CHRYSLER A604 TEST BLOCK: A604/A606

SOLENOID 2-4 CLUTCH

Style PWM—on/off Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: Test Block Gauge Polarity

De-energized Normally Open (-)

Notes:
1. Using a frequency over 4 will cause solenoid to oscillate
and will damage gauges on test block.
2. Use gasket under pack.
3. Make sure plug is installed as shown before bolting
solenoid pack to test fixture.
4. Make sure ground clip is attached to solenoid pack.

FULL FLOW TEST

Testing 2-4 Clutch on A604 fixture. Plug location for testing A604.

Solx 2000 Manual CHRYSLER: Page 1

CHRYSLER A604 TEST BLOCK: A604/A606
SOLENOID L/R CLUTCH
Style PWM—on/off Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: Test Block Gauge Polarity

De-energized Normally Closed (-)

Notes:
1. Using a frequency over 4 will cause solenoid to oscillate
and will damage gauges on test block.
2. Use gasket under pack.
3. Make sure plug is installed as shown before bolting
solenoid pack to test fixture.
4. Make sure ground clip is attached to solenoid pack.

FULL FLOW TEST

Testing L/R Clutch on A604 fixture. Plug location for testing A604.

Solx 2000 Manual CHRYSLER: Page 2

CHRYSLER A604 TEST BLOCK: A604/A606
SOLENOID OD CLUTCH
Style PWM—on/off Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: Test Block Gauge Polarity

De-energized Normally Closed (-)

Notes:
1. Using a frequency over 4 will cause solenoid to oscillate
and will damage gauges on test block.
2. Use gasket under pack.
3. Make sure plug is installed as shown before bolting
solenoid pack to test fixture.
4. Make sure ground clip is attached to solenoid pack.

FULL FLOW TEST

Testing OD Clutch on A604 fixture. Plug location for testing A604.

Solx 2000 Manual CHRYSLER: Page 3

CHRYSLER A604 TEST BLOCK: A604/A606
SOLENOID UD CLUTCH
Style PWM—on/off Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: Test Block Gauge Polarity

De-energized Normally Open (-)

Notes:
1. Using a frequency over 4 will cause solenoid to oscillate
and will damage gauges on test block.
2. Use gasket under pack.
3. Make sure plug is installed as shown before bolting
solenoid pack to test fixture.
4. Make sure ground clip is attached to solenoid pack.

FULL FLOW TEST

Testing UD Clutch on A604 fixture. Plug location for testing A604.

Solx 2000 Manual CHRYSLER: Page 4

CHRYSLER A604 TEST BLOCK: A604/A606
Component Pressure Switches Test Temperature

Switch Not Red Light 135 Deg F

Pressurized
Polarity
Switch Green Light
Pressurized (-)

Testing the Pressure Switches

1. Turn machine on, set input pressure to
80 PSI, turn leak valve vertical and
select channel 3 (duty cycle off).
Pressure switch lights 1 & 2 should be
green, 3 should be red.

2. Set duty cycle to 40%, pressure switch

lights 1, 2 & 3 should be green.

3. Slowly open port 1 to relieve input

pressure. When input pressure drops to
15-20 PSI all three pressure switch
lights will turn red.

Solx 2000 Manual CHRYSLER: Page 5

CHRYSLER A606 TEST BLOCK: A604/A606
SOLENOID 2-4 CLUTCH
Style PWM—on/off Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: Test Block Gauge Polarity

De-energized Normally Open (-)

Notes:
1. Using a frequency over 4 will cause solenoid to oscillate
and will damage gauges on test block.
2. Use gasket under pack.
3. Make sure plug is installed as shown before bolting
solenoid pack to test fixture.
4. Make sure ground clip is attached to solenoid pack.

FULL FLOW TEST

Testing 2-4 Clutch on A606 fixture. Plug location for testing A606.

Solx 2000 Manual CHRYSLER: Page 6

CHRYSLER A606 TEST BLOCK: A604/A606
SOLENOID L/R CLUTCH
Style PWM—on/off Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: Test Block Gauge Polarity

De-energized Normally Closed (-)

Notes:
1. Using a frequency over 4 will cause solenoid to oscillate
and will damage gauges on test block.
2. Use gasket under pack.
3. Make sure plug is installed as shown before bolting
solenoid pack to test fixture.
4. Make sure ground clip is attached to solenoid pack.

FULL FLOW TEST

Testing L/R Clutch on A606 fixture. Plug location for testing A606.

Solx 2000 Manual CHRYSLER: Page 7

CHRYSLER A606 TEST BLOCK: A604/A606
SOLENOID OD CLUTCH
Style PWM—on/off Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: Test Block Gauge Polarity

De-energized Normally Closed (-)

Notes:
1. Using a frequency over 4 will cause solenoid to oscillate
and will damage gauges on test block.
2. Use gasket under pack.
3. Make sure plug is installed as shown before bolting
solenoid pack to test fixture.
4. Make sure ground clip is attached to solenoid pack.

FULL FLOW TEST

Testing OD Clutch on A606 fixture. Plug location for testing A606.

Solx 2000 Manual CHRYSLER: Page 8

CHRYSLER A606 TEST BLOCK: A604/A606
SOLENOID UD CLUTCH
Style PWM—on/off Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: Test Block Gauge Polarity

De-energized Normally Open (-)

Notes:
1. Using a frequency over 4 will cause solenoid to oscillate
and will damage gauges on test block.
2. Use gasket under pack.
3. Make sure plug is installed as shown before bolting
solenoid pack to test fixture.
4. Make sure ground clip is attached to solenoid pack.

FULL FLOW TEST

Testing UD Clutch on A606 fixture. Plug location for testing A606.

Solx 2000 Manual CHRYSLER: Page 9

CHRYSLER A606 TEST BLOCK: A604/A606
Component Pressure Switches Test Temperature

Switch Not Red Light 135 Deg F

Pressurized
Polarity
Switch Green Light
Pressurized (-)

Testing the Pressure Switches

1. Turn machine on, set input pressure to
80 PSI, turn leak valve vertical and
select channel 3 (duty cycle off).
Pressure switch lights 1 & 2 should be
green, 3 should be red.

2. Set duty cycle to 40%, pressure switch

lights 1, 2 & 3 should be green.

3. Slowly open port 1 to relieve input

pressure. When input pressure drops to
15-20 PSI all three pressure switch
lights will turn red.

Solx 2000 Manual CHRYSLER: Page 10

42RE / 46RE / 47RE / 500 / 518 TEST BLOCK: CHRYSLER 1
SOLENOID 3-4 Shift
Style ON/OFF Test Temperature

Resistance 20-40 Ohms 135 Deg F

Hole: 2 Polarity

De-energized Normally Open (-)

Note: These readings only for Chrysler Block 1, Rev 05.

Block will have an 05 stamped on top face.

FULL FLOW TEST

LEAK TEST (Leak test valve vertical)

3-4 shift solenoid in fixture. Chrysler RWD Adapter.

Solx 2000 Manual CHRYSLER: Page 11

42RE / 46RE / 47RE / 500 / 518 TEST BLOCK: CHRYSLER 1
SOLENOID Lockup
Style ON/OFF Test Temperature

Resistance 20-40 Ohms 135 Deg F

Hole: 4 Polarity

De-energized Normally Open (-)

Note: These readings only for Chrysler Block 1, Rev 05.

Block will have an 05 stamped on top face.

FULL FLOW TEST

LEAK TEST (Leak test valve vertical)

LU solenoid in fixture. Chrysler RWD Adapter.

Solx 2000 Manual CHRYSLER: Page 12

42RE / 46RE / 47RE TEST BLOCK: CHRYSLER 1
SOLENOID Governor
Style ON/OFF Test Temperature

Resistance 2.5-5 Ohms 135 Deg F

Hole: 1 Polarity

De-energized Max Pressure Out (-)

FULL FLOW TEST

Governor solenoid in fixture. Chrysler RWD Adapter.

Solx 2000 Manual CHRYSLER: Page 13

42RE / 46RE / 47RE TEST BLOCK: CHRYSLER 1
Component Metal Transducer Test Temperature

Style Max Pressure = Max Volts 135 Deg F

Hole: 5 Polarity

(-)

0—10 PSI on Input

15—20 PSI on Input

20—30 PSI on Input

30—35 PSI on Input

35—40 PSI on Input

40—48 PSI on Input

48—55 PSI on Input

55 & Up PSI on Input

Metal transducer in fixture. Chrysler RWD Adapter.

Solx 2000 Manual CHRYSLER: Page 14

42RE / 46RE / 47RE TEST BLOCK: CHRYSLER 1
Component Plastic Transducer Test Temperature

Style Max Pressure = Max Volts 135 Deg F

Hole: 5 Polarity

(-)

0—15 PSI on Input

15—20 PSI on Input

20—30 PSI on Input

30—35 PSI on Input

35—40 PSI on Input

40—46 PSI on Input

46—57 PSI on Input

57—60 PSI on Input

60 & Up PSI on Input

Plastic transducer in fixture. Chrysler RWD Adapter.

Solx 2000 Manual CHRYSLER: Page 15

CHRYSLER 45RFE / 5-45RFE TEST BLOCK: 45RFE
SOLENOID LR/CC
Style ON/OFF Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: 1 Polarity

De-energized Normally Closed (-)

Note:
1. Make sure ground clip is attached to solenoid pack
for proper pressure switch operation.

LEAK TEST (Leak test valve vertical)

Notes: This solenoid is normally closed and

will retain all pressure on input side when
de-energized. When energized solenoid will
open and pressure on output side will match
input. Pressure Switch 1 will toggle green
when energized.

Testing LR/CC Solenoid on 45RFE fixture.

Solx 2000 Manual CHRYSLER: Page 16

CHRYSLER 45RFE / 5-45RFE TEST BLOCK: 45RFE
SOLENOID 4th Clutch
Style ON/OFF Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: 2 Polarity

De-energized Normally Closed (-)

Note:
1. Make sure ground clip is attached to solenoid pack
for proper pressure switch operation.

LEAK TEST (Leak test valve vertical)

Notes: This solenoid is normally closed and

will retain all pressure on input side when
de-energized. When energized solenoid will
open and pressure on output side will match
input. Pressure Switch 2 will toggle green
when energized.

Testing 4th Clutch Solenoid on 45RFE fixture.

Solx 2000 Manual CHRYSLER: Page 17

CHRYSLER 45RFE / 5-45RFE TEST BLOCK: 45RFE
SOLENOID UD
Style ON/OFF Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: 3 Polarity

De-energized Normally Open (-)

Note:
1. Make sure ground clip is attached to solenoid pack
for proper pressure switch operation.

LEAK TEST (Leak test valve vertical)

Notes: This solenoid is normally open and

pressure on input and output side will match
when de-energized. When energized solenoid
will close and pressure will only remain on
input. Pressure Switch 4 will toggle green
when de-energized.

Testing UD Solenoid on 45RFE fixture.

Solx 2000 Manual CHRYSLER: Page 18

CHRYSLER 45RFE / 5-45RFE TEST BLOCK: 45RFE
SOLENOID Multi-Select
Style ON/OFF Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: 4 Polarity

De-energized Normally Open (-)

Note:
1. Make sure ground clip is attached to solenoid pack
for proper pressure switch operation.

LEAK TEST (Leak test valve vertical)

Notes: This solenoid is normally open and

pressure on input and output side will match
when de-energized. When energized solenoid
will close and pressure will only remain on
input.

Testing Multi-Select Solenoid on 45RFE fixture.

Solx 2000 Manual CHRYSLER: Page 19

CHRYSLER 45RFE / 5-45RFE TEST BLOCK: 45RFE
SOLENOID OD
Style ON/OFF Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: 5 Polarity

De-energized Normally Closed (-)

Note:
1. Make sure ground clip is attached to solenoid pack
for proper pressure switch operation.

LEAK TEST (Leak test valve vertical)

Notes: This solenoid is normally closed and

will retain all pressure on input side when
de-energized. When energized solenoid will
open and pressure on output side will match
input. Pressure Switch 5 will toggle green
when energized.

Testing OD Solenoid on 45RFE fixture.

Solx 2000 Manual CHRYSLER: Page 20

CHRYSLER 45RFE / 5-45RFE TEST BLOCK: 45RFE
SOLENOID 2nd Clutch
Style ON/OFF Test Temperature

Resistance 1-3 Ohms 135 Deg F

Measure Port: 6 Polarity

De-energized Normally Closed (-)

Note:
1. Make sure ground clip is attached to solenoid pack
for proper pressure switch operation.

LEAK TEST (Leak test valve vertical)

Notes: This solenoid is normally closed and

will retain all pressure on input side when
de-energized. When energized solenoid will
open and pressure on output side will match
input. Pressure Switch 3 will toggle green
when energized.

Testing 2nd Clutch Solenoid on 45RFE fixture.

Solx 2000 Manual CHRYSLER: Page 21

CHRYSLER 45RFE / 5-45RFE TEST BLOCK: 45RFE
SOLENOID EPC
Style PWM Test Temperature

Resistance 2.5-5 Ohms 135 Deg F

Measure Port: 7 Polarity

De-energized Min Pressure Out (-)

FULL FLOW TEST

Testing EPC Solenoid on 45RFE fixture.

Solx 2000 Manual CHRYSLER: Page 22