EIL Piping Report

Retrofitting Scheme for Piping
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 2 of 114
Table of Contents
1.0
Introduction ...................................................................................................................... 6
2.0
Piping loop having Document number A375-000-16-43-ADC-0018 ................................. 7
2.1
PROPOSED RETROFITTING ...................................................................................... 7
2.2
RESULTS AFTER RETROFITTING ............................................................................. 7
2.3
CONCLUSION ............................................................................................................. 9
3.0
Piping loop having Document number A375-000-16-43-ADC-0020 ............................... 10
3.1
PROPOSED RETROFITTING .................................................................................... 10
3.2
RESULTS AFTER RETROFITTING ........................................................................... 10
3.3
CONCLUSION ........................................................................................................... 12
4.0
Piping loop having Document number A375-000-16-43-ADC-0044 .............................. 13
4.1
4.2
4.3
CONCLUSION ........................................................................................................... 18
5.0
5.1
5.2
5.3
CONCLUSION ........................................................................................................... 22
6.0
6.1
6.2
6.3
CONCLUSION ............................................................................................................... 25
7.0
7.1
7.2
7.3
CONCLUSION ........................................................................................................... 30
8.0
8.1
8.2
8.3
CONCLUSION ........................................................................................................... 34
Template No. 5-0000-0001-T2 Rev. 1
Copyrights EIL All rights reserved

9.0
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 3 of 114
9.1
9.2
9.3
CONCLUSION ........................................................................................................... 37
10.0
10.1
10.2
SPRING DETAILS: .................................................................................................... 38
10.3
CONCLUSION ........................................................................................................... 42
11.0
11.1
11.2
11.3
CONCLUSION ........................................................................................................... 45
12.0
12.1
12.2
12.3
CONCLUSION ........................................................................................................... 50
13.0
13.1
13.2
13.3
CONCLUSION ........................................................................................................... 53
14.0
14.1
14.2
14.3
CONCLUSION ........................................................................................................... 56
15.0
15.1
15.2
15.3
CONCLUSION ........................................................................................................... 57
16.0
16.1

Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 4 of 114
16.2
16.3
CONCLUSION ........................................................................................................... 60
17.0
17.1
17.2
17.3
CONCLUSION ........................................................................................................... 63
18.0
18.1
18.2
18.3
CONCLUSION ........................................................................................................... 67
19.0
19.1
19.2
19.3
CONCLUSION ........................................................................................................... 69
20.0
20.1
20.2
RESULTS .................................................................................................................. 70
20.3
CONCLUSION ........................................................................................................... 72
21.0
21.1
21.2
21.3
CONCLUSION ........................................................................................................... 78
22.0
22.1
22.2
22.3
CONCLUSION ........................................................................................................... 80
23.0
23.1
23.2
23.3
CONCLUSION ........................................................................................................... 82

24.0
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 5 of 114
24.1
24.2
24.3
CONCLUSION ........................................................................................................... 85
25.0
25.1
25.2
25.3
CONCLUSION ........................................................................................................... 88
26.0
26.1
26.2
26.3
CONCLUSION ........................................................................................................... 91
27.0
27.1
27.2
27.3
CONCLUSION ........................................................................................................... 93
APPENDIX ( EIL Piping Support Standard )....94

1.0
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 6 of 114
Introduction
Piping loops had been stress analyzed according to supports marked in isometrics provided by
HWB and twenty-six loops did not qualify the design adequacy re-evaluation. For these loops,
retrofitting has been proposed. The piping stress analysis has been carried out again for these
loops incorporating the proposed retrofitting. This report presents the retrofitting arrangements,
the results and conclusions of the piping stress analysis after incorporating these changes in
these twenty-six piping loops. The isometrics marked with retrofit modifications are in a separate
CD. The relevant EIL piping support standards are included in the Appendix and may be
referred for the support details.
The following points may be noted with regard to retrofitting
1. The analysis has been carried out at design temperature, when normally wind and
seismic should be analyzed at operating conditions. Further the sustained and thermal
load cases should also be analysed.
2. The plant was designed as per B31.3 but the re-evaluation was requested to be carried
out as per ASME Section III, ND Class. Stress in piping has been checked as per ASME
Section-III ND Class. However HWB may ensure flexibility checking as per ANSI B 31.3,
before retrofitting as it was the original code for piping design in HWP (Manuguru).
3. The status of guides and other supporting (especially those on pipe racks were not
known, as isometrics for the same was not available, and some assumptions have been
made). The same needs to be first confirmed at site before any modification can be
carried out.
It should be noted that modifications in a plant running successfully for three decades
should be carried out with extreme care. This is applicable more so for piping because
guiding, restraining or strengthening a particular section may result in transfer of loads to
another section of piping or equipment nozzles not only for wind and seismic cases but
thermal case as well.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 7 of 114

2.0 Piping loop having Document number A375-000-16-43-ADC-0018
2.1 PROPOSED RETROFITTING
Table 2.1 Proposed modifications in supports
Node
No.
Previous support
New Support
Remarks
3250
S3-A-1-6
S3-A-2-6
Guide in +Z with 52 mm gap, Guide -Z
2.2 RESULTS AFTER RETROFITTING

Table 2.2 Maximum stresses for design and wind (static) load cases
Load
Case
No.
4
17
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST13 (OCC)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
SUSTAINED
THERMAL
+X WIND+ SUS
-X WIND+ SUS
+Z WIND+ SUS
-Z WIND+ SUS
Stresses (psi)
Actual
Allow.
% of
Allowable
14,954
26,846
24,312
25,835
25,278
22,471
22,322
28,286
24,749
24,749
24,749
24,749
67.0
95.0
98.0
104.0
102.0
91
Status
OK
OK
OK
MARGINAL
MARGINAL
OK
Table 2.3 Maximum stresses for seismic (dynamic) load cases
Load
Case
No.
6
Stresses (psi)
Load Case Description
Actual
Allow.
% OF
Allowable
W+P1+F1+SEISMIC (OCC)
24,127
24,749
98
W+P1+F1+WIN1+SEISMIC (OCC)
57,339
24,749
232
52,246
24,749
211
29,998
24,749
121
10
50,396
24,749
204
Status
OK
NOT
QUALIFIED
NOT
QUALIFIED
NOT
QUALIFIED
NOT
QUALIFIED
The nozzle loadings of connecting equipments obtained by the piping analysis are given below.
The forces are in kgf and the moments are in kgf-m.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 8 of 114

DESIGN AND WIND (STATIC)
NODE: 1 (1ST STAGE COLD TOWER C106/206 NOZZLE F2)
NODE
Load Case
FX Kg
FY Kg
FZ Kg
MX Kg.m.
MY Kg.m.
MZ Kg.m.
3 (OPE)
-193
5996
131
-5138.3
-37.4
-127.3
4 (SUS)
12
5592
127
-4866.8
6.7
112.2
5 (OPE)
-33
5979
134
-5127.6
64.9
-141.8
6 (OPE)
-256
5909
184
-5115.6
-54.8
-195.2
7 (OPE)
-164
6022
294
-5376.0
-132.2
-93.6
8 (OPE)
-172
5961
110
-5185.2
9.5
-103.3
MAX
-256/6
6022/7
294/7
-5376.0/7
-132.2/7
-195.2/6
NODE: 23400 (12-E-109/209B NOZZLE N1)

23400
3 (OPE)
545
141
-391
831.8
149.5
2.5
4 (SUS)
20
83
-5
155.1
-26.0
-566.6
5 (OPE)
-78
50
-227
501.3
491.6
-836.9
6 (OPE)
1050
209
-460
1011.8
-222.5
677.9
7 (OPE)
621
234
-819
1234.5
919.5
444.3
8 (OPE)
261
-23
274
22.3
-873.4
-805.5
MAX
1050/6
234/7
-819/7
1234.5/7
919.5/7
-836.9/5
NODE: 24300 (12-E-110/210 NOZZLE N2)

24300
3 (OPE)
-127
-231
257
378.6
-80.7
-56.0
4 (SUS)
-2
78
15
10.1
1.4
0.1
5 (OPE)
-223
-261
230
372.3
-172.1
-78.6
6 (OPE)
-159
246
358.1
31.5
-55.3
7 (OPE)
-103
-49
-38
197.4
-0.1
-29.1
8 (OPE)
-110
-414
487
526.4
-84.5
-97.2
MAX
-223/5
-414/8
487/8
526.4/8
-172.1/5
-97.2/8
NODE: 24400 (12-E-110/210 NOZZLE N1)

24400
3 (OPE)
677
-227
205
65.1
209.0
360.8
4 (SUS)
-51
15
68.9
-12.3
-30.8
5 (OPE)
209
-165
145
50.8
0.6
23.4
6 (OPE)
1042
-289
223
129.5
391.7
617.0
7 (OPE)
449
-182
-95
208.7
366.1
187.1
8 (OPE)
856
-316
452
-71.4
108.5
455.1
MAX
1042/6
-316/8
452/8
208.7/7
391.7/6
617.0/6
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 9 of 114
SEISMIC CASES (DYNAMIC)
Load Case 6.
NODE
1
23400
24300
24400
FX
506
878
224
938
Load Case 7.
1
23400
24300
24400
345
411
319
470
Load Case 8.
1
23400
24300
24400
569
1383
99
1303
Load Case 9.
1
23400
24300
24400
477
954
199
710
Load Case 10.

1
23400
24300
24400
485
594
207
1116
Design + Seismic
FY
6244
251
352
321
FZ
233
720
345
342
MX
5374
1284
435
169
MY
MZ
271
896
269
447
477
507
99
555
299
1238
360
239
492
1342
122
218
289
969
219
630
545
1183
99
811
366
1666
188
604
443
949
72
381
243
1620
272
347
453
1310
140
649
Design +X Wind + Seismic

6227
160
382
259
237
556
318
281
5364
953
429
154
Design -X Wind + Seismic

6157
318
280
383
287
788
335
359
5352
1464
415
233
Design +Z Wind + Seismic

6270
343
170
275
396
1148
126
231
5612
1687
254
312
Design -Z Wind + Seismic

6209
133
535
409
213
603
575
588
5421
474
583
175
2.3 CONCLUSION
The piping stress analysis has been carried out for the piping from nozzles N1 & N2 of
Exchangers (12-E-109/209 & 12-E-110/210) to nozzle F2 of 1st Stage Cold Tower (12-C106/206) after proposed retrofitting modifications.
The results indicate that the stresses for the individual wind and seismic load cases are
marginally exceeding the allowable stresses. Hence the system may be deemed to qualify the
design adequacy re-evaluation after retrofitting.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 10 of 114

Table 3.1 Suggested modifications in supports
Node
No.
Previous support
5340
B42-1-325 & S4-A1-10
8010
L7A-2-1950-S
New Support
B42-1-325 , S4A-2-10 & S4-A5-10
L6-2-1950
Remarks
Cross Guide in X with 14 mm gap, Guide Z with 71.5
mm gap
Guide to be released

Load
Case
No.
4
17
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST13 (OCC)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
SUSTAINED
THERMAL
+X WIND+ SUS
-X WIND+ SUS
+Z WIND+ SUS
-Z WIND+ SUS
Stresses (psi)
Actual
Allow.
% of
Allowable
Status
17,715
17,713
19,201
22,162
23,232
19,617
22,322
30,995
24,749
24,749
24,749
24,749
79.0
57.0
78.0
90.0
94.0
79.0
OK
OK
OK
OK
OK
OK
Allow.
% OF
Allowable
Status
24,749
24,749
24,749
24,749
24,749
95.0
81.0
85.0
91.0
79.0
OK
OK
OK
OK
OK
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
23,534
20,084
20,951
22,431
19,432
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 11 of 114

NODE: 5 (12-V-102/202_F2)
NODE 5
Load Case
3 (OPE)
4 (SUS)
5 (OPE)
6 (OPE)
7 (OPE)
8 (OPE)
MAX
FX Kg
-3
-0
-1
-6
-3
-3
-6/6
FY Kg
-826
-715
-503
-1199
-1013
-576
-1199/6
FZ Kg
112
82
289
-7
256
-169
289/5
MX Kg.m.
-738.2
73.0
-963.4
-486.3
-641.3
-619.8
-963.4/5
MY Kg.m.
-0.0
-0.0
-0.0
-0.0
-0.0
-0.0
-0.0/7
MZ Kg.m.
0.0
-0.0
0.0
0.0
0.0
0.0
0.0/8
-311
127
-310
-315
-601
15
-601/7
637.1
-224.6
670.2
691.2
825.9
422.1
825.9/7
-416.5
-185.2
-243.1
-626.8
-316.9
-459.0
-626.8/6
411.3
111.1
128.2
747.0
764.7
91.4
764.7/7
-303
-24
-308
-301
-564
-4
-564/7
1307.3
263.1
1336.1
1287.3
1500.3
1060.5
1500.3/7
-337.1
14.0
-104.0
-518.6
-254.8
-532.7
-532.7/8
155.6
-126.3
-135.5
417.2
433.7
-171.6
433.7/7
NODE: 16400 (EXCHANGER 12-E-102/202B_N1)

16400
3 (OPE)
4 (SUS)
5 (OPE)
6 (OPE)
7 (OPE)
8 (OPE)
MAX
309
-51
71
608
380
262
608/6
1158
791
1160
1232
1414
913
1414/7

18400
3 (OPE)
4 (SUS)
5 (OPE)
6 (OPE)
7 (OPE)
8 (OPE)
MAX
426
13
161
665
456
392
665/6
1160
498
1198
1128
1386
883
1386/7
Load Case 6.
NODE
5
16400
18400
FX
4
652
810
Load Case 7.
5
16400
18400
2
414
546
Design + Seismic
FY
1257
1510
1352
FZ
676
613
709
MX
1214
978
1829
MY
MZ
0
734
659
0
1046
665
0
561
426
0
763
645

934
1512
1390
853
612
714
1439
1011
1858
Load Case 8.
5
16400
18400
7
951
1049
Load Case 9.
5
16400
18400
4
723
840
Load Case 10.

5
16400
18400
4
605
776
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 12 of 114

1630
1585
1320
571
617
707
962
1032
1809
0
945
841
0
1382
926
0
635
577
0
1400
943
0
777
855
0
726
681

1444
1767
1579
820
903
970
1117
1167
2022

1007
1266
1075
733
317
410
1096
763
1582
3.3 CONCLUSION
The piping stress analysis has been carried out for the piping from the nozzle N1 of
Exchangers (12-E-102/202 & 12-E-104/204) TO nozzle F2 of 12-V-102/202 after proposed
retrofitting modifications.
The results indicate that the stresses for the individual wind and seismic load cases are within
the allowable stresses. Hence the system may be deemed to qualify the design adequacy reevaluation after retrofitting.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 13 of 114

Node
No.
Previous support
New Support
3210
---
S3-A-2-4
3300
---
S3-A-2-4
5110
---
S1-A--4
Remarks
in Z & 29.5 mm gap in +Z
in +X & without Y & -X guide

Table 4.2 Maximum stresses for design and wind (static) load cases according to ASME ND
Load
Case
No.
4
Stresses (psi)
Actual
Allow.
% of
Allowable
SUSTAINED
21079.4
22322
94.4
DS3-DS4 (EXP)
THERMAL
53740.2
33281.4
161.5
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
23367.7
24399
25415.5
23560.5
24749.1
24749.1
24749.1
24749.1
94.4
98.6
102.7
95.2
CAESAR Load Case
Description
W+P1+F1 (SUS)
13
18
19
20
21
Status
OK
Not
Qualified
OK
OK
Marginal
OK
Table 4.3 Maximum stresses for design and wind (static) load cases according to ASME B 31.3
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
13916.4
32186.2
27913.4
23562.8
15652
14268.1
14499.4
34622.7
26190.9
26190.9
19284.2
19284.2
96.0
93
106.6
90.0
81.2
74
Status
OK
OK
Marginal
OK
OK
OK
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 14 of 114

Table 4.4 Maximum stresses for seismic (dynamic) load cases according to ASME ND
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
27051.2
23936.3
23249.2
23080.5
25673.2
24749
24749
24749
24749
24749
109.3
96.7
93.9
93.3
103.7
Marginal
OK
OK
OK
Marginal
Status
Table 4.5 Maximum stresses for seismic (dynamic) load cases according to ASME B 31.3
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
20303
20507.6
20169.4
19571.1
19284
19284
19284
19284
105.3
106.3
104.6
101.5
29368.5
19284
152.3
Marginal
Marginal
Marginal
Marginal
Not
Qualified
NODE: 3 (F1 NOZZLE OF COLUMN 12-V-103)
CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
361
199
-1
4.3
-3.7
-487.0
4 (SUS)
31
-81
-0
0.9
0.9
-0.6
5 (OPE)
431
200
-10
15.7
-8.1
-491.1
6 (OPE)
305
207
-4.9
0.5
-493.0
7 (OPE)
355
196
167
22.6
198.5
-482.2
8 (OPE)
365
201
-170
-13.7
-205.7
-488.8
MAX
431/5
207/6
-170/8
22.6/7
-205.7/8
-493.0/6
NODE: 13120 (DISCHARGE NOZZLE OF PUMP 12-P-118/218A)
3 (OPE)
450
467
560
443.6
-328.3
-527.7
4 (SUS)
-7
-245
-94
-69.9
-53.0
9.6
5 (OPE)
470
477
567
448.8
-334.5
-541.5
6 (OPE)
430
458
554
438.3
-322.1
-513.9
7 (OPE)
480
509
618
478.0
-320.8
-562.3
8 (OPE)
420
425
501
408.1
-335.7
-493.1
MAX
480/7
509/7
618/7
478.0/7
-335.7/8
-562.3/7
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 15 of 114
NODE: 12120 (DISCHARGE NOZZLE OF PUMP 12-P-118/218S)
3 (OPE)
380
406
520
397.4
1.2
-482.2
4 (SUS)
-246
-78
-57.7
-43.8
7.0
5 (OPE)
398
399
514
391.1
-7.6
-492.9
6 (OPE)
362
412
525
403.6
9.9
-471.4
7 (OPE)
517
600
704
527.7
24.7
-621.7
8 (OPE)
292
245
333
295.1
-47.8
-355.8
MAX
517/7
600/7
704/7
527.7/7
-47.8/8
-621.7/7
NODE: 8560 (DISCHARGE NOZZLE OF PUMP 12-P-127/227)
3 (OPE)
26
-100
-310
-65.0
-79.3
17.5
4 (SUS)
-48
-31
-25
-5.6
3.2
9.4
5 (OPE)
139
-147
-333
-69.6
-52.5
0.1
6 (OPE)
-104
-34
-287
-60.7
-93.2
36.8
7 (OPE)
-33
-109
-177
-40.6
-19.0
28.8
8 (OPE)
75
-99
-443
-89.5
-134.6
8.6
MAX
139/5
-147/5
-443/8
-89.5/8
-134.6/8
36.8/6
3 (OPE)
90
-53
120
72.4
137.3
-107.3
4 (SUS)
-30
1.1
0.4
-0.0
5 (OPE)
118
-59
148
82.9
162.4
-123.9
6 (OPE)
62
-54
126
66.1
133.9
-86.7
7 (OPE)
98
-50
129
86.9
163.2
-136.1
8 (OPE)
82
-58
124
59.0
118.0
-76.3
MAX
118/5
-59/5
148/5
86.9/7
163.2/7
-136.1/7
NODE: 4 (N6 NOZZLE OF 12-E-112A)
3 (OPE)
-631
3349
454
2400.3
528.9
2185.5
4 (SUS)
28
-286
18
-6.2
-22.7
-22.7
5 (OPE)
-564
3350
465
2408.6
490.0
2140.0
6 (OPE)
-698
3348
443
2391.9
567.8
2231.0
7 (OPE)
-634
3352
533
2471.4
380.9
2173.6
8 (OPE)
-631
3347
378
2331.6
676.2
2199.4
MAX
-698/6
3352/7
533/7
2471.4/7
676.2/8
2231.0/6
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 16 of 114
3 (OPE)
146
281
167
66.7
495.2
-49.3
4 (SUS)
-164
-113
-269
-232.6
-87.4
99.2
5 (OPE)
216
323
146
84.6
450.1
-78.3
6 (OPE)
121
248
164
62.8
502.6
-24.3
7 (OPE)
147
299
208
89.7
511.7
-61.2
8 (OPE)
176
285
109
53.1
450.1
-45.0
MAX
216/5
323/5
-269/4
-232.6/4
511.7/7
99.2/4
3 (OPE)
198
195
543
272.0
426.8
-172.8
4 (SUS)
-72
-200
-41
-27.3
24.3
68.3
5 (OPE)
237
199
520
272.7
400.0
-183.1
6 (OPE)
147
108
462
218.2
402.7
-104.4
7 (OPE)
196
218
586
294.6
446.5
-185.8
8 (OPE)
192
134
443
226.4
375.1
-123.0
MAX
237/5
218/7
586/7
294.6/7
446.5/7
-185.8/7
NODE: 1 (F NOZZLE OF COLUMN 12-C-108)
3 (OPE)
-260
3424
-139
2890.6
432.5
1391.7
4 (SUS)
-170
2251
-108
1965.3
201.8
996.1
5 (OPE)
198
3270
-152
2769.1
165.6
1788.7
6 (OPE)
-719
3605
-128
3034.0
710.2
1007.6
7 (OPE)
-275
3318
249
2430.5
165.1
1312.4
8 (OPE)
-247
3559
-529
3375.2
704.6
1483.0
MAX
-719/6
3605/6
-529/8
3375.2/8
710.2/6
1788.7/5
3 (OPE)
27
76
24
81.9
-29.6
-4.3
4 (SUS)
-3
-47
0.1
3.1
0.7
5 (OPE)
64
78
28
84.7
-52.1
-15.4
6 (OPE)
-14
75
21
79.6
-3.8
6.1
7 (OPE)
29
74
46
89.7
-34.1
-6.5
8 (OPE)
24
78
74.2
-25.2
-2.1
MAX
64/5
78/8
46/7
89.7/7
-52.1/5
-15.4/5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 17 of 114
Load Case 1.
NODE
42
2000
1
2
5530
8560
3
4
13120
12120
FX
303
356
685
42
183
124
409
865
635
553
Load Case 2.
42
2000
1
2
5530
8560
3
4
13120
12120
373
396
622
79
211
237
480
798
655
571
Load Case 3.
42
2000
1
2
5530
8560
3
4
13120
12120
278
306
1144
29
155
202
354
932
615
536
Design + Seismic
FY
593
435
3953
81
93
145
226
4006
740
706
FZ
412
884
514
43
205
446
26
672
829
889
MX
253
480
3508
88
97
90
22
2726
639
583
MY
665
641
830
43
230
164
40
916
542
182
MZ
191
345
1716
9
148
35
523
2710
673
714
620
614
563
66
256
137
44
877
548
189
220
355
2113
20
165
17
527
2664
687
725
249
426
3651
86
91
86
22
2718
634
589
672
617
1108
17
227
178
37
955
536
191
166
277
1332
11
128
54
529
2755
659
703
276
3048
96
111
65
40
2797
673
713
681
563
48
256
104
235
768
535
206
203
1637
12
177
46
519
2698
708
853

635
439
3798
82
99
192
227
4008
749
699
391
861
526
46
233
469
35
683
836
883
271
481
3387
91
107
95
33
2734
644
576

560
348
4134
79
94
79
234
4005
730
712
409
803
502
39
211
423
32
662
823
894
Load Case 4. Design +Z Wind + Seismic

42
1
2
5530
8560
3
4
13120
12120
304
699
44
190
131
404
867
665
691
610
3847
79
90
154
223
4009
781
900
453
623
64
213
313
193
752
887
1073
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 18 of 114
Load Case 5. Design -Z Wind + Seismic

42
1
2
5530
8560
3
4
13120
12120
333
671
39
174
173
413
864
605
466
597
4088
83
98
144
228
4004
697
545
354
903
21
209
579
195
596
770
702
240
3993
80
84
114
31
2657
604
480
620
1102
39
211
219
242
1063
550
229
187
1807
7
117
26
525
2724
638
587
4.3 CONCLUSION
The piping stress analysis has been carried out for 2CT Transfer pumps discharge to 3CT (12C-111/211) feed inlet & 2HT (12-C-110/210) feed inlet after proposed retrofitting modifications.
marginally exceeding the allowables. Hence the system may be deemed to quality the design
adequacy re-evaluation after retrofitting.
It is to be noted that the stresses in the system are marginally exceeding the allowables only at
the tee connection (Caesar Node No. 255), where the thickness of branch connection is 3.08
mm. If this tee connection is replaced with one having the thickness of the branch 4.0 mm or
more, the stresses reduce to less than allowables.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 19 of 114

Node
No.
Previous support
New Support
7530
S4-A-5-10
S4-A-4-10
Remarks
in X, 32 mm gap in Z & without Y guide

Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
11271.9
37530.9
22956.4
23969.3
13279.8
12139.2
23172.5
42457.1
25788.6
25788.6
25788.6
25788.6
48.6
88.4
89.0
92.9
51.5
47.1
Status
OK
OK
OK
OK
OK
OK
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
23771.9
23588.3
22713.1
23506.0
22615.5
25789
25789
25789
25789
25789
92.2
91.5
88.1
91.1
87.7
OK
OK
OK
OK
OK
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 20 of 114

NODE: 1 (F1 NOZZLE OF COLUMN 12-V-103)
CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
376
213
-1
5.2
-4.0
-527.6
4 (SUS)
-13
-86
0.9
2.4
15.1
5 (OPE)
447
213
-11
17.3
-8.3
-533.7
6 (OPE)
317
221
-6.3
0.4
-530.2
7 (OPE)
371
210
159
36.1
184.4
-523.5
8 (OPE)
381
216
-162
-25.6
-192.4
-531.4
MAX
447/5
221/6
-162/8
36.1/7
-192.4/8
-533.7/5
3 (OPE)
465
420
552
406.4
-153.7
-528.9
4 (SUS)
-4
-262
-70
-52.2
-36.0
11.4
5 (OPE)
506
441
577
420.7
-185.5
-562.5
6 (OPE)
440
418
543
407.5
-122.8
-506.7
7 (OPE)
502
454
608
441.3
-175.8
-563.3
8 (OPE)
455
396
510
381.3
-158.2
-514.2
MAX
506/5
454/7
608/7
441.3/7
-185.5/5
-563.3/7
3 (OPE)
443
399
528
413.6
17.4
-484.6
4 (SUS)
-6
-262
-61
-44.5
-24.8
14.4
5 (OPE)
495
431
552
436.8
-22.4
-519.6
6 (OPE)
407
392
523
404.2
58.0
-467.1
7 (OPE)
537
518
616
488.2
-23.5
-564.5
8 (OPE)
442
395
503
398.4
17.0
-484.1
MAX
537/7
518/7
616/7
488.2/7
58.0/6
-564.5/7
3 (OPE)
23
-65
-312
-86.1
-73.0
-11.7
4 (SUS)
-49
-35
-25
-7.2
3.4
12.9
5 (OPE)
146
-119
-341
-93.8
-40.1
-38.6
6 (OPE)
-118
18
-285
-79.3
-99.4
17.9
7 (OPE)
-13
-66
-205
-59.6
-18.6
-2.8
8 (OPE)
61
-65
-421
-113.3
-127.3
-21.2
MAX
146/5
-119/5
-421/8
-113.3/8
-127.3/8
-38.6/5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 21 of 114
3 (OPE)
102
-45
117
78.8
142.1
-142.4
4 (SUS)
-33
1.1
0.4
-0.8
5 (OPE)
141
-54
152
95.9
173.7
-169.3
6 (OPE)
62
-36
112
63.4
126.3
-103.0
7 (OPE)
95
-27
155
96.7
167.0
-160.3
8 (OPE)
109
-65
83
61.2
118.9
-122.7
MAX
141/5
-65/8
155/7
96.7/7
173.7/5
-169.3/5
3 (OPE)
-320
199
33
98.1
172.3
-168.0
4 (SUS)
-20
-226
11
7.9
6.0
33.2
5 (OPE)
-224
215
45
121.6
143.3
-194.6
6 (OPE)
-407
182
21
78.6
195.3
-143.1
7 (OPE)
-320
172
133
176.9
186.7
-180.2
8 (OPE)
-306
221
-57
37.5
141.8
-160.6
MAX
-407/6
-226/4
133/7
176.9/7
195.3/6
-194.6/5
Load Case 1.
Design + Seismic
NODE
FX
FY
FZ
MX
MY
5530
8560
1
13120
12120
2
165
136
424
622
614
458
84
111
240
692
566
274
187
439
32
872
790
144
104
118
22
577
525
245
202
147
56
498
443
257
182
40
562
716
614
261
234
114
60
530
448
228
209
67
569
749
649
288
186
174
52
467
484
280
142
46
565
694
596
237
Load Case 2.
5530
8560
1
13120
12120
2
93
164
240
713
598
291
204
259
495
663
666
363
223
468
42
897
814
156
122
125
35
591
548
269
Load Case 3.
5530
8560
1
13120
12120
2
75
63
247
691
559
257
124
231
365
596
579
546
182
413
39
863
785
132
89
111
24
578
516
226
MZ

Load Case 4.
5530
8560
1
13120
12120
2
157
126
419
659
708
459
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 22 of 114

66
112
237
726
685
248
225
332
190
928
878
245
122
91
53
612
600
324
227
93
236
520
449
271
200
31
558
750
694
274
87
145
43
552
510
185
179
201
244
503
443
226
162
49
566
701
613
254

5530
8560
1
13120
12120
2
172
175
429
612
613
445
103
110
243
669
563
297
153
548
193
830
765
168
5.3 CONCLUSION
The piping stress analysis has been carried out for XU-I product transfer to XU-II after proposed
marginally exceeding the allowable stresses. Hence the system may be deemed to qualify the
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 23 of 114

Remarks
Node
No.
Previous support
New Support
1510
S4-A-2-10
S4-A-4-10
in Z, 0 mm gap in X & without Y guide
500
L1A-2-
L8A-2- -S
With 9 mm gap
430
S4-A-2-10
S4-A-4-10
390
L6-2-1950
L8-2-1950-T
1210
S1-A-2
S1-A-1
1270
S1-A-1
S1-A-4
without Z guide, With 8 mm gap in X & 7

mm gap in -Y
With 14.5 mm gap in Z, 8 mm gap in X &
without Y guide
With 48 mm gap in Z, 0 mm gap in X &
without Y guide

Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
Status
15541.7
36734.5
17225.2
16093.4
16534.1
16417.3
25650.0
33481.9
30780.0
30780.0
30780.0
30780.0
60.6
109.7
56.0
52.3
53.7
66.3
OK
Marginal
OK
OK
OK
OK
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
25806.9
26300.0
23724.6
24407.4
25766.5
24749
24749
24749
24749
24749
104.3
106.3
95.9
98.6
104.1
Marginal
Marginal
OK
OK
Marginal
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 24 of 114
NODE: 1 (1ST STAGE HOT TOWER 12-C-107 F1 NOZZLE)
CASE TYPE
FX
3 (OPE)
4 (SUS)
5 (OPE)
6 (OPE)
7 (OPE)
8 (OPE)
MAX
-201
-28
415
-820
-203
-201
-820/6
FY
FZ
MX
MY
MZ
3191
-61
3065
3363
3016
3396
3396/8
-124
-25
-130
-119
391
-640
-640/8
3853.0
28.1
3716.1
4045.6
2730.8
5011.1
5011.1/8
334.4
69.7
-291.8
972.2
78.7
595.7
972.2/6
951.9
134.0
1898.6
17.3
886.4
1025.2
1898.6/5
-4
-2
-8
-4
42
-57
-57/8
-1.7
0.2
-7.9
-2.5
37.4
-49.6
-49.6/8
-2.8
7.7
-15.6
-3.5
64.6
-89.1
-89.1/8
31.1
203.8
-4.9
39.9
21.2
18.7
203.8/4
-110.3
-9.4
-92.1
-116.6
5.1
-246.5
-246.5/8
171.9
-4.8
186.1
162.7
257.8
57.9
257.8/7
-211.6
0.7
-229.7
-187.1
-159.9
-278.3
-278.3/8
-465.4
2.4
-421.8
-496.5
-412.3
-483.4
-496.5/6
-306.3
-1.1
-270.2
-333.5
-262.2
-332.0
-333.5/6
40.9
9.3
40.8
47.8
53.9
47.6
53.9/7
NODE: 1480 (12-V-104/204 F1 NOZZLE)
3 (OPE)
4 (SUS)
5 (OPE)
6 (OPE)
7 (OPE)
8 (OPE)
MAX
-259
-414
-185
-294
-238
-233
-414/4
1
-140
19
9
6
5
-140/4
NODE: 890 (PUMP 117A DISCHARGE NOZZLE)

3 (OPE)
4 (SUS)
5 (OPE)
6 (OPE)
7 (OPE)
8 (OPE)
MAX
344
11
365
317
333
350
365/5
-170
-186
-188
-161
-247
-83
-247/7
-380
-22
-368
-378
-205
-602
-602/8
NODE: 100 (PUMP 117S DISCHARGE NOZZLE)

3 (OPE)
4 (SUS)
5 (OPE)
6 (OPE)
7 (OPE)
8 (OPE)
MAX
97
2
115
77
105
76
115/5
211
-192
180
234
179
219
234/6
-632
-6
-571
-672
-549
-665
-672/6
Load Case 1.
Design + Seismic
NODE
FX
FY
FZ
MX
MY
171
445
709
353
268
260
4162
56
763
613
617
40
548
244
5690
37
369
311
1003
46
100
890
1
1480
MZ
107
302
1838
88
Load Case 2.
100
890
1
1480
189
466
922
280
Load Case 3.
100
890
1
1480
151
418
1327
389
Load Case 4.
100
890
1
1480
178
434
710
333
Load Case 5.
100
890
1
1480
150
451
709
328
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 25 of 114

237
278
4037
74
703
601
623
44
505
226
5553
43
333
325
960
59
106
320
2784
62
397
302
1640
46
113
278
903
97
325
397
747
108
120
250
1772
78
395
197
1264
132
113
369
1911
76

291
251
4335
64
804
610
612
40
579
251
5882
38

236
337
3988
61
681
437
885
78
495
139
4568
73

276
173
4367
60
796
834
1133
93
566
381
6848
85
6.3 CONCLUSION
The piping stress analysis has been carried out for piping from 2nd Stage Hot Tower Discharge
Pump 12-P-117/217 to Dump Tank (12-V-104/204) & 1st Stage Hot Tower (12-C-107/207) after
proposed retrofitting modifications.
The results indicate that the stresses for the individual wind and seismic load cases marginally
exceed the allowable stresses. Hence the system may be deemed to qualify the design
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 26 of 114

Remarks
Node
No.
Previous support
New Support
4070
S3-A-2-4
S3-A-4-4
in +Z, 20 mm gap in Z, without Y guide &

with 12 mm gap in X
5110
---
S1-A--4
in X & without Y guide

Stresses (psi)
Load
Case
No.
CAESAR Load Case
Description
W+P1+F1 (SUS)
13
Actual
Allow.
% of
Allowable
SUSTAINED
24624
22322
110.3
DS3-DS4 (EXP)
THERMAL
19348.3
28309.8
68.3
18
ST4+ST14 (OCC)
+X WIND+SEISMIC
27637.8
24749.1
111.7
19
ST4+ST15 (OCC)
-X WIND+SEISMIC
27520.6
24749.1
111.2
20
ST4+ST16 (OCC)
+Z WIND+SEISMIC
34310.2
24749.1
138.6
21
ST4+ST17 (OCC)
-Z WIND+SEISMIC
32619.5
24749.1
131.8
Status
Not
Qualified
OK
Not
Qualified
Not
Qualified
Not
Qualified
Not
Qualified
Stresses (psi)
Load
Case
No.
CAESAR Load Case
Description
4
13
18
19
20
21
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Actual
Allow.
% of
Allowable
Status
14629.0
16739.0
26791.7
22811.2
18410.6
18089.3
14499.4
26736.7
26190.9
26190.9
19284.2
19284.2
100.9
62.6
102.3
87.1
95.5
93.8
marginal
OK
marginal
OK
OK
OK
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 27 of 114
Load
Case
No.
Stresses (psi)
Actual
Allow.
% OF
Allowable
46777.8
24749
189.0
50579.7
24749
204.4
45956.5
24749
185.7
42277.1
24749
170.8
10
41601.3
24749
168.1
Status
Not
Qualified
Not
Qualified
Not
Qualified
Not
Qualified
Not
Qualified
Load
Case
No.
6
Stresses (psi)
Actual
Allow.
% OF
Allowable
22808.6
19284
118.3
34394.3
19284
178.4
32478.5
19284
168.4
32522.5
26191
124.2
10
34508.3
26191
131.8
Status
Marginal
Not
Qualified
Not
Qualified
Not
Qualified
Not
Qualified

NODE: 1 (F NOZZLE OF COLUMN 12-C-108)
CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
-268
3495
-148
2972.0
313.7
1407.3
4 (SUS)
-173
2270
-108
1980.6
197.4
999.4
5 (OPE)
177
3539
-169
3018.5
58.8
1878.4
6 (OPE)
-727
3674
-136
3113.7
586.3
1020.8
7 (OPE)
-293
3545
232
2649.6
27.6
1384.2
8 (OPE)
-265
3799
-542
3592.8
632.2
1565.0
MAX
-727/6
3799/8
-542/8
3592.8/8
632.2/8
1878.4/5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 28 of 114
3 (OPE)
57
87
88
-44.7
570.2
72.1
4 (SUS)
-189
-142
-223
-221.2
-92.1
118.1
5 (OPE)
105
112
79
-35.4
544.3
44.3
6 (OPE)
-18
42
99
-66.5
610.7
113.1
7 (OPE)
52
90
121
-23.7
586.0
71.5
8 (OPE)
87
104
49
-55.3
535.7
61.2
MAX
-189/4
-142/4
-223/4
-221.2/4
610.7/6
118.1/4
NODE: 2000 (DISCHARGE NOZZLE OF PUMP 12-P-119/219A
3 (OPE)
150
222
582
272.3
547.1
-179.2
4 (SUS)
-32
-184
-44
-49.0
-25.7
22.0
5 (OPE)
195
235
570
280.7
522.2
-198.5
6 (OPE)
82
194
595
253.3
583.3
-150.4
7 (OPE)
119
237
655
295.5
599.1
-190.4
8 (OPE)
172
190
492
242.0
485.1
-150.1
MAX
195/5
237/7
655/7
295.5/7
599.1/7
-198.5/5
3 (OPE)
-40
-352
-95.9
-107.4
-9.4
4 (SUS)
-46
-40
-41
-10.7
-5.1
12.4
5 (OPE)
114
-102
-328
-91.2
-35.4
-31.9
6 (OPE)
-76
-341
-93.0
-137.5
8.1
7 (OPE)
-30
-42
-260
-73.3
-59.7
-0.1
8 (OPE)
34
-45
-451
-120.5
-150.3
-15.7
MAX
114/5
-102/5
-451/8
-120.5/8
-150.3/8
-31.9/5
3 (OPE)
124
-201
135
24.9
138.9
-28.0
4 (SUS)
-34
-3
-3.2
-1.0
-1.5
5 (OPE)
128
-198
177
35.2
156.9
-31.6
6 (OPE)
110
-199
113
19.6
131.2
-24.7
7 (OPE)
110
-211
165
32.5
158.4
-26.8
8 (OPE)
136
-179
116
20.3
123.6
-32.7
MAX
136/8
-211/7
177/5
35.2/5
158.4/7
-32.7/8
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 29 of 114
NODE: 2 (F1 NOZZLE OF 12-V-104)
3 (OPE)
363
203
0.1
-4.7
-506.3
4 (SUS)
-13
-82
-0
0.1
0.9
16.0
5 (OPE)
428
198
-13
21.4
-8.6
-503.7
6 (OPE)
298
207
-10.7
-0.4
-505.1
7 (OPE)
358
200
162
27.0
187.9
-501.7
8 (OPE)
366
204
-160
-26.4
-197.1
-506.8
MAX
428/5
207/6
162/7
27.0/7
-197.1/8
-506.8/8
Load Case 1.
Design + Seismic
NODE
FY
5530
8560
2
1000
2000
1
FX
213
112
407
559
348
695
Load Case 2.
5530
8560
2
1000
2000
1
217
219
472
607
394
604
Load Case 3.
8560
5530
2
1000
2000
1
180
199
341
520
281
1154
244
81
229
487
470
4048
FZ
230
469
28
310
1047
527
MX
48
125
14
416
502
3595
MY
MZ
214
178
51
799
883
733
51
36
540
323
348
1727
232
106
55
773
858
478
54
58
538
296
368
2198

240
143
224
512
483
4093
271
446
40
301
1035
548
58
120
35
407
511
3641

49
242
233
443
442
4227
459
208
36
322
1060
516
122
43
25
438
483
3737
208
206
47
840
919
1006
34
47
539
364
320
1341
56
103
41
395
526
3273
234
130
234
815
935
447
49
26
536
323
360
1704

5530
8560
2
1000
2000
1
200
134
402
554
318
721
253
84
226
491
485
4099
260
378
189
343
1120
612
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 30 of 114

5530
8560
2
1000
2000
1
226
138
410
589
371
693
222
87
230
504
438
4352
211
568
187
271
957
922
44
150
40
427
472
4216
199
221
244
765
821
1052
55
42
541
313
319
1885
7.3 CONCLUSION
The piping stress analysis has been carried out for 2nd Stage Liquid re-dump line to 2HT (12-C108) after proposed retrofitting modifications.
It is to be noted that the stresses in the system are marginally exceeding the allowables only at
the tee connection (Caesar Node No. 255), where the thickness of branch connection is 3.08
mm. If this tee connection is replaced with one having the thickness of the branch 4.0 mm or
more, the stresses reduce to less than allowables.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 31 of 114

Node
No.
Previous
support
200
250
New Support
Remarks
L8A-2-715-N & L8A-2-715-S

G2-3, B39-A-938-4 & B437-1714/1200-105
Guide in Z , Cross Guide X

Guide in +X with 7.0 mm gap, Guide -X & Cross
Guide Z with 3.0 mm gap
418
420
422
424
460
490
535
L8A-2-715-N
G2-3, B39-A938-4 & B43-71714/1200-105
ON RACK
ON RACK
ON RACK
ON RACK
S3-A-5-4
L5-2-1950
L6-1-1800
S3-A-2-4
S3-A-2-4
S3-A-2-4
S3-A-1-4
S3-A-5-4 & S3-A-2-4
L8A-2-1950-S
L7A-1-1800-S
Guide in X
Guide in X
Guide in X
600
L6-1-1800
L7A-1-1800-S
3040
B39-A-325-4 & S3-A-2-4
3110
3180
B39-A-325-4 &
H6-1558-3
L1A-2-375
S3-A-5-4
3220
3230
3240
3250
3475
ON RACK
ON RACK
ON RACK
ON RACK
SH-55, 2 nos
S3-A-2-4
S3-A-5-4
S3-A-2-4
S3-A-1-4
SH-55, 1 no.
L8A-2-1950-S
S3-A-5-4 & S3-A-2-4
Guide in Z , Cross Guide X

Guide in Z ,
Guide in Z with 8.0 mm gap, Guide in -X , Guide
+X with 17.0 mm gap
Guide in +Z , Guide -Z with 4.5 mm gap, Guide in
-X with 20.0 mm gap, Guide +X
Guide in Z with 5.0 mm gap
Guide in +Z with 5.0 mm gap, Guide -Z
Guide in +Z , Guide -Z with 22.0 mm gap &
Cross Guide X
Guide X
Cross Guide Z with 3.0 mm gap
Guide X
Stresses (psi)
Load
Case
No.
CAESAR Load Case
Description
W+P1+F1 (SUS)
17
Actual
Allow.
% of
Allowable
SUSTAINED
17,127
22,808
75.0
DS3-DS4 (EXP)
THERMAL
27,788
30,823
90.0
OK
OK
18
ST4+ST13 (OCC)
+X WIND+ SUS
24,464
24,749
99.0
OK
19
ST4+ST14 (OCC)
-X WIND+ SUS
24,463
24,749
99.0
OK
20
ST4+ST15 (OCC)
+Z WIND+ SUS
22,504
24,749
91.0
OK
21
ST4+ST16 (OCC)
-Z WIND+ SUS
23,669
24,749
96.0
OK
Status
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 32 of 114

Load
Case
No.
6
Stresses (psi)
Actual
Allow.
% OF
Allowable
21,134
25,343
83.0
32,508
24,749
131.0
32,593
24,749
132.0
26,700
24,749
108.0
10
28,062
24,749
113.0
Status
OK
NOT
QUALIFIED
NOT
QUALIFIED
NOT
QUALIFIED
NOT
QUALIFIED
The actual loading obtained on the nozzles of connecting equipments by the piping analysis is
given below. The forces are in kgf and the moments are in kgf-m.
NODE: 2 (3RD STAGE COLD TOWER NOZZLE R)
NODE
Load case
FX Kg
FY Kg
FZ Kg
MX Kg.m.
MY Kg.m.
MZ Kg.m.
3 (OPE)
-3
146
150.6
-30.8
-12.5
4 (SUS)
-0
-33
17.3
-1.5
-0.4
5 (OPE)
153
151
154.1
-157.8
72.3
6 (OPE)
-159
145
150.0
98.8
-96.5
7 (OPE)
-3
144
132
84.7
-20.4
-9.3
8 (OPE)
-2
162
-126
228.2
-22.7
-8.9
MAX
-159/6
162/8
132/7
228.2/8
-157.8/5
-96.5/6
NODE: 11 (PUMP 12-P-124/224A DISCHARGE)

11
3 (OPE)
67
36
-0.9
-5.0
-29.1
4 (SUS)
-13
-5
-2.6
-1.4
-0.8
5 (OPE)
90
-11
103
11.4
-26.1
-38.1
6 (OPE)
-24
-41
-6.5
15.4
10.3
7 (OPE)
60
-3
88
13.5
6.7
-27.2
8 (OPE)
45
-18
-26
-17.7
-17.5
-17.4
MAX
90/5
-41/6
103/5
-17.7/8
-26.1/5
-38.1/5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 33 of 114

NODE: 801 (PUMP 12-P-124/224S DISCHARGE)
801
3 (OPE)
61
21
27
-2.0
-0.1
-27.3
4 (SUS)
-13
-5
-2.6
-1.4
-0.9
5 (OPE)
83
-4
70
6.4
-24.4
-34.2
6 (OPE)
-18
-3
21
-3.7
23.1
5.1
7 (OPE)
47
15
99
16.3
16.3
-22.7
8 (OPE)
46
-25
-16.9
-10.2
-19.0
MAX
83/5
21/3
99/7
-16.9/8
-24.4/5
-34.2/5
NODE: 11600 (EXCHANGER 12-E-123/223_N1)

11600
3 (OPE)
-26
-135
47
71.8
-6.2
46.7
4 (SUS)
44
-1.2
1.1
-1.6
5 (OPE)
-95
-145
48
71.6
-39.7
15.0
6 (OPE)
49
-123
45
71.9
31.8
81.3
7 (OPE)
-30
-135
23
80.4
-4.7
44.1
8 (OPE)
-29
-169
100
57.3
10.5
47.5
MAX
-95/5
-169/8
100/8
80.4/7
-39.7/5
81.3/6

11700
3 (OPE)
-80
-93
32
134.1
-82.2
49.0
4 (SUS)
-0
50
-0.4
-0.7
-3.5
5 (OPE)
-141
-95
27
133.4
-119.2
80.4
6 (OPE)
-15
-92
38
135.0
-40.6
16.9
7 (OPE)
-85
-94
-21
113.1
-93.8
51.0
8 (OPE)
-75
-103
95
161.6
-58.5
48.7
MAX
-141/5
-103/8
95/8
161.6/8
-119.2/5
80.4/5
Load Case 6.
NODE
2
11
801
11600
11700
FX
110
94
87
35
108
Design + Seismic
FY
344
27
40
148
99
FZ
MX
71
68
64
58
49
MY
296
7
9
77
143
MZ
105
19
19
12
113
39
42
39
54
61

Load Case 7.
2
11
801
11600
11700
348
36
23
157
101
260
116
109
103
169
Load Case 8.
2
11
801
11600
11700
266
50
43
58
43
71
136
107
59
45
299
17
13
77
142
343
67
22
135
98
71
41
58
56
56
295
12
11
77
144
2
11
801
11600
11700
343
67
22
135
98
Load Case 10.

2
11
801
11600
11700
109
72
72
37
103
99
51
46
23
93
Load Case 9.
266
50
43
58
43
232
41
43
46
150
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 34 of 114
71
41
58
56
56
295
12
11
77
144
173
30
42
38
71
123
23
17
89
29
173
30
42
38
71
123
23
17
89
29

360
44
23
182
108
194
58
61
111
113
373
24
24
63
170
97
32
29
17
89
36
30
31
55
61
8.3 CONCLUSION
The piping stress analysis has been carried out for the piping from Pumps (12-P-124/224A/S)
discharge to nozzle N2 of Exchanger(12-E-123/223) and nozzle N1 of Exchanger (12-E123/223) to nozzle R of 3rd Stage Cold Tower (12-C-111/211) after proposed retrofitting
modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 35 of 114
Node
No.
Previous support
New Support
Remarks
4050
4180
1040
4070
4220
350
S1-A-1
S1-A-1
S1-A-1
S1-A-1
S1-A-1
S1-A-1
S1-A-2
S1-A-2
S1-A-2
S1-A-2
S1-A-2
S1-A-5
With 6 mm gap
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
18432.8
22519.1
23871.7
26934.7
20897.5
20408.9
23172.5
24737.1
24749.1
30780.0
25788.6
25788.6
% of
Allowable
79.5
91.0
96.5
87.5
81.0
79.1
Statu
s
OK
OK
OK
OK
OK
OK
Load
Case
No.
6
Stresses (psi)
Actual
Allow.
% OF
Allowable
25917.0
25789
100
29170.3
24749
117.9
27934.3
24749
112.9
9
10
25645.9
26198.8
25789
25789
99.4
101.6
Status
OK
Not
Qualified
Not
Qualified
OK
Marginal
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 36 of 114
NODE: 1220 (N6 NOZZLE OF EXCHANGER 12-E-117/217A)
CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
-107
652
164
574.6
3.9
126.1
4 (SUS)
-13
-107
1.3
6.0
4.5
5 (OPE)
-77
649
175
582.0
-18.0
108.9
6 (OPE)
-132
662
156
573.6
21.1
134.9
7 (OPE)
-102
661
225
606.0
-39.1
127.8
8 (OPE)
-93
648
107
538.1
32.6
127.2
MAX
-132/6
662/6
225/7
606.0/7
-39.1/7
134.9/6
3 (OPE)
158
-225
289
70.9
-14.6
-73.7
4 (SUS)
-58
-5
-2.7
-0.9
0.0
5 (OPE)
171
-226
298
72.1
-14.8
-81.2
6 (OPE)
145
-216
302
73.1
-7.0
-70.0
7 (OPE)
166
-253
313
81.5
-8.3
-66.5
8 (OPE)
150
-198
264
59.9
-21.2
-81.0
MAX
171/5
-253/7
313/7
81.5/7
-21.2/8
-81.2/5
3 (OPE)
110
-282
35
33.8
-58.5
18.2
4 (SUS)
-57
-4
-2.2
-0.7
0.2
5 (OPE)
102
-285
47
36.3
-60.0
15.9
6 (OPE)
118
-262
32
30.3
-53.2
14.6
7 (OPE)
135
-278
96
47.6
-42.0
11.7
8 (OPE)
90
-269
-28
16.4
-75.1
18.1
MAX
135/7
-285/5
96/7
47.6/7
-75.1/8
18.2/3
3 (OPE)
-17
-211
-4
14.8
28.3
217.0
4 (SUS)
-160
-325
-2
-31.1
16.6
456.7
5 (OPE)
85
-180
-8
18.4
15.6
143.2
6 (OPE)
-106
-247
-1
9.6
40.9
316.9
7 (OPE)
-7
-215
153
49.9
304.6
239.6
8 (OPE)
-14
-212
-157
-46.0
-239.5
219.4
MAX
-160/4
-325/4
-157/8
49.9/7
304.6/7
456.7/4
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 37 of 114
Load Case 1.
NODE
1
3
4
1220
FX
FY
56
236
157
142
Load Case 2.
1
3
4
1220
124
250
148
113
Load Case 3.
1
3
4
1220
Design + Seismic
146
224
164
167
FZ
250
288
319
738
MX
59
370
137
209
MY
32
91
56
625
MZ
217
43
87
51
314
99
32
179
204
43
89
65
240
107
30
162
27
93
52
624
229
35
82
68
414
96
29
188
67
102
69
656
493
37
71
86
336
92
26
181
63
80
38
588
428
50
104
79
316
107
32
180

220
288
323
734
62
379
149
220
36
92
58
632

287
278
299
748
56
383
133
201

1
3
4
1220
47
245
181
137
254
315
316
746
208
394
197
270

1
3
4
1220
54
228
136
128
252
260
307
734
211
346
130
152
9.3 CONCLUSION
The piping stress analysis has been carried out from pump 12-P-123/223
to 12-E-119/219
after proposed retrofitting modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 38 of 114
10.0
Piping loop having Document number A375-000-16-43-ADC-0059
10.1
NODE
PREVIOUS
PROPOSED RETROFITTING
NEW SUPPORT
REMARKS
SUPPORT
260
S3-A-5-3
S3-A-5-3 & S3-A-2-3
300
S3-A-1-3
S3-A-5-3 & S3-A-2-3
Guide in +X with 7.0 mm gap, Guide -X & Cross Guide Z with 3.0
mm gap
320
On rack
S3-A-1-3
330
On rack
S3-A-2-3
Guide in +X with 16.0 mm gap, Guide -X
332
On rack
S3-A-5-3 & S3-A-2-3
Guide in X , Cross Guide Z
334
On rack
S3-A-2-3
Guide in -X with 34.0 mm gap, Guide +X
350
S3-A-1-3
S3-A-2-3
360
S3-A-2-3
S3-A-2-3 & S3-A-5-3
Guide in X
485
SH-260
SH-260 & S3-C-2-3
Guide in Z with 1.5 mm gap,
1030
S3-A-1
S3-A-2 & S3-A-5

Cross Guide in -X with 4.0 mm gap, Guide +X
1070
S3-A-1
S3-A-2
Guide in +Z , Guide -Z with 2.5 mm gap
1085
S3-A-2
Guide in -X with 11.5 mm gap, Guide +X , +Y with 10.0 mm gap
1200
L7A-2-H-S
Guide in X , Guide in Z
1245
SH-49
&
Springs to be removed
&
S3-A-1 & B2-468-4
Guide in X , Guide in Z
SH-50
1315
S3-A-1
B3-468-4
10.2 SPRING DETAILS:

SPRING
NO.
OF
HOT LOAD
COLD LOAD
SPRINGS
VERTICAL
SPRING RATE
MOVMENT
USED
GIVEN
GIVEN
GIVEN
GIVEN
SH-48
176
180
+1.0
40
SH-49
880
896
+1.0
160(to be removed)
SH-50
880
896
+1.0
160(to be removed)
SH-52
194
175
-11.0
17.273
SH-260*
256
275
+4.0
47.5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 39 of 114

Table 10.1
Load
Case
No.
4
Maximum stresses for design and wind (static) load cases according to ASME ND
Stresses (psi)
Actual
Allow.
% of
Allowable
SUSTAINED
18,346
22,322
82.0
DS3-DS4 (EXP)
THERMAL
22,095
28,472
78.0
OK
OK
18
ST4+ST13 (OCC)
+X WIND+ SUS
24,986
101.0
MARGINAL
19
ST4+ST14 (OCC)
-X WIND+ SUS
26,259
24,749
24,749
106.0
MARGINAL
20
ST4+ST15 (OCC)
+Z WIND+ SUS
27,155
24,749
110.0
MARGINAL
21
ST4+ST16 (OCC)
-Z WIND+ SUS
27,442
24,749
111.0
MARGINAL
CAESAR Load Case
Description
W+P1+F1 (SUS)
17
Table 10.2
Status
Maximum stresses for seismic (dynamic) load cases according to ASME ND
Load
Case
No.
Stresses (psi)
Actual
24,604
30,105
25,784
29,445
10
28,832
Allow.
24,749
24,749
% OF
Allowable
Status
99.0
OK
NOT
122.0
24,749
104.0
QUALIFIED
MARGINAL
24,749
NOT
119.0
QUALIFIED
NOT
24,749
117.0
QUALIFIED
NODE: 11 (PUMP 12-P-122/222A DISCHARGE)
NODE
Load Case
FX Kg
FY Kg
FZ Kg
MX Kg.m.
MY Kg.m.
MZ Kg.m.
11
3 (OPE)
53
-25
31
4.1
6.6
-13.2
4 (SUS)
-18
-0.1
-0.1
-0.6
5 (OPE)
101
-18
48
8.1
3.1
-31.4
6 (OPE)
-6
-21
18
1.8
8.0
9.4
7 (OPE)
54
-23
95
23.1
22.9
-14.6
8 (OPE)
35
-35
-37
-15.9
-9.6
-4.3
MAX
101/5
-35/8
95/7
23.1/7
22.9/7
-31.4/5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 40 of 114

NODE: 701 (PUMP 12-P-122/22S DISCHARGE)
701
3 (OPE)
89
18.7
32.8
4.4
4 (SUS)
-0
-18
0.1
0.1
0.2
5 (OPE)
50
11
94
19.9
26.9
-11.9
6 (OPE)
-35
21
82
17.5
35.5
18.6
7 (OPE)
12
14
212
49.8
64.3
-0.3
8 (OPE)
12
-26
-11.1
3.7
3.7
MAX
50/5
21/6
212/7
49.8/7
64.3/7
18.6/6
NODE: 1430 (3RD STAGE HOT TOWER NOZZLE F1)
1430
3 (OPE)
-38
221
-5
193.2
30.6
-33.5
4 (SUS)
13
34.4
0.6
0.2
5 (OPE)
69
249
-15
229.7
-59.4
-0.9
6 (OPE)
-146
194
156.8
120.5
-66.0
7 (OPE)
-47
244
80
166.7
66.2
-40.9
8 (OPE)
-30
199
-89
219.4
-4.3
-26.0
MAX
-146/6
249/5
-89/8
229.7/5
120.5/6
-66.0/6
NODE: 15500 (EXCHANGER 12-E-117/217D_N7)
15500
3 (OPE)
-342
-342
716
-47.2
146.9
-349.8
4 (SUS)
106
-9
0.3
1.8
-0.1
5 (OPE)
-701
-379
842
-113.4
-209.1
-639.3
6 (OPE)
56
-325
621
5.3
557.6
-30.2
7 (OPE)
-335
-317
506
66.6
62.5
-326.3
8 (OPE)
-336
-377
932
-162.1
260.6
-366.5
MAX
-701/5
-379/5
932/8
-162.1/8
557.6/6
-639.3/5
NODE: 16300 (EXCHANGER 12-E-118/218A_N2)
16300
3 (OPE)
-46
-1190
-162
-602.9
-51.5
779.8
4 (SUS)
-19
-294
-9
-195.1
22.3
213.8
5 (OPE)
-216
-1275
-162
-658.6
-38.4
700.8
6 (OPE)
125
-1101
-160
-547.4
-64.4
857.6
7 (OPE)
-39
-1266
-320
-633.3
-147.0
817.7
8 (OPE)
-50
-1107
-2
-570.3
47.4
746.5
MAX
-216/5
-1275/5
-320/7
-658.6/5
-147.0/7
857.6/6
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 41 of 114
NODE: 16400 (EXCHANGER 12-E-118/218A_N1)
16400
3 (OPE)
102
-1313
-1138
-132.3
-208.7
83.1
4 (SUS)
153
21
5.5
11.7
25.0
5 (OPE)
-163
-1177
-1177
-119.0
51.0
-62.0
6 (OPE)
394
-1460
-1056
-177.3
-492.2
260.2
7 (OPE)
66
-1403
-1438
19.4
-184.9
89.1
8 (OPE)
172
-1277
-828
-302.0
-260.6
123.6
MAX
394/6
-1460/6
-1438/7
-302.0/8
-492.2/6
260.2/6
17300
3 (OPE)
115
-846
203
702.1
55.7
-239.5
4 (SUS)
94
-2.2
0.7
0.6
5 (OPE)
28
-840
215
708.7
-9.9
-191.9
6 (OPE)
209
-846
191
696.6
117.5
-285.1
7 (OPE)
129
-818
106
649.8
78.3
-234.1
8 (OPE)
108
-866
296
752.8
32.4
-242.6
MAX
209/6
-866/8
296/8
752.8/8
117.5/6
-285.1/6
Load Case 6.
NODE
11
701
1430
15500
16300
16400
17300
FX
84
31
59
440
80
196
137
Load Case 7.
11
701
1430
15300
16300
16400
17300
131
75
91
3858
250
257
50
Design + Seismic
FY
51
28
250
364
1266
1379
866
FZ
62
138
29
799
196
1231
226
MX
10
28
216
92
641
182
714
MY
MZ
18
48
56
249
109
321
82
27
16
40
438
852
140
254
15
42
84
2
96
163
36
46
24
8
164
773
119
207

44
36
278
26783
1350
1244
859
80
144
39
186
197
1270
238
14
30
252
42
696
168
720
Load Case 8.
11
701
1430
15300
16300
16400
17300
37
60
167
3882
159
488
230
Load Case 9.
11
701
1430
15300
16300
16400
17300
85
36
68
3873
73
160
151

48
46
223
27016
1177
1527
865
66
37
51
3869
84
266
130
50
131
29
198
194
1149
214
8
27
179
47
585
227
708
20
51
145
3
122
604
144
24
30
73
170
930
317
300
35
79
91
2
204
297
105
29
12
48
168
890
146
249

50
39
273
26877
1341
1470
837
Load Case 10.

11
701
1430
15300
16300
16400
17300
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 42 of 114
126
261
104
165
354
1531
129
29
60
189
43
671
69
661

61
27
228
26901
1183
1344
886
68
75
113
212
36
921
319
22
21
242
45
608
351
764
21
19
29
3
105
373
59
19
15
33
167
819
180
258
10.3 CONCLUSION
The piping stress analysis has been carried out for the piping Pumps (12-P-122/222A/S)
discharge to nozzle N1 & N2 of exchanger 12-E-118/218A/B , nozzle N7 of exchanger 12-E117A and nozzle F1 of 3rd Stage Hot
Tower (12-C-110/210) after proposed retrofitting
modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 43 of 114
11.0
Node
No.
Previous support
155
B43-7-1705/525200, S3-A-1-4
140
L6-1-1495
New Support
B43-7-1705/525200, S3-A-2-4,
S3-A-5-4
L7A-1-1495-S
Remarks
Guide in Z with 15 mm gap, Guide X with 3.0 mm gap

Guide Z
Load
Case
No.
4
17
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST13 (OCC)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
SUSTAINED
THERMAL
+X WIND+ SUS
-X WIND+ SUS
+Z WIND+ SUS
-Z WIND+ SUS
Stresses (psi)
Actual
Allow.
% of
Allowable
Status
11,134
18,888
16,550
18,349
20,024
22,343
22,322
34,469
24,749
24,749
24,749
24,749
50
55
67
74
81
90
OK
OK
OK
OK
OK
OK
Allow.
% of
Allowable
Status
Load
Case
No.
6
Stresses (psi)
Actual
W+P1+F1+SEISMIC (SUS)
24,499
24,749
99
28,542
24,749
115
29,627
24,749
120
30,833
24,749
125
10
30,488
24,749
123
OK
NOT
QUALIFIED
NOT
QUALIFIED
NOT
QUALIFIED
NOT
QUALIFIED
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 44 of 114
NODE: 1 (3RD STAGE COLD TOWER NOZZLE F1)
NODE
Load Case
FX Kg
FY Kg
FZ Kg
MX Kg.m.
MY Kg.m.
MZ Kg.m.
3 (OPE)
-26
294
-4
258.7
24.3
64.8
4 (SUS)
-0
-111
-0
-43.9
2.0
1.2
5 (OPE)
118
301
-7
264.7
-68.6
114.9
6 (OPE)
-167
239
-0
216.1
121.6
7.7
7 (OPE)
-30
296
116
222.3
-26.1
57.5
8 (OPE)
-22
293
-123
295.4
74.9
72.1
MAX
-167/6
301/5
-123/8
295.4/8
121.6/6
114.9/5

24400
3 (OPE)
114
133
-29
41.6
-16.1
116.6
4 (SUS)
-24
108
-3.4
5.1
-4.5
5 (OPE)
82
129
-31
39.6
-14.9
99.1
6 (OPE)
147
131
-29
41.5
-17.6
135.8
7 (OPE)
77
132
-68
64.4
-10.8
86.4
8 (OPE)
186
117
-15
59.2
-11.2
158.9
MAX
186/8
133/3
-68/7
64.4/7
-17.6/6
158.9/8

Load Case 6.
Design + Seismic
NODE
FX
FY
FZ
MX
MY
MZ
1
24400
113
156
554
147
55
45
450
71
82
38
117
156
456
69
126
36
167
139
Load Case 7.
1
24400

206
124
561
143
58
46
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 45 of 114

Load Case 8.
1
24400

254
189
Load Case 9.
1
24400
500
145
407
70
179
39
60
176

117
119
Load Case 10.

1
24400
51
44
556
146
167
83
413
93
84
32
110
126

109
228
553
131
175
30
486
88
133
33
124
199
11.3 CONCLUSION
The piping stress analysis has been carried out for the piping from nozzle N1 of Exchanger
(12-E-120/220) to nozzle F1 of 3rd Stage Cold Tower (12-C-111/211) after proposed retrofitting
modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 46 of 114

12.0

Table 12.1 Suggested modifications in supports (In addition to modifications specified for loop
having Document number A375-000-16-43-ADC-0065)
Node
No.
Previous support
New Support
220
S3-A-1-2
S3-A-4-2
2620
2625
S3-A-1-4
---
S3-A-2-4
S3-A-2-4
Remarks
& without
Y guide
With 12 mm gap in +X & 0 mm gap in -X
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
19121.5
31116.3
26397.6
24136.7
24726.8
24703.2
22808.0
29133.4
24749.1
30780.0
30780.0
30780.0
83.8
106.8
106.7
78.4
80.3
80.3
OK
Marginal
Marginal
OK
OK
OK
Status
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
25405.3
20897.2
22353.7
23367.5
22353.8
25343.0
25343.0
24749.1
24749.1
24749.1
100.2
82.5
90.3
94.4
90.3
Marginal
OK
OK
OK
OK
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 47 of 114

NODE: 1 (DISCHARGE NOZZLE OF PUMP 12-P-129)
CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
119
-18
57
16.7
30.1
-40.4
4 (SUS)
18
-17
-1
-0.1
-0.1
-4.8
5 (OPE)
148
-22
57
16.6
30.1
-48.6
6 (OPE)
91
-10
56
16.3
29.8
-33.5
7 (OPE)
115
-15
57
16.4
29.5
-39.7
8 (OPE)
123
-21
58
16.8
30.7
-40.8
MAX
148/5
-22/5
58/8
16.8/8
30.7/8
-48.6/5
3 (OPE)
446
183
-99
4.3
-160.6
-482.2
4 (SUS)
-26
-82
-3
-6.6
-12.1
22.2
5 (OPE)
535
199
-102
9.9
-157.9
-509.4
6 (OPE)
351
164
-96
-1.1
-162.7
-452.3
7 (OPE)
462
195
28
38.0
-10.5
-504.2
8 (OPE)
452
186
-243
-18.6
-369.1
-480.4
MAX
535/5
199/5
-243/8
38.0/7
-369.1/8
-509.4/5
NODE: 9150 (DISCHARGE NOZZLE OF PUMP 12-P-120A)
3 (OPE)
68
-119
-72
-11.6
7.0
-18.3
4 (SUS)
-1
-23
3.3
1.9
0.7
5 (OPE)
69
-119
-71
-11.4
7.6
-18.9
6 (OPE)
66
-119
-73
-11.8
6.5
-17.6
7 (OPE)
67
-119
-62
-9.7
9.7
-18.1
8 (OPE)
68
-119
-81
-13.5
4.4
-18.4
MAX
69/5
-119/6
-81/8
-13.5/8
9.7/7
-18.9/5
NODE: 3170 (DISCHARGE NOZZLE OF PUMP 12-P-120S)
3 (OPE)
113
-44
-51
-8.5
12.5
-41.5
4 (SUS)
-22
1.6
0.8
0.1
5 (OPE)
114
-44
-52
-8.6
12.5
-42.2
6 (OPE)
111
-44
-51
-8.5
12.4
-41.0
7 (OPE)
111
-47
-47
-7.5
13.1
-40.6
8 (OPE)
114
-42
-55
-9.5
12.1
-42.1
MAX
114/5
-47/7
-55/8
-9.5/8
13.1/7
-42.2/5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 48 of 114
NODE: 4 (N2 NOZZLE OF EXCHANGER 12-E-116C)
3 (OPE)
193
-42
-145.2
10.8
26.5
4 (SUS)
-1
-47
-2
-0.3
-1.1
0.2
5 (OPE)
25
193
-44
-146.6
18.5
17.3
6 (OPE)
-21
193
-40
-144.6
-1.1
36.5
7 (OPE)
190
-21
-136.3
7.0
26.7
8 (OPE)
195
-63
-154.4
13.1
26.5
MAX
25/5
195/8
-63/8
-154.4/8
18.5/5
36.5/6
NODE: 18 (N7 NOZZLE OF EXCHANGER 12-E-116B)
3 (OPE)
-26
-213
-8
-57.8
21.5
-40.4
4 (SUS)
20
-205
-3
-55.9
-6.8
37.8
5 (OPE)
-14
-212
-8
-56.8
18.5
-24.6
6 (OPE)
-36
-214
-8
-59.5
23.4
-53.9
7 (OPE)
-27
-213
-2
-65.5
21.1
-42.0
8 (OPE)
-25
-213
-14
-51.4
21.6
-40.1
MAX
-36/6
-214/6
-14/8
-65.5/7
23.4/6
-53.9/6
NODE: 6 (N2 NOZZLE OF EXCHANGER 12-E-112B)
3 (OPE)
-56
-90
-21
24.3
-22.0
25.0
4 (SUS)
-42
-82
-20
21.3
-10.2
22.9
5 (OPE)
-36
-91
-21
23.9
-10.9
15.3
6 (OPE)
-74
-89
-19
25.4
-32.2
33.5
7 (OPE)
-53
-91
-2
33.2
-32.7
22.1
8 (OPE)
-57
-88
-39
16.0
-11.1
26.7
MAX
-74/6
-91/7
-39/8
33.2/7
-32.7/7
33.5/6
NODE: 3 (N1 NOZZLE OF EXCHANGER 12-E-112A)
3 (OPE)
-8
-110
-77
46.0
-11.4
1.2
4 (SUS)
-155
34
-13.2
0.3
5.2
5 (OPE)
14
-112
-67
39.6
0.2
12.5
6 (OPE)
-29
-108
-80
48.1
-24.9
-7.4
7 (OPE)
-9
-116
-50
29.7
-11.9
-3.7
8 (OPE)
-6
-105
-102
61.2
-10.7
6.6
MAX
-29
-155
-102
61.2
-24.9
12.5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 49 of 114
NODE: 12 (N2 NOZZLE OF EXCHANGER 12-E-112A)
3 (OPE)
-3
-87
-18.9
3.7
-1.6
4 (SUS)
-0
-132
19
24.2
2.0
3.0
5 (OPE)
20
-89
-1
-23.4
11.2
-11.7
6 (OPE)
-34
-86
-16.6
-14.3
17.5
7 (OPE)
-4
-75
82
38.1
8.1
-4.0
8 (OPE)
-3
-98
-74
-77.3
-0.9
1.0
MAX
-34/6
-132/4
82/7
-77.3/8
-14.3/6
17.5/6
NODE: 22 (N7 NOZZLE OF EXCHANGER 12-E-116D)
3 (OPE)
-59
-124
-10
31.6
-23.8
-108.4
4 (SUS)
-126
13.6
1.4
10.9
5 (OPE)
-39
-123
-10
31.6
-17.4
-75.8
6 (OPE)
-79
-125
-11
32.6
-29.7
-139.6
7 (OPE)
-53
-122
-2
33.1
-18.4
-91.6
8 (OPE)
-58
-127
-17
27.8
-26.5
-110.1
MAX
-79/6
-127/8
-17/8
33.1/7
-29.7/6
-139.6/6
Load Case 1.
Design + Seismic
NODE
FY
1
2
3
3170
9150
4
6
12
22
18
FX
169
482
27
140
98
20
78
23
94
59
Load Case 2.
1
2
3
3170
9150
4
6
12
22
18
197
571
33
142
100
40
58
39
74
48
27
204
122
71
149
213
96
102
137
235
FZ
85
123
117
84
117
55
43
67
30
42
MX
24
15
75
14
19
151
39
67
75
135
MY
MZ
56
209
32
23
22
25
59
26
40
42
58
510
20
54
33
40
36
22
174
102
56
207
21
23
22
33
48
33
33
39
66
537
31
55
33
30
26
32
141
86

31
220
124
71
148
214
97
104
137
233
85
126
108
85
116
57
44
63
29
42
24
20
68
14
19
153
39
72
75
134

Load Case 3.
1
2
3
3170
9150
4
6
12
22
18
140
387
49
138
97
37
97
53
113
69
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 50 of 114

18
185
120
72
149
213
95
101
138
236
84
120
120
84
118
53
42
70
30
42
24
11
77
14
19
151
40
65
76
137
56
211
46
23
21
15
69
36
46
44
51
480
26
54
32
50
44
38
205
115
24
48
58
13
17
142
48
87
76
143
56
59
33
24
25
21
70
30
34
42
57
532
22
53
32
40
33
24
157
103
25
29
90
15
21
160
31
126
71
129
57
418
31
23
19
27
48
23
42
42
58
508
25
55
33
40
37
21
175
102

1
2
3
3170
9150
4
6
12
22
18
164
498
29
138
98
18
75
23
87
60
24
216
127
74
149
211
98
90
136
235
85
52
91
80
108
34
25
145
21
35

1
2
3
3170
9150
4
6
12
22
18
173
488
26
141
99
20
79
22
93
59
30
207
116
69
149
216
95
114
140
235
86
267
142
88
127
76
61
137
37
48
12.3 CONCLUSION
The piping stress analysis has been carried out for piping loop from 3HT transfer pumps(12-P120) discharge to 3CT (12-C-111) after proposed retrofitting modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 51 of 114

13.0
Node
No.
Previous support
New Support
2305
S9-145-1-300
S1-A-4
2090
S1-A-2
S1-A-5
2160
L1-1-
L8-1-600-T
2140
2280
2300
2110
--L6-1-1700
--S1-A-2
S1-A-5
L8-1-1700-N
S1-A-2
S1-A-2
Remarks
With 18 mm gap in +Z, 0 mm gap in Z & 0 mm gap in
X
With 3 mm gap in Z, 6 mm gap in +X, 0 mm gap in -X
& without Y guide
With 18 mm gap in +Z & 0 mm gap in -X
Guide in only +Z direction
With 25 mm gap
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
Status
18764.4
28827.3
25521.0
16460.5
22115.0
23545.1
25650.0
29240.4
24749.1
24749.1
24749.1
30780.0
73.2
98.6
103.1
66.5
89.4
76.5
OK
OK
Marginal
OK
OK
OK
Status
Load
Case
No.
6
Stresses (psi)
Actual
Allow.
% OF
Allowable
19784.1
24749.1
79.9
33025.8
24749.1
133.4
34906.3
24749.1
141.0
25225.2
24749.1
101.9
10
35703.5
30780.0
116.0
OK
Not
Qualifed
Not
Qualifed
Marginal
Not
Qualifed
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 52 of 114
CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
210
-1
50
14.4
28.1
-75.6
4 (SUS)
14
-19
0.3
0.2
-3.0
5 (OPE)
244
-7
50
14.5
28.2
-85.0
6 (OPE)
157
13
48
13.9
27.6
-62.6
7 (OPE)
289
-3
46
11.5
25.2
-102.9
8 (OPE)
57
-18
54
13.1
28.1
-20.0
MAX
289/7
-19/4
54/8
14.5/5
28.2/5
-102.9/7
3 (OPE)
445
182
-99
4.5
-160.9
-481.7
4 (SUS)
-1
-69
-3
-9.2
-12.1
6.7
5 (OPE)
537
200
-102
10.2
-157.9
-510.1
6 (OPE)
345
162
-96
-1.3
-162.8
-450.1
7 (OPE)
460
194
29
41.2
-6.4
-503.9
8 (OPE)
451
186
-245
-20.9
-372.7
-479.7
MAX
537/5
200/5
-245/8
41.2/7
-372.7/8
-510.1/5
NODE: 9150 (DISCHARGE NOZZLE OF PUMP 12-P-120A)
3 (OPE)
84
-103
-67
-8.3
7.8
-24.8
4 (SUS)
-22
1.6
0.8
-0.1
5 (OPE)
89
-101
-66
-8.2
8.7
-26.7
6 (OPE)
78
-105
-68
-8.4
7.3
-22.4
7 (OPE)
77
-107
-55
-6.0
11.3
-21.8
8 (OPE)
89
-100
-77
-10.4
5.3
-27.1
MAX
89/8
-107/7
-77/8
-10.4/8
11.3/7
-27.1/8
NODE: 3170 (DISCHARGE NOZZLE OF PUMP 12-P-120S)
3 (OPE)
116
-37
-52
-6.6
11.8
-41.2
4 (SUS)
-22
1.5
0.8
0.1
5 (OPE)
121
-35
-53
-6.9
12.0
-43.0
6 (OPE)
112
-37
-51
-6.6
12.5
-39.6
7 (OPE)
113
-42
-44
-4.9
13.1
-39.5
8 (OPE)
116
-35
-58
-8.3
11.4
-41.0
MAX
121/5
-42/7
-58/8
-8.3/8
13.1/7
-43.0/5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 53 of 114
Load Case 1.
NODE
1
2
3170
9150
FX
254
484
145
121
Load Case 2.
1
2
3170
9150
288
577
150
126
Load Case 3.
1
2
3170
9150
201
385
141
114
Design + Seismic
FY
26
204
70
145
FZ
110
123
85
110
MX
32
13
11
14
MY
MZ
91
212
24
24
90
509
54
41
91
209
24
25
100
537
56
43
31
10
11
14
90
214
24
24
78
477
52
39
29
50
9
12
88
57
25
28
118
531
52
38
30
29
13
16
91
424
23
22
35
507
54
43

32
221
68
143
111
126
86
109
32
19
11
14

38
183
69
148
109
120
84
111

1
2
3170
9150
333
499
142
114
28
215
74
149
107
53
77
97

1
2
3170
9150
102
490
145
126
43
207
68
142
115
269
91
120
13.3 CONCLUSION
The piping stress analysis has been carried out for piping loop from 3HT (12-C-110/210) liquid
dump to dump tank 12-V-106 after proposed retrofitting modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 54 of 114

14.0
Node
No.
Previous support
New Support
450
220
500
140
330
S3-A-1-2
S3-A-1-2
S3-A-1-2
L1-1-410
S1-A-1
S3-A-2-2
S3-A-2-2
S3-A-2-2
L8-1-410-T
S1-A-2
Remarks
& without Y guide
Stresses (psi)
Load
Case
No.
CAESAR Load Case
Description
4
13
18
19
20
21
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Actual
Allow.
11348.0
16258.6
23862.7
23355.2
30120.1
30120.1
25650.0
31928.3
30780.0
30780.0
30780.0
30780.0
% of
Allowable
44.2
50.9
77.5
75.9
97.9
97.9
Status
OK
OK
OK
OK
OK
OK
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
13442.7
23899.1
23844.4
25413.4
25751.0
30780
30780
30780
25789
25789
43.7
77.6
77.5
82.6
83.7
OK
OK
OK
OK
OK
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 55 of 114
CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
491
58
1.0
1.3
-152.2
4 (SUS)
141
18
35
22.9
19.5
-63.3
5 (OPE)
520
57
0.3
0.5
-159.5
6 (OPE)
463
58
1.5
1.9
-145.0
7 (OPE)
638
53
-5
-2.3
-2.4
-190.2
8 (OPE)
346
62
13
-0.3
1.4
-114.8
MAX
638/7
62/8
35/4
22.9/4
19.5/4
-190.2/7
Load Case 1.
Design + Seismic
NODE
FY
FZ
MX
59
11
FX
513
Load Case 2.
1
542
Load Case 3.
1
485
MY
MZ
157

58
165
150
196

59
14

1
660
54
10

1
368
63
18
120
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 56 of 114
14.3 CONCLUSION
The piping stress analysis has been carried out for PS condenser non-condensable line to 2HT3CT interconnecting gas line after proposed retrofitting modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 57 of 114
15.0
Node
No.
Previous support
New Support
7570
S3-A-1-2
S3-A-2-2
Remarks
.
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
15219.6
3756.5
23188.4
21991.6
25218.7
24180.2
25650.0
36849.2
30780.0
30780.0
30780.0
30780.0
% of
Allowable
59.3
10.2
75.3
71.4
81.9
78.6
Statu
s
OK
OK
OK
OK
OK
OK
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
19285.6
17208.7
21362.5
19842.1
25010.7
30780
30780
30780
25789
25789
62.7
55.9
69.4
64.5
81.3
OK
OK
OK
OK
OK
15.3 CONCLUSION
The piping stress analysis has been carried out for Dump tanks addl. Press balance line after
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 58 of 114

16.0
Node
No.
Previous support
New Support
4180
1040
4070
4220
350
4050
S1-A-1
S1-A-1
S1-A-1
S1-A-1
S1-A-1
S1-A-1
S1-A-2
S1-A-2
S1-A-2
S1-A-2
S1-A-5
S1-A-2
Remarks
With 6 mm gap
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
18432.8
22519.1
23871.7
26934.7
20897.5
20408.9
23172.5
24737.1
24749.1
30780.0
25788.6
25788.6
79.5
91.0
96.5
87.5
81.0
79.1
Statu
s
OK
OK
OK
OK
OK
OK
Load
Case
No.
6
Stresses (psi)
Actual
Allow.
% OF
Allowable
25917.0
25789
100
29170.3
24749
117.9
27934.3
24749
112.9
25645.9
25789
99.4
10
26198.8
25789
101.6
Status
OK
Not
Qualified
Not
Qualified
OK
Not
Qualified
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 59 of 114

CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
-107
652
164
574.6
3.9
126.1
4 (SUS)
-13
-107
1.3
6.0
4.5
5 (OPE)
-77
649
175
582.0
-18.0
108.9
6 (OPE)
-132
662
156
573.6
21.1
134.9
7 (OPE)
-102
661
225
606.0
-39.1
127.8
8 (OPE)
-93
648
107
538.1
32.6
127.2
MAX
-132/6
662/6
225/7
606.0/7
-39.1/7
134.9/6
3 (OPE)
158
-225
289
70.9
-14.6
-73.7
4 (SUS)
-58
-5
-2.7
-0.9
0.0
5 (OPE)
171
-226
298
72.1
-14.8
-81.2
6 (OPE)
145
-216
302
73.1
-7.0
-70.0
7 (OPE)
166
-253
313
81.5
-8.3
-66.5
8 (OPE)
150
-198
264
59.9
-21.2
-81.0
MAX
171/5
-253/7
313/7
81.5/7
-21.2/8
-81.2/5
3 (OPE)
110
-282
35
33.8
-58.5
18.2
4 (SUS)
-57
-4
-2.2
-0.7
0.2
5 (OPE)
102
-285
47
36.3
-60.0
15.9
6 (OPE)
118
-262
32
30.3
-53.2
14.6
7 (OPE)
135
-278
96
47.6
-42.0
11.7
8 (OPE)
90
-269
-28
16.4
-75.1
18.1
MAX
135/7
-285/5
96/7
47.6/7
-75.1/8
18.2/3
3 (OPE)
-17
-211
-4
14.8
28.3
217.0
4 (SUS)
-160
-325
-2
-31.1
16.6
456.7
5 (OPE)
85
-180
-8
18.4
15.6
143.2
6 (OPE)
-106
-247
-1
9.6
40.9
316.9
7 (OPE)
-7
-215
153
49.9
304.6
239.6
8 (OPE)
-14
-212
-157
-46.0
-239.5
219.4
MAX
-160/4
-325/4
-157/8
49.9/7
304.6/7
456.7/4
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 60 of 114
Load Case 1.
Design + Seismic
NODE
FX
FY
1
3
4
1220
56
236
157
142
250
288
319
738
Load Case 2.
1
3
4
1220
124
250
148
113
Load Case 3.
1
3
4
1220
146
224
164
167
FZ
59
370
137
209
MX
MY
MZ
32
91
56
625
217
43
87
51
314
99
32
179
204
43
89
65
240
107
30
162

220
288
323
734
62
379
149
220
36
92
58
632

287
278
299
748
56
383
133
201
27
93
52
624
229
35
82
68
414
96
29
188
67
102
69
656
493
37
71
86
336
92
26
181
63
80
38
588
428
50
104
79
316
107
32
180

1
3
4
1220
47
245
181
137
254
315
316
746
208
394
197
270

1
3
4
1220
54
228
136
128
252
260
307
734
211
346
130
152
16.3 CONCLUSION
The piping stress analysis has been carried out from pump ( 12-P-123) discharge to product
stripper feed after proposed retrofitting modifications.

17.0
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 61 of 114
Node
No.
Previous
support
1060
1155
1170
2087
17.2
New Support
Remarks
S3-A-2-2
S3-A-2-2
B40-Y-500-2 & S3-A-2-2
S3-A-1-2
Guide in Z with 7.0 mm gap

Guide gap= 0.0 mm
Guide in Z
RESULTS AFTER RETROFITTING
Load
Case
No.
4
15
16
17
18
19
CAESAR Load Case
Description
W+P1 (SUS)
DS1-DS2 (EXP)
ST2+ST11 (OCC)
ST2+ST12 (OCC)
ST2+ST13 (OCC)
ST2+ST14 (OCC)
SUSTAINED
THERMAL
+X WIND+SUS
-X WIND+ SUS
+Z WIND+ SUS
-Z WIND+ SUS
Stresses (psi)
Actual
Allow.
% of
Allowable
12,360
15,623
18,602
16,357
16,892
20,624
22,322
32,126
24,749
24,749
24,749
24,749
55.0
49.0
75.0
66.0
68.0
83.0
OK
OK
OK
OK
OK
OK
Allow.
% OF
Allowable
Status
24,749
24,749
24,749
24,749
24,749
59.0
60.0
61.0
62.0
62.0
OK
OK
OK
OK
OK
Status
Load
Case
No.
6
7
8
9
10
Stresses (psi)
W+P1+SEISMIC (OCC)
W+P1+WIN1+SEISMIC (OCC)
Actual
14,501
14,756
15,053
15,444
15,377
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 62 of 114

NODE: 1020 (EXCHANGER E125/225_N8)
NODE
Load Case
FX Kg
FY Kg
FZ Kg
MX Kg.m.
MY Kg.m.
MZ Kg.m.
1020
1 (OPE)
-99
31
-30
0.6
-16.8
-56.7
2 (SUS)
-7
-3.3
0.1
-1.8
3 (OPE)
-57
28
-29
0.2
-10.5
-35.1
4 (OPE)
-149
38
-51
13.0
-19.0
-82.6
5 (OPE)
-124
37
-44
13.1
-17.6
-72.3
6 (OPE)
-99
38
-78
26.6
-3.1
-54.8
MAX
-149/4
38/4
-78/6
26.6/6
-19.0/4
-82.6/4
NODE: 1280 (PRODUCT STRIPPER NOZZLE N4)

1280
1 (OPE)
32
-16
-3
2.6
7.8
-10.4
2 (SUS)
-26
-2
5.1
-0.5
3.9
3 (OPE)
82
-34
-0
6.6
20.4
-11.3
4 (OPE)
-18
-4
-1.6
-4.3
-9.8
5 (OPE)
35
-15
40
1.6
13.4
-11.2
6 (OPE)
30
-17
-43
3.2
3.7
-10.7
MAX
82/3
-34/3
-43/6
6.6/3
20.4/3
-11.3/3
NODE: 2130 (EXCHANGER E124/224_N3)

2130
1 (OPE)
48
44
-4
0.7
-0.4
3.6
2 (SUS)
-1
59
-3
0.9
0.2
4.8
3 (OPE)
81
46
-9
0.2
1.0
3.8
4 (OPE)
20
41
-1
1.1
-1.3
3.4
5 (OPE)
66
35
15
0.2
-3.2
2.9
6 (OPE)
51
50
-28
1.1
4.2
4.1
MAX
81/3
59/2
-28/6
1.1/4
4.2/6
4.8/2
Load Case 6.
NODE
1020
1280
2130
Design + Seismic
FX
110
36
60
FY
FZ
34
21
55
MX
40
5
5
MY
6
4
1
MZ
17
9
0
64
12
4
Load Case 7.
1020
1280
2130
31
39
57
68
87
92
39
2
10
6
8
0
Load Case 8.
1020
1280
2130
41
7
52
160
23
31
61
7
2
19
3
1
Load Case 9.
1020
1280
2130
40
20
46
135
40
77
Load Case 10.

1020
1280
2130
110
35
62
54
42
16
19
3
0
11
22
1
42
13
4
19
5
1
89
12
4
18
15
3
79
13
3
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 63 of 114

41
22
61
88
45
29
32
5
1
3
5
4
62
13
5
17.3 CONCLUSION
The piping stress analysis has been carried out for the piping from product stripper O/L nozzle
N4 to nozzle N8 of exchanger (12-E-125/225) & nozzle N3 of Exchanger (12-E-124/224)
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 64 of 114
18.0
18.1
Node
No.
Previous
support
New Support
Remarks
1140
S3-A-1-2
S3-A-2-2
Guide in +X with 8.0 mm gap & Guide in -X

Guide in +X with 7.0 mm gap , Guide in -X , Guide in +Z with
7.5 mm gap & Guide in -Z
Guide in X & Guide in Z
Guide in X , Guide in +Z with 5.5 mm gap & Guide in -Z
Guide in X with 20.0 mm gap, Guide in +Z with 23.5 mm gap &
Guide in -Z
Guide in Z with 13.5.0 mm gap
1490
1565
1580
B3-L-2
S3-A-1-2
B3-L-2
S3-A-2-2, S3-A-5-2
2005
S3-A-2-2, S3-A-5-2
2010
S3-A-2-2
18.2
Load
Case
No.
4
17
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST13 (OCC)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
SUSTAINED
THERMAL
+X WIND+ SUS
-X WIND+ SUS
+Z WIND+ SUS
-Z WIND+ SUS
Stresses (psi)
Actual
Allow.
% of
Allowable
9,922
16,363
25,207
26,223
23,342
21,490
22,322
36,362
24,749
24,749
24,749
24,749
44
45
102
106
94
87
Status
OK
OK
MARGINAL
MARGINAL
OK
OK
Load
Case
No.
6
7
Stresses (psi)
W+P1+F1+SEISMIC (SUS)
8
9
10
Allow.
% of
Allowable
18,388
25,586
24,749
24,749
74.0
103.0
28,817
24,749
116.0
22,184
21,666
24,749
24,749
90.0
88.0
Actual
Status
OK
MARGINAL
NOT
QUALIFIED
OK
OK
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 65 of 114
NODE: 1 (PURGE TOWER NOZZLE N1)
NODE
Load Case
FX Kg
FY Kg
FZ Kg
MX Kg.m.
MY Kg.m.
MZ Kg.m.
3 (OPE)
-139
-363
134
-143.1
74.5
-71.2
4 (SUS)
-20
89
-50
96.1
46.0
-13.8
5 (OPE)
-208
-416
176
-143.0
158.5
46.3
6 (OPE)
-74
-312
93
-143.8
-6.2
-184.5
7 (OPE)
-111
-314
55
-230.4
108.4
-82.8
8 (OPE)
-166
-408
202
-66.9
45.0
-58.6
MAX
-208/5
-416/5
202/8
-230.4/7
158.5/5
-184.5/6
NODE: 2 (PURGE TOWER NOZZLE N2)

2
3 (OPE)
-3
88
-56
-18.8
16.2
26.6
4 (SUS)
-3
68
-16
-9.4
6.8
22.8
5 (OPE)
-67
88
-32
5.5
9.8
77.0
6 (OPE)
53
90
-82
-43.2
31.0
-12.2
7 (OPE)
89
-93
-25.2
32.2
20.9
8 (OPE)
-11
93
-44
-31.0
7.4
36.2
MAX
-67/5
93/8
-93/7
-43.2/6
32.2/7
77.0/5

11500
3 (OPE)
-139
-535
134
149.5
83.1
676.3
4 (SUS)
-20
-132
-50
-78.5
-64.7
208.3
5 (OPE)
-320
-591
176
181.7
78.5
808.4
6 (OPE)
39
-480
93
117.8
86.8
546.5
7 (OPE)
-111
-489
-59
32.6
-70.2
620.9
8 (OPE)
-166
-576
316
260.7
224.6
727.0
MAX
-320/5
-591/5
316/8
260.7/8
224.6/8
808.4/5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 66 of 114

11700
3 (OPE)
10
82
26
-90.1
19.9
-4.9
4 (SUS)
85
-3
-10.3
-5.8
-12.9
5 (OPE)
-89
79
13
-85.8
46.3
-128.2
6 (OPE)
130
117
65
-128.8
1.5
143.4
7 (OPE)
-9
66
-98
60.3
-37.0
-15.8
8 (OPE)
23
99
138
-224.8
68.8
0.3
MAX
130/6
117/6
138/8
-224.8/8
68.8/8
143.4/6
Load Case 6.
NODE
1
2
11500
11700
Design + Seismic
FX
FY
FZ
MX
MY
187
16
210
32
404
98
576
91
179
80
208
53
186
50
192
129
118
24
148
49
136
39
742
41
202
17
144
75
111
89
874
164
49
39
152
31
250
24
612
180
152
40
135
66
148
33
686
52
Load Case 7.
1
2
11500
11700
457
98
632
87
255
79
391
111
221
56
250
41
185
36
224
125
Load Case 8.
1
2
11500
11700
353
99
521
125
122
66
109
152
138
106
167
92
186
74
160
168
Load Case 9.
1
2
11500
11700
355
99
530
74
159
16
182
31
Load Case 10.

1
2
11500
11700
213
24
236
46
100
117
133
125
273
56
75
99
MZ

449
103
618
107
247
68
390
166
109
62
303
264
88
15
290
98
124
48
792
36
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 67 of 114
18.3 CONCLUSION
The piping stress analysis has been carried out for the piping from the nozzle N1 of Product
Stripper to nozzle N6 of Exchanger (12-E-126/226) & liquid back to nozzle N2 of Product
Stripper after proposed retrofitting modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 68 of 114
19.0
19.1
Node
No.
Previous support
New Support
Remarks
30
1130
S1-A-1
S3-A-1-2
S1-A-2
S3-A-2-2
Guide in +X
19.2
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
7965.8
12763.3
21429.4
21473.6
16780.1
14974.3
25650.0
41959.9
30780.0
30780.0
30780.0
30780.0
% of
Allowable
31.1
30.4
69.6
69.8
54.5
48.6
Status
OK
OK
OK
OK
OK
OK
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
9474.4
14563.0
18691.5
15143.2
14435.5
30780
30780
30780
30780
30780
30.8
47.3
60.7
49.2
46.9
OK
OK
OK
OK
OK
The loading obtained on the nozzles of connecting equipments by the piping analysis is given
below. The forces are in kgf and the moments are in kgf-m.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 69 of 114

NODE: 15 (N5 NOZZLE OF EXCHANGER 12-E-226)
CASE TYPE
FX
3 (OPE)
4 (SUS)
5 (OPE)
6 (OPE)
7 (OPE)
8 (OPE)
MAX
FY
-125
1
98
-205
-95
-108
-205/6
341
-107
-4
426
271
329
426/6
FZ
21
2
20
36
91
-6
91/7
MX
MY
61.5
1.3
42.7
62.3
60.4
52.7
62.3/6
-5.9
0.4
54.0
-19.5
-8.9
26.2
54.0/5
MZ
-25.5
-24.2
156.8
-29.8
19.4
-2.2
156.8/5
Load Case 1.
Design + Seismic
NODE
FY
15
FX
133
Load Case 2.
15
107
Load Case 3.
15
214
384
FZ
31
MX
63
MY
MZ
10
37
58
168

48
30
44

469
46
64
23
41
62
13
31
30
14

15
103
314
102

15
117
372
17
54
19.3 CONCLUSION
The piping stress analysis has been carried out for PS condenser non-condensable line to 2HT3CT interconnecting gas line after proposed retrofitting modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 70 of 114

20.0
Node
No.
Previous support
New Support
Remarks
175
365
380
685
615
565
580
----C1-1-D
---------
B3-XXX-2
B39-A-L-2
C1-1-D
S1-A-2
S1-A-1
B12-L-A-2
S1-A-2
Guide in -Z with 10 mm gap, Guide +Z & Guide X
20.2
With 40 mm gap in X
Guide in Z with 8 mm gap & X with 3 mm gap
RESULTS
Load
Case
No.
4
17
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST13 (OCC)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
Status
10432.1
17380.7
22183.8
24788.0
17491.5
16956.6
25650
36716.6
25640.1
25640.1
25640.1
25640.1
40.7
47.3
86.5
96.7
68.2
66.1
OK
OK
OK
OK
OK
OK
Table 20.3 Maximum stresses for seismic (dynamic) load cases according to ASME ND
Load
Case
No.
6
Stresses (psi)
Actual
Allow.
% of
Allowable
29175.9
25640
113.8
33185.9
25640
129.4
33213.9
25640
129.5
40220.3
25640
156.9
10
33451.8
25640
130.5
Status
Marginal
NOT
QUALIFIED
NOT
QUALIFIED
NOT
QUALIFIED
NOT
QUALIFIED
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 71 of 114
The loading obtained on the nozzles of connecting equipments by the piping analysis is given
below. The forces are in kgf and the moments are in kgf-m.
NODE: 1 (Column 12-C-110/210)
CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
-468
-3
-254.2
1.8
0.1
4 (SUS)
-586
-5
-318.7
0.5
0.0
5 (OPE)
48
-468
-3
-254.1
-26.0
37.1
6 (OPE)
-48
-478
-3
-259.6
29.5
-36.6
7 (OPE)
-0
-461
36
-279.3
2.0
-0.0
8 (OPE)
-0
-469
-43
-222.8
1.8
-0.0
MAX
48/5
-586/4
-43/8
-318.7/4
29.5/6
37.1/5
Load Case 1.
Design + Seismic
NODE
FX
FY
28
487
Load Case 2.
1
76
Load Case 3.
1
76
FZ
MX
MY
MZ
265
18
169
42
206
270
45
205
290
18
169
233
18
169

487
265

497

1
28
480
40

1
28
488
47
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 72 of 114
20.3 CONCLUSION
The piping stress analysis has been carried out for DU waste to XU after proposed support
guidelines by M/s HWB .
marginally within the allowables. Hence the system may be deemed to quality the design
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 73 of 114

21.0
21.1
Node
No.
Previous support
New Support
Remarks
11280
S4-A-1-16
S4-A-2-16 & S4A-5-16
Guide in X with 15 mm gap, Guide Z with 15.0 mm gap
.
21.2
Load
Case
No.
4
17
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST13 (OCC)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
Status
15,075
30,435
20,625
23,001
26,916
25,055
22,808
33,821
25,462
25,462
25,462
25,462
67
90
81
90
106
98
OK
OK
OK
OK
MARGINAL
OK
Load
Case
No.
6
Stresses (psi)
Actual
Allow.
% of
Allowable
22,340
25,462
88
28,652
25,462
113
21,227
25,462
83
31,295
25,462
123
10
27,508
25,462
108
Status
OK
NOT
QUALIFIED
OK
NOT
QUALIFIED
NOT
QUALIFIED
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 74 of 114

NODE: 14500 (E128/228A_N2)
NODE
Load Case
FX Kg
FY Kg
FZ Kg
MX Kg.m.
MY Kg.m.
MZ Kg.m.
14500
3 (OPE)
-249
-813
154
159.1
209.3
574.4
4 (SUS)
-13
-112
-3.4
4.5
125.0
5 (OPE)
-461
-673
137
213.0
154.1
472.9
6 (OPE)
193
-582
204
-71.1
287.2
640.8
7 (OPE)
-326
-952
-59
302.9
133.7
595.4
8 (OPE)
-173
-675
406
-151.1
357.3
554.0
MAX
-461/5
-952/7
406/8
302.9/7
357.3/8
640.8/6
NODE: 15500 (E128/228C_N2)
15500
3 (OPE)
-567
-5746
-633
62.5
-100.5
2780.7
4 (SUS)
-25
-185
14
-3.0
2.4
149.9
5 (OPE)
-574
-5673
-533
60.5
-87.3
2766.1
6 (OPE)
-477
-5726
-627
55.7
-99.6
2733.3
7 (OPE)
-571
-5751
-762
18.6
-142.9
2783.7
8 (OPE)
-563
-5741
-505
106.4
-58.1
2778.1
MAX
-574/5
-5751/7
-762/7
106.4/8
-142.9/7
2783.7/7
NODE: 16500 (E128/228B_N1)
16500
3 (OPE)
227
-717
-1694
2083.3
922.9
-213.7
4 (SUS)
-45
-30
36
-43.1
-19.3
-163.6
5 (OPE)
331
-712
-1411
1739.2
767.7
-34.6
6 (OPE)
299
-739
-1693
2073.6
925.6
-153.2
7 (OPE)
221
-713
-1859
2263.6
965.5
-221.6
8 (OPE)
233
-720
-1530
1902.9
880.1
-205.6
MAX
331/5
-739/6
-1859/7
2263.6/7
965.5/7
-221.6/7
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 75 of 114

NODE: 18500 (E129/229A_N2)
18500
3 (OPE)
-745
-5479
52
467.0
229.7
2823.3
4 (SUS)
-70
-182
-5.7
2.2
176.2
5 (OPE)
-726
-5364
454.0
188.8
2780.3
6 (OPE)
-775
-5594
103
479.3
272.7
2865.9
7 (OPE)
-771
-5490
-68
411.1
177.7
2841.4
8 (OPE)
-724
-5469
168
522.1
280.2
2808.5
MAX
-775/6
-5594/6
168/8
522.1/8
280.2/8
2865.9/6
NODE: 19500 (E129/229B_N1)
19500
3 (OPE)
219
-575
-1679
2068.9
910.7
-179.1
4 (SUS)
-46
-30
36
-43.0
-19.4
-165.2
5 (OPE)
338
-572
-1392
1720.4
755.3
23.9
6 (OPE)
299
-581
-1676
2059.5
909.8
-107.0
7 (OPE)
212
-576
-1843
2248.8
953.5
-190.4
8 (OPE)
226
-574
-1514
1888.8
867.7
-168.4
MAX
338/5
-581/6
-1843/7
2248.8/7
953.5/7
-190.4/7
NODE: 20500 (E129/229C_N2)
20500
3 (OPE)
-595
-5765
-628
59.0
-96.5
2800.2
4 (SUS)
-25
-185
14
-3.0
2.5
150.2
5 (OPE)
-592
-5677
-526
56.2
-84.2
2777.8
6 (OPE)
-510
-5760
-622
53.2
-93.2
2757.6
7 (OPE)
-598
-5768
-757
15.1
-139.1
2802.6
8 (OPE)
-592
-5761
-500
103.0
-53.9
2798.1
MAX
-598/7
-5768/7
-757/7
103.0/8
-139.1/7
2802.6/7
NODE: 22500 (E130/230A_N2)
22500
3 (OPE)
-141
-945
50
69.2
20.1
765.8
4 (SUS)
-65
-372
-6.8
0.0
262.4
5 (OPE)
-426
-1156
31
148.0
54.7
826.7
6 (OPE)
289
-519
88
-36.0
-2.0
678.2
7 (OPE)
-104
-911
-277
291.3
-239.7
771.8
8 (OPE)
-56
-745
508
-365.2
461.1
707.9
MAX
-426/5
-1156/5
508/8
-365.2/8
461.1/8
826.7/5
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 76 of 114

NODE: 23500 (E130/230B_N1)
23500
3 (OPE)
223
-719
-1694
2082.2
923.7
-219.7
4 (SUS)
-48
-26
35
-41.8
-18.9
-167.6
5 (OPE)
331
-697
-1410
1738.3
766.7
-26.1
6 (OPE)
293
-751
-1692
2071.8
927.3
-167.1
7 (OPE)
214
-724
-1862
2262.6
967.6
-232.6
8 (OPE)
229
-722
-1526
1901.4
880.4
-211.4
MAX
331/5
-751/6
-1862/7
2262.6/7
967.6/7
-232.6/7
NODE: 24500 (E130/230C_N2)
24500
3 (OPE)
-566
-5739
-633
61.9
-101.4
2779.1
4 (SUS)
-26
-186
13
-3.1
2.4
150.9
5 (OPE)
-575
-5674
-532
60.1
-86.8
2766.9
6 (OPE)
-475
-5714
-626
54.9
-101.1
2730.1
7 (OPE)
-567
-5738
-761
17.7
-144.6
2779.8
8 (OPE)
-562
-5737
-504
106.1
-58.5
2777.2
MAX
-575/5
-5739/3
-761/7
106.1/8
-144.6/7
2779.8/7
NODE: 31500 (E127/227F_N2)
31500
3 (OPE)
682
590
232
1375.3
-460.9
-760.3
4 (SUS)
-151
1287
10
24.3
-50.5
-30.2
5 (OPE)
283
284
188
1534.4
-442.4
-1281.9
6 (OPE)
1118
856
236
1281.8
-423.4
-197.7
7 (OPE)
717
575
-72
1811.1
-192.0
-718.1
8 (OPE)
625
519
752
960.3
-1261.1
-846.6
MAX
1118/6
1287/4
752/8
1811.1/7
-1261.1/8
-1281.9/5
Load Case 6.
NODE
14500
15500
16500
18500
19500
20500
22500
23500
24500
31500
Design + Seismic
FX
FY
473
641
385
786
378
670
316
377
640
1280
1306
6124
1183
5709
1047
6148
1213
1184
6115
906
FZ
292
682
1745
131
1738
672
241
1745
682
742
MX
355
99
2145
539
2141
94
372
2144
98
2275
MY
304
165
986
312
975
160
220
986
165
1041
MZ
820
2851
520
2880
491
286
874
534
2853
1522

Load Case 7.
14500
15500
16500
18500
19500
20500
22500
23500
24500
31500
684
648
488
767
497
667
601
486
649
881
Load Case 8.
14500
15500
16500
18500
19500
20500
22500
23500
24500
31500
416
552
456
816
458
585
464
448
549
1716
Load Case 9.
14500
15500
16500
18500
19500
20500
22500
23500
24500
31500
549
645
379
812
370
673
280
369
641
1315

1167
6052
1179
5594
1044
6060
1423
1162
6050
600
396
637
391
765
385
666
231
384
636
1223
275
581
1462
80
1452
570
221
1460
581
698
409
97
1801
526
1793
91
450
1800
96
2434
248
151
830
271
820
148
255
829
150
1022
719
2837
341
2837
335
2845
935
340
2841
2043
382
164
988
355
974
157
202
990
164
1003
887
2804
459
2922
419
2825
786
481
2804
959
228
207
1028
260
1018
203
440
1030
208
772
841
2854
528
2898
502
2870
880
547
2854
1479

1075
6105
1205
5824
1053
6143
786
1216
6090
1172
341
675
1744
182
1736
666
278
1743
675
745
267
92
2135
552
2132
88
338
2133
91
2182

1445
6130
1179
5721
1048
6152
1178
1189
6114
892
Load Case 10.

14500
15500
16500
18500
19500
20500
22500
23500
24500
31500
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 77 of 114
196
810
1910
147
1903
800
467
1913
810
582
499
55
2325
483
2321
50
594
2324
54
2711

1168
6120
1186
5700
1046
6145
1013
1187
6113
835
544
553
1581
248
1574
543
698
1577
553
1262
347
143
1964
594
1961
138
668
1963
142
1860
452
122
943
362
932
117
661
943
122
1841
800
2849
512
2865
480
2865
816
525
2851
1608

21.3
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 78 of 114
CONCLUSION
The piping stress analysis has been carried out for the piping piping Between nozzle N1 & N2
of
Exchangers
12-E-127F,
12-E-128/228A/B/C/D,
12-E-129/229A/B/C/D
&
12-E-
130/230A/B/C/D (PL- Loop) after proposed retrofitting modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 79 of 114

22.0
22.1
Node
No.
Previous support
New Support
12040
13150
18240
--L1-1-560
S1-A-1
19015
---
S1-A-4
L8-1-560-N
S1-A-2
B3-457-2 with
S1-A-1
22.2
Remarks
With 20 mm gap in X & without Y guide
With 6 mm gap in +Y & 18 mm gap in Z
With 44 mm gap
Without Z guide & in X
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
Statu
s
19128.9
27361.8
23893.0
29467.0
23310.9
22537.2
25650.0
30140.1
30780.0
30780.0
30780.0
30780.0
74.6
90.8
77.6
95.7
75.7
73.2
OK
OK
OK
OK
OK
OK
Load
Case
No.
6
Stresses (psi)
Actual
Allow.
% OF
Allowable
26503.0
30780.0
86.1
44515.2
30780.0
144.6
53994.9
30780.0
175.4
31407.5
30780.0
102.0
10
35692.2
30780.0
116.0
Status
OK
Not
Qualified
Not
Qualified
Marginal
Not
Qualified
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 80 of 114

NODE: 18001 (G NOZZLE OF 12-C-101)
CASE TYPE
3 (OPE)
4 (SUS)
5 (OPE)
6 (OPE)
7 (OPE)
8 (OPE)
MAX
FX
FY
-81
41
435
-653
-75
-69
-653/6
-668
-197
-851
-392
-809
-589
-851/5
FZ
-42
26
-47
-15
399
-419
-419/8
MX
727.2
61.4
1013.2
222.0
94.1
1051.7
1051.7/8
MY
-14.8
60.3
513.6
-584.9
200.6
-123.7
-584.9/6
MZ
-248.5
0.4
749.5
-1511.9
-271.7
-160.6
-1511.9/6
Load Case 1.
Design + Seismic
NODE
FX
FY
FZ
MX
MY
18001
271
994
256
1041
239
494
737
995
809
1757
424
517
348
406
Load Case 2.
18001
625

1176
261
1327
Load Case 3.
18001
717
844
Load Case 4.
18001
266
229
536

1134
613
408
Load Case 5.
18001
915
260
MZ
633
1366
22.3 CONCLUSION
The piping stress analysis has been carried out for for Vent header upto XU B/L valves
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 81 of 114

23.0
23.1
Node
No.
Previous support
New Support
125
---
S1-A-1
625
1125
-----
S1-A-1
S1-A-1
23.2
Remarks
Load
Case
No.
CAESAR Load Case
Description
4
13
18
19
20
21
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
Status
11582.9
3680.1
13266.4
13252.6
14792.7
14507.2
25650.0
30347.8
30780.0
30780.0
30780.0
30780.0
45.2
12.1
43.1
43.1
48.1
47.1
OK
OK
OK
OK
OK
OK
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
16867.9
21252.4
22263.5
30093.8
24110.0
30780
30780
30780
30780
30780
54.8
69.0
72.3
97.8
78.3
OK
OK
OK
OK
OK
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 82 of 114
23.3 CONCLUSION
The piping stress analysis has been carried out for Drain header upto XU B/L valves after
marginally exceed the allowable stresses. Hence the system may be deemed to qualify the
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 83 of 114
24.0
24.1
Node
No.
Previous support
New Support
Remarks
1040
350
S1-A-1
S1-A-1
S1-A-2
S1-A-5
With 6 mm gap
24.2
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
18432.8
22519.1
23871.7
20824.2
19982.2
19675.1
23172.5
24737.1
25788.6
25788.6
25788.6
25788.6
79.5
91.0
82.6
80.7
77.5
76.3
Status
OK
OK
OK
OK
OK
OK
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
25916.1
26549.7
24130.9
25644.9
26197.9
25789
25789
25789
25789
25789
100
103.0
93.6
99.4
101.6
OK
Marginal
OK
OK
Marginal
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 84 of 114

CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
-107
652
164
574.6
3.9
126.1
4 (SUS)
-13
-107
1.3
6.0
4.5
5 (OPE)
-77
649
175
582.0
-18.0
108.9
6 (OPE)
-132
662
156
573.6
21.1
134.9
7 (OPE)
-102
661
225
606.0
-39.1
127.8
8 (OPE)
-93
648
107
538.1
32.6
127.2
MAX
-132/6
662/6
225/7
606.0/7
-39.1/7
134.9/6
3 (OPE)
158
-225
289
70.9
-14.6
-73.7
4 (SUS)
-58
-5
-2.7
-0.9
0.0
5 (OPE)
171
-226
298
72.1
-14.8
-81.2
6 (OPE)
145
-216
302
73.1
-7.0
-70.0
7 (OPE)
166
-253
313
81.5
-8.3
-66.5
8 (OPE)
150
-198
264
59.9
-21.2
-81.0
MAX
171/5
-253/7
313/7
81.5/7
-21.2/8
-81.2/5
3 (OPE)
110
-282
35
33.8
-58.5
18.2
4 (SUS)
-57
-4
-2.2
-0.7
0.2
5 (OPE)
102
-285
47
36.3
-60.0
15.9
6 (OPE)
118
-262
32
30.3
-53.2
14.6
7 (OPE)
135
-278
96
47.6
-42.0
11.7
8 (OPE)
90
-269
-28
16.4
-75.1
18.1
MAX
135/7
-285/5
96/7
47.6/7
-75.1/8
18.2/3
3 (OPE)
-17
-211
-4
14.8
28.3
217.0
4 (SUS)
-160
-325
-2
-31.1
16.6
456.7
5 (OPE)
85
-180
-8
18.4
15.6
143.2
6 (OPE)
-106
-247
-1
9.6
40.9
316.9
7 (OPE)
-7
-215
153
49.9
304.6
239.6
8 (OPE)
-14
-212
-157
-46.0
-239.5
219.4
MAX
-160/4
-325/4
-157/8
49.9/7
304.6/7
456.7/4
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 85 of 114
Load Case 1.
Design + Seismic
NODE
FX
FY
1
3
4
1220
56
236
157
142
250
288
319
738
Load Case 2.
1
3
4
1220
59
370
137
209
MX
MY
MZ
32
91
56
625
217
43
87
51
314
99
32
179
204
43
89
65
240
107
30
162
124
250
148
113
220
288
323
734
Load Case 3.
1
3
4
1220
FZ
62
379
149
220
36
92
58
632
146
224
164
167
287
278
299
748
56
383
133
201
27
93
52
624
229
35
82
68
414
96
29
188
67
102
69
656
493
37
71
86
336
92
26
181
63
80
38
588
428
50
104
79
316
107
32
180

1
3
4
1220
47
245
181
137
254
315
316
746
208
394
197
270

1
3
4
1220
54
228
136
128
24.3
252
260
307
734
211
346
130
152
CONCLUSION
The piping stress analysis has been carried out for V-105, V-205 & SOTP buffer tanks 27-V01/02 pressure balance line after proposed retrofitting modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 86 of 114

25.0
25.1
Node
No.
Previous support
New Support
Remarks
190
210
G3-81-4
S1-A-1
S1-A-4
S1-A-2
& without Y guide

With 16 mm gap
25.2
Load
Case
No.
CAESAR Load Case
Description
4
13
18
19
20
21
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
5437.0
11982.5
24272.6
20501.8
14611.5
18002.9
25650.0
40627.5
30780.0
30780.0
30780.0
30780.0
21.2
29.5
78.9
66.6
47.5
58.5
OK
OK
OK
OK
OK
OK
Status
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
12876.5
21584.2
22532.5
17632.0
18777.9
44187.0
30780.0
30780.0
30780.0
30780.0
29.1
70.1
73.2
57.3
61.0
OK
OK
OK
OK
OK
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 87 of 114

NODE: 1 (D NOZZLE OF 12-V-112)
CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
-227
22
147
-82.4
186.4
-242.1
4 (SUS)
-49
-1.8
-3.0
-9.6
5 (OPE)
-160
25
170
-103.5
187.2
-193.9
6 (OPE)
-302
30
150
-84.1
186.9
-297.1
7 (OPE)
-213
24
180
-93.1
184.0
-227.1
8 (OPE)
-249
33
143
-96.5
190.3
-264.6
MAX
-302/6
-49/4
180/7
-103.5/5
190.3/8
-297.1/6
NODE: 1080 (12-V-114)
3 (OPE)
-49
-317
-21
-71.0
31.5
-376.7
4 (SUS)
-0
-74
-5.4
-17.9
25.7
5 (OPE)
235
-3
34
17.2
-12.5
-161.9
6 (OPE)
-271
-386
-76
-141.5
127.2
-236.4
7 (OPE)
-68
-318
141
102.8
-216.1
-348.9
8 (OPE)
-10
-251
-200
-274.7
356.9
-321.3
MAX
-271/6
-386/6
-200/8
-274.7/8
356.9/8
-376.7/3
Load Case 1.
Design + Seismic
NODE
FY
1
1080
FX
237
98
34
337
FZ
180
53
MX
112
118
Load Case 2.
1
1080
36
22
169
284
Load Case 3.
1
1080
311
320
Load Case 4.
1
1080
222
117
203
67
133
64
MY
MZ
187
96
249
444
188
77
201
229
188
192
304
304
185
280
234
416

42
405
183
108
113
188

35
338
212
173
122
149

Load Case 5.
1
1080
259
59
25.3
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 88 of 114

45
271
176
232
126
321
191
421
271
388
CONCLUSION
The piping stress analysis has been carried out from 12-V-112 to 12-V-114 after proposed
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 89 of 114

26.0
26.1
Node
No.
Previous support
New Support
190
1030
S9-131-5
S9-109-1
S9-131- 4
S9-109-2
26.2
Remarks
With 28 mm gap in X & without Y guide
With 16.5 mm gap
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
Status
5159.2
6489.5
20099.5
21276.9
7265.9
7265.9
25650.0
41691.7
30780.0
30780.0
30780.0
30780.0
20.1
15.6
65.3
69.1
23.6
23.6
OK
OK
OK
OK
OK
OK
Load
Case
No.
6
7
8
9
10
Stresses (psi)
Actual
Allow.
% OF
Allowable
Status
6522.5
21623.3
21898.3
5778.3
7878.1
30780.0
30780.0
30780.0
30780.0
30780.0
21.2
70.3
71.1
18.8
25.6
OK
OK
OK
OK
OK
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 90 of 114

NODE: 1 (V NOZZLE OF 12-V-115A)
CASE TYPE
FX
FY
FZ
MX
MY
MZ
3 (OPE)
-14
-220
54
97.4
58.3
182.1
4 (SUS)
-171
-7.6
0.7
9.9
5 (OPE)
75
-232
115
233.5
59.0
89.4
6 (OPE)
99
-319
123
220.8
31.3
-65.8
7 (OPE)
-9
-228
188
301.2
87.2
178.3
8 (OPE)
-11
-219
-46
-30.4
66.2
173.7
MAX
99/6
-319/6
188/7
301.2/7
87.2/7
182.1/3
NODE: 2 (V NOZZLE OF 12-V-115B)
3 (OPE)
32
-251
91
235.9
147.3
97.4
4 (SUS)
-0
-189
-4
10.3
-4.8
22.2
5 (OPE)
214
-299
49.9
159.6
-162.7
6 (OPE)
62
-313
55
174.5
163.6
-5.9
7 (OPE)
42
-250
223
436.4
178.8
74.8
8 (OPE)
19
-248
-7
108.9
153.5
124.8
MAX
214/5
-313/6
223/7
436.4/7
178.8/7
-162.7/5
Load Case 1.
Design + Seismic
NODE
FY
1
2
FX
47
63
Load Case 2.
1
2
107
245
Load Case 3.
1
2
132
94
Load Case 4.
1
2
42
73
237
268
FZ
73
111
MX
128
269
MY
MZ
62
152
237
150
63
164
144
215
35
168
120
58
91
183
233
127

248
316
133
23
264
83

336
330
142
75
251
208

245
267
207
243
332
469
Load Case 5.
1
2
43
50
26.3
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 91 of 114

235
265
64
28
61
142
70
158
228
177
CONCLUSION
The piping stress analysis has been carried out for Vent header from individual drain tanks to
common B/L valve of drain pit after proposed retrofitting modifications.
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 92 of 114

27.0
Node
No.
Previous support
New Support
1180
S1-A-2
S1-A-4
2200
S1-A-2
S1-A-4
1440
S1-A-2
S1-A-4
1340
2005
2050
2025
105
6060
7060
2425
30
2045
----S1-A-1
S1-A-1
--------S1-A-2
---
S1-A-1
S1-A-2
S1-A-2
S1-A-2
S1-A-2
S1-A-1
S1-A-1
S1-A-1
S1-A-1
S1-A-1
27.2
Remarks
& without
Y guide
& without
Y guide
& without
Y guide
+X guide with 10 mm gap & -X guide
With 12 mm gap
Load
Case
No.
4
13
18
19
20
21
CAESAR Load Case
Description
W+P1+F1 (SUS)
DS3-DS4 (EXP)
ST4+ST14 (OCC)
ST4+ST15 (OCC)
ST4+ST16 (OCC)
ST4+ST17 (OCC)
SUSTAINED
THERMAL
+X WIND+SEISMIC
-X WIND+SEISMIC
+Z WIND+SEISMIC
-Z WIND+SEISMIC
Stresses (psi)
Actual
Allow.
% of
Allowable
16939.2
27129.1
17522.6
17520.8
18102.8
18241.1
25650.0
40662.7
30780.0
30780.0
30780.0
30780.0
66.0
66.7
56.9
56.9
58.8
59.3
Statu
s
OK
OK
OK
OK
OK
OK
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 93 of 114
Load
Case
No.
6
7
8
9
10
Stresses (psi)
27.3
Actual
Allow.
% OF
Allowable
Status
24982.9
23182.8
22522.2
22565.3
22463.4
30780.0
30780.0
30780.0
30780.0
30780.0
81.2
75.3
73.2
73.3
73.0
OK
OK
OK
OK
OK
CONCLUSION
The piping stress analysis has been carried out for for Fire water header after proposed
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 94 of 114
APPENDIX
EIL Piping Support Standard
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 95 of 114
Document No.
A375-000-16-43-SK-0001
Rev. No. 0
Page 96 of 114
Document No.
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Rev. No. 0
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Document No.
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Rev. No. 0
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Document No.
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Rev. No. 0
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Document No.
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Rev. No. 0
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Document No.
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Rev. No. 0
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Rev. No. 0
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Rev. No. 0
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EIL Piping Report

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EIL Piping Report

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Formats disponibles

Retrofitting Scheme for Piping

Piping loop having Document number A375-000-16-43-ADC-0018 ................................. 7

PROPOSED RETROFITTING ...................................................................................... 7

RESULTS AFTER RETROFITTING ............................................................................. 7

Piping loop having Document number A375-000-16-43-ADC-0020 ............................... 10

PROPOSED RETROFITTING .................................................................................... 10

RESULTS AFTER RETROFITTING ........................................................................... 10

Piping loop having Document number A375-000-16-43-ADC-0044 .............................. 13

PROPOSED RETROFITTING .................................................................................... 13

RESULTS AFTER RETROFITTING ........................................................................... 13

Piping loop having Document number A375-000-16-43-ADC-0046 .............................. 19

PROPOSED RETROFITTING .................................................................................... 19

RESULTS AFTER RETROFITTING ........................................................................... 19

Piping loop having Document number A375-000-16-43-ADC-0049 .............................. 23

PROPOSED RETROFITTING .................................................................................... 23

RESULTS AFTER RETROFITTING ........................................................................... 23

Piping loop having Document number A375-000-16-43-ADC-0051 .............................. 26

PROPOSED RETROFITTING .................................................................................... 26

RESULTS AFTER RETROFITTING ........................................................................... 26

Piping loop having Document number A375-000-16-43-ADC-0054 ............................... 31

PROPOSED RETROFITTING .................................................................................... 31

RESULTS AFTER RETROFITTING ........................................................................... 31

Template No. 5-0000-0001-T2 Rev. 1

Copyrights EIL All rights reserved

Retrofitting Scheme for Piping

Piping loop having Document number A375-000-16-43-ADC-0056 .............................. 35

PROPOSED RETROFITTING .................................................................................... 35

RESULTS AFTER RETROFITTING ........................................................................... 35

Piping loop having Document number A375-000-16-43-ADC-0059 ............................... 38

PROPOSED RETROFITTING .................................................................................... 38

SPRING DETAILS: .................................................................................................... 38

Piping loop having Document number A375-000-16-43-ADC-0062 ............................... 43

PROPOSED RETROFITTING .................................................................................... 43

RESULTS AFTER RETROFITTING ........................................................................... 43

Piping loop having Document number A375-000-16-43-ADC-0063 .............................. 46

PROPOSED RETROFITTING .................................................................................... 46

RESULTS AFTER RETROFITTING ........................................................................... 46

Piping loop having Document number A375-000-16-43-ADC-0065 .............................. 51

PROPOSED RETROFITTING .................................................................................... 51

RESULTS AFTER RETROFITTING ........................................................................... 51

Piping loop having Document number A375-000-16-43-ADC-0067 .............................. 54

PROPOSED RETROFITTING .................................................................................... 54

RESULTS AFTER RETROFITTING ........................................................................... 54

Piping loop having Document number A375-000-16-43-ADC-0068 .............................. 57

PROPOSED RETROFITTING .................................................................................... 57

RESULTS AFTER RETROFITTING ........................................................................... 57

Piping loop having Document number A375-000-16-43-ADC-0069 .............................. 58

Template No. 5-0000-0001-T2 Rev. 1

Copyrights EIL All rights reserved

Retrofitting Scheme for Piping

RESULTS AFTER RETROFITTING ........................................................................... 58

Piping loop having Document number A375-000-16-43-ADC-0070 ............................... 61

PROPOSED RETROFITTING .................................................................................... 61

RESULTS AFTER RETROFITTING ........................................................................... 61

Piping loop having Document number A375-000-16-43-ADC-0071 ............................... 64

PROPOSED RETROFITTING .................................................................................... 64

RESULTS AFTER RETROFITTING ........................................................................... 64

Piping loop having Document number A375-000-16-43-ADC-0072 .............................. 68

PROPOSED RETROFITTING .................................................................................... 68

RESULTS AFTER RETROFITTING ........................................................................... 68

Piping loop having Document number A375-000-16-43-ADC-0073 ............................... 70

PROPOSED RETROFITTING .................................................................................... 70

Piping loop having Document number A375-000-16-43-ADC-0081 ............................... 73

PROPOSED RETROFITTING .................................................................................... 73