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9141-001-R0

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INDIAN OIL CORPORATION LIMITED

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TITLE

: DESIGN OF BEAM TO COLUMN


END PLATE CONNECTION (SEISMIC)

CALCULATION NO :

PDRP270-8310-CA-000-0004

1.0 BEAM TO COLUMN END PLATE SHEAR CONNECTION


(Using End plate bolted to Main column Web)

Main Beam

Fy =

250

N/mm2

Fu =

410

N/mm2

Connecting End Plate

Fy =

250

N/mm2

Fu =

410

N/mm2

All structural bolts Equivalent to ASTM

8.8

All welding electrodes =

E70XX

INPUT PARAMETERS
Load data:Applied Design Loads in kN
Shear
Axial
Lateral
60
600
15
Vv
A
Vh
Data for connection

Permissible stresses

UC203X46
Supporting beam
tf (mm)
d (mm) bf (mm) tw (mm)
203.2
203.6
7.2
11

Main beam Material


Fu (N/mm2)
Fy (N/mm2)
410
250

UC305X118
Supported column
tf (mm)
d (mm) bf (mm) tw (mm)
Z (mm3)
314.5
307.4
12
18.7
0

Secondary Beam Material

Fu (N/mm2)
410

d' (mm)
277.1

8.8
M24
- 4 Nos
Bolts Class
Size
2
(mm)
E
(mm)
(mm)
(mm
)
(mm)
Dia
Hole
Area
S
d'h (mm)
d
24
27
361.728
48
90
29

Nr (No)
2

g (mm)
100

End plate
bp (mm) dp (mm)
200
140

Bolt Material
Fat (N/mm2)
Fv (N/mm2)
800
250

Cope dimensions
n1 (mm) max n2 (mm) max Nt (mm) max.
35
0
150

tp (mm)
30

Fy (N/mm2)
250

Fillet weld
Electrode
E70XX

Fv (N/mm2)
144.69

Plate material
Fup (N/mm2) Fyp (N/mm2)
410
250

ts (mm)
12

Section can accommodate provided number of bolts

CONNECTION IS

UNSAFE

9141-001-R0

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TITLE

: DESIGN OF BEAM TO COLUMN


END PLATE CONNECTION (SEISMIC)

CALCULATION NO :

PDRP270-8310-CA-000-0004

bf = 307.4
tw=12

Ed=48
S=90
A

S=90

A
end plate

S=90
tp=30
tf =18.7
g = 100
end plate

Fillet weld

CONNECTION DESIGN CALCULATION


1] Capacity of Bolts
No of bolts/row
No. of bolts provided
Nb =
Resultant Shear force in bolt

Connecting beam
Section A-A

2
4
2

bolts
2

Vv + Vh

61.85

N/mm2

a) Shear Capacity of bolts


Actual Shear stress in bolt fv =
=

Vr / ( Ab x Nb )
N/mm2
42.75

<250

N/mm2

SAFE

>600

kN

SAFE

b) Tension Capacity of bolts


Allowable ult tensile stress ft
Total tension capacity

=
=
=

576.00

N/mm2

833.43

kN

2] Bolt Bearing Capacity of main beam web


Bearing capacity

Rp

=
=

1.2 x Fu x tw x db x Nb
340.07 kN

Bearing capacity by
considering edge dist.

Rp

=
=

( Le / 2 db ) x Fu x tf x db x Nb
467.24 kN

where Le = (bf - g) / 2

>61.85

kN

SAFE

9141-001-R0

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: DESIGN OF BEAM TO COLUMN


END PLATE CONNECTION (SEISMIC)

CALCULATION NO :

PDRP270-8310-CA-000-0004

3] Bolt Bearing Capacity at end plate


Bearing capacity

Actual Bearing capacity

Rp

=
=

Rp

1.2 x Fup x tp x db x Nb
1416.96 kN
= ( Le / 2 db ) x Fup x db x tp x Nb
=
1180.8 kN

>61.85

kN

SAFE

>61.85 kN
<1416.96kN

SAFE
OK

4] Gross shear capacity of end plate


Gross shear area
Avg =
=
Gross shear capacity Rvg =
=

2 x[ ((Nr-1) x S) + ( 2 x Ed)] x tp
2
11160.0 mm
0.4 x Fy x Avg
1116.0 kN

>61.85

kN

SAFE

5] Net shear capacity of end plate


Net shear area
Avn =
=
Net shear capacity
Rvn =
=

Avg - (Nb x d'h x tp )


2
7680.0 mm
0.3 x Fup x Avn
944.64 kN

>61.85

kN

SAFE

6] Block shear capacity of end plate


Block shear area in shear Av =
=
Area in Tension
At =
=
Block shear capacity
Rbs =
=

2 x ((dp-Ed)-((Nr-1) x d'h + d'h/2)) x tp


mm2
2910
(bp-g-dh) x tp
2
2190.0 mm
0.30 x Fup x Av + 0.5 x Fup x At
806.88 kN
>61.85

kN

SAFE

7] Block shear capacity of end plate in lateral direction


Block shear area in tension,At =
2 x ((dp-Ed)-((Nr-1) x d'h + d'h/2)) x tp
mm2
=
2910
Area in shear
Av =
(bp-g-dh) x tp
2
=
2190.0 mm
( 0.30 x Fup x Av + 0.5 x Fup x At )x( 1 - (R/Rbs)2)
Block shear capacity
Rbl =
=
861.13 kN
>61.85 kN

SAFE

8] Gross shear Capacity of supported beam


Gross shear area
Avg =
d' x tw
2
=
3325.20 mm
Gross shear capacity
Rvg =
0.4 x Fy x Avg
=
332.5
kN

SAFE

Refer check 14 on Pg. 6


for Von Mises stress

>61.85

kN

9141-001-R0

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: DESIGN OF BEAM TO COLUMN


END PLATE CONNECTION (SEISMIC)

CALCULATION NO :

9] Check for weld on beam web


Fillet weld size,
(w)
Effective weld size w' = 0.49 x tw
Min weld size = w (min) = 0.3125 in.

8
5.88
7.938

PDRP270-8310-CA-000-0004

mm
mm

=
mm
< 8 mm
w(min) = Min. fillet weld size from AISC-ASD Table J2.4, page 5-67

Weld Material used


E70XX Fuw
For
E70XX Allowable shear stress fv

Force along the weld line


Force parpandicular to weld line

Fx
Fy

=
482.3
= 0.3 x Fuw
=
144.69

=
=

Available length of weld on each side = L =


Stress along the weld

30
300

140

SAFE

N/mm2
N/mm2

kN on each side
kN on each side

mm

qx = Fx / L

0.215

kN/mm

Stress parpandicular to weld qy = Fy / L

2.143

kN/mm

Resultant stress = qa = sqrt (qx^2 + qy^2)

2.154

kN/mm

Reqd. eff. thickness of weld throat = qa/ fv


Required weld size

=
=

14.89
21.06

mm
mm

10] Check for prying action


d
P
d/2
Applied tension per bolt T =
Allowable tension per bolt B =

150.00
289.38

kN
kN

R+P

b'
Plate thickness required to develop T kN
tension in bolts with no prying action
tp =

a'
b

8 T b'
p Fup

b' = g/2 - tw/2-dh/2


=
b' = (g/2 - tw/2-dh/2)/2
=
p = Min. of: S or S/2+Ed =

Hence thickness reqd. tp

0
15.25
90

22.270

mm
mm
mm

mm

.. Without stiffner
.. With Stiffner
( to each bolt)
< 30 mm

2R

SAFE

9141-001-R0

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INDIAN OIL CORPORATION LIMITED

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TITLE

: DESIGN OF BEAM TO COLUMN


END PLATE CONNECTION (SEISMIC)

CALCULATION NO :

PDRP270-8310-CA-000-0004

11] Check for bending under tensile force for end plate
Axial force carried by end plate F =

600

kN

Force per meter actiong on plate centre line = F/dp

Moment due to tensile force acting


at the center of the bolt columns

= w*g/4
=

Thickness required tp

4285.71 N/mm
or w*g/4/2.. If stiffned

53571.4 Nmm/mm

6M
Fup

28

< 30

mm

mm

SAFE

12] Check of column web for combined forces

Length of beam web welded to


end plate

140

mm

Thickness of the web of beam

twb

12

mm

Axial force in beam web

600

KN

Vertical shear in beam web

60

KN

Lateral shear in beam web

15

KN

Resultant shear in beam web

61.85

KN

Axial stress in beam web

= P/(L x tb)
2
= 357.14286 N/mm

Shear stress in beam web

= R/(L x tb)
2
= 36.815476 N/mm

s1

= p/2 + (p/2)^2 + v^2


N/mm2
=
360.9

s2

= p/2 - (p/2)^2 + v^2


N/mm2
=
-3.76

s3

fv

2
2
2
= 0.5 x sqrt( (s1-s2) + (s2-s3) + (s3-s1) )

V
P

Principal stresses

Resultant stress in beam web


( As per Von Mises criterion )

256.53

N/mm2

N/mm2

> Fy 250

N/mm2

UNSAFE

PROPERTIES AS PER IS 12778-2001/ IS 808


Designation

weight per weight per sectional Depth of


meter
meter
area
section
w
w
A
h
kg
KN
cm2
mm
WPB600X178 177.77
1.744
226.5
590
WPB700x241
240.51
2.359
306.4
700
WPB700X204 204.48
2.006
260.5
690
WPB700X301 300.67
2.950
383
716
WPB800X317 317.35
3.113
404.3
814
WPB900X333
333
3.267
910
WPB700x150
149.89
1.470
190.9
670
WPB700X301+350x25plt
437.67
4.294
383.0175
766
UC305X118
1117.9
10.967
150.2
315
UC254X89
88.9
0.872
113.3
260
UC254X73
73.1
0.717
93.1
254
UC203X60
60
0.589
76.27
210
UC203X46
46.1
0.452
58.73
203
0.000
ISMB100
8.9
0.087
11.4
100
ISMB125
13.3
0.130
17
125
ISMB150
15
0.147
19.1
150
ISMB175
19.6
0.192
25
175
ISMB200
24.2
0.237
30.8
200
ISMB225
31.1
0.305
39.7
225
ISMB250
37.3
0.366
47.5
250
ISMB300
46
0.451
58.6
300
ISMB350
52.4
0.514
66.7
350
ISMB400
61.5
0.603
78.4
400
ISMB450
72.4
0.710
92.2
450
ISMB500
86.9
0.852
111
500
ISMB550
104
1.020
132
550
ISMB600
123
1.207
156
600

Width of
flange
b
mm
300
300
300
304
303
302
300
350
307.4
256.3
254.6
205.8
203.6
50
70
75
85
100
110
125
140
140
140
150
180
190
210

Thk of
flange
tf
mm
25
32
27
40
40
40
17
65
18.7
17.3
12.7
14.2
11

Thk of
web
tw'
mm
13
17
14.5
21
21
27
13
21
12
10.3
8.6
9.4
7.2

7
8
8
9
10
11.8
12.5
13.1
14.2
16
17.4
17.2
19.3
20.3

4.7
5
5
5.8
5.7
6.5
6.9
7.7
8.1
8.9
9.4
10.2
11.2
12

Moment of inetia

Radii of gyration

Ixx
Iyy
rxx
cm4
cm4
cm
141208
11271.3
24.97
256888
14440.8
28.96
215301
12178.8
28.75
329278
18797.4
29.32
442598
18627.4
33.09
570400
18450
36.7
142721
7673.1
27.34
335494.1 36661.98 29.59601

183
445
718
1260
2120
3440
5130
8990
13600
20500
30400
45200
64900
91800

12.9
38.5
46.8
76.7
137
218
335
486
538
622
834
1370
1830
2650

4
5.16
6.13
7.13
8.29
9.31
10.4
12.4
14.3
16.2
18.2
20.2
22.2
24.2

ryy
cm
7.05
6.87
6.84
7.01
6.79
6.6
6.34
9.7836

1.05
1.51
1.57
1.76
2.11
2.34
2.65
2.86
2.84
2.82
3.01
3.52
3.73
4.12

Moduli of section
(ELASTIC)
Zxx
Zyy
cm3
cm3
4786.7
751.4
7339.7
962.7
6240.6
811.9
9197.7
1236.7
10874.6
1229.5
12540
1222
4260.3
511.5
8759.638 2094.97

36.6
71.2
95.7
144
212
306
410
599
779
1020
1350
1810
2360
3060

5.16
11
12.5
18
27.4
9.7
53.5
69.5
76.8
88.9
111
152
193
252

ISMC75
ISMC100
ISMC125
ISMC150
ISMC175
ISMC200
ISMC225
ISMC250
ISMC300
ISMC350
ISMC400

7.14
9.56
13.1
16.8
19.6
22.3
26.1
30.6
36.3
42.7
50.1

0.070
0.094
0.129
0.165
0.192
0.219
0.256
0.300
0.356
0.419
0.491

9.1
12.2
16.7
21.3
24.9
28.5
33.3
39
46.3
54.4
63.8

75
100
125
150
175
200
225
250
300
350
400

40
50
65
75
75
75
80
80
90
100
100

7.5
7.7
8.2
9
10.2
11.4
12.4
14.1
13.6
13.5
15.3

4.8
5
5.3
5.7
6
6.2
6.5
7.2
7.8
8.3
8.8

78.5
192
425
788
1240
1830
2710
3880
6420
10000
15200

12.9
26.7
61.1
103
122
141
188
211
313
434
508

2.94
3.97
5.05
6.08
7.04
8.02
9.02
9.92
11.8
13.6
15.4

1.19
1.48
1.91
2.2
2.21
2.22
2.37
2.37
2.6
2.82
2.82

20.9
33.5
68.1
105
141
181
241
307
428
576
760

4.81
7.71
13.4
19.5
23
26.4
33
38.5
47.1
57.3
67

Moduli of section
(PLASTIC)
Zpx
Zpy
cm3
cm3
5350.67
1155.7
8327.47 1495.09
7032.16 1256.78
10539.23 1928.83
12488.19 1930.45
14384.86 1912.289
4840.47
799.75
10037.27 3267.439

Root
Radius
R
mm
27
27
27
27
30
30
27
27

ct or a
mm
8
9
9
9
9
9
9
9
7
7
7
6
6

References : ISO 898 -1 : 1999

Grade
Tensile
strength
3.6
4.6
4.8
5.6
5.8
6.8
8.8
9.8
10.9
12.9

Rm,nom
300
400
400
500
500
600
800
900
1000
1200

Nominal
Lower Yield Stress OR
Stress at 0.2 % proportional
elongation
ReL,nom / Rp0.2,nom
180
240
320
300
400
480
640
720
900
1080

Tensile
strength
Rm,min
330
400
420
500
520
600
800
900
1040
1220

Minimum
Lower Yield Stress OR
Stress at 0.2 % proportional
elongation
ReL,min / Rp0.2,min
190
240
340
300
420
480
640
720
940
1100

Max Permissible Stresses


Axial
Tension

Shear

Bearing

Fat
134.00
170.00
170.00
210.00
303.83
351.00
400.00
450.00
500.00
586.00

Fv
110.00
140.00
140.00
190.00
250.00
250.00
250.00
280.00
310.00
363.00

Fv
385.00
385.00
385.00
510.00
510.00
510.00
590.00
590.00
590.00
590.00

3 Designation system (pg 2)


The property class symbol consists of two figures:
--- the first figure indicates 1/100 of the nominal tensile strength in newtons per square millimeters
--- the second figure indicates 10times the ratio between lower yield stress R eL ( or stress at 0.2% nonproportional elongation
Rp0.2 ) and nominal tensile strength Rm,nom (Yield stress ratio)
Cl. 8.9.4.3 (pg95)
The permissible stress in a bolt (other than a high strength friction grip bolt) of property clss higher than 4.6 shall be those given in
Table 8.1 multiplied by the ratio of its yield stress or 0.2 percent proof stress or 0.7 times its tensile strength whichever is lesser,
to 235 Mpa
From Table 8.1

For Class 4.6


For bolts in clearance holes

Bolt

M10
M10X1
M10X1.25
M12
M12X1.25
M12X1.5
M14
M14X1.5
M16
M16X1.5
M18
M18X1.5
M20
M20X1.5
M22
M22X1.5
M24
M24X2
M27
M27X2
M3
M3,5
M30
M30X2
M33

Axial Tension

stf

120

M33X2

Shear

ttf

80

M36

Bearing

spf

250

M36X2
M39
M39X2
M4
M5
M6
M7
M8
M8X1

Nominal
Stress
area
58.00
64.50
61.20
84.30
92.10
88.10
115.00
125.00
157.00
167.00
192.00
216.00
245.00
272.00
303.00
333.00
353.00
384.00
459.00
496.00
5.03
6.78
561.00
621.00
694.00

761.00
817.00
865.00
976.00
1030.00
8.78
14.20
20.10
28.90
36.60
39.20