Vous êtes sur la page 1sur 10

Slide

______________________________________
______________________________________

TROUBLESHOOT
THE VTA-903T
DIESEL ENGINE

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________

______________________________________
______________________________________

Slide
2

______________________________________

VEHICLES
M2/M3

______________________________________

MLRS

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
2

______________________________________
______________________________________

Slide
3

______________________________________

FEATURES

______________________________________

-V-8 engine design

______________________________________

-FourFour-cycle operation uses compression ignition

______________________________________

-Filtered fuel system has fuel pump and governor

______________________________________

-Engine working parts are pressure lubricated

______________________________________

-Centrifugal pump circulates engine coolant


-Turbocharger forces additional air into combustion

______________________________________
______________________________________

chambers to increase horsepower and efficiency.


3

______________________________________
______________________________________

Slide
4

______________________________________

TABULATED DATA

______________________________________

-Model is VTAVTA-903T, Manufactured by Cummins

______________________________________

Engine Company, INC.


-Four cycle, valve in head design with compression

______________________________________

ignition

______________________________________

-Right hand (clockwise) rotation

______________________________________

-800 RPM + idle

______________________________________

-2970 RPM +70 max governed speed

______________________________________

-PT (type D) fuel injector

______________________________________
______________________________________

Slide
5

______________________________________

MAJOR COMPONENTS

______________________________________

Aftercooler

______________________________________

Turbocharger

______________________________________
______________________________________

Vibration Damper

______________________________________

Oil pan

______________________________________

Air Intake Manifold

______________________________________
5

______________________________________
______________________________________

Slide
6

______________________________________

MAJOR COMPONENTS

______________________________________

Transmission Fluid
Cooler

______________________________________
______________________________________

Fuel Pump

______________________________________

Flywheel

______________________________________

Starter Motor

______________________________________

Engine Oil Cooler

______________________________________

Exhaust Manifolds

______________________________________
______________________________________

Slide
7

______________________________________

VTA-903T

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
7

______________________________________
______________________________________

Slide
8

______________________________________

FUEL FILTER

______________________________________
______________________________________
______________________________________
______________________________________

Mounting Bracket

______________________________________

10 Micron Fuel Filter

______________________________________

Drain Valve

______________________________________
8

______________________________________
______________________________________

Slide
9

______________________________________

FUEL FILTER

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
9

______________________________________
______________________________________

Slide
10

______________________________________

VTA 903T

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
10

500 TO 600 HP CONVERSION

______________________________________
______________________________________

Slide
11

______________________________________

CENTRY SYSTEM

______________________________________
______________________________________

PT Pump
Throttle Position
Sensor (TPS)

Electronic Fuel
Control (EFC) Valve

______________________________________
______________________________________
______________________________________

Rail Pressure Sensor


(RPS)

Electronic Control
Module (ECM)

______________________________________
______________________________________

Magnetic Pick
Up/Engine Speed
Sensor

11

______________________________________
______________________________________

Slide
12

______________________________________

CENTRY PT PUMP

______________________________________
______________________________________

Electronic Fuel
Control (EFC) Valve

Manual Fuel Shutoff

3W100

Rail Pressure Sensor


(RPS)

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________

12

______________________________________
______________________________________

Slide
13

______________________________________

PT PUMP

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
13

______________________________________
______________________________________

Slide
14

______________________________________

ELECTRONIC CONTROL
MODULE (ECM) -THROTTLE
POSITION SENSOR (TPS)

______________________________________

Data-Link Connector

______________________________________
______________________________________

Throttle Position
Sensor (TPS)

______________________________________

Electronic Control
Module (ECM)

______________________________________

3W100

______________________________________

P1
Fault Lamp Bulkhead
Connector W/Cap

______________________________________

3W101
P5

J1

14

______________________________________
______________________________________

Slide
15

______________________________________

ECM/TPS

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
15

______________________________________
______________________________________

Slide
16

______________________________________

ENGINE SPEED SENSOR


(ESS)

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________

Dual Inductive
Pickups

______________________________________
______________________________________
16

______________________________________
______________________________________

Slide
17

______________________________________

ENGINE SPEED SENSOR

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
17

______________________________________
______________________________________

Slide
18

______________________________________

WIRE HARNESS 1W100


1W100

P1

J1

______________________________________

Connects to
3W100 (P1)

______________________________________
______________________________________

Connects to
J19 on IEDB
P3

______________________________________

P2
3A100

______________________________________

J1

______________________________________

1W101

______________________________________

J1

18

______________________________________
______________________________________

Slide
19

______________________________________

WIRE HARNESS 3W100

______________________________________

P3
P2

Connects to
Magnet Clutch

P4
E1

______________________________________

Connects to
FSCV

P7

______________________________________

E14

E2

P9

______________________________________

E11
Connects to
Engine Speed
Sensor

Connects to
EFC Valve

Connects to
1W100 (J1)

______________________________________

3W100

P1
Connects to
Transmission

Connects to
RPS

P5
Connects to
TPS

Connects to
3W101 (J1)

P8
P6

J1

______________________________________
______________________________________

E13

19

______________________________________
______________________________________

Slide
20

______________________________________

WIRE HARNESS 3W101

______________________________________
______________________________________

Sensor Return
Line Fuses

______________________________________

Connects to
Optional Fault
Lamp
(used during
Ground Hop)

______________________________________

P10
Connects to
3W100 (P5)

P1

J1
3W101

______________________________________

Connects to
ECM

______________________________________
______________________________________
20

______________________________________
______________________________________

Slide
21

______________________________________

3W101

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
21

______________________________________
______________________________________

Slide
22

IMPROVED ELECTRONIC
DISTRIBUTION BOX (IEDB)
J2 (1W2P1)

J19 (1W100P1)

J8 (1W8P1)

J4 (1W4P1)

J7 (1W7P1)

J3 (1W3P1)

J6 (1W6P1)

J12 (1W1P2)

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________

J9 (1W5P1)
J16-18 (Future Use)
J13 (1W13P1)

______________________________________

J1 (1W1P1)

J14 (Launcher)

______________________________________

J15 (Launcher)

22

______________________________________
______________________________________

Slide
23

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________

IEDB
Slide
24

23

______________________________________
______________________________________
______________________________________

FAULT LIGHT LOCATION

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________

Cooling Fan Override


Switch

______________________________________

CENTRY Fault Light


Air Flow Sensor

______________________________________
24

______________________________________
______________________________________

Slide
25

______________________________________

FAULT LIGHT

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
25

______________________________________
______________________________________

Slide
26

______________________________________

FAULT CODE LIGHT

______________________________________
______________________________________

Procedures:
NOTE
The engine must be running while reading fault codes.
Every time the Master Power Switch is turned on the yellow
fault lamp will flash for one to two seconds as part of the
normal power-up process. If the lamp stays lit or starts
flashing steady, then there is an active fault code.

1. Turn on Master Power


Switch. (See TM 91450-646-10)

If the same fault code repeats there is only one fault code. If
a new fault code appears toggle the fault code switch untill
the original fault code reapears then all fault codes have
been identified.

2. Toggle diagnostic
switch momentarily.

Sample

Fault Code 514

5 Blinks

______________________________________

4. Toggle diagnostic
switch momentarily.

______________________________________
______________________________________

One
Second
Pause
1 Blink

______________________________________

3. Read fault code.

5. Read fault code.


One
Second
Pause

______________________________________

4 Blinks

26

______________________________________
______________________________________

Slide
27

FAULT CODES

______________________________________
______________________________________

111

An internal ECM fault has been detected

115

Both Engine Speed Sensor (ESS) signals lost

______________________________________

121

One Engine Speed Sensor (ESS) signal lost

131

High voltage detected at throttle position signal pin


#19 of the ECM connector
Low voltage detected at throttle position signal pin
#19 of the ECM
Measured engine speed exceeded calibration engine
over speed RPM setting

______________________________________

132
234
341 or
342

ECM memory checksum error. EEPROM memory


checksum error
27

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________

Slide
28

FAULT CODES

______________________________________
______________________________________

353
441

EEPROM write error


ECM input voltage fell below 16.4 volts

442
443

Battery being charged to an over voltage condition


Low voltage detected at TPS Sensor +5 volt supply
pin # 13 of the ECM connector

______________________________________

444

Low voltage detected at RPS Sensor +5 volt supply


pin # 11 of the ECM connector

______________________________________

451

High voltage detected at rail pressure signal pin #


14 of the ECM connector

______________________________________

452

Low voltage detected at rail pressure signal pin # 14


of the ECM connector
28

______________________________________
______________________________________

______________________________________
______________________________________
______________________________________

Slide
29

FAULT CODES

______________________________________

455

EFC valve has either lost power or been shorted out

______________________________________

511

Low current or open circuit in EFC circuit detected

514

High rail pressure detected when ECM is


commanding low pressure (EFC valve
mechanically stuck open)
ECM does not have a calibration in its memory or
there is an internal microprocessor
Low rail pressure detected when ECM commanding
high pressure. EFC stuck in closed, high inlet
restriction or low pump supply pressure
ECM detected high or constant rail pressure when
other engine parameters indicated pressure should
29
be fluctuating

______________________________________

525
552

554

______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________
______________________________________

Vous aimerez peut-être aussi