Académique Documents
Professionnel Documents
Culture Documents
3/17/06
12:49 PM
Page 13
MODULAR RACK
& PINION SYSTEM
www.andantex.com
RACKSPRINT3/21/06
3/21/06
10:19 AM
Page 2
INTRODUCTION
CONTENTS
PG #
brand
name and joined forces with world class rack manufacturers to provide
North American customers complete solutions to Rack and pinion Axis drives.
Rack Capabilities
Pinion Capabilities
16
17
Pinion Dimensions
18
26
29
32
33
37
- Description
This system consists of a standard
range of straight, circumferential pitch,
and helical racks and pinions. The
A.
B.
Material
Hardness
Quality
Relative Torque
Capacity *
Relative
Pitch Error
Relative
Cost
Hardened
& Ground
60 Rc
AGMA 12
$$$
Quenched
& Tempered
27 Rc
AGMA 10
$$
Induction
Hardened
55 Rc
AGMA 8
C.
D.
Cost effective automatic lubrication systems are available
to insure long life and trouble free operation.
The modular rack & pinion system is the primary building block
of a linear axis drive.
Rack and pinions are manufactured by: Gdel or WMH Herion.
3
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:19 AM
Page 2
INTRODUCTION
CONTENTS
PG #
brand
name and joined forces with world class rack manufacturers to provide
North American customers complete solutions to Rack and pinion Axis drives.
Rack Capabilities
Pinion Capabilities
16
17
Pinion Dimensions
18
26
29
32
33
37
- Description
This system consists of a standard
range of straight, circumferential pitch,
and helical racks and pinions. The
A.
B.
Material
Hardness
Quality
Relative Torque
Capacity *
Relative
Pitch Error
Relative
Cost
Hardened
& Ground
60 Rc
AGMA 12
$$$
Quenched
& Tempered
27 Rc
AGMA 10
$$
Induction
Hardened
55 Rc
AGMA 8
C.
D.
Cost effective automatic lubrication systems are available
to insure long life and trouble free operation.
The modular rack & pinion system is the primary building block
of a linear axis drive.
Rack and pinions are manufactured by: Gdel or WMH Herion.
3
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 3
RACK CAPABILITIES
RANGE OF RACKS
Standard Range:
The index on the next page provides
an overview of our Standard range of
straight (spur) and helical tooth racks.
Racks in the standard range are
usually in stock allowing for short
delivery times. The standard range
consists of rectangular profile steel
racks in modules 1 10 with lengths
up to 2 meters and quality from
AGMA 8 to AGMA 12.
Custom Racks:
In addition to the standard range,
Andantex can provide Straight or
Helical racks to customer designs with:
Style
Module
Heat
Treatment
Quality
Level
A10
Straight (spur)
1.5, 2, 2.5, 3,
4, 5, 6, 8, 10
Hardened &
Ground
6 h 25
(~AGMA 12)
A20
Straight (spur)
2, 3, 4
Quenched &
Tempered
8 e 27
(~AGMA 10)
A30
Straight (spur)
1, 1.5, 2, 2.5,
3, 4, 5, 6, 8
Soft
9 e 27
(~AGMA 9)
A40
Straight (spur)
2, 3, 4
Induction
Hardened
10 e 27
(~AGMA 8)
A50
Straight (spur)
2, 5, 7.5, 10
circular pitch, p
Hardened &
Ground
6 h 23
(~AGMA 12)
10
A60
Straight (spur)
Induction
Hardened
9 h 25
(~AGMA 9)
11
A70
Straight (spur)
Soft
7 h 25
(~AGMA 11)
12
A11
Helical
1.5, 2, 2.5, 3, 4,
5, 6, 8, 10
Hardened &
Ground
6 h 25
(~AGMA 12)
13
A21
Helical
2, 3, 4
Quenched &
Tempered
8 e 27
(~AGMA 10)
14
A31
Helical
2, 3, 4
Soft
9 e 27
(~AGMA 9)
On request
A41
Helical
2, 3, 4
Induction
Hardened
10 e 27
(~AGMA 8)
15
Series
Quality Levels of up to
AGMA 13 (DIN 5)
Material hardened or plated
Round Sections
Page
Stainless Steel
Plastic
02 0
200
Options
5
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 3
RACK CAPABILITIES
RANGE OF RACKS
Standard Range:
The index on the next page provides
an overview of our Standard range of
straight (spur) and helical tooth racks.
Racks in the standard range are
usually in stock allowing for short
delivery times. The standard range
consists of rectangular profile steel
racks in modules 1 10 with lengths
up to 2 meters and quality from
AGMA 8 to AGMA 12.
Custom Racks:
In addition to the standard range,
Andantex can provide Straight or
Helical racks to customer designs with:
Style
Module
Heat
Treatment
Quality
Level
A10
Straight (spur)
1.5, 2, 2.5, 3,
4, 5, 6, 8, 10
Hardened &
Ground
6 h 25
(~AGMA 12)
A20
Straight (spur)
2, 3, 4
Quenched &
Tempered
8 e 27
(~AGMA 10)
A30
Straight (spur)
1, 1.5, 2, 2.5,
3, 4, 5, 6, 8
Soft
9 e 27
(~AGMA 9)
A40
Straight (spur)
2, 3, 4
Induction
Hardened
10 e 27
(~AGMA 8)
A50
Straight (spur)
2, 5, 7.5, 10
circular pitch, p
Hardened &
Ground
6 h 23
(~AGMA 12)
10
A60
Straight (spur)
Induction
Hardened
9 h 25
(~AGMA 9)
11
A70
Straight (spur)
Soft
7 h 25
(~AGMA 11)
12
A11
Helical
1.5, 2, 2.5, 3, 4,
5, 6, 8, 10
Hardened &
Ground
6 h 25
(~AGMA 12)
13
A21
Helical
2, 3, 4
Quenched &
Tempered
8 e 27
(~AGMA 10)
14
A31
Helical
2, 3, 4
Soft
9 e 27
(~AGMA 9)
On request
A41
Helical
2, 3, 4
Induction
Hardened
10 e 27
(~AGMA 8)
15
Series
Quality Levels of up to
AGMA 13 (DIN 5)
Material hardened or plated
Round Sections
Page
Stainless Steel
Plastic
02 0
200
Options
5
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 4
RACKS
WITH STRAIGHT (SPUR) TEETH
Module L1
1.5
499.51
1.5
499.51
1.5
999.03
1.5
999.03
1.5
2.0
502.7
2.0
502.7
2.0 1005.3
2.0 1005.3
2.0
2.5
502.65
2.5
502.65
2.5 1005.31
2.5 1005.31
2.5
3.0
508.9
3.0
508.9
3.0 1017.9
3.0 1017.9
3.0
4.0
502.7
4.0
502.7
4.0 1005.3
4.0 1005.3
4.0
5.0
502.6
5.0
502.6
5.0 1005.3
5.0 1005.3
5.0
6.0
508.9
6.0
508.9
6.0 1017.8
6.0 1017.8
6.0
8.0
502.65
8.0
502.65
8.0 1005.3
8.0 1005.3
8.0
10.0 1005.3
10.0 1005.3
10.0
I1
441.5
441.5
941
941
teeth
106
106
212
212
b
19
19
19
19
h
19
19
19
19
ho
17.5
17.5
17.5
17.5
440.1
440.1
942.7
942.7
80
80
160
160
24
24
24
24
24
24
24
24
22
22
22
22
440.1
440.1
942.7
942.7
64
64
128
128
24
24
24
24
24
24
24
24
21.5
21.5
21.5
21.5
440.1
440.1
949.1
949.1
54
54
108
108
29
29
29
29
29
29
29
29
26
26
26
26
427.7
427.7
930.3
930.3
40
40
80
80
39
39
39
39
39
39
39
39
35
35
35
35
442.3
442.3
944.9
944.9
32
32
64
64
49
49
49
49
39
39
39
39
34
34
34
34
446.1
446.1
955
955
27
27
54
54
59
59
59
59
49
49
49
49
43
43
43
43
449.3
449.3
952
952
20
20
40
40
79
79
79
79
79
79
79
79
71.0
71.0
71.0
71.0
755
755
32
32
99
99
99
99
89
89
No.
f
a
l
holes h1 d1
2
62.44 124.88
4
8
7
2
without holes
2
62.44 124.88
8
8
7
2
without holes
Companion Rack for assembly
2
62.83 125.66
4
8
7
2
without holes
2
62.83 125.66
8
8
7
2
without holes
Companion Rack for assembly
2
62.83 125.66
4
9
7
2
without holes
2
62.83 125.66
8
9
7
2
without holes
Companion Rack for assembly
2
63.62 127.23
4
9
10
2
without holes
2
63.62 127.23
8
9
10
2
without holes
Companion Rack for assembly
3
62.83 125.66
4
12
10
3
without holes
3
62.83 125.66
8
12
10
3
without holes
Companion Rack for assembly
3
62.83 125.66
4
12
14
3
without holes
3
62.83 125.66
8
12
14
3
without holes
Companion Rack for assembly
3
63.62 127.23
4
16
18
3
without holes
3
63.62 127.23
8
16
18
3
without holes
Companion Rack for assembly
3
62.83 125.66
4
25
22
3
without holes
3
62.83 125.66
8
25
22
3
without holes
Companion Rack for assembly
3
62.83 125.66
8
32
33
3
without holes
Companion Rack for assembly
d2
11
t
7
a1
29
d3
5.7
11
29
5.7
11
31.3 5.7
11
31.3 5.7
11
31.3 5.7
11
31.3 5.7
15
34.4 7.7
15
34.4 7.7
15
37.5 7.7
15
37.5 7.7
20
13
30.2 11.7
20
13
30.2 11.7
26
17
31.4 15.7
26
17
31.4 15.7
33
21
26.7 19.7
33
21
26.7 19.7
48
32
125.2 19.7
Fp
0.029
0.029
0.043
0.043
mass
kg.
1.3
1.3
2.6
2.6
0.025
0.025
0.036
0.036
2.1
2.1
4.2
4.2
0.027
0.027
0.036
0.036
2.0
2.0
4.1
4.1
0.029
0.029
0.037
0.037
3
3
6
6
0.030
0.030
0.037
0.037
5.4
5.4
10.8
10.8
0.028
0.028
0.034
0.034
6.6
6.6
13.1
13.1
0.031
0.031
0.036
0.036
10.1
10.1
20.3
20.3
0.029
0.029
0.033
0.033
22.1
22.1
44.3
44.3
0.04
0.04
69
69
Part No.
A10-1.50-050
A10-1.51-050
A10-1.50-100
A10-1.51-100
A10-1.51-999
A10-020-050
A10-021-050
A10-020-100
A10-021-100
A10-021-999
A10-2.50-050
A10-2.51-050
A10-2.50-100
A10-2.51-100
A10-2.51-999
A10-030-050
A10-031-050
A10-030-100
A10-031-100
A10-031-999
A10-040-050
A10-041-050
A10-040-100
A10-041-100
A10-041-999
A10-050-050
A10-051-050
A10-050-100
A10-051-100
A10-051-999
A10-060-050
A10-061-050
A10-060-100
A10-061-100
A10-061-999
A10-080-050
A10-081-050
A10-080-100
A10-081-100
A10-081-999
A10-100-100
A10-101-100
A10-101-999
SERIES A20
RACKS
WITH STRAIGHT (SPUR) TEETH
Module L1
2.0
502.7
2.0
502.7
2.0 1005.3
2.0 1005.3
2.0
3.0
508.9
3.0
508.9
3.0 1017.9
3.0 1017.9
3.0
4.0
502.7
4.0
502.7
4.0 1005.3
4.0 1005.3
4.0
I1
440.1
440.1
942.7
942.7
teeth
80
80
160
160
b
25
25
25
25
h
24
24
24
24
ho
22
22
22
22
440.1
440.1
949.1
949.1
54
54
108
108
30
30
30
30
29
29
29
29
26
26
26
26
427.7
427.7
930.3
930.3
40
40
80
80
40
40
40
40
39
39
39
39
35
35
35
35
No.
f
a
l
holes h1 d1
2
62.83 125.66
4
8
7
2
without holes
2
62.83 125.66
8
8
7
2
without holes
Companion Rack for assembly
2
63.62 127.23
4
9
10
2
without holes
2
63.62 127.23
8
9
10
2
without holes
Companion Rack for assembly
3
62.83 125.66
4
12
10
3
without holes
3
62.83 125.66
8
12
10
3
without holes
Companion Rack for assembly
t
7
a1
d3
31.3 5.7
11
31.3 5.7
15
34.4 7.7
15
34.4 7.7
15
37.5 7.7
15
37.5 7.7
mass
kg.
2.1
2.1
0.063 4.2
0.063 4.2
Fp
0.071
0.071
3
3
6
6
0.08
0.08
5.3
5.3
10.5
10.5
Part No.
A20-020-050
A20-021-050
A20-020-100
A20-021-100
A20-021-999
A20-030-050
A20-031-050
A20-030-100
A20-031-100
A20-031-999
A20-040-050
A20-041-050
A20-040-100
A20-041-100
A20-041-999
Material AISI 4140 (42CrMo4V) with tensile strength = 900 N/mm 2 (130,500 PSI).
Back and contact face ground. Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI). Teeth induction
hardened to 50-55 Rc: ground on all sides after hardening. (Alternate material modules 2-4
AISI 5115 (16MnCr5) hardened to 60 Rc). Only teeth are hardened allowing subsequent
drilling and pinning of rack. Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
d2
11
7
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 4
RACKS
WITH STRAIGHT (SPUR) TEETH
Module L1
1.5
499.51
1.5
499.51
1.5
999.03
1.5
999.03
1.5
2.0
502.7
2.0
502.7
2.0 1005.3
2.0 1005.3
2.0
2.5
502.65
2.5
502.65
2.5 1005.31
2.5 1005.31
2.5
3.0
508.9
3.0
508.9
3.0 1017.9
3.0 1017.9
3.0
4.0
502.7
4.0
502.7
4.0 1005.3
4.0 1005.3
4.0
5.0
502.6
5.0
502.6
5.0 1005.3
5.0 1005.3
5.0
6.0
508.9
6.0
508.9
6.0 1017.8
6.0 1017.8
6.0
8.0
502.65
8.0
502.65
8.0 1005.3
8.0 1005.3
8.0
10.0 1005.3
10.0 1005.3
10.0
I1
441.5
441.5
941
941
teeth
106
106
212
212
b
19
19
19
19
h
19
19
19
19
ho
17.5
17.5
17.5
17.5
440.1
440.1
942.7
942.7
80
80
160
160
24
24
24
24
24
24
24
24
22
22
22
22
440.1
440.1
942.7
942.7
64
64
128
128
24
24
24
24
24
24
24
24
21.5
21.5
21.5
21.5
440.1
440.1
949.1
949.1
54
54
108
108
29
29
29
29
29
29
29
29
26
26
26
26
427.7
427.7
930.3
930.3
40
40
80
80
39
39
39
39
39
39
39
39
35
35
35
35
442.3
442.3
944.9
944.9
32
32
64
64
49
49
49
49
39
39
39
39
34
34
34
34
446.1
446.1
955
955
27
27
54
54
59
59
59
59
49
49
49
49
43
43
43
43
449.3
449.3
952
952
20
20
40
40
79
79
79
79
79
79
79
79
71.0
71.0
71.0
71.0
755
755
32
32
99
99
99
99
89
89
No.
f
a
l
holes h1 d1
2
62.44 124.88
4
8
7
2
without holes
2
62.44 124.88
8
8
7
2
without holes
Companion Rack for assembly
2
62.83 125.66
4
8
7
2
without holes
2
62.83 125.66
8
8
7
2
without holes
Companion Rack for assembly
2
62.83 125.66
4
9
7
2
without holes
2
62.83 125.66
8
9
7
2
without holes
Companion Rack for assembly
2
63.62 127.23
4
9
10
2
without holes
2
63.62 127.23
8
9
10
2
without holes
Companion Rack for assembly
3
62.83 125.66
4
12
10
3
without holes
3
62.83 125.66
8
12
10
3
without holes
Companion Rack for assembly
3
62.83 125.66
4
12
14
3
without holes
3
62.83 125.66
8
12
14
3
without holes
Companion Rack for assembly
3
63.62 127.23
4
16
18
3
without holes
3
63.62 127.23
8
16
18
3
without holes
Companion Rack for assembly
3
62.83 125.66
4
25
22
3
without holes
3
62.83 125.66
8
25
22
3
without holes
Companion Rack for assembly
3
62.83 125.66
8
32
33
3
without holes
Companion Rack for assembly
d2
11
t
7
a1
29
d3
5.7
11
29
5.7
11
31.3 5.7
11
31.3 5.7
11
31.3 5.7
11
31.3 5.7
15
34.4 7.7
15
34.4 7.7
15
37.5 7.7
15
37.5 7.7
20
13
30.2 11.7
20
13
30.2 11.7
26
17
31.4 15.7
26
17
31.4 15.7
33
21
26.7 19.7
33
21
26.7 19.7
48
32
125.2 19.7
Fp
0.029
0.029
0.043
0.043
mass
kg.
1.3
1.3
2.6
2.6
0.025
0.025
0.036
0.036
2.1
2.1
4.2
4.2
0.027
0.027
0.036
0.036
2.0
2.0
4.1
4.1
0.029
0.029
0.037
0.037
3
3
6
6
0.030
0.030
0.037
0.037
5.4
5.4
10.8
10.8
0.028
0.028
0.034
0.034
6.6
6.6
13.1
13.1
0.031
0.031
0.036
0.036
10.1
10.1
20.3
20.3
0.029
0.029
0.033
0.033
22.1
22.1
44.3
44.3
0.04
0.04
69
69
Part No.
A10-1.50-050
A10-1.51-050
A10-1.50-100
A10-1.51-100
A10-1.51-999
A10-020-050
A10-021-050
A10-020-100
A10-021-100
A10-021-999
A10-2.50-050
A10-2.51-050
A10-2.50-100
A10-2.51-100
A10-2.51-999
A10-030-050
A10-031-050
A10-030-100
A10-031-100
A10-031-999
A10-040-050
A10-041-050
A10-040-100
A10-041-100
A10-041-999
A10-050-050
A10-051-050
A10-050-100
A10-051-100
A10-051-999
A10-060-050
A10-061-050
A10-060-100
A10-061-100
A10-061-999
A10-080-050
A10-081-050
A10-080-100
A10-081-100
A10-081-999
A10-100-100
A10-101-100
A10-101-999
SERIES A20
RACKS
WITH STRAIGHT (SPUR) TEETH
Module L1
2.0
502.7
2.0
502.7
2.0 1005.3
2.0 1005.3
2.0
3.0
508.9
3.0
508.9
3.0 1017.9
3.0 1017.9
3.0
4.0
502.7
4.0
502.7
4.0 1005.3
4.0 1005.3
4.0
I1
440.1
440.1
942.7
942.7
teeth
80
80
160
160
b
25
25
25
25
h
24
24
24
24
ho
22
22
22
22
440.1
440.1
949.1
949.1
54
54
108
108
30
30
30
30
29
29
29
29
26
26
26
26
427.7
427.7
930.3
930.3
40
40
80
80
40
40
40
40
39
39
39
39
35
35
35
35
No.
f
a
l
holes h1 d1
2
62.83 125.66
4
8
7
2
without holes
2
62.83 125.66
8
8
7
2
without holes
Companion Rack for assembly
2
63.62 127.23
4
9
10
2
without holes
2
63.62 127.23
8
9
10
2
without holes
Companion Rack for assembly
3
62.83 125.66
4
12
10
3
without holes
3
62.83 125.66
8
12
10
3
without holes
Companion Rack for assembly
t
7
a1
d3
31.3 5.7
11
31.3 5.7
15
34.4 7.7
15
34.4 7.7
15
37.5 7.7
15
37.5 7.7
mass
kg.
2.1
2.1
0.063 4.2
0.063 4.2
Fp
0.071
0.071
3
3
6
6
0.08
0.08
5.3
5.3
10.5
10.5
Part No.
A20-020-050
A20-021-050
A20-020-100
A20-021-100
A20-021-999
A20-030-050
A20-031-050
A20-030-100
A20-031-100
A20-031-999
A20-040-050
A20-041-050
A20-040-100
A20-041-100
A20-041-999
Material AISI 4140 (42CrMo4V) with tensile strength = 900 N/mm 2 (130,500 PSI).
Back and contact face ground. Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI). Teeth induction
hardened to 50-55 Rc: ground on all sides after hardening. (Alternate material modules 2-4
AISI 5115 (16MnCr5) hardened to 60 Rc). Only teeth are hardened allowing subsequent
drilling and pinning of rack. Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
d2
11
7
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 5
RACKS
WITH STRAIGHT (SPUR) TEETH
Module
1.0
1.0
1.0
1.5
1.5
1.5
1.5
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
5.0
5.0
5.0
5.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
8.0
Soft Rack
Quality DIN 9 e 27 (~AGMA 9)
20 Pressure Angle
L1
499.51
999.03
teeth
159
318
b
10
10
h
9.8
9.8
ho
8.8
8.8
499.51
999.03
1998.05
106
212
424
15
15
15
14.8
14.8
14.8
13.3
13.3
13.3
502.65
999.03
1998.05
80
159
318
20
20
20
19.75
19.75
19.75
17.75
17.75
17.75
502.65
997.46
2002.76
64
127
255
25
25
25
24.75
24.75
24.75
22.25
22.25
22.25
499.51
999.03
1998.05
53
106
212
30
30
30
29.75
29.75
29.75
26.75
26.75
26.75
502.65
1005.31
1998.05
40
80
159
40
40
40
39.7
39.7
39.7
35.7
35.7
35.7
502.65
1005.31
2010.62
32
64
128
50
50
50
49.7
49.7
49.7
44.7
44.7
44.7
508.94
999.03
1998.05
27
53
106
60
60
60
59.65
59.65
59.65
53.65
53.65
53.65
502.65
1005.31
2010.62
20
40
80
80
80
80
79.6
79.6
79.6
71.6
71.6
71.6
No.
holes
h1
d1 d2
t
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
a1
d3
Fp
0.09
0.09
mass
kg.
0.34
0.68
0.8
1.6
3.1
0.09
1.4
2.8
5.6
0.100
2.1
4.2
8.4
0.100
3.1
6.2
12.4
0.110
5.5
11
22
0.110
8.6
17.2
34.4
0.110
12.3
24.5
49
0.110
21.4
42.7
85.4
Part No.
A30-011-050
A30-011-100
A30-011-999
A30-1.51-050
A30-1.51-100
A30-1.51-200
A30-1.51-999
A30-021-050
A30-021-100
A30-021-200
A20-021-999
A30-2.51-050
A30-2.51-100
A30-2.51-200
A30-2.51-999
A30-031-050
A30-031-100
A30-031-200
A20-031-999
A30-041-050
A30-041-100
A30-041-200
A20-041-999
A30-051-050
A30-051-100
A30-051-200
A30-051-999
A30-061-050
A30-061-100
A30-061-200
A30-061-999
A30-081-050
A30-081-100
A30-081-200
A30-081-999
SERIES A40
RACKS
WITH STRAIGHT (SPUR) TEETH
Module L1
2.0
502.7
2.0
502.7
2.0 1005.3
2.0 1005.3
2.0
3.0
508.9
3.0
508.9
3.0 1017.9
3.0 1017.9
3.0
4.0
502.7
4.0
502.7
4.0 1005.3
4.0 1005.3
4.0
I1
440.1
440.1
942.7
942.7
teeth
80
80
160
160
b
24
24
24
24
h
24
24
24
24
ho
22
22
22
22
440.1
440.1
949.1
949.1
54
54
108
108
29
29
29
29
29
29
29
29
26
26
26
26
427.7
427.7
930.3
930.3
40
40
80
80
39
39
39
39
39
39
39
39
35
35
35
35
No.
f
a
l
holes h1 d1
2
62.83 125.66
4
8
7
2
without holes
2
62.83 125.66
8
8
7
2
without holes
Companion Rack for assembly
2
63.62 127.23
4
9
10
2
without holes
2
63.62 127.23
8
9
10
2
without holes
Companion Rack for assembly
3
62.83 125.66
4
12
10
3
without holes
3
62.83 125.66
8
12
10
3
without holes
Companion Rack for assembly
d2
11
t
7
a1
d3
31.3 5.7
11
31.3 5.7
15
34.4 7.7
15
34.4 7.7
15
37.5 7.7
15
37.5 7.7
mass
kg.
2.1
2.1
0.140 4.2
0.140 4.2
Fp
0.160
0.160
3
3
6
6
0.180
0.180
5.3
5.3
10.5
10.5
Part No.
A40-020-050
A40-021-050
A40-020-100
A40-021-100
A20-021-999
A40-030-050
A40-031-050
A40-030-100
A40-031-100
A20-031-999
A40-040-050
A40-041-050
A40-040-100
A40-041-100
A20-041-999
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI). Teeth are induction
hardened to 50-55Rc. Back and contact faces are machined after hardening. Only teeth are
induction hardened allowing subsequent drilling and pinning of the rack. Rack ends are
machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI).
Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
9
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 5
RACKS
WITH STRAIGHT (SPUR) TEETH
Module
1.0
1.0
1.0
1.5
1.5
1.5
1.5
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
5.0
5.0
5.0
5.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
8.0
Soft Rack
Quality DIN 9 e 27 (~AGMA 9)
20 Pressure Angle
L1
499.51
999.03
teeth
159
318
b
10
10
h
9.8
9.8
ho
8.8
8.8
499.51
999.03
1998.05
106
212
424
15
15
15
14.8
14.8
14.8
13.3
13.3
13.3
502.65
999.03
1998.05
80
159
318
20
20
20
19.75
19.75
19.75
17.75
17.75
17.75
502.65
997.46
2002.76
64
127
255
25
25
25
24.75
24.75
24.75
22.25
22.25
22.25
499.51
999.03
1998.05
53
106
212
30
30
30
29.75
29.75
29.75
26.75
26.75
26.75
502.65
1005.31
1998.05
40
80
159
40
40
40
39.7
39.7
39.7
35.7
35.7
35.7
502.65
1005.31
2010.62
32
64
128
50
50
50
49.7
49.7
49.7
44.7
44.7
44.7
508.94
999.03
1998.05
27
53
106
60
60
60
59.65
59.65
59.65
53.65
53.65
53.65
502.65
1005.31
2010.62
20
40
80
80
80
80
79.6
79.6
79.6
71.6
71.6
71.6
No.
holes
h1
d1 d2
t
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
without holes
without holes
without holes
Companion Rack for assembly
a1
d3
Fp
0.09
0.09
mass
kg.
0.34
0.68
0.8
1.6
3.1
0.09
1.4
2.8
5.6
0.100
2.1
4.2
8.4
0.100
3.1
6.2
12.4
0.110
5.5
11
22
0.110
8.6
17.2
34.4
0.110
12.3
24.5
49
0.110
21.4
42.7
85.4
Part No.
A30-011-050
A30-011-100
A30-011-999
A30-1.51-050
A30-1.51-100
A30-1.51-200
A30-1.51-999
A30-021-050
A30-021-100
A30-021-200
A20-021-999
A30-2.51-050
A30-2.51-100
A30-2.51-200
A30-2.51-999
A30-031-050
A30-031-100
A30-031-200
A20-031-999
A30-041-050
A30-041-100
A30-041-200
A20-041-999
A30-051-050
A30-051-100
A30-051-200
A30-051-999
A30-061-050
A30-061-100
A30-061-200
A30-061-999
A30-081-050
A30-081-100
A30-081-200
A30-081-999
SERIES A40
RACKS
WITH STRAIGHT (SPUR) TEETH
Module L1
2.0
502.7
2.0
502.7
2.0 1005.3
2.0 1005.3
2.0
3.0
508.9
3.0
508.9
3.0 1017.9
3.0 1017.9
3.0
4.0
502.7
4.0
502.7
4.0 1005.3
4.0 1005.3
4.0
I1
440.1
440.1
942.7
942.7
teeth
80
80
160
160
b
24
24
24
24
h
24
24
24
24
ho
22
22
22
22
440.1
440.1
949.1
949.1
54
54
108
108
29
29
29
29
29
29
29
29
26
26
26
26
427.7
427.7
930.3
930.3
40
40
80
80
39
39
39
39
39
39
39
39
35
35
35
35
No.
f
a
l
holes h1 d1
2
62.83 125.66
4
8
7
2
without holes
2
62.83 125.66
8
8
7
2
without holes
Companion Rack for assembly
2
63.62 127.23
4
9
10
2
without holes
2
63.62 127.23
8
9
10
2
without holes
Companion Rack for assembly
3
62.83 125.66
4
12
10
3
without holes
3
62.83 125.66
8
12
10
3
without holes
Companion Rack for assembly
d2
11
t
7
a1
d3
31.3 5.7
11
31.3 5.7
15
34.4 7.7
15
34.4 7.7
15
37.5 7.7
15
37.5 7.7
mass
kg.
2.1
2.1
0.140 4.2
0.140 4.2
Fp
0.160
0.160
3
3
6
6
0.180
0.180
5.3
5.3
10.5
10.5
Part No.
A40-020-050
A40-021-050
A40-020-100
A40-021-100
A20-021-999
A40-030-050
A40-031-050
A40-030-100
A40-031-100
A20-031-999
A40-040-050
A40-041-050
A40-040-100
A40-041-100
A20-041-999
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI). Teeth are induction
hardened to 50-55Rc. Back and contact faces are machined after hardening. Only teeth are
induction hardened allowing subsequent drilling and pinning of the rack. Rack ends are
machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI).
Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
9
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 6
RACKS
WITH CIRCULAR PITCH STRAIGHT (SPUR) TEETH
Circular
Pitch, p
2.0
2.0
2.0
5.0
5.0
5.0
5.0
5.0
7.5
7.5
7.5
10.0
10.0
10.0
Module
0.637
0.637
0.637
1.592
1.592
1.592
1.592
2.387
2.387
2.387
3.183
3.183
3.183
L1
330
1030
I
300
1000
teeth
165
515
b
9.5
9.5
330
1030
330
1030
300
1000
300
1000
66
206
66
206
14.5
14.5
19.5
19.5
330
1230
300
1200
44
164
24.7
24.7
330
1230
300
1200
33
123
34.6
34.6
No.
h
ho
holes
h1
19.5
18.86
3
10.5
19.5
18.86
10
10.5
Companion Rack for assembly
24.5
22.91
3
13
24.5
22.91
10
13
29.5
27.91
3
15.5
29.5
27.91
10
15.5
Companion Rack for assembly
33
30.61
3
18.5
33
30.61
12
18.5
Companion Rack for assembly
46.6
43.42
3
28.6
46.6
43.42
12
28.6
Companion Rack for assembly
d1
5.8
5.8
d2
10
10
t
5.7
5.7
Fp
0.032
0.068
mass
kg.
0.45
1.4
7
7
9
9
11
11
15
15
6.8
6.8
9
9
0.023
0.043
0.023
0.043
0.85
2.6
1.35
4.2
9
9
15
15
9
9
0.024
0.041
1.9
7
11
11
18
18
11
11
0.025
0.04
3.7
13.9
Part No.
A50-020-033
A50-020-103
A50-021-999
A50-050-033
A50-050-103
A50-050-033-19.5
A50-050-103-19.5
A50-051-999
A50-7.50-033
A50-7.50-123
A50-7.51-999
A50-100-033
A50-100-123
A50-101-999
Material AISI 6150 (58CrMoV4). Teeth induction hardened to 50-60 Rc: ground on all sides
after hardening. Only teeth are hardened allowing subsequent drilling and pinning of rack.
Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
SERIES A60
RACKS
WITH CIRCULAR PITCH STRAIGHT (SPUR) TEETH
Circular
Pitch, p
10.0
10.0
10.0
10.0
12.5
12.5
12.5
12.5
16.0
16.0
16.0
16.0
20.0
20.0
20.0
20.0
25.0
25.0
25.0
25.0
Module
3.183
3.183
3.183
3.183
3.979
3.979
3.979
3.979
5.093
5.093
5.093
5.093
6.366
6.366
6.366
6.366
7.958
7.958
7.958
7.958
L1
800
1200
2000
I1
700
1100
1900
teeth
80
120
200
b
29
29
29
800
1200
2000
700
1100
1900
64
96
160
39
39
39
800
1200
2000
700
1100
1900
50
75
125
49
49
49
800
1200
2000
700
1100
1900
40
60
100
59
59
59
800
1200
2000
700
1100
1900
32
48
80
79
79
79
No.
h
ho
holes
h1
29
25.82
9
11.5
29
25.82
13
11.5
29
25.82
21
11.5
Companion Rack for assembly
39
35.02
9
14
39
35.02
13
14
39
35.02
21
14
Companion Rack for assembly
49
43.91
9
24
49
43.91
13
24
49
43.91
21
24
Companion Rack for assembly
59
52.63
9
29
59
52.63
13
29
59
52.63
21
29
Companion Rack for assembly
79
71.04
9
39
79
71.04
13
39
79
71.04
21
39
Companion Rack for assembly
d1
9
9
9
d2
15
15
15
t
9
9
9
Fp
0.092
0.108
0.142
mass
kg.
4.8
7.2
12
11
11
11
18
18
18
11
11
11
0.094
0.108
0.137
9.8
13.5
22.5
13.5
13.5
13.5
20
20
20
13
13
13
0.088
0.099
0.121
14.2
21.2
35.3
13.5
13.5
13.5
20
20
20
13
13
13
0.094
0.104
0.125
20.2
30.3
50.5
17.5
17.5
17.5
26
26
26
17.5
17.5
17.5
0.09
0.098
0.115
35.7
53.6
89.3
Part No.
A60-100-080
A60-100-120
A60-100-200
A50-101-999
A60-12.50-080
A60-12.50-120
A60-12.50-200
A60-12.51-999
A60-160-080
A60-160-120
A60-160-200
A60-161-999
A60-200-080
A60-200-120
A60-200-200
A60-201-999
A60-250-080
A60-250-120
A60-250-200
A60-251-999
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI).
Teeth are induction hardened to 50-55Rc. Back and contact faces are machined after hardening.
Only teeth are induction hardened allowing subsequent drilling and pinning of the rack.
Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
10
11
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 6
RACKS
WITH CIRCULAR PITCH STRAIGHT (SPUR) TEETH
Circular
Pitch, p
2.0
2.0
2.0
5.0
5.0
5.0
5.0
5.0
7.5
7.5
7.5
10.0
10.0
10.0
Module
0.637
0.637
0.637
1.592
1.592
1.592
1.592
2.387
2.387
2.387
3.183
3.183
3.183
L1
330
1030
I
300
1000
teeth
165
515
b
9.5
9.5
330
1030
330
1030
300
1000
300
1000
66
206
66
206
14.5
14.5
19.5
19.5
330
1230
300
1200
44
164
24.7
24.7
330
1230
300
1200
33
123
34.6
34.6
No.
h
ho
holes
h1
19.5
18.86
3
10.5
19.5
18.86
10
10.5
Companion Rack for assembly
24.5
22.91
3
13
24.5
22.91
10
13
29.5
27.91
3
15.5
29.5
27.91
10
15.5
Companion Rack for assembly
33
30.61
3
18.5
33
30.61
12
18.5
Companion Rack for assembly
46.6
43.42
3
28.6
46.6
43.42
12
28.6
Companion Rack for assembly
d1
5.8
5.8
d2
10
10
t
5.7
5.7
Fp
0.032
0.068
mass
kg.
0.45
1.4
7
7
9
9
11
11
15
15
6.8
6.8
9
9
0.023
0.043
0.023
0.043
0.85
2.6
1.35
4.2
9
9
15
15
9
9
0.024
0.041
1.9
7
11
11
18
18
11
11
0.025
0.04
3.7
13.9
Part No.
A50-020-033
A50-020-103
A50-021-999
A50-050-033
A50-050-103
A50-050-033-19.5
A50-050-103-19.5
A50-051-999
A50-7.50-033
A50-7.50-123
A50-7.51-999
A50-100-033
A50-100-123
A50-101-999
Material AISI 6150 (58CrMoV4). Teeth induction hardened to 50-60 Rc: ground on all sides
after hardening. Only teeth are hardened allowing subsequent drilling and pinning of rack.
Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
SERIES A60
RACKS
WITH CIRCULAR PITCH STRAIGHT (SPUR) TEETH
Circular
Pitch, p
10.0
10.0
10.0
10.0
12.5
12.5
12.5
12.5
16.0
16.0
16.0
16.0
20.0
20.0
20.0
20.0
25.0
25.0
25.0
25.0
Module
3.183
3.183
3.183
3.183
3.979
3.979
3.979
3.979
5.093
5.093
5.093
5.093
6.366
6.366
6.366
6.366
7.958
7.958
7.958
7.958
L1
800
1200
2000
I1
700
1100
1900
teeth
80
120
200
b
29
29
29
800
1200
2000
700
1100
1900
64
96
160
39
39
39
800
1200
2000
700
1100
1900
50
75
125
49
49
49
800
1200
2000
700
1100
1900
40
60
100
59
59
59
800
1200
2000
700
1100
1900
32
48
80
79
79
79
No.
h
ho
holes
h1
29
25.82
9
11.5
29
25.82
13
11.5
29
25.82
21
11.5
Companion Rack for assembly
39
35.02
9
14
39
35.02
13
14
39
35.02
21
14
Companion Rack for assembly
49
43.91
9
24
49
43.91
13
24
49
43.91
21
24
Companion Rack for assembly
59
52.63
9
29
59
52.63
13
29
59
52.63
21
29
Companion Rack for assembly
79
71.04
9
39
79
71.04
13
39
79
71.04
21
39
Companion Rack for assembly
d1
9
9
9
d2
15
15
15
t
9
9
9
Fp
0.092
0.108
0.142
mass
kg.
4.8
7.2
12
11
11
11
18
18
18
11
11
11
0.094
0.108
0.137
9.8
13.5
22.5
13.5
13.5
13.5
20
20
20
13
13
13
0.088
0.099
0.121
14.2
21.2
35.3
13.5
13.5
13.5
20
20
20
13
13
13
0.094
0.104
0.125
20.2
30.3
50.5
17.5
17.5
17.5
26
26
26
17.5
17.5
17.5
0.09
0.098
0.115
35.7
53.6
89.3
Part No.
A60-100-080
A60-100-120
A60-100-200
A50-101-999
A60-12.50-080
A60-12.50-120
A60-12.50-200
A60-12.51-999
A60-160-080
A60-160-120
A60-160-200
A60-161-999
A60-200-080
A60-200-120
A60-200-200
A60-201-999
A60-250-080
A60-250-120
A60-250-200
A60-251-999
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI).
Teeth are induction hardened to 50-55Rc. Back and contact faces are machined after hardening.
Only teeth are induction hardened allowing subsequent drilling and pinning of the rack.
Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
10
11
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 7
RACKS
WITH CIRCULAR PITCH STRAIGHT (SPUR) TEETH
Circular
Pitch, p
2.0
2.0
2.0
5.0
5.0
5.0
5.0
7.5
7.5
7.5
10.0
10.0
10.0
12.5
12.5
Module
0.637
0.637
0.637
1.592
1.592
1.592
1.592
2.387
2.387
2.387
3.183
3.183
3.183
3.979
3.979
L1
1000
1030
teeth
500
515
b
9.5
9.5
h
9.5
19.5
1000
1030
1030
200
206
206
14.5
14.5
19.5
14.5
24.5
29.5
1005
1230
134
164
19.5
24.7
19.5
33
1000
1230
100
123
29.5
34.6
29.5
46.6
1000
80
39.5
39.5
No.
ho
l
holes
h1
d1
d2
8.86
Without Holes
18.86 1000
10
10.5
5.8
10
Companion Rack for assembly
12.9
Without Holes
22.91 1000
10
13
7
11
27.91 1000
10
15.5
9
15
Companion Rack for assembly
17.11
Without Holes
30.61 1200
12
18.5
9
15
Companion Rack for assembly
26.32
Without Holes
43.42 1200
12
28.6
11
18
Companion Rack for assembly
35.52
Without Holes
Companion Rack for assembly
Soft Teeth
Quality DIN 7 h 25 (~AGMA 11)
20 Pressure Angle
Fp
5.7
0.079
6.8
9
0.058
0.058
0.057
11
0.055
mass
kg.
0.7
1.4
Part No.
A70-021-100
A70-020-103
A50-021-999
1.5
A70-051-100
2.6
A70-050-103
4.2 A70-050-103-19.5
A50-051-999
2.6
A70-7.51-100
7
A70-7.50-123
A50-7.51-999
6.1
A70-101-100
13.9
A70-100-123
A50-101-999
11
A70-12.51-100
A60-12.51-999
Material AISI 6150 (58CrMoV4) with holes and AISI 1045 (C45) without holes. Teeth are
precision cut and racks are ground on all sides. Ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
SERIES A11
RACKS
WITH RH HELICAL TEETH
Module L1
1.5 500
1.5 500
1.5 1000
1.5 1000
1.5
2.0 500
2.0 500
2.0 1000
2.0 1000
2.0
2.5 500
2.5 500
2.5 1000
2.5 1000
2.5
3.0 500
3.0 500
3.0 1000
3.0 1000
3.0
4.0 506.67
4.0 506.67
4.0 1000
4.0 1000
4.0
5.0 500
5.0 500
5.0 1000
5.0 1000
5.0
6.0 500
6.0 500
6.0 1000
6.0 1000
6.0
8.0 480
8.0 480
8.0 960
8.0 960
8.0
10.0 1000
10.0 1000
10.0
L2
6.7
6.7
6.7
6.7
teeth
100
100
200
200
b
19
19
19
19
h
19
19
19
19
ho
17.5
17.5
17.5
17.5
8.5
8.5
8.5
8.5
75
75
150
150
24
24
24
24
24
24
24
24
22
22
22
22
8.5
8.5
8.5
8.5
60
60
120
120
24
24
24
24
24
24
24
24
21.5
21.5
21.5
21.5
10.3
10.3
10.3
10.3
50
50
100
100
29
29
29
29
29
29
29
29
26
26
26
26
13.8
13.8
13.8
13.8
38
38
75
75
39
39
39
39
39
39
39
39
35
35
35
35
17.4
17.4
17.4
17.4
30
30
60
60
49
49
49
49
39
39
39
39
34
34
34
34
20.9
20.9
20.9
20.9
25
25
50
50
59
59
59
59
49
49
49
49
43
43
43
43
28
28
28
28
18
18
36
36
79
79
79
79
79
79
79
79
71
71
71
71
35.11
35.11
30
30
99
99
99
99
89
89
No.
f
l1
a
l holes h1
2 436.6 62.5
125
4
8
2
without holes
2 936.6 62.5
125
8
8
2
without holes
Companion Rack for assembly
2 436.6 62.5
125
4
8
2
without holes
2 936.6 62.5
125
8
8
2
without holes
Companion Rack for assembly
2 436.6 62.5
125
4
9
2
without holes
2 936.6 62.5
125
8
9
2
without holes
Companion Rack for assembly
2 430
62.5
125
4
9
2
without holes
2 930
62.5
125
8
9
2
without holes
Companion Rack for assembly
3 433
62.5
125
4
12
3
without holes
3 933.4 62.5
125
8
12
3
without holes
Companion Rack for assembly
3 425
62.5
125
4
12
3
without holes
3 925
62.5
125
8
12
3
without holes
Companion Rack for assembly
3 425
62.5
125
4
16
3
without holes
3 925
62.5
125
8
16
3
without holes
Companion Rack for assembly
3 240
60.0
120
4
25
3
without holes
3 720
60.0
120
8
25
3
without holes
Companion Rack for assembly
3 750
62.5
125
8
32
3
without holes
Companion Rack for assembly
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI). Teeth induction
hardened to 50-55 Rc; ground on all sides after hardening. (Alternate material modules 2-4
AISI 5115 (16MnCr5) hardened to 60 Rc). Only teeth are hardened allowing subsequent
drilling and pinning of rack. Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
12
800-713-6170 www.andantex.com info@andantex.com
d1
7
d2
11
t
7
a1
31.7
11
31.7
11
31.7
11
31.7
11
31.7
11
31.7
10
15
35
10
15
35
10
15
33.3
10
15
33.3
14
20
13
37.5
14
20
13
37.5
18
26
17
37.5
18
26
17
37.5
22
33
21
120.0
22
33
21
120.0
33
48
32
125
mass
d3 Fp kg.
5.7 0.029 1.3
0.029 1.3
5.7 0.043 2.6
0.043 2.6
5.7 0.025
0.025
5.7 0.036
0.036
2.1
2.1
4.2
4.2
5.7 0.027
0.027
5.7 0.036
0.036
2.0
2.0
4.1
4.1
7.7 0.028
0.028
7.7 0.037
0.037
3.0
3.0
5.9
5.9
7.7 0.030
0.030
7.7 0.036
0.036
5.4
5.4
10.7
10.7
11.7 0.028
0.028
11.7 0.034
0.034
6.5
6.5
13.1
13.1
15.7 0.031
0.031
15.7 0.036
0.036
10.0
10.0
19.9
19.9
19.7 0.029
0.029
19.7 0.033
0.033
22.0
22.0
44.0
44.0
19.7 0.04 69
0.04 69
Part No.
A11-1.50-050
A11-1.51-050
A11-1.50-100
A11-1.51-100
A11-1.51-999
A11-020-050
A11-021-050
A11-020-100
A11-021-100
A11-021-999
A11-2.50-050
A11-2.51-050
A11-2.50-100
A11-2.51-100
A11-2.51-999
A11-030-050
A11-031-050
A11-030-100
A11-031-100
A11-031-999
A11-040-050
A11-041-050
A11-040-100
A11-041-100
A11-041-999
A11-050-050
A11-051-050
A11-050-100
A11-051-100
A11-051-999
A11-060-050
A11-061-050
A11-060-100
A11-061-100
A11-061-999
A11-080-050
A11-081-050
A11-080-100
A11-081-100
A11-081-999
A11-100-100
A11-101-100
A11-101-999
13
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 7
RACKS
WITH CIRCULAR PITCH STRAIGHT (SPUR) TEETH
Circular
Pitch, p
2.0
2.0
2.0
5.0
5.0
5.0
5.0
7.5
7.5
7.5
10.0
10.0
10.0
12.5
12.5
Module
0.637
0.637
0.637
1.592
1.592
1.592
1.592
2.387
2.387
2.387
3.183
3.183
3.183
3.979
3.979
L1
1000
1030
teeth
500
515
b
9.5
9.5
h
9.5
19.5
1000
1030
1030
200
206
206
14.5
14.5
19.5
14.5
24.5
29.5
1005
1230
134
164
19.5
24.7
19.5
33
1000
1230
100
123
29.5
34.6
29.5
46.6
1000
80
39.5
39.5
No.
ho
l
holes
h1
d1
d2
8.86
Without Holes
18.86 1000
10
10.5
5.8
10
Companion Rack for assembly
12.9
Without Holes
22.91 1000
10
13
7
11
27.91 1000
10
15.5
9
15
Companion Rack for assembly
17.11
Without Holes
30.61 1200
12
18.5
9
15
Companion Rack for assembly
26.32
Without Holes
43.42 1200
12
28.6
11
18
Companion Rack for assembly
35.52
Without Holes
Companion Rack for assembly
Soft Teeth
Quality DIN 7 h 25 (~AGMA 11)
20 Pressure Angle
Fp
5.7
0.079
6.8
9
0.058
0.058
0.057
11
0.055
mass
kg.
0.7
1.4
Part No.
A70-021-100
A70-020-103
A50-021-999
1.5
A70-051-100
2.6
A70-050-103
4.2 A70-050-103-19.5
A50-051-999
2.6
A70-7.51-100
7
A70-7.50-123
A50-7.51-999
6.1
A70-101-100
13.9
A70-100-123
A50-101-999
11
A70-12.51-100
A60-12.51-999
Material AISI 6150 (58CrMoV4) with holes and AISI 1045 (C45) without holes. Teeth are
precision cut and racks are ground on all sides. Ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
SERIES A11
RACKS
WITH RH HELICAL TEETH
Module L1
1.5 500
1.5 500
1.5 1000
1.5 1000
1.5
2.0 500
2.0 500
2.0 1000
2.0 1000
2.0
2.5 500
2.5 500
2.5 1000
2.5 1000
2.5
3.0 500
3.0 500
3.0 1000
3.0 1000
3.0
4.0 506.67
4.0 506.67
4.0 1000
4.0 1000
4.0
5.0 500
5.0 500
5.0 1000
5.0 1000
5.0
6.0 500
6.0 500
6.0 1000
6.0 1000
6.0
8.0 480
8.0 480
8.0 960
8.0 960
8.0
10.0 1000
10.0 1000
10.0
L2
6.7
6.7
6.7
6.7
teeth
100
100
200
200
b
19
19
19
19
h
19
19
19
19
ho
17.5
17.5
17.5
17.5
8.5
8.5
8.5
8.5
75
75
150
150
24
24
24
24
24
24
24
24
22
22
22
22
8.5
8.5
8.5
8.5
60
60
120
120
24
24
24
24
24
24
24
24
21.5
21.5
21.5
21.5
10.3
10.3
10.3
10.3
50
50
100
100
29
29
29
29
29
29
29
29
26
26
26
26
13.8
13.8
13.8
13.8
38
38
75
75
39
39
39
39
39
39
39
39
35
35
35
35
17.4
17.4
17.4
17.4
30
30
60
60
49
49
49
49
39
39
39
39
34
34
34
34
20.9
20.9
20.9
20.9
25
25
50
50
59
59
59
59
49
49
49
49
43
43
43
43
28
28
28
28
18
18
36
36
79
79
79
79
79
79
79
79
71
71
71
71
35.11
35.11
30
30
99
99
99
99
89
89
No.
f
l1
a
l holes h1
2 436.6 62.5
125
4
8
2
without holes
2 936.6 62.5
125
8
8
2
without holes
Companion Rack for assembly
2 436.6 62.5
125
4
8
2
without holes
2 936.6 62.5
125
8
8
2
without holes
Companion Rack for assembly
2 436.6 62.5
125
4
9
2
without holes
2 936.6 62.5
125
8
9
2
without holes
Companion Rack for assembly
2 430
62.5
125
4
9
2
without holes
2 930
62.5
125
8
9
2
without holes
Companion Rack for assembly
3 433
62.5
125
4
12
3
without holes
3 933.4 62.5
125
8
12
3
without holes
Companion Rack for assembly
3 425
62.5
125
4
12
3
without holes
3 925
62.5
125
8
12
3
without holes
Companion Rack for assembly
3 425
62.5
125
4
16
3
without holes
3 925
62.5
125
8
16
3
without holes
Companion Rack for assembly
3 240
60.0
120
4
25
3
without holes
3 720
60.0
120
8
25
3
without holes
Companion Rack for assembly
3 750
62.5
125
8
32
3
without holes
Companion Rack for assembly
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI). Teeth induction
hardened to 50-55 Rc; ground on all sides after hardening. (Alternate material modules 2-4
AISI 5115 (16MnCr5) hardened to 60 Rc). Only teeth are hardened allowing subsequent
drilling and pinning of rack. Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
12
800-713-6170 www.andantex.com info@andantex.com
d1
7
d2
11
t
7
a1
31.7
11
31.7
11
31.7
11
31.7
11
31.7
11
31.7
10
15
35
10
15
35
10
15
33.3
10
15
33.3
14
20
13
37.5
14
20
13
37.5
18
26
17
37.5
18
26
17
37.5
22
33
21
120.0
22
33
21
120.0
33
48
32
125
mass
d3 Fp kg.
5.7 0.029 1.3
0.029 1.3
5.7 0.043 2.6
0.043 2.6
5.7 0.025
0.025
5.7 0.036
0.036
2.1
2.1
4.2
4.2
5.7 0.027
0.027
5.7 0.036
0.036
2.0
2.0
4.1
4.1
7.7 0.028
0.028
7.7 0.037
0.037
3.0
3.0
5.9
5.9
7.7 0.030
0.030
7.7 0.036
0.036
5.4
5.4
10.7
10.7
11.7 0.028
0.028
11.7 0.034
0.034
6.5
6.5
13.1
13.1
15.7 0.031
0.031
15.7 0.036
0.036
10.0
10.0
19.9
19.9
19.7 0.029
0.029
19.7 0.033
0.033
22.0
22.0
44.0
44.0
19.7 0.04 69
0.04 69
Part No.
A11-1.50-050
A11-1.51-050
A11-1.50-100
A11-1.51-100
A11-1.51-999
A11-020-050
A11-021-050
A11-020-100
A11-021-100
A11-021-999
A11-2.50-050
A11-2.51-050
A11-2.50-100
A11-2.51-100
A11-2.51-999
A11-030-050
A11-031-050
A11-030-100
A11-031-100
A11-031-999
A11-040-050
A11-041-050
A11-040-100
A11-041-100
A11-041-999
A11-050-050
A11-051-050
A11-050-100
A11-051-100
A11-051-999
A11-060-050
A11-061-050
A11-060-100
A11-061-100
A11-061-999
A11-080-050
A11-081-050
A11-080-100
A11-081-100
A11-081-999
A11-100-100
A11-101-100
A11-101-999
13
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 8
RACKS
WITH RH HELICAL TEETH
Module L1
2.0 500
2.0 500
2.0 1000
2.0 1000
2.0
3.0 500
3.0 500
3.0 1000
3.0 1000
3.0
4.0 506.67
4.0 506.67
4.0 1000
4.0 1000
4.0
L2
8.8
8.8
8.8
8.8
teeth
75
75
150
150
b
25
25
25
25
h
24
24
24
24
ho
22
22
22
22
10.6
10.6
10.6
10.6
50
50
100
100
30
30
30
30
29
29
29
29
26
26
26
26
14.2
14.2
14.2
14.2
38
38
75
75
40
40
40
40
39
39
39
39
35
35
35
35
No.
f
l1
a
l holes h1
2 436.6 62.5
125
4
8
2
without holes
2 936.6 62.5
125
8
8
2
without holes
Companion Rack for assembly
2 430
62.5
125
4
9
2
without holes
2 930.6 62.5
125
8
9
2
without holes
Companion Rack for assembly
3 433
62.5
125
4
12
3
without holes
3 933.4 62.5
125
8
12
3
without holes
Companion Rack for assembly
d1
7
d2
11
t
7
a1
31.7
11
31.7
10
15
35
10
15
35
10
15
33.3
10
15
33.3
mass
kg.
2.1
2.1
5.7 0.063 4.2
0.063 4.2
d3
5.7
Fp
7.7
3
3
7.7 0.071 6
0.071 6
7.7
5.3
5.3
7.7 0.080 10.5
0.080 10.5
Part No.
A21-020-050
A21-021-050
A21-020-100
A21-021-100
A21-021-999
A21-030-050
A21-031-050
A21-030-100
A21-031-100
A21-031-999
A21-040-050
A21-041-050
A21-040-100
A21-041-100
A21-041-999
Material AISI 4140 (42CrMo4V) with tensile strength = 900 N/mm 2 (130,500 PSI).
Back and contact faces ground. Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
SERIES A41
RACKS
WITH RH HELICAL TEETH
Module L1
2.0 500
2.0 500
2.0 1000
2.0 1000
2.0
3.0 500
3.0 500
3.0 1000
3.0 1000
3.0
4.0 506.67
4.0 506.67
4.0 1000
4.0 1000
4.0
L2
8.5
8.5
8.5
8.5
teeth
75
75
150
150
b
24
24
24
24
h
24
24
24
24
ho
22
22
22
22
10.3
10.3
10.3
10.3
50
50
100
100
29
29
29
29
29
29
29
29
26
26
26
26
13.8
13.8
13.8
13.8
38
38
75
75
39
39
39
39
39
39
39
39
35
35
35
35
No.
f
l1
a
l holes h1
2 436.6 62.5
125
4
8
2
without holes
2 936.6 62.5
125
8
8
2
without holes
Companion Rack for assembly
2 430
62.5
125
4
9
2
without holes
2 930.6 62.5
125
8
9
2
without holes
Companion Rack for assembly
3 433
62.5
125
4
12
3
without holes
3 933.4 62.5
125
8
12
3
without holes
Companion Rack for assembly
d1
7
d2
11
t
7
a1
31.7
11
31.7
10
15
35
10
15
35
10
15
33.3
10
15
33.3
mass
kg.
2.1
2.1
5.7 0.140 4.2
0.140 4.2
d3
5.7
Fp
7.7
3
3
7.7 0.160 6
0.160 6
7.7
5.3
5.3
7.7 0.180 10.5
0.180 10.5
Part No.
A41-020-050
A41-021-050
A41-020-100
A41-021-100
A21-021-999
A41-030-050
A41-031-050
A41-030-100
A41-031-100
A21-031-999
A41-040-050
A41-041-050
A41-040-100
A41-041-100
A21-041-999
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI). Teeth are induction
hardened to 50-55Rc. Back and contact faces are machined after hardening. Only teeth are
induction hardened allowing subsequent drilling and pinning of the rack. Rack ends are
machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
14
15
800-713-6170 www.andantex.com info@andantex.com
RACKSPRINT3/21/06
3/21/06
10:20 AM
Page 8
RACKS
WITH RH HELICAL TEETH
Module L1
2.0 500
2.0 500
2.0 1000
2.0 1000
2.0
3.0 500
3.0 500
3.0 1000
3.0 1000
3.0
4.0 506.67
4.0 506.67
4.0 1000
4.0 1000
4.0
L2
8.8
8.8
8.8
8.8
teeth
75
75
150
150
b
25
25
25
25
h
24
24
24
24
ho
22
22
22
22
10.6
10.6
10.6
10.6
50
50
100
100
30
30
30
30
29
29
29
29
26
26
26
26
14.2
14.2
14.2
14.2
38
38
75
75
40
40
40
40
39
39
39
39
35
35
35
35
No.
f
l1
a
l holes h1
2 436.6 62.5
125
4
8
2
without holes
2 936.6 62.5
125
8
8
2
without holes
Companion Rack for assembly
2 430
62.5
125
4
9
2
without holes
2 930.6 62.5
125
8
9
2
without holes
Companion Rack for assembly
3 433
62.5
125
4
12
3
without holes
3 933.4 62.5
125
8
12
3
without holes
Companion Rack for assembly
d1
7
d2
11
t
7
a1
31.7
11
31.7
10
15
35
10
15
35
10
15
33.3
10
15
33.3
mass
kg.
2.1
2.1
5.7 0.063 4.2
0.063 4.2
d3
5.7
Fp
7.7
3
3
7.7 0.071 6
0.071 6
7.7
5.3
5.3
7.7 0.080 10.5
0.080 10.5
Part No.
A21-020-050
A21-021-050
A21-020-100
A21-021-100
A21-021-999
A21-030-050
A21-031-050
A21-030-100
A21-031-100
A21-031-999
A21-040-050
A21-041-050
A21-040-100
A21-041-100
A21-041-999
Material AISI 4140 (42CrMo4V) with tensile strength = 900 N/mm 2 (130,500 PSI).
Back and contact faces ground. Rack ends are machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
SERIES A41
RACKS
WITH RH HELICAL TEETH
Module L1
2.0 500
2.0 500
2.0 1000
2.0 1000
2.0
3.0 500
3.0 500
3.0 1000
3.0 1000
3.0
4.0 506.67
4.0 506.67
4.0 1000
4.0 1000
4.0
L2
8.5
8.5
8.5
8.5
teeth
75
75
150
150
b
24
24
24
24
h
24
24
24
24
ho
22
22
22
22
10.3
10.3
10.3
10.3
50
50
100
100
29
29
29
29
29
29
29
29
26
26
26
26
13.8
13.8
13.8
13.8
38
38
75
75
39
39
39
39
39
39
39
39
35
35
35
35
No.
f
l1
a
l holes h1
2 436.6 62.5
125
4
8
2
without holes
2 936.6 62.5
125
8
8
2
without holes
Companion Rack for assembly
2 430
62.5
125
4
9
2
without holes
2 930.6 62.5
125
8
9
2
without holes
Companion Rack for assembly
3 433
62.5
125
4
12
3
without holes
3 933.4 62.5
125
8
12
3
without holes
Companion Rack for assembly
d1
7
d2
11
t
7
a1
31.7
11
31.7
10
15
35
10
15
35
10
15
33.3
10
15
33.3
mass
kg.
2.1
2.1
5.7 0.140 4.2
0.140 4.2
d3
5.7
Fp
7.7
3
3
7.7 0.160 6
0.160 6
7.7
5.3
5.3
7.7 0.180 10.5
0.180 10.5
Part No.
A41-020-050
A41-021-050
A41-020-100
A41-021-100
A21-021-999
A41-030-050
A41-031-050
A41-030-100
A41-031-100
A21-031-999
A41-040-050
A41-041-050
A41-040-100
A41-041-100
A21-041-999
Material AISI 1045 (C45) with tensile strength = 650 N/mm 2 (95,000 PSI). Teeth are induction
hardened to 50-55Rc. Back and contact faces are machined after hardening. Only teeth are
induction hardened allowing subsequent drilling and pinning of the rack. Rack ends are
machined for continuous mounting.
Fp is the max cumulative pitch error for the corresponding rack length.
Dimensions are in mm and are subject to change - consult factory.
14
15
800-713-6170 www.andantex.com info@andantex.com
PINIONSPRINT3/17/06
3/17/06
12:48 PM
Page 1
PINION CAPABILITIES
RANGE OF PINIONS
Part Numbers
Style
Module
Heat
Treatment
Quality
Level
Page
Standard Range:
The index on the next page provides
an overview of our Standard range of
straight (spur) and helical tooth pinions.
Pinions in the standard range are
usually in stock allowing for short
delivery times. The standard pinions
are available in 4 styles, plain bore
Custom Pinions:
In addition to the standard range,
Andantex can provide Straight or
helical pinions to customer
designs with:
Precision milled teeth in modules
0.5 - 20 (d.p. = 50.8 -1.27)
with pitch diameters up to
1500 mm (60in.) and widths
up to 575 mm (22.6 in.)
254 0
Straight (spur)
1.5, 2, 2.5, 3,
4, 5, 6, 8, 10
Hardened &
Ground
6 f 24
(~AGMA 11)
18
254 5
Helical
1.5, 2, 2.5, 3,
4, 5, 6, 8, 10
Hardened &
Ground
6 f 24
(~AGMA 11)
18
154
Straight (spur)
Hardened &
Ground
6 f 24
(~AGMA 11)
18
Straight (spur)
2, 3, 4
Hardened &
Ground
7 e 25
(~AGMA 10)
19
123
Helical
2, 3, 4
Hardened &
Ground
7 e 25
(~AGMA 10)
21
Helical
2, 2.5, 3,
4, 5, 6
Hardened &
Ground
5 f 24
(~AGMA 12)
23
Pinions - Shaft
201
Straight (spur)
1, 1.5, 2, 2.5, 3,
4, 5, 6, 8, 10
Hardened &
Ground
6 f 24
(~AGMA 11)
24
900
Straight (spur)
2, 5, 7.5, 10
circular pitch
Hardened &
Ground
6 f 24
(~AGMA 11)
25
Stainless Steel
Straight (spur)
Hardened &
Ground
6 f 24
(~AGMA 11)
25
211
Helical
Hardened &
Ground
6 f 24
(~AGMA 11)
24
Plastic
16
17
800-713-6170 www.andantex.com info@andantex.com
PINIONSPRINT3/17/06
3/17/06
12:48 PM
Page 1
PINION CAPABILITIES
RANGE OF PINIONS
Part Numbers
Style
Module
Heat
Treatment
Quality
Level
Page
Standard Range:
The index on the next page provides
an overview of our Standard range of
straight (spur) and helical tooth pinions.
Pinions in the standard range are
usually in stock allowing for short
delivery times. The standard pinions
are available in 4 styles, plain bore
Custom Pinions:
In addition to the standard range,
Andantex can provide Straight or
helical pinions to customer
designs with:
Precision milled teeth in modules
0.5 - 20 (d.p. = 50.8 -1.27)
with pitch diameters up to
1500 mm (60in.) and widths
up to 575 mm (22.6 in.)
254 0
Straight (spur)
1.5, 2, 2.5, 3,
4, 5, 6, 8, 10
Hardened &
Ground
6 f 24
(~AGMA 11)
18
254 5
Helical
1.5, 2, 2.5, 3,
4, 5, 6, 8, 10
Hardened &
Ground
6 f 24
(~AGMA 11)
18
154
Straight (spur)
Hardened &
Ground
6 f 24
(~AGMA 11)
18
Straight (spur)
2, 3, 4
Hardened &
Ground
7 e 25
(~AGMA 10)
19
123
Helical
2, 3, 4
Hardened &
Ground
7 e 25
(~AGMA 10)
21
Helical
2, 2.5, 3,
4, 5, 6
Hardened &
Ground
5 f 24
(~AGMA 12)
23
Pinions - Shaft
201
Straight (spur)
1, 1.5, 2, 2.5, 3,
4, 5, 6, 8, 10
Hardened &
Ground
6 f 24
(~AGMA 11)
24
900
Straight (spur)
2, 5, 7.5, 10
circular pitch
Hardened &
Ground
6 f 24
(~AGMA 11)
25
Stainless Steel
Straight (spur)
Hardened &
Ground
6 f 24
(~AGMA 11)
25
211
Helical
Hardened &
Ground
6 f 24
(~AGMA 11)
24
Plastic
16
17
800-713-6170 www.andantex.com info@andantex.com
PINIONSPRINT3/17/06
3/17/06
12:48 PM
Page 2
PINIONS
MODULE 2.0
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground & crowned teeth
Quality 6f24 (~AGMA 11)
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
No. teeth
20
20
20
20
20
20
20
20
20
Module
1.5
2.0
2.5
3.0
4.0
5.0
6.0
8.0
10.0
da
33
44
55
66
88
110
132
176
220
d
30.0
40.0
50.0
60.0
80.0
100.0
120.0
160.0
200.0
db H7
10.0
15.0
15.0
15.0
35.0
50.0
50.0
50.0
50.0
dn
25.0
35.0
40.0
40.0
65.0
85.0
105.0
120.0
150.0
b
20
20
25
30
40
50
60
80
100
l
28
30
37
44
59
70
100
130
150
Part No.
254 012
254 022
254 032
254 042
254 052
254 062
254 072
254 082
254 092
Module
1.5
2.0
2.5
3.0
4.0
5.0
6.0
8.0
10.0
da
34.83
46.44
58.05
69.66
92.88
116.10
139.30
185.70
232.20
d
31.83
42.44
53.05
63.66
84.88
106.10
127.22
169.76
212.21
db H7
10.0
15.0
15.0
15.0
35.0
50.0
50.0
50.0
50.0
dn
25.0
35.0
40.0
40.0
65.0
85.0
105.0
120.0
150.0
b
20
20
25
30
40
50
60
80
100
l
28
30
37
44
59
70
100
130
150
Part No.
254 512
254 522
254 532
254 542
254 552
254 562
254 572
254 582
254 592
No. teeth
16
22
18
20
22
25
28
32
22
25
28
32
36
40
25
28
32
36
40
28
32
36
40
45
50
36
40
45
50
da
36.0
48.0
40.0
44.0
48.0
54.0
60.0
68.0
48.0
54.0
60.0
68.0
76.0
84.0
54.0
60.0
68.0
76.0
84.0
60.0
68.0
76.0
84.0
94.0
104.0
76.0
84.0
94.0
104.0
PINIONS
BORED & KEYED
d
32.0
44.0
36.0
40.0
44.0
50.0
56.0
64.0
44.0
50.0
56.0
64.0
72.0
80.0
50.0
56.0
64.0
72.0
80.0
56.0
64.0
72.0
80.0
90.0
100.0
72.0
80.0
90.0
100.0
db h6
15
15
20
20
20
20
20
20
25
25
25
25
25
25
30
30
30
30
30
35
35
35
35
35
35
45
45
45
45
dn
25
25
25
30
30
30
30
30
36
36
36
36
36
36
45
45
45
45
45
48
48
48
48
48
48
58
58
58
58
b
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
l
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
u
5
5
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
10
10
14
14
14
14
t
17.3
17.3
22.8
22.8
22.8
22.8
22.8
22.8
28.3
28.3
28.3
28.3
28.3
28.3
33.3
33.3
33.3
33.3
33.3
38.3
38.3
38.3
38.3
38.3
38.3
48.8
48.8
48.8
48.8
Part No.
113-120-516
113-120-522
113-220-018
113-220-020
113-220-022
113-220-025
113-220-028
113-220-032
113-220-522
113-220-525
113-220-528
113-220-532
113-220-536
113-220-540
113-320-025
113-320-028
113-320-032
113-320-036
113-320-040
113-320-528
113-320-532
113-320-536
113-320-540
113-320-545
113-320-550
113-420-536
113-420-540
113-420-545
113-420-550
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground & crowned teeth
Quality 6f24 (~AGMA 11)
No. teeth
25
20
20
20
20
20
20
20
Pitch
2.0
5.0
7.5
10.0
12.5
16.0
20.0
25.0
da
17.2
35.0
52.5
70.0
87.5
112.1
140.1
175.1
d
15.92
31.83
47.75
63.66
79.58
101.86
127.32
159.15
db H7
5.0
10.0
15.0
15.0
35.0
50.0
50.0
75.0
dn
10.0
25.0
40.0
50.0
65.0
85.0
105.0
135.0
b
9.5
14.5
19.5
29.5
40.0
50.0
60.0
80.0
l
15
23
30
43
60
90
105
105
Part No.
154 020*
154 050
154 075
154 100
154 125
154 160
154 201
154 251
18
19
800-713-6170 www.andantex.com info@andantex.com
PINIONSPRINT3/17/06
3/17/06
12:48 PM
Page 2
PINIONS
MODULE 2.0
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground & crowned teeth
Quality 6f24 (~AGMA 11)
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
No. teeth
20
20
20
20
20
20
20
20
20
Module
1.5
2.0
2.5
3.0
4.0
5.0
6.0
8.0
10.0
da
33
44
55
66
88
110
132
176
220
d
30.0
40.0
50.0
60.0
80.0
100.0
120.0
160.0
200.0
db H7
10.0
15.0
15.0
15.0
35.0
50.0
50.0
50.0
50.0
dn
25.0
35.0
40.0
40.0
65.0
85.0
105.0
120.0
150.0
b
20
20
25
30
40
50
60
80
100
l
28
30
37
44
59
70
100
130
150
Part No.
254 012
254 022
254 032
254 042
254 052
254 062
254 072
254 082
254 092
Module
1.5
2.0
2.5
3.0
4.0
5.0
6.0
8.0
10.0
da
34.83
46.44
58.05
69.66
92.88
116.10
139.30
185.70
232.20
d
31.83
42.44
53.05
63.66
84.88
106.10
127.22
169.76
212.21
db H7
10.0
15.0
15.0
15.0
35.0
50.0
50.0
50.0
50.0
dn
25.0
35.0
40.0
40.0
65.0
85.0
105.0
120.0
150.0
b
20
20
25
30
40
50
60
80
100
l
28
30
37
44
59
70
100
130
150
Part No.
254 512
254 522
254 532
254 542
254 552
254 562
254 572
254 582
254 592
No. teeth
16
22
18
20
22
25
28
32
22
25
28
32
36
40
25
28
32
36
40
28
32
36
40
45
50
36
40
45
50
da
36.0
48.0
40.0
44.0
48.0
54.0
60.0
68.0
48.0
54.0
60.0
68.0
76.0
84.0
54.0
60.0
68.0
76.0
84.0
60.0
68.0
76.0
84.0
94.0
104.0
76.0
84.0
94.0
104.0
PINIONS
BORED & KEYED
d
32.0
44.0
36.0
40.0
44.0
50.0
56.0
64.0
44.0
50.0
56.0
64.0
72.0
80.0
50.0
56.0
64.0
72.0
80.0
56.0
64.0
72.0
80.0
90.0
100.0
72.0
80.0
90.0
100.0
db h6
15
15
20
20
20
20
20
20
25
25
25
25
25
25
30
30
30
30
30
35
35
35
35
35
35
45
45
45
45
dn
25
25
25
30
30
30
30
30
36
36
36
36
36
36
45
45
45
45
45
48
48
48
48
48
48
58
58
58
58
b
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
l
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
u
5
5
6
6
6
6
6
6
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
10
10
14
14
14
14
t
17.3
17.3
22.8
22.8
22.8
22.8
22.8
22.8
28.3
28.3
28.3
28.3
28.3
28.3
33.3
33.3
33.3
33.3
33.3
38.3
38.3
38.3
38.3
38.3
38.3
48.8
48.8
48.8
48.8
Part No.
113-120-516
113-120-522
113-220-018
113-220-020
113-220-022
113-220-025
113-220-028
113-220-032
113-220-522
113-220-525
113-220-528
113-220-532
113-220-536
113-220-540
113-320-025
113-320-028
113-320-032
113-320-036
113-320-040
113-320-528
113-320-532
113-320-536
113-320-540
113-320-545
113-320-550
113-420-536
113-420-540
113-420-545
113-420-550
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground & crowned teeth
Quality 6f24 (~AGMA 11)
No. teeth
25
20
20
20
20
20
20
20
Pitch
2.0
5.0
7.5
10.0
12.5
16.0
20.0
25.0
da
17.2
35.0
52.5
70.0
87.5
112.1
140.1
175.1
d
15.92
31.83
47.75
63.66
79.58
101.86
127.32
159.15
db H7
5.0
10.0
15.0
15.0
35.0
50.0
50.0
75.0
dn
10.0
25.0
40.0
50.0
65.0
85.0
105.0
135.0
b
9.5
14.5
19.5
29.5
40.0
50.0
60.0
80.0
l
15
23
30
43
60
90
105
105
Part No.
154 020*
154 050
154 075
154 100
154 125
154 160
154 201
154 251
18
19
800-713-6170 www.andantex.com info@andantex.com
PINIONSPRINT3/17/06
3/17/06
12:48 PM
Page 3
PINIONS
BORED & KEYED
No. teeth
18
20
22
25
28
32
20
22
25
28
32
20
22
25
28
32
36
40
25
28
32
36
40
da
60.0
66.0
72.0
81.0
90.0
102.0
66.0
72.0
81.0
90.0
102.0
66.0
72.0
81.0
90.0
102.0
114.0
126.0
81.0
90.0
102.0
114.0
126.0
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
d
54.0
60.0
66.0
75.0
84.0
96.0
60.0
66.0
75.0
84.0
96.0
60.0
66.0
75.0
84.0
96.0
108.0
120.0
75.0
84.0
96.0
108.0
120.0
db h6
25
25
25
25
25
25
30
30
30
30
30
35
35
35
35
35
35
35
45
45
45
45
45
dn
40
36
36
36
36
36
45
45
45
45
45
48
48
48
48
48
48
48
58
58
58
58
58
b
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
l
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
u
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
14
14
14
14
14
t
28.3
28.3
28.3
28.3
28.3
28.3
33.3
33.3
33.3
33.3
33.3
38.3
38.3
38.3
38.3
38.3
38.3
38.3
48.8
48.8
48.8
48.8
48.8
Part No.
113-230-518
113-230-520
113-230-522
113-230-525
113-230-528
113-230-532
113-330-020
113-330-022
113-330-025
113-330-028
113-330-032
113-330-520
113-330-522
113-330-525
113-330-528
113-330-532
113-330-536
113-330-540
113-430-525
113-430-528
113-430-532
113-430-536
113-430-540
MODULE 4.0
PINIONS
BORED & KEYED
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
No. teeth
20
22
25
28
32
20
22
25
28
32
40
40
da
88.0
96.0
108.0
120.0
136.0
88.0
96.0
108.0
120.0
136.0
168.0
168.0
d
80.0
88.0
100.0
112.0
128.0
80.0
88.0
100.0
112.0
128.0
160.0
160.0
db h6
35
35
35
35
35
45
45
45
45
45
45
60
dn
48
48
48
52
48
58
58
58
65
65
58
80
b
40
40
40
40
40
40
40
40
40
40
40
40
l
50
50
50
50
50
50
50
50
50
50
50
50
MODULE 2.0
u
10
10
10
10
10
14
14
14
14
14
14
18
t
38.3
38.3
38.3
38.3
38.3
48.8
48.8
48.8
48.8
48.8
48.8
64.3
Part No.
113-340-520
113-340-522
113-340-525
113-340-528
113-340-532
113-440-520
113-440-522
113-440-525
113-440-528
113-440-532
113-440-540
113-640-040
u
6
6
6
8
8
8
8
10
10
10
10
t
22.8
22.8
22.8
28.3
28.3
28.3
33.3
38.3
38.3
38.3
38.3
Part No.
123-220-020
123-220-025
123-220-032
123-220-525
123-220-530
123-220-532
123-320-030
123-320-528
123-320-532
123-320-536
123-320-540
0.5
Helical teeth
Teeth pressure angle =20
L.H. Helix angle =19 3142
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
No. teeth
20
25
32
25
30
32
30
28
32
36
40
da
46.4
57.0
71.9
57.0
67.7
71.9
67.7
63.4
71.9
80.4
88.9
d
42.44
53.05
67.90
53.05
63.66
67.90
63.66
59.41
67.90
76.39
84.88
db h6
20
20
20
25
25
25
30
35
35
35
35
dn
30
30
30
36
36
36
45
48
48
48
48
b
28
28
28
28
28
28
28
28
28
28
28
l
30
30
30
30
30
30
30
30
30
30
30
20
21
800-713-6170 www.andantex.com info@andantex.com
PINIONSPRINT3/17/06
3/17/06
12:48 PM
Page 3
PINIONS
BORED & KEYED
No. teeth
18
20
22
25
28
32
20
22
25
28
32
20
22
25
28
32
36
40
25
28
32
36
40
da
60.0
66.0
72.0
81.0
90.0
102.0
66.0
72.0
81.0
90.0
102.0
66.0
72.0
81.0
90.0
102.0
114.0
126.0
81.0
90.0
102.0
114.0
126.0
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
d
54.0
60.0
66.0
75.0
84.0
96.0
60.0
66.0
75.0
84.0
96.0
60.0
66.0
75.0
84.0
96.0
108.0
120.0
75.0
84.0
96.0
108.0
120.0
db h6
25
25
25
25
25
25
30
30
30
30
30
35
35
35
35
35
35
35
45
45
45
45
45
dn
40
36
36
36
36
36
45
45
45
45
45
48
48
48
48
48
48
48
58
58
58
58
58
b
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
l
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
u
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10
10
10
10
14
14
14
14
14
t
28.3
28.3
28.3
28.3
28.3
28.3
33.3
33.3
33.3
33.3
33.3
38.3
38.3
38.3
38.3
38.3
38.3
38.3
48.8
48.8
48.8
48.8
48.8
Part No.
113-230-518
113-230-520
113-230-522
113-230-525
113-230-528
113-230-532
113-330-020
113-330-022
113-330-025
113-330-028
113-330-032
113-330-520
113-330-522
113-330-525
113-330-528
113-330-532
113-330-536
113-330-540
113-430-525
113-430-528
113-430-532
113-430-536
113-430-540
MODULE 4.0
PINIONS
BORED & KEYED
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
No. teeth
20
22
25
28
32
20
22
25
28
32
40
40
da
88.0
96.0
108.0
120.0
136.0
88.0
96.0
108.0
120.0
136.0
168.0
168.0
d
80.0
88.0
100.0
112.0
128.0
80.0
88.0
100.0
112.0
128.0
160.0
160.0
db h6
35
35
35
35
35
45
45
45
45
45
45
60
dn
48
48
48
52
48
58
58
58
65
65
58
80
b
40
40
40
40
40
40
40
40
40
40
40
40
l
50
50
50
50
50
50
50
50
50
50
50
50
MODULE 2.0
u
10
10
10
10
10
14
14
14
14
14
14
18
t
38.3
38.3
38.3
38.3
38.3
48.8
48.8
48.8
48.8
48.8
48.8
64.3
Part No.
113-340-520
113-340-522
113-340-525
113-340-528
113-340-532
113-440-520
113-440-522
113-440-525
113-440-528
113-440-532
113-440-540
113-640-040
u
6
6
6
8
8
8
8
10
10
10
10
t
22.8
22.8
22.8
28.3
28.3
28.3
33.3
38.3
38.3
38.3
38.3
Part No.
123-220-020
123-220-025
123-220-032
123-220-525
123-220-530
123-220-532
123-320-030
123-320-528
123-320-532
123-320-536
123-320-540
0.5
Helical teeth
Teeth pressure angle =20
L.H. Helix angle =19 3142
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
No. teeth
20
25
32
25
30
32
30
28
32
36
40
da
46.4
57.0
71.9
57.0
67.7
71.9
67.7
63.4
71.9
80.4
88.9
d
42.44
53.05
67.90
53.05
63.66
67.90
63.66
59.41
67.90
76.39
84.88
db h6
20
20
20
25
25
25
30
35
35
35
35
dn
30
30
30
36
36
36
45
48
48
48
48
b
28
28
28
28
28
28
28
28
28
28
28
l
30
30
30
30
30
30
30
30
30
30
30
20
21
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PINIONSPRINT3/17/06
3/17/06
12:48 PM
Page 4
PINIONS
MODULE 3.0
0.5
No. teeth
22
25
20
22
25
20
22
25
Helical teeth
Teeth pressure angle =20
L.H. Helix angle =19 3142
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
da
76.0
85.5
69.7
76.0
85.5
69.7
76.0
85.5
d
70.03
79.57
63.66
70.03
79.57
63.66
70.03
79.57
db h6
25
25
30
30
30
35
35
35
dn
36
36
45
45
45
48
48
48
b
28
28
28
28
28
28
28
28
l
30
30
30
30
30
30
30
30
u
8
8
8
8
8
10
10
10
t
28.3
28.3
33.3
33.3
33.3
38.3
38.3
38.3
Part No.
123-230-522
123-230-525
123-330-020
123-330-022
123-330-025
123-330-520
123-330-522
123-330-525
PINIONS
FLANGE MOUNTED PER ISO 9409-1
Helical teeth
Teeth pressure angle =20
L.H. Helix angle =19 3142
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 5f24 (~AGMA 12)
No. teeth
45
36
42
35
52
39
45
36
42
35
Module
2.0
2.5
2.5
3.0
3.0
4.0
4.0
5.0
5.0
6.0
da
100
101
117
118
173
175
201
203
236
238
d
95.49
95.49
111.41
111.41
165.52
165.52
190.99
190.99
222.82
222.82
db
30
30
40
40
68
68
75
75
85
85
dn f6
40
40
50
50
80
80
90
90
100
100
b
30
30
30
35
35
45
45
55
55
66
l
34
34
34
39
41
51
51
61
61
72
G
6.5
6.5
9
9
11
11
18
18
22
22
M
63
63
80
80
125
125
140
140
160
160
N
15
15
11
11
11
11
12
12
12
12
Part No.
OP0.45.2.H
OP0.36.2,5.H
OP1.42.2,5.H
OP1.35.3.H
OP2.52.3.H
OP2.39.4.H
OP3.45.4.H
OP3.36.5.H
OP4.42.5.H
OP4.35.6.H
MODULE 4.0
0.5
Helical teeth
Teeth pressure angle =20
L.H. Helix angle =19 3142
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
No. teeth
15
20
22
25
20
22
25
da
71.7
92.9
101.3
114.1
92.9
101.3
114.1
d
63.66
84.88
93.37
106.10
84.88
93.37
106.10
db h6
35
35
35
35
45
45
45
dn
48
48
48
48
58
58
58
b
40
40
40
40
40
40
40
l
50
50
50
50
50
50
50
u
10
10
10
10
14
14
14
t
38.3
38.3
38.3
38.3
48.8
48.8
48.8
Part No.
123-340-515
123-340-520
123-340-522
123-340-525
123-440-520
123-440-522
123-440-525
22
23
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PINIONSPRINT3/17/06
3/17/06
12:48 PM
Page 4
PINIONS
MODULE 3.0
0.5
No. teeth
22
25
20
22
25
20
22
25
Helical teeth
Teeth pressure angle =20
L.H. Helix angle =19 3142
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
da
76.0
85.5
69.7
76.0
85.5
69.7
76.0
85.5
d
70.03
79.57
63.66
70.03
79.57
63.66
70.03
79.57
db h6
25
25
30
30
30
35
35
35
dn
36
36
45
45
45
48
48
48
b
28
28
28
28
28
28
28
28
l
30
30
30
30
30
30
30
30
u
8
8
8
8
8
10
10
10
t
28.3
28.3
33.3
33.3
33.3
38.3
38.3
38.3
Part No.
123-230-522
123-230-525
123-330-020
123-330-022
123-330-025
123-330-520
123-330-522
123-330-525
PINIONS
FLANGE MOUNTED PER ISO 9409-1
Helical teeth
Teeth pressure angle =20
L.H. Helix angle =19 3142
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 5f24 (~AGMA 12)
No. teeth
45
36
42
35
52
39
45
36
42
35
Module
2.0
2.5
2.5
3.0
3.0
4.0
4.0
5.0
5.0
6.0
da
100
101
117
118
173
175
201
203
236
238
d
95.49
95.49
111.41
111.41
165.52
165.52
190.99
190.99
222.82
222.82
db
30
30
40
40
68
68
75
75
85
85
dn f6
40
40
50
50
80
80
90
90
100
100
b
30
30
30
35
35
45
45
55
55
66
l
34
34
34
39
41
51
51
61
61
72
G
6.5
6.5
9
9
11
11
18
18
22
22
M
63
63
80
80
125
125
140
140
160
160
N
15
15
11
11
11
11
12
12
12
12
Part No.
OP0.45.2.H
OP0.36.2,5.H
OP1.42.2,5.H
OP1.35.3.H
OP2.52.3.H
OP2.39.4.H
OP3.45.4.H
OP3.36.5.H
OP4.42.5.H
OP4.35.6.H
MODULE 4.0
0.5
Helical teeth
Teeth pressure angle =20
L.H. Helix angle =19 3142
Material AISI 5115 (16MnCr5)
Case hardened, ground teeth
Quality 7e25 (~AGMA 10)
No. teeth
15
20
22
25
20
22
25
da
71.7
92.9
101.3
114.1
92.9
101.3
114.1
d
63.66
84.88
93.37
106.10
84.88
93.37
106.10
db h6
35
35
35
35
45
45
45
dn
48
48
48
48
58
58
58
b
40
40
40
40
40
40
40
l
50
50
50
50
50
50
50
u
10
10
10
10
14
14
14
t
38.3
38.3
38.3
38.3
48.8
48.8
48.8
Part No.
123-340-515
123-340-520
123-340-522
123-340-525
123-440-520
123-440-522
123-440-525
22
23
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PINIONSPRINT3/17/06
3/17/06
12:48 PM
Page 5
PINIONS
SHAFTS
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground & crowned teeth
Quality 6f24 (~AGMA 11)
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground & crowned teeth
Quality 6f24 (~AGMA 11)
No. teeth
20
25
16
20
16
20
20
16
20
20
20
20
20
20
16
Module
1
1
1.5
1.5
2
2
2.5
3
3
4
5
6
8
8
10
da
22.0
27.0
27.9
33.0
37.2
44.0
55.0
55.8
66.0
88.0
110.0
132.0
176.0
176.0
186.0
d
20.0
25.0
24.9
30.0
33.2
40.0
50.0
49.8
60.0
80.0
100.0
120.0
160.0
160.0
166.0
db h6
12
12
12
20
20
25
25
25
40
40
60
60
60
90
90
dn
16
16
16
26
26
32
32
32
50
50
70
70
70
105
105
b
15
9.5
20
20
20
20
25
30
30
40
50
60
80
80
100
l
70
70
90
110
110
140
145
150
190
200
310
320
340
385
410
l4
2.5
2.5
4.5
4.5
8
8
8
8
12.5
18
35
35
35
35
40
Part No.
201 020
201 025
201 116
201 120
201 216
201 220
201 320
201 416
201 420
201 520
201 620
201 720
201 820
201 821
201 916
No. teeth
30
20
20
20
20
pitch
2.0
5.0
5.0
7.5
10.0
da
20.4
35.0
35.0
52.5
70.0
PINIONS
SHAFTS
d
19.1
31.8
31.8
47.8
63.7
db h6
12
20
20
25
40
dn
-
b
9.5
11.5
14.5
19.5
29.5
l
70
90
90
108
162
l4
-
l3
16
19
19
22
28
M
M6
M8
M8
M10
M12
Part No.
900 910*
900 915
900 920
900 925
900 935
No. teeth
16
20
16
20
20
16
20
20
20
20
20
15
Module
1.5
1.5
2.0
2.0
2.5
3.0
3.0
4.0
5.0
6.0
8.0
10.0
da
29.36
34.83
39.15
46.44
58.05
58.73
69.66
92.88
116.1
139.3
185.7
185.2
d
26.36
31.83
35.15
42.44
53.05
52.73
63.66
84.88
106.1
127.32
169.76
165.16
db h6
12
20
20
25
25
25
40
40
60
90
90
90
dn
16
26
26
32
32
32
50
50
70
105
105
105
b
20
20
20
20
25
30
30
40
50
60
80
100
l
90
110
110
140
145
150
190
200
310
350
350
410
l4
4.5
4.5
8.0
8.0
8.0
8.0
12.5
18.0
35.0
20.0
35.0
40.0
Part No.
211 116
211 120
211 216
211 220
211 320
211 416
211 420
211 520
211 620
211 720
211 820
211 915
No. teeth
30
20
20
20
20
20
20
14
20
20
14
26
20
20
20
pitch
2.0
5.0
5.0
5.0
7.5
7.5
10.0
10.0
10.0
12.5
12.5
12.5
16.0
20.0
20.0
da
20.4
35.0
35.0
35.0
52.5
52.5
70.0
52.5
70.0
87.5
66.0
111.4
112.1
140.1
140.1
d
19.1
31.83
31.83
31.83
47.75
47.75
63.66
46.47
63.66
79.58
58.09
103.45
101.86
127.32
127.32
db h6
12
12
20
20
20
25
25
25
40
40
40
60
60
60
90
dn
17
20
26
26
25
32
32
32
50
50
45
85
85
85
105
b
9.5
11.5
11.5
14.5
19.5
19.5
29.5
29.5
29.5
40
40
40
50
60
60
l
70
90
90
90
108
108
162
162
162
239
196
277
302
302
290
l4
2.5
4.5
4.5
11.5
8.0
8.0
12.5
12.5
12.5
20.0
18.0
18.0
40.0
55.0
20.0
Part No.
403 040*
403 041
404 540
404 541
404 542
406 040
406 041
406 042
409 040
409 041
903 547
412 041
412 044
412 043
418 040
24
25
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PINIONSPRINT3/17/06
3/17/06
12:48 PM
Page 5
PINIONS
SHAFTS
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground & crowned teeth
Quality 6f24 (~AGMA 11)
Straight teeth
Pressure angle =20
Material AISI 5115 (16MnCr5)
Case hardened, ground & crowned teeth
Quality 6f24 (~AGMA 11)
No. teeth
20
25
16
20
16
20
20
16
20
20
20
20
20
20
16
Module
1
1
1.5
1.5
2
2
2.5
3
3
4
5
6
8
8
10
da
22.0
27.0
27.9
33.0
37.2
44.0
55.0
55.8
66.0
88.0
110.0
132.0
176.0
176.0
186.0
d
20.0
25.0
24.9
30.0
33.2
40.0
50.0
49.8
60.0
80.0
100.0
120.0
160.0
160.0
166.0
db h6
12
12
12
20
20
25
25
25
40
40
60
60
60
90
90
dn
16
16
16
26
26
32
32
32
50
50
70
70
70
105
105
b
15
9.5
20
20
20
20
25
30
30
40
50
60
80
80
100
l
70
70
90
110
110
140
145
150
190
200
310
320
340
385
410
l4
2.5
2.5
4.5
4.5
8
8
8
8
12.5
18
35
35
35
35
40
Part No.
201 020
201 025
201 116
201 120
201 216
201 220
201 320
201 416
201 420
201 520
201 620
201 720
201 820
201 821
201 916
No. teeth
30
20
20
20
20
pitch
2.0
5.0
5.0
7.5
10.0
da
20.4
35.0
35.0
52.5
70.0
PINIONS
SHAFTS
d
19.1
31.8
31.8
47.8
63.7
db h6
12
20
20
25
40
dn
-
b
9.5
11.5
14.5
19.5
29.5
l
70
90
90
108
162
l4
-
l3
16
19
19
22
28
M
M6
M8
M8
M10
M12
Part No.
900 910*
900 915
900 920
900 925
900 935
No. teeth
16
20
16
20
20
16
20
20
20
20
20
15
Module
1.5
1.5
2.0
2.0
2.5
3.0
3.0
4.0
5.0
6.0
8.0
10.0
da
29.36
34.83
39.15
46.44
58.05
58.73
69.66
92.88
116.1
139.3
185.7
185.2
d
26.36
31.83
35.15
42.44
53.05
52.73
63.66
84.88
106.1
127.32
169.76
165.16
db h6
12
20
20
25
25
25
40
40
60
90
90
90
dn
16
26
26
32
32
32
50
50
70
105
105
105
b
20
20
20
20
25
30
30
40
50
60
80
100
l
90
110
110
140
145
150
190
200
310
350
350
410
l4
4.5
4.5
8.0
8.0
8.0
8.0
12.5
18.0
35.0
20.0
35.0
40.0
Part No.
211 116
211 120
211 216
211 220
211 320
211 416
211 420
211 520
211 620
211 720
211 820
211 915
No. teeth
30
20
20
20
20
20
20
14
20
20
14
26
20
20
20
pitch
2.0
5.0
5.0
5.0
7.5
7.5
10.0
10.0
10.0
12.5
12.5
12.5
16.0
20.0
20.0
da
20.4
35.0
35.0
35.0
52.5
52.5
70.0
52.5
70.0
87.5
66.0
111.4
112.1
140.1
140.1
d
19.1
31.83
31.83
31.83
47.75
47.75
63.66
46.47
63.66
79.58
58.09
103.45
101.86
127.32
127.32
db h6
12
12
20
20
20
25
25
25
40
40
40
60
60
60
90
dn
17
20
26
26
25
32
32
32
50
50
45
85
85
85
105
b
9.5
11.5
11.5
14.5
19.5
19.5
29.5
29.5
29.5
40
40
40
50
60
60
l
70
90
90
90
108
108
162
162
162
239
196
277
302
302
290
l4
2.5
4.5
4.5
11.5
8.0
8.0
12.5
12.5
12.5
20.0
18.0
18.0
40.0
55.0
20.0
Part No.
403 040*
403 041
404 540
404 541
404 542
406 040
406 041
406 042
409 040
409 041
903 547
412 041
412 044
412 043
418 040
24
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PINIONSPRINT3/17/06
3/17/06
12:49 PM
Page 6
The values shown in the tables below are given for a linear
speed of 1.5 m/s, shock free operation, good lubrication
(automatic electric lubricator, or manual lubrication once/
day), and rigid cantilevered pinion support. Calculations
are based on root stress bending fatigue and hertzian
d (mm)
16
20
24
30
Soft
Rack
A30
10 (7)
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
22 (16)
d (mm)
25.46
31.83
Soft
Rack
A31
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
41 (30)
67 (50)
d (mm)
60
76
80
88
100
112
128
160
Soft
Rack
A30
181 (134)
228 (168)
308 (228)
400 (296)
541 (400)
770 (569)
-
Quenched &
Tempered
Rack A20
226 (167)
285 (211)
385 (285)
500 (370)
675 (499)
965 (713)
-
Induction
Hardened
Rack A40
586 (433)
649 (480)
739 (546)
820 (606)
925 (684)
1079 (797)
-
d (mm)
63.66
76.39
84.88
93.37
106.10
118.84
135.81
169.77
190.99
d (mm)
16
18
20
22
25
28
30
32
36
45
32
36
40
44
50
56
60
64
72
90
Soft
Rack
A30
14 (10)
16 (12)
21 (16)
24 (18)
33 (24)
41 (30)
44 (33)
53 (39)
68 (50)
90 (67)
Quenched &
Tempered
Rack A20
17 (13)
20 (15)
26 (19)
30 (22)
41 (30)
51 (38)
55 (41)
66 (49)
85 (63)
-
Induction
Hardened
Rack A40
41 (30)
46 (34)
58 (43)
64 (47)
75 (55)
84 (62)
88 (65)
94 (69)
103 (76)
114 (84)
d (mm)
33.95
42.44
53.05
59.41
63.66
67.91
76.39
95.49
Soft
Rack
A31
24 (18)
38 (28)
47 (35)
53 (39)
65 (48)
83 (61)
-
Quenched &
Tempered
Rack A21
28 (21)
45 (33)
56 (41)
63 (47)
78 (58)
99 (73)
-
Induction
Hardened
Rack A41
65 (48)
85 (63)
95 (70)
105 (78)
115 (85)
125 (92)
-
Hardened
& Ground
Rack A11
92 (68)
139 (103)
196 (145)
220 (163)
238 (176)
250 (185)
275 (203)
334 (247)
d (mm)
20
50
Soft
Rack
A30
40 (30)
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
-
d (mm)
d (mm)
53.05
Soft
Rack
A31
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
275 (203)
12
18
19
20
36
42
95
100
Soft
Rack
A30
356 (263)
380 (281)
873 (645)
-
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
-
d (mm)
16
18
19
20
22
25
28
32
35
36
40
52
48
54
57
60
66
75
84
96
105
108
120
156
26
Soft
Rack
A30
44 (33)
48 (35)
70 (52)
78 (58)
104 (77)
138 (102)
190 (140)
250 (185)
276 (204)
-
Quenched &
Tempered
Rack A20
72 (53)
105 (78)
117 (86)
156 (115)
207 (153)
285 (211)
375 (277)
414 (306)
-
Induction
Hardened
Rack A40
176 (130)
197 (146)
224 (166)
234 (173)
269 (199)
302 (223)
342 (253)
372 (275)
408 (302)
-
d (mm)
63.66
95.49
106.10
190.98
222.82
d (mm)
50.93
57.30
63.66
70.03
79.57
111.41
127.32
165.52
Soft
Rack
A31
82 (61)
92 (68)
125 (92)
-
Quenched &
Tempered
Rack A21
107 (79)
120 (89)
163 (120)
-
Induction
Hardened
Rack A41
200 (148)
260 (192)
275 (203)
325 (240)
482 (356)
-
Hardened
& Ground
Rack A11
346 (256)
390 (288)
467 (345)
511 (378)
605 (447)
750 (554)
850 (628)
1000 (739)
Soft
Rack
A31
450 (333)
1030 (761)
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
455 (336)
1882 (1391)
2385 (1763)
3300 (2439)
3700 (2734)
d (mm)
114
120
Soft
Rack
A30
625 (462)
711 (525)
-
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
-
d (mm)
114.59
127.32
222.82
Soft
Rack
A31
910 (672)
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
2710 (2003)
4137 (3057)
5570 (4116)
Hardened
& Ground
Rack A11
410 (303)
933 (689)
1205 (890)
1335 (987)
1520 (1123)
1560 (1153)
2200 (1626)
2385 (1763)
Induction
Hardened
Rack A41
733 (542)
800 (591)
895 (661)
-
15
16
20
Soft
d (mm)
Rack
A30
120
1000 (739)
128
160
1848 (1366)
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
-
d (mm)
127.32
169.77
Soft
Rack
A31
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
6200 (4582)
9709 (7175)
d (mm)
14
15
20
150
200
Soft
Rack
A30
-
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
-
Hardened
& Ground
Rack A10
10125 (7482)
13864 (10245)
Soft
Rack
A31
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
11800(8720)
18569 (13722)
27
PINIONSPRINT3/17/06
3/17/06
12:49 PM
Page 6
The values shown in the tables below are given for a linear
speed of 1.5 m/s, shock free operation, good lubrication
(automatic electric lubricator, or manual lubrication once/
day), and rigid cantilevered pinion support. Calculations
are based on root stress bending fatigue and hertzian
d (mm)
16
20
24
30
Soft
Rack
A30
10 (7)
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
22 (16)
d (mm)
25.46
31.83
Soft
Rack
A31
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
41 (30)
67 (50)
d (mm)
60
76
80
88
100
112
128
160
Soft
Rack
A30
181 (134)
228 (168)
308 (228)
400 (296)
541 (400)
770 (569)
-
Quenched &
Tempered
Rack A20
226 (167)
285 (211)
385 (285)
500 (370)
675 (499)
965 (713)
-
Induction
Hardened
Rack A40
586 (433)
649 (480)
739 (546)
820 (606)
925 (684)
1079 (797)
-
d (mm)
63.66
76.39
84.88
93.37
106.10
118.84
135.81
169.77
190.99
d (mm)
16
18
20
22
25
28
30
32
36
45
32
36
40
44
50
56
60
64
72
90
Soft
Rack
A30
14 (10)
16 (12)
21 (16)
24 (18)
33 (24)
41 (30)
44 (33)
53 (39)
68 (50)
90 (67)
Quenched &
Tempered
Rack A20
17 (13)
20 (15)
26 (19)
30 (22)
41 (30)
51 (38)
55 (41)
66 (49)
85 (63)
-
Induction
Hardened
Rack A40
41 (30)
46 (34)
58 (43)
64 (47)
75 (55)
84 (62)
88 (65)
94 (69)
103 (76)
114 (84)
d (mm)
33.95
42.44
53.05
59.41
63.66
67.91
76.39
95.49
Soft
Rack
A31
24 (18)
38 (28)
47 (35)
53 (39)
65 (48)
83 (61)
-
Quenched &
Tempered
Rack A21
28 (21)
45 (33)
56 (41)
63 (47)
78 (58)
99 (73)
-
Induction
Hardened
Rack A41
65 (48)
85 (63)
95 (70)
105 (78)
115 (85)
125 (92)
-
Hardened
& Ground
Rack A11
92 (68)
139 (103)
196 (145)
220 (163)
238 (176)
250 (185)
275 (203)
334 (247)
d (mm)
20
50
Soft
Rack
A30
40 (30)
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
-
d (mm)
d (mm)
53.05
Soft
Rack
A31
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
275 (203)
12
18
19
20
36
42
95
100
Soft
Rack
A30
356 (263)
380 (281)
873 (645)
-
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
-
d (mm)
16
18
19
20
22
25
28
32
35
36
40
52
48
54
57
60
66
75
84
96
105
108
120
156
26
Soft
Rack
A30
44 (33)
48 (35)
70 (52)
78 (58)
104 (77)
138 (102)
190 (140)
250 (185)
276 (204)
-
Quenched &
Tempered
Rack A20
72 (53)
105 (78)
117 (86)
156 (115)
207 (153)
285 (211)
375 (277)
414 (306)
-
Induction
Hardened
Rack A40
176 (130)
197 (146)
224 (166)
234 (173)
269 (199)
302 (223)
342 (253)
372 (275)
408 (302)
-
d (mm)
63.66
95.49
106.10
190.98
222.82
d (mm)
50.93
57.30
63.66
70.03
79.57
111.41
127.32
165.52
Soft
Rack
A31
82 (61)
92 (68)
125 (92)
-
Quenched &
Tempered
Rack A21
107 (79)
120 (89)
163 (120)
-
Induction
Hardened
Rack A41
200 (148)
260 (192)
275 (203)
325 (240)
482 (356)
-
Hardened
& Ground
Rack A11
346 (256)
390 (288)
467 (345)
511 (378)
605 (447)
750 (554)
850 (628)
1000 (739)
Soft
Rack
A31
450 (333)
1030 (761)
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
455 (336)
1882 (1391)
2385 (1763)
3300 (2439)
3700 (2734)
d (mm)
114
120
Soft
Rack
A30
625 (462)
711 (525)
-
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
-
d (mm)
114.59
127.32
222.82
Soft
Rack
A31
910 (672)
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
2710 (2003)
4137 (3057)
5570 (4116)
Hardened
& Ground
Rack A11
410 (303)
933 (689)
1205 (890)
1335 (987)
1520 (1123)
1560 (1153)
2200 (1626)
2385 (1763)
Induction
Hardened
Rack A41
733 (542)
800 (591)
895 (661)
-
15
16
20
Soft
d (mm)
Rack
A30
120
1000 (739)
128
160
1848 (1366)
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
-
d (mm)
127.32
169.77
Soft
Rack
A31
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
6200 (4582)
9709 (7175)
d (mm)
14
15
20
150
200
Soft
Rack
A30
-
Quenched &
Tempered
Rack A20
-
Induction
Hardened
Rack A40
-
Hardened
& Ground
Rack A10
10125 (7482)
13864 (10245)
Soft
Rack
A31
-
Quenched &
Tempered
Rack A21
-
Induction
Hardened
Rack A41
-
Hardened
& Ground
Rack A11
11800(8720)
18569 (13722)
27
PINIONSPRINT3/17/06
3/17/06
12:49 PM
Page 7
Follow this method to select the correct size rack and pinion:
Soft
Rack
A70
Induction
Hardened
Rack A60
Hardened
& Ground
Rack A50
1.5 (1.1)
2.1 (1.6)
2.7 (2)
4 (3)
49 (36)
166 (123)
d (mm)
Application
HORIZONTAL translation
VERTICAL lifting
APPLICATION PARAMETERS
250 (185)
315 (233)
563 (416)
1378 (1018)
2720 (2010)
6092 (4502)
470 (347)
-
Units
Metric
Imperial
Metric
Imperial
Mass to move, M
Kg
W/gc, Lb * s2 / ft.
Kg
W/gc, Lb * s2 / ft.
Ft/s
Linear Speed, V
M/s
Ft/s
M/s
Acceleration time, ta
9.8 M/s2
32.2 Ft/s2
9.8 M/s2
32.2 Ft/s2
Coefficient of friction,
mm
in.
mm
in.
External Force, F
Lbs.
Lbs.
Acceleration, a
a = V/ta.
M/s2
a = V/ta,
Ft/s2
a = V/ta.
M/s2
a = V/ta,
Ft/s2
Application force
at rack, Fr
Fr = M*g + M*a + F
N
Fr = M*g + M*a + F
Lbs.
Fr = M*g + M*a + F
N
Fr = M*g + M*a + F
Lbs.
Application Torque
at Pinion, Tp
Tp = (Fr * d)/2000
NM
Tp = (Fr * d)/24
Lb.Ft.
Tp = (Fr * d)/2000
NM
Tp = (Fr * d)/24
Lb.Ft.
Design Torque, Td
Td = Tp * S.F.
NM
Td = Tp* S.F.
Lb.Ft.
Td = Tp * S.F.
NM
Td = Tp * S.F.
Lb.Ft.
Np = (V * 19,100)/d
RPM
Np = (V * 229.2)/d
RPM
Np = (V * 19,100)/d
RPM
Np = (V * 229.2)/d
RPM
CALCULATED DATA
* The service factor, S.F. is selected based on experience with the application. The service factor takes into account shock loading, assembly tolerances,
pinion mounting and life required. Service factors range between 1.0 and 4.0.
28
29
PINIONSPRINT3/17/06
3/17/06
12:49 PM
Page 7
Follow this method to select the correct size rack and pinion:
Soft
Rack
A70
Induction
Hardened
Rack A60
Hardened
& Ground
Rack A50
1.5 (1.1)
2.1 (1.6)
2.7 (2)
4 (3)
49 (36)
166 (123)
d (mm)
Application
HORIZONTAL translation
VERTICAL lifting
APPLICATION PARAMETERS
250 (185)
315 (233)
563 (416)
1378 (1018)
2720 (2010)
6092 (4502)
470 (347)
-
Units
Metric
Imperial
Metric
Imperial
Mass to move, M
Kg
W/gc, Lb * s2 / ft.
Kg
W/gc, Lb * s2 / ft.
Ft/s
Linear Speed, V
M/s
Ft/s
M/s
Acceleration time, ta
9.8 M/s2
32.2 Ft/s2
9.8 M/s2
32.2 Ft/s2
Coefficient of friction,
mm
in.
mm
in.
External Force, F
Lbs.
Lbs.
Acceleration, a
a = V/ta.
M/s2
a = V/ta,
Ft/s2
a = V/ta.
M/s2
a = V/ta,
Ft/s2
Application force
at rack, Fr
Fr = M*g + M*a + F
N
Fr = M*g + M*a + F
Lbs.
Fr = M*g + M*a + F
N
Fr = M*g + M*a + F
Lbs.
Application Torque
at Pinion, Tp
Tp = (Fr * d)/2000
NM
Tp = (Fr * d)/24
Lb.Ft.
Tp = (Fr * d)/2000
NM
Tp = (Fr * d)/24
Lb.Ft.
Design Torque, Td
Td = Tp * S.F.
NM
Td = Tp* S.F.
Lb.Ft.
Td = Tp * S.F.
NM
Td = Tp * S.F.
Lb.Ft.
Np = (V * 19,100)/d
RPM
Np = (V * 229.2)/d
RPM
Np = (V * 19,100)/d
RPM
Np = (V * 229.2)/d
RPM
CALCULATED DATA
* The service factor, S.F. is selected based on experience with the application. The service factor takes into account shock loading, assembly tolerances,
pinion mounting and life required. Service factors range between 1.0 and 4.0.
28
29
PINIONSPRINT3/17/06
3/17/06
12:49 PM
Page 8
Metric:
Imperial:
P = Z/d (1/in.)
dth = Z/P*cos (in.)
dw = Z/P*cos + 2*x/P (in.)
M = d/Z (mm)
dth = Z*M/cos (mm)
dw = Z*M/cos + 2*x*M (mm)
d = Pitch Diameter
Z = Number of teeth
Rack Description
Metric:
M
Imperial:
p= * M (mm)
p= /P (in.)
1.25 M
1/P
1.25/P
P= 25.4/M
Nomenclature:
Application Data:
W = Weight, Lbs.
gc = Gravitational Constant = 32.2 Ft/s2
Pinion Data:
Module 2.0
P= 12.70
M = Module, mm
P = Diametral Pitch, 1/in.
dth = Theoretical Pitch diameter, (mm or in.)
d = dth = Pitch diameter when x = 0 (mm or in.)
dw = Working Pitch diameter, (mm or in.)
x = Addendum correction factor
Rack Data:
p = Circular pitch (mm or in.)
Module 6.0
30
P= 4.23
31
PINIONSPRINT3/17/06
3/17/06
12:49 PM
Page 8
Metric:
Imperial:
P = Z/d (1/in.)
dth = Z/P*cos (in.)
dw = Z/P*cos + 2*x/P (in.)
M = d/Z (mm)
dth = Z*M/cos (mm)
dw = Z*M/cos + 2*x*M (mm)
d = Pitch Diameter
Z = Number of teeth
Rack Description
Metric:
M
Imperial:
p= * M (mm)
p= /P (in.)
1.25 M
1/P
1.25/P
P= 25.4/M
Nomenclature:
Application Data:
W = Weight, Lbs.
gc = Gravitational Constant = 32.2 Ft/s2
Pinion Data:
Module 2.0
P= 12.70
M = Module, mm
P = Diametral Pitch, 1/in.
dth = Theoretical Pitch diameter, (mm or in.)
d = dth = Pitch diameter when x = 0 (mm or in.)
dw = Working Pitch diameter, (mm or in.)
x = Addendum correction factor
Rack Data:
p = Circular pitch (mm or in.)
Module 6.0
30
P= 4.23
31
PINIONSPRINT3/17/06
3/17/06
12:49 PM
Page 9
LUBRICATION RECOMMENDATIONS
Proper and consistent lubrication is extremely important for rack and pinion drives. Proper
COMPANY:
_________________________________
CONTACT:
_________________________________
ADDRESS:
_________________________________
PHONE:
) ________ - ____________
_________________________________
FAX:
) ________ - ____________
_________________________________
EMAIL:
_________________________________
lubrication for gears insures long life. The challenge with rack and pinion drives is getting
lubrication to the components since there is no oil reservoir that the gears can sit in.
To ensure consistent and uniform lubrication over time the use of an Automatic Lubrication
system or a developed schedule of manual lubrication is needed. For consistent reliable
APPLICATION DESCRIPTION:
Machine Type:
Steel
Aluminum
Contouring
Milling
Horizontal
Vertical
Other: _________
Boring
system. The following information is a guideline for automatic lubrication, and should be
adjusted to the specific application.
Automatic Lubricators 125 cm3 & 475 cm3
Machine Description:
Axis Orientation:
9.25
160
79
92.08
121
105
6.35
APPLICATION SPECIFICATIONS:
Axis Travel Length:
__________ lb.
190
142
__________ in/sec2
Acceleration Time:
__________ seconds
__________
__________ lb.
__________
__________ rpm
__________ in.lb.
1/4
69
Fig.Fig.
1 1
REDUCER SPECIFICATIONS:
Reducer Style:
In-line
Right-Angle
Yes
No
Preload Style:
Split-Pinion
Output Horizontal
Dual-Drive
Electrical (Twin-Drive)
156 Ref.
103 Ref.
NPT
1/4
1/2
Fig.
Fig.22
104
NPT
NPT (F) to 1/4 NPT (M)
Part Number
Fig.
A1119
Fig. 1
125 cm3 Automatic lubricator, complete with mounting bracket contact cable,
and filled with Klber Structovis AHD synthetic grease.
A1121
Fig. 2
475 cm3 Automatic lubricator, complete with mounting bracket contact cable,
and filled with Klber Structovis AHD synthetic grease.
Operating Principle
The units operation is based on an
electro-chemical reaction. When
one or a combination of selector
switches are turned on, the electrochemical reaction begins, where
electrical energy is converted into
nitrogen gas. A hermetically sealed
Description
32
33
800-713-6170 www.andantex.com info@andantex.com
PINIONSPRINT3/17/06
3/17/06
12:49 PM
Page 9
LUBRICATION RECOMMENDATIONS
Proper and consistent lubrication is extremely important for rack and pinion drives. Proper
COMPANY:
_________________________________
CONTACT:
_________________________________
ADDRESS:
_________________________________
PHONE:
) ________ - ____________
_________________________________
FAX:
) ________ - ____________
_________________________________
EMAIL:
_________________________________
lubrication for gears insures long life. The challenge with rack and pinion drives is getting
lubrication to the components since there is no oil reservoir that the gears can sit in.
To ensure consistent and uniform lubrication over time the use of an Automatic Lubrication
system or a developed schedule of manual lubrication is needed. For consistent reliable
APPLICATION DESCRIPTION:
Machine Type:
Steel
Aluminum
Contouring
Milling
Horizontal
Vertical
Other: _________
Boring
system. The following information is a guideline for automatic lubrication, and should be
adjusted to the specific application.
Automatic Lubricators 125 cm3 & 475 cm3
Machine Description:
Axis Orientation:
9.25
160
79
92.08
121
105
6.35
APPLICATION SPECIFICATIONS:
Axis Travel Length:
__________ lb.
190
142
__________ in/sec2
Acceleration Time:
__________ seconds
__________
__________ lb.
__________
__________ rpm
__________ in.lb.
1/4
69
Fig.Fig.
1 1
REDUCER SPECIFICATIONS:
Reducer Style:
In-line
Right-Angle
Yes
No
Preload Style:
Split-Pinion
Output Horizontal
Dual-Drive
Electrical (Twin-Drive)
156 Ref.
103 Ref.
NPT
1/4
1/2
Fig.
Fig.22
104
NPT
NPT (F) to 1/4 NPT (M)
Part Number
Fig.
A1119
Fig. 1
125 cm3 Automatic lubricator, complete with mounting bracket contact cable,
and filled with Klber Structovis AHD synthetic grease.
A1121
Fig. 2
475 cm3 Automatic lubricator, complete with mounting bracket contact cable,
and filled with Klber Structovis AHD synthetic grease.
Operating Principle
The units operation is based on an
electro-chemical reaction. When
one or a combination of selector
switches are turned on, the electrochemical reaction begins, where
electrical energy is converted into
nitrogen gas. A hermetically sealed
Description
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General Information
The units can be mounted in any position,
and are provided with a contact cable for
synchronization with machine operation. The
lubricant dispensing rate can be adjusted during
operation by simply adjusting the selector
switches. The translucent housing allows for
easy inspection of the lubricant level, and the
units have an LED that can be set to flash every
15 to 20 seconds indicating the system is in
working order. The unit is rated for temperatures
up to 130 F, and maximum pressure of 50 PSI.
This unit is designed to feed a single point and
is not intended as a multi point lubricator.
The lubricator is supplied with a cover to
protect against dirt, and moisture, and in all
cases, the cover must be installed to ensure
the intrinsic safety rating of the unit. The
service life of the battery is 1 year.
Lubrication Rate
When using an electronic lubricator, and
felt pinion to lubricate a rack and pinion
drive the most favorable lubrication rate
can be determined from the graph below.
Starting Procedure
Before running the rack and pinion drive,
Part Number
Fig.
Description
A1118
Fig. 3
Fig. 4
Fig. 5
Lubrication line, including 6 feet of tubing, instant tube connectors, and adapter fitting.
A1123
Note: Pre fill all lines and fittings with lubricant prior to starting the automatic lubrication system
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Page 10
General Information
The units can be mounted in any position,
and are provided with a contact cable for
synchronization with machine operation. The
lubricant dispensing rate can be adjusted during
operation by simply adjusting the selector
switches. The translucent housing allows for
easy inspection of the lubricant level, and the
units have an LED that can be set to flash every
15 to 20 seconds indicating the system is in
working order. The unit is rated for temperatures
up to 130 F, and maximum pressure of 50 PSI.
This unit is designed to feed a single point and
is not intended as a multi point lubricator.
The lubricator is supplied with a cover to
protect against dirt, and moisture, and in all
cases, the cover must be installed to ensure
the intrinsic safety rating of the unit. The
service life of the battery is 1 year.
Lubrication Rate
When using an electronic lubricator, and
felt pinion to lubricate a rack and pinion
drive the most favorable lubrication rate
can be determined from the graph below.
Starting Procedure
Before running the rack and pinion drive,
Part Number
Fig.
Description
A1118
Fig. 3
Fig. 4
Fig. 5
Lubrication line, including 6 feet of tubing, instant tube connectors, and adapter fitting.
A1123
Note: Pre fill all lines and fittings with lubricant prior to starting the automatic lubrication system
34
35
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Page 11
Felt Pinion
Felt
Pinion
230800
230810
230801
230811
230802
230812
230820
230821
230803
230813
230822
230814
230804
230815
230823
230805
230816
230824
230806
230817
230825
230807
230808
230818
230826
230827
230819
230828
Tooth style
Circular p2
Straight Mod. 1
Circular p5
Straight Mod. 1.5
Circular p5
Straight Mod. 2
Helical Mod. 1.5
Helical Mod. 2
Circular p7.5
Straight Mod. 2.5
Helical Mod. 2.5
Straight Mod. 3
Circular p10
Straight Mod. 4
Helical Mod. 3
Circular p12.5
Straight Mod. 5
Helical Mod. 4
Circular p16
Straight Mod. 6
Helical Mod. 5
Circular p20
Circular p25
Straight Mod. 8
Helical Mod. 6
Helical Mod. 8
Straight Mod. 10
Helical Mod. 10
Mounting Shaft
L
10
10
12
12
15
15
15
20
20
20
25
25
30
30
30
40
40
40
50
50
50
60
60
60
60
60
80
90
Number
of teeth
30
20
15
15
15
15
16
16
15
15
16
15
15
15
16
15
15
16
15
15
16
16
12
15
16
16
15
16
Do
19.1
20
23.87
22.5
23.87
30
25.46
33.95
35.8
37.5
42.44
45
47.75
60
50.93
59.68
75
67.9
76.4
90
84.88
105.68
100.26
120
101.85
135.81
150.0
169.72
Mounting
shaft
230 900
L1
31
L2
11
D
8
M
M4
L3
8
L4
13
D1
20
230 901
33
13
12
M4
13
20
230 902
230 903
36
36
16
16
12
15
M4
M4
8
8
13
13
20
20
230 904
230 905
41
41
21
21
15
20
M4
M5
8
10
13
15
20
25
230 906
230 907
230 908
46
46
51.5
26
26
31
20
25
30
M5
M5
M5
10
10
10
15
20
20
25
30
40
230 909
61.5
41
40
M6
12
30
50
230 910
71.5
51
50
M6
12
30
60
230 911
81.5
61
50
M6
12
30
60
230 912
113
91
80
M10
20
50
95
Pin Size
3.5 mm (0.138)
5.0 mm (0.197)
7.0 mm (0.276)
8.0 mm (0.354)
10.0 mm (0.394)
12.0 mm (0.472)
18.0 mm (0.709)
36
A.
Rack Mounting
Surface Tolerance
B.
C.
Over-pin Tolerance
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Page 11
Felt Pinion
Felt
Pinion
230800
230810
230801
230811
230802
230812
230820
230821
230803
230813
230822
230814
230804
230815
230823
230805
230816
230824
230806
230817
230825
230807
230808
230818
230826
230827
230819
230828
Tooth style
Circular p2
Straight Mod. 1
Circular p5
Straight Mod. 1.5
Circular p5
Straight Mod. 2
Helical Mod. 1.5
Helical Mod. 2
Circular p7.5
Straight Mod. 2.5
Helical Mod. 2.5
Straight Mod. 3
Circular p10
Straight Mod. 4
Helical Mod. 3
Circular p12.5
Straight Mod. 5
Helical Mod. 4
Circular p16
Straight Mod. 6
Helical Mod. 5
Circular p20
Circular p25
Straight Mod. 8
Helical Mod. 6
Helical Mod. 8
Straight Mod. 10
Helical Mod. 10
Mounting Shaft
L
10
10
12
12
15
15
15
20
20
20
25
25
30
30
30
40
40
40
50
50
50
60
60
60
60
60
80
90
Number
of teeth
30
20
15
15
15
15
16
16
15
15
16
15
15
15
16
15
15
16
15
15
16
16
12
15
16
16
15
16
Do
19.1
20
23.87
22.5
23.87
30
25.46
33.95
35.8
37.5
42.44
45
47.75
60
50.93
59.68
75
67.9
76.4
90
84.88
105.68
100.26
120
101.85
135.81
150.0
169.72
Mounting
shaft
230 900
L1
31
L2
11
D
8
M
M4
L3
8
L4
13
D1
20
230 901
33
13
12
M4
13
20
230 902
230 903
36
36
16
16
12
15
M4
M4
8
8
13
13
20
20
230 904
230 905
41
41
21
21
15
20
M4
M5
8
10
13
15
20
25
230 906
230 907
230 908
46
46
51.5
26
26
31
20
25
30
M5
M5
M5
10
10
10
15
20
20
25
30
40
230 909
61.5
41
40
M6
12
30
50
230 910
71.5
51
50
M6
12
30
60
230 911
81.5
61
50
M6
12
30
60
230 912
113
91
80
M10
20
50
95
Pin Size
3.5 mm (0.138)
5.0 mm (0.197)
7.0 mm (0.276)
8.0 mm (0.354)
10.0 mm (0.394)
12.0 mm (0.472)
18.0 mm (0.709)
36
A.
Rack Mounting
Surface Tolerance
B.
C.
Over-pin Tolerance
37
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Page 12
Once the desired tolerance is reached, attach the rack to the machine frame using Class
12.9 socket head capscrews tightened to the torque values shown in the table below:
Screw Size
M6
M8
M12
M16
M20
M30
Tightening
Torque
NM (LB. Ft.)
10 (7)
26 (19)
89 (66)
215 (159)
420 (310)
1450 (1070)
Correct Mesh
Minimum Backlash
0.20 mm (0.008)
0.10 mm (0.004)
0.05 mm (0.002)
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Page 13
MODULAR RACK
& PINION SYSTEM
www.andantex.com