GRUNDFOS ALLDOS DATA BOOKLET

Vaccuperm Accessories
for chlorine gas dosing systems
Dosing & Disinfection

Contents
General
Principle of vacuum chlorine gas dosing systems

Product selection
Injectors 545 for Vaccuperm VGA-117, VGB
Injectors 545 for Vaccuperm VGA-113
Vacuum change-over device
Header lines for chlorine cylinders
Header lines for chlorine drums
Water apparatus 556

4
4
5
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5
6

Technical Data
Installation accessories for Vaccuperm gas
dosing systems
PVC injectors for Vaccuperm gas dosing systems
Injectors for Vaccuperm VGB-103
Injectors for Vaccuperm VGA-113 and VGS
Injectors for Vaccuperm VGA-117
Change-over device
Empty signal display unit
Header lines
Header lines for chlorine cylinders
Header lines for chlorine drums
Accessories for header lines and chlorine
gas containers
Water apparatus
Injection units
Safety accessories
Safety valve
Chlorine gas absorption cylinder
Sprinkling system
Compressed air respirator
Protective PVC suit
Gas mask
Rubber gloves
Rubber apron
Protective goggles
Body and eye shower
Nitrogen rinsing device
Warning signs
Emergency equipment
Expansion tank
Accessories for chlorine gas rooms
Ribbed radiator
Exhauster fan
Drum support
Chlorine cylinder balance
Accessories for transport and storage of
chlorine containers
Spring balance for cranes
Lifting beam
Chain hoist with electric trolley

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Further product documentation

WebCAPS
WinCAPS

24
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General

VACCUPERM
Chlorine gas dosing systems

Principle of vacuum chlorine gas dosing systems

F
C
B

E
H
TM04 1281 1209

Fig. 1 Principle of vacuum chlorine gas dosing systems

Function of chlorine gas dosing systems

Handling, transport and storage of chlorine for the
disinfection of drinking and pool water are a challenge to
systems engineering. This is the reason why the vacuum
principle is being used in dosing systems for a long time
already. At this, the pressure of the chlorine gas is
reduced to the vacuum.
This method successfully avoids chlorine gas leakage.
In the event of a pipe breakage, no chlorine gas can
escape, only ambient air is drawn in.
Vacuum chlorine gas dosing systems are composed of
three principal components.
Vacuum regulator (B)
The vacuum regulator is a pressure reducing valve, which
reduces the overpressure from the chlorine tank side to
the negative pressure on the vacuum side. The valve
opens, when a sufficient vacuum is present on the outlet
side. Vacuum regulators with pressure gauge and a liquid
trap are available for more safety.

Injector (D)
Injectors have the task to bring chlorine gas into the water
flow. They operate according to the principle of water jet
pumps. The injector body comprises a nozzle with a
successional diffusor. Between the nozzle and the
diffusor, there is a narrow annular gap, where chlorine gas
is sucked out of the dosing line through the injector head.
A diaphragm check valve at the gas supply line prevents
the ingress of water into the vacuum line.
Legend
Pos. Component
A

Chlorine gas cylinder

Vacuum regulator

Dosing regulator

Injector

Absorption cylinder (option)

Safety valve (option)

Change-over device (option)

Water apparatus (option)

Dosing regulator (C)

The chlorine gas volume flow is adjusted with the dosing
regulator. This can be effected manually or automatically
via motor control.
VGB models combine a vacuum regulator and a dosing
unit in a compact enclosure. They are not available with
change-over device or servomotor for dosing regulator.

Product selection

VACCUPERM Accessories
for chlorine gas dosing systems

Injectors 545 for Vaccuperm VGA-117, VGB

Capacity (kg/h)
0.5

10

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Motive water connection

(inlet/outlet)
1" 1 1/4" PVC PVC
NPT NPT 20/25 25/32
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Vacuum
Counterpressure
connection
(bar)
PE
PE
PVC
0.5-3 0-7
3-7
8/11 10/14 15/20
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Product Number

96729078
96691986
96729116
96693040
91835792
91836390
91836585
96729144
96729186
96729147
95700927
95706326
95706328
95706327
96703794
91835795
95707913
96729231
95701067
96732136
95706329
96729232
96706390
95701067
95706330
95706329

(545-1000-3)
(545-1000-1)
(545-2000-3)
(545-2000-1)
(545-4000-3)
(545-4000-1)
(545-4030-10001)
(545-3030-10000)
(545-4030-10003)
(545-3030-10003)
(545-4030-1-10001)
(545-3030-1-10002)
(545-4030-1-10002)
(545-3030-1-10001)
(545-8030-10000)
(545-6030-10000)
(545-8030-10001)
(545-6030-10001)
(545-8030-1-10000)
(545-6030-1-10000)
(545-8030-1-10001)
(545-6030-1-10001)
(545-10030-1-10000)
(545-8030-1-10000)
(545-10030-1-10001)
(545-8030-1-10001)

Injectors 545 for Vaccuperm VGA-113

Capacity (kg/h)
0.5

10

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Motive water connection

(inlet/outlet)
1" 1 1/4" PVC PVC
NPT NPT 20/25 25/32
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Vacuum
Counterpressure
connection
(bar)
PE
PE
PVC
0.5-3 0-7
3-7
8/11 10/14 15/20
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Product Number

96729055
96693039
96729078
96729040
96691986
96729038
96729116
95700233
96693040
96729041
91835792
95700234
96729046
91836390
96729043
96729044
96729062
96729174
96729063
95702416

(545-0500-3)
(545-0500-1)
(545-1000-3)
(545-01000-3-10000)
(545-1000-1)
(545-01000-1-10000)
(545-2000-3)
(545-02000-3-10000)
(545-2000-1)
(545-02000-1-10001)
(545-4000-3)
(545-04000-3-10002)
(545-04000-3-10001)
(545-4000-1)
(545-04000-1-10000)
(545-04000-1-10001)
(545-0518-10000)
(545-3518-10000)
(545-0518-10001)
(545-3518-10002)

Product selection

VACCUPERM Accessories
for chlorine gas dosing systems

Vacuum change-over device

Capacity
4 kg/h
10 kg/h
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Connection inlet / outlet

PE 8/11 mm PE 10/14 mm PVC 15/20 mm
z
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Signal output
without
Reed contact
z
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Product Number
91834811
96681741
91834812
96681740
96711198
96711199

(189-010-10000)
(189-010-10011)
(189-010-10001)
(189-010-10004)
(189-010-10009)
(189-010-10010)

Header lines for chlorine cylinders

Direct mounting.
Number of cylinders
2
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Pressure
connection
1"
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Regulator
connection
1"
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Liquid trap
connection
without
with
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Product Number

96698876
96696418
96698877
96728995
96698878
96728998
96698879
96729000
96728993
96729002

(542-622-10000)
(542-632-10000)
(542-623-10000)
(542-633-10000)
(542-624-10000)
(542-634-10000)
(542-625-10000)
(542-635-10000)
(542-626-10000)
(542-636-10000)

Header lines for chlorine drums

Wall-mounted vacuum regulator.
Number of drums
1
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Pressure
connection
G 3/4 1 1/4" 1
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Regulator connection
Cu 6/8 mm
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flange G 1

flange G 1/2

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Liquid trap
connection
without
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Product Number

96728934
96728936
96728935
96728944
96728940
96728946
96728938
96728945
96728939
96728952
95709561
96728953
95712106
96728954
96728942
96728960
96728974
96728958
96728975
96728959
96728976
96728964
95712107
96728962
95712947
96728961
96728977
96728966
95712949
95700192
95712950
96728965
96728978

(542-1-10000)
(542-1-10002)
(542-1-10001)
(542-32-10000)
(542-2-10005)
(542-32-10002)
(542-2-10000)
(542-32-10001)
(542-2-10001)
(542-33-10000)
(542-3-10006)
(542-33-10001)
(542-3-10001)
(542-33-10002)
(542-3-10000)
(542-34-10003)
(542-4-10001)
(542-34-10001)
(542-4-10002)
(542-34-10002)
(542-4-10003)
(542-35-10004)
(542-5-10001)
(542-35-10001)
(542-5-10002)
(542-35-10000)
(542-5-10000)
(542-36-10003)
(542-6-10001)
(542-36-10001)
(542-6-10002)
(542-36-10000)
(542-6-10000)

Product selection

VACCUPERM Accessories
for chlorine gas dosing systems

Water apparatus 556

Maximum 10 bar counterpressure.
Version
Pressure
reducing valve

Connection inlet / outlet

Solenoid valve +
pressure reducing
Pressure gauge
valve + check
valve

z
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G1+
PVC 25/32
mm

z
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G 1/2 +
PVC 20/25
mm

z
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Voltage
without

Product Number

230 V / 50 Hz

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96729685
96729698
96729686
96729696
95703314
95704696

(556-16)
(556-22)
(556-16.1)
(556-20)
(556-30-10000)
(556-32-10000)

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Installation accessories for Vaccuperm gas dosing systems

Description

Order No

Chlorine cylinder holding clip for cylinder diameter of about 270 mm

96726838 (505-018)

Ball valve, PVC, 2 bar, for 8/11 PE hose

96727449 (526-110)

Ball valve, PVC, 2 bar, for 10/14 PE hose

96727450 (526-111)

8/11 mm PE hose, 10 metres

96701705 (526-131/10)

8/11 mm PE hose, 25 metres

96695982 (526-131/25)

8/11 mm PE hose, 50 metres

96727461 (526-131/50)

10/14 mm PE hose, 10 metres

91836646 (526-137/10)

10/14 mm PE hose, 25 metres

96727466 (526-137/25)

10/14 mm PE hose, 50 metres

96697538 (526-137/50)

Vacuum connection set: 10 metres of 8/11 mm PE hose and 2 T-pieces with connection screwings

91835688 (526-133)

Coupling with 2 union nuts for 8/11 mm PE hose

96696905 (526-132)

Coupling with 1 union nut for 8/11 mm PE hose and 1 union nut for 10/14 mm PE hose

96727462 (526-134)

Coupling with 1 union nut for 8/11 mm PE hose and adhesive bushing for 12/16 mm PVC pipe

96727463 (526-135)

Coupling with 2 union nuts for 10/14 mm PE hose

96727467 (526-138)

T-piece, PVC, for 8/11 PE hose

96695978 (526-128)

T-piece, PVC, for 10/14 mm PE hose

91835711 (529-115)

Testing agent for tightness check

96687925 (48.056)

TM04 1373 3009

Coupling

TM04 1371 3009

16

24

Fig. 2 Coupling for 8/11 PE hose

Fig. 3 Coupling for 8/11 PE hose and adhesive

bushing for 12/16 mm PVC pipe

TM04 1372 3009

T-piece

Fig. 4 T-piece for PE hose

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

PVC injectors for Vaccuperm gas dosing systems

Advantages
Due to the special form of the nozzle, the operating
costs are low and efficiency is improved.

TM04 1374 3009

Selection of the suitable injector

The selection of the injector to be used for the specific
task determines the safe functioning of the entire
chlorine gas system. The important criteria are the
motive water pressure and counterpressure as well as
the dosing capacity. For the decision the indication of
the customer data is necessary as well as the
Grundfos Alldos table for the operating point.

Fig. 5 Injector 1

Easy selection of the operating point thanks to the

optimum graduation of the product range.

TM04 1375 3009

The construction according to the flow allows a

reduction of the pressure losses of the non-return
diaphragm valve.
A safety non-return diaphragm valve according to
the floater principle protects the dosing unit
disposed upstream optimally from the entry of water
or chlorine solution.
Fig. 6 Injector 1 1/4

TM04 1376 3009

Excellent price-performance ratio.

TM04 1377 3009

Fig. 7 Injector DN 20

Fig. 8 Injector DN 25

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Features
Without fastening material.
With non-return diaphragm valve.
FEP diaphragm, PTFE piston, PTFE-coated spring.

TM04 1254 0409

Dimensions

TM04 1255 0409

Fig. 9 Injector 1

B
A

TM04 1250 0409

Fig. 10 Injector 1 1/4

B
A

TM04 1256 0509

Fig. 11 Injector DN 20 mm

Fig. 12 Injector DN 25 mm

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Injectors for Vaccuperm VGB-103

Max. capacity

Water
quantity

[g/h] Cl2

[l/h]

Motive water
pressure

Counterpressure

[bar]

[bar]

Dimensions

Order No.
d

1 NPT

430

275

232

Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 8/11 mm

500

550 - 1350

2 - 16

0-7

1000

850 - 2200

2 - 16

0-7

96729078 (545-1000-3)
96729116 (545-2000-3)

2000

1350 - 3300

2 - 16

0-7

91835792 (545-4000-3)

500

550 - 1350

2 - 16

0-7

96691986 (545-1000-1)

1000

850 - 2200

2 - 16

0-7

96693040 (545-2000-1)

2000

1350 - 3300

2 - 16

0-7

91836390 (545-4000-1)

hose 1

Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 8/11 mm

DN 20

Injectors for Vaccuperm VGA-113 and VGS

Max. capacity

Water
quantity

[g/h]

[l/h]

Motive water
pressure

Counterpressure

[bar]

[bar]

Dimensions

Order No.
d

1 NPT

430

430

430

275

232

275

232

275

232

400

350

400

350

Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 8/11 mm

500

300 - 780

2 - 16

0-7

96729055 (545-0500-3)

1000

550 - 1350

2 - 16

0-7

96729078 (545-1000-3)

2000

850 - 2200

2 - 16

0-7

96729116 (545-2000-3)

4000

1200 - 3300

2 - 16

0-7

91835792 (545-4000-3)

hose 1

Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 10/14 mm

1000

550 - 1350

2 - 16

0-7

2000

850 - 2200

2 - 16

0-7

96729040 (545-01000-3-10000)
95700233 (545-02000-3-10000)

4000

1200 - 3300

2 - 16

0-7

95700234 (545-04000-3-10002)

4000

1200 - 3300

hose 1

1 NPT

Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 15/20 mm

0-7

96729046 (545-04000-3-10001)

hose 1

1 NPT

Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 8/11 mm

500

300 - 780

2 - 16

0-7

96693039 (545-0500-1)

1000

550 - 1350

2 - 16

0-7

96691986 (545-1000-1)

2000

850 - 2200

2 - 16

0-7

96693040 (545-2000-1)

4000

1200 - 3300

2 - 16

0-7

91836390 (545-4000-1)

DN 20

Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 10/14 mm

1000

550 - 1350

2 - 16

0-7

2000

850 - 2200

2 - 16

0-7

96729038 (545-01000-1-10000)
96729041 (545-02000-1-10001)

4000

1200 - 3300

2 - 16

0-7

96729043 (545-04000-1-10000)

4000

1200 - 3300

DN 20

Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 15/25 mm

2 - 16

0-7

96729044 (545-04000-1-10001)

DN 20

Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PE hose 10/14 mm

10000

3700 - 5700

3-8

0.5 - 3

96729062 (545-0518-10000)

10000

3600 - 5300

9 - 16

3-7

96729174 (545-3518-10000)

10000

3700 - 5700

3-8

0.5 - 3

96729063 (545-0518-10001)

10000

3600 - 5300

9 - 16

3-7

95702416 (545-3518-10002)

DN 25

Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PE hose 15/25 mm

10

DN 25

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Injectors for Vaccuperm VGA-117

Max. capacity

Water
quantity

[g/h]

[l/h]

Motive water
pressure

Counterpressure

[bar]

[bar]

Dimensions

Order No.
d

1 NPT

430

400

Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 8/11 mm

500

550 - 1350

2 - 16

0-7

1000

850 - 2200

2 - 16

0-7

96729078 (545-1000-3)
96729116 (545-2000-3)

2000

1350 - 3300

2 - 16

0-7

91835792 (545-4000-3)

4000

3400 - 4700

4-8

0.5 - 3

91836545 (545-4030-10001)

4000

3600 - 4300

9 - 15

3-7

96729144 (545-3030-10000)

8000

4200 - 5800

4-8

0.5 - 3

96703794 (545-8030-10000)

4700 - 6000

9 - 15

3-7

91835795 (545-6030-10000)

hose 1

Water connections (inlet/outlet) hose 1 1/4 / 1 1/4 NPT / vacuum connection PE hose 10/14 mm

8000

hose
1 1/4

1 1/4 NPT

Water connections (inlet/outlet) hose 1 1/4 / 1 1/4 NPT / vacuum connection PVC pipe DN 15 (external diameter = 20 mm)
4000

3400 - 4700

4-8

0.5 - 3

96729186 (545-4030-10003)

4000

3600 - 4300

9 - 15

3-7

96729147 (545-3030-10003)

8000

4200 - 5800

4-8

0.5 - 3

95707913 (545-8030-10001)

8000

4700 - 6000

9 - 15

3-7

96729231 (545-6030-10001)

hose
1 1/4

1 1/4 NPT

400

275

232

400

350

Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 8/11 mm

500

550 - 1350

2 - 16

0-7

96691986 (545-1000-1)

1000

850 - 2200

2 - 16

0-7

96693040 (545-2000-1)

2000

1350 - 3300

2 - 16

0-7

91836390 (545-4000-1)

4000

3400 - 4700

4-8

0.5 - 3

95700927 (545-4030-1-10001)

4000

3600 - 4300

9 - 15

3-7

95706326 (545-3030-1-10002)

8000

4200 - 5800

4-8

0.5 - 3

95701067 (545-8030-1-10000)

8000

4700 - 6000

9 - 15

3-7

96732136 (545-6030-1-10000)

10000

5200 - 7200

4-8

0.5 - 3

96706390 (545-10030-1-10000)

10000

6000 - 8000

9 - 15

3-7

95701067 (545-8030-1-10000)

DN 20

Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PE hose 10/14 mm

DN 25

Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PVC pipe DN 15 (external diameter = 20 mm)
4000

3400 - 4700

4-8

0.5 - 3

95706328 (545-4030-1-10002)

4000

3600 - 4300

9 - 15

3-7

95706327 (545-3030-1-10001)

8000

4200 - 5800

4-8

0.5 - 3

95706329 (545-8030-1-10001)

8000

4700 - 6000

9 - 15

3-7

96729232 (545-6030-1-10001)

10000

5200 - 7200

4-8

0.5 - 3

95706330 (545-10030-1-10001)

10000

6000 - 8000

9 - 15

3-7

95706329 (545-8030-1-10001)

DN 25

400

350

11

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Maintenance kits for PVC injectors

composed of diaphragm, piston, flat gasket, seat
threaded ring, O-rings.
for injectors
96691986 (545-1000-1),
96729078 (545-1000-3),
96693040 (545-2000-1),
96729116 (545-2000-3),
91836390 (545-4000-1),
91835792 (545-4000-3)

Injector
capacity

Order No.

up to 4 kg/h

96688748
(553-1050)

composed of diaphragm, piston, seat, O-rings.

for injectors

12

Injector
capacity

Order No.

96729144
96729147
95706326
95706327
91836585
96729186
95700927
95706328

(545-3030-10000),
(545-3030-10003),
(545-3030-1-10002),
(545-3030-1-10001),
(545-4030-10001),
(545-4030-10003),
(545-4030-1-10001),
(545-4030-1-10002)

up to 4 kg/h

96688795
(553-1295)

91835795
96729231
96732136
96729232
96703794
95707913
95701067
95706329
96706390
95706330

(545-6030-10000),
(545-6030-10001),
(545-6030-1-10000),
(545-6030-1-10001),
(545-8030-10000),
(545-8030-10001),
(545-8030-1-10000),
(545-8030-1-10001),
(545-10030-1-10000),
(545-10030-1-10001)

up to 10 kg/h

91835847
(553-1296)

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Change-over device

Dimensions

Change-over devices ensure an uninterrupted supply

of the dosing system with gaseous chlorine under
vacuum by changing over mechanically from empty
containers to full ones.

Vacuum connections (inlet / outlet):

VGA-111 and VGA-113 up to 4 kg/h:
PE hose 8/11 mm,
VGA-117 and VGA-146 up to 10 kg/h:
PE hose 10/14 mm or PVC pipe DN 15 (external
diameter = 20 mm).

221
262

Option
With 2 Reed contacts for remote transmission of the
empty signal, max. 50 V / 1 A / 50 W.

4 kg/h
4 kg/h
10 kg/h
10 kg/h
10 kg/h
10 kg/h

6.5

TM04 1249 0409

67

95

Operating, transport and storage temperature:

0 to 40 C.

Connection
inlet / outlet
PE 8/11 mm
PE 8/11 mm
PE 10/14 mm
PE 10/14 mm
PVC 15/20 mm
PVC 15/20 mm

100

241

Optical indicator of the switching position,

row I or row II.

Capacity

54

73

For combination of 2 vacuum regulators with 1 or

more dosing regulators.

73

149

Fig. 13 Change-over device

Signal output

Order No

without Reed contact

with Reed contact
without Reed contact
with Reed contact
without Reed contact
with Reed contact

91834811 (189-010-10000)
96681741 (189-010-10011)
91834812 (189-010-10001)
96681740 (189-010-10004)
96711198 (189-010-10009)
96711199 (189-010-10010)

Empty signal display unit

only with option: with Reed contacts.
max. 250 V, 2 A, 250 VA.
Description

Order No

Empty signal display unit, 115 V, 50/60 Hz

95715967
(332-3012)

Empty signal display unit, 230 V, 50/60 Hz

95715968
(332-3015)

Dimensions
160

148

TM04 0862 0609

50
80

3.7

Fig. 14 Empty signal display unit

13

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Header lines

Header lines for chlorine cylinders

Header lines connect several chlorine cylinders or

drums with the downstream components of the gas
dosing system.

Dimensions
350

350

They consist of
a collector pipe for the corresponding number of
cylinders or drums,
TM04 1268 1009

flexible lines for connecting the cylinders or drums,

the corresponding number of connection valves.
Selection of the suitable header line
It is possible to extract 1% per hour of the content of a
chlorine cylinder or drum by weight. The needed
number of cylinders or drums can be calculated based
on the required total dosing quantity.
Technical data

Fig. 15 Header line for cylinders

Pressure connection 1.
Dosing regulator connection 1.
Length of flexible copper line 1 m.

Medium

Cl2 (liquid or gas)

Max. pressure

16 bar

Qty of
cylinders

Weight
[kg]

Materials:

Order Number
Version 1

Version 2
96696418
(542-632-10000)

Seamless drawn steel pipe, lacquered, according

to DIN 2441

3.4

Collector pipe

96698876
(542-622-10000)

Flexible lines

Copper, tin-plated

5.1

996698877
(542-623-10000)

96728995
(542-633-10000)

Valve body

Brass, nickel-plated

Valve piston

Nickel-chrome alloy

6.8

96698878
(542-624-10000)

96728998
(542-634-10000)

Gaskets

IT, asbestos-free

8.5

Packing

PTFE

96698879
(542-625-10000)

96729000
(542-635-10000)

O-rings

FKM

10.2

96728993
(542-626-10000)

96729002
(542-636-10000)

Version 1: Vaccuperm VGA-111, VGA-146, VGB without liquid trap.

Version 2: Vaccuperm VGA-111, VGA-146 with liquid trap.

14

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Header lines for chlorine drums

Pressure connection 1.

Dosing regulator connection: flexible line 6/8 mm.

Dosing regulator connection: flange G 1 or G 1/2.

Pressure connection G 3/4 or 1 1/4 or 1.

Length of flexible copper line 2 m.

Length of flexible copper line 2 m.

Qty of
drums
1

Qty of
drums

Order Number

Weight
[kg]

G 3/4

1 1/4

96728934*
96728936*
96728935*
(542-1-10000) (542-1-10002) (542-1-10001)

1.3

Dimensions
2000

3000
500

1000

500

500

1000

500

fl. G 1

Order Number
flange G 1/2

flange G 1

11

17

96728939
(542-2-10001)

96728945
(542-32-10001)

13.8

21

96728942
(542-3-10000)

96728954
(542-33-10002)

18

27.5

96728976
(542-4-10003)

96728959
(542-34-10002)

21

31

96728977
(542-5-10000)

96728961
(542-35-10000)

23.5

34.5

96728978
(542-6-10000)

96728965
(542-36-10000)

TM04 1269 1009

1000

Weight [kg]
fl. G 1/2

Fig. 16 Header line for drums

Pressure connection G 3/4.

Dosing regulator connection: flange G 1 or G 1/2.
Length of flexible copper line 2 m.
Qty of
drums

Weight [kg]
fl. G 1/2

fl. G 1

Order Number
flange G 1/2

flange G 1

11

17

96728940
(542-2-10005)

96728944
(542-32-10000)

13.8

21

95709561
(542-3-10006)

96728952
(542-33-10000)

18

27.5

96728974
(542-4-10001)

96728960
(542-34-10003)

21

31

95712107
(542-5-10001)

96728964
(542-35-10004)

23.5

34.5

95712949
(542-6-10001)

96728966
(542-36-10003)

Pressure connection 1 1/4.

Dosing regulator connection: flange G 1 or G 1/2.
Length of flexible copper line 2 m.
Qty of
drums

Weight [kg]
fl. G 1/2

fl. G 1

Order Number
flange G 1/2

flange G 1

11

17

96728938
(542-2-10000)

96728946
(542-32-10002)

13.8

21

95712106
(542-3-10001)

96728953
(542-33-10001)

18

27.5

96728975
(542-4-10002)

96728958
(542-34-10001)

21

31

95712947
(542-5-10002)

96728962
(542-35-10001)

23.5

34.5

95712950
(542-6-10002)

95700192
(542-36-10001)

15

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Accessories for header lines and chlorine gas containers

Contact manometer 0 to 9 bar
with shut-off valve and T-piece.

Shut-off valve
Dimensions

Connection flange DN 15, 1 limit contact MIN

Connection flange DN 15, 2 limit contacts MIN/MAX
Connection flange DN 25, 1 limit contact MIN
Connection flange DN 25, 2 limit contacts MIN/MAX

Order No
95707016
(541-006)
96706389
(541-007)
96728923
(541-008)
96728924
(541-009)

Description

DN

TM04 1332 2609

~ 305

Fig. 18 Shut-off valve

Dimensions in mm
DN
F
L

Weight
[kg]

15

95

130

105

100

2.5

25

115

150

120

120

4.15

Order No
96706445
(547-015)
96706446
(547-025)

Copper line
Description
1 metre of copper line

Fig. 17 Contact manometer

2 metres of copper line

Heater strip

Order No
96688686
(547-101)
96690366
(547-102)

Connection screwing
Description
230 V, 1-phase, 50/60 Hz, 25 Watt
150 V, 1-phase, 50/60 Hz, 25 Watt
Connection set for heater strip
with cable box, screwing, slot gaskets, shrinkable
sleeves and nur (for cable boxes without thread)
Confectioning of the heater strip
shrinkable sleeves
1 for insulation of the heating element
1 for protection of the cable ends

Order No
96729273
(547-901)
96729274
(547-902)

96729275
(547-910)

Description
Connection screwing G 1/2

Corner valve
Description
Corner valve, inlet G1/2

Order No
96729263
(547-6802)

Connection valve
Description
Connection valve 1
Connection valve 3/4
Connection valve 1 1/4

16

Order No
96729262
(547-103)

Order No
96690367
(547-6810)
96688687
(547-6811)
96690368
(547-6821)

TM04 1338 2609

DN

max.165

Dimensions

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Water apparatus
L max

Device for the regulation or control of the motive water

pressure at the injector. Positioned between the motive
water booster pump and the injector.

TM04 1251 0409

Dimensions
L max

TM04 1253 0409

Fig. 21 Water apparatus with shut-off valve, solenoid

valve, pressure reducing valve, strainer,
pressure gauge and check valve

Fig. 19 Water apparatus with shut-off valve, pressure

reducing valve, strainer and pressure gauge
Connection
inlet

outlet

Length
L max

Order No.

G 1/2

PVC pipe 20/25 mm

260 mm

96729685 (556-16)

G1

PVC pipe 25/32 mm

340 mm

96729698 (556-22)

Connection

Length
L max

Voltage

Order No.

PVC pipe
20/25 mm

375 mm

230 V / 60 Hz

95703314
(556-30-10000)

PVC pipe
25/32 mm

470 mm

230 V / 60 Hz

95704696
(556-32-10000)

inlet

outlet

G 1/2
G1

TM04 1252 0409

L max

Fig. 20 Water apparatus with shut-off valve and

pressure gauge
Connection
inlet

outlet

Length
L max

Order No.

G 1/2

PVC pipe 20/25 mm

220 mm

96729686 (556-16.1)

G1

PVC pipe 25/32 mm

265 mm

96729696 (556-20)

17

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Construction and function

Injection units are used in connection with gas dosing
systems for injecting the chlorine solution into the water
flow to be treated.

l
L

They consist of a shut-off valve with a connection for

the chlorine solution coming from the injector and an
injection pipe with connection thread or flange for
installation in the water pipe.

TM04 1282 1309

Injection units

Fig. 23 PVC injection unit with ball valve;

installation connection G1/4 and G 2

TM04 1283 1309

PVC injection units have a PVC shut-off ball valve.

Stainless steel injection units are equipped with a shutoff diaphragm valve. The internal surface of the
stainless steel injection units is covered with plastic.

Variants
Injection units are available in PVC or stainless steel
with different connection sizes.

l
L

Fig. 22 PVC injection unit with ball valve;

installation connection G 1

TM04 1285 1309

TM04 1284 1309

R
l

Fig. 24 Stainless steel injection unit with diaphragm

valve; installation connection G 1 1/2

Dimensions

Fig. 25 Stainless steel injection unit with diaphragm

valve; flange installation connection

Technical data
Type

Material

ball valve

PVC

diaphragm
valve

stainless
steel

Connection
chlorine solution
line

Installation
connection
(R or d)

D
[mm]

L [mm]

n [mm]

N [mm]

Weight
[kg]

Order No.

PVC pipe 20/25 mm

G1

25

155

298

0.3

96696417 ( 522-232)

PVC pipe 25/32 mm

G 1 1/4

32

155

371

0.5

96617120 ( 522-242)

PVC pipe 32/40 mm

G2

40

155

414

1.5

96705808 ( 522-252)

flange DN 25

G 1 1/2

85

90

310

4 x 12

7.0

96727321 ( 522-302)

flange DN 32

G 1 1/2

100

90

310

4 x 16

8.5

96727322 ( 522-312)

flange DN 50

flange DN 80

125

450

860

8 x 18

4 x 18

21.0

96727319 ( 522-264)

flange DN 65

flange DN 100

145

650

1120

8 x 18

4 x 18

39.0

96727320 ( 522-274)

flange DN 80

flange DN 125

160

750

1240

8 x 18

8 x 18

46.0

96727318 ( 522-254)

Connections / Counterflanges
for chlorine solution inlet connection, composed of
PVC counterflange set with screws and nuts.
for

18

l [mm]

Order No.

injection unit 96705808 (522-252)

96727579 (529-252)

injection unit 96727321 (522-302)

96727583 (529-302)

injection unit 96727322 (522-312)

96727584 (529-312)

injection unit 96727319 (522-264)

96727581 (529-264)

injection unit 96727320 (522-274)

96727582 (529-274)

injection unit 96727318 (522-254)

96727580 (529-254)

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Safety accessories

Sprinkling system
with solenoid valve 230 V, 50 Hz.

Safety valve
dosing quantity up to 10 kg/h.
for direct wall mounting.
Connection inlet / outlet
PE 8/11 mm
PE 10/14 mm

Order Number
96698000 (543-010-10000)
96698015 (543-010-10006)

Description
Sprinkling system
Sprinkling system
Sprinkling system
Sprinkling system
Sprinkling system
Sprinkling system

with
with
with
with
with
with

1
2
3
4
5
6

nozzle
nozzles
nozzles
nozzles
nozzles
nozzles

Order No
96699653 (515-321)
96699654 (515-322)
96699696 (515-323)
96699698 (515-324)
96699700 (515-325)
96699699 (515-326)

TM04 1270 1109

106

126

77.5

Dimensions

106
172

Fig. 26 Safety valve

Chlorine gas absorption cylinder

PVC, 5 litres, absorption capacity 450 g Cl2.
with 4 kg absorbent.
connection for PE hose 8/11 mm.
fixing material included.
Description

Order No

Absorption cylinder, filled

96696580 (524-311)

Refilling (4 kg absorbent)

96688989 (553-225)

Dimensions

139

TM04 1248 0309

824

PE 8/11

Fig. 27 Absorption cylinder

19

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

min. 508

min. 115

Dimensions

TM04 1310 2609

min. 325

min. 361

Fig. 28 Sprinkling system

Compressed air respirator

Rubber gloves

featuring automatic lung and panorama mask.

6-litre cylinder, 300 bars, with supporting frame.
Description
Compressed air respirator
Spare cylinder

Order No
96727001 (515-21)
96727002 (515-22)

Protective PVC suit

with vulcanized boots and gloves.
Description
Protective PVC suit

Order No
96727018 (515-623)

with threaded filter to DIN 3181, type 900 St B 2-P2.

20

Order No
96727012 (515-410)

Rubber apron
Description
Rubber apron

Order No
96727013 (515-420)

Protective goggles
Description
Protective goggles

Order No
96727014 (515-430)

Body and eye shower

Gas mask
Description
Gas mask
Spare filter for gas mask
Storage box for gas mask and filter, with
shoulder strap

Description
Rubber gloves

Order No
96727010 (515-401)
96688099 (515-402)
96727011 (515-403)

Description
Body and eye shower

Order No
96727019 (515-640.1)

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Warning signs

Dimensions

207

Description
Set of warning signs for chlorine gas
installation in German
Set of warning signs for chlorine gas
installation in English

Order No
96699631 (515-600)
96727016 (515-601)

Emergency equipment
Description
Emergency equipment for leakages in
chlorine drums

Order No
96727020 (515-645)

Expansion tank
bursting pressure 16 bars.
2269
2115

with bursting disk and contact manometer.

connection of threaded flange G 1.
Description
Expansion tank

Order No
96706391 (600-0002)

200

TM04 1330 2609

1000

Dimensions

140

Nitrogen rinsing device

~ 1040

327

850

Fig. 29 Body and eye shower

40-litre nitrogen cylinder (empty).

2 m of copper line.
corner valve.

45

tongue flange and flange gasket.

Description
Nitrogen rinsing device for connection at
G 1/2 header lines
Nitrogen rinsing device for connection at
G 1 header lines

G 1"
Order No
96726854 (505-532)

TM04 41335 2609

pressure reducing valve.

Fig. 30 Expansion tank

96726855 (505-533)

21

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Accessories for chlorine gas rooms

Drum support
set of two units for storage of one drum.

Ribbed radiator
Drum support

Stainless steel, 230/400 V, IP 66 / IP 67, 1000 W.

Description
Ribbed radiator
Temperature controller (frost protector) for
ribbed radiator, 230 V, 50 Hz, wall mounting

Order Number
mounting plate:
lacquered steel
rollers and axles: nickelplated steel
min. 0.7 m, max. 1.96 m
max. 2000 kg
2 x 23 kg
fastening screws, heavyload dowels

Material:

Order Number
96726993 (515-1)

Drum size:
Load:
Weight:

96727000 (515-2)

Dimensions

Accessories:

96726869 (505-632)

110

100

640

108

515

1003

127

M16

min. 110

1093

10

96
7

TM04 1327 2609

24
400
600

Fig. 31 Ribbed radiator

110

3-phase, 400 V, 50 Hz, IP 55, with cover.

Description
Exhauster fan 1150 m3/h, 65 W, 0.17 A
Exhauster fan 2500 m3/h, 110 W, 0.30 A
Exhauster fan 5700 m3/h, 210 W, 0.65 A

650

Order Number
96726997 (515-15)
96726998 (515-16)
96726999 (515-17)

Fig. 33 Drum support

Chlorine cylinder balance

Dimensions
D

TM04 1329 2609

Fig. 32 Exhauster fan

Description
Chlorine cylinder balance for one cylinder,
without empty signal
Chlorine cylinder balance for two cylinders,
without empty signal
Chlorine cylinder balance for one cylinder,
with Reed contact for empty signal
Chlorine cylinder balance for two cylinders,
with Reed contact for empty signal
Chlorine cylinder balance for one cylinder,
with signal output 4-20 mA
Chlorine cylinder balance for two cylinders,
with signal output 4-20 mA

96726857 (505-624)
96726860 (505-625)
96726858 (505-624-2)
96726861 (505-625-2)
96726859 (505-624-4)
96726862 (505-625-4)

Order Number

44.5

193

96726997 (515-15)

431

580

520

11

100

166

96726998 (515-16)

543

700

640

11

137

192

96726999 (515-17)

279

457
406

D
8.5

330

C
305

25

B
345

1549

A
217

Fig. 34 Chlorine cylinder balance

22

Order Number

Dimensions

Dimensions in mm

1016 1066

The balance for two cylinders consists of two

individual platforms, etc.

TM04 1326 2609

Exhauster fan

TM04 1325 2609

170

Dimensions

Technical data

VACCUPERM Accessories
for chlorine gas dosing systems

Accessories for transport and storage of chlorine containers

Spring balance for cranes

Lifting beam

capacity: 2000 kg.

lifting capacity: 2000 kg.

accuracy: +/- 1% of full scale value.

weight: 40 kg.

Description
Spring balance for cranes
Spring balance for cranes with extra-large
scale

Order Number
96726840 (505-027)
96726842 (505-027-3)

suitable for 400 and 800-litre drums.

Description
Lifting beam

Order Number
96726853 (505-031)

Dimensions

Dimensions

2000

131

1620

74

TM04 1324 2609

~410

234

200

~50

Fig. 36 Spring balance for cranes 96726842

(505-027-3)

TM04 1322 2609

25

Order Number
96726843 (505-028)
96726848 (505-0281)
96726849 (505-0282)
Order Number
96726844 (505-028.3)
96726845 (505-028.31)
96726846 (505-028-32)
Order Number
95718862 (505-0288.05)
95718863 (505-0288.10)
95718864 (505-0288.15)
96726852 (505-0288.20)
95709268 (505-0288.25)
95718119 (505-0288.35)
96726851 (505-0287)

Dimensions

245
154

275
167

180 195

38

50

TM04 1323 2609

95

42

380-415 V, 50 Hz.

180

152

20

lifting range: 6 m.

Chain hoist, 2000 kg, 2.2 kW

for flanges of 141 to 200 mm width
for flanges of 82 to 125 mm width
for flanges of 201 to 300 mm width
Chain hoist, 3200 kg, 2.0 kW
for flanges of 137 to 215 mm width
for flanges of 82 to 155 mm width
for flanges of 220 to 300 mm width
Drag line for chain hoists
5 metres
10 metres
15 metres
20 metres
25 metres
35 metres
connection set

Fig. 35 Spring balance for cranes 96726840

(505-027)

16

Chain hoist with electric trolley

155

175

TM04 1321 2609

42

~50

16

624

100

120

192

138

Fig. 37 Lifting beam

25

268

156

1520
970

20

69

Fig. 38 Chain hoists

23

Further product
documentation

Vaccuperm Accessories

WebCAPS
WebCAPS is a Web-based Computer Aided Product
Selection program available on www.grundfos.com.
WebCAPS contains detailed information on more than
185,000 Grundfos products in more than 20 languages.
In WebCAPS, all information is divided into 6 sections:
Catalogue
Literature
Service
Sizing
Replacement
CAD drawings.

Catalogue
This section is based on fields of application and pump types, and
contains
technical data
curves (QH, Eta, P1, P2, etc.) which can be adapted to the density and viscosity of the pumped liquid and show the number of
pumps in operation
product photos
dimensional drawings
wiring diagrams
quotation texts, etc.

Literature
In this section you can access all the latest documents of a given
pump, such as
data booklets
installation and operating instructions
service documentation, such as Service kit catalogue and
Service kit instructions
quick guides
product brochures.

Service
This section contains an easy-to-use interactive service catalogue.
Here you can find and identify service parts of both existing and discontinued Grundfos pumps.
Furthermore, this section contains service videos showing you how
to replace service parts.

24

Further product
documentation

Vaccuperm Accessories

Sizing

This section is based on different fields of application and installation examples, and gives easy step-by-step instructions in how to
select the most suitable and efficient pump for your installation
carry out advanced calculations based on energy consumption,
payback periods, load profiles, life cycle costs, etc.
analyse your selected pump via the built-in life cycle cost tool
determine the flow velocity in wastewater applications, etc.

Replacement
In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a
more efficient Grundfos pump.
The section contains replacement data of a wide range of pumps
produced by other manufacturers than Grundfos.
Based on an easy step-by-step guide, you can compare Grundfos
pumps with the one you have installed on your site. When you have
specified the installed pump, the guide will suggest a number of
Grundfos pumps which can improve both comfort and efficiency.

CAD drawings
In this section it is possible to download 2-dimensional (2D) and
3-dimensional (3D) CAD drawings of most Grundfos pumps.
These formats are available in WebCAPS:
2-dimensional drawings:
.dxf, wireframe drawings
.dwg, wireframe drawings.
3-dimensional drawings:
.dwg, wireframe drawings (without surfaces)
.stp, solid drawings (with surfaces)
.eprt, E-drawings.

WinCAPS
WinCAPS is a Windows-based Computer Aided
Product Selection program containing detailed information on more than 185,000 Grundfos products in more
than 20 languages.
The program contains the same features and functions
as WebCAPS, but is an ideal solution if no Internet
connection is available.
WinCAPS is available on CD-ROM and updated once a
year.
Fig. 39 WinCAPS CD-ROM

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Being responsible is our foundation

Thinking ahead makes it possible
Innovation is the essence

95719029 1009
15.781005

GB
Subject to alterations.

Grundfos Management A/S

Poul Due Jensens Vej 7
DK-8850 Bjerringbro

Grundfos Alldos Dosing & Disinfection

Telephone: +45 87 50 14 00
www.grundfosalldos.com

Telephone: +49 72 40 61 0

Alldos Eichler GmbH

Reetzstrasse 85
D-76327 Pfinztal (Sllingen)