 192.0 B5 C
192.1 ~ 220.0 A4 C
220.1 ~ 225.9 8-1/2 11 C
226.0 ~ 289.4 8-1/2 11 L
289.5 ~ 374.0 B4 L
374.1 ~ A3 L
H L H or L
~ 225.9 8-1/2 11 C
226.0 ~ 391.0 11 15 L
391.1 ~ 11 17 L
L H or L H or L
~ 220.0 A4 C
220.1 ~ A3 L
M-22
11-2. 15 Open Detection Mechanism
To enable the copier to detect the document size when the ADF is used as the Original
Cover of the copier, there is the Lever Actuator provided in the ADF body.
The Lever Actuator moves the Original Cover Detecting Lever mounted on the copier.
11-3. Raised/Lowered Position Detection Mechanism
There is a magnet installed in the ADF body to allow the copier to know that the ADF is
raised or lowered.
This magnet actuates the Size Reset Switch on the copier.
4652M516AA
Magnet
Size Reset Switch SW10 Lever Actuator
Original Cover Detecting Lever
TEST MODES
S-1
1. OUTLINE OF THE TEST MODES
The test modes for the ADF may be initiated from the "Tech. Rep. Mode menu screen
provided for the copier or by changing the position of a DlP switch key on PWB-A of the
ADF.
For the "Tech. Rep. Mode menu screen, see "SWlTCHES ON PWBs: Tech. Rep. Mode
of the copier's Service Manual.
1-1. Test Mode Setting Procedure
Flip S2-5 to the ON position and turn OFF and ON the Power Switch of the copier. This
sets the ADF into the Test mode.
Various types of Test Mode operations are available, each being selected with a particu-
lar combination of ON and OFF settings of S2-1 to -5. To run a particular operation, make
the correct DlP switch key settings, raise and lower the ADF to validate the settings, and
press S1 to start the operation.
1-2. Types of Test Modes
The following four types of Test Modes are available:
Paper Passage Check
Unit Check
Sensor Check
Board Check
ON
1 3 4 5 2
PWB-A
LED
Test Mode Switch S1
DlP Switch S2
4490S001AB
S-2
2. PAPER PASSAGE CHECK
2-1. Paper Passage Modes
Each paper passage mode starts by setting the DlP switch of S2.
(Blank means OFF.)
To adjust the stop position, flip S2-3 to ON. The adjustment procedure will be found in
DlS/REASSEMBLY, ADJUSTMENT to follow.
2-2. Paper Passage Check Procedure
1. Turn OFF the Power Switch of the copier and flip S2-5 to ON.
2. Turn ON the Power Switch of the copier. (This sets the ADF into the Test Mode.)
3. Make the necessary settings of S2-1 to -4 for the desired paper passage mode.
4. Raise and lower the ADF.
5. Load a document set in the Document Feed Tray.
6. Press S1 once.
7. This starts the paper passage check.
To interrupt a continuous paper passage mode (S2-4: OFF), press S1 once. lf S1 is then
pressed a second time, the ADF feeds all originals out of itself to terminate the paper
passage mode.
ln an intermittent paper passage mode (S2-4: ON), each press of S1 lets the ADF feed
an original through itself.
To select either the continuous or intermittent mode, turn OFF the Power Switch of the
copier, flip S2-4 to OFF and then ON, and turn ON the Power Switch.
Paper Passage Mode
Setting the DlP switch of S2
1 2 3 4 5
1-Sided Continuous ON
lntermittent ON ON
Mixed Original Continuous ON ON
lntermittent ON ON ON
2-Sided Continuous ON ON
lntermittent ON ON ON
Single Feed lntermittent ON ON ON
S-3
2-3. Indication by LEDs in Paper Passage Check
(1) Indication by LEDs in cIosure faiIure
( : Blinking, : OFF, : ON)
LED1 stays blinking at all times.
(2) Indication by LEDs in Misfeed, TroubIe and Warning
LED1 stays blinking at all times.
Displays the control internal data while paper is being fed through the ADF.
LED lndication
Description
1 2 3 4 5
Take-Up Cover
ADF open
Exit Cover
LED lndication
Description
1 2 3 4 5
Standby
Document not reaching Registration Sensor.
Document staying at Registration Sensor.
Document not reaching Exit Sensor.
Document staying at Exit Sensor.
Document left after operation is started.
Pick-Up Motor M1 malfunction.
Document staying at Single Feed Empty Sensor.
Document not reaching Turnover Sensor.
Document staying at Turnover Sensor.
Scale Drive Motor M5 malfunction.

Document staying at Document Feed Tray or Sin-
gle Feed Tray. -- Warning
Document left at before operation is started.
-- Warning
S-4
3. UNIT CHECK
3-1. Unit Check Modes
Each unit check mode starts by setting the DlP switch of S2.
(Blank means OFF.)
Flipping S2-4 to ON before the Power Switch is turned ON allows for setting the ADF into
the Durability mode which, once started, continues running until stopped.
3-2. Unit Check Procedure
1. Turn OFF the Power Switch of the copier and flip S2-5 to ON. (Flip S2-4 to ON for the
Durability mode.)
3. Make the necessary settings of S2-1 to -5 for the desired unit check mode.
5. This completes the setting of the unit check mode.
(1) Pick-Up Motor check
Each press of S1 repeats the operation shown below.
Unit Check Mode
1 2 3 4 5
Pick-Up Motor M1 ON
Take-Up Motor M2 ON ON
Main Drive Motor M3 ON
Turnover/Exit Motor M4 ON ON
Scale Drive Motor M5 ON ON
Turnover/Exit Switching
Solenoid
SL1 ON ON ON
No. of Times S1
is Pressed
LED lndication
Operation
1 2 3 4 5
0 Standby
1 Rotation (Take-Up Rolls down)
S-5
(2) Take-Up Motor check
The motor automatically stops turning in about 60 second.
(3) Main Motor check
(4) Turnover/Exit Motor check
No. of Times S1
is Pressed
LED lndication
Operation
1 2 3 4 5
0 Standby
1 Forward rotation (150 mm/s)
2 Stop
3 Backward rotation (300 mm/s)
No. of Times S1
is Pressed
LED lndication
Operation
1 2 3 4 5
0 Standby
2 Stop
3 Backward rotation (660 mm/s)
4 Stop
No. of Times S1
is Pressed
LED lndication
Operation
1 2 3 4 5
0 Standby
1 Rotation (660 mm/s)
2 Stop
3 Rotation (300 mm/s)
S-6
(5) ScaIe Drive Motor check
(6) Turnover SoIenoid check
The solenoid stops operating in about 60 second.
No. of Times S1
is Pressed
LED lndication
Operation
1 2 3 4 5
0 Standby
1
Rotation
(Original Width Scale is
Retracting)
No. of Times S1
is Pressed
LED lndication
Operation
1 2 3 4 5
0 Standby
1
ON/OFF is repeated at one
cycle of the second.
S-7
4. SENSOR CHECK
4-1. Sensor Check Mode
"Tech. Rep. Mode menu screen on the copier Touch Panel:
1. Select "ADF Check on the "Tech. Rep. Mode menu screen.
2. Select "l/O Check.
3. Using a sheet of paper or other device, activate the sensor to be checked and check
the data shown on the screen (paper present: 1; paper not present: 0).
DlP Switch S2 on PWB-A of this ADF:
(Blank means OFF.)
Mode
1 2 3 4 5
Sensor Check 1
Sensor Check 2 ON
Sensor Check 1:
Empty Sensor PC1
Registration Sensor PC2
Exit Sensor PC3
Turnover Sensor PC4
Sensor Check 2:
Single Feed Empty Sensor PC9
Width Sensor 1 PC5 (option)
Width Sensor 2 PC6
Width Sensor 3 PC7 (option)
4652S501CA
4652S502CA 4652S503CA
S-8
4-2. Sensor Check Procedure
1. Turn OFF the Power Switch of the copier and flip S2-5 to ON.
3. Make the necessary settings of S2-1 to -5 for the desired sensor check mode.
5. This completes the setting of the sensor check mode.
(1) Sensor Check 1 check
Using a sheet of paper or other device, activate the sensor to be checked and check for
the LED condition.
(2) Sensor Check 2 check
Using a sheet of paper or other device, activate the sensor to be checked and check for
the LED condition.
Sensor
LED lndication
Operation
1 2 3 4 5
Empty Sensor PC1 Blocked
Registration Sensor PC2 Blocked
Exit Sensor PC3 Unblocked
Turnover Sensor PC4 Blocked
Sensor
LED
Operation
1 2 3 4 5
Single Feed Empty Sensor PC9 Blocked
Width Sensor 1 PC5 (option) Unblocked
Width Sensor 2 PC6 Unblocked
Width Sensor 3 PC7 (option) Unblocked
S-9
5. BOARD CHECK
5-1. Board Check Mode
Each electrical component is energized sequentially to determine if the drive circuit of
PWB-A is fully operational.
1. Turn OFF the Power Switch of the copier and DlP switch to ON.
(Blank means OFF.)
2. Turn ON the Power Switch of the copier.
3. This completes the setting of the board check mode.
5-2. Board Check Procedure
Each press of S1 energizes the following electrical components in that order, one at a
time.
Mode
1 2 3 4 5
Board Check Mode ON
No. of Times S1
is Pressed
LED lndication
Operation
1 2 3 4 5
0 Standby
1
Scale Drive Motor turns.
Turnover Solenoid ON. (1 s)
2 Pick-Up Motor turns.
3
Take-Up Motor turns.
(150 mm/s)
4 Main Motor turns. (660 mm/s)
5
Turnover/Exit Motor turns.
(660 mm/s)
DlS/REASSEMBLY,
ADJUSTMENT
D-1
1. MAINTENANCE SCHEDULE
To ensure good copies and an extended service life of the this Unit, it is recommended
that the maintenance jobs described in this schedule be carried out.
K = 1,000 sheets
DPerform the service job based on the values of the PM Counter of the copier.
DThe Pick-Up Roll, Take-Up Roll and Separator Pad should be replaced as a set.
DDuring regular maintenance visit, clean or replace parts an necessary.
The above information is subject to change without notice.
PM Parts
Maintenance
Schedule Cycle
Tools
Used for
Cleaning
Parts No. QTY
PM
Counter
Reference
Page
Clean Replace
Pick-Up Roll
30K
120K
Cloth,
Alcohol
4490-3504-xx 2
ADF
Feed
D-3
Take-Up Roll 4490-3505-xx 2 D-3
Separator Pad 4652-0752-xx 2 D-3
Transport Belt
1
Registration Drive
Roller
1
RegistrationDriven
Roller
1
Turnover Roller 1
ADF
Rev.
Turnover Roll 4
Exit Roller 1
ADF
Feed
Exit Roll 4
Reflector-type
sensor
120K
Blower
brush
2
D-2
2. DISASSEMBLY
2-1. RemovaI of the Transport BeIt
1. Snap off the C-clip.
4652D520AA
2. Unlock the holder that holds the Transport Belt
Drive Roller.
4490D002AB
3. Pull the Transport Belt Roller Assy toward you
and remove it from the ADF.
%
At reinstallation, make sure that the mylar on the
right-hand side does not sneak under the Trans-
port Belt.
4490D003AA
4. Remove two screws and bend the roller unit
inward.
4490D004AB
5. Remove the Transport Belt.
4490D005AA
D-3
2-2. RemovaI of the Pick-Up RoIIs, Take-Up RoIIs, and Separator
Pads
1. Open the Take-Up Cover and remove one screw
and the Upper Cover.
4490D006AB
2. Lift the Pick-Up Roll Arm.
3. Snap off the C-clip from the Pick-Up Roll Shaft
and remove the Pick-Up Roll.
4490D007AB
4. Unhook the two springs from the Pick-Up Roll
Arm.
5. Remove one screw and the Paper Empty Sensor.
4490D008AB
6. Snap off the C-clip.
7. Slide off the bushing and raise the shaft.
4490D009AB
8. Snap off the C-clips and remove the Take-Up
Rolls from their shaft.
%
When reinstalling the Take-Up Rolls, make sure that
the blue end of the one-way bearing is on the side
opposite the Take-Up Roll.
4490D010AB
D-4
9. Remove the Transport Belt Roller Assy.
D-2
4490D003AA
10. Remove two screws and the Separator Pad
Assy.
4490D012AA
11. Remove the Separator Pads.
4652D521AA
D-5
3. ADJUSTMENTS
NEVER attempt to adjust "Registration Loop under "Tech. Rep. Choice in the field. lt is
only for factory adjustment.
Before starting any of the adjustment procedures, take necessary steps to prevent the
Original Width Scale from interfering with the procedures.
3-1. Adjustment of Skew in the ADF
Requirement: Skew should be 0.35% or less with respect to the document length.
For A4 crosswise: 1.0 mm
After this adjustment has been made, perform the following steps: Adjustment of the
Document Feed Tray Reference Position and Adjustment of the Document Stop Position
in each mode.
1. Press down the Original Width Scale and insert a
piece of paper into the space in the Scale Holder
in the rear. Make sure that the Original Width
Scale remains lower than the surface of the Orig-
inal Glass.
%
Bend the piece of paper inserted toward the rear to
ensure that it will not be in the way through which
originals move.
4652D501AA
Bend Piece of Paper
toward the Rear
1. Load an A4C or LetterC original in the Document
Feed Tray and select 1-Sided mode.
2. Press the Start key.
3. Press the Stop key when the original is taken up
and then the scan motion stops.
4. Gently raise the ADF.
4652D502AA
Start Key
Stop key
A4C original
5. Check in which direction, A or B, the original posi-
tioned on the Original Glass tilts.
6. lf the specifications are not met, perform the fol-
lowing steps 7 through 9.
Specifications: 1 mm or less
4652D503AA
1 mm or less
A4C
7. Loosen the three screws of the left hinge.
8. lf the original tilts in the direction of A:
Move the ADF to the front.
lf the original tilts in the direction of B:
Move the ADF to the rear.
9. Tighten the three screws.
4652D504AA
Screws
D-6
3-2. Adjustment of the Document Feed Tray Reference Position
Requirement: The deviation of the edge of the original with respect to the Original Length
Scale should be 4 1 mm.
4652D502AA
Start Key
Stop key
A4C original
4

1

m
m
4652D506AA
A4C or
LetterC
Original Length Scale
5. Check in which direction, C or D, the original
positioned on the Original Glass deviates with
respect to the Original Length Scale.
Specifications: 4 1 mm
4652D505AA
7. Loosen the screw shown.
8. 3 mm or less:
Move the Document Edge Guide to the front.
5 mm or more:
Move the Document Edge Guide to the rear.
9. Tighten the screw.
4490D017AB
D-7
3-3. Adjustment of the SingIe Feed Tray Reference Position
Requirement: The deviation of the edge of the original with respect to the Original Length
Scale should be 4 1 mm.
1. lnsert an original into the Single Feed Tray.
4490D018AA
Specifications: 4 1 mm
4652D505AA
4

1

m
m
Original Length Scale
4652D506AA
A4C or
LetterC
6. Loosen the screw shown.
7. 3 mm or less:
Move the Document Edge Guide to the front.
5 mm or more:
Move the Document Edge Guide to the rear.
8. Tighten the screw.
4652D508AA
D-8
3-4. Adjustment of the Document Stop Position in the 1-Sided
and 1-Sided Mixed OriginaI Mode
Requirement: The leading edge of the original should be located 1 to 3 mm toward the exit
side away from the end face of the Original Width Scale.
Document Stop Position Setting Procedure:
4652D502AA
Start Key
Stop key
A4C original
5. Determine how much (in mm) the original posi-
tioned on the Original Glass is off in the direction
of E or F with respect to the Original Width Scale.
Specifications: 1~3 mm
4652D509AA
A4C or
LetterC
Exit Section
1~3 mm
4652D510AA
7. Select the functions in the following order: Tech.
Rep. Mode ADF check Tech. Rep.
Choice Original Stop Position 1-Sided
Set
8. That follows: adjust the document stop position.
Referring to "Document Stop Position Setting
Procedure
9. Go back to the Basic screen.
4652D515CA
1. Select the appropriate paper passage mode (the
selected mode is highlighted).
2. Using the Clear key, clear the numeric value.
3. Enter the new value from the 10-Key Pad.
(Use the lD key to change the sign.)
Select + to move in the direction of F.
Select - to move in the direction of E.
4. Touch [END].
5. Make the paper passage check.
4652D517AA
lD key
Clear key
10 key
D-9
3-5. Adjustment of the Document Stop Position in the 2-Sided
Mode
1. Load an original in the Document Feed Tray and
select the 2-Sided 2-Sided mode.
3. When the second face of the original is posi-
tioned on the Original Glass, press the Stop key.
4652D511AA
Start Key
A4L or LetterL
original
Stop key
A4L or
LetterL
5. Determine how much (in mm) the original posi-
tioned on the Original Glass is off in the direction
of E or F with respect to the Original Width Scale.
Specifications: 1~3 mm
4652D512AA
A4L or
LetterL
Exit Section
1~3 mm
4652D513AA
Choice Original Stop Position 2-Sided
Set
8. Adjust the document stop position.
D-8
4652D514CA
D-10
3-6. Adjustment of the Document Stop Position in the SingIe
Feed Mode
1. lnsert an original into the Single Feed Tray.
4490D018AA
Specifications: 1~ 3 mm
4652D509AA
4652D510AA
A4C or
LetterC
Exit Section
1~ 3 mm
Choice Original Stop Position Single-
Feed Set
7. Adjust the document stop position.
D-8
4652D516CA
D-11
3-7. Adjustment of Turnover SoIenoid
Requirement: The Turnover/Exit Switching Plate should be positioned in contact with the
rib on the exit guide plate.
1. Remove two screws shown and the Rear Cover.
2. Unplug the seven connectors.
3. Remove one screw shown and the ground wire.
4652D518AA
4. Remove one screw shown and the Document
Exit Tray.
4490D023AA
5. Remove the ADF from the copier.
6. Remove the Transport Belt Roller Assy.
D-2
4490D024AB
7. Open the Exit Cover.
4490D026AA
8. Remove the four screws shown and the Turn-
over/Exit Assy.
4490D025AB
D-12
9. Loosen two screws that secure Turnover Sole-
noid.
4490D027AA
10. With Turnover Solenoid in the energized position,
move the Turnover Solenoid body to the right and
left to find a position at which the Turnover/Exit
Switching Plate is in contact with the rib on the
exit guide plate. Then, secure Turnover Solenoid.
4490D028AB
Contact
Rib
TROUBLESHOOTlNG
T-1
1. MISFEED DETECTION
When a misfeed or maIfunction is detected in the ADF, the corresponding code as
detaiIed beIow is shown on the copier Touch PaneI.
In addition, the LEDs on PWB-A of the ADF bIink or remain OFF, as detaiIed beIow, to
indicate the type of misfeed or maIfunction.
Touch PaneI Code, LED Indication, and Detection Timing of Each Misfeed/MaIfunction.
The foIIowing Iists the types of misfeed detection and detection timings for different mis-
feed Iocations within the ADF.
The symboI "L (for the Ieading edge) and "T (for the traiIing edge) given in ( ) indicate
the particuIar edge of the originaI page detected by the sensor.
A. Take-up section misfeed
(BIinking: OFF: )
Touch
PaneI
LED Indication Description Detection Start Detection Timing
A

OriginaI not reaching
Registration Sensor
When Main Motor is
energized
Registration Sensor
(L)

Pick-Up Motor
maIfunction
When Pick-Up Motor
is energized
Pick-Up Motor PuIse
Sensor
(BIocked) or
(UnbIocked)
4652T501CA
B A C
T-2
B. Transport section misfeed
(BIinking: OFF: )
C. Turnover/exit section misfeed
(BIinking: OFF: )
D. Warning for document Ieft
(BIinking: OFF: )
Touch
PaneI
B

Document staying at
Registration Sensor
When Main Motor is
energized.
Registration Sensor
(T)
Document staying at
SingIe Feed Empty
Sensor
When Main Motor is
energized.
SingIe Feed Empty
Sensor
(T)

Document not reach-
ing Exit Sensor
When Main Motor is
energized.
Exit Sensor
(L)

Document not reach-
ing Turnover Sensor
When Main Motor is
energized.
Turnover Sensor
(L)

ScaIe Drive Motor
maIfunction
When ScaIe Drive
Motor is energized.
ScaIe Drive Sensor
(BIocked) or
(UnbIocked)

Document Ieft (after
operation is started)
When originaI is
positioned after it
has been taken up.
Exit Sensor
(L)
Touch
PaneI
C

Document staying at
Exit Sensor
When Main Motor is
energized
Exit Sensor
(T)

Document staying at
Turnover Sensor
When Main Motor is
energized
Turnover Sensor
(T)
Touch
PaneI
A ~ C
Document Ieft
(before operation is
started)
When an originaI is
Ioaded in the Docu-
ment Feed Tray with
aII cIosures in the
cIosed position
Registration Sensor
Exit Sensor
Turnover Sensor
(BIocked)
T-3
2. MISFEED TROUBLESHOOTING PROCEDURES
1. Check the code shown on the Touch PaneI.
2. Check the LED indication to identify the detaiI of the misfeed.
3. Determine the probIem.
4. Perform the check procedures according to the probIem.
A. Take-up section misfeed
OriginaI is not taken up at aII.
OriginaI is stationary before Registration Sensor.
Two or more originaIs are taken up at once.
Step Check Item ResuIt Action
1 OriginaI meets specifications for reIiabIe feeding. NO Instruct User.
2 Document exceeds the tray capacity. YES Instruct User.
3 Take-Up RoIIs, Pick-Up RoIIs, or Separator Pads
deformed, worn, or dirty with paper dust.
YES CIean or RepIace.
4 Pick-Up RoIIs pressing the originaI. NO Check the Pick-Up
Mechanism.
5 Take-Up Motor rotation. YES RepIace Main ControI
Board.
NO RepIace Take-Up
Motor.
2 Take-Up RoIIs, Pick-Up RoIIs, or Separator Pads
deformed, worn, or dirty with paper dust.
YES CIean or RepIace.
T-4
B. Transport section misfeed
The originaI has been transported to Registration Sensor.
The traiIing edge of the originaI is yet to move past Registration Sensor.
The originaI is not taken up at aII.
The traiIing edge of the originaI is yet to move past SingIe Feed Empty Sensor.
1 Registration Sensor check. YES RepIace Main ControI
Board.
2 VoItage across PJ9A-11 on Main ControI Board
and GND change from DC5 V to DC0 V when
Registration Sensor is bIocked with a sheet of
paper.
YES RepIace Main ControI
Board.
NO RepIace Registration
Sensor.
2 Registration RoIIer deformed, worn, or dirty. YES CIean or RepIace.
3 Registration Sensor check. YES Go to step 5.
and GND change from DC5 V to DC0 V when
Registration Sensor is bIocked with a sheet of
paper.
Board.
NO RepIace Registration
Sensor.
5 Transport BeIt worn or dirty. YES CIean or RepIace.
6 OriginaI GIass dirty. YES CIean or RepIace.
7 Main Motor rotation. YES RepIace Main ControI
Board.
NO RepIace Main Motor.
2 SingIe Feed Empty Sensor check. YES Go to step 4.
and GND change from DC0 V to DC5 V when Sin-
gIe Feed Empty Sensor is bIocked with a sheet of
paper.
Board.
NO RepIace SingIe Feed
Empty Sensor.
Board.
T-5
An ADF misfeed is dispIayed on the Touch PaneI when a document is Ioaded in the Doc-
ument Feed Tray.
An ADF misfeed is dispIayed on the Touch PaneI immediateIy after the Start key has
been pressed.
The originaI is stationary before Exit Sensor.
The originaI is stationary before Turnover Sensor.
1 OriginaI Ieft in the ADF. YES Remove the originaI.
2 FeIt paper of Registration Sensor dirty or sepa-
rated.
YES CIean or repIace the feIt
paper.
3 Carry out a unit check of each sensor pIaced
aIong the document path to determine if it is oper-
ationaI.
Board.
NO RepIace the defective
sensor.
4 Exit Sensor check. YES Go to step 6.
and GND change from DC5 V to DC0 V when Exit
Sensor is bIocked with a sheet of paper.
Board.
NO RepIace Exit Sensor.
Board.
4 Turnover Sensor check. YES Go to step 6.
5 VoItage across PJ3A-5 on Main ControI Board and
GND change from DC5 V to DC0 V when Exit
Board.
NO RepIace Turnover Sen-
sor.
Board.
T-6
An originaI is caught by the Turnover/Exit Switching PIate.
C. Turnover/exit section misfeed
The traiIing edge of the originaI is yet to move past Exit Sensor.
The traiIing edge of the originaI is yet to move past Turnover Sensor.
1 Turnover/Exit Switching PIate operates abnor-
maIIy.
YES RepIace the Turnover/
Exit Switching PIate.
2 Carry out a unit check of Turnover SoIenoid. YES RepIace Main ControI
Board.
NO RepIace the Turnover
SoIenoid.
4 Exit Sensor check. YES Go to step 6.
and GND change from DC5 V to DC0 V when Exit
Board.
NO RepIace Exit Sensor
Board.
2 Turnover RoIIer deformed, worn, or dirty. YES CIean or RepIace.
5 Turnover Sensor check. YES Go to step 7.
6 VoItage across PJ3A-5 on Main ControI Board and
GND change from DC5 V to DC0 V when Exit
Board.
NO RepIace Turnover Sen-
sor.
7 Turnover/Exit Motor rotation. NO RepIace Turnover/Exit
Motor.
Board.
T-7
3. CLOSURE FAILURE DETECTION
When a cIosure faiIure is detected in the ADF, the corresponding code as detaiIed beIow
is shown on the copier Touch PaneI.
In addition, the LEDs on Main ControI Board of the ADF bIink or remain OFF, as detaiIed
beIow, to indicate the type of cIosure faiIure.
Touch PaneI Code, LED Indication, and Detection Timing of Each CIosure FaiIure
( : BIinking, : OFF, : ON)
Touch
PaneI
A
Take-Up Cover cIo-
sure faiIure
When OriginaI is set Take-Up Cover
Open/CIose Sensor
(BIocked)
B
ADF cIosure faiIure When OriginaI is set Size Reset Switch on
the copier (ON)
C
Exit Cover cIosure
faiIure
When OriginaI is set Exit Cover Open/
CIose Sensor
(BIocked)
4652T502CA
B A C
T-8
4. TIME CHART
4-1. 1-Side OriginaI Mode
E
m
p
t
y

S
e
n
s
o
r
P
C
1
P
i
c
k
-
U
p

M
o
t
o
r
M
1
HL
O
N
O
F
F
C
W
O
F
F
O
N
O
F
F
O
N
O
F
F
C
W
O
F
F
HLHL HL
T
a
k
e
-
U
p

M
o
t
o
r
M
2
T
u
r
n
o
v
e
r
/
E
x
i
t

M
o
t
o
r
M
4
M
a
i
n

M
o
t
o
r
M
3
T
u
r
n
o
v
e
r

S
o
l
e
n
o
i
d
S
L
1
S
c
a
l
e

D
r
i
v
e

M
o
t
o
r
M
5
R
e
g
i
s
t
r
a
t
i
o
n

S
e
n
s
o
r
P
C
2
E
x
i
t

S
e
n
s
o
r
P
C
3
S
c
a
l
e

D
r
i
v
e

S
e
n
s
o
r
P
C
1
2
C
W

:

F
o
r
w
a
r
d

R
o
t
a
t
i
o
n

C
C
W
:

B
a
c
k
w
a
r
d

R
o
t
a
t
i
o
n
O
N
O
F
F
1
s
t

C
o
p
y

S
e
t
2
n
d

C
o
p
y

S
e
t
D
o
c
u
m
e
n
t
s

S
e
t
S
t
a
r
t

K
e
y
"
O
N
"
1
s
t

C
o
p
y

E
n
d
2
n
d

C
o
p
y

E
n
d
D
e
s
c
e
n
t
A
s
c
e
n
t
1

1
-
S
i
d
e

O
r
i
g
i
n
a
l

M
o
d
e

(
W
h
e
n

T
w
o

A
4

o
r

L
e
t
t
e
r
)

D
o
c
u
m
e
n
t
s

a
r
e

L
o
a
d
e
d

C
r
o
s
s
w
i
s
e
4652T503CB
T-9
4-2. Mixed OriginaI Mode
E
m
p
t
y

S
e
n
s
o
r
P
C
1
P
i
c
k
-
U
p

M
o
t
o
r
M
1
HL
O
N
O
F
F
C
W
O
F
F
O
N
O
F
F
O
N
O
F
F
C
W
O
F
F
HLHL HL
T
a
k
e
-
U
p

M
o
t
o
r
M
2
T
u
r
n
o
v
e
r
/
E
x
i
t

M
o
t
o
r
M
4
M
a
i
n

M
o
t
o
r
M
3
T
u
r
n
o
v
e
r

S
o
l
e
n
o
i
d
S
L
1
S
c
a
l
e

D
r
i
v
e

M
o
t
o
r
M
5
R
e
g
i
s
t
r
a
t
i
o
n

S
e
n
s
o
r
P
C
2
E
x
i
t

S
e
n
s
o
r
P
C
3
S
c
a
l
e

D
r
i
v
e

S
e
n
s
o
r
P
C
1
2
C
W

:

F
o
r
w
a
r
d

R
o
t
a
t
i
o
n

C
C
W
:

B
a
c
k
w
a
r
d

R
o
t
a
t
i
o
n
O
N
O
F
F
1
s
t

C
o
p
y

S
e
t
2
n
d

C
o
p
y

S
e
t
D
o
c
u
m
e
n
t
s

S
e
t
S
t
a
r
t

K
e
y
"
O
N
"
1
s
t

C
o
p
y

E
n
d
2
n
d

C
o
p
y

E
n
d
D
e
s
c
e
n
t
A
s
c
e
n
t
2

M
i
x
e
d

O
r
i
g
i
n
a
l

M
o
d
e

(
W
h
e
n

T
w
o

A
4

o
r

L
e
t
t
e
r
)

D
o
c
u
m
e
n
t
s

a
r
e

L
o
a
d
e
d

C
r
o
s
s
w
i
s
e
4652T504CB
T-10
4-3. 2-Side OriginaI Scanning Mode
E
m
p
t
y

S
e
n
s
o
r
P
C
1
P
i
c
k
-
U
p

M
o
t
o
r
M
1
HL
O
N
O
F
F
C
W
O
F
F
C
C
W
O
N
O
F
F
O
N
O
F
F
C
W
O
F
F
HL
HL HL
T
a
k
e
-
U
p

M
o
t
o
r
M
2
T
u
r
n
o
v
e
r
/
E
x
i
t

M
o
t
o
r
M
4
M
a
i
n

M
o
t
o
r
M
3
T
u
r
n
o
v
e
r

S
o
l
e
n
o
i
d
S
L
1
S
c
a
l
e

D
r
i
v
e

M
o
t
o
r
M
5
R
e
g
i
s
t
r
a
t
i
o
n

S
e
n
s
o
r
P
C
2
E
x
i
t

S
e
n
s
o
r
P
C
3
S
c
a
l
e

D
r
i
v
e

S
e
n
s
o
r
P
C
1
2
C
W

:

F
o
r
w
a
r
d

R
o
t
a
t
i
o
n

C
C
W
:

B
a
c
k
w
a
r
d

R
o
t
a
t
i
o
n
O
N
O
F
F
1
s
t

P
a
g
e

S
e
t
2
n
d

C
o
p
y

S
e
t
D
o
c
u
m
e
n
t
s

S
e
t
S
t
a
r
t

K
e
y
"
O
N
"
1
s
t

C
o
p
y

E
n
d
2
n
d

C
o
p
y

E
n
d
D
e
s
c
e
n
t
A
s
c
e
n
t
3

2
-
S
i
d
e

O
r
i
g
i
n
a
l

M
o
d
e

(
W
h
e
n

T
w
o

A
4

o
r

L
e
t
t
e
r
)

D
o
c
u
m
e
n
t
s

a
r
e

L
o
a
d
e
d

C
r
o
s
s
w
i
s
e
HL
T
u
r
n
o
v
e
r

S
e
n
s
o
r
P
C
4
T
u
r
n
o
v
e
r
T
u
r
n
o
v
e
r
4652T505CC
T-11
4-4. SingIe Feed Mode
E
m
p
t
y

S
e
n
s
o
r
P
C
1
T
a
k
e
-
U
p

M
o
t
o
r
M
2
T
u
r
n
o
v
e
r
/
E
x
i
t

M
o
t
o
r
M
4
M
a
i
n

M
o
t
o
r
M
3
S
c
a
l
e

D
r
i
v
e

M
o
t
o
r
M
5
E
x
i
t

S
e
n
s
o
r
P
C
3
S
c
a
l
e

D
r
i
v
e

S
e
n
s
o
r
P
C
1
2
C
W

:

F
o
r
w
a
r
d

R
o
t
a
t
i
o
n

C
C
W
:

B
a
c
k
w
a
r
d

R
o
t
a
t
i
o
n
D
o
c
u
m
e
n
t
s

S
e
t
C
o
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4652T506CB
PF-117
10794
SERVICE MANUAL
i
CONTENTS
GENERAL, MECHANICAL/ELECTRICAL
1. SPECIFICATIONS ........................................................................................... M-1
2. PARTS IDENTIFICATION ............................................................................... M-1
3. CROSS-SECTIONAL VIEW ............................................................................ M-2
4. DRIVE SYSTEM .............................................................................................. M-2
5. ELECTRICAL COMPONENTS LAYOUT ........................................................ M-3
6. MECHANISM AND CONTROL ........................................................................ M-4
6-1. VerticaI Transport Drive Mechanism ........................................................ M-4
6-2. Paper Take-Up Mechanism ..................................................................... M-4
6-4. Paper Take-Up Operations ...................................................................... M-6
(1) Lift 1 Paper Take-Up Operations ..................................................... M-6
(2) Lift 2 Paper Take-Up Operations ..................................................... M-8
6-5. Paper Separating Mechanism ................................................................. M-11
6-6. Paper Pressure ReIeasing Mechanism ................................................... M-11
6-7. Paper Take-Up RoII Retracting Mechanism ............................................ M-12
6-8. LCC-in-Position Detection ....................................................................... M-12
6-9. Edge Guides and TraiIing Edge Stop ...................................................... M-13
6-10.Paper Size Setting ................................................................................... M-13
6-11.Lifting Mechanism .................................................................................... M-14
(1) Lift 1 and 2 Ascent Conditions ......................................................... M-15
(2) Lift 1 and 2 Stop Conditions ............................................................ M-15
(3) LCC Lift-Up Motor EMOT ControI .................................................... M-15
(4) Descent Motion ................................................................................ M-16
6-12.Paper Near Empty Detection ................................................................... M-16
6-13.Paper Empty Detection ............................................................................ M-17
6-14.PaneI DispIay ........................................................................................... M-17
6-15.Paper Dehumidifying Heaters (Option) .................................................... M-18
DIS/REASSEMBLY, ADJUSTMENT
1. DISASSEMBLY ............................................................................................... D-1
1-1. Maintenance ScheduIe ............................................................................ D-1
1-2. RemovaI of Exterior Parts ........................................................................ D-2
1-3. RemovaI of the Paper Take-Up Unit ........................................................ D-3
1-4. RemovaI of the Paper Take-Up RoIIers ................................................... D-4
1-5. RemovaI of the Feed RoIIer, Separator RoIIer and Torque Limiter Assy . D-6
1-6. CIeaning of the Paper Take-Up RoIIer...................................................... D-6
1-7. CIeaning of the Feed RoIIer and Separator RoIIer ................................... D-6
1-8. CIeaning of the VerticaI Transport RoIIer/RoIIers ..................................... D-7
1-9. CIeaning of the RoIIer with a Torque Limiter ............................................ D-7
2. ADJUSTMENT ................................................................................................. D-8
2-1. Reference Position Adjustment ............................................................... D-8
MISFEED/MALFUNCTION DETECTION
1. MISFEED DETECTION ................................................................................... T-1
1-1. Location of Misfeed Detecting Sensors ................................................... T-1
ii
1-2. Misfeed Detection Timing ........................................................................ T-2
2. MALFUNCTION DETECTION ......................................................................... T-2
GENERAL,
M-1
1. SPECIFICATIONS
2. PARTS IDENTIFICATION
Type : Front Loading Type LCC
Type of Paper : PIain paper
Paper Size : B5C, A4C, Letter C
Paper Weight :
64 to 90 g/m
2
or 17 to 24 Ibs.
Registration : Center
Paper Capacity : 2,500 sheets (1250 2)
Power Requirements : DC24 V 10 %, DC5.1 V 5 % (suppIied from copier)
Dimensions : Width ... 535 mm or 21 in
Depth ... 568 mm or 22-1/4 in
Height ... 284 mm or 11-1/4 in
Weight : 17 kg or 37-1/2 Ibs.
1. Lift 2
2. VerticaI Transport RoIIs
3. Right Side Door
4. Separator RoII
5. Feed RoII
6. Lift 1
7. Front Cover
1
5
2
3
4659M001AA
4
6
7
M-2
4. DRIVE SYSTEM
1. Lift 2
2. Paper Take-Up RoII 2
3. Lift 1
4. Paper Take-Up RoII 1
5. VerticaI Transport RoIIer
6. VerticaI Transport RoII
7. Feed RoII
8. Separator RoII
1
4659M007AA
2 3 4 5 6
7
8
VerticaI Transport Drive Mechanism
4659M002AB
Paper Take-Up Drive Mechanism
Lift Drive Mechanism
M-3
5. ELECTRICAL COMPONENTS LAYOUT
SymboI Name SymboI Name
PWB-A
HMOT
EMOT
P1CL
P2CL
BCL
RCL
PPS0
PPS1
LCC ControI Board
LCC Transport Motor
LCC Lift-Up Motor
Paper Take-Up CIutch 1
Separator CIutch
Registration CIutch
LCC Paper Take-Up Sensor
Paper Empty Sensor 1
S1
RSEN
EMP
SIDE
FRONT
RS1
RS2
LS1
LS2
Paper Standby Position Sensor
Registration Sensor
Side Cover Set Sensor
LCC Set Sensor
Paper Near Empty Sensor 1
Paper Near Empty Sensor 2
Lift-Up Sensor 1
Lift-Up Sensor 2
BCL
RCL
LS1
RSEN
PPS0
S1
EMOT
RS2
FRONT
P1CL
PWB-A
SIDE
4659M003AA
PPS1
EMP
LS2
P2CL
HMOT
RS1
M-4
6. MECHANISM AND CONTROL
6-1. VerticaI Transport Drive Mechanism
The LCC Transport Motor provides the drive for the VerticaI Transport RoIIer.
6-2. Paper Take-Up Mechanism
The LCC Transport Motor is energized and deenergized by the signaIs output from pins 1
to 6 of CN6A on the LCC ControI Board.
LCC Transport Motor
HMOT
VerticaI Transport RoIIer
4659M004AB
Registration CIutch RCL
Lift 1
Separator RoII
Feed RoII
4659M506AA
M-5
Paper take-up drive is provided by the LCC Transport Motor.
4659M005AB
Separator CIutch BCL
P1CL
LCC Transport Motor
HMOT
P2CL
PPS1
PPS0
Paper Take-Up
RoII 2
Paper Take-Up
RoII 1
RoII with a Torque Limiter
Separator RoII
4496M021AB
Paper Standby Position
Sensor S1
M-6
6-4. Paper Take-Up Operations
(1) Lift 1 Paper Take-Up Operations
Operation 1
After Lift 1 has compIeted its ascent motion, Paper Take-Up RoII 1 is driven.
Paper is transported untiI its Ieading edge activates the Paper Standby Position Sensor
(this position serves as the standby position for paper take-up).
Operation 2
A Paper Take-Up signaI is sent from the copier.
The Separator and Feed RoIIs, and Paper Take-Up RoII 1 work together to transport the
paper to the Registration Sensor.
When the Registration Sensor is activated, the paper is further transported over the dis-
tance between the Registration Sensor and VerticaI Transport RoIIer, pIus a registration
Ioop Iength.
Paper Take-Up RoII 1 is stopped.
4659M524AA
Paper Standby Position Sensor S1
Paper Take-Up RoII 1
Lift 2 Lift 1
Registration Sensor RSEN
Separator/Feed
RoII
Lift 2 Lift 1
4659M525AA
M-7
Operation 3
The VerticaI Transport RoIIer is driven to feed the paper toward the copier.
When the traiIing edge of the paper deactivates the Paper Standby Position Sensor, the
subsequent paper is transported up to the standby position.
Separator and Feed RoIIs are brought to a stop after the Iapse of a given period of time
after the Registration Sensor has been deactivated by the traiIing edge of the paper
being taken up and fed in.
The next Paper Take-Up signaI is issued after the Iapse of a given period time after the
VerticaI Transport RoIIer has started turning for the transport of the preceding sheet of
paper.
These operations 1 to 3 are repeated to transport paper from Lift 1.
Lift 2 Lift 1
4659M526AA
Separator/Feed
RoII
Paper Standby
Position S1
H
L
ON
OFF
Copier Signal
Taking up and feeding two sheets of paper from Lift 1
Registration
Sensor RSEN
H
L
Registration
Clutch RCL
Separator
Clutch BCL
Take-Up
Clutch 1 P1CL
LCC Transport
Motor HMOT
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Paper Take-Up Signal Paper Take-Up Signal
Start Key ON
Operation
Enable Signal
Standby Position Standby Position
After Lift 1 Has Completed Liffting Motion
Standby Position
4659M521CA
M-8
(2) Lift 2 Paper Take-Up Operations
Operation 1
When Lift 1 runs out of paper, it is pIaced into its upper Iimit position (to estabIish a paper
path into the copier from Lift 2).
When the traiIing edge of the Iast sheet of paper from Lift 1 deactivates Paper Empty
Sensor 1, Paper Take-Up RoII 1 and Paper Take-Up RoII 2 are started to turn.
Paper is transported untiI its Ieading edge activates the LCC Paper Take-Up Sensor.
Operation 2
Paper Take-Up RoII 1 is driven.
Paper is transported from the position of the LCC Paper Take-Up Sensor to a point at
which the Paper Standby Position Sensor is activated (this position serves as the
standby position for paper take-up).
LCC Paper Take-Up Sensor PPS0
Lift 2 Lift 1
Paper Take-Up
RoII 1
Paper Take-Up
RoII 2
Paper Empty Sensor 1 PPS1
4659M527AA
Lift 2 Lift 1
4659M524AA
M-9
Operation 3
A Paper Take-Up signaI is sent from the copier.
The Separator and Feed RoIIs, and Paper Take-Up RoII 1 work together to transport the
paper to the Registration Sensor.
When the Registration Sensor is activated, the paper is further transported over the dis-
tance between the Registration Sensor and VerticaI Transport RoIIer, pIus a registration
Ioop Iength.
Paper Take-Up RoII 1 is stopped.
The VerticaI Transport RoIIer is driven to feed the paper toward the copier.
When the traiIing edge of the paper being transported deactivates Paper Empty Sensor
1, Paper Take-Up RoII 1 and Paper Take-Up RoII 2 are driven.
The subsequent sheet of paper is transported untiI it activates Paper Empty Sensor 1.
Separator/Feed
RoII
Lift 2 Lift 1
PPS1
Paper Take-Up
RoII 1
Paper Take-Up
RoII 2
4659M529AA
M-10
Operation 4
After the Iapse of a given period of time after the traiIing edge of the preceding sheet of
paper has deactivated the LCC Paper Take-Up Sensor, the subsequent sheet of paper
Iocated at Paper Empty Sensor 1 is transported to the standby position.
Separator and Feed RoIIs are brought to a stop after the Iapse of a given period of time
after the Registration Sensor has been deactivated by the traiIing edge of the paper
being taken up and fed in.
The next Paper Take-Up signaI is issued after the Iapse of a given period time after the
VerticaI Transport RoIIer has started turning for the transport of the preceding sheet of
paper.
These operations 1 to 4 are repeated to transport paper from Lift 2.
Separator/Feed
RoII
Lift 2 Lift 1
PPS1
4659M530AA
Paper Standby
Position Sensor S1
H
L
ON
OFF
Copier Signal
Taking up and feeding two sheets of paper from Lift 2
Registration Sensor
RSEN
H
L
Registration
Sensor RSEN
Separator Clutch
BCL
Paper Take-Up
Clutch 1 P1CL
LCC Transport
Motor HMOT
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Paper Take-Up Signal Paper Take-Up Signal
Start Key ON
Standby Position Standby Position Standby Position
Paper Take-Up
Clutch 2 P2CL
ON
OFF
LCC Paper Take-Up
Sensor PPS0
H
L
Paper Empty
Sensor 1 PPS1
H
L
4659M522CA
M-11
6-5. Paper Separating Mechanism
The difference in friction coefficient between the Feed RoII and Separator RoII is used to
stop the rotation of the Separator RoII for the prevention of doubIe feed.
<NormaI Feeding>
<DoubIe Feeding>
6-6. Paper Pressure ReIeasing Mechanism
When the LCC is sIid out, the Pressure ReIease RaiI pushes the Separator RoII assy
downward so that it is reIeased from the Feed RoII.
When onIy one sheet of paper is taken up, the friction
coefficient on the top side of the paper is equaI to that
on the underside. The Separator RoII is driven by the
Feed RoII, which resuIts in the paper being fed on.
Feed RoII
Separator RoII
Paper
Driven or stationary
4425M012AA
Since the friction coefficient between the second
sheet of paper and the Separator RoII is greater than
that between the first and second sheets of paper,
the Separator RoII remains stationary, aIIowing the
Feed RoII to feed onIy the first sheet of paper.
Feed RoII
Separator RoII
1st Sheet of Paper
2nd Sheet of Paper
4425M013AA
Stationary
Pressure ReIease RaiI
4659M509AA 4659M510AA
Feed RoII
Separator RoII
Assy
M-12
6-7. Paper Take-Up RoII Retracting Mechanism
When the LCC is sIid out, the Pressure ReIease Lever pushes the Paper Take-Up RoII
upward so that it is reIeased from the paper stack.
6-8. LCC-in-Position Detection
When the LCC is sIid into the copier, the Iight bIocking pIate bIocks the LCC Set Sensor
and the copier determines that the LCC has been sIid into it.
Pressure ReIease Lever
4659M009AA
LCC Set Sensor
FRONT
4659M512AA
BIocking PIate
M-13
6-9. Edge Guides and TraiIing Edge Stop
The TraiIing Edge Stop is secured to the specified size position with a screw. (It is not
instaIIed when Letter Crosswise paper is to be Ioaded.)
The Edge Guides can be sIid to the specified size positions and secured with screws.
The SIides of the drawer must be sIid aII the way in the directions of the arrows.
When the positions of the Edge Guides and TraiIing Edge Stop have been changed, the
corresponding paper size must be set (according to the "Paper Size Setting procedures
that foIIow).
6-10. Paper Size Setting
Paper sizes that can be set: B5C, A4C, Letter C
After the Edge Guides and TraiIing Edge Stop have been repositioned, fIip keys of the
DIP switch on the LCC ControI Board to the positions corresponding to the paper size as
detaiIed beIow.
SW1 1 2 3 4
B5 Crosswise OFF ON OFF OFF
A4 Crosswise ON OFF OFF OFF
Letter Crosswise OFF OFF OFF OFF
4659M006AA
Edge Guides
TraiIing Edge Stop
4659M008AA
SIides
1 2 3 4
SW1
PWB-A
ON
OFF
4659M508AA
M-14
6-11. Lifting Mechanism
The Iifting mechanism controIs the ascent motion of Lift 1 and Lift 2 using the LCC Lift-Up
Motor that is turned forward or backward as necessary to ensure reIiabIe paper take-up
and feeding.
When LCC is SIid in:
One-Way Gears
LCC Lift-Up Motor
EMOT
CoupIings
4659M010AA
Lift 1
Lift 2
LCC Set Sensor FRONT is bIocked.
LCC Lift-Up Motor EMOT turns forward to raise Lift 1.
The paper stack causes the Iight bIocking pIate of the
Paper Take-Up RoII 1 Assy to bIock Lift-Up Sensor 1 LS1.
EMOT is deenergized and then energized to start turning
backward, thereby raising Lift 2.
The paper stack causes the Iight bIocking pIate of the
Paper Take-Up RoII 2 Assy to bIock Lift-Up Sensor 2 LS2.
EMOT is deenergized.
4659M514AA
M-15
During a Copy CycIe:
(1) Lift 1 and 2 Ascent Conditions
The LCC is sIid into position.
The Lift-Up Sensor is unbIocked whiIe a paper take-up sequence is being carried out
with paper present on the Lift.
(2) Lift 1 and 2 Stop Conditions
The Lift-Up Sensor is bIocked.
The Lift-Up Sensor is bIocked whiIe the paper stack top IeveI position is being corrected.
When LCC SIid in:
(3) LCC Lift-Up Motor EMOT ControI
Rotation of the LCC Lift-Up Motor is controIIed by the signaIs output from pins 1 and 2 of
CN5A on the LCC ControI Board.
EMOT Lift 1 Lift 2
CN5A
1 2
Energized
(Forward Rotation)
Ascent Stop H L
Energized
(Backward Rotation)
Stop Ascent L H
Deenergized Stop Stop L L
Paper is consumed as copy cycIes are run.
The Paper Take-Up RoII graduaIIy Iowers,
unbIocking the Lift-Up Sensor.
EMOT is energized and the Lift is raised. This Iifts
the paper stack to bIock the Lift-Up Sensor.
4659M515AA
4659M514AA
H
L
LCC Set Sensor
FRONT
LCC Lift-Up Motor
EMOT
Lift-Up Sensor 1
LS1
Forward
Rotation
Backward
Rotation
Lift-Up Sensor 2
LS2
ON
OFF
H
L
H
L
4659M523CA
M-16
(4) Descent Motion
When the LCC is sIid out the copier, Lift 1 and 2 are Iowered. To absorb shocks that
wouId otherwise be appIied during the descent motion, springs are Ioaded in the rear
side of the LCC.
6-12. Paper Near Empty Detection
The Paper-Near-Empty Sensor detects a paper-near-empty condition in the drawer.
A given number of sheets of paper has been determined as the basis for detection of a
paper-near-empty condition.
Predetermined No. of Sheets (Paper LeveI)
Paper-Near-Empty Detected 100 50 sheets
Lift 1
Lift 2
Springs
4659M517AA
Paper Near Empty Sensor 1/2
RS1/RS2
4659M518AA
M-17
6-13. Paper Empty Detection
The Paper Empty Sensor detects a paper-empty condition in the drawer.
6-14. PaneI DispIay
Paper-near-empty and paper-empty conditions are detected in Lift 1 and Lift 2.
The paper-near-empty and paper-empty conditions are dispIayed on the Touch PaneI.
: Paper-near-empty dispIay : Paper-empty dispIay
Lift 1
Lift 2
Paper-near-empty Paper-empty
Paper-near-empty
Paper-empty
When Paper is Loaded
Light emitted by the LED of Paper Empty Sensor 1/2
is refIected off the paper stack, causing the copier to
determine that there is paper Ioaded in the LCC.
When Paper is not Loaded
Light emitted by the LED of Paper Empty Sensor 1/2
is not refIected, causing the copier to determine that
there is no paper Ioaded in the LCC.
4659M519AA
4659M520AA
M-18
6-15. Paper Dehumidifying Heaters (Option)
The Paper Dehumidifying Heater prevents an image transfer faiIure from occurring,
caused by paper that gets damp under changing environmentaI conditions (temperature
and humidity).
Condition
Paper Dehumidifying Heater
(Heater Switch ON)
Power cord pIugged in ON
Power Switch OFF ON
SIeep ON
Copy cycIe OFF
Predrive
(Imaging Unit Motor energized)
OFF
DlS/REASSEMBLY,
ADJUSTMENT
D-1
1. DISASSEMBLY
1-1. Maintenance ScheduIe
To ensure good copies and an extended service life of the Duplex Unit, it is recom-
mended that the maintenance jobs described in this schedule be carried out.
K=1,000 sheets
The above maintenance schedule is to be based on the value of Counter/Life.
Cleaning (indicated by " in the above schedule) should be performed when a paper
transport failure occurs.
The Feed Roller Separator Roller, and Torque Limiter Assy should be replaced at the
same time.
PM Parts
Maintenance
Schedule Cycle (K)
Tools
Used for
Cleaning
Parts No. QTY
Counter/
Life
Reference
Page
Clean Replace
Paper Take-Up
Roller 1
300
Cloth,
alcohol
4496-3001-02 1
LCC
Parts 1
LCC
Parts 2
D-4
Paper Take-Up
Roller 2
300 4496-3046-01 2 D-4
Feed Roller 200 4496-3013-02 1 D-6
Separator
Roller
200 4496-3045-01 1 D-6
Vertical
Transport
Roller
1 D-7
Vertical
Transport Roller
2 D-7
Roller with
torque limiter
1 D-7
Torque Limiter
Assy
200 4496-0152-01 1 D-6
D-2
1-2. RemovaI of Exterior Parts
No. Part Name Removal Steps
1 Left Cover Remove two screws and take off the cover.
2 Front Cover
Slide out the drawer, remove three screws, and take off the
cover.
3 Right Side Door Open this door and take it off.
4 Maintenance Cover Remove one screw and take off the cover.
5 Rear Cover
After the Maintenance Cover has been removed, remove four
screws and take off the cover.
6 Right Cover Remove two screws and take off the cover.
1
2
6
5
4 3
4659D001AA 4496D002AA
D-3
1-3. RemovaI of the Paper Take-Up Unit
1. Slide out the LCC.
2. Remove two screws and the Left Cover.
3. Remove one screw and the Maintenance Cover.
4659D003AA
4. Remove four screws and the Rear Cover.
5. Unplug three connectors and remove the harness
from four cord clamps.
4659D004AA
6. Remove two screws and the Right Cover.
4659D011AA
7. Open the Right Side Door.
8. Remove two screws and the Paper Take-Up Unit.
4496D006AB
D-4
1-4. RemovaI of the Paper Take-Up RoIIers
1. Remove the Paper Take-Up Unit.
2. Unplug one connector of Lift-Up Sensor 1 and one
connector of Paper Take-Up Clutch 1 on the Paper
Take-Up Roller 1 Assy.
3. Unhook two springs.
4496D007AC
4. Remove one screw and, while taking off the timing
belt in the direction of the clutch, remove the Paper
Take-Up Roll 1 Assy.
4496D008AC
%
When reinstaIIing the Paper Take-Up RoII 1 Assy,
make sure that the edges of the assy are positioned
correctIy as iIIustrated.
4659D005AA
5. Unplug one connector of Lift-Up Sensor 2 and one
connector of Paper Take-Up Clutch 2 on the Paper
Take-Up Roll 2 Assy.
6. Unhook two springs.
4496D009AD
7. Remove one screw and the Paper Take-Up Roll 2
Assy.
4659D006AA
D-5
%
When reinstaIIing the Paper Take-Up RoII 2 Assy,
make sure that the edges of the assy are positioned
correctIy as iIIustrated.
4659D007AA
%
When reinstaIIing each Paper Take-Up RoIIer assy,
make sure that the Paper Take-Up CIutch is posi-
tioned correctIy as iIIustrated.
4496D012AB
8. Snap off one C-clip from the Paper Take-Up Roller
1 shaft.
9. Remove the shaft and Paper Take-Up Roller 1.
4659D008AA
%
When reinstaIIing Paper Take-Up RoIIer 1, make
sure that the C-cIip faces in the direction shown.
4659D009AA
10. Snap off two C-clips and take off Paper Take-Up
Roller 2.
4659D010AB
D-6
1-5. RemovaI of the Feed RoIIer, Separator RoIIer and Torque
Limiter Assy
1-6. CIeaning of the Paper Take-Up RoII
1-7. CIeaning of the Feed RoII and Separator RoII
2. Snap off one C-clip from the Separator Roller shaft
and remove the Separator Roller and Torque Lim-
iter Assy.
4496D023AA
3. Snap off one C-clip from the Feed Roller shaft and
remove the Feed Roller.
4496D016AB
2. Using a soft cloth dampened with alcohol, wipe the
surface of Paper Take-Up Roller 1/2.
4496D017AC
surface of the Feed/Separator Roller.
4496D018AA
D-7
1-8. CIeaning of the VerticaI Transport RoIIer/RoIIers
1-9. CIeaning of the RoIIer with a Torque Limiter
surface of the Vertical Transport Roller/Rollers.
4659D501AA
1. Slide out the LCC.
surface of the roll with a torque limiter.
4496D022AA
D-8
2. ADJUSTMENT
2-1. Reference Position Adjustment
1. Press the Utility key and touch "Meter Count.
2. Press the following keys in this order to show the
Tech. Rep. mode screen: Stop 0 0 Stop
0 1.
3. Touch "Machine Adjust.
4658D507CA
4. Touch "PRT Area.
4658D508CA
5. Touch "Left Margin.
4658D509CA
6. Touch "3rd.
4659D503CA
7. Press the Start key to produce a test print.
8. Measure dimension A to determine if it falls within
the specified range.
Specifications: 3.0 1.0 mm
9. Using or key, input the difference
between the measured value of dimension A and
the specifications.
10. Produce another test print and make a check
again.
A
4658D505AA
Feeding
Direction
MlSFEED/MALFUNCTlON
DETECTlON
T-1
1-1. Location of Misfeed Detecting Sensors
4659T501AA
Paper Take-Up Sensor of the 2nd Drawer
PC101
Sensor S1
PPS1
PPS0
T-2
1-2. Misfeed Detection Timing
The following lists the types of misfeed detection and detection timings for different mis-
feed locations.
The symbol "L (for the leading edge) and "T (for the trailing edge) given in ( ) indicate
the particular edge of the paper detected by the sensor.
1: Only when a misfeed condition is reset (when power is turned ON, LCC Drawer is slid
into position, and the door is closed)
2. MALFUNCTION DETECTION
Type Detection Start Detection
Paper left
Power Switch ON
Registration Sensor ON
Misfeed reset
Lift 1 paper take-up
failure
Paper Take-Up Clutch 1 ON
Sensor (L)
Lift 2 paper take-up
failure
Paper Empty Sensor 1 (L)
(L) 1
Sensor (L)
Registration Sensor's
failure to detect leading
edge
Separator Clutch ON Registration Sensor (L)
Registration Sensor's
failure to detect trailing
edge
Registration Clutch ON Registration Sensor (T)
Paper take-up failure
LCC Paper Take-Up Request
signal
Registration Clutch energized
Misfeed in the vertical
transport section
Registration Clutch energized
Paper Take-Up Sensor of the
2nd Drawer (L)
Misfeed caused by a size
error
2nd Drawer (L)
2nd Drawer (T)
Code Description Detection Timing
C0990 LCC Lift-Up Motor
EMOT failure to turn
The overcurrent detection circuit detects an overcurrent
condition that lasts for a given period of time while EMOT
remains energized.
C0991 Lift 1 ascent motion
failure
Lift-Up Sensor 1 LS1 is not blocked (H) within a given
period of time after EMOT has been energized (Lift 1 has
started moving up).
C0995 LCC Transport Motor
HMOT failure to turn
The HMOT Lock signal is not input for a given period of
time.
C0999 Lift 2 ascent motion
failure
Lift-Up Sensor 2 LS2 is not blocked (H) within a given
period of time after EMOT has been energized (Lift 2 has
started moving up).
PF-118
10794
SERVlCE MANUAL
i
CONTENTS
2. PARTS lDENTlFlCATlON ............................................................................... M-2
4. DRlVE SYSTEM .............................................................................................. M-3
5. ELECTRlCAL COMPONENTS LAYOUT ........................................................ M-3
6. MECHANlSM AND CONTROL ........................................................................ M-4
6-1. Vertical Transport Drive Mechanism ........................................................ M-4
6-3. Paper Take-Up Control ............................................................................ M-4
6-4. Edge Guides and Trailing Edge Stop ...................................................... M-5
6-5. Paper Lifting Plate ................................................................................... M-5
6-6. Double Feed Prevention .......................................................................... M-6
6-7. Drawer-in-Position Detection ................................................................... M-6
6-8. Paper Near Empty Detection ................................................................... M-7
6-9. Paper Empty Detection ............................................................................ M-7
6-10.Paper Level lndicator LED ....................................................................... M-8
6-11.Paper Size Detection ............................................................................... M-9
6-12.Paper Dehumidifying Heater (Option) ..................................................... M-10
1. DlSASSEMBLY ............................................................................................... D-1
1-1. Maintenance Schedule ............................................................................ D-1
1-2. Removal of the Paper Take-Up Roller ..................................................... D-2
1-3. Removal of the Separator Roller Assy ..................................................... D-3
1-4. Cleaning of the Paper Take-Up Roller ..................................................... D-4
1-5. Cleaning of the Separator Roller ............................................................. D-4
1-6. Cleaning of the Vertical Transport Roller/Rollers ..................................... D-4
2. ADJUSTMENT ................................................................................................. D-5
MlSFEED DETECTlON
GENERAL,
M-1
1. SPECIFICATIONS
Type : Add-on paper source unit
Installation : Mounted beneath Upper Drawer of copier
Type of Copy Paper : Plain paper
Paper Sizes : B5L/C to A3L or 8-1/2 11LC to 11 17L
Paper Weight :
64 to 90 g/m
2
or 17 to 24 lbs.
Capacity : 500 sheets
Power Requirements : DC24 V 10 %, DC5.1 V 5 % (supplied from copier)
Max. Power Consumption : 16.8 W
Dimensions : Width ... 535 mm or 21 in
Depth ... 568 mm or 22-1/4 in
Height ... 127 mm or 5 in
Weight : 8.5 kg or 18-3/4 lbs.
M-2
1. Edge Guides
2. Right Side Door
3. Paper Lifting Plate
4. Trailing Edge Stop
1. Paper Take-Up Roller
2. Vertical Transport Roller
3. Separator Roller
4. Paper Lifting Spring
5. Paper Lifting Plate
6. Edge Guide
7. Trailing Edge Stop
1
4
2
3
4658M001AB
3 4 5 6 7
2 1
4658M002AA
M-3
4. DRIVE SYSTEM
Symbol Name Symbol Name
PWB-A
M1
CL1
UN1
PC1
PC2
PC3
Control Board
Paper Take-Up Motor
Paper Take-Up Clutch
Paper Near Empty Board
Paper Take-Up Sensor
Paper Empty Sensor
Paper Near Empty Sensor
PC4
PC5
SW A
SW B
SW C
SW D
Door Set Sensor
Double Feed Sensor
Paper Size Detection Switch 1
Drawer Set Switch
Paper Take-Up
Drive Mechanism
4658M003AA
M1
CL1
PC3
PC5
PC2
PC1
UN1
PW A
PW B
PW C
PW D
PWB-A
PC4
4658M004AA
M-4
6. MECHANISM AND CONTROL
6-1. VerticaI Transport Drive Mechanism
The Paper Take-Up Motor provides the drive for the Vertical Transport Roller.
Paper take-up drive is provided by the Paper Take-Up Motor via the Paper Take-Up
Clutch.
6-3. Paper Take-Up ControI
The Paper Take-Up Clutch is energized and deenergized by the signals output from pins
13 and 14 of PJ3A on the Control Board.
Paper Take-Up Motor
M1
Vertical Transport Roller
4658M005AB
CL1
Paper Take-Up Roller
Paper Take-Up Motor
M1
Separator Roller
4658M006AB
Paper Take-Up Motor
M1
Start Key ON
CL1
Paper Take-Up Sensor
PC1
ON
OFF
ON
OFF
H
L
4658M502CA
M-5
6-4. Edge Guides and TraiIing Edge Stop
The Trailing Edge Stop can be removed and reinstalled to the specified position corre-
sponding to the size of the paper to be loaded.
The Edge Guides can be slid to the exact size of the paper to be loaded.
6-5. Paper Lifting PIate
The Paper Lifting Plate is locked into position when it is pressed down. It is unlocked
automatically when the drawer is slid into the unit.
The Paper Lifting Plate is pushed upward by the Paper Lifting Springs at all times.
Trailing Edge Stop Edge Guides
4658M007AA 4658M008AA
Paper Lifting Spring
Paper Lifting Plate
4658M009AB
M-6
6-6. DoubIe Feed Prevention
If a sheet of paper reaches the Double Feed Sensor earlier than a predetermined period
of time after the paper take-up sequence has been started, the sequence is temporarily
halted. After an adequate period of time thereafter, the paper take-up sequence is
restarted again so that a given distance is provided between sheets of paper.
6-7. Drawer-in-Position Detection
When the drawer is slid into the unit, the Drawer Set Switch is actuated, allowing the
copier to determine that the drawer has been slid into position.
Paper
Double Feed Sensor PC5
Paper Take-Up Roller
Vertical Transport Roller
Paper Path
4658M503AA
Drawer Set Switch SW D
4658M010AA
M-7
6-8. Paper Near Empty Detection
The Paper-Near-Empty Sensor detects a paper-near-empty condition in the drawer.
A given number of sheets of paper has been determined as the basis for detection of a
paper-near-empty condition.
The Paper Empty Sensor detects a paper-empty condition in the drawer.
Predetermined No. of Sheets (Paper Level)
Paper-Near-Empty Detected 50 30 sheets
Paper Near Empty Sensor PC3
4658M011AA
4658M504AA
Paper
Paper Empty Sensor PC2
4658M012AA
4658M505AA
Paper Lifting Plate
M-8
6-10. Paper LeveI Indicator LED
An LED is used to indicate different levels of the paper loaded in the drawer.
Drawer Condition LED Indication
Open ON
Paper empty ON
Paper near empty Blinking
Paper loaded OFF
LED
4658M013AA
M-9
6-11. Paper Size Detection
When the drawer is slid into the unit, some of the contacts of the three Paper Size
Detecting Switches are closed according to the position of the Edge Guides and Trailing
Edge Stop. The combination of the open and closed states of these contacts of the
Paper Size Detecting Switches determines a specific paper size.
ON: L, OFF: H
SW A SW B SW C
FD1 FD2 FD3 FD4 FD5 FD6 FD7 FD8 FD9 FD10 FD11 CD1
Ledger L H H H H H H H H H H H L
A3L L H H H H H H H H H H L
B4L H L H H H H H H H H H H
11 14L H H L H H H H H H H H L
Legal L H H L H H H H H H H H H
FLS H H H L H H H H H H H H
A4L H H H H L H H H H H H H
Letter L H H H H H L H H H H H H
B5L H H H H H H L H H H H H
Letter C H H H H H H H L H H H L
A4C H H H H H H H H L H H L
G, Letter C H H H H H H H H H L H H
B5C H H H H H H H H H H L H
SW A
SW B
SW C
4658M014AB
Edge Guides
Trailing Edge Stop
M-10
6-12. Paper Dehumidifying Heater (Option)
The Paper Dehumidifying Heater prevents an image transfer failure from occurring,
caused by paper that gets damp under changing environmental conditions (temperature
and humidity).
Conditions
Paper Dehumidifying Heater
(Heater Switch ON)
Power cord plugged in ON
Power Switch OFF ON
Sleep ON
Copy cycle OFF
Predrive (Imaging Unit Motor energized) OFF
DlS/REASSEMBLY,
ADJUSTMENT
D-1
1. DISASSEMBLY
K=1,000 sheets
The above maintenance schedule is to be based on the value of Counter/Life.
The Paper Take-Up Roller and Separator Roller Assy should be replaced at the same
time.
PM Parts
Maintenance
Schedule Cycle (K)
Tools
Used for
Cleaning
Parts No. QTY
Counter/
Life
Reference
Page
Clean Replace
Paper Take-Up
Roller
200
Cloth,
alcohol
4658-3027-01 1
2nd.
3rd.
4th.
D-2
Separator
Roller Assy
200 4658-0151-02 1 D-3
Vertical
Transport
Roller
1 D-4
Vertical
Transport Rolls
9 D-4
D-2
1-2. RemovaI of the Paper Take-Up RoIIer
1. Slide out the drawer.
4658D001AA
2. Lock the Paper Lifting Plate.
3. Snap off one C-clip from the Paper Take-Up Roller
assy.
4. Move the Paper Take-Up Roller assy toward the
rear of the unit and lift it off the bushing at the front.
4658D008AA
5. Snap off one C-clip and remove the Paper Take-
Up Roller.
4658D009AA
D-3
1-3. RemovaI of the Separator RoIIer Assy
4658D001AA
2. Remove two screws and the Separator Roller
mounting bracket assy.
4658D002AA
3. Remove the rubber stopper, shaft, spring, and the
guide plate. Then, remove the Separator Roller fix-
ing bracket assy.
%
At reinstaIIation, make sure that the rubber stopper
is on the rear side of the unit.
4658D003AA
4. Snap off one E-ring and remove the Separator
Roller assy.
4658D004AA
D-4
1-4. CIeaning of the Paper Take-Up RoIIer
1-5. CIeaning of the Separator RoIIer
1-6. CIeaning of the VerticaI Transport RoIIer/RoIIers
2. Dampen a soft cloth with alcohol and wipe the sur-
face of the Paper Take-Up Roller clean of dirt.
4658D005AA
2. Remove two screws and the Separator Roller
mounting bracket assy.
3. Dampen a soft cloth with alcohol and wipe the sur-
face of the Separator Roller clean of dirt.
4658D006AA
3. Dampen a soft cloth with alcohol and, turning the
knob, wipe the surfaces of the Vertical Transport
Roller/Rollers clean of dirt.
4658D007AA
D-5
2. ADJUSTMENT
0 1.
4658D507CA
4. Touch "PRT Area.
4658D508CA
5. Touch "Left Margin.
4658D509CA
6. Touch "2nd.
%
Use the same procedures that foIIow for "3rd and
"4th.
4658D510CA
8. Measure dimension A to determine if it falls within
the specified range.
the specifications.
again.
A
4658D505AA
Feeding
Direction
D-6
11. lf the specifications are not met, perform the follow-
ing steps to make an adjustment.
12. Unload paper from the drawer and loosen the two
screws of the drawer.
C4658U024AA
13. Watching the scale on the adjusting plate inside
the drawer, move the Edge Guide as necessary.
14. Tighten the two screws. Then, produce a test print
to check again.
C4658U025AA
MlSFEED DETECTlON
T-1
The explanations given hereunder are based on a paper feed unit configuration of the
2nd Drawer (standard) + 3rd Drawer + 4th Drawer as illustrated below.
Synchronizing Roller Sensor PC17
Paper Take-Up Sensor of the 2nd Drawer PC101
Paper Take-Up Sensor of the 3rd Drawer PC1
Paper Take-Up Sensor of the 4th Drawer PC1
4658T501AA
T-2
feed locations.
Paper left
Power Switch ON
Paper Take-Up Sensor of
each drawer ON
Misfeed reset
Paper take-up failure in
the 2nd Drawer
Paper Take-Up Motor of the
2nd Drawer energized
2nd Drawer (L)
the 3rd Drawer
3rd Drawer energized
3rd Drawer (L)
the 4th Drawer
4th Drawer energized
4th Drawer (L)
Misfeed in the 2nd
Drawer vertical transport
section
2nd Drawer (L)
Synchronizing Roller Sensor
(L)
Misfeed in the 3rd Drawer
vertical transport section
3rd Drawer (L)
2nd Drawer (L)
Misfeed in the 4th Drawer
vertical transport section
4th Drawer (L)
3rd Drawer (L)
Misfeed caused by a size
error
2nd Drawer (L)
2nd Drawer (T)
3rd Drawer (L)
3rd Drawer (T)
4th Drawer (L)
4th Drawer (T)
AD-14
10794
SERVICE MANUAL
i
CONTENTS
4. DRlVE SYSTEM .............................................................................................. M-3
6. MECHANlCAL OPERATlONS ......................................................................... M-4
6-1. Switchback Mechanism ........................................................................... M-4
(1) Switchback Operation ...................................................................... M-4
(2) Paper Exit Roller Drive Coupling Mechanism .................................. M-4
(3) Switchback Motor Control ................................................................ M-4
6-2. Transport and Duplex Paper Take-Up Mechanism ................................. M-5
(1) Transport and Duplex Paper Take-Up Operation ............................ M-5
(2) Duplex Unit Transport Motor Control ............................................... M-5
6-3. 2-Sided Copying Method ......................................................................... M-6
(1) Operations in 2-sided copying with a single sheet of paper
resident in the system ...................................................................... M-6
(2) Operations in 2-sided copying with two sheets of paper
resident in the system ...................................................................... M-8
1. DlSASSEMBLY ............................................................................................... D-1
1-2. Removal of the Duplex Unit ..................................................................... D-1
1-3. Cleaning of Duplex Unit Transport Roller 1 and 2 and
Duplex Unit Transport Roller 1 and 2 ...................................................... D-1
2. ADJUSTMENT ................................................................................................. D-2
2-1. Changing the Cable Tension Strength (Replacement of the Spring) ....... D-2
MlSFEED DETECTlON
GENERAL,
M-1
1. SPEClFlCATlONS
2. PARTS lDENTlFlCATlON
Type : Switchback and Circulating Duplex Unit
lnstallation : Mounted on the right side door of copier
Type of Copy Paper : Plain paper
Paper Sizes : A5L to A3Wide or 5-1/2 8-1/2L to 11 17L
Paper Weight : 64 to 90 g/m
2
or 17 to 24 lbs.
Power Requirements : DC24 V 10 %, DC5.1 V 5% (supplied from copier)
Max. Power Consumption : 17 W
Dimensions : Width ... 139 mm or 5-1/2 in
Depth ... 440 mm or 17-1/4 in
Height ... 365 mm or 14-1/4 in
Weight : 3.1 kg or 6-3/4 lbs.
Environmental Requirements : Same as copier
Duplex Unit Door
4657M001AA
M-2
3. CROSS-SECTlONAL VlEW
1. Duplex Unit Transport Roller 2
6
4657M002AA
5
1
2
3
4
M-3
4. DRlVE SYSTEM
5. ELECTRlCAL COMPONENTS LAYOUT
PWB-A
M1
M2
Duplex Control Board
Switchback Motor
Duplex Unit Transport Motor
PC1
Pl1
Pl2
Duplex Unit Transport Sensor 2
(in PWB-A)
Duplex Unit Door Set Sensor (in PWB-A)
Duplex Unit Transport
Drive Mechanism
4657M003AA
Switchback Drive
Mechanism
M1
4657M004AB
PWB-A
Pl2
Pl1
M2
PC1
M-4
6. MECHANlCAL OPERATlONS
6-1. Switchback Mechanism
(1) Switchback Operati on
The Paper Exit Roller of the copier is used to subject the 1-sided copy to a switchback
sequence so that the 1-sided copy is to be transported through the Duplex Unit.
(2) Paper Exit Roller Dri ve Coupli ng Mechanism
When the Duplex Unit is mounted, the tip of the Duplex Unit Lever raises the ldle Lever to
cut off the drive from the copier (Fusing Rollers) and the Paper Exit Roller is driven by the
Switchback Motor.
(3) Switchback Motor Control
Rotation of the Switchback Motor is controlled by the signals output from pins 1 to 4 of
PJ2A on the Duplex Control Board.
Feeding the Paper into Duplex Unit
Paper Exit Roller
4657M005AB
Paper Exit Sensor PC10
ldle Lever
Switchback Motor
M1
Paper Exit Roller
Duplex Unit
Lever
4657M514AA 4657M526AA
M-5
6-2. Transport and Duplex Paper Take-Up Mechanism
(1) Transport and Duplex Paper Take-Up Operation
Drive for the Duplex Unit is provided by the Duplex Unit Transport Motor.
(2) Duplex Unit Transport Motor Control
Rotation of the Duplex Unit Transport Motor is controlled by the signals output from pins 1
to 4 of PJ3A on the Duplex Control Board.
4657M007AB
Duplex Unit Transport Roller 1
Duplex Unit
Transport Roller 2
Duplex Unit Transport Roller 3
Duplex Control Board PWB-A
Motor M2
M-6
6-3. 2-Sided Copying Method
The following two types of 2-sided copying methods are available.
(1) Operations in 2-sided copying wi th a single sheet of paper resident i n the sys-
tem
2-Sided Copying Methods
2-sided copying with a single sheet of paper resident
in the system
2-sided copying with two sheets of paper resident in
the system (FD length 215.9 mm or less)
2
Operation 1
The first sheet of paper is taken up and fed in from the
copier drawer and the copier starts the first copy cycle to
produce the copy image of the second page of the original.
4657M521AA
Paper Exit
Roller
2
Operation 2
lmmediately before the 1-sided copy leaves the Paper Exit
Roller, the direction of rotation of the Paper Exit Roller is
reversed and the 1-sided copy is transported toward and
into the Duplex Unit.
4657M522AA
2
Operation 3
The 1-sided copy moves through the Duplex Unit and is
directly subject to the second copy cycle without being
stopped.
4657M523AA
M-7
Steps 2 through 5 are repeated.
1 2
Operation 4
The copier carries out the second copy cycle to produce
the copy image of the first page of the original on the other
side of the 1-sided copy.
4657M524AA
1
2
4
Operation 5
While feeding the first 2-sided copy out of itself, the copier
carries out the first copy cycle for the second sheet of
paper to produce the copy image of the fourth page of the
original.
4657M525AA
Sensor 2 PC1
H
L
H
L
H
L
Duplex Unit
Transport Motor M2
Switchback Motor
M1
ON
OFF
ON
OFF
Synchronizing Roller
Sensor PC17
Manual Feed Paper
Take-Up Clutch CL3
ON
OFF
Exit Sensor PC10
Forward
Rotation
Forward
Rotation
Backward
Rotation
4657M513CA
M-8
(2) Operati ons in 2-sided copying wi th two sheets of paper resi dent i n the system
2
Operation 1
The first sheet of paper is taken up and fed in from the
copier drawer and the copier starts the first copy cycle to
produce the copy image of the second page of the original.
4657M515AA
Paper Exit
Roller
2
Operation 2
lmmediately before the first 1-sided copy leaves the Paper
Exit Roller, the direction of rotation of the Paper Exit Roller
is reversed and the first 1-sided copy is transported toward
and into the Duplex Unit.
At the same time, the second sheet of paper is taken up
and fed into the copier.
4657M516AA
4
2
Operation 3
The copier carries out the first copy cycle for the second
sheet of paper to produce the copy image of the fourth
page of the original.
At the same time, the first 1-sided copy is transported
through the Duplex Unit.
4657M517AA
1
4
2
Operation 4
The copier produces the copy image of the first page of the
original on the first 1-sided copy that has been fed through
the Duplex Unit.
At the same time, the second sheet of paper is subjected
to a switchback sequence at the exit section and fed into
the Duplex Unit. lt is then fed through the Duplex Unit with-
out being stopped and into the copier again.
4657M518AA
1
2
3
4
Operation 5
While feeding the first sheet of paper out, the copier carries
out a copy cycle for the second sheet of paper to produce
the copy image of the third page of the original.
4657M519AA
M-9
Steps 2 through 6 are repeated.
Operation 6
While feeding the second sheet of paper out, the copier
takes up and feeds the third sheet of paper to produce the
copy image of the sixth page of the original on the third
sheet of paper.
4657M520AA
3
4
6
1
2
DlS/REASSEMBLY,
ADJUSTMENT
D-1
1. DlSASSEMBLY
1-2. RemovaI of the DupIex Unit
1-3. CIeaning of DupIex Unit Transport RoIIer 1 and 2 and DupIex
Unit Transport RoIIer 1 and 2
PM Parts
Maintenance
Schedule Cycle
Tools
Used for
Cleaning
Parts No. QTY
Reference
Page
Clean Replace
Duplex Unit Transport Roller 1, 2
Cloth,
alcohol
2 D-1
Duplex Unit Transport Roller 1, 2 4 D-1
1. Remove the wiring cover and disconnect two con-
nectors.
4657D001AA
2. Open the Duplex Unit Door.
3. Remove two shoulder screws and the Duplex Unit.
4657D002AA
1. Open the Duplex Unit Door.
2. Wipe the surfaces of Duplex Unit Transport Roller
1 and 2 and Duplex Unit Transport Roller 1 and 2
clean with a soft cloth dampened with alcohol.
4657D003AA
D-2
2. ADJUSTMENT
2-1. Changing the CabIe Tension Strength (RepIacement of the
Spring)
1. Open the Upper Right Door of the copier.
%
Do not jerk the Upper Right Door open, as a mal-
function could result. Be sure to hold onto the door
with both hands and open it gently.
4657D503AA
2. Remove two screws and the Exit Cover of the
copier.
4657D006AA
3. Remove the spring and, instead, install the spring
furnished with the Duplex Unit in position.
%
When the Duplex Unit is mounted, the Right Door of
the copier can jerk open by its own weight as it is
opened, damaging the copier. Be sure to replace the
spring to change the tension strength of the cable.
4657D007AA
D-3
0 1.
4658D507CA
4. Touch "PRT Area.
4658D508CA
5. Touch "Dup. Left Margin.
4658D509CA
6. Touch "1st.
%
Use the same procedures that follow for "2nd, "3rd,
and "4th.
4657D501CA
8. Measure dimension A on the second side to see if
it falls within the specifications.
the specifications.
again.
A
4657D502AA
Feeding
Direction
MlSFEED DETECTlON
T-1
1. MlSFEED DETECTlON
feed locations.
Paper left Power Switch ON
ON
Paper take-up failure
Manual Feed Paper Take-Up
Clutch ON
Synchronizing Roller Sensor (L)
Misfeed during
transport through unit
(L)
(L)
Synchronizing Roller Sensor
PC17
Sensor 1 Pl1
Sensor 2 Pl2
4657T501AA
JS-1002
11563
SERVlCE MANUAL
i
CONTENTS
2. COMPONENTS lDENTlFlCATlON ................................................................. M-2
4. DRlVE SYSTEM .............................................................................................. M-4
6. PAPER TRANSPORT ..................................................................................... M-6
6-1. Paper Transport Mechanism ................................................................... M-7
(1) Entrance Section Paper Transport Mechanism ............................... M-7
(2) Non-Sort Bin Paper Transport Mechanism ...................................... M-8
(3) 2nd to 10th Bin Paper Transport Mechanism .................................. M-9
6-2. Paper Exit Detection ................................................................................ M-12
6-3. Paper Empty Detection ............................................................................ M-12
6-4. Paper Full Detection ................................................................................ M-13
7. Horizontal Unit ................................................................................................. M-14
7-1. Paper Transport Mechanism ................................................................... M-14
(1) Paper Path Switching Mechanism ................................................... M-14
(2) Sorter Paper Transport Mechanism ................................................ M-15
TEST MODES
1. OUTLlNE OF THE TEST MODES ................................................................... S-1
1-1. Test Mode Setting Procedure .................................................................. S-1
(1) Starting of Test Mode ...................................................................... S-1
(2) Running Different Test Mode Operations ........................................ S-1
(3) Exiting Test Mode ............................................................................ S-1
1-2. Description of Each Test Mode Operation ............................................... S-2
(1) lnitial Display ................................................................................... S-2
(2) Sensor lnput Check ......................................................................... S-3
(3) Transport Speed Setting .................................................................. S-4
(4) lnitial Operation ............................................................................... S-4
(5) Paper Size lnput: Not used .............................................................. S-4
(6) Sorting Check .................................................................................. S-4
(7) Solenoid Check ............................................................................... S-5
(8) Paper Entrance Switching Check .................................................... S-5
1. DlS/REASSEMBLY ......................................................................................... D-1
1-2. Removal of the External Covers .............................................................. D-1
2. ADJUSTMENT ................................................................................................. D-2
2-1. Adjusting the Solenoid ............................................................................. D-2
(1) Adjusting the Non-Sort Bin Solenoid ............................................... D-2
(2) Entrance Switching Solenoid Adjustment ........................................ D-2
2-2. Adjustment of Tension of Timing Belts .................................................... D-3
(1) Transport Motor Timing Belts .......................................................... D-3
(2) Drive Mechanism Timing Belt .......................................................... D-3
ii
2-3. Adjustment of the Exit Sensor ................................................................. D-4
2-4. Adjustment of the Bin Empty Sensors ..................................................... D-5
TROUBLESHOOTlNG
1. SENSOR CHECK ............................................................................................ T-1
1-1. Sensor Check Screen .............................................................................. T-1
2. MlSFEED DETECTlON AND TROUBLESHOOTlNG ..................................... T-2
2-1. Missfeed Detecting Sensor Layout .......................................................... T-2
2-2. Missfeed Detection .................................................................................. T-3
2-3. Misfeed Troubleshooting Procedures ...................................................... T-4
3. MALFUNCTlON DETECTlON AND TROUBLESHOOTlNG PROCEDURES . T-5
3-1. Malfunction Detection .............................................................................. T-5
3-2. Malfunction Troubleshooting Procedures ................................................ T-5
4. Timing chart ..................................................................................................... T-6
4-1. Paper Path Switching/Non-sort Mode ...................................................... T-6
4-2. Sort Mode ................................................................................................ T-7
GENERAL,
M-1
1. SPECIFICATIONS
Copy Medium
*: (Recommended paper)
Type : 10-Bin Mailbin Sorter
lnstallation : Freestanding
Modes : Non-Sort
Mail Sort
Mode
Paper
Type
Paper Size Paper Weight Capacity Exit Bin
Non-Sort
Plain
paper
A3L to A6L
11 17 to
5-1/2 8-1/2
60 to 90 g/m
2
16 to 24 lb
32 mm
200 sheets*
Non-Sort Bin
Recycled
paper
Thick
paper
91 to 209 g/m
2
20 sheets
Postcards
Envelopes
OHP
Transpar-
encies
1 sheet
Mail Sort
Plain
paper
A3L to A5L
11 17 to
5-1/2 8-1/2
60 to 90 g/m
2
16 to 24 lb
32 mm
200 sheets*
Non-Sort Bin to
10
th
Bin Recycled
paper
Power Requirements : DC24 V (supplied from copier)
DC5 V (generated by sorter)
Power Consumption : 32 W
Dimensions : Width: 554 mm or 22
Depth: 512 mm or 20
Height: 874 mm or 34
Weight : 10-Bin Mailbin Sorter: 29 kg or 78lbs.
Horizontal Transport Unit: 2.6 kg or 7lbs.
Environmental Require-
ments
: Same as copier
M-2
2. COMPONENTS IDENTIFICATION
1. Non-Sort Bin
2. Upper Cover
3. Rear Cover
4. Horizontal Unit Mounting Bracket
5. Upper Door
6. Lower Door
7. Front Cover
8. 10
th
Bin
9. 9
th
Bin
10. 8
th
Bin
11. 7
th
Bin
12. 6
th
Bin
13. 5
th
Bin
14. 4
th
Bin
15. 3
rd
Bin
16. 2
nd
Bin
17. Horizontal Unit Door
1
6
5
2
4651M501AA
8
9
10
11
12
13
14
15
16
3
7
4
4651M507AA
17
Horizontal Transport Unit
10-Bin Mailbin Sorter
M-3
1. Sensor Board: Non-Sort Bin to 10
th
Bin
2. Exit Roller: Non-Sort Bin to 10
th
Bin
3. Switching Deflector A: Non-Sort Bin
4. Entrance Roller
5. Switching Deflector B: 2
nd
Bin to 10
th
Bin
6. Transport Roller 1
11. Entrance Switching Deflector
1 3
4651M502AA
2 4
5
7
8
9
10
6
Horizontal Unit 10-Bin Mailbin Sorter
11
M-4
4. DRIVE SYSTEM
4651M503AA
Timing Belt
Transport Motor M1
Horizontal
Unit
M-5
Horizontal Unit
Code Name Code Name
M1 Transport Motor PWB-D1 Non-Sort Bin Sensor Board
PC1 Transport Motor Pulse Sensor PWB-D2
2
nd
Bin Sensor Board
S1 Set Switch PWB-D3
3
rd
Bin Sensor Board
SL1 Non-Sort Bin Solenoid PWB-D4
4
th
Bin Sensor Board
SL2 Upper Entrance Switching Solenoid PWB-D5
5
th
Bin Sensor Board
SL3 Lower Entrance Switching Solenoid PWB-D6
6
th
Bin Sensor Board
PWB-A Control Board PWB-D7
7
th
Bin Sensor Board
PWB-B Exit Sensor Board PWB-D8
8
th
Bin Sensor Board
PWB-C
10
th
Bin Sensor Board
PWB-D9
9
th
Bin Sensor Board
Code Name Code Name
SL1 Entrance Switching Solenoid PC4 Horizontal Unit Door Sensor
PC1 Paper Sensor PC6 Turnover Empty Detecting Sensor
PWB-B PC1
M1
PWB-D1
PWB-D2
PWB-D3
PWB-D4
PWB-D5
PWB-D6
PWB-D7
PWB-D8
PWB-D9
PWB-C
SL1
S1
PWB-A
(Assy)
(Assy) SL3
SL2
PC4
PC1
PC6
SL1
4651M504AA
Horizontal Unit
M-6
6. PAPER TRANSPORT
The paper transport mechanism transports copies fed from the copier through the Hori-
zontal Unit into the designated bin.
1. Non-Sort Mode
All copies are fed into the Non-Sort Bin.
2. Mail Sort Mode
Copies are sorted into different bins.
The sequence of bins through which copies are fed can be designated in the order from
the Non-Sort to 10th Bin or from the 10th to Non-Sort Bin.
4651M506AA
3
rd
Bin
Non-Sort Bin
2
nd
Bin
Copier
M-7
6-1. Paper Transport Mechanism
(1) Entrance Section Paper Transport Mechanism
Drive from the Transport Motor turns the Entrance Roller so that the copy can be fed into
the Sorter.
CONTROL SlGNAL ENERGlZED DEENERGlZED WlRlNG DlAGRAM
M1 PWB-A PJ3A-2 L H 2-G
4651M508AA
Paper
Entrance Roller Transport Motor M1
M-8
(2) Non-Sort Bin Paper Transport Mechanism
ln the Non-Sort mode, copies are fed into the Non-Sort Bin.
Drive from the motor turns the Exit Roller, which feeds the copy into the Non-Sort Bin.
The path into the Non-Sort Bin is selected when the Non-Sort Bin Solenoid is energized.
SL1 PWB-A PJ4A-2 L H 2-H
4651M509AA
Non-Sort Bin Solenoid deenergized
Transport to 2
nd
Bin to 10
th
Bin
Non-Sort Bin Solenoid energized
Transport to Non-Sort Bin
4651M516AA
Paper
Entrance Roller Transport Motor M1
Non-Sort Bin Solenoid
SL1
Exit Roller
Exit Roller
Switching Deflector A Paper
Switching Deflector A
M-9
(3) 2nd to 10th Bin Paper Transport Mechanism
A. Roller Drive Mechanism
Copies are fed into the 2nd to 10th Bins when the Sorter is in the Sort mode.
Drive from the motor turns the Transport Rollers, which transports copies onto different
bins.
lt also turns the Exit Rollers so that copies are fed into the different bins.
4651M510AA
Entrance Roller
Transport Motor M1
Exit Roller: Non-Sort Bin
Transport Roller 1
Exit Roller: 2
nd
Bin
Exit Roller: 3
rd
Bin
Transport Roller 2
Transport Roller 4
Transport Roller 3
Transport Roller 5
Exit Roller: 4
th
Bin
Exit Roller: 5
th
Bin
Exit Roller: 6
th
Bin
Exit Roller: 7
th
Bin
Exit Roller: 8
th
Bin
Exit Roller: 9
th
Bin
Exit Roller: 10
th
Bin
M-10
B. Switching Deflector Drive
When copies are transported onto the 2nd to 10th Bins, the Non-Sort Bin Solenoid
remains deenergized.
To transport copies onto the 2nd to 9th Bins, the Switching Deflector B's are operated as
necessary.
The Upper Entrance Switching Solenoid is operated to transport copies onto the 2nd to
5th Bins.
The Lower Entrance Switching Solenoid is operated to transport copies onto the 6th to
9th Bins.
All solenoids remain deenergized when a copy is transported onto the 10th Bin.
4651M511AA
Non-Sort Bin Solenoid SL1
For 2
nd
Bin
For 3
rd
Bin
For 4
th
Bin
For 5
th
Bin
For 6
th
Bin
For 7
th
Bin
For 8
th
Bin
For 9
th
Bin
Upper Entrance Switching Solenoid
SL2
Lower Entrance Switching Solenoid
SL3
Switching Deflector B
2
nd
Bin to 9
th
Bin: Movable
10
th
Bin: Fixed
M-11
SL1 PWB-A PJ4A-2 L H 2-H
SL2: 2
nd
Bin
PWB-A PJ4A-4 L H 2-H
SL2: 3
rd
Bin
SL2: 4
th
Bin
SL2: 5
th
Bin
SL3: 6
th
Bin
PWB-A PJ4A-8 L H 2-l
SL3: 7
th
Bin
SL3: 8
th
Bin
SL3: 9
th
Bin
4651M517AA
Entrance Switching Solenoid deenergized
Transported to next Bin
Entrance Switching Solenoid energized
Transported to designated Bin
Transport Roller
Switching Deflector B
Exit Roller
Paper
M-12
6-2. Paper Exit Detection
A system is provided that detects a copy being fed into each bin.
The light emitted by the LED provided on the bottom of the Sorter is received by the pho-
toreceiver provided at the top of the Sorter.
The pair detects all copies fed into all bins.
A system is provided that determines whether there is a copy in each bin or not.
4651M512AA
Exit Sensor Board PWB-B
Photo receiver
10
th
Bin Sensor Board PWB-C
LED
4651M513AA
LED
Paper present: Blocked
Paper not present: Unblocked
Exit Sensor Board
PWB-B
Photo receiver
Non-Sort Bin
2
nd
Bin to 9
th
Bin
10
th
Bin
Bin Sensor Board
PWB-D
10
th
Bin Sensor Board
PWB-C
M-13
6-4. Paper FuII Detection
A sensor is provided that detects when the number of copies fed into a bin has reached
the capacity, causing the copier to give a warning on its display.
Paper full condition of each bin
Non-Sort to 10th Bin: About 200 sheets (recommended paper)
4651M514AA
Actuator
Paper not present: Sensor is deactivated
Bin Full Detection Sensor PWB-B and PWB-D
Copies fed into Bin
Paper full: Sensor is activated
M-14
7. HORIZONTAL UNIT
(1) Paper Path Switching Mechanism
The paper fed from the copier moves through either one of the two different paper paths.
A solenoid is used to select the paper path.
For switchback sequence during 2-sided copying: Solenoid is energized
For transport onto the Sorter: Solenoid is deenergized
SL1 PWB-A PJ15A-2 L H 6-l
PC6 PWB-A PJ15A-12 L H 6-H
4853M501AA
Entrance Switching Solenoid SL1
Turnover Empty Detecting Sensor PC6
SL1: Energized
SL1: Deenergized
Paper
Paper
M-15
(2) Sorter Paper Transport Mechanism
A motor is employed to transport paper onto the Sorter.
The Paper Sensor functions to detect a sheet of paper present in the Horizontal Unit.
PC1 PWB-A PJ15A-4 L H 6-l
4651M515AA
Transport Motor M1
Paper Sensor PC1
Paper
Horizontal Unit
TEST MODES
S-1
1. OUTLINE OF THE TEST MODES
Test Mode operations are run by pressing switches on the Control Board.
(1) Starting of Test Mode
1. Holding down S1, turn ON the Power Switch of the copier.
2. Holding down S1, press S3.
3. The initial screen appears as the Sorter enters the Test Mode.
(2) Running Different Test Mode Operations
Press S1 to select different Test Mode operations.
Seven different operations are available for Test Mode, selected in the following order.
(3) Exiting Test Mode
Press S3.
Do not press any other switch.
S3
S1 S2 4651S501AA
5 4 3 2 1
Control Board PWB-A
LED
Starting of Test Mode
lnitial Display 1. Sensor lnput Check 2. Transport Speed Setting
3. lnitial Operation
4. Paper Size lnput: not used
5. Sorting Check
6. Solenoid Check
7. Paper Entrance Switching Check
S-2
1-2. Description of Each Test Mode Operation
(1) InitiaI DispIay
Displays a closure failure.
Press S1 to go to the next Test Mode operation.
LED Conditions
Description
1 2 3 4 5
Normal
Sorter closure failure
Horizontal Unit closure failure
S-3
(2) Sensor Input Check
Displays the input status of each sensor.
Press S2 to go to the next a new group.
LED display during sensor input check
Sensor activated: , Sensor deactivated:
Sensor lnput Check groups and sensor identification.
LED Conditions
Description
1 2 3 4 5
lnitial display
Sensor lnput Check
Group 1
LED1: Exit Sensor
LED2: Horizontal Unit Paper Sensor
LED3: -
LED4: Set Switch
LED5: Horizontal Unit Door Sensor
Group 2
LED1: Transport Motor Pulse Sensor
LED2: -
LED3: -
LED4: -
LED5: Turnover Empty Detecting Sensor
Group 3
LED1: Non-Sort Empty Sensor
LED2: 2
nd
Bin Empty Sensor
LED3: 3
rd
Bin Empty Sensor
LED4: 4
th
Bin Empty Sensor
LED5: 5
th
Bin Empty Sensor
Group 4
LED1: 6
th
Bin Empty Sensor
LED2: 7
th
Bin Empty Sensor
LED3: 8
th
Bin Empty Sensor
LED4: 9
th
Bin Empty Sensor
LED5: 10
th
Bin Empty Sensor
Group 5
LED1: Non-Sort Bin Full Detection Sensor
LED2: 2
nd
Bin Full Detection Sensor
LED3: 3
rd
LED4: 4
th
LED5: 5
th
Group 6
LED1: 6
th
LED2: 7
th
LED3: 8
th
LED4: 9
th
LED5: 10
th
S-4
(3) Transport Speed Setting
Used to set the paper transport speed used in the Test Mode.
Press S2 to select a new transport speed.
(4) InitiaI Operation
Lets the Sorter run the initial operation.
Press S2 to let the Sorter start the initial operation.
(5) Paper Size Input: Not used
This operation is disabled with this Sorter.
(6) Sorting Check
Lets the Sorter perform the sorting operation.
Press S2 to either enable or end the sorting operation.
When S1 is pressed after the operation has been enabled, it starts or stops the sorting
operation.
shift
LED Conditions
Transport Speed
1 2 3 4 5
Mode display
160 mm/s *Default
115 mm/s
140 mm/s
90 mm/s
60 mm/s
190 mm/s
LED Conditions
Description
1 2 3 4 5
Mode display
lnitial operation completion display
shift
LED Conditions
Switch Sorting Check
1 2 3 4 5
Mode display
S2 ON Enables sorting operation
S1 ON Start sorting operation
S1 ON Stop sorting operation
S2 ON Ends sorting operation
S-5
(7) SoIenoid Check
Checks solenoids for operation.
Press S2 to energize or deenergize each solenoid.
Press S1 after a solenoid has been energized to suspend the operation.
%
Do not Ieave soIenoids energized for a Iong time.
(8) Paper Entrance Switching Check
Checks the Entrance Switching Solenoid of the Horizontal Unit for operation.
Press S2 to operate the Entrance Switching Solenoid as detailed below.
1st press: Deenergizes the solenoid.
2nd press: Energizes the solenoid.
3rd press: Deenergizes the solenoid.
These cycles are repeated.
shift
LED Conditions
Solenoid Operation
1 2 3 4 5
Mode display
Non-Sort Bin Solenoid

2
nd
Bin Solenoid

3
rd
Bin Solenoid

4
th
Bin Solenoid

5
th
Bin Solenoid

6
th
Bin Solenoid

7
th
Bin Solenoid

8
th
Bin Solenoid

9
th
Bin Solenoid
LED Conditions
Description
1 2 3 4 5
Mode display
DlS/REASSEMBLY,
ADJUSTMENT
D-1
1. DIS/REASSEMBLY
To ensure good copies and an extended service life of the Mailbin Sorter, it is recom-
K = 1,000 sheets
The contents of this schedule are subject to change without notice.
1-2. RemovaI of the ExternaI Covers
PM Parts Clean Tools Used for Cleaning PM Counter
All Rollers 300K Cloth, alcohol Sorter/Finisher
No. Parts Name Disassembly
1 Upper Cover Remove the Front Cover and Rear Cover.
2 Front Cover Loosen six screws.
3 Rear Cover Loosen six screws.
1
2
3
4651D501AA
D-2
2. ADJUSTMENT
2-1. Adjusting the SoIenoid
(1) Adjusting the Non-Sort Bin SoIenoid
lnstallation Position of Bracket
Adjustment of the position of Switching Deflector A
(2) Entrance Switching SoIenoid Adjustment
4651D502AA
A
1. Loosen the two screws that secure the solenoid
in position.
2. Move the Non-Sort Bin Solenoid to the front and
rear so that dimension A measures 6 mm. Then,
secure the two screws.
4651D503AA
B
2
Lower Entrance Guide
3
in position.
4. Press Switching Deflector A down to provide a
clearance of 3 mm or more at B under the Lower
Entrance Guide.
5. Move the bracket to the front and rear to find a
position at which the solenoid plunger is pulled in.
Then, tighten the two screws.
4651D504AA
Contact Rubber
Exit Port
C
6. Pull in the plunger.
7. Viewing through the exit port of the Non-Sort Bin,
check that there is a clearance of about 2 mm (at
C) between the dowel of Switching Deflector A
and the contact rubber.
8. lf the dowel is in contact with the contact rubber,
perform steps 1 through 3 again.
4651D505AA
2
3
Switching Deflector
in position.
2. Push Switching Deflector upward and push the
solenoid mounting screws in the direction of the
arrow.
3. When the screws can no longer be moved,
tighten them securely.
D-3
2-2. Adjustment of Tension of Timing BeIts
(1) Transport Motor Timing BeIts
(2) Drive Mechanism Timing BeIt
4651D506AA
Transport Motor
M1
1. Loosen the two screws.
2. Move the motor as necessary to obtain the speci-
fied amount of deflection. Then, tighten the two
screws.
Specifications: 2 mm
Force: 0.01 ~ 0.02 Newton
4651D507AA
Motor Bracket
1. Loosen the two screws.
2. Move the motor bracket as necessary to obtain
the specified amount of deflection. Then, tighten
the two screws.
Specifications: 2 mm
Force: 0.02 ~ 0.03 Newton
D-4
2-3. Adjustment of the Exit Sensor
Make this adjustment whenever the Exit Sensor Board or 10
th
Bin Sensor Board has
been replaced.
%$
The specified paper (MinoIta CF paper white, A4 or Letter) must be used for the adjust-
ment.
The VR must be turned in the correct direction as described beIow.
1. Start the Test Mode and select the group for "Exit Sensor of "Sensor lnput Check.
2. Turn VR11 on the Control Board fully counterclockwise (in the direction of C up to point
B).
3. Check that the Exit Sensor is not blocked.
4. Slowly turn VR11 clockwise (in the direction of D) and check that LED1 turns ON before
VR is turned fully clockwise (up to point A).
5. Slowly turn VR11 counterclockwise (in the direction of C) until LED1 goes out. Record
the position of VR (point F).
6. Block the Exit Sensor with a sheet of paper and check that LED1 turns ON.
7. Slowly turn VR11 fully counterclockwise (in the direction of C up to point B). Check at
this time that LED1 goes out.
lf the LED goes out:
Slowly turn VR11 clockwise (in the direction of D) until the LED turns ON. Then, record
the position of VR (point E).
lf the LED does not go out: Regard the fully counterclockwise point (point B) as point E.
8. Return the VR to point B and then turn it so that it is aligned with intermediate point G
between points F and E.
4651S501AA
Control Board PWB-A
VR11: For adjustment of Exit Sensor
LED1
4651S508AA
B
E
D
G
F
A
C
D-5
2-4. Adjustment of the Bin Empty Sensors
Make this adjustment whenever the Exit Sensor Board, the corresponding Bin Sensor
Board, or the 10th Bin Sensor Board has been replaced.
The upper and lower bins of the sensor which has been replaced must be adjusted.
%$
The specified paper (MinoIta CF white, A4 or Letter) must be used for the adjustment.
The VR must be turned in the correct direction as described beIow.
1. Turn the VR corresponding bin (VR1 to 10) on the Control Board fully clockwise (up to
point A).
3. Start the Test Mode and select the corresponding group of "Sensor lnput Check.
4. Slowly turn the corresponding VR counterclockwise (in the direction of C) and check
that the corresponding LED remains ON when the VR is turned fully counterclockwise
(to point B).
5. During the adjustment procedure, insert a sheet of paper into the corresponding bin to
check that the corresponding LED goes out.
lf the LED goes out:
Turn the VR to align it with the second line of graduations from point B, i.e., point E.
lf the LED does not go out:
1. Check that the Bin Empty Sensor is blocked by a sheet of paper.
2. Slowly turn the VR clockwise (in the direction of D) until the LED goes out. Then, record
the position of VR (point G).
3. Remove the sheet of paper and turn the VR fully clockwise to point A.
4. Slowly turn the VR counterclockwise (in the direction of C) until the LED turns ON.
Then, record the position of the VR (point F).
5. Return the VR to point A and then turn it so that it is aligned with intermediate point H
between points G and F.
4651S501AA
LED
LED turns off
B
E
C
A
B
G
D
H
F
1
2
3
4
5
6
7
8
9
10
VR for adjustment
4651D509AA
4651D510AA
1 2345
A
C
Control Board
PWB-A
LED stays ON
D-6
Adjustment Bin Sensor Check Group Check LED Adjustment VR
Non-Sort Bin Group 3 LED1 VR1
2
nd
Bin
Group 3 LED2 VR2
3
rd
Bin
Group 3 LED3 VR3
4
th
Bin
Group 3 LED4 VR4
5
th
Bin
Group 3 LED5 VR5
6
th
Bin
Group 4 LED1 VR6
7
th
Bin
Group 4 LED2 VR7
8
th
Bin
Group 4 LED3 VR8
9
th
Bin
Group 4 LED4 VR9
10
th
Bin
Group 4 LED5 VR10
TROUBLESHOOTlNG
T-1
1. SENSOR CHECK
To permit easy and safe checks of sensors, the sensor input data are checked when the
copier and the Sorter are in the standby state (including a misfeed, malfunction, and clo-
sure failure condition), thereby determining if correct signals are properly input to the
sensors.
1-1. Sensor Check Screen
The following screens are only typical and port data may look differently on actual copi-
ers.
4651T501CA
4651T504CA
4651T502CA
4643T503CA
T-2
2. MISFEED DETECTION AND TROUBLESHOOTING
2-1. Missfeed Detecting Sensor Layout
4651T506AA
Exit Sensor Board PWB-B
Photoreceiver
10
th
Bin Sensor Board PWB-C
LED
Paper Sensor PC1
T-3
2-2. Missfeed Detection
When a misfeed or malfunction is detected in the Sorter, the corresponding code as
detailed below is shown on the Touch Panel of the copier.
The misfeed display can be reset when the sorter is slid back against the copier.
Touch Panel Code and Detection Timing of Each Misfeed
feed locations within the Sorter.
A. Horizontal Unit Misfeed
B. Mailbin Transport Misfeed
Description Detection Start Detection Timing
Copy not reaching Paper Sen-
sor
Copier:
Exit Sensor - Activated
(L)
Horizontal Unit:
Paper Sensor - Activated
(L)
Description Detection Start Detection Timing
Copy not reaching Exit Sensor Horizontal Unit:
Paper Sensor - Activated
(L)
Sorter:
(L)
Copy staying at Exit Sensor Sorter:
(L)
Sorter:
Exit Sensor - Deactivated
(T)
4652T501CA
Mailbin Transport Misfeed
Horizontal Unit Misfeed
T-4
2-3. Misfeed TroubIeshooting Procedures
A. Horizontal Unit Misfeed
Mailbin Transport Misfeed
Step Check ltem Result Action
1 Paper meets specifications. NO Change paper.
2 Paper is curled, wavy, or damp. YES Change paper.
lnstruct user in how to store paper.
3 Foreign object on paper path, or dirty or
deformed paper path.
YES Clean or Replace.
4 Dirty, deformed, or worn roller. YES Clean or Replace.
5 Transport Motor turns after Start key
has been pressed.
NO Replace Transport Motor or Con-
trol Board.
6 Paper Sensor l/O Check:
Horizontal Unit
YES ReplaceControl Board.
NO Correct actuator.
Replace Paper Sensor.
Step Check ltem Result Action
3 Foreign object on paper path, or dirty or
deformed paper path.
YES Clean or Replace.
4 Dirty, deformed, or worn roller or roll. YES Clean or Replace.
5 Transport Motor turns after Start key
has been pressed.
NO Replace Transport Motor or Con-
trol Board.
6 Paper Sensor l/O Check:
Horizontal Unit
Replace Paper Sensor.
7 Exit Sensor l/O Check:
NO ReplaceExit Sensor Board:
Replace 10
th
Bin Sensor Board.
8 Sensor Board l/O Check:
YES ReplaceControl Board.
NO Replace Non-Sort Bin Sensor
Board to 10
th
Bin Sensor Board.
T-5
3. MALFUNCTION DETECTION AND TROUBLE-
SHOOTING PROCEDURES
3-1. MaIfunction Detection
Any of the following operation faults can be detected and the corresponding malfunction
code is displayed on the copier Touch Panel.
The malfunction detection can be reset by opening and closing the Front Door of the
copier.
3-2. MaIfunction TroubIeshooting Procedures
C0B00
Malfunction
Code
Description Detection Timing
C0B00
Transport Motor
drive malfunction
Transport Motor Pulse Sensor does not go HlGH or LOW
even after the lapse of a given period of time after Trans-
port Motor has been energized.
Step Check Result Action
1 Copier Cable and Horizontal Unit Cable are
connected properly.
NO Reconnect cable.
2 Connectors of the Control Board are
plugged in properly.
NO Reconnect connectors.
3 Transport Motor Pulse Sensor l/O Check:
10-Bin Mailbin Sorter.
YES Replace Transport Motor or
Control Board.
NO Replace Transport Motor
Pulse Sensor.
T-6
4. TIMING CHART
4-1. Paper Path Switching/Non-sort Mode
E
n
t
r
a
n
c
e

S
w
i
t
c
h
i
n
g

S
o
l
e
n
o
i
d
-

H
o
r
i
z
o
n
t
a
l

U
n
i
t

S
L
1
HL
E
x
i
t

S
e
n
s
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4651T507CA
T-7
4-2. Sort Mode
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4651T508CA
FN-107/FN-108
14413
SERVlCE MANUAL
i
%%$
4. DRlVE SYSTEM .............................................................................................. M-5
6. PAPER TRANSPORT ..................................................................................... M-8
6-1. Paper Transport Mechanism .................................................................. M-8
(1) Entrance Section Paper Transport Mechanism ............................... M-8
(2) 1st Tray Paper Transport Mechanism ............................................. M-9
(3) Finisher Tray Paper Transport Mechanism ..................................... M-10
(4) Elevator Tray Paper Transport Mechanism ..................................... M-11
6-2. Paper Switchback Mechanism ............................................................... M-12
6-3. Roller/Rolls Spacing Mechanism ............................................................ M-13
(1) Storage Roller/Rolls Spacing Mechanism ....................................... M-13
(2) Exit Roller/Rolls Spacing Mechanism .............................................. M-13
7. PUNCH MECHANlSM (FN-107) ...................................................................... M-14
8. FlNlSHER TRAY ............................................................................................. M-16
8-1. Paper Aligning Mechanism ..................................................................... M-17
(1) Aligning Plate ................................................................................... M-17
(2) Paddles ............................................................................................ M-18
9. STAPLlNG ....................................................................................................... M-19
9-1. Stapling Mechanism ............................................................................... M-19
9-2. Stapling Unit Moving Mechanism ........................................................... M-20
9-3. Staple Sheet Empty Detection ............................................................... M-21
10. ELEVATOR TRAY ........................................................................................... M-22
10-1. Elevator Tray Ascent/Descent Mechanism ............................................. M-22
10-2. Elevator Tray Shifting Mechanism .......................................................... M-24
11. HORlZONTAL TRANSPORT UNlT ................................................................. M-25
11-1. Paper Transport Mechanism .................................................................. M-26
(1) Paper Path Switching Mechanism ................................................... M-26
(2) Finisher Paper Transport Mechanism ............................................. M-27
SWlTCHES ON PWB, TEST MODE
1. SWlTCHES ON PWB ...................................................................................... S-1
2. TEST MODE .................................................................................................... S-2
2-1. Test Mode Setting Procedure ................................................................. S-2
2-2. Test Mode Operations ............................................................................ S-2
2-3. Operation in Each Test Mode Operation ................................................ S-3
(1) 1st Tray Exit ..................................................................................... S-3
(2) Elevator Tray Exit ............................................................................ S-3
(3) Finisher Tray Exit ............................................................................. S-3
(4) Shifting Operation ............................................................................ S-3
(5) Aligning Plate Operation .................................................................. S-4
(6) Stapling Unit CD Movement ............................................................ S-4
(7) Exit Roller/Rollers Spacing .............................................................. S-4
ii
(8) Storage Roller/Rollers Spacing ....................................................... S-4
(9) Elevator Tray Operation .................................................................. S-5
(10) Hole Punch Operation (FN-107) ...................................................... S-5
(11) Hole Position Selection (FN-107) U.S.A. and Canada .................... S-5
(12) Sensor Test ..................................................................................... S-5
1. DlSASSEMBLY AND REASSEMBLY ............................................................. D-1
1-1. Maintenance Schedule ........................................................................... D-1
1-2. Removal of the Exterior Parts ................................................................. D-1
1-3. Removal of the Punch Unit ..................................................................... D-2
1-4. Removal of the Stapling Unit .................................................................. D-2
2. ADJUSTMENTS .............................................................................................. D-3
2-1. Check and Adjustment of the Hole Punch Positions .............................. D-3
2-2. Adjustment of the Solenoids ................................................................... D-4
(1) Adjustment of the Upper/Lower Entrance Switching Solenoid
(SL1) ............................................................................................. D-4
(2) Adjustment of the 1st Tray Entrance Selecting Solenoid (SL2) ....... D-4
2-3. Timing Belt Tension Adjustment ............................................................. D-5
(1) Adjustment of the Upper Entrance Motor (M4) Timing Belt ............. D-5
(2) Adjustment of the Lower Entrance Motor (M2) Timing Belt ............. D-5
(3) Adjustment of the Exit Motor (M3) Timing Belt ................................ D-5
2-4. Adjustment of the Elevator Tray Upper Limit Sensor ............................. D-6
TROUBLESHOOTlNG
1. SENSOR CHECK ............................................................................................ T-1
1-1. Sensor Check Screen ............................................................................ T-1
1-2. Sensor Check List .................................................................................. T-2
1-3. Sensor Check Procedure ....................................................................... T-4
2. MlSFEED DETECTlON AND TROUBLESHOOTlNG PROCEDURES ........... T-5
2-1. Misfeed Detecting Sensor Layout .......................................................... T-5
2-2. Misfeed Detection ................................................................................... T-6
2-3. Misfeed Troubleshooting Procedures ..................................................... T-7
(1) Transport misfeed ............................................................................ T-7
(2) Misfeed at the 1st Tray exit ............................................................. T-7
(3) Misfeed at the Elevator Tray exit ..................................................... T-8
(4) Paper stack exit misfeed ................................................................. T-8
(5) Staple misfeed ................................................................................. T-8
3. MALFUNCTlON DETECTlON AND TROUBLESHOOTlNG PROCEDURES . T-9
3-1. Malfunction Detection ............................................................................. T-9
3-2. Malfunction Troubleshooting Procedures ............................................... T-10
(1) C0B20 ............................................................................................. T-10
(2) C0B30 ............................................................................................. T-10
(3) C0B48 ............................................................................................. T-10
(4) C0B4A ............................................................................................. T-10
(5) C0B50 ............................................................................................. T-11
(6) C0B54 (FN-107) .............................................................................. T-11
(7) C0B73 (FN-107) .............................................................................. T-11
iii
(8) C0B78 (FN-107): U.S.A. and Canada ............................................. T-11
(9) C0B80 ............................................................................................. T-11
(10) C0BA0 ............................................................................................. T-12
GENERAL,
M-1
1. SPECIFICATIONS
Copy Medium
1: Paper Type other than the paper of small size (B5L/C smaller) or Transparencies are
transported on the Elevator Tray In Non-Sort Mode when PC print.
2: 20 sheets if originals of high ID (Color Wise 3) is used.
35 sheets when using Color Copy 90 paper (FN-107).
15 sheets when using Color Copy 90 paper (FN-108).
20 sheets when using Radiant White paper (FN-108).
Type : Multi Staple Finisher (FN-107)
Single Staple Finisher (FN-108)
Installation : Freestanding
Modes : Non-Sort Copier
Non-Sort, Sort, Group
Sort Staple, Group Staple PC Print
Hole Punch (FN-107)
Mode Paper Type Paper Size Paper Weight Capacity
Finishing
Tray
Max. No. of
Sheets to be
Stapled
Non-Sort
Plain paper
A3L to A6L
11 17 to
5-1/2 8-1/2
64 to 209 g/m
2
17 to 55-1/2 lb
250 sheets
1
st
Tray
(1)
Thick paper
20 sheets
Transparen-
cies
Translucent
paper
Postcards
Envelopes
Sort, Group
Plain paper A3L to B5L/C
11 17 to
8-1/2 11
64 to 209 g/m
2
17 to 55-1/2 lb
FN-107:
3,000 sheets
(A4L or
smaller);
1,500 sheets
(B4L or larger)
FN-108:
1,000 sheets
(A4L or
smaller);
500 sheets
(B4L or larger)
Elevator
Tray
Thick paper
Sort Staple,
Group
Staple
Plain paper
A3L to B5L
11 17 to
8-1/2 11
64 to 90 g/m
2
17 to 24 lb
FN-107:
50 sheets (2)
(64 to 90 g/m
2
,
17 to 24 lb)
FN-108:
30 sheets (2)
(64 to 80 g/m
2
,
17 to 21 lb)
Hole Punch Plain paper
M-2
No. of Holes : 2, 3 or 4 holes
Power Requirements : DC 24 V (supplied from copier)
DC 5 V (generated by Finisher)
Power Consumption : 63 W
Dimensions : Width: 538 mm, 21-1/4
Depth: 629 mm, 24-3/4
Height: 978 mm, 38-1/2
Weight : FN-107: 39.2 kg, 86-1/2 lb
FN-108: 35.5 kg, 78-1/4 lb
Environmental Require-
ments
: Same as copier
Supplies : Staple Cartridge
M-3
1. 1
st
Tray
2. Upper Cover
3. Upper Front Cover
4. Lower Front Cover
5. Elevator Tray
6. Rear Cover
1
6
5
4
3
2
4643M001AA
M-4
1. 1
st
Tray Exit Roller
2. 1
st
Tray Exit Roller
3. Upper Path Transport Roller
4. Upper Path Transport Roller
5. Entrance Roller
6. Transport Rollers
7. Transport Rollers
8. Entrance Roller
9. Lower Path Transport Roller
10. Lower Path Transport Roller
11. Storage Roller
12. Storage Roller
13. Exit Roller
14. Exit Roller
5
1 3
7
2
6
4
8
9
10
12
11
4853M001AB
13
14
M-5
4. DRIVE SYSTEM
Stapling Unit
Moving Motor (M6)
Hole Position Selector Motor (M14):
FN-107 (U.S.A. and Canada)
CD Aligning
Motor (M5)
Shift Motor (M8)
4643M003AC
Lower Paddle Motor (M9)
Elevator Motor (M7): FN-107
Elevator Motor (M7): FN-108
Upper Entrance Motor (M4)
Storage Roller/Rollers
Spacing Motor (M12)
Entrance Motor (M1)
Lower Entrance Motor (M2)
4643M004AA
Punch Motor (M11): FN-107
Exit Motor (M3)
Upper Paddle
Motor (M15)
Exit Roller/Rollers
Spacing Motor (M13)
M-6
PC18
4643M005AC
PC6
PC2
S4 (1): U.S.A. and
Canada
M8
M7 (2)
PC14
PC1
PC4
PWB-D
PC3
PC5
M14 (1): U.S.A. and
Canada
SL2
PC17
S2
PWB-C
PC9
M9
M5
PC8
M6
PC11
M7 (1)
PC10
PC15 (1)
4643M006AA
M11 (1)
M13
SL1
M1
M12
S1
M4
M2
S3
PC13
PC7
SL3
M15
M3
PC12
PWB-A
M-7
(1): Parts used exclusively for FN-107
(2): Parts used exclusively for FN-108
PWB-A Control Board PC1
1
st
Tray Exit Sensor
PWB-C Elevator Tray Upper Limit Sen-
sor LED
PC2 Lower Entrance Sensor
PC3 Storage Sensor
PWB-D Elevator Tray Upper Limit Sen-
sor PQ
PC4 Upper Entrance Sensor
PC5 Finisher Tray Paper Detecting
Sensor M1 Entrance Motor
M2 Lower Entrance Motor PC6
1
st
Tray Full Detecting Sensor
M3 Exit Motor PC7 Elevator Tray Full Detecting
Sensor
M4 Upper Entrance Motor
M5 CD Aligning Motor PC8 Elevator Tray Paper Detecting
Sensor
M6 Stapling Unit Moving Motor
M7 (1, 2) Elevator Motor PC9 CD Aligning Home Position
Sensor
M8 Shift Motor
M9 Lower Paddle Motor PC10 Shift Home Position Sensor
M11 (1) Punch Motor PC11 Shift Motor Pulse Sensor
M12 Storage Roller/Rollers Spacing
Motor
PC12 Storage Roller Home Position
Sensor
M13 Exit Roller/Rollers Spacing
Motor
PC13 Exit Roller Home Position Sen-
sor
M14 (1) Hole Position Selector Motor PC14 Staple Home Position Sensor
M15 Upper Paddle Motor PC15 (1) Punch Motor Pulse Sensor
SL1 Upper/Lower Entrance Switch-
ing Solenoid
PC17 Front Door Detecting Sensor
PC18 Upper Cover Detecting Sensor
SL2
1
st
Tray Entrance Selecting
Solenoid
S1 Set Switch
S2 Elevator Tray Upper Limit
Switch
SL3 Upper Paddle Solenoid
S3 Elevator Tray Lower Limit
Switch
S4 (1) Hole Punch Position Switch
M-8
6. PAPER TRANSPORT
(1) Entrance Section Paper Transport Mechanism
The Entrance Roller is turned to transport the paper into the Finisher as the Entrance
Motor is energized.
CONTROL SlGNAL Energized Deenergized WlRlNG DlAGRAM
M1 PWB-A PJ9A-1~-4 Pulse output 4-B
4643M007AD
Paper
Entrance Roller
Entrance Motor (M1)
M-9
(2) 1
st
Tray Paper Transport Mechanism
Paper transport to the 1
st
Tray takes place when the Finisher is in the Non-Sort mode.
The Upper Path Transport Roller and 1
st
Tray Exit Roller turn to transport the paper into
the 1
st
Tray as the motor is energized.
The 1
st
Tray Entrance Selecting Solenoid and Upper/Lower Entrance Switching Solenoid
are energized to select the paper path into the 1
st
Tray.
SL1 PWB-A PJ18A-2 H 8-E
SL2 PWB-A PJ18A-4 H 9-E
1
st
Tray Exit Roller
Upper Path Transport Roller
Upper Entrance Motor (M4)
Paper
4643M008AB
1
st
Tray Entrance Selecting Solenoid (SL2)
Upper/Lower Entrance Switching
Solenoid (SL1)
SL1
SL2
4643M011AE
H
L
H
L
M-10
(3) Finisher Tray Paper Transport Mechanism
Paper transport to the Finisher Tray takes place when the Finisher is in the Staple mode.
As the Lower Entrance Motor is energized, the Storage Roller turns to transport the
paper toward the exit direction.
By turning the Exit Motor backward, paper is transported onto the Finisher Tray.
Either the upper paper path or lower paper path is used to transport paper onto the
Finisher Tray.
The upper paper path is selected when the Upper/Lower Entrance Switching Solenoid is
energized, while the 1
st
Tray Entrance Selecting Solenoid is deenergized.
The lower paper path is selected when the Upper/Lower Entrance Switching Solenoid is
deenergized.

M2 PWB-A PJ9A-9~-12 Pulse output 4-A
4643M009AG
Finisher Tray
Lower Entrance Motor (M2)
Storage Roller
Exit Motor (M3)
Lower Path Transport Roller
Paper
1
st
Upper/Lower Entrance Switching Solenoid (SL1)
M-11
(4) EIevator Tray Paper Transport Mechanism
Paper transport to the Elevator Tray takes place when the Finisher is in the Sort or Group
mode.
As the motor is energized, the Exit Roller turns to transport the paper into the Elevator
Tray.
Either the upper paper path or lower paper path is used to transport paper onto the
Elevator Tray.
The upper paper path is selected when the Upper/Lower Entrance Switching Solenoid is
energized, while the 1
st
Tray Entrance Selecting Solenoid is deenergized.
The lower paper path is selected when the Upper/Lower Entrance Switching Solenoid is
deenergized.

4643M010AF
Finisher Tray
Exit Motor (M3)
Exit Roller
Elevator Tray
Paper
4643M012AD
Upper/Lower Entrance Switching Solenoid (SL1)
1
st
M-12
6-2. Paper Switchback Mechanism
When the last paper of the first copy set is transported onto the Finisher Tray during a
multi-copy cycle in the Sort Staple mode, the first paper of the subsequent copy set,
which is to be next transported, undergoes a switchback sequence. The paper for the
switchback is transported via the lower paper path.
The second paper of the second copy set is placed over the paper which has undergone
the switchback sequence. After the first copy set has been fed into the Elevator Tray, the
first and second sheets of paper of the second copy set are together transported onto the
Finisher Tray.
The switchback sequence of the paper is performed by turning the motor backward,
which turns the Lower Path Transport Roller and Storage Roller backward.
The sheet of paper to be transported next to the one subjected to the switchback
sequence is transported via the upper paper path.
No switchback sequence is carried out if the interval between sheets of paper is wide as
when using paper of a large size.
<Three A4C or LetterC originals for two
copy sets>
, , : Sheets of paper for the first copy set
', ', ': Sheets of paper for the second
copy set
The sheets of paper for the first copy
are transported via the upper paper
path onto the Finisher Tray.
4643M027AD
4643M031AH
The first sheet of paper of the second
copy set is transported via the lower
paper path.
4643M028AG
The first sheet of paper of the second
copy set undergoes the switchback
sequence and stops. The second
sheet of paper stops as soon as its
trailing edge leaves the Entrance
Roller.
4643M029AG
The first and second sheets of paper
of the second copy set are transported
together, one on top of the other.
4643M030AH
The Exit Rollers are pressed against
the Exit Roller to feed the sheets of
paper of the first copy set out. At the
same time, the first and second sheets
of paper of the second copy set are
transported toward the exit.
When the first copy set is fed out, the
Exit Roller starts turning backward to
transport the first and second sheets
of paper of the second copy set to the
Finisher Tray. The Exit Rollers leave
the Exit Roller.
4643M032AE
M-13
6-3. RoIIer/RoIIers Spacing Mechanism
(1) Storage RoIIer/RoIIers Spacing Mechanism
The Storage Roller briefly stops when the first sheet of paper completes a switchback
sequence during a multi-copy cycle in the Sort Staple mode. lf, however, paper mea-
sures 217 mm or more in the FD direction, the leading edge of the second sheet of paper
reaches the Storage Roller before the roller stops turning. The Storage Roller is therefore
raised up to allow a given clearance from the Storage Rollers.
The Storage Roller is spaced from the Storage Rollers as a cam is turned by the corre-
sponding motor.
(2) Exit RoIIer/RoIIers Spacing Mechanism
Paper needs to be temporarily transported to the Finisher Tray in the Staple mode, which
makes it necessary to raise the Exit Rollers to provide a given clearance from the Exit
Roller.
After the stapling sequence has been completed, the Exit Rollers are lowered and
pressed against the Exit Roller so that the paper can be fed out.
The Exit Rollers are spaced from the Exit Roller as a lever is moved to the right and left
by the cam which is rotated by the motor.

M12 PWB-A PJ8A-6 Pulse output L 3-A
M13 PWB-A PJ16A-2 H L 9-D
4643M013AE
Storage Roller Home Position
Sensor (PC12)
Storage Roller/Rollers Spac-
ing Motor (M12)
Exit Rollers
Storage Roller
Lever
Exit Rolls Home Position
Sensor (PC13)
Cam
Exit Roller/Rollers
Spacing Motor (M13)
4643M033AD
M-14
7. PUNCH MECHANISM (FN-107)
The paper being transported through the Finisher is briefly stopped and holes are made
in a space near its trailing edge.
When the Punch Motor is energized and the electromagnetic spring clutch fitted to the
Punch Roller is energized, the Punch Bars move up and down to make holes in the
paper.
(Operation)
The Entrance Motor is energized and paper is allowed into the Finisher.
The trailing edge of the paper moves past the Paper Sensor of the Horizontal Transport
Unit.
A given period of time thereafter, the Upper Entrance Motor or Lower Entrance Motor is
deenergized to bring the paper to a stop.
The electromagnetic spring clutch is energized to turn the Punch Roller and the eccentric
cams.
The Punch Bars move up and down to make holes in the paper.
The Upper Entrance Motor or Lower Entrance Motor is energized to transport the paper.
M11 PWB-A PJ6A-1 Pulse output H 2-C
4643M014AE
Entrance Motor (M1)
Punch Motor (M11)
Entrance Roller
Electromagnetic
Spring Clutch
Eccentric Cams
Paper
Punch Roller
Punch Bars
M-15
U.S.A. and Canada
The Hole Position Selector Motor and Hole Punch Position Switch are employed to move
the lock holder as necessary to select the hole positions (2 or 3 holes).
4643M015AA
Punch Bars in Locked Position
Lock Holder
Punch Bars in Locked Position
Hole Punch Position Switch (S4)
Hole Position Selector Motor (M14)
<2 holes>
<3 holes>
S4
S4
M-16
8. FINISHER TRAY
Sheets of paper are properly aligned and stapled together on the Finisher Tray before
being fed out into the Elevator Tray.

4643M016AA
Elevator Tray
Finisher Tray
M-17
8-1. Paper AIigning Mechanism
The Aligning Plate is moved and the Paddles are turned to align paper correctly for sta-
pling.
(1) AIigning PIate
The Aligning Plate is moved to align the paper in the crosswise direction with reference
to the center position of the Finisher Tray.
The Aligning Plate is moved as the CD Aligning Motor turns forward or backward.
The CD Aligning Home Position Sensor detects the Aligning Plate at its home position.
The movement of the Aligning Plate is determined with this home position used as the
reference.
The movement of the plate is varied depending on the width of the paper.

PC9 PWB-A PJ25A-6 H L 2-l
4643M017AA
Aligning Plate
CD Aligning Motor (M5)
CD Aligning Home
Position Sensor (PC9)
Finisher Tray
M-18
(2) PaddIes
The Upper and Lower Paddles are turned to align the paper in the feeding direction.
The Upper Paddles are turned by the Upper Paddle Motor and Upper Paddle Solenoid.
The Lower Paddles are turned by the Lower Paddle Motor.

M9 PWB-A PJ11A-2 L H 6-A
M15 PWB-A PJ16A-6 L H 9-E
SL3 PWB-A PJ16A-4 L H 8-D
4643M018AG
Upper Paddle Motor (M15)
Upper Paddle Solenoid (SL3)
Lower Paddle
Finisher Tray
Lower Paddle Motor (M9)
Upper Paddle
M-19
9. STAPLING
9-1. StapIing Mechanism
The Stapling Unit performs the stapling action.
When the Stapling Motor turns, the Clinch Arm lowers. Then the Stapler moves up to
drive a staple into paper and the staple is formed.
The following stapling modes are available to choose from.
FN-107: Rear corner, Front corner, and 2-point side
FN-108: Rear corner
Stapling
Motor 1
PWB-A PJ7A-5, -6 L L
4-H
PWB-A PJ7A-7, -8 H L
Stapling
Motor 2
PWB-A PJ7A-1, -2 L L
3-H
PWB-A PJ7A-3, -4 H L
4643M019AA
Stapling Motor 1
Clinch Arm
Stapling Motor 1, 2
Stapler
Clinch Arm
<FN-107>
4643M024AB
Stapler
<FN-108>
M-20
9-2. StapIing Unit Moving Mechanism
Stapling Units 1 and 2 are moved by the Stapling Unit Moving Motor.
The Staple Home Position Sensor detects Stapling Units 1 and 2 at their respective
home positions. Each of the two Stapling Units is moved with reference to this home
position.

PC14 PWB-A PJ22A-3 H L 7-l
4643M020AE
Stapling Unit 1
Staple Home Position Sensor (PC14) Stapling Unit 2
Stapling Unit Moving Motor (M6)
M-21
9-3. StapIe Sheet Empty Detection
The Staple Empty Detecting Sensor is used to detect whether there is a staple sheet or
not in the Staple Cartridge.
When there are about 20 staples left in the Staple Cartridge, a staple sheet empty condi-
tion results and a staple-empty display is given on the control panel of the copier.
lf a staple sheet empty condition is detected during a stapling sequence, that particular
sequence is continued until it is completed. A staple empty display is then given.
After a new Staple Cartridge has been loaded, the Stapling Motor is energized until the
Self-Priming Sensor detects loaded staples (L), thereby feeding the staple sheet to the
stapling position.

Staple Empty
Detecting
Sensor 1
Staple Empty
Detecting
Sensor 2
Self-Priming
Sensor 1
Self-Priming
Sensor 2
4643M021AA
Self-Priming Sensor 1
Self-Priming Sensor 1, 2
Staple Empty Detecting Sensor 1, 2
<FN-107> <FN-108>
4643M025AA
Staple Empty Detecting Sensor 1
M-22
10. ELEVATOR TRAY
The Elevator Tray moves up or down according to certain conditions.
10-1. EIevator Tray Ascent/Descent Mechanism
The Elevator Tray is moved up or down by the Elevator Motor that turns forward or back-
ward.

Condition Elevator Tray Control
Standby
Stationary at the upper limit
position.
The position at which the Elevator Tray
Upper Limit Sensor PQ (PWB-D) detects
the Elevator Tray.
Paper fed into
tray
Lowers to the lower limit
position depending on the
number of sheets of paper to
be fed into the tray.
lf the Elevator Tray Upper Limit Sensor PQ
(PWB-D) is activated while paper is being
fed into the tray, the tray is lowered until
the sensor is deactivated.
Paper
removed from
tray
Moves up to the upper limit
position.
lf the Elevator Tray Paper Detecting Sen-
sor (PC8) is unblocked when paper is
removed from the tray, the tray is raised
until the sensor is blocked.
Overload
detected
Moves down and then up
after paper has been fed into
tray.
Lowers the tray for a given period of time,
then raises it to the upper limit position. An
overcurrent is detected in the Elevator
Motor during this period.
4643M022AE
Elevator Tray Upper Limit
Sensor PQ (PWB-D)
Elevator Tray Paper Detecting Sensor (PC8)
Elevator Motor (M7)
Elevator Motor (M7)
Elevator Tray
<FN-108>
M-23

CONTROL SlGNAL Ascent Descent Stop WlRlNG DlAGRAM
M7
PWB-A PJ5A-1 H L L
2-D
PWB-A PJ5A-2 L H L
M-24
10-2. EIevator Tray Shifting Mechanism
When in the Sort mode, the Elevator Tray is moved to the front and rear by a motor to
stack copy sets in a sawtooth manner so that each copy set is offset with respect to the
others.
The Shift Home Position Sensor detects the Elevator Tray at its home position.

M8 PWB-A PJ5A-4 Pulse output L 2-D
PC10 PWB-A PJ25A-12 H L
2-H
PC11 PWB-A PJ25A-14 L H
4643M023AG
Elevator Tray
Shift Motor Pulse Sensor (PC11)
Shift Home Position
Sensor (PC10)
Shift Motor (M8)
M-25
11. HORIZONTAL TRANSPORT UNIT
1. Paper Sensor PC1
2. Horizontal Unit Door Sensor PC4
3. Turnover Empty Detecting Sensor PC6
4. Entrance Switching Solenoid SL1
4853M004AA
4
3
2
1
M-26
(1) Paper Path Switching Mechanism
The paper fed from the copier moves through either one of the two different paper paths.
A solenoid is used to select the paper path.
For switchback sequence during 2-sided copying: Solenoid energized
For transport onto the Finisher: Solenoid deenergized
SL1 PWB-A PJ15A-2 L H 9-C
PC6 PWB-A PJ15A-12 L H 9-D
4853M501AA
Entrance Switching Solenoid SL1
Turnover Empty Detecting Sensor PC6
SL1: Energized
SL1: Deenergized
M-27
(2) Finisher Paper Transport Mechanism
A motor is employed to transport paper onto the Finisher.
The Paper Sensor functions to detect a sheet of paper present in the Horizontal Trans-
port Unit.
PC1 PWB-A PJ15A-4 L H 9-C
4853M003AB
Transport Motor M1
Paper Sensor PC1
Paper
SWlTCHES ON PWB,
TEST MODE
S-1
1. SWITCHES ON PWB
S1
Used to run the Test Mode operation.
S2
S3 DlP switch used to set the Test Mode operation.
LED1~4
Turn ON or OFF, or blink to indicate a specific condition during Test
Mode operations.
S3
S1
S2
4643S001AB
S-2
2. TEST MODE
<Setting Procedure>
1. Turn OFF the Power Switch of the copier.
2. Flip keys of the DlP switch into the ON or OFF position as necessary. (See Table
below.)
4. This sets the Finisher into the corresponding Test Mode operation.
<Resetting Procedure>
Flip all keys of the DlP switch to their respective initial positions and turn OFF, then ON,
the Power Switch of the copier.
2-2. Test Mode Operations
: Blinking : OFF
Whenever the Control Board (PWB-A) is to be replaced, take note of the initial positions
of all keys of the DlP switch. After the replacement procedure has been completed, be
sure to flip all keys of the DlP switch on the new Control Board (PWB-A) to their respec-
tive initial positions.
Test Mode Operation
DlP Switch (S3) LED
1 2 3 4 1 2 3 4
Online
1
st
Tray exit
ON
Elevator Tray exit ON
Finisher Tray exit ON ON
Shifting operation ON ON
Aligning Plate operation ON ON
Stapling Unit CD movement ON ON ON
Exit Roller/Rollers spacing ON
Storage Roller/Rollers spacing ON ON
Elevator Tray operation ON ON
Hole Punch operation (FN-107) ON ON ON
Hole position selection (FN-107) ON ON
Sensor test ON ON ON lndicates sensor state
S-3
2-3. Operation in Each Test Mode Operation
(1) 1
st
Tray Exit
(2) EIevator Tray Exit
(3) Finisher Tray Exit
(4) Shifting Operation
S1: ON
S2: ON
Motors and solenoids: Energized
[Entrance Motor (M1), Upper Entrance Motor (M4), Upper/
Lower Entrance Switching Solenoid (SL1), 1
st
Tray Entrance
Selecting Solenoid (SL2)]
Motors and solenoids: Deenergized
[Entrance Motor (M1), Upper Entrance Motor (M4), Upper/
Lower Entrance Switching Solenoid (SL1), 1
st
Tray Entrance
Selecting Solenoid (SL2)]
S1: ON
S2: OFF
Motors: Energized
[Entrance Motor (M1), Lower Entrance Motor (M2), Exit Motor
(M3)]
Motors: Deenergized
[Entrance Motor (M1), Upper Entrance Motor (M4), Lower
Entrance Motor (M2), Exit Motor (M3)]
S1: ON
S2: OFF
Motors and solenoids: Energized
Entrance Motor (M2), Exit Motor (M3), Upper/Lower Entrance
Switching Solenoid (SL1)]
Motors and solenoids: Deenergized
Entrance Motor (M2), Exit Motor (M3), Upper/Lower Entrance
Switching Solenoid (SL1)]
S1: ON
S2: ON
The Elevator Tray shifts to the front.
The Elevator Tray shifts to the rear.
S-4
(5) AIigning PIate Operation
(6) StapIing Unit CD Movement
(7) Exit RoIIer/RoIIers Spacing
(8) Storage RoIIer/RoIIs Spacing
S1: ON
S1: ON
At the home position
At a position to align A4C paper
S1: ON
At a position to align Letter C paper
S1: ON
At a position to align A4L paper
S1: ON
At a position to align Letter L paper
S1: ON
S1: ON
At home position
At a position for A4C corner stapling
S1: ON
At home position
S1: ON
At a position for A4L corner stapling
S1: ON
S2: ON
Pressed
Separated
S1: ON
S2: ON
Pressed
Separated
S-5
(9) EIevator Tray Operation
(10) HoIe Punch Operation (FN-107)
(11) HoIe Position SeIection (FN-107) U.S.A. and Canada
(12) Sensor Test
: ON : OFF
Sensor State
LED
1 2 3 4
Elevator Tray Upper Limit Sensor PQ (PWB-D) Unblocked
Storage Sensor (PC3) Blocked
Lower Entrance Sensor (PC2) Blocked
Upper Entrance Sensor (PC4) Blocked
S1: ON
S2: ON
Goes up until the Elevator Tray Upper Limit Sensor PQ
(PWB-D) is blocked.
Goes down until the Elevator Tray Upper Limit Sensor PQ
(PWB-D) is unblocked.
The Punch Motor (M11) is deenergized.
The electromagnetic spring clutch is energized.
The Punch Motor (M11) is energized.
S1: ON
S1: ON
S2: ON
S1: ON
S2: ON
2-hole position
3-hole position
DlS/REASSEMBLY,
ADJUSTMENT
D-1
1. DISASSEMBLY AND REASSEMBLY
To ensure good copies and an extended service life of the Finisher, it is recommended
that the maintenance jobs described in this schedule be carried out.
%$
1. This information is subject to change without notice.
2. K = 1,000 copies
3. Upon PM service, check the Punch Trash Box and dump trash as may be necessary.
1-2. RemovaI of the Exterior Parts
PM Parts
Cleaning
(K)
Tools Used for
Cleaning
Possible Malfunction Life Counter
Rollers/Rollers 300 Alcohol, water Transport failure
Sorter/Finisher
Paddles 300 Alcohol, water Transport failure
No. Part Name Removal Procedure
1 Upper Cover Open the Misfeed Clearing Cover and remove one screw;
then loosen three screws and take off the cover.
2 Upper Front Cover Loosen four screws and take off the cover.
3 Lower Front Cover Loosen two screws and take off the cover.
4 Rear Cover Remove one screw, loosen three screws, and take off the
cover.
4643D001AA
4
3
2
1
D-2
1-3. RemovaI of the Punch Unit
1-4. RemovaI of the StapIing Unit
1. Remove the Upper Cover.
2. Unplug two connectors.
4643D002AA
3. Remove two screws and the Punch Unit.
4643D003AB
%
When reinstalling the Punch Unit, ensure that part A of
the gear on the Finisher fits into the slit in the gear of
the Punch Unit.
4643D018CA
Clutch
1. Holding both sides of the cover, lift the cover up
and take it off.
4643D004AC
2. Remove one screw and remove the Stapling Unit
from the moving cradle.
3. Remove the screw, unplug the connector, and
remove the Stapling Unit.
4643D005AG
D-3
2. ADJUSTMENTS
2-1. Check and Adjustment of the HoIe Punch Positions
1. Select "Tech. Rep. Mode "Machine Adjust "Staple/Hole-Punch "Hole-Punch
and then press the Start key.
2. Fold the paper fed out in half and check to see if the holes are aligned (deviation should
be within 2 mm).
3. lf the holes are misaligned, loosen the screw that secure the Punch Unit and slide the
Punch Unit as necessary.
4. Run "Hole-Punch again and check that the holes are aligned.
4427D028AA
4643D006AD
D-4
2-2. Adjustment of the SoIenoids
(1) Adjustment of the Upper/Lower Entrance Switching SoIenoid (SL1)
(2) Adjustment of the 1
st
Tray Entrance SeIecting SoIenoid (SL2)
1. Loosen one screw that secures the solenoid in
position.
2. Move the solenoid up or down and, when dimen-
sion A measures 4.4 mm, tighten the screw.
4643D010AA
1. Loosen one screw that secures the solenoid in
position.
2. Move the solenoid to the right or left and, when
dimension B measures 3.6 mm, tighten the screw.
4643D011AA
D-5
2-3. Timing BeIt Tension Adjustment
(1) Adjustment of the Upper Entrance Motor (M4) Timing BeIt
(2) Adjustment of the Lower Entrance Motor (M2) Timing BeIt
(3) Adjustment of the Exit Motor (M3) Timing BeIt
1. Loosen two screws.
2. Move the mounting bracket and, when the belt
deflects 4 mm at C, tighten the two screws.
4643D012AB
1. Loosen two screws.
deflects 2 mm at D, tighten the two screws.
4643D013AB
1. Loosen three screws.
deflects 3 mm at E, tighten the three screws.
4643D014AB
D-6
2-4. Adjustment of the EIevator Tray Upper Limit Sensor
1. Set up the sensor test mode.
2. Turn VR1 on PWB-A fully counterclockwise.
3. Using a sheet of paper, block the Elevator Tray Upper Limit Sensor LED (PWB-C).
4. Check that LED4 on PWB-A turns OFF. lf it stays ON, slowly turn VR1 clockwise and
stop turning it as soon as the LED turns OFF.
4643D015AB
TROUBLESHOOTlNG
T-1
1. SENSOR CHECK
To permit easy and safe checks of sensors, the sensor input data are checked when the
copier and the Finisher are in the standby state (including a misfeed, malfunction, and
closure failure condition), thereby determining if correct signals are properly input to the
sensors.
1-1. Sensor Check Screen
The following screens are only typical and port data may look differently on actual copi-
ers.
<Sensors 3>
<Sensors 5>
<Sensors 4>
4004P049CA
4004P050CA
4004P051CA
T-2
1-2. Sensor Check List
<Sensors 3>
<Sensors 4>
Symbol
Panel
Display
Signal Name
Operation Characteris-
tics/Panel Display
lnput
Board
lC
No.
Port
No.
CN/PJ
No.
1 0
PC1
Horiz.
Transport
Paper Sensor
Paper
present
Paper not
present
Control
Board
(PWB-A)
lC1 P12 PJ15A-2
PC6
Turnover
empty
Turnover Empty
Detecting Sensor
Paper
present
Paper not
present
lC26 PE3 PJ15A-12
Symbol
Panel
Display
Signal Name
tics/Panel Display
lnput
Board
lC
No.
Port
No.
CN/PJ
No.
1 0
PC1
Exit
(Non-sort)
1st Tray Exit
Sensor
Paper
present
Paper not
present
Control
Board
(PWB-A)
lC26 PC4 PJ19A-6
PC3
Exit
(Finisher)
Storage Sensor
Paper
present
Paper not
present
lC26 PD0 PJ20A-3
PC4
Transport
Upper
Upper Entrance
Sensor
Paper
present
Paper not
present
lC26 PE6 PJ20A-9
PC2
Transport
Lower
Lower Entrance
Sensor
Paper
present
Paper not
present
lC26 PE7 PJ19A-8
PC6
Full
(Non-sort)
1st Tray Full
Detecting Sensor
Blocked Unblocked lC26 PC5 PJ19A-3
PC7
Full (Elev.
Tray)
Elevator Tray Full
Detecting Sensor
Blocked Unblocked lC26 PA7 PJ19A-12
PC5
Empty
(Finisher)
Finisher Tray Paper
Detecting Sensor
Paper
present
Paper not
present
lC26 PD1 PJ25A-2
PWB-D
Surface
(Elev.)
Elevator Tray Upper
Limit Sensor PQ
Paper
present
Paper not
present
lC26 PA6 PJ21A-2
PC8
Empty
(Elev.)
Elevator Tray Paper
Detecting Sensor
Blocked Unblocked lC26 PA5 PJ25A-9
T-3
<Sensors 5>
: FN-107 only
Punch Hole change: U.S.A. and Canada
Symbol
Panel
Display
Signal Name
tics/Panel Display
lnput
Board
lC
No.
Port
No.
CN/PJ
No.
1 0
PC9
Home
(CD-Align)
CD Aligning Home
Position Sensor
Blocked Unblocked
Control
Board
(PWB-A)
lC26 PD2 PJ25A-6
PC14
Home
(Stap. Unit)
Staple Home
Position Sensor
Blocked Unblocked lC26 PD3 PJ22A-3
PC12
Home
(store
roller)
Storage Roller
Home Position
Sensor
PC13
Home
(Exit roller)
Exit Rollers Home
Position Sensor
Home
(Stapler 1)
Stapler Home
Sensor 1
Unblocked Blocked lC1
P71,
ANl1
PJ23A-2
Empty St. 1
Needle
Staple Empty
Detecting Sensor 1
P72,
ANl2
PJ23A-4
Self
Priming S1
Self-Priming
Sensor 1
P73,
ANl3
PJ23A-3
Home
(Stapler 2)
Stapler Home
Sensor 2
P75,
ANl5
PJ24A-2
Empty St.
2 Needle
Staple Empty
Detecting Sensor 2
P76,
ANl6
PJ24A-4
Self
Priming S2
Self-Priming
Sensor 2
P77,
ANl7
PJ24A-3
S2
S3
Elevate
Tray
Raised/
Lowered
Elevator Tray Upper
Limit Sensor,
Elevator Tray Lower
Limit Sensor
ON OFF PJ4A-4
PC10
Home
(Shift)
Shift Home
Position Sensor
Blocked Unblocked lC26 PD4 PJ25A-12
S4
Punch
Hole
change
Hole Punch
Position Switch
ON OFF lC28 PE2 PJ12A-3
PC15
Punch
Speed
Punch Motor Pulse
Sensor
P21,
lNTP0
PJ13A-8
PC11 Shift Speed
Shift Motor Pulse
Sensor
P24,
lNTP3
PJ25A-14
T-4
1-3. Sensor Check Procedure
1. When a misfeed or malfunction occurs, select "Tech. Rep. Mode "State Confirm
"l/O Check "Sensors 4.
2. Check the input of the sensor that is probably faulty.
[Example] The 1
st
Tray Exit Sensor is probably responsible for a paper transport misfeed:
<Procedure>
1. Clear the misfeed and reset the misfeed condition.
2. Select "Tech. Rep. Mode "State Confirm "l/O Check "Sensors 4.
3. Check that the data for "Exit (Non-sort) on the screen is "0.
4. Check that the data changes from "0 to "1 when the 1
st
Tray Exit Sensor (PC1) is
blocked.
1: PC1 is operational; 0: PC1 is faulty
T-5
2. MISFEED DETECTION AND TROUBLESHOOTING
PROCEDURES
2-1. Misfeed Detecting Sensor Layout
4853T001AB
1
st
Tray Exit Sensor (PC1)
Storage Sensor (PC3)
Upper Entrance
Sensor (PC4)
Lower Entrance
Sensor (PC2)
Elevator Tray Upper Limit Sensor LED/PQ (PWB-C/D)
Finisher Tray Paper Detecting Sensor (PC5)
Paper Sensor (PC1)
T-6
2-2. Misfeed Detection
When a misfeed occurs, the Touch Panel of the copier gives a message and shows the
locations where the misfeed has occurred and paper is located.
The misfeed display can be reset by unlocking and sliding the Finisher away from the
copier, and the sliding the Finisher back against the copier.
Misfeed location Blinking
Paper location ON
Type Detection Timing
Transport misfeed
The Paper Sensor (PC1) of the Horizontal Transport Unit is not
blocked even after the lapse of a given period of time after the
leading edge of the paper has unblocked the Paper Exit Sensor
of the copier.
The Paper Sensor (PC1) of the Horizontal Transport Unit is not
unblocked even after the lapse of a given period of time after
the leading edge of the paper has blocked the sensor.
The 1
st
Tray Exit Sensor (PC1) is not blocked even after the
lapse of a given period of time after the leading edge of the
paper has blocked the Paper Sensor (PC1) of the Horizontal
Transport Unit.
The Upper Entrance Sensor (PC4) is not blocked even after the
Transport Unit.
The Lower Entrance Sensor (PC2) is not blocked even after the
Transport Unit.
Misfeed at the 1
st
Tray
exit
The 1
st
Tray Exit Sensor (PC1) is not unblocked even after the
lapse of a given period of time after it has been blocked.
Misfeed at the Elevator
Tray exit
The Storage Sensor (PC3) is not unblocked even after the
lapse of a given period of time after it has been blocked.
Paper stack exit
misfeed
The Finisher Tray Paper Detecting Sensor (PC5) remains acti-
vated when a copy stack, which has been stapled together, is fed
out.
Staple misfeed
The Staple Home Position Sensor (PC14) is not blocked even
after the lapse of a given period of time after the Stapling Motor
has started turning forward, and the sensor is blocked within a
given period of time after the Stapling Motor has thereafter
started turning backward.
T-7
2-3. Misfeed TroubIeshooting Procedures
(1) Transport misfeed
(2) Misfeed at the 1
st
Tray exit
3 Foreign object on paper path, or dirty
or deformed paper path.
YES Clean or change.
4 Dirty, deformed, or worn roller. YES Clean or change.
5 Entrance Motor (M1) turns after Start
key has been pressed.
NO Change M1 or PWB-A.
6 Upper Entrance Motor (M4) turns
after Start key has been pressed.
7 Lower Entrance Motor (M2) turns
after Start key has been pressed.
8 Paper Sensor (PC1) l/O Check:
Horiz. Transport of Sensors
Change PC1.
9 Upper Entrance Sensor (PC4) l/O
Check: Transport Upper of Sensors
Change PC4.
10 Lower Entrance Sensor (PC2) l/O
Check: Transport Lower of Sensors
YES Change PWB-A.
Change PC2.
11 Storage Sensor (PC3) l/O Check:
Exit (Finisher) of Sensors
YES Change PWB-A.
Change PC3.
5
1
st
Tray Exit Sensor (PC1) l/O Check:
Exit (Non-sort) of Sensors
YES Change PWB-A.
Change PC1.
T-8
(3) Misfeed at the EIevator Tray exit
(4) Paper stack exit misfeed
(5) StapIe misfeed
5 Exit Motor (M3) turns after Start key
has been pressed.
6 Storage Sensor (PC3) l/O Check:
Exit (Finisher) of Sensors
YES Change PWB-A.
NO Change PC3.
5 Exit Motor (M3) turns after Start key
has been pressed.
6 Finisher Tray Paper Detecting Sensor
(PC5) l/O Check: Empty (Finisher) of
Sensors
YES Change PWB-A.
NO Change PC5.
1 Stapling Motor is overloaded. YES Check drive couplings.
NO Change Stapling Unit or PWB-A.
T-9
3. MALFUNCTION DETECTION AND TROUBLE-
SHOOTING PROCEDURES
3-1. MaIfunction Detection
Any of the following operation faults can be detected and the corresponding malfunction
code is displayed on the copier Touch Panel.
The malfunction detection can be reset by opening and closing the Front Door of the
copier.
: FN-107 only
Malfunction
Code
Description Detection Timing
C0B20 Stapling Unit Moving
Motor (M6) drive mal-
function
The Staple Home Position Sensor (PC14) does not go HlGH even
after the lapse of a given period of time after M6 has been ener-
gized (to return the Stapling Unit to its home position).
C0B30 CD Aligning Motor
(M5) drive malfunc-
tion
The CD Aligning Home Position Sensor (PC9) does not go LOW
even after the lapse of a given period of time after M5 has been
energized (to return the Aligning Plate to its home position).
C0B48 Exit Roller/Rollers
Spacing Motor (M13)
drive malfunction
The Exit Rolls Home Position Sensor (PC13) does not go HlGH
energized (to start spacing/pressure sequence).
C0B4A Storage Roller/Roll-
ers Spacing Motor
(M12) drive malfunc-
tion
The Storage Roller Home Position Sensor (PC12) does not go
HlGH even after the lapse of a given period of time after M12 has
been energized (to start spacing/pressure sequence).
C0B50 Stapling Motor 1
drive malfunction
Stapling Motor 1 is not deenergized even after the lapse of a given
period of time after it has been energized (to start a stapling
sequence).
C0B54 Stapling Motor 2
drive malfunction
Stapling Motor 2 is not deenergized even after the lapse of a given
period of time after it has been energized (to start a stapling
sequence).
C0B73 Punch Motor (M11)
drive malfunction
The Punch Motor Pulse Sensor (PC15) does not go from LOW to
HlGH, or vice versa, even after the lapse of a given period of time
after M11 has been energized.
C0B78 Hole Position Selec-
tor Motor (M14) drive
malfunction (U.S.A.
and Canada)
The Hole Punch Position Switch (S4) is not actuated or deactu-
ated even after the lapse of a given period of time after M14 has
been energized.
C0B80 Shift Motor (M8) drive
malfunction
The Shift Home Position Sensor (PC10) does not go HlGH
energized (to start returning the Elevator Tray to its home posi-
tion).
The Shift Home Position Sensor (PC10) does not go LOW even
after the lapse of a given period of time after M8 has been ener-
gized (to start moving the Elevator Tray for job offset).
C0BA0 Elevator Motor (M7)
drive malfunction
The Elevator Tray Upper Limit Sensor PQ (PWB-D) is not acti-
vated even after the lapse of a given period of time after M7 has
been energized (to start raising the Elevator Tray).
The Elevator Tray Upper Limit Switch (S2) or Elevator Tray
Lower Limit Switch (S3) is actuated after M7 has been ener-
gized.
T-10
3-2. MaIfunction TroubIeshooting Procedures
(1) C0B20
(2) C0B30
(3) C0B48
(4) C0B4A
1 Staple Home Position Sensor (PC14)
l/O Check: Home (Stap. Unit) of Port
Signals
NO Change PC14.
2 Turn OFF the Power Switch, move
the Stapling Unit out of its home posi-
tion, and turn ON the Power Switch.
Drive of the Stapling Unit Moving
Motor (M6) at this time
YES Change PWB-A.
1 CD Aligning Home Position Sensor
(PC9) l/O Check: Home (CD Align) of
Port Signals
NO Change PC9.
2 Turn OFF the Power Switch, move
the Aligning Plate out of its home
position, and turn ON the Power
Switch. Drive of the CD aligning
Motor (M6) at this time
YES Change PWB-A.
1 Exit Rollers Home Position Sensor
(PC13) l/O Check: Home (Exit roller)
of Port Signals
NO Change PC13.
2 Drive of the Exit Roller/Rollers Spac-
ing Motor (M13) when the Power
Switch is turned OFF and ON
YES Change PWB-A.
1 Storage Roller Home Position Sensor
(PC12) l/O Check: Home (Store
roller) of Port Signals
NO Change PC12.
2 Drive of the Storage Roller/Rollers
Spacing Motor (M12) when the
Power Switch is turned OFF and ON
YES Change PWB-A.
T-11
(5) C0B50
(6) C0B54 (FN-107)
(7) C0B73 (FN-107)
(8) C0B78 (FN-107): U.S.A. and Canada
(9) C0B80
1 Stapling Motor 1 is overloaded. YES Check drive coupling.
NO Change Stapling Unit 1 or PWB-A.
1 Stapling Motor 2 is overloaded. YES Check drive coupling.
NO Change Stapling Unit 2 or PWB-A.
1 Punch Motor Pulse Sensor (PC15) l/
O Check: Punch Speed of Port Sig-
nals
NO Change PC15.
2 Punch Motor (M11) operation:
The voltage across PJ6A-2 on PWB-
A and GND change from DC24V to
DC0V after the Start key has been
pressed in the Punch mode.
YES Change M11.
NO Change PWB-A.
1 Drive of the Hole Position Selector
Motor (M14) when the Punch Hole
positions are changed
YES Change Punch Unit.
NO Change Punch Unit or PWB-A.
1 Shift Home Position Sensor (PC10) l/
O Check: Home (Shift) of Port Sig-
nals
NO Change PC10.
2 Shift Motor Pulse Sensor (PC11) l/O
Check: Shift Speed of Port Signals
NO Change PC11.
3 Shift Motor (M8) operation:
A and GND change from LOW to
HlGH after the Start key has been
pressed in the Sort mode.
YES Change M8.
NO Change PWB-A.
T-12
(10) C0BA0
1 Elevator Tray Upper Limit Sensor PQ
(PWB-D) l/O Check: Surface (Elev.)
of Sensors
NO Change PWB-C or PWB-D.
2 Elevator Tray Upper Limit Switch (S2)
l/O Check: Elevator Tray Raised/
Lowered of Port Signals
NO Change S2.
3 Elevator Tray Lower Limit Switch (S3)
l/O Check: Elevator Tray Raised/
Lowered of Port Signals
NO Change S3.
4 Elevator Motor (M7) operation:
A and GND (when the Elevator Tray
goes down) and that across PJ5A-2
on PWB-A and GND (when the Ele-
vator Tray goes up) goes from LOW
to HlGH after the Start key has been
pressed in the Sort mode.
YES Change M7.
NO Change PWB-A.
Copyright
2001 MINOLTA Co., Ltd.
MINOLTA Co., Ltd.
Issued for CF1501/CF2001 and Other Models.
7663-4004-11 01011200
Use of this manual should
be strictly supervised to
avoid disclosure of
confidential information.
Copyright
2001 MINOLTA Co., Ltd.
MlNOLTA Co., Ltd.
lssued for CF1501/CF2001 and Other Models.
7663-4004-11 01011200
Use of this manual should
be strictly supervised to
avoid disclosure of
confidential information.

Manual de Servicio Accesorios

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